RF Coax Connectors OSP Miniature Modular Blind Mate Connectors Product Facts ■ Interface designed for multiple interconnects ■ For high performance microwave system requirements ■ Module to module, module to motherboard, fixed and float mount ■ Bulkhead or panel mount ■ For flexible and semi-rigid cable OSP miniature connectors Jack connectors are avail- high performance require- for semi-rigid cable meet able in either float or rigid ments for microwave sys- high performance require- mount. Rigid mount units will tem applications. The cable ments for microwave function to specifications up attachment is permanent multiple interconnects. to ±.10 [.004] radial mis- and highly reliable. Standard units are available alignment with the mating Ease of assembly permits in bulkhead or panel mount plug connector. Applications users unskilled in soldering designs for either direct requiring greater than ±.10 techniques to rapidly pro- solder or solderless com- [.004 ] radial misalignment duce cable assemblies with pression crimp attachment. can use either the float consistently excellent Complete tooling for both design or floating connector mechanical and electrical versions is located in the plates with guide pins. performance. Tooling Section of this The solderless compression catalog. crimp attachment meets 157 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) The specifications given Engineering Data refer specifically to mated Impedance — 50 ohms pair of Part Numbers Frequency — dc to 22.0 GHz 1059410-1 and 1059402-1 Temperature Rating — -65° to 125° C (RG 402) and 1059412-1 Electrical RG 402 (.141) Semi-Rigid RG 405 (.085) Semi-Rigid and 1059404-1 (RG 405). VSWR — Specifications on other con- dc - 18.0 GHz 1.02 + .005f (GHz) 1.05 + .005f (GHz) nectors are available on 18.0 - 22.0 GHz 1.02 + .008f (GHz) 1.05 + .009f (GHz) request. -- -- RF Transmission Loss — .03 x √ f (GHz) .03 x √ f (GHz) The general electrical, Insulation Resistance — 5,000 megohms min. 5,000 megohms min. mechanical and environ- Contact Resistance — mental specifications in the Center Contact 2.0 milliohms max. 2.0 milliohms max. following table are recom- Outer Contact 2.0 milliohms max. 2.0 milliohms max. mended for procurement Outer Contact to Cable 0.5 milliohms max. 0.5 milliohms max. documents or drawings. Dielectric Withstanding Voltage — 1500 volts RMS 1000 volts RMS Corona Extinction Voltage at 70,000 Ft.— 375 volts min. 335 volts min. RF High Potential at 5 MHz — 1,000 volts RMS 670 volts RMS RF Leakage Interface Only — -(90-fGHz) dB min. (fully mated) -(90-fGHz) dB min. (fully mated) Power Handling — 300W at 3 GHz (sea level) and room temperature Environmental Corrosion — Method 101, Condition B, MIL-STD-202 Vibration — Method 204, Condition D, 20G’s, MIL-STD-202 Shock — Method 213, Condition I, 100G’s, MIL-STD-202 Temperature Cycling — Method 107, Condition B, MIL-STD-202 Moisture Resistance — Method 106, MIL-STD-202 Material Housing — Corrosion resistant steel Type 303 (stainless) per ASTM A484 and A582 Center Contact — Beryllium copper per ASTM-B-196 Dielectric — TFE fluorocarbon per ASTM-D-1457 Gasket (O’Ring) — MIL-P-25732 Mechanical Force to Engage — 3 pounds max. Force to Disengage — 1.5 pounds max. Center Contact Retention — 6 pounds min. Durablilty — 5,000 Cycles Radial Misalignment — Rigid Mount ±.10 [±. 004] Float Mount ±.51 [±.020] Mating Characteristics Jack Connector — Center Contact Socket Oversize test Pin — .945 + .003 [.0372 + .0001] dia. Test Pin Finish — 16 micro inch Insertion Depth — .76/1.14 [.030/.045] Number of Insertions — 3 Insertion Force Test Pin — .940 + .003 [.0370 + .0001] dia. Test Pin Finish — 16 micro inch Insertion Depth — 1.27/1.91 [.050/.075] Insertion Force — 3 pounds max. Withdrawal Force Test Pin — .90 + .003 [.0355 - .0001] dia. Test Pin Finish — 16 micro inch Insertion Depth — 1.27/1.91 [.050/.075] Withdrawal — 1 ounce min. Finish Center Contact — Gold plate per MIL-G-45204, Type II, Class 1 over copper plate per MIL-C-14550 Housing — Gold plate per MIL-G-45204, Typ II, Class 0 over nickel plate per QQ-N-290, Class 2 or passivate per ASTM-A380 All dimensions shown are nominal. Contact the factory for specific tolerances. 158 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) Interface Mating Dimensions The connector interface, specifically designed for multiple interconnects, main- tains reliable performance over the typical mechanical tolerance required in cost effective packaging. The interface test data shows excellent perform- ance is maintained with mat- ing gaps up to 0.38 [.015]. Meets MIL-STD-348 Figure 321. Intermateable to BMA Connectors. Jack Plug Letter Dimensions Letter Dimensions 1.78 1.78 A Nom. A Nom. .070 .070 5.72 5.33 B Min. B Nom. .225 .210 7.62 7.62 C Ref. C Ref. .300 .300 5.00 5.05 D Nom.* D Min. .197 .199 5.08 0.91 E Max. E Nom. .200 .036 3.23 3.25 F Max.* F Min. .127 .128 *With spring bottomed 159 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) For Semi-Rigid Cable, Direct Solder Attachment 7.9 Bulkhead Feedthrough Hex. A ± 0.03 [.312] 6.1 Dia. Dia. Cable Plug ± .001 [.240 ] Rear Mount + 0.03 6.1 – .000 Dia. 17.5 + .001 9.19 [.242 ] Max. B – .000 [.690] [.362] ed Dia. Recommended Mounting Hole Dimensions Cable Plating Part No. AB RG 402/U 3.7 4.6 3.58 Gold 1059402-1 .144 .180 .141 RG 405/U 2.3 3.0 2.16 Gold 1059404-1 .089 .120 .085 Bulkhead Feedthrough 6.4 A Dia. [.250] Dia. Cable Jack Rigid 11.1 11 Rear Mount Hex. [.437] [.43 + 0.03 9.1 – .000 Dia. B 9.19 + .001 [.359 ] Max. 18.0 – .000 Dia. [.362] ed [.710] Recommended ole Mounting Hole Dimensions Cable Plating Part No. AB RG 402/U 3.7 4.6 3.58 Gold 1059410-1 .144 .180 .141 RG 405/U 2.3 3.0 2.16 Gold 1059412-1 .089 .120 .085 + 0.10 Flange Mount Cable Jack 2.6 + 0.05 Dia. 9.6 – 0.03 – 0.03 Dia. + .004 2 Holes [.102 ] + .002 Floating Rear Mount [.377 ] – .001 ± 0.10 14.2 – .001 9.5 ± .004 [.560 ] [.372] B Dia. 19.1 14.2 Dia. [.750] [.560] OSP Jack A 7.1 Dia. + 0.25 [.280] 9.5 – 0.00 18.0 + .010 [.710] [.375 ] Recommended – .000 Mounting Hole Dimensions Cable Part No. AB RG 402/U 3.7 4.6 3.58 1059453-1 .144 .180 .141 RG 405/U 2.3 3.0 2.16 1059456-1 .089 .120 .085 Finish: Inner housing that is soldered to cable is gold plated. Outer housing is passivated stainless steel. When using semi-rigid cable, it is recommended that a service loop be used to facilitate the float features of the connector. Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 160 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) For Semi-Rigid Cable, Direct Solder Attachment (Continued) A A 11.2 11.2 Dia. Dia. Low Profile — Bulkhead ± ± 0.03 0.03 9.3 9.3 Dia. Dia. Dia. Dia. Max. Max. [.440] [.440] ± ± .001 .001 [.365 [.365 ]] Feedthrough Cable Jack — Floating Rear Mount + 0.05 9.4 – 0.03 Dia. + .002 16.2 16.2 [.368 ] B B – .001 [.640] [.640] Dia. Dia. Recommended Mounting Hole Dimensions Cable Plating Part No. AB RG 402/U 3.7 4.6 3.58 Gold 1059505-1 .144 .180 .141 RG 405/U 2.3 3.0 2.16 Gold 1059506-1 .089 .120 .085 When using semi-rigid cable, it is recommended that a service loop be used to facilitate the float features of the connector. 7.6 Low Profile — Panel Dia. [.300] Feedthrough Cable Jack — A Dia. Floating Rear Mount B Dia. 18.0 [.710] Dimensions Cable Plating Part No. AB RG 402/U 3.7 4.6 3.58 Gold 1059465-1 .144 .180 .141 RG 405/U 2.3 3.0 2.16 Gold 1059467-1 .089 .120 .085 Recommended removal tool part number 1059774-1 is described in the Tooling Section of this catalog. When using semi-rigid cable, it is recommended that a service loop be used to facilitate the float features of the connector. Stand-Off C Panel A ±.003 Panel B ±.003 Stand-Off Panel C +.050/–.000 Panel Panel A B 2.3 9.5 7.2 .090 .375 .285 + 0.08 8.6 + 0.05 8.0 – 0.00 2.3 11.1 5.6 – 0.00 + .003 [.340 ] + .002 .090 .438 .222 [.316 ] – .000 – .000 2.3 12.7 4.1 .090 .500 .160 3.2 9.5 6.4 .125 .375 .250 3.2 11.1 4.7 + 0.00 1.3 .125 .438 .187 – 0.13 + .000 [.050 ] 3.2 12.7 3.2 Panel – .005 .125 .500 .125 B Recommended Mounting Detail Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 161 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) For Semi-Rigid Cable, Solderless Compression Crimp Attachment 7.9 Bulkhead Feedthrough A Hex. ± 0.03 6.1 [.312] Dia. Dia. ± .001 Cable Plug [.240 ] Fixed Rear Mount + 0.03 6.1 – .000 Dia. 9.19 + .001 5.5 [.242 ] B Dia. Max. – .000 [.362] [.218] d Recommended Mounting Hole Dim. B Cable Plating Dim. A Part No. Before After Crimping Crimping RG 405/U Passivated 2.2 19.8 17.2 2.16 Stainless 1059399-1 .088 .782 .677 .085 Steel Outline drawing shows after crimp dimensions. A 6.4 Bulkhead Feedthrough Dia. Dia. [.250] Cable Jack 11.1 11 Hex. Fixed Rear Mount [.437] [.43 + 0.03 9.1 5.5 Dia. – .000 Dia. 12.7 [.218] + .001 [.359 ] Max. B [.500] – .000 d Recommended Mounting Hole Dim. B Cable Plating Dim. A Part No. Before After Crimping Crimping RG 402/U Passivated 3.6 21.1 18.2 3.58 Stainless 1059408-1 .143 .830 .715 .141 Steel Outline drawing shows after crimp dimensions. + 0.05 2.6 Dia. 9.6 Flange Mount Cable Jack – 0.03 19.1 Dia. Dia. [.102] 2 Plcs. Dia. + .002 [.377 ] ± 0.10 [.750] 14.2 Floating Rear Mount – .001 5.5 9.5 Dia. 9.5 ± .004 [.560 ] Dia. [.218] [.372] [.372 14.2 [.560] A 7.1 Dia. 9.7 [.280] B [.380] Recommended Mounting Hole Dim. B Cable Plating Dim. A Part No. Before After Crimping Crimping RG 402/U Passivated 3.6 22.6 19.8 3.58 Stainless 1059451-1 .143 .891 .780 .141 Steel RG 405/U Passivated 2.2 22.6 19.8 2.16 Stainless 1059452-1 .088 .891 .780 .085 Steel Outline drawing shows after crimp dimensions. When using semi-rigid cable, it is recommended that a service loop be used to facilitate the float features of the connector. Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 162 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) For Flexible Cable, Crimp Attachment ± 0.03 ± 6.9 6.9 Dia. Bulkhead Feedthrough ± .001 [.240 ] [.240 Cable Plug Rear Mount + 0.03 6.1 11.4 11 – .000 Dia. [.447] + .001 [.44 [.242 ] 21.2 – .000 Ref. [.833] ded Recommended 34.9 Hole Max. Mounting Hole [1.375] Cable Plating Part No. RG 174/U, 179, Passivated Stainless Steel 1059523-1 187, 188, 316 ± 0.03 9.1 Dia. Bulkhead Feedthrough ± .001 [.357 ] Cable Jack Rigid Rear Mount + 0.03 9.1 – .000 Dia. 6.4 + .001 [.359 ] [.250] – .000 21.7 Ref. [.855] Recommended Mounting Hole 35.6 Max. [1.400] Cable Plating Part No. RG 55/U, Passivated Stainless Steel 1059525-1 142, 223, 400 2.6 Dia. + .051 9.6 Flange Mount Cable Jack – .025 Dia. [.102] 2 Plcs. Dia. + .002 [.377 ] Floating Rear Mount – .001 9.5 19.1 9.5 ± .102 14.2 14.2 [.372] [.750] [.372 ± .004 [.560] [.560 ] Dia. Dia. Dia 7.1 21.7 [.280] 9.5 Ref. [.875] [.375] Recommended 35.6 Max. Mounting Hole [1.400] Cable Plating Part No. RG 55/U, Passivated Stainless Steel 1059540-1 142, 223, 400 RG 174/U, 179, Passivated Stainless Steel 1059541-1 187, 188, 316 RG 178, Passivated Stainless Steel 1058572-1 Double Braid 7.6 Low Profile — Panel [.300] Dia. Feedthrough Cable Jack — Rear Mount + 0.05 9.4 – 0.03 Dia. + .002 [.368 ] – .001 22.3 Ref. Recommended [.878] Mounting Hole 35.6 Max. [1.400] Cable Plating Part No. RG 174/U, 179, Passivated Stainless Steel 1059551-1 187, 188, 316 Refer to Recommended Mounting Hole Detail for Semi-Rigid Cable Low Profile Feedthrough Cable Jack. Note: Part Numbers are RoHS Recommended removal tool part number 1059774-1 as described in the compliant except: � Indicates Tooling Section of this catalog. non-RoHS compliant. 163 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) Panel Mount Straight Terminal 2.6 2-Hole Flange Mount Plug Dia. [.102] 12.2 Receptacle [.481] 2 Plcs. 6.4 1.3 Dia. [.250] Dia. .050 Plating Part No. 15.9 Passivated [.625] Stainless 1059566-1 Steel 4.1 Dia. [.162] 1.7 6.6 [.065] [.260] 9.9 8.4 [.390] [.330] 22.3 [.878] 2-Hole Flange Mount Jack 2.6 Dia. [.102] Receptacle 15.9 2 Plcs. [.625] Plating Part No. 1.3 Dia. [.050] Passivated Stainless 1059596-1 12.2 Steel [.481] 4.1 Dia. [.162] 7.6 27.4 [.300] [1.080] 2.6 4-Hole Flange Mount Plug Dia. [.102] Receptacle 2 Plcs. 6.4 1.3 Dia. Plating Part No. Dia. [.250] [.050] Passivated Stainless 1059563-1 Steel 4.1 Dia. 8.6 [.162] 22.3 [.340] [.878] 12.7 Typ. [.500] Sq. 2.6 4-Hole Flange Mount Jack Dia. [.102] Receptacle 2 Plcs. 1.3 Plating Part No. Dia. [.050] Passivated Stainless 1059594-1 Steel 4.1 Dia. 8.6 [.162] 27.4 [.340] [1.080] 12.7 Typ. [.500] Sq. Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 164 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) Panel Mount (Continued) Straight Terminal Threaded Installation — Panel Feedthrough Plug ± 0.03 1.7 1.6 Receptacle 0.5 Dia. ± 0.03 Dia. 5.5 Dia. ± .001 [.066 ] Dia. [.064] [.020] ± .001 [.218 ] Plating Part No. Passivated Stainless 1059617-1 5.3 Steel 10.4 ± 0.05 Dia. 5.3 6.4 [.210] Panel [.410] ± .002 [.210 ] [.250] Recommended Mounting Hole Threaded Installation — Panel Feedthrough Jack ± 0.03 1.7 Receptacle 1.6 0.5 Dia. ± 0.03 Dia. 5.5 Dia. ± .001 [.066 ] Dia. [.064] [.020] ± .001 [.218 ] Plating Part No. Passivated Stainless 1059657-1 Steel 5.3 10.4 ± 0.05 Dia. 5.3 6.4 [.210] Panel [.410] ± .002 [.210 ] [.250] Recommended Mounting Hole Press Fit Installation — Panel Feedthrough Plug + 0.05 6.4 – .000 Dia. Receptacle + .002 ± 0.03 [.253 ] 1.2 Dia. 0.5 – .000 Dia. 7.92 ± .001 [.046 ] Dia. [.020] [.312] Plating Part No. Passivated Stainless 1059651-1 + .000 ± 0.03 6.3 6.4 Steel 7.6 Dia. 6.4 – 0.05 Dia. Dia. ± .001 [.250 ] [.300] + .000 [.248 ] [.250] – .002 Recommended Mounting Hole Press Fit Installation — Panel Feedthrough Jack Receptacle + 0.05 6.4 ± 0.03 – .000 1.2 Dia. 0.5 Dia. + .002 Dia. [.253 ] ± .001 [.046 ] [.020] – .000 Plating Part No. Passivated Stainless 1059654-1 + .000 ± 0.03 6.3 6.4 7.6 Dia. 6.4 Dia. – 0.05 Steel Dia. ± .001 [.250 ] [.300] + .000 [.248 ] [.250] – .002 Recommended Mounting Hole Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 165 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) Printed Circuit Board Mount Straight Plug Receptacle — + 0.08 1.7 Dia. – .000 Captured Contact + .003 [.067 ] Hole Typ. – .000 1.0 Sq. [.040] 4 Plcs. Plating Part No. Gold 1059684-1 5.1 1.3 5.1 Dia. [.200] 6.4 [.050] [.200] 12.7 Typ. [.250] Typ. [.500] Sq. Recommended Mounting Hole + 0.08 Straight Jack Receptacle — 1.7 Dia. – .000 + .003 [.067 ] Hole Typ. Captured Contact – .000 1.0 Sq. 1.3 Dia. [.040] 4 Plcs. [.050] Plating Part No. Gold 1059681-1 5.1 5.1 9.5 [.200] [.200] 13.5 [.375] Typ. Typ. [.530] Dia. Recommended Mounting Hole + 0.08 1.7 Right-Angle Plug – .000 Dia. + .003 [.067 ] Hole Typ. Receptacle — 13.5 – .000 1.0 Sq. [.530] Captured Contact [.040] 4 Plcs. Plating Part No. Gold 1059691-1 15.0 5.1 5.1 [.590] 1.3 Dia. [.200] 6.4 [.200] [.050] Typ. [.250] Typ. Sq. Recommended Mounting Hole Surface Mount + 0.08 1.7 – .000 9.4 Dia. Vertical Plug with + .003 [.067 ] 1.6 Sq. [.372] – .000 [.062] 4 Plcs. Small Leg + 0.08 2.5 Dia. Hole Plating Part No. – .000 Typ. + .003 [.098 ] Gold 1253111-1 – .000 4 Plcs. 4.5 1.3 OSP Dia. 4.5 [.178] [.050] 6.4 O-Ring Plug [.178] Typ. [.250] Typ. Sq. Recommended Mounting Hole Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 166 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) Hermetically Sealed Metal-To-Metal Rigid Gasket Seal — Panel Feedthrough 0.5 Dia. 5.3 [.020] Dia. Plug Receptacle [.210] Rigid 10.4 1.6 Gasket [.410] [.064] Dia. VSWR RF Leakage Plating Part No. (GHz) (dB) 1.04 + .009f –(90-fGHz) Passivated stainless steel 6059632-1 Installation Thermal Limit: 250°C. Recommended Mounting Hole Detail A follows, pg 168. Rigid Gasket Seal — 0.5 Dia. 5.3 Dia. [.020] [.210] Panel Feedthrough Jack Receptacle Rigid 1.6 Gasket 11.2 [.064] [.450] Dia. VSWR RF Leakage Plating Part No. (GHz) (dB) 1.04 + .009f –(90-fGHz) Passivated stainless steel 6059665-1 Installation Thermal Limit: 250°C. Recommended Mounting Hole Detail A follows, pg 168. Field Replaceable Solder and Braze-In Panel Feedthrough Plug + 0.05 4.0 Receptacle – 0.03 5.3 Dia. Dia. + .002 [.158 ] [.210] – .001 ± 0.03 0.5 Dia. ± .001 [.020 ] ± 0.13 5.6 9.9 ± .005 [.220 ] [.390] Glass Seal VSWR RF Leakage Plating Part No. (GHz) (dB) 1.06 + .01f –(90-fGHz) Passivated stainless steel 1059637-1 Recommended Mounting Detail B or E follows, pg 168. Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 167 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSP Miniature Modular Blind Mate Connectors (Continued) Hermetically Sealed (Continued) Field Replaceable Solder and Braze-In (Continued) + 0.05 4.0 Panel Feedthrough Jack – 0.03 Dia. + .002 [.158 ] Receptacle – .001 ± 0.03 0.5 Dia. ± 0.13 5.6 ± .001 [.020 ] ± .005 [.220 ] 10.7 [.421] Glass Seal VSWR RF Leakage Plating Part No. (GHz) (dB) 1.06 + .01f –(90-fGHz) Passivated stainless steel 1059671-1 Recommended Mounting Detail B or E follows at bottom of this page. 2.6 2-Hole Flange Mount Plug Dia. [.102] 15.9 Receptacle With EMI/RFI 2 Plcs. + 0.05 2.8 [.625] 6.4 – 0.03 Dia. Gasket — 0.5 [.018] Dia. Dia. + .002 [.112 ] [.250] – .001 Contact 12.2 [.481] ± 0.13 8.0 ± .005 [.315 ] ± 0.03 0.5 9.5 ± .001 6.6 [.018 ] [.375] [.260] Dia. VSWR RF Leakage Plating Part No. (GHz) (dB) 1.06 + .01f –(90-fGHz) Passivated stainless steel 1059572-1 Recommended Mounting Detail D follows at bottom of this page. Detail A* Recommended Detail B* (6.35 [.250] Panel Thickness) Mounting Hole Detail ± 0.03 5.5 ± 0.03 1.7 + .000 ± 0.03 5.5 4.1 ± .001 – 0.05 [.218 ] ± .001 Dia. [.066 ] ± .001 [.218 ] + .000 Dia. [.162 ] Dia. – .002 Dia. 6.4 ± 0.08 6.4 [.250] ± .003 [.250 ] Ref. Ref. Panel Panel Detail C* Detail D* Detail E* ± 0.13 3.2 ± 0.13 3.2 ± .005 [.125 ] ± .005 [.125 ] ± 0.03 3.2 Panel ± 0.03 Panel 5.5 ± .001 [.125 ] ± .001 [.218 ] Dia. + .000 12.2 4.1 12.2 – 0.03 Dia. [.481] + .000 ± 0.03 2.6 [.481] [.162 ] ± 0.03 2.9 ± 0.08 – .001 7.6 Ref. ± .001 [.102 ] Ref. ± .001 [.115 ] ± .003 [.300 ] Dia. Dia. Ref. Panel *Consult appropriate Instruction Sheet for complete mounting details. Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 168 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors Product Facts ■ Subminiature version of OSP Blind Mate Connectors ■ For space savings ■ Family of connectors and adapters OSSP connectors are a sub- used in applications where ±.064 [±.0025] radial mis- miniature version of the OSP space is at a premium. alignment with the mating blind mate series. plug connector. A complete family of OSSP Connectors in this series Applications requiring connectors and adapters is incorporate the design ele- greater than ±.064 [±.0025] available including cable ments of the OSP interface radial misalignment can use connectors, fixed and float including the float and mis- either the float design or mount panel connectors mate features. OSSP blind floating connector plates and hermetic connectors. mates are about 40% with guide pins. Rigid mount units will func- smaller than OSP connec- tion to specifications up to tors and are designed to be Engineering Data Mechanical Impedance — 50 ohms Force to Engage — 3 pounds max. Frequency — dc to 28.0 GHz Force to Disengage — 1.5 pounds max. Temperature Rating — -65° to 125° C Center Contact Retention — 4 pounds min. Durablilty — 1,000 Cycles Electrical RG 405 (.085) Semi-Rigid Radial Misalignment — VSWR — 1.05 + .01f (GHz) Rigid Mount ±.06 [±.0025] -- RF Transmission Loss — .040 x √ f (GHz) Float Mount ±.51 [±.020] Insulation Resistance — 5,000 megohms min. Mating Characteristics Contact Resistance — Jack Connector — Center Contact 6.0 milliohms max. Center Contact Socket Oversize test Pin — .533 + .003 [.0210 + .0001] dia. Outer Contact 3.0 milliohms max. Test Pin Finish — 16 micro inch max. Outer Contact to Cable 0.5 milliohms max. Insertion Depth — .76/1.14 [.030/.045] Dielectric Withstanding Voltage — 675 volts RMS Number of Insertions — 3 Corona Extinction Voltage at 70,000 Ft.— 250 volts min. Insertion Force Test Pin — .528 + .003 [.0208 + .0001] dia. RF High Potential at 5 MHz — 675 volts RMS Test Pin Finish — 16 micro inch RF Leakage Interface Only — -(90-fGHz) dB min. (fully mated) Insertion Force — 3 pounds max. Power Handling — 300W at 3 GHz (sea level) and room Withdrawal Force Test Pin — .495 + .003 [.0195 - .0001] dia. temperature Test Pin Finish — 16 micro inch max. Insertion Depth — 1.27/1.91 [.050/.075] Environmental Withdrawal — 1/2 ounce min. Corrosion — Method 101, Condition B, MIL-STD-202 Finish Vibration — Method 204, Condition D, 20G’s, MIL-STD-202 Center Contact — Gold plate per MIL-G-45204, Type II, Class 0 over nickel Shock — Method 213, Condition I, 100G’s, MIL-STD-202 plate per QQ-N-290, Class 2 or passivate per ASTM-A380 Temperature Cycling — Method 107, Condition B, MIL-STD-202 Housing — Gold plate per MIL-G-45204, Type II, Class 0 over nickel Moisture Resistance — Method 106, MIL-STD-202 plate per QQ-N-290, Class 2 or passivate per ASTM-A380 Material Housing — Corrosion resistant steel Type 303 (stainless) per ASTM A484 and A582 Center Contact — Beryllium copper per ASTM-B-196 Dielectric — TFE fluorocarbon per ASTM-D-1457 Gasket (O’Ring) — MIL-P-25732 169 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors (Continued) Interface Mating Dimensions The connector interface, specifically designed for multiple interconnects, maintains reliable perform- ance over the typical mechanical tolerance required in cost effective packaging. Jack Plug The interface test data shows excellent perform- ance is maintained with mat- Dimensions Description ing gaps up to .015 inch. ABCD E F 1.22 3.91 5.33 5.00 3.35 3.23 Jack Nom. Min. Ref. Nom.* Max. Max.* 0.48 .154 .210 .197 .132 .127 1.22 3.56 5.33 5.00 0.51 3.25 Plug Nom. Nom. Ref. Min. Nom. Min. 0.48 .140 .210 .199 .020 .128 *With spring bottomed. 170 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors (Continued) For Semi-Rigid Cable, Direct Solder Attachment Bulkhead Feedthrough 2.3 ± 0.03 4.6 Dia. Min. Dia. [.089] Cable Plug — Rear Mount ± .001 [.180 ] [. + 0.03 4.6 – .000 Dia. 3.0 Dia. + .001 17.5 7.3 [ ] .182 [.120] Max. – .000 [.690] [.289] d Recommended e Mounting Hole Cable Plating Part No. RG 405/U, 2.16 Gold 1059857-1 [.085] 2.4 Dia. Flange Mount Cable Jack — + 0.08 + 0.08 3.0 14.7 7.1 Dia. 7.1 – 0.00 [.093] 2 Plcs. – 0.00 Dia. ± 0.10 Dia. 11.0 Dia. [.120] [.580] Floating Rear Mount + .003 + .003 [.281 ] ± .004 [.281 ] [.435 ] – .000 – .000 11.0 [.435] 5.5 + 0.00 + 0.00 2.3 7.1 7.1 – 0.05 – 0.05 [.217] Dia. Dia. [.089] + .000 18.0 + .000 [.280 ] 7.6 [.280 ] – .002 Dia. – .002 [.710] [.300] ded Recommended ole Mounting Hole Cable Part No. RG 405/U, 2.16 1059868-1 [.085] Finish: Inner housing that is soldered to cable is gold plated. Outer housing is passivated stainless steel. When using semi-rigid cable, it is recommended that a service loop be used to facilitate the float features of the connector. 18.0 12.7 Feedthrough Snap-In Ref. [.710] + 0.08 [.500] + 0.05 7.1 6.5 – 0.00 – 0.00 7.6 Dia. Dia. 14.7 + .003 + .002 [.300] Max. [.280 ] [.256 ] – .000 – .000 [.570] Cable Part No. RG 405/U, 2.16 1059874-1 Compression [.085] 3.0 Dia. Spring [.120] 11.4 6.1 Dia. Ref. Connector [.450] [.240] Retaining Clip Recommended Mounting Hole Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 171 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors (Continued) For Flexible Cable, Crimp Attachment Bulkhead Feedthrough ± 0.03 4.6 4 Dia. ± .001 Cable Plug — Rear Mount [.180 ] [.1 + 0.03 4.6 – .000 Dia. + .001 33.0 [.182 ] Ref. – .000 [1.298] d Recommended Mounting Hole Cable Plating Part No. RG 188/U, 316 Double Passivated Stainless Steel 1059884-1 Braided Only RG 174/U, Passivated Stainless Steel 1059886-1 188/U, 316U Flange Mount 2.4 Dia. + 0.08 + 0.08 14.7 Cable Jack — .1 7.1 [.093] 2 Plcs. – 0.00 Dia. – 0.00 Dia. ± 0.10 Dia. 11.0 [.580] + .003 + .003 81 ] [.281 ] Floating Rear Mount ± .004 – .000 [.435 ] – .000 11.0 [.435] + 0.00 + 0.00 7.1 7.1 – 0.05 – 0.05 5.5 Dia. D 35.6 + .000 + .000 [.280 ] [.217] [.280 ] 7.6 – .002 – .002 [1.40] [.300] Max. Recommended Mounting Hole Cable Plating Part No. RG 188/U, 316 Double Passivated Stainless Steel 1059888-1 Braided Only RG 174/U, Passivated Stainless Steel 1059887-1 188/U, 316U 35.6 + 0.08 Feedthrough Snap-In 7.1 Max. – 0.00 [1.400] Dia. + 0.05 + .003 6.5 Cable Jack [.280 ] – 0.00 – .000 ± 0.38 Dia. 22.4 + .002 Mounting Hole [.256 ] 6.1 ± .015 – .000 [.880 ] Dia. [.240] Mounting Hole Part No. 1059889-1 OSSP Connector Jack Compression Retaining Clip Spring Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 172 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors (Continued) For Panel Mount Threaded Panel Feedthrough Plug ± 0.03 4.1 4.0 Dia. Dia. ± .001 0.4 [.162 ] Receptacle, Straight [.156] ± 0.03 Dia. 1.3 Dia. [.015] ± .001 [.051 ] Terminal Plating Part No. Passivated ± 0.05 11.4 5.3 6.4 Stainless 1059903-1 1.2 ± .002 [.450] [.210 ] Dia. [.250] Steel [.049] Recommended Mounting Hole + 0.05 + 0.08 6.4 Press-Fit Panel 11.4 Ş 4.0 – 0.00 – 0.00 [.250] + .002 + .003 ± 0.05 Feedthrough Plug [.450 ] [.159 ] 5.3 – .000 – .000 ± .002 5.1 [.210 ] Straight Knurl Receptacle [.200] Part No. ± 0.03 Ş 4.0 ± .001 [.156 ] 1059901-1 OSSP ± 0.03 Ş 0.9 Plug ± 0.03 ± .001 Ş 0.4 [.034 ] O-Ring + 0.00 ± .001 [.015 ] Ş 3.9 – 0.05 Recommended + .000 [.154 ] – .002 Mounting Hole Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 173 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors (Continued) For Printed Circuit Board Mount 6.4 Straight Plug Receptacle — Mounting [.250] Surface Captured Contact 12.6 Sq. 5.1 [.498] 5.1 [.200] 8.7 Typ. [.200] [.343] + 0.08 Ş 1.7 – 0.00 Hole 5.1 + .003 Typ. [.200] [.067 ] – .000 OSSP 5 Plcs. Plug Ş 0.9 O-Ring [.034] 1.0 Sq. Recommended [.040] Typ. 4 Plcs. Mounting Hole Part No. 1059919-1 5.84 6.35 Right-Angle [.230] [.250] 5.08 ± 0.51 5.08 Plug Receptacle Sq. [.200] ± .020 [.200 ] 5.08 Typ. Typ. [.200] + 0.08 Ş 1.7 – 0.00 Hole 5.08 + .003 Typ. [.200] [.067 ] – .000 ± 0.25 17.78 5 Plcs. Ş 0.86 ± .010 [.700 ] [.034] Recommended 14.61 1.02 Mounting Hole [.575] Sq. [.040] 4 Plcs. O-Ring ± 0.03 5.11 ± .001 [.201 ] Part Number 1484546-1 Note: Part Numbers are RoHS compliant except: �Indicates non-RoHS compliant. 174 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 RF Coax Connectors OSSP Subminiature Modular Blind Mate Connectors (Continued) Hermetically Sealed Metal to Metal 1.0 3.0 Formable Gasket — Dia. Dia. 3.6 Dia. [.039] [.118] [.140] Panel Feedthrough Plug Receptacle 12.1 .03 Dia. [.475] [.012] VSWR RF Leakage Plating Part No. (GHz) (dB) 1.06 + .01f –(85-fGHz) Gold 1059905-1 Recommended Mounting Hole Detail A at bottom of this page. + 0.00 4.8 – 0.05 5.3 Dia. Dia. + .000 [.210] Solder and Braze-In [.189 ] – .002 Panel Feedthrough Plug 8.2 Receptacle [.322] ± 0.03 Ref. 0.5 Dia. ± .001 [.020 ] VSWR RF Leakage Plating Part No. (GHz) (dB) 1.06 + .01f –(85-fGHz) Gold 1059902-1 Recommended Mounting Hole Detail B at bottom of this page. Field Replaceable Solder and Braze-In 2.4 Dia. 2-Hole Flange Mount 12.2 + 0.05 [.093] 2 Plcs. 1.9 Dia. – 0.03 [.480] Plug Receptacle With 5.3 Dia. + .002 Dia. [.076 ] [.210] – .001 EMI/RFI Gasket 9.0 [.353] 9.5 ± 0.13 ± 0.03 8.2 0.3 5.7 [.375] ± .005 ± .001 [.322 ] [.012 ] [.223] Dia. VSWR RF Leakage Plating Part No. (GHz) (dB) 1.06 + .01f –(85-fGHz) Passivated Stainless Steel 1059894-1 Recommended Mounting Hole Detail C at bottom of this page. Recommended Detail A* Detail B* Detail C* Mounting Hole Detail for 2.5 + 0.08 ± 0.13 0.8 3.2 – 0.00 [.100] + .000 Hermetically Sealed + .003 1.0 ± .005 + .003 [.125 ] – 0.03 4.1 [.031 ] – 0.05 Dia. – .000 + .000 Dia. Panel ] + .001 [.041 ] – .001 [.162 – .002 R 0.08 Max. [.003] + 0.05 Ş 5.5 – 0.03 9.0 + 0.08 + .002 R 0.13 [.218 ] [.353] – 0.03 – .001 ± 0.03 2.0 ± 0.03 + .003 3.2 Ref. [.005 ] – .001 ± .001 6.4 [.078 ] ± .001 [.121 ] [.250] Dia. Dia. + 0.03 Ref. Ş 4.8 – 0.00 + .001 Note: Part Numbers are RoHS [.190 ] – .000 compliant except: � Indicates *Consult appropriate Instruction Sheet for complete mounting procedure. non-RoHS compliant. 175 Catalog 1307191 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 3-07 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208