AMP Precision Pin and Socket Contacts Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 1.010 Ref. [25.65] Pin .650 Ref. [16.51] Socket Pin +.005 ±.003 0 .107 .250 A –.000 ±.076 + .127 [6.35] Dia. [2.718 ] –.000 Dia. Ferrule .120 A ±.003 Part No. 225088-1— Dia. [3.05] .111 Dia. .076 ± [2.82 ] .123 Part No. 225088-3— A Dia. [3.12] ±.008 .250 ±.203 Socket [6.35 ] ±.005 0.112 ±.127 Ferrule [2.845 ] Dia. Part No. 1-332056-0 .084 .086 [2.134] .235 [2.184] Max. [5.969] Dia. Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Tooling Part No. Loose Piece Cable Size Contact Ferrule Die Inserts for Contact No. Hand (RG/U) Finish Part No. Hand Tool 69710-1 Material Tool * Pin Socket or Pneumatic Tool Outer Shell—Brass per MIL-C-50 Gold/Nickel 226537-2t 51565-2t 1 Gold/Copper Center Conductor—Beryllium copper 178, 196 t 69690-2t 69656-2t 1-332057-0 Gold/Nickel per QQ-C-533 (Pin); Brass per — 51565-5t 2 Gold/Copper QQ-B-626 (Socket) Gold/Nickel 226537-2t 51565-2t 1 Inner Dielectric—Polypropylene Gold/Copper 196 1-225088-1t — 69656-9t (Double Braid) Gold/Nickel Retention Spring—Stainless steel per — 51565-5t 2 Gold/Copper QQ-S-766 Gold/Nickel 226537-1t 51565-1t Ferrule—Copper per QQ-C-576 or 1 Gold/Copper 174, 188, 316 1-332056-0t 69690t 91911-3**t ASTM-B-152 (1-332056-0) Gold/Nickel 226537-4t 51565-4t 2 Gold/Copper Finish Gold/Nickel 226537-1t 51565-1t 1 Gold/Copper 174 Outer Shell, Center Conductor— 1-225088-3t — 69656-7t (Double Braid) Gold/Nickel See charts 226537-4t 51565-4t 2 Gold/Copper Ferrule—Tin-lead per Gold/Nickel 226537-1t 51565-1t 1 MIL-T-10727 Gold/Copper 179, 187 t 69690-1t 91911-4**t 1-332056-0 Gold/Nickel 226537-4t 51565-4t 2 Gold/Copper Gold/Nickel 226537-1t 51565-1t 1 Gold/Copper 187 1-225088-1t — 69656-8t (Double Braid) Gold/Nickel 226537-4t 51565-4t 2 Gold/Copper Gold/Nickel 226537-1t 51565-1t 1 Gold/Copper 161 t — 69656-5t 1-332056-0 Gold/Nickel 226537-4t 51565-4t 2 Gold/Copper *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Extraction Tool Part No. 305183 Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 25 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Coaxial Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Subminiature, Crimp, Snap-In, Size 16 Tooling Part No.*** (Continued) Loose Piece Wire Size Contact Ferrule Die Inserts for ontact No. C Hand Finish Part No. Hand Tool 69710-1 2 AWG [mm ] Tool Pin Socket or Pneumatic Tool* 30 0.05 Gold/Nickel 226537-3t 51565-3t 1-332057-0t 69690-2t 69656-2t 1 (Twisted Pair, Solid) Gold/Copper 28 0.08-0.09 Gold/Nickel 226537-3t 51565-3t 1-332057-0t 69690t 91911-3**t 1 (Twisted Pair, Solid) Gold/Copper 28 0.08-0.09 69690-1t 91911-4**t (Twisted Pair, Gold/Nickel oror 226537-3t 51565-3t 1-332057-0t Stranded 7 Str., 1 Gold/Copper t 69656-2t 69690-2 .0050 [0.13] Dia.) 26 0.12-0.15 1 (Twisted Pair, Solid Gold/Nickel 226537-3t 51565-3t 1-332057-0t 69690t 91911-3**t or Stranded 7 Str. Gold/Copper .0063 [0.16] Dia.) old/Nickel G 226537-1t 51565-1t 26 0.12-0.15 1 old/Copper G (Shielded, .075 [1.91] 1-332057-0t 69690-3t 69656-3t Gold/Nickel Max. O.D.) 226537-4t 51565-4t 2 Gold/Copper 1 .000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2 .000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. ***There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 26 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Coaxial Contacts (Continued) .865 Miniature, Crimp, Snap-In, Ref. [21.97] Size 12 .005 Max. [0.127] .199 Dia. .231 ±.005 .171 [5.05] Ref. Dia. Dia. [5.87] ±0.127 [4.35 ] Pin 1.118 Ref. [28.4] Pin ±.002 .040 Socket ±0.05 [1.02 ] .226 Ref. Dia. .199 [5.75] Dia. [5.05] Over Sleeve Dust Cap Ferrule Retention Spring Part No. 201142-1 Socket Material .425 Outer Shell—Brass per MIL-C-50 Ref. [10.80] Center Conductor—Brass per QQ-B-626 Inner Dielectric—Polymethylpentene Retention Spring—Beryllium copper Ferrule per QQ-C-533 Ferrule—Copper per QQ-C-576 Finish Outer Shell, Center Conductor— See charts on next page Retention Spring—Nickel per QQ-N-290 Ferrule—Tin-lead per MIL-T-10727 Extraction Tool Part No. 305183-8 Note: All part numbers are RoHS compliant. 27 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Coaxial Contacts (Continued) Selection Chart for Coaxial Cable Miniature, Crimp, Snap-In, Size 12 Tooling Part No.*** (Continued) Cable Size Contact Loose Piece Ferrule Die Inserts for Hand (RG/U) Finish Contact No. Part No. Hand Tool 69710-1 Tool * Pin Socket or Pneumatic Tool 1 Gold/Nickel 201145-4t 201146-4t 55, 55A, 55B 330478t 69315-4t 69248-4t 141, 142, 223 2 — 201146-9t Gold/Copper 1 Gold/Nickel 201145-4t 201146-4t 58, 58A, 58B, 58C 328663t 69220-2t 45740-2t 2 — 201146-9t Gold/Copper 1 Gold/Nickel 201143-1t 201144-1t 174, 179A, 187, 328666t 69227-2t 91912-3**t 21-598 2 — 201144-6t Gold/Copper 1 Gold/Nickel 201145-2t 201146-2t 180, 180A, 195, 328664t 69222-2t 45639-2t 21-597 2 1-201145-0t 1-201146-0t Gold/Copper 1 178, 178A, 196 Gold/Nickel 201511-1t 201512-1t 328667t 69373t-2 69186-2t 1 Gold/Nickel 201143-5t 201144-5t 188 328666t 69227-2t 91912-3**t 2 Gold/Copper 201143-7t 201144-7t 1 122 Gold/Nickel 201145-1t — 328664t 69222-2t 45639-2t 1 Gold/Nickel 201143-5t 201144-5t 188 Double Braid 3-221848-3t — 58290-1t 316 Double Braid 2 201143-7t 201144-7t Gold/Copper Special .125, .100, 1 t t Gold/Nickel 201143-1t 201144-1t 3-221848-3 — 58290-1 .066, .012DB Selection Chart for Twisted Pair Tooling Part No.*** Max. Loose Piece Wire Size Ins. Dia. Contact Ferrule Die Inserts for Contact No. Hand 2 (Two Wires Finish Part No. Hand Tool 69710-1 AWG [mm ] Tool Combined) Pin Socket or Pneumatic Tool* 28-26 0.08-0.15 .080 1 Gold/Nickel 201511-1t 201512-1t 328667t 69373t-2 69186-2t (Solid) 2.03 1 Gold/Nickel 201143-5t 201144-5t 24-22 0.2-0.4 .115 328666t 69672t-2 91912-3**t (Stranded) 2.92 2 Gold/Copper 201143-7t 201144-7t 24-22 0.2-0.4 .160 1 Gold/Nickel 250079-1t 250080-1t 329029t 69222-2t 45639-2t (Solid or Stranded) 4.06 Selection Chart for Shielded Wire Tooling Part No. Loose Piece Contact Ferrule Shielded Wire Die Inserts for Contact No. Hand Finish Part No. Hand Tool 69710-1 AWG No. Tool * Pin Socket or Pneumatic Tool 22 NAS-702, Class A 1 Gold/Nickel — 201144-3t 328666t 69227-2t 91912-3**t 22 MIL-C-7078A, Type II 1 Gold/Nickel 201145-4t 201146-4t 22 NAS-702, Class B 328663t 69220-2t 45740-2t 2 — 201146-9t Gold/Copper Selection Chart for Various Manufacturers’ Cables Tooling Part No.*** Dielectric Cable Contact Loose Piece Ferrule Die Inserts for Cable Size Braid Hand O.D. (Max.) O.D. Range Finish Contact No. Part No. Hand Tool 69710-1 2 AWG/Type [mm ] Tool * Pin Socket or Pneumatic Tool Brand Rex .076 .112-.122 1 T209A 0.08 Single Gold/Nickel 1-— 1-201146-6t 330587t — 69360-2t 1.93 2.84-3.10 29 AWG Brand Rex 1 Gold/Nickel 1-201145-2t 1-201146-2t .106 .160 T5788A 0.12-0.15 Single 328664t 69222-2t 45639-2t 2.69 4.06 2 Gold/Copper 1-201145-0t 1-201146-0t 26 AWG Raychem 0030D1314 .129 .122-.137 1 Army Ord. 0.03-0.15 Single Gold/Nickel 1-— 1-201146-6t 330587t — 69360-2t 3.28 3.10-3.48 11207177 32-26 AWG 1 .000030 [0.00076] gold over .000030 [0.00076] nickel. 2 .000100 [0.00254] gold over .000100 [0.00254] copper. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. ***There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: A ferrule and retention spring (201142-2) are required for each pin and socket. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 28 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Application Tooling Crimp Quality Monitor (CQM) This unique system pro- vides 100% on-the-fly crimp inspection. It measures the Quick-Change Applicators AMP-O-LECTRIC Model G AMP 3K/40 and AMP 5K/40 crimp height of each termi- Terminating Machine Terminators These applicators can be nation, and evaluates the changed in minutes to quality of each crimp. If a Semiautomatic bench As a value oriented terminator, afford maximum flexibility crimp is questionable, the machines for crimping the AMP 3K/40 and AMP and minimum production monitor alerts the operator reeled terminals and con- 5K/40 are designed for cus- downtime for a wide range with both visual and audible tacts, featuring a quiet and tomers that require the of AMP automatic alarms. It also provides reliable direct motor drive, increased output and quality machines. Crimp height for ports for printing and net- microprocessor controls for of a semiautomatic machine a given wire size is simply working. When used with ease of setup and opera- at a competitive price. By “dialed in.” AMP-O-LECTRIC Model “G” tion, and guarding and incorporating the most com- lighting designed for opera- monly requested features Termination Machines, the For complete information, monitor is mounted to the tor convenience. All models as standard and offering a see specific AMP automatic are equipped with either long list of optional equip- machine. When used with machine catalog. AMPOMATOR CLS IV Lead- manual or automatic preci- ment, these terminators offer Making Machines, it is inte- sion adjustment of crimp flexibility to meet the specific grated into the machine’s height. Machine-mounted needs of various applications sensors are available for at the lowest possible cost. operating system. crimp quality monitoring For complete information, For more information, using conventional minia- request Catalog 82275. request catalog 1654856. ture-style aplicators. For complete information, request Catalog 65828. AMPOMATOR System III Leadmaker The AMPOMATOR System III is an automatic machine for the production of terminated wire leads. The machine combines state of the art tech- Optional Stripping Module for nology to process single and the AMP 3K/40, AMP 5K/40 double wire application utiliz- and AMP-O-LECTRIC Model G ing the wire processing indus- The EDGE, Electronic try’s best and most friendly The combination of the AMP-O-MATIC Stripper- subsystems and accessories Applicator Counter Stripping Module with the Crimper Machine available to meet the latest AMP-O-LECTRIC Model G The new, versatile EDGE market requirements for wire Semiautomatic bench Terminator or the AMP applicator counter tracks crimping machines that also lead production. 3K/40, 5K/40 provides an wearable tool usage for the strip the wire, and are there- economical, proficient most effective maintenance The new machine incorpo- fore used for terminating method of stripping wire planning. The completely rates a servo-driven, software- jacketed cable. Feature and crimping terminals on electronic counter, with controlled AMP-O-LECTRIC manual precision adjust- the same machine. Wires clear LCD display, indicates ST III terminator and the next ment of crimp height, keyed are stripped moments before cycles since installation. By generation System III strip blades for faster, more crimping, meaning there is performing maintenance at Applicator. accurate setups, and an virtually no chance of dam- measured intervals with efficient scrap removal sys- See catalog 1654956-5 for aging wire conductors during pre-set limits, operators tem. All adjustments can be more information. handling or storage. Once avoid breakdowns and made from the front of the the wire is fed into the start rejects caused by tool wear machines without special sensor the Stripping Module or mis-adjustment. tools. Available with crimp does the rest, improving For more information, quality monitoring. placement accuracy. request Catalog 1773385. For complete information, For more information, request Catalog 65004. request catalog 1309085. 29 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Application Tooling (Continued) PRO-CRIMPER II Hand Tool Part No. 58495-1 Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shouldered-style die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For complete information, request Catalog 82276. CERTI-CRIMP Hand Tools These premium tools are ideal for small production, prototype and experimental applica- tions. They are used for terminating pin and socket contacts to wire and feature the CERTI-CRIMP ratchet device to provide for properly formed crimps. Straight Action Hand Tool For Type III+ contacts, see page 9. 626 Pneumatic Tool, “C” Head Straight Action Part No. 189721-2 (Power Unit ONLY) Hand Tool, Part No. 69710-1 For subminiature coaxial For various contacts, contacts, see pages 25 & 26. see pages 9, 13-14, 17, 20, 23 & 25-28. Battery-Powered Crimp Tool Kits The Battery-Powered Crimp Tool Kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the field. It’s completely portable, lightweight (3.48 lbs including battery) and compact. The charge delivers over 100 crimps — charge time is 40 mins. The kit includes the tool, 2 batteries and the charger. P/N 1213890-1 — SDE Battery Powered Crimp Tool Kit (dies not included) P/N 1213805-1 — CERTI-CRIMP II, SA Battery Powered Crimp Tool Kit (heads not included) P/N 1213840-1 — CERTI-CRIMP, Large Die, C-Head Adapter Battery Powered Crimp Tool Kit (dies not included) P/N 1213819-1 — CERTI-CRIMP, Large Die, Straight-Action Adapter Battery Powered Crimp Tool Kit (dies not included) See catalog 1773381 for more information. SDE Electric Terminator The SDE Electric Terminator is a compact benchtop unit with the features normally found on more expensive models. It is ideally suited for low to medium volume bench production and harness assembly. The system accommodates dozens of interchangeable dies in an ever-expanding range, including those for open-barrel contacts and terminals. P/N 1490076-2 — SDE Electric Terminator P/N 1213860-1 — CERTI-CRIMP II, Straight Action Head Adapter P/N 1901556-1 — CERTI-CRIMP II, Large Die Adapter See catalog 1654714 for more information. 30 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Note: This numerical index lists all cataloged parts by Part Number Index base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. Page Part No. Page Part No. Page Part No. Page 50079 28 66459 12 201145 28 213552 21 50080 28 66460 12 201146 28 213567 21 51565 25,26 66461 12 201328 14 213662 21 66098 9 66468 12 201330 14 213737 21 66099 9 66470 12 201332 14 213740 21 66100 9 66471 12 201334 14 213750 21 66101 9 66473 12 201511 28 213841 20 66102 9 66563 9 201512 28 213843 20 66103 9 66564 9 201568 14 213845 20 66104 9 66565 9 201570 14 213847 20 66105 9 66566 9 201578 14 213886 20 66106 9 66569 17 201580 14 217201 13 66107 9 66570 17 201611 14 221848 28 66108 9 66597 9,13 201613 14 224155 24 66109 9 66598 9,13 202236 11 225088 25 66180 11 66601 9,13 202237 11 226537 25,26 66181 11 66602 9,13 202410 14 328663 28 66182 11 66740 23 202411 14 328664 28 66183 11 66741 23 202417 18 328666 28 66253 23 164159 10 202418 18 328667 28 66254 23 164160 10 202421 18 329029 28 66255 23 164161 10 202422 18 330478 28 66256 23 164162 10 202507 14 330587 28 66259 23 164163 10 202508 14 332056 25 66260 23 164164 10 202725 14 332057 25,26 66261 23 189721 13 202726 14 356304 13 66262 23 193457 22 204219 14 745229 16 66331 9 193458 22 205201 16 745230 16 66332 9 193534 22 205202 16 788085 9 66358 9,13 193535 22 205310 16 788088 9 66359 9,13 193642 22 205311 16 796764 19 66360 9,13 193643 22 206036 24 796964 19 66361 9,13 193814 22 206037 24 796966 19 66393 9 193844 19 206060 19 1658537 15 66394 9 193846 19 207152 19 1658538 15 66399 9 193990 24 207153 19 1658539 15 66400 9 193991 24 212008 21 1658540 15 66405 9 194264 19 212014 21 1658543 15 66406 9 200333 14 212618 14 1658544 15 66424 9 200336 14 213426 22 5066682 15 66425 9 201142 27,28 213427 22 5066683 15 66428 9 201143 28 213499 22 66429 9 201144 28 213500 20,22 Tooling Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 45098 14 90250 14 318161 14,18,20,23,25,26,28 466923 9,13 45639 28 90716 9 318813 20,22 466942 9 45740 28 91002 9 354500 20 466958 9,13 58290 28 91019 23 354940 25,26,28 466963 15 58448 15 91285 15 356114 22,24 466968 15 58495 9,10,30 91503 15 356119 24 466979 9 58541 14 91505 9,10 567021 23 356304 9,10,14,15,18,20, 69186 28 91513 16 567036 15 23,25,26,28 69222 28 91515 9,10 567363 9 356336 22 69227 28 91519 9,13 567364 9,13 356611 20 69248 28 91521 9,13 567455 23 356612 20 69315 28 91523 9,10 567801 15 466321 9 69360 28 91525 15 567804 15 466323 9,10 69373 28 91538 14 567849 15 466324 9 69656 25,26 91539 14 567867 9 466325 9 69672 28 91542 9 567947 9 466326 9,13 69690 25,26 91548 16 601967 14,19 466383 9 69710 20,23,25,26,28,30 91549 15 608651 21 466422 15 69875 14 91911 25,26 608668 21 466423 15 90121 18 91912 28 680114 10 466585 9 90122 18 189721 9,10,13,14,15,18,20, 680195 20 466598 9 90136 14 23,25,26,28,30 680197 20 466741 10 90140 23 189722 13 680602 9 466758 15 90145 23 189928 9,10,13,14,15,18,23, 725840 10 466900 15 90225 9 25,26,28 1016002 15 466901 15 90230 14 200893 9,12,14 1016015 15 466906 9 90231 14 SP867 21 305183 9,11,12,14,18,19, 466907 9,10 90249 14 22,25,26,27 466908 9 31 65910–1M–SK–DSP–7-07 Tyco Electronics Corporation Printed in the U.S.A. www.tycoelectronics.com