Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems Board-Mount Connectors Product Facts ■ Single-piece molded housings ■ Custom configurable modular design ■ AC and DC power in the same connector — Meets UL safety requirements ■ Current Interrupt ratings per UL 1977 — for “Hot-Plug” applications ■ Compact size — suitable for distributed DC power applications ■ Molded-in guide pins provide generous blind- mateability The MULTI-BEAM XL and rated at 35A. The new ance design and heavy MULTI-BEAM XLE modules MULTI-BEAM connector gold plated contacts meet ■ Up to 3 levels of contact are a blind-mateable board- features a true hot-plug requirements across many sequencing: to-board power distribution designed three-beam applications including ■ 1st — Pwr/Gnd connector system. With a contact, rated at 43A. power distribution for com- ■ 2nd — Pwr & Signals variety of available power pact (1U) computer servers ■ 3rd — Trigger Signals The product is also avail- contacts and a modular through high-end servers, able in versions complying ■ Low Mating and Un-mating design, customers are able fault-tolerant computers, with the Server Systems force to customize this connector networking equipment, Infrastructure (SSI) to their exact needs. In telecommunication ■ Solder or press-fit Standard. MULTI-BEAM XL addition to selecting the switches, medical instru- termination to PCB and MULTI-BEAM XLE number of power and mentation, and industrial products offer high reliabil- ■ Meets SSI power connector signal contacts, customers control equipment. ity and high current density requirements for DPS, MPS are also able to choose the in a package designed The compact design also and HPS applications mating sequence of con- specifically for modular meets the I/O standard ■ 30 micro-inch tacts they need for their hot-swappable power of modern modular and [0.76 micro-meters] specific application. distribution systems. They hot-swappable redundant gold post-plated contacts MULTI-BEAM XL connec- are ideal for blind-mating in (N+1) power supplies for high reliability tors feature dual-beam and modular and rack mounted and uninterruptible power ■ All MULTI-BEAM XL and four-beam power contacts, systems. The high perform- supplies. MULTI-BEAM XLE products in this section are RoHS compliant Technical Documents Product Specification For More Information 108-1973 Check out product information at: Application Specification http://mbxl.tycoelectronics.com 114-13038 File # E28476 Technical Support Center R 1-800-522-6752 File # LR7189 R 10 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems (Continued) MULTI-BEAM XL Connector MULTI-BEAM XLE Connector ■ Expandable length to accommodate up to 36 power contacts ■ Features new 3-beam power contact ■ Contact spacings are expandable to accommodate higher ■ Two hot-pluggable power contacts to choose from: voltages and/or higher current requirements ■ 50A High power contact (35% increase compared to ■ 4-beam or dual beam power contacts available MULTI-BEAM XL connector) ■ Base metal made from high conductivity copper alloy ■ 20A Low power contact (occupies 50% less PCB space (over 98% copper) offers superior performance compared to than MULTI-BEAM XL power contact) alternative materials ■ Slimmer housing design allows 40% more current in the same space ■ Over 40% lower mating force than original MULTI-BEAM XL connector ■ Vented housing allows for better air flow Evolution of MULTI-BEAM Power Contacts Power Contacts Dual-Beam Contact 4-Beam Contact 3-Beam Contact ■ Original design ■ .017" thick stock ■ Offered on new MULTI-BEAM XLE ■ .017" thick stock ■ 35A current rating connector ■ Features eight ■ .020" Thick Stock independent beams ■ 50A Current Rating ■ Parallel current paths yield a lower contact ■ Improved design offers Signal Contacts resistance lowest mating force available in MULTI-BEAM ■ Tuned beam design product line provides lower mating forces and higher ■ True hot-plug design durability life cycles preserves the separable contact interface to provide long term reliability after hot-mate and un-mate cycles Contact Type Description Sequence Minimum Wipe Contact Wipe Make First Power (or GND) Contact 1 0.200′′ [5.08 mm] Break Last (MFBL) Power Contact Standard 2 0.150′′ [3.81 mm] Signal Contact Standard 2 0.150′′ [3.81 mm] Make Last Signal (trigger) Contact 3 0.100′′ [2.54 mm] Break First (MLBF) The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2. Product Configurations and Part Numbers The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and voltage ratings are shown below. ACP P HDP LP S 0.300′′ [7.62 mm] spacing 0.250′′ [6.35 mm] spacing 0.200′′ [5.08 mm] spacing .115′′ [3.81 mm] spacing 0.100′′ [2.54 mm] grid 300 Volts* 200 Volts* Connection to same voltage* 200 Volts* 60 Volts* * With circuit board designed to UL 1950, IEC 60950 11 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors Right-Angle Receptacles Part Overall PCB Tail Type Power Contact Configuration * Application Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing 1P/24S/1P 6450160-3 SSI “DPS” 1.925′′ [48.90 mm] Solder No 2P/24S/2P 1-6450160-0 Distributed DC Power + Signal 2.250′′ [57.15 mm] Solder No 3P/24S/3P 6450570-2 Distributed DC Power + Signal 2.750′′ [69.85 mm] Press-fit Yes 3ACP/24S/6P 6450170-8 AC and DC Power + Signal 3.650′′ [92.71 mm] Solder Yes 5P/24S/6P 6450160-5 SSI “MPS” 4.350′′ [110.49 mm] Solder No 7P/32S/7P 6450560-4 Distributed DC Power + Signal 4.350′′ [110.49 mm] Press-fit No 8P/28S 6450172-2 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder Yes 8P/32S/8P 6450160-1 AC and DC Power + Signal 5.450′′ [138.43 mm] Solder No 3ACP 6450173-1 AC Power 1.550′′ [39.37 mm] Solder Yes 8P 6450163-2 DC Power 2.650′′ [67.31 mm] Solder No 14P/32S 6450172-1 Distributed DC Power + Signal 4.950′′ [125.73 mm] Solder Yes 16S/4P 6450161-1 Distributed DC Power + Signal 2.050" [52.07 mm] Solder No 24S/6P 6450161-2 Distributed DC Power + Signal 2.750" [69.85 mm] Solder No 24S/8P 6450161-6 Distributed DC Power + Signal 3.250" [82.55 mm] Solder No * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Vertical Receptacles Part Overall PCB Tail Type Power Contact Configuration * Application Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing 1P/24S/1P 6450540-1 SSI “DPS” 1.925′′ [48.90 mm] Press-fit No 2P/24S/2P 6450140-5 Distributed DC Power + Signal 2.250′′ [57.15 mm] Solder No 3P/24S/3P 1-6450140-0 Distributed DC Power + Signal 2.750′′ [69.85 mm] Solder No 4P/24S/4P 6450150-6 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder Yes 4P/24S/3ACP 6450150-3 AC and DC Power + Signal 3.150′′ [80.01 mm] Solder Yes 5P/24S/6P 6450540-2 SSI “DPS” 4.350′′ [110.49 mm] Press-fit No 6P/24S/6P 4-6450550-5 Distributed DC Power + Signal 4.250′′ [107.95 mm] Press-fit No 10P/24S/12P 3-6450550-2 Distributed DC Power + Signal 5.800" [147.32 mm] Press-fit Yes 3P 6450543-1 DC Power 1.400′′ [35.56 mm] Press-fit No 3ACP 6450543-6 AC Power 1.550" [39.37 mm] Press-fit No 4P 6450543-5 DC Power 1.650" [41.91 mm] Press-fit No 6P 6450553-2 DC Power 2.050′′ [52.07 mm] Press-fit Yes 7P 6450543-3 DC Power 2.400′′ [60.96 mm] Press-fit No 8P/28S 6450142-3 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder No 14P/32S 6450152-1 Distributed DC Power + Signal 4.950′′ [125.73 mm] Solder Yes 24S/6P 6450551-1 Distributed DC Power + Signal 2.750" [69.85 mm] Press-fit Yes 24S/3ACP 6450151-3 Distributed DC Power + Signal 2.200" [55.88 mm] Solder Yes 24S/8P 6450541-5 Distributed DC Power + Signal 3.250" [82.55 mm] Press-fit No * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 12 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems (Continued) Board-Mount Connectors Right-Angle Plugs Part Overall PCB Tail Type Signal Contact Configuration * Application Number Length " and [mm] (Solder, Press-Fit) Sequencing 1P/24S/1P 6450330-1 SSI “DPS” 1.925" [48.90 mm] Solder Yes 2P/24S/2P 6450120-2 Distributed DC Power + Signal 2.250" [57.15 mm] Solder No 3P/24S/3P 6450130-6 Distributed DC Power + Signal 2.750" [69.85 mm] Solder Yes 4P/24S/3ACP 6450130-4 AC and DC Power + Signal 3.150" [80.01 mm] Solder Yes 3ACP/24S/6P 1-6450130-4 AC and DC Power + Signal 3.650" [92.71 mm] Solder Yes 5P/24S/6P 6450230-1 SSI “DPS” 4.350" [110.49 mm] Solder Yes 5P/32S/5P 2-6450120-4 Distributed DC Power + Signal 3.950" [100.33 mm] Solder No 6P/24S/6P 2-6450120-7 Distributed DC Power + Signal 4.250" [107.95 mm] Solder No 8P/32S/8P 6450120-1 Distributed DC Power + Signal 5.450" [138.43 mm] Solder No 10P/24S/12P 4-6450130-6 Distributed DC Power + Signal 5.800" [147.32 mm] Solder Yes 16S/4P 6450231-1 Distributed DC Power + Signal 2.050" [52.07 mm] Solder Yes 24S/6P 6450131-7 Distributed DC Power + Signal 2.750" [69.85 mm] Solder Yes 24S/3ACP 6450121-3 Distributed DC Power + Signal 2.200" [55.88 mm] Solder No 3ACP 6450123-3 AC Power 1.550" [39.37 mm] Solder N/A 3P 6450123-1 DC Power 1.400" [35.56 mm] Solder N/A 4P 6450123-2 DC Power 1.650" [41.91 mm] Solder N/A 6P 6450523-2 DC Power 2.050" [52.07 mm] Press-fit N/A 7P 6450123-5 DC Power 2.400" [60.96 mm] Solder N/A 8P/28S 6450132-3 Distributed DC Power + Signal 3.350" [85.09 mm] Solder Yes 14P/32S 6450132-4 Distributed DC Power + Signal 4.950" [125.73 mm] Solder Yes * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Vertical Plugs Part Overall PCB Tail Type Signal Contact Configuration * Application Number Length " and [mm] (Solder, Press-Fit) Sequencing 1P/16S/1P 6600333-9 Distributed DC Power + Signal 1.650" [41.91 mm] Press-fit Yes 1P/24S/1P 6600330-4 SSI “DPS” 1.925" [48.90 mm] Solder Yes 2P/16S/2P 1-6600333-0 Distributed DC Power + Signal 2.150" [54.61 mm] Press-fit Yes 2P/24S/2P 1-6600333-2 Distributed DC Power + Signal 2.250" [57.15 mm] Press-fit Yes 3P/16S/3P 6600333-7 Distributed DC Power + Signal 2.650" [67.31 mm] Press-fit Yes 3ACP/24S/3ACP 1-6600333-1 AC Power + Signal 3.150" [80.01 mm] Press-fit No 4P/24S/4P 6600333-6 Distributed DC Power + Signal 3.350" [85.09 mm] Press-fit Yes 5ACP/24S/5ACP 6600333-1 Distributed DC Power + Signal 4.350" [110.49 mm] Press-fit Yes 7P/32S/7P 6600330-5 Distributed DC Power + Signal 4.350" [110.49 mm] Solder No 24S/8P 6600323-2 Distributed DC Power + Signal 3.250" [82.55 mm] Press-fit No 3ACP 6450503-3 AC Power 1.550" [39.37 mm] Press-fit N/A 8P 6600303-1 DC Power 2.650" [67.31 mm] Press-fit N/A * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 13 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems (Continued) Performance Specifications Board-Mount Connectors Specifications Up to 55 Amps per power contact, Materials de-rated to 35 Amps in equally ener- Housing — High temperature thermo- gized (8 adjacent positions) connector. plastic, UL 94V-0 Up to 4 Amps per signal contact, Power Contacts — High conductivity de-rated to 1.5 Amps in equally Copper alloy energized 24-position pin field. Signal Contacts — Copper alloy Maximum Continuous Operating Boardlocks — Phosphor bronze Temperature — 105°C. Contact Resistance — 0.7 milli-ohm Finish Durability — 250 cycle Power and Signal Contacts — 30 microinches [.76 micrometers] min. Radial Mis-alignment Capability — gold over 50 microinches [1.27 ± 0.075″ [1.91 mm] micrometers] min. nickel on mating Minimum of 0.100″ [2.45 mm] of surfaces, 100 microinches [2.54 contact wipe on shortest signal contact micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations Note: Tin-lead plating also available on press-fit connectors Performance @ 30 Amps per Contact 30 80 70 25 60 20 50 15 40 10 30 5 20 10 0 0 124 6 8 10 0 5 10 15 20 25 30 35 40 45 50 55 Power Contacts on .250" [6.35mm] Current per Contact (Amps) 1 Contact 8 Adjacent Contacts See Cable Connectors on Pages 19-28 14 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Temp Temp erat erat ure Ri ure Ri se ° se C C Temperature Rise °C Board-to-Board Products Power Connectors & Interconnection Systems “NEW” MULTI-BEAM XLE Connectors NEW Product Facts ■ Two NEW hot-pluggable power contacts to choose from: ■ 50 Amp high power contact ■ 20 Amp low power contact ■ Over 35% lower mating force than original MULTI-BEAM XL connectors Tyco Electronics’ new housing design that Applications ■ Over 40% more current in MULTI-BEAM XLE connec- reduces the overall PCB ■ Modular Hot-Swappable the same over all PCB space tors are the latest addition footprint and has the Power Supplies to the MULTI-BEAM XL option of using a low power ■ Low-wear contact design ■ 1U / 2U Servers power connector product contact — the industry passes Telcordia ■ High-end Computer & family. MULTI-BEAM XLE proven Universal Power environmental exposure Telecommunications connectors feature a new Module (UPM) contact. requirements 3-beam contact, made from Equipment The new contacts and ■ New design allows more a thicker/higher conductiv- housing design allows ■ Power Distribution Circuit angular mis-alignment ity material than the original more power in the same Boards single beam or 4-beam footprint — over 35% more ■ Power Distribution Cable designs. current in the same space. Assemblies The new 3-beam design MULTI-BEAM XLE connec- allows for a greater angular tors are as modular as the mis-alignment between mat- original MULTI-BEAM XL ing connectors and offers connectors in that they can a lower mating force. In be designed to fit specific addition, MULTIBEAM XLE customer needs. connectors offer a slimmer 15 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems “NEW” MULTI-BEAM XLE Connectors (Continued) Specifications Part Number 6450830-2 Part Number 6450880-1 Materials Right-Angle Plug Right-Angle Receptacle Housing — High temperature thermo- plastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze ± .100 2.530 Finish ± 2.54 [64.26 ] .820 [20.83] Power and Signal Contacts — 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 .470 micrometers] min. nickel on mating .930 [11.94] [23.62] surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations MULTI-BEAM XLE Connector Part Numbers Part Numbers Mating Part Numbers Available Right-Angle Vertical Overall Length Right-Angle Vertical Configurations Plugs Plugs of Plug Receptacle Receptacle 1P/24S/1P 6450840-7 6450820-2 1.54′′ [39.12 mm] 6450870-5 6450850-3 2LP/8S/2LP 6450830-1 — 1.175′′ [29.84 mm] — 6450860-1 6LP/24S/3P 6450830-2 — 2.555′′ [64.89 mm] 6450880-1 6450850-2 2P/32S/2LP 6450830-4 — 2.020’ [51.30 mm] 6450870-1 — 2P/24S/2P 6450830-5 — 2.040′′ [51.81 mm] 6450870-3 — 3P/245/3P 6450830-9 — 2.54′′ [64.52 mm] 6450870-4 — 3P/32S/3P 6450820-3 — 2.79′′ [70.87 mm] 6450870-8 — 32S/4LP 6450831-1 — 1.750′′ [44.45 mm] 6450871-1 — 6LP/24S/10P 1-6450830-0 — 3.86′′ [97.92 mm] — 6450860-5 12P/48S/8LP 6450840-3 — 5.600′′ [142.24 mm] 6450880-4 6450860-3 4ACP/48S/12HDP 6450840-4 6450810-1 5.390′′ [136.90 mm] 6450880-3 6450860-2 Electrical Current Carrying Capacity: ■ 50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product) ■ 20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact) Contact resistance: 0.7 milliohm per contact at rated current Configuration Description ACP P HDP LP S .300′′ [7.62 mm] spacing .250′′ [6.35 mm] spacing .200′′ [5.08 mm] spacing .115′′ [2.92 mm] spacing .100′′ [2.54 mm] spacing 300 Volts 200 Volts 50 Volts 200 Volts 50 Volts ACP indicates the high power contact on 300 VAC spacing. P indicates the high power contact on 200 VDC spacing. LP indicates the low power contact on 200 VDC spacing. S indicates the signal contact on 60 VDC spacing. Application Tooling Right-Angle Plugs: Flat-rock seating tools (no unique tools required) Right-Angle Receptacles: Flat-rock seating tools (no unique tools required) Vertical Plugs: Contact Tyco Electronics for required seating tools Vertical Receptacles: Flat-rock seating tools (no unique tools required) Note: All part numbers are RoHS compliant. 16 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Product Facts ■ Combines PCB and cable mounted contacts ■ Ideal for separating AC input from DC input ■ Eliminates FASTON tab interface at the back of the connector housing ■ Requires less space than two housing designs ■ Terminates 12 AWG and 10 AWG wire ■ Mates with Tyco Electronics vertical and right-angle PCB plugs ■ High strength housing materials The Cable Pass-Thru some circuits to be cable The Cable Pass-Thru ■ RoHS Compliant MULTI-BEAM XL recepta- terminated and some to be connector is offered in both cles securely terminate up PCB terminated it allows right-angle or vertical PCB- to a 10 AWG wire directly both high voltage (AC) and mount orientations and is into MULTI-BEAM XL PCB low voltage (DC) power supplied with either press- Technical Documents mounted receptacles. The to pass through the same fit or solder pc tails. The Product Specification design includes a “terminal connector. connector is mate-able to 108-1973 and 108-2157 position assurance” (TPA) either PCB mounted or cable This separation of the AC Application Specification feature that confirms the mounted MULTI-BEAM XL and DC power eliminates 114-13038 manually inserted wires are or MULTI-BEAM XLE plugs. the concerns of high volt- fully seated. The product age power running through All MULTI-BEAM XL cable offers a unique way of circuit boards better suited connectors are supplied using the MULTI-BEAM XL to carry only low voltage pre-assembled by PCB receptacles as a sort circuitry. Additional Tyco Electronics. of “docking” connector. applications may include A single docking connector designs where the power is far easier to mate to and is better routed directly to to design around in a blind- a different PCB, through mate application, than cables, yet passes through multiple power and signal a single docking connector connectors. By separating for ease in system design. 17 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System (Continued) Part Numbers Available Pass-Thru Mating Pass-Thru Mating Configurations Right-Angle Receptacles Right-Angle Plugs Vertical Receptacles Vertical Plugs 3CP/1P/24S/2P 6450178-1 6450130-2 — — 3CP/24S/2P 6450178-2 2-6450130-6 — — 3CP/24S/3ACP 1888179-1 2-6450330-6 — — 3CP/4P/24S 6450578-1 1-6450132-3 6450558-1 6600310-5 3ACP/24S/6P — 1-6450130-4 6450558-2 — 3CP/8P/12S 1888132-1 — — — 3CP/20S/10P 6450578-2 6-6450130-2 — — 3CP/16S 6450668-1 6450622-1 — — Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability. Configuration Description CP ACP P HDP S High Density AC Power AC Power DC Power Signal Power Cable Power PCB-Mount PCB-Mount PCB-Mount PCB-Mount .300" spacing .300" spacing .250" spacing .200" spacing .100" grid MULTI-BEAM XL Coax Pass-Thru Connector — Combine power, coax and signal all in one connector Right-Angle Plug Cable Receptacle 292495-1 292491-1 The following coax contacts may be used with the coax pass-thru housings: Pin Contact Socket Contact 5221980-5 5221981-5 Note: All part numbers are RoHS compliant. 18 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Assemblies Product Facts ■ Single one-piece housing design ■ Terminal Position Assurance (TPA) Secondary Locks on contacts help prevent contact back-out ■ Pre-assembled made-to- order cable assemblies ■ Installation to panel provides float in X, Y and Z directions ■ Insulation crimp on all contacts MULTI-BEAM XL Cable The use of high temperature need for a secondary cable ■ 30 microinch (.76 micro- Assemblies allow designers glass filled housing materials, clamp which often can be meters) gold plated freedom to connect power redundant contact retention size prohibitive. contacts for high reliability supplies and power and high conductivity The cable connectors distribution subassemblies contact materials allows ■ Touch-safe design passes are designed to mate to in a wide variety of the use of this connector in UL1977 and IEC 60950 the de-facto standard applications. Expanding very high current density finger probe test Tyco Electronics beyond board-to-board applications. The features MULTI-BEAM XL right-angle ■ AC and DC power in the applications the cable work together to result in a or vertical PCB plugs. The same connector — assemblies are available for highly durable and compact combination of PCB and meets UL & IEC safety both cable-to-board or power connector, which cable connections, both requirements panel-mount applications offers industry leading with mixed power and can terminate 8-16 minimum millivolt drop ■ All MULTI-BEAM XL and signal arrangements AWG and 22-26 AWG wires through the connection. The products in this section are provides a universal power all in one connector, without connector was designed to RoHS compliant distribution connector using adapter circuit pass the UL 1977 and IEC systems. boards. In addition, the 60950 finger probe test The cable assemblies are power contacts are which makes the connector all RoHS compliant, designed to be able to touch-safe. The insulation designed to specific accept two-wire terminations crimp adds further safety customer requirements which can further reduce by keeping the insulation and manufactured in harness complexity by from being pulled away Tyco Electronics’ cable reducing or eliminating from the termination point. assembly manufacturing mid-wire splices. These features eliminate the facilities. Technical Documents For More Information Product Specification Internet http://tycoelectronics.com 108-2157 Check out product information at: http://mbxl.tycoelectronics.com Application Specification 114-13112 Technical Support Center 1-800-522-6752 19 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Floating XYZ Panel-Mount Cable Receptacle Configurations/Applications (2P + 24S + 2P) Wires Secondary Locks on Signal Contacts Floating XYZ Panel-Mount Secondary Lock (1 Per Power Contact) Housing Receptacle 0.060" [1.52] Nominal Float in X, Y and Z direction Panel Alignment For modular installation of large Key power distribution systems Single connector replaces multiple power and signal connectors Power Circuitry Signal Mounting Hole Guide Post Circuitry (2 Places) (2 Places) XYZ Series Slide-to-Lock Cable Receptacle (3 ACP) Secondary Lock Slide-to-Lock Receptacle (1 Per Power Contact) Wires 0.030" [0.76] nominal float in X and Y direction Ideal for modular installation of Spring smaller systems requiring less space Latch and less float — such as fan trays Panel Stop Replaces connectors which use multiple low power contacts to carry Locking the total current Tab Housing Power only or Power Plus signal mixed Panel Alignment Key (2 Places) Power Guide Post Circuitry (2 Places) STL Series Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Secondary Lock Wires (1 Per Power Contact) Cable-to-Board Receptacle Easy to mate/disconnect with squeeze-to-release latches Secondary Locks on Signal Contacts Mates to right-angle or vertical Housing MULTI-BEAM XL STR plugs Replaces two traditional connectors (1 signal and 1 power) with just 1 connector Squeeze Latch Power (2 Places) Circuitry Signal Mating Alignment Circuitry Key (2 Places) STR Series 20 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Panel-Mount Receptacles Product Facts ■ High strength glass-filled housing materials ■ Expandable/modular housing design ■ PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions ■ STL series floats 0.030" [0.76] in X and Y directions X, Y, Z Floating Receptacle Slide-to-Lock Receptacle ■ Mounting Hardware Kits: Part Number 1600914-1 — Standard Part Number 1600914-3 — Power and Signal Module Specifications High Force Maximum Wire Size Max. Insulation Dia. Power Module Widths: Module Designation 2 AWG [mm ] inches [mm] 0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] 0.272 [6.91] 0.250 [6.35] (P) 250 (P) 10 [6.6] 0.215 [5.46] Part numbers shown identify the 0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] 0.156 [3.96] main receptacle connector housing. Additional components (contacts, Wire Range Insulation Range Signal Module Width Module Designation 2 contact locks, etc.) are used to AWG [mm ] inches [mm] complete the cable assembly. 0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] 0.036-0.054 [0.91-1.37] See page 23 for contacts, secondary locks and application equipment information. Power Module Signal Module Configurations/Part Numbers Part Numbers Available Mating PCB Plugs XYZ STL Configurations Series Series Vertical Right-Angle 3ACP 1600606-2 292499-1 6600303-7 6450123-3 4P — 292499-4 6600303-2 6450123-2 4ACP — 292499-3 6600303-3 — 5P 1600606-1 1761419-2 — 6450123-6 6P — 292499-8 6600303-6 — 1P/16S/1P 1-1600636-3 1761819-4 6600333-9 — 1P/24S/1P 1600636-9 — 6600330-4 6450330-1 2P/16S/2P 1-1600636-0 — 1-6600333-0 — 2P/24S/2P 1600636-2 1761819-2 6600333-5 1-6450330-4 3P/16S/3P 1600636-8 — 6600333-7 — 3ACP/24S/3ACP 1-1600636-4 — 1-6600333-1 — 4P/24S/4P 1-1600636-5 — 6600333-6 — 4ACP/24S/12P 1600636-6 — — 2-6450120-6 5ACP/24S/5ACP 1600636-1 — 6600333-1 5-6450130-0 7P/48S/7P 1-1600636-6 — — 3-6450120-4 Note: All part numbers are RoHS compliant. 21 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Squeeze-to-Release Cable Receptacle Cable-to-Board (2P + 24S +2P) Squeeze-to-Release Secondary Lock Receptacles Wires (1 Per Power Contact) Product Facts ■ High strength glass-filled Housing housing ■ Pre-installed squeeze-to- release latches ■ Expandable/modular housing design ■ Mates to Tyco Electronics Squeeze Latch vertical or right-angle Power (2 Places, pre-installed) Circuitry PCB plugs Signal Mating Alignment Circuitry Key (2 Places) STR Series Power and Signal Module Specifications Technical Documents: Maximum Wire Size Max. Insulation Dia. Power Module Widths: Module Designation 2 AWG [mm ] inches [mm] Product Specification 0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] .272 [6.91] 108-2157 0.250 [6.35] (P) 250 (P) 10 [6.6] .215 [5.46] Application Specification 0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] .156 [3.96] 114-13112 Wire Range Insulation Range Signal Module Width Module Designation 2 AWG [mm ] inches [mm] 0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] .036-.054 [0.91-1.37] See page 23 for contacts, secondary locks and application equipment information. Power Module Signal Module Configurations/Part Numbers Part Numbers Available Mating PCB Plugs STR Configurations Series Vertical Right-Angle 2ACP 1600798-2 6600393-1 6450129-1 3P 1600798-3 6600393-2 6450129-2 3ACP 1600798-5 — — 4P 1600798-4 6600390-1 6450129-3 6P 1600798-1 6600393-3 6450129-5 1P/24S/1P 1600788-8 6600380-2 6450128-1 2P/8S/2P 1-1600788-3 — 6450128-6 2P/16S/2P 1-1600788-0 6600383-5 — 2P/24S/2P 1600788-1 6600383-3 6450128-2 3ACP/24S/3ACP 1-1600788-2 6600383-6 — 4P/24S/4P 1-1600788-4 6600383-7 6450128-5 4ACP/24S/4ACP 1-1600788-5 6600383-9 — 6P/24S/6P 1-1600788-7 — 6450128-8 6P/32S/6P 1600788-7 6600383-1 — Note: All part numbers are RoHS compliant. 22 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components Material and Finish Body — 50 micro inches nickel over high conductivity copper alloy Mating Area — 30 micro inches gold Power Contact Technical Documents Product Specification 108-2157-1 Power Contacts Application Specification Wire Size Range Insulation Housing Part Number Applicator Tool Hand Tool 114-13164 AWG Diameter Width .156 . .200 or .250 Max. 1385635-3 [3.96] [5.08 or 6.35] 12 .156-.176 .250 1-1600961-7 1385636-3 [3.96-4.47] [6.35] (make-first-break-last) 2063500-1 .120-.156 .200 or .250 1-1600961-8 14 1385635-3 [3.05-3.96] [5.08 or 6.35] (Standard) .090 . .250 2 @ 16 Max. 1385636-3 [2.29] [6.35] Wire Size Range Insulation Housing Part Number Applicator Tool Hand Tool AWG Diameter Width .215-.272 .300 8 1385637-3 [5.46-6.91] [7.62] .176-.215 .200 or .300 1-1600960-7 10 1385638-3 [4.47-5.46] [6.35 or 7.62] (make-first-break-last) N/A .130 . .300 1-1600960-8 2 @ 12 Max. 1385637-3 [3.30] [7.62] (Standard) .137 . .300 2 @ 14 Max. 1385637-3 [3.48] [7.62] Extraction Tool: Part Number 2063080-1 Note: Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged within the housing. Power Contact Secondary Lock Part Number 1600903-1 Secondary Power Locks: Part Number 1600903-1 Note: One secondary lock needed for each power contact. SDA SA Hand Tool Part Number 2063500-1 Note: All part numbers are RoHS compliant. 23 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Insulation Barrel Components (Continued) Material and Finish Wire Barrel Contact — Phosphor bronze plated gold over nickel in mating area Locking Lance Signal Contacts Wire Size Range Insulation Version Part Number Extraction Tool Hand Tool Applicator AWG Diameter .036-.054 Low Pressure 5531216-5 (reel) [0.91-1.37] 22-26 91156-2 91531-1 1426685-2 .036-.054 High Pressure 5531224-6 (reel) [0.91-1.37] Secondary Locks Note: One secondary lock needed for each column of signal contacts Secondary Signal Locks: Part Number 1600902-1 Panel Mount Alignment Key Float-Mount Hardware Kit Part Number 1600914-1 (Standard Force) Part Number 1600914-3 (High Force) 1 Kit / Cable Assembly; Kit includes 2 screws, 2 washers and 2 springs Note: Kit not needed for STR or STL housings CERTI-CRIMP Hand Tool Part Number 91531-1 Note: All part numbers are RoHS compliant. 24 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Installed Connector Illustration Specifications Panel Stop Must be Against Back of Panel Connectors Fully Mated Product Specifications Power Contacts — 50 Amps on single 8 AWG wire PC Board Right- Shoulder Signal Contacts — Angle Plug Receptacle In 5 Amps on single 22 AWG wire Assembly Front of Panel Shoulder of 0.050" [1.27] minimum float in X, Shoulder Screw Y and Z direction Bottomed on Panel Singular Spring Latch Must Be Sequenced Mating — Fasteners Engaged to Panel 3 Levels Pwr/Grnd, Pwr & Signal, Compression Spring and Flat Washer Signal 250 Cycle Durability Installed onto Shoulder Screw XYZ Series STL Series Connectors Fully Mated PC Board Right- Angle Plug Assembly Shoulder Latch Engaged to Latch Receiver of Mating Plug Assembly STR Series Additional temperature-rise MULTI-BEAM XL Product T-Rise Data data available, contact Tyco Electronics Product Engineering. Current/temperature rise data shown — from End-Of- Life qualification test. For more information see the product website @ http://mbxl.tycoelectronics.com 25 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Cable Plug Assemblies Product Facts ■ High strength housing materials ■ Hot-Pluggable ■ Installation provides float in X, Y and Z directions ■ Sequenced mating ■ RoHS complaint ■ Modular mold design provides configuration flexibility ■ Integral cable clamp supports contacts and provides strain relief in minimum amount of space The newest addition to the to solder or complaint Technical Documents ■ 30 microinch (0.76 MULTI-BEAM XL cable pin terminations. The Product Specification micrometers) gold plated assemblies are the cable MULTI-BEAM cable plugs 108-2157-1 contacts for high reliability mounted plugs. Produced can terminate 8-14 AWG Application Specification ■ Sold only as part of a with modular molds, the and 22-26 AWG wires all 114-13164 pre-assembled cable connectors can be made in one connector, without assembly in a wide variety of sizes. using adapter circuit For More Information The PCB mounted boards. The use of high MULTI-BEAM XL plugs are temperature glass filled Internet typically rigidly mounted housing materials, redun- http://tycoelectronics.com to hot-swappable power dant contact retention and Check out product supplies and the systems high conductivity contact information at: they connect with. The materials allows the use of http://mbxl.tycoelectronics.com “float blind-mate drawer this connector in very high Technical Support Center connector” design of the density applications. 1-800-522-6752 MULTI-BEAM XL cable The cable assemblies connectors helps eliminate are all RoHS compliant the concern of an inade- designed to specific quately aligned chassis. customer requirements The connector can accept and manufactured in mating parts misaligned Tyco Electronics’ internal by as much as 3 mm cable assembly manufac- (± 1.5 mm), and still mate turing facilities. without applying stress 26 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Configurations/ Part Numbers PMT STL STR Power Module Widths: Maximum Wire Size Module Max. 0.300″ (ACP) Designation 2 Insulation Dia. AWG mm 0.250″ (P) .272 300 (ACP) 8 10.5 6.91 0.200″ (HDP) .215 250 (P) 10 6.6 5.46 .156 200 (HDP) 12 2.6 3.96 Signal Module Width: Maximum Wire Size Module Max. 0.200″ (8 Contacts) Designation 2 Insulation Dia. AWG mm .036–.054 Signals 22–26 0.14–0.32 0.91–1.37 PMT STL STR Mating Mating Receptacles* Configuration Series Series Series Receptacles Vertical Right-Angle Plug Plug Plug Vertical 3 ACP — 1761421-1 6450543-6 6450173-1 — — 4 P — 1761421-3 6450543-5 — 1600814-2 — 1P/16S/1P 1600236-5 1600820-2 — 2-6450170-0 1600238-4 6450740-4 1P/24S/1P 1600236-4 1600820-1 6450540-1 6450160-3 1600238-3 6450740-5 2P/24S/2P 1600236-6 1600820-3 5-6450540-9 2-6450170-1 1600238-5 6450740-6 3ACP/24S/3ACP 1600236-7 1600820-4 4-6450550-1 2-6450170-2 1600238-6 6450740-7 PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions STL Series — Panel-Mount with total 1.5 mm float in X and Y directions STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications *Specifications on mating PCB mountable receptacles: Product Specification 108-2157-1 Application Specification 114-13164 Note: All part numbers are RoHS compliant. 27 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Connector Styles PMT (Panel-Mount) for True X, Y, Z Floating Intermateable with ■ Single-piece contact Tyco Electronics design — eliminates mul- MULTI-BEAM XL PCB tiple contact interfaces mounted receptacles ■ Insulation crimp on all contacts ■ Installation to panel provides float in X, Y and Z directions Specifications Wire Gauge — 8 AWG – 14 AWG STL (Slide-to-Lock) — Sequenced Mating — 3 Levels: Most Economical — Still Pwr/Gnd, Pwr & Signal, Signal Offering X and Y Floating Current Carrying Capacity — ■ Single-piece contact Power Contacts — 45 Amps* on single design — eliminates mul- 8 AWG wire Signal Contacts — 4 Amps on single tiple contact interfaces 22 AWG wire ■ Insulation crimp on all Durability — 250 Cycle contacts Temperature Range — ■ Installation to panel 40°C – 105°C provides float in X and Y Float — 1.5 mm float in X, Y, and Z directions Direction** RoHS Compliant STR (Squeeze-to-Release) — UL, CSA, VDE Approvals Pending To Connect Sub-assemblies *Based on End-of-Design Life ■ Single-piece contact Qualification Tests design — eliminates mul- **Mated to Tyco Electronics tiple contact interfaces MULTI-BEAM XL receptacles only ■ Insulation crimp on all contacts ■ Easy to mate/disconnect with squeeze-to-release latches ■ Offered as pre-assembled, fully tested cable assemblies, as shown below ■ Combines multiple power and signal connectors into a single Power I/O Connector MULTI-BEAM XL Cable Plug T-Rise Data* 28 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet PCB-Mount Cable-Mount Plugs D XYZ Floating XYZ Floating C B A 1 2 N 1 2 3 4 5 N 1 2 3 4 N Mounting Hold Hole Down B C A Header/Plug (Right-Angle Shown) D C Slide-to-Lock Squeeze-to- B Release A N 3 2 1 N 5 4 3 21 N 3 2 1 C B A Receptacle (Vertical Shown) Electrically Hot To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer. 1. Performance Grade MULTI-BEAM XL Connector MULTI-BEAM XLE Connector 2. Application Board-to-Board Cable-to-Board 3. Gender Plug (Male) Receptacle (Female) 4. Orientation Cable Only Blind-Mate specify Floating or Slide-to-Lock Receptacle Latching PCB Only Right-Angle Vertical 5. Termination (Cable Only) Power 8 AWG 10 AWG 12 AWG 14 AWG Signal 22 AWG 24 AWG 26 AWG 6. Termination Style (PCB Only) Solder Tail .135′′ [3.43 mm] Press-Fit .120′′ [3.05 mm] ′′ [4.19 mm] Press-Fit .135′′ [3.43 mm] Solder Tail .165 ′′ [4.19 mm] Press-Fit .165 7. Mounting to PCB Hold Downs (one on either end) ′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only) .122 ′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only) .150 8. Select # of Contacts ___ Enter Power Contact Type (LP - Low Power, HP - High Power) Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) Contact Centerline Spacings: .200′′ [5.08 mm] (for High Power only) .250 ′′ [6.35 mm] (for High Power only) .300′′ [7.62 mm] (for High Power only) Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) Section C: (Power Contacts) ___ Enter Power Contact Type (LP - Low Power, HP - High Power) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) Contact Centerline Spacings: .200′′ [5.08 mm] (HDP) .250′′ [6.35 mm] (P) .300′′ [7.62 mm](ACP) 9. Additional Requirements 10. Customer Information Name: __________________________ Company: ____________________ Location: ________________________ Phone: __________________________ Fax: __________________________________ e-mail:_________________________ (Submit to your local Tyco Electronics Sales Engineer) MULTI-BEAM XL, MULTI-BEAM XLE, TE (logo) and TYCO ELECTRONICS are trademarks of the Tyco Electronics group of companies and its licensors. 29 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors Product Facts ■ High current per linear inch ■ Various configurations to meet requirements using less board space ■ Built-in alignment feature ■ Shrouded insulator design ■ Meets safety regulatory requirements ■ All MINIPAK products in this section are RoHS compliant Typical Applications ■ Telecom and computer applications MINIPAK connectors are a connector is also available Wide Selection of ■ Routers family of board-to-board in this product line and is Configurations ■ Servers, mini and power connectors designed ideal for hot-plug telecom- MINIPAK connectors are supercomputers to deliver more current munications applications. available in numerous con- using less board real With a two-row configura- ■ Removable battery packs figurations. Which MINIPAK estate. tion, the MINIPAK HDE ■ Uninterruptible power connector is most suited to connector, designed to Product Varieties systems (UPS) your application will depend serve in both PCB-to-PCB on requirements such as AC This product family includes ■ Hot-swap N+1 power and backplane power input current and voltage, MINIPAK high-density distribution systems, occupies minimal DC output currents and power connectors, which PCB edge space. For voltages, board-mount are custom configurable applications needing a style, and available board and offer a combination of low profile solution, space. Tyco Electronics alignment guides, signal Tyco Electronics offers will work with you to help contacts, and DualBlade MINIPAK HDL, a blind- determine the best solution power contacts to meet mateable board-to-board to your application and can different requirements. connector, which stands custom tool MINIPAK con- Following the PICMG µTCA.0 only 8 mm off the edge of figurations if needed. Standard, the MINIPAK HD the printed circuit board. 30 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) MINIPAK High-Density Power Connectors ■ 32 Amps per contact, fully loaded ■ Features an innovative Dual Blade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails ■ Various alignment guides, signal contacts, and power contacts available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches MINIPAK HDL Connectors ■ High density blind-mateable connector ■ Low profile-stands just 8.0 mm off the PCB ■ Solder and press-fit tails available ■ Current rating of 16A ■ Low contact resistance with mating forces less than 0.3lbs per contact MINIPAK HD Connectors ■ Designed to the PICMG MicroTCA.0 Standard ■ Combines 24 power contacts and 72 high density signal contacts ■ Rugged contact design helps provide long-term reliability ■ Hot-plug design controls arc during hot mate/unmate cycles ■ 3 mating levels MINIPAK HDE Connectors ■ Very high current density ■ Two row configuration saves PCB space ■ Two levels of contact sequencing available for mate-first- break-last operation ■ Uses a hot-plug contact approved by UL for current interrupt applications 31 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) Right-Angle PCB Plug Vertical PCB Receptacle Mating Pair Overall No. 30A No. 15A Signal Mating Part Number Tails Tails Special Feature Length Pwr Pwr Contacts Part Number 1.38 6651672-2 3 2 6 Solder 6651673-1 Compliant Press-Fit DualBlade 35.00 2.87 6651670-1 3 2 24 Solder 6651671-1 Compliant Press-Fit DualBlade 73.00 3.78 6651742-1 8 12 58 Solder 6651743-1 Compliant Press-Fit Stacked 96.00 5.71 6651668-1 21 0 24 Solder 6651669-1 Compliant Press-Fit — 145.00 4.50 6651380-1 6 5 36 Solder 6651381-2 Compliant Press-Fit DualBlade 114.50 *The remaining power contacts are 30 Amps each DualBlade Contact DualBlade Contact provides two DualBlade Contact Stacked MINIPAK Connector 15 Amp contacts in the space of Housing Assembly one 30 Amp contact Co-Planar Stacked MINIPAK Connector Right-Angle PCB Plug Right-Angle PCB Receptacle Mating Pair Overall No. 30A No. 15A Signal Mating Part Number Tails Tails Special Feature Length Pwr Pwr Contacts Part Number 1.55 1766056-1 2 6 36 Solder 1766057-1 Solder Stacked 39.30 Custom MINIPAK Connector Configurations If the standard MINIPAK connector configuration does not meet your application requirements, Tyco Electronics may be able to tool a custom MINIPAK connector solution depending on your require- ments and production volume. Please consult Customer Service for details. Note: All part numbers are RoHS compliant. 32 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) Material Insulators PPA, UL 94V-0 flammability rated, color black Socket contacts Phosphor bronze alloy Signal pins Brass alloy Power blades Copper alloy Plating Contacts Selective 30 microinches gold over nickel Terminals Tin over nickel Environmental/Mechanical Connector operating temperature range -40°C to +130°C Mating forces Power: 1.5lb/contact typical Signal: 0.2lb/contact typical Electrical 1 Contact current rating Individual power contact: 65A max. Voltage ratings AC Power: 125/250VAC, signal & DC power: up to 60V Insulation resistance 5000Ω at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003 Dielectric strength Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001 1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity and spacing. Contact Current Ratings 100 2 3 The graph to the right shows the current carrying capabili- 90 4 ties of an individual power contact,and that of multiple 1 Individual contact 80 contacts at 4.5, 6.0 and 7.5 mm contact spacing. 2 4.5 mm contact spacing 3 6.0 mm contact spacing 70 7.5 mm contact spacing 4 60 Safety Regulatory Agency Compliance 1 50 MINIPAK connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard 40 C22.2 No.182.3-M1987. Tyco Electronics will work with 30 customers to obtain application-specific regulatory certifi- cations if needed. 20 10 ® 0 CUS 20A 30A 40A 50A 60A CURRENT (A) Connector Mounting Termination Tails .160 – .200 A PC Board [4.06 – 5.08] PC Board Surface Ref. Surface Ref. .106 [2.68] Compliant Press-fit Solder Tail Mating Condition for .093" min. thick PCB Dimension “A” Long Tail Short Tail .180 ± .020 .120 ± .020 4.57 ± 0.51 3.07 ± 0.51 1.000 [25.40] 33 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 TEMPERATURE RISE (°C) Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors NEW Product Facts ■ High-density, low profile, power/signal, blind-mate connector ■ Developed to meet next generation 1U application by reducing airflow impedance ■ Design is customizable ■ Serves both solder reflow and press-fit applications with the same contact Tyco Electronics’ new The connector is designed MINIPAK HDL connector and manufactured to be Applications combines a high-density mass-customizable, allow- power interface into a blind- ing the customer to select a ■ 1U Servers mateable board-to-board wide array of configurations ■ High End Servers connector, which stands and layouts. MINIPAK HDL only 8 mm off the edge of connectors also contain ■ Telecommunications the printed circuit board. three levels of mating Switches, requiring low sequences. This product is profile The MINIPAK HDL product designed specifically for consists of a right-angle ■ Hot-pluggable power modular hot-swappable plug and right-angle recep- supplies power distribution systems. tacle, which utilizes an eye The MINIPAK HDL connector of the needle tail that can offers 20% more current be used in both solder density in a smaller package and press-fit applications. than other products cur- The contact offers a current rently offered in the market. Technical Documents rating of 16 amps, low con- Product Specification tact resistance, and mating 108-2325 forces less than 0.3 pounds Application Specification per contact. 114-13215 Temperature Rise Chart Simulated Side View of 1U Chassis MINIPAK HDL Temperature Rise Vs Current 8 Circuits 2 oz 2 Layer MULTIBEAM XL Connector 70 60 0 FPM 100 FPM 50 200 FPM 12.60 Airflow 40 300 FPM [.496] Power (0 FPM) 30 Power (100 FPM) 20 Power (200 FPM) Power (300 FPM) 10 MINIPAK HDL 8.00 Connector [.315] 0 010 20 30 Current DC Amperes 34 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Temperature Rise Degree C Board-to-Board Products Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors (Continued) Contacts Plating — Gold over nickel, or gold over palladium-nickel in mating area Performance Data Current Rating — 16 Amps Max. Operating Temperature — 120°C 2.031 2.035 [51.60] [51.70] .315 Max. [.800] .315 Max. [.800] .764 [19.40] 1.224 [31.10] .520 [13.20] Right-Angle Receptacle Right-Angle Plug Part Number 2-1926733-5 Part Number 2-1926732-5 Part Numbers Configuration Right-Angle Right-Angle Plug Receptacle 25S X 8P 1-1926732-8 1-1926733-8 25S X 10P 2-1926732-5 2-1926733-5 25S X 16P 4-1926732-6 4-1926733-6 40S X 24P 7-1926732-7 7-1926733-7 2P X 15S X 2P 1926720-2 1926721-2 6P X 15S X 6P 1-1926720-6 1-1926721-6 8P X 25S X 8P 2-1926720-5 2-1926721-5 .315 Max. [8.00] .130 [3.30] .079 [2.00] .156 .594 [3.96] [15.10] Part Number 2-1926720-5 .315 Max. [8.00] .130 [3.30] .079 [2.00] .630 .156 [16.00] [3.96] Part Number 2-1926721-5 Note: All part numbers are RoHS compliant. 35 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK HD Connectors Product Facts ■ Designed to the PICMG MicroTCA.0 Standard ■ 30 microinches gold plating over nickel ■ RoHS compliant ■ 24 high current density power contacts, able to carry up to 14.5 Amps per contact when fully loaded ■ Industry proven Universal Power Module (UPM) power contacts Tyco Electronics supplies proven contacts utilized in the Power Entry Module the Universal Power Module ■ Hot-plug contact design (PEM) connector specified (UPM) and are capable of controls arc during hot in the PICMG MicroTCA carrying 14.5 Amps per mate/unmate cycles Standard. The PICMG contact when fully ener- ■ 3 mating levels MicroTCA.0 Standard is gized. Rugged contact one of the latest standards design ensures long-term addressing future reliability and sacrificed telecommuni cations needs. contact tip, controls arcing The MINIPAK HD connector during hot mate/unmate combines 24 power con- cycles. The MINIPAK HD tacts and 72 high density also features 3 levels of signal contacts. The power mating and selective gold contacts are the industry plating on contacts. Contact Blades Product Facts ■ Designed for Hot Swap applications ■ Extended sacrificial contact tip absorbs arc ■ Main contacts stay free of contaminants MINIPAK HD Contact Blades Technical Documents Product Specification 108-2253 Application Specification 114-13182 Industry Standard PICMG MicroTCA R1.0 MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc. 36 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MINIPAK HD Connectors (Continued) ± .004 MicroTCA Connectors — .917 ± 0.10 [23.30 ] MINIPAK HD Board-to- Board Connector Vertical Receptacle, Compliant Press-Fit Part Number 1469920-1 2.213 Ref. (Tin-lead PCB Tails) [56.20] ± .008 2.406 ± 0.20 [61.10 ] Part Number 1469920-2 .217 Ref. (Tin Plated PCB Tails) [5.50] ± .002 .030 .866 To Centerline Ref. ± 0.05 [0.75 ] The vertical connector con- [22.00] Of Cavity sists of 72 2 mm pin and 24 Universal Power Module (UPM) receptacle contacts. .187 The contacts have compli- Ref. .531 [4.75] Ref. ant pin tails for press-fit [13.50] applications. .016 Ref. [0.40] 72 Plcs. .374 Ref. [9.50] .812 2 Plcs. [20.62] Part Number 1469920-1 PCB Seating Tool Part Number 1901650-1 Right-Angle Plug, Solder .929 Ref. [23.60] Tail or Compliant Press-Fit Part Number 1469921-1 (Solder Tail) ± .006 .871 ± 0.15 Part Number 1469922-1 [22.12 ] (Press-Fit) Part Number 1469922-2 ± .004 1.559 (Press-Fit, Tin-Lead PCB ± 0.10 [39.60 ] .748 Tails) Ref. [19.00] The right-angle connector consists of 72 high density signal pins and 24 right- angle UPM blades that ± .004 .472 ± 0.10 [12.00 ] feature 2 mating lengths for the mate first/break last ± .004 .795 ground sequencing. The ± 0.10 [20.20 ] right-angle connectors come in 2 piece tail variations, press-fit and solder. ± .004 .685 ± 0.10 [17.40 ] Part Number 1469921-1 Note: All part numbers are RoHS compliant. 37 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK HDE Connectors Product Facts ■ Compatible with 2 mm equipment practices per IEC 61076-4-101 ■ One-piece molded housing — fewer parts to assemble to PCB ■ Very high current density — 18 Amps per contact on each contact in an 8-position (2 x 4) connector ■ 4 PCB tails distributes the current with just 4.5 amps per plated through hole ■ Hot-pluggable contact design reduces contact degradation associated with live PCB insertions / extractions ■ Two-levels of contact sequencing for mate-first- break-last operation The new MINIPAK HDE both the top and bottom In addition, in the event the connector is the latest high rows and the return path connector is used to mate current power module can be routed to both the or un-mate to a live load, designed to serve in both top and bottom rows of the sacrificial contact tip backplane power distribu- adjacent contacts. absorbs the arc to keep the Technical Documents tion and general PCB-to- remaining contact mating The two row configuration Product Specification PCB applications. It was surfaces free of damage. 108-2289 offers the additional benefit designed to complement the This “hot-plug” contact of occupying just half the Instruction Sheet most popular high-speed design has been approved 408-10157 linear PCB edge space of backplane connectors by UL for current interrupt other types of board-to- offered by Tyco Electronics, applications. board power modules. including HM-Zd, Z-PACK All MINIPAK HDE connec- The low mating force con- TinMan and MULTIGIG RT tors are easily applied to tact reduces the moment / connectors. the PCB with common stresses on the connector The two-row configuration “flat-rock” seating tools. during mating and reduces offers a benefit to the PCB The connector mates with the plating wear for long- designer. The power can Tyco Electronics’ Universal term reliability. be fed from either the top or Power Module connectors The MINIPAK HDE connec- bottom row, with the return found on page 55. tor has two-levels of blade path routed through the lengths to provide mate- other remaining row. first-break-last operation Alternatively, the same volt- for hot swap operation. age rail can be routed to 38 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems MINIPAK HDE Connectors (Continued) Contacts Industry proven Universal Power Module (UPM) style contacts Performance Data Current Rating — 18 Amps on each contact in the 8-position (2x4) connector Low Level Contact Resistance — 2 milli-ohms max Operating Temperature — -40°C to +105°C Technical Documents Product Specification 108-2289 Description Part Number Dimension L Mating Connector* 2 x 3 1926223-1 .472" [12.00] 5-5223955-2 2 x 4 1926224-1 .590" [15.00] 120953-1 2 x 5 1926225-1 .708" [18.00] 120953-2 2 x 6 1926226-1 .826" [21.00] 120953-3 2 x 7 1926227-1 .944" [24.00] 120953-4 2 x 8 1926228-1 1.06" [27.00] 120953-5 2 x 9 1926229-1 1.18" [30.00] 120953-6 2 x 10 1926271-1 1.30" [33.00] 120953-7 2 x 11 1926272-1 1.42" [36.00] 120953-8 2 x 12 1926273-1 1.54" [39.00] 120953-9 *Mating connectors are single row, MINIPAK HDE requires 2 x mating connectors. Note: For more information on the mating connector please see page 52. Receptacle Seating Tool Part Number 1585309-X. L .753 [19.13] .969 .844 [24.63] [21.44] .111 .118 Pitch [2.83] [3.00] Note: All part numbers are RoHS compliant. 39 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector Product Facts ■ 32 Amp high-performance ELCON CROWN BAND power contacts ■ True hot-plug power contacts available for current interruption under load ■ Versatile modular design allows customized configuration to meet your specific application requirements ■ Perpendicular, parallel and co-planar styles available ■ Sequenced mating of power and signal contacts FLATPAQ connectors hot-pluggable socket Product Highlights ■ Solder and compliant press- provide hot-pluggable contacts are rated at fit termination to the board Highly Configurable AC and DC power in board- 35A USR, 20A CNR. ■ Unique active guide modules FLATPAQ connectors are to-board applications. Both hot-plug and regular double as alignment guide custom configurable using Customized configurations sockets can be mixed in and power contact standard modules that can of up to 45A power contacts, the same connector (as can ■ All FLATPAQ products in this be arranged in any order signal & logic lines, and both power blades and section are RoHS compliant to meet the application guides (both active and power sockets). requirements. It is even passive) are enabled by Standard power modules possible to have both power the assembly of various utilize the same contacts Typical Applications blades and power sockets standard modules. This as the MINIPAK connectors in the same connector side. ■ Board-to-board power allows the designer to for cost effectiveness. Using off-the-shelf, modular interconnections specify guidance for blind- The original “float” mounted components enables quick mating situations, contact ■ Hot-swap N+1 power blade modules are still turnaround of sample mating sequence, spacing distribution for available where physically requests, typically within for voltage ratings, and telecommunications, isolating the blade from the one week, to allow your current interruption under servers and mini-computers PCB solder joints is design to move forward on load (true hot-plug), to meet desired. ■ Uninterruptible power schedule. custom design requirements systems (UPS) 24-position straight mount without incurring any tooling High-performance ELCON ■ Removable battery packs Signal socket modules are expense. Power Contacts now available in a cost FLATPAQ socket modules effective 1A design. use proven CROWN BAND Power and Signal Sequencing technology, for low insertion and extraction forces, Power contacts are minimal voltage drop and available in Standard, reduced temperature rise. Premate and Postmate The latest generation lengths to meet your power contacts are 45A USR rated sequencing requirements. (32.5A CNR) and can Signal contacts have handle even higher currents Standard and Premate when mounted on boards length options, consult with 5 oz copper traces or Customer Service for on bus bars. details. 40 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector (Continued) Various Contact Termination bars. Tyco Electronics guides should be used in See page 44 for details on will provide details of the conjunction with mounting completing the layout sheet. Styles recommended pressing ears when placed at the A drawing with general All connectors are available fixture for each assembly. end of the connector. contact sequencing and in two lengths of solder Mounting ears should also alignment information is All terminations fit 0.040 termination, .115″ (2.9 mm) be considered on right- available; please contact +/- .0030″ (1.02 =/- .08 mm) nominal for 0.062″ (1.6 mm) angle mounted connectors. Customer Service for a copy. diameter plated through thick boards, and 0.177″ holes. (4.5 mm) for 0.093″ (2.4 mm) Finished Connector Drawing Safety Regulatory Agency and 0.125″ (3.18 mm) Compliance Alignment Guides and Tyco Electronics will boards. provide a customer Mounting Ears FLATPAQ connector has Straight mount socket drawing showing all been evaluated by safety FLATPAQ connector connectors are also envelope dimensions and regulatory agencies for use alignment guides improve available with compliant PCB mounting pattern in data, signal, control and gatherability in blind-mate ‘Eye of the Needle’ design based on the configuration power applications. Consult situations and can be either press-fit terminals for indicated using the layout Customer Service for details. electrically active (35A 0.093″ (2.4 mm) minimum sheet available at rated) or passive. Passive thickness boards and bus www.tycoelectronics.com. Electrical Performance Temperature Rise The graphs below show 100 the performance of the Copper Thickness 90 FLATPAQ contact design in 2 oz. terms of temperature rise 80 3 oz. against current. Tests were 70 5 oz. performed on 250 V power modules mounted on PC 60 boards with 2 oz, 3 oz, and 50 5 oz copper traces. 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 50 55 CURRENT, AMPERES Voltage Drop 20 18 Copper Thickness 2 oz. 16 3 oz. 14 5 oz. 12 10 8 6 4 2 0 0510 15 20 25 30 35 40 45 50 55 CURRENT, AMPERES 41 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 VOLTAGE DROP, mV TEMPERATURE, C° Power Connectors & Interconnection Systems FLATPAQ Connector Product Specifications Materials Insulators PPA, UL 94V-0 flammability rated, color black Power Blades Copper alloy Power Sockets Phosphor Bronze Hot-Plug Power Sockets Crown Bands: Beryllium Copper & Active Guide Sockets Holder: Phosphor Bronze Signal Pin Contacts Solder termination: Brass Press-fit: Phosphor Bronze Signal Socket Contacts 1 Amp: Phosphor Bronze 3 Amp: Beryllium Copper Passive Guide Pin Brass Active Guide Pin Copper alloy Finishes Contacts Selectively plated gold (30 microinches minimum) with tin on terminations, all over nickel Passive Guide Pin Nickel Active Guide Pin Silver Electrical UL 45 Amp Current Rating Power Contacts CUR/CSA 32.5 Amp UL 35 Amp at 250V, 50 cycles Current Rating, Hot-Plug Power Contacts CUR/CSA 20 Amp at 250V, 50 cycles Signal Contacts, 1 Amp UL 1 Amp, 250 VAC CUR/CSA 1 Amp, 250 VAC Signal Contacts, 3 Amp UL 3 Amp, 250 VAC CUR/CSA 2.5 Amp, 250 VAC Contact resistance Power 2 mΩ maximum initial, (3 mΩ maximum after 500 cycles durability), at 35A per MIL-STD-1344, Method 3004 Signal 15 mΩ maximum initial, (30 mΩ maximum after 500 cycles durability), at 100mA, 20 mV, per MIL-STD-1344, Method 3002 Insulation Resistance 5,000 MΩ minimum at 500VDC for 2 minutes, per MIL-STD-1344, Method 3003 Dielectric Strength 1,500 VDC for 1 minute, per MIL-STD-1344, Method 3001 Mechanical Insertion Force Power 4.0 lbf (17.8 N) maximum Signal 5.0 ozf (1.4 N) maximum, using .0305″ (.775 mm) diameter steel test pin Extraction Force Power 1.0 lbf (4.4 N) minimum Signal 0.5 ozf (0.1 N) minimum, using .0295″ (.749 mm) diameter steel test pin Contact Retention Power 10.0 lbf (44.4 N) minimum (in insulator) Signal 5.0 lbf (22.2 N) minimum Durability 500 Cycles, per MIL-STD-1344, Method 2016 Operating Temperature -40 to +105° C Recommended PCB Hole Finished hole: 0.040 +/- .0030″ dia. (1.02 +/- .08 mm dia.) Drilled hole: 0.0453 +/- .0005″ dia. (1.15 +/- .013 mm dia.) Copper Plate: 0.0010″ (.025 mm) min. per surface Tin Plate: 0.0003″ (.008 mm) min. per surface Press-Fit Tooling Press fixture is recommended for compliant press-fit assemblies. Consult Tyco Electronics for tool drawing Marking Connectors are marked with manufacturer’s logo, part number and lot code 42 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems FLATPAQ Connectors Part Number 6646465-1 2.559 [65.00] FLATPAQ 250V Straight Socket Connector 4 Power, 24 Signal Contacts .551 [14.00] Part Number 6646597-1 3.209 [81.50] FLATPAQ 250V Straight Socket Connection with Active Guide Pin .551 2 (250V) Power, [14.00] 2 amps Signal Contacts .984 [25.00] .551 [14.00] Part Number 6646722-1 FLATPAQ 600v Right-Angle Pin Connector 4.88 with Guide Socket [124.00] 7 (600V) Power, 6 Signal Contacts .551 [14.00] .551 [14.00] Note: All part numbers are RoHS compliant. 43 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems How to Specify Your Modular FLATPAQ Connector In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service. We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also available upon request. 1 Enter your contact infor- Sample Modular FLATPAQ Connector Layout Form ● mation, including signa- Instructions ture and date. ENTER CUSTOMER INFORMATION 1. Indicate the connector layout by filling in the FP number of each mod- Company Location ule required in the boxes, one per box. Use one form per mated pair. 2 Indicate the connector ● 2. The left to right order of the modules should match the mating face Contact Name Title layout by filling in the FP views of the connector. When laying out right-angle assemblies, number of each module Telephone Fax make sure you look at the mating face with the termination tails facing required in the boxes, downwards. Email Address one per box. Use one 3. For solder terminated assemblies, indicate the tail length for I am: ❏ End user each half of the connector using the checkboxes to the right of the form per mated pair. ❏ Contract manufacturer (end user: ) layout grid. The left to right order Signature Today’s Date 4. Sign, date and send the completed form to your local Tyco Electronics of the modules should Sales Engineer. Annual Quantity Required match the mating face Upon receipt of this form, Tyco Electronics will generate a Customer Drawing for you to check and approve prior to connector production. views of the connector. Submit to your local Tyco Electronics Sales Engineer. When laying out right- Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards). angle assemblies, make FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options ❏ .115" (2.9 mm); .062" thick boards sure that you look at the ❏ .177" (4.5 mm); .093/.125" boards mating face with the Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards). termination tails facing FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options downwards. ❏ .115" (2.9 mm); .062" thick boards ❏ .177" (4.5 mm); .093/.125" boards 3 For solder terminated ● Right-Angle 250 V Power Modules Signal Modules assemblies, indicate the Mount tail length for each half of the connector using the checkboxes to the FP151 FP152 FP153 FP104 FP512 Standard Blade Premate Blade Postmate Blade Hot-Plug Socket Spacer, 250 V FP302 FP303 FP314 FP315 right of the layout grid. FP105 FP106 FP107 24-Pin 24-Pin Socket 6-Pin 6-Pin Socket Float, Standard Float, Premate Float, Postmate 600 V Power Modules Mounts Guides FP155 FP156 FP157 FP120 FP514 FP500 FP501 Right-Angle FP507 Standard Blade Premate Blade Postmate Blade Hot-Plug Socket Spacer, 600 V Left Flange Right Flange Guide Sockets Right-Angle Mount Mount FP506 Passive Passive FP121 FP122 FP123 Guide Pin Float, Standard Float, Premate Float, Postmate FP516 Active 250 V Power Modules Signal Modules Straight Mount Note: All modules FP150 FP161 FP162 FP163 FP511 FP300 FP318 FP312 FP313 are solder tail Socket, Solder Standard Blade Premate Blade Postmate Blade Spacer, 250 V 24-Pin 24-Pin Socket 6-Pin 6-Pin Socket, FP250 FP418 3A rated termination unless FP101 FP102 FP103 FP400 FP412 Socket, Press-fit 24-Pin Skt, Press-fit Float, Standard Float, Premate Float, Postmate 24-Pin, Press-fit 6-Pin, FP413 indicated as FP100 FP301 Press-fit 6-Pin Skt, compliant Press-fit. Hot-Plug, Solder 24-Pin Skt, 3A Rated 3A, Press-fit Select solder tail FP200 FP401 length using check Hot-Plug, Press-fit 24-Pin Skt, 3A, Press-fit boxes to the right of the connector layout 600 V Power Modules Mounts Guides grid above. 0.093" or thicker boards are recommended for compliant Press-fit termination FP154 FP165 FP166 FP167 FP513 FP500 FP501 FP502 Straight Guide Pins style. Consult Socket, Solder Standard Blade Premate Blade Postmate Blade Spacer, 600 V Left Flange Right Flange Straight FP503 Passive Tyco Electronics FP254 Mount Mount Passive FP117 FP118 FP119 FP515 Active, M3 for signal module Socket, Press-fit Guide Socket Float, Standard Float, Premate Float, Postmate FP517 Active, 4-40 sequencing. See FP116 Catalog 1773096 for Hot-Plug, Solder benefits of Hot-Plug FP216 Hot-Plug, Press-fit and Float options. ■ How to Obtain Modular FLATPAQ Connector Layout Forms Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com. 44 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems ICCON Single Pole Power Connectors Product Facts ■ Uses high-performance Crown contact ■ 35A current rating ■ True compliant press-fit and solder tails ■ Pin locking feature option ■ Standard DIP footprint .300 x .100 and ICCON SLIMLINE connector .100 x .100 ■ Insulator rated at 105°C, UL 94V-0 ■ Meets safety regulatory ICCON connectors provide Mating with Discrete Contracts Product Highlights requirements a reliable high current High Performance Contact For further versatility, ■ #8 AWG wire size power interconnection with ICCON connector products ICCON connectors use ■ Parallel and perpendicular quick connect/disconnect can mate with discrete ELCON CROWN BAND function for space ■ Sequencing capability contacts, available in a Contact, a multifingered constrained motherboard- variety of termination types. ■ All ICCON products in spring which provides a daughterboard, cable- this section are RoHS greater surface contact ICCON SLIMLINE Connectors board and board-busbar compliant area, thus ensuring small power delivery applications. With a footprint close to millivolt drop, minimum heat 30% smaller than the generation and very low Typical Applications standard ICCON connector insertion and extraction products, the ICCON ■ Power distribution forces. SLIMLINE connector ■ Board-to-board Optional Locking Feature products allow integrating interconnection more components in less The optional locking feature ■ Board-to-busbar board real estate, providing provides minimum 5 lbs. interconnection substantial space savings (2.21kg) retention force compared to connectors of ■ Board-to-wire to improve connection this type in the same interconnection integrity, securing against performance range. accidental unmating in ■ High-density power designs harsh mechanical Stacked ICCON ■ Board stacking conditions. Designed for motherboard- Support for Multiple Mounting to-daughtercard power Styles distribution systems, the Stacked ICCON combined ICCON connectors are power/guide module available with press-fit or occupies significantly less solder tails for mounting PCB edge space than on both PC boards and bus separate modules. bars. Tyco Electronics uses Providing more than 200 eye of the needle true Amps/inch, this right-angle compliant tails for the most mounted connector is ideal reliable mounting using for applications needing solderless techniques. high current density. Each ICCON connector has a 10 pin DIP footprint for convenient industry stan- dard mounting. Through hole socket connectors can be used in “bottom entry” applications. 45 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON Standard DIP Connectors (.300 x .100 footprint) Right-Angle Receptacle .484 .665 .400 .500 .400 [12.29] [16.89] [10.16] [12.70] [10.16] Part Number 6643232-1 Solder .200 Part Number 6643272-1 Compliant .150 [5.08] .420 [3.81] [10.66] Solder .300 .100 .100 .180 [7.62] [2.54] .300 .400 [2.54] [4.57] [7.62] [10.16] .400 [10.16] .500 .500 .400 A Right-Angle Pin [12.70] [12.70] [10.16] A For Part Numbers and “A” Dimension .200 .150 [5.08] .400 See Table Below .400 [3.81] [10.16] [10.16] .142 Dia. [3.60] .100 .300 .100 .300 .180 [2.54] [7.62] .400 [2.54] [7.62] .400 [4.57] [10.16] [10.16] Vertical Receptacle .400 .500 .500 [10.16] [12.70] [12.70] Part Number 6643264-1 Through Hole, Solder .150 .520 .520 .150 Part Number 6643219-1 Closed, Solder [3.81] [13.20] [13.20] [3.81] Part Number 6643269-1 Through Hole, Compliant Solder .300 .100 .300 [7.62] [2.54] .400 [7.62] .400 .100 [10.16] Typ. [10.16] [2.54] Vertical Pin .500 .500 [12.70] [12.70] For Part Numbers and “A” Dimension .400 .142 .142 [10.16] Dia. Dia. See Table Below [3.60] [3.60] A A .180 .150 .520 .520 Typ. [4.57] [3.81] [13.20] [13.20] Solder .100 .300 [2.54] .400 .400 [7.62] [10.16] [10.16] Right-Angle Pins Vertical Pins Compliant Locking Style Length “A” Compliant Locking Style Length “A” Solder Tail Solder Tail 6643281-1 6643275-1 Non-Lock .470 [11.93] 6643283-1 6643274-1 Non-Lock .470 [11.93] 6643276-1 6643273-1 Lock .470 [11.93] 6643266-1 6643271-1 Lock .470 [11.93] 6643431-1 6643442-1 Non-Lock .570 [14.48] 6643436-1 6643449-1 Non-Lock .570 [14.48] 6643432-1 6643443-1 Non-Lock .750 [19.05] 6643437-1 6643450-1 Non-Lock .750 [19.05] 6643433-1 6643444-1 Non-Lock 1.000 [25.40] 6643438-1 6643451-1 Non-Lock 1.000 [25.40] 6643434-1 6643445-1 Non-Lock 1.250 [31.75] 6643439-1 6766439-1 Non-Lock 1.250 [31.75] 6650785-1 6643446-1 Non-Lock 1.500 [38.10] 6643440-1 6766440-1 Non-Lock 1.500 [38.10] 6643435-1 6643447-1 Non-Lock 1.750 [44.45] 6643441-1 6766441-1 Non-Lock 1.750 [44.45] Note: All part numbers are RoHS compliant. 46 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems ICCON Discrete Contacts Crimp Socket 1.00 .305 [25.40] Dia. Flange Part Number 6648317-1 #8 AWG [7.74] .264 Dia. Crimp Barrel [6.70] Crimp Pins 1.02 .305 [25.90] Part Number 1766163-1 Dia. Flange [7.74] #8 AWG Non-Lock Part Number 1766160-1 #8 AWG Lock .142 Part Number 1766816-1 Dia. [3.60] .264 .470 Dia. Crimp Barrel #10 AWG Non-Lock [6.70] [11.93] Part Number 1766161-1 #10 AWG Lock .100 .437 .026 [2.54] .436 Dia. ± .001 #7/16-20 .438 Dia. Dia. [11.09] Board-Mount Pin — Floating [0.66] [11.07] Max. ± 0.02 [11.12 ] Part Number 6643252-1 Sharp Corners C L “A” = 1.250 (31.75) Permissible Part Number 6643253-1 3° Angular .175 “A” = 1.350 (34.29) .760 Deflection [4.44] A [19.30] .125 Dia. Jam Nut Mounting [3.17] Requirements Mounted Example: Mating PCB-Mount .562 [14.27] Part Number 6643248-1 Jam Nut .650 [16.51] .465 PCB [11.81] PCB-Mount Receptacle for Increased Gatherability (for Use with Floating Pin) ± 2.5 mm .225 Dia. .170 .312 Board-Mount Pin [5.71] .375 [4.31] [7.92] [9.52] Part Number 1766815-1 “A” = 1.250 (31.75) .175 Part Number 1766157-1 #10-32 [4.44] .125 .361 “A” = 1.350 (34.29) Dia. [3.17] A [9.16] .154 .230 Dia. .361 Double-Ended Board-Mount Pin .200 Dia. [3.91] #10-32 [5.84] [9.16] [5.08] Part Number 1766817-1 .600 .130 Dia. [15.24] .130 .125 [3.30] .312 Dia. [3.30] [3.17] .375 [7.92] [9.52] .725 [18.41] 1.700 1.825 [43.18] [46.36] 3.525 [89.54] Note: All part numbers are RoHS compliant. 47 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON Connector Electrical Performance Stacked ICCON 2-Position Right-Angle Socket Assembly 25 Amps per socket ± .002 .394 Part Number 2085181-1 .768 ± 0.05 [10.00 ] [19.50] .205 [5.20] .209 2 Plcs. [5.30] Stacked ICCON Pins A Ø .125 Dim. A Part Number [3.17] .630 1766663-1 16.00 .709 1766663-2 18.00 .787 1766663-6 .368 20.00 [9.35] Electrical Performance Note: All part numbers are RoHS compliant. 48 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems ICCON SLIMLINE Connectors (.100 x .100 Footprint) Parallel Pin Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature Parallel Socket Part Number 6643229-1 Solder Part Number 6643220-1 Press-Fit Connector Mounting The ICCON SLIMLINE Connector is optimized for a board thickness of .093" (2.38 mm), but can be suc- cessfully used on boards from .062" to .125" (1.58 mm to 3.17 mm) Specifications Contact System Performance, ICCON SLIMLINE Connector Finishes Current Ratings vs. mV Drop/Temperature Rise Crowns 30 microinches Gold plated over nickel Non-locking version, mounted on 2 oz. and 5 oz. copper boards Pin Contacts Silver over nickel Material Housing Polyester, 30% glass-filled, UL 94V-0 black Body and pin contacts Copper alloy Crowns Copper alloy Electrical Ratings UL (USR) 35A at 250V UL (CNR) 25A at 250V Voltage drop at UL rating 27.2mV Note: All part numbers are RoHS compliant. 49 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Mini Power Modules Product Facts ■ Hard Metric design compatible with Z-PACK 2 mm HM, Z-PACK HM-Zd, MULTIGIG RT and Futurebus+ Connectors ■ Sequenced contact options for “make-first-break-last” applications ■ Compliant press-fit connections to PCB ■ High Durability 200 Cycles — MULTIGIG RT, UPM Connectors 100 Cycles — Futurebus+ Connectors ■ Optional Guide Pins & Sockets for blind-mate applications ■ Bellcore approved (contact Tyco Electronics for specific The Tyco Electronics Mini 20 Amps per contact Need more information? part numbers) Power Module family of (MULTIGIG RT Connectors). Call Technical Support at AND C products are designed In addition, the newest R R the numbers listed below. specifically to compliment products offer high conduc- ■ Recognized to US and the Hard Metric board-to- tivity contacts which Technical Support is staffed Canadian requirements board backplane intercon- improve the current carry- with specialists well versed under the Component nects. These products ing capacity by as much in all Tyco Electronics Recognition program of include, MULTIGIG RT, as 50%. products. They can provide Underwriters Laboratories, Z-PACK 2 mm HM, Z-PACK you with: File #E28476 The low contact normal HM-Zd, Futurebus+ and ■ Technical Support force, available lubricated ■ Produced under a Quality other Connectors. Available surface coating (UPM) and ■ Catalogs Management System in “Standard” and “Reverse” high conductivity materials ■ Technical Documents certified to ISO 9001 orientations, the power combine to produce a high A copy of the ■ Product Samples modules can provide touch- durability cycle rating and certificate is available safe protection (per IEC ■ Tyco Electronics upon request. high current density. In 60950) to either side of the Authorized Distributor addition, the high tempera- connection (backplane or Locations ture housing and contact daughter card.) materials make these power Both the headers and modules suitable for a wide receptacle offer compliant variety of applications pin connections to the PCB. including modular hot-swap The Universal Power power supplies used in Module and MULTIGIG RT computer, telecommunica- Connectors use the tions, medical, and indus- ACTION PIN Contact trial equipment. compliant design to provide Generous alignment maximum surface connec- features designed into the tion to the plated through housings on the Mini Power hole. The range of products Drawer Connector and offers power contacts optional guidance hardware rated as low as 3 amps make these Power Modules per contact (Futurebus+ ideal for blind-mating Connectors) up through applications. 50 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems Mini Power Modules for PCB-to-PCB Power Distribution MULTIGIG RT Power Modules The newest of the power modules. Designed specifically for use with Tyco Electronics 2 mm Backplane Connectors. Suitable for 0.8 mm Card Spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life. The distribution to the PCB is through six ACTION PIN compliant tails which offer maxi- mum surface area contact to the plated through hole. The design offers electrical protection with its sacrificial contact design and mechanical protection by recess- Designed for Hot-Plug Operation ing the power contacts. Contacts 6 PCB tails per contact are rated for up to 20 Amps per contact, which delivers up to 120 Amps per linear inch. Three contact mating lengths are avail- able, in 1.5 mm sequence levels. Universal Power Module (UPM) Also designed to complement Tyco Electronics 2 mm Backplane Connectors, the design meets IEC 60950 touch-safe require- ments by reversing the orientation as compared to the Futurebus+ Power Modules. The touch-safe receptacle is applied to the “hot” side, which is typically the back- plane side of the connection. Offered in both a Standard Power grade, rated at 10 Amps per con- tact and High Power grade which carries 16 Amps per contact — resulting in up to 100 Amps per linear inch. Hot-plug design and low normal force provide high durability and high reliability. Three contact mating lengths are Lubricated for Environmental Protection available in 1.6 mm sequence Designed for Hot-Plug levels. Multiple contact sequence 4 PCB Tails per Contact patterns are available. Z-PACK 2 mm Futurebus+ Power Modules The power modules, designed to IEC 61076-4-OX, are used along with Tyco Electronics Futurebus+ Backplane Connectors. The con- tacts are rated for 3 Amps and fully loaded will carry approx. 50 Amps per linear inch. Three contact mating lengths available in 0.75 mm increments. 51 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTIGIG RT Power Modules Right-Angle Headers X Material and Finish Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on PCB tail over .000050 [0.00127] min. nickel over all Related Product Data Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — No. of Dimension Part Sequence Headers — No tool required Positions X Number — Flat Rock L,L 1410279-7 Receptacles — See application M,L 1410279-8 specification S,L 1410279-9 2 .417 [10.6] S,S 1-1410279-0 S,M 1-1410279-1 Technical Documents M,M 1-1410279-2 Product Specification L,L,L,L 1-1410271-1 108-2062 M,L,L,M 1-1410271-2 Application Specification S,L,L,M 1-1410271-3 114-13062 S,L,L,S 1-1410271-4 4 .701 [17.8] S,M,L,M 1-1410271-5 M,M,M,M 1-1410271-6 S,M,M,S 1-1410271-7 S,S,S,S 1-1410271-8 M,S,S,M 2-1410271-0 Sequencing reads left-to-right along mating face. L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75] Vertical Receptacle Material and Finish Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — 0.00127 (.000050) min L gold in mating area. 0.000580 (.000020) min. tin on PCB tail over 0.00127 (.000050) min. nickel over all Related Product Data Guiding Hardware (Optional) — No. of Dimension Part pages 58 and 59 Positions L Number Seating Tooling — 2 .333 [8.45] 1410278-2 Headers — No tool required 4 .616 [15.65] 1410270-2 — Flat Rock Receptacles — See application specification Technical Documents Product Specification 108-2062 Application Specification 114-13062 Note: All part numbers are RoHS compliant. 52 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems Universal Power Module (UPM) Right-Angle Plug Material and Finish .661 Housing — PBT Ref. [16.80] Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — .657 High Conductivity Copper Alloy [16.70] L Plating — 0.00127 [.000050] min. Slim UPM Plug gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts Related Product Data Durability — 250 cycles Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1 Technical Documents Standard Power High Power Product Specification Number of Dimension 10 Amps/Contact Part 16 Amps/Contact Part Positions L Sequence* Number Sequence* Number 108-1651 Pattern Pattern SLIM UPM Product Specification L,L,L 5223961-1 L,L,L 5-5223961-1 108-78387 3 .472 [12.0] M,L,M 5223963-1 M,L,M 5-5223963-1 Application Specification ** ** ** ** 114-1103 L,L,L,L 5646954-1 L,L,L,L 120954-1 4 .591 [15.0] S,M,L,S 5646954-2 L,M,S,S 120954-2 Instruction Sheet ** ** ** ** 408-4169 (Receptacle L,L,L,L,L 5646955-1 L,L,L,L,L 120955-1 Seating Tool 224421-X) 5 .709 [18.0] M,M,M,M,L 5646955-2 M,M,L,M,M 120955-2 ** ** ** ** L,L,L,L,L,L 5646956-1 L,L,L,L,L,L 120956-1 6 .827 [21.0] L,M,M,M,M,L 5646956-2 L,M,S,S,S,S 120956-2 ** ** ** ** L,L,L,L,L,L,L 5646957-1 L,L,L,L,L,L,L 120957-1 7 .945 [24.0] ** ** L,S,S,L,S,S,L 120957-2 L,L,L,L,L,L,L,L 5646958-1 L,L,L,L,L,L,L,L 120958-1 8 1.063 [27.0] L,S,L,S,L,S,L,S 5646958-2 L,M,S,S,S,S,S,S 120958-2 *Sequencing Reads left-to-right along mating face. L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68] **Other sequence patterns available. See on-line customer drawing. Slim UPM Right-Angle Plug Number of Positions Width Part Number 1903977-1 0.335 [8.5] 4 1903977-2 Note: All part numbers are RoHS compliant. 53 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Universal Power Module (UPM) (Continued) Vertical Plug .020 .098 [0.50] [2.50] Material and Finish Housing — PBT C .059 L [1.50] Natural color UL 94V-0 ± .010 .491 ± 0.25 [12.46 ] Contacts — Standard Power — Phosphor Bronze .059 High Power — .059 [1.50] [1.50] High Conductivity Copper Alloy .118 Typ. .585 Plating — 0.00127 [.000050] min. [3.00] [14.85] gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 .059 3 Plcs. [1.50] .098 [.000050] min. nickel Ø .024 Ref. [2.50] [0.61] Notes: 1. Environmental lubrication .118 All Plated Typ. pre-applied [3.00] Thru Holes .366 2. RoHS compliant parts have Ref. [9.30] tin plated ACTION PIN posts Related Product Data Durability — 250 cycles Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — ± .010 .078 .117 .117 Ref. C ± 0.25 Ref. Ref. Header [2.00 ] L .020 [2.98] [2.98] Seating Tool 224441-X [0.50] L Board Support Fixture 224442-1 Recommended PCB Layout Receptacle Seating Tool 224421-X Board Support Fixture 217602-1 Part Numbers Number of Dimension Technical Documents 15 mm 18 mm Positions L Stack Height Stack Height Product Specification 3 .470 [11.95] 1645498-1 1645499-1 108-1651 4 .589 [14.95] 1645498-2 1645499-2 Application Specification 5 .707 [17.95] 1645498-3 1645499-3 114-1103 6 .825 [20.95] 1645498-4 1645499-4 7 .943 [23.95] 1645498-5 1645499-5 8 1.061 [26.95] 1645498-6 1645499-6 9 1.179 [29.95] 1645498-7 1645499-7 NEW “NEW” Low Profile .31 .52 [7.80] Universal Power Module [13.15] Material and Finish Housing —LCP Contacts — High Conductivity Copper Alloy Right-Angle Plug Vertical Receptacle Current Rating — Part Number 1982260-5 Part Number 1982257-5 18 Amps per contact Note: All part numbers are RoHS compliant. 54 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems Universal Power Module (UPM) (Continued) Vertical and Right-Angle Receptacles Material and Finish Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 (.000050) min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts Related Product Data Durability — 250 cycles ± .003 .302 ± 0.08 Mating Force — 1.0N per contact ± .002 [7.67 ] .392 ± 0.05 [9.95 ] Unmating Force — .5N per contact Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — ± .002 .478 .984 Header ± 0.05 [12.15 ] [25.00] Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Right-Angle Part Number 120943 Seating Tool 224421-X ± .002 .236 Board Support Fixture 217602-1 ± 0.05 [6.00 ] Technical Documents Part Number 1903978 Product Specification 108-1651 (UPM) 108-78387 (Slim UPM) Application Specification Vertical Right-Angle 114-1103 No. of Standard Power High Power High Power Circuit 10 Amps/Contact 16 Amps/Contact 16 Amps/Contact Positions Instruction Sheet Part Numbers Part Numbers Part Numbers 3 5223955-2 5-5223955-2 120943-1 408-4169 (Receptacle Seating Tool 224421-X) 4 5223995-1 120953-1 120943-2 5 5223995-2 120953-2 120943-3 6 5223995-3 120953-3 120943-4 New short PCB tail available. 7 5223995-4 120953-4 120943-5 Contact Tyco Electronics for 8 5223995-5 120953-5 120943-6 Seating Tool more information. 9 5223995-6 120953-6 120943-7 Slim UPM Vertical Receptacle Number of Positions Width Part Number 1903978-1 .236 4 [6.00] 1903978-2 Note: All part numbers are RoHS compliant. 55 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules Vertical Pin Assemblies 15.80 17.80 with Solder Leads and Compliant Press-Fit Leads Material and Finish Housing — Liquid crystal polymer Pin Contacts — Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire 11.83 11.88 contact underplated with 0.00127 min. 4 Row 5 Row nickel. See customer drawing for spe- cific lead plating. 13.50 11.50 Rows Related Product Data Rows A B C D A B C D E Current Rating — 5 Amps per contact 3.40 Mating Force — 2.4N per contact 13.60 max. 13.60 17.00 Unmating Force — 0.3N per contact max. Durability — 250 cycles Mating Post Length 4.25 4.25 (See Chart Mating Post Below.) Length (See Lead Technical Documents Lead Length chart below) Length 3 Spaces at 4 Spaces at Product Specification 2.00 = 6.00 2.00 = 8.00 108-1441 Solder Leads Application Specification Solder Leads 114-1075 Instruction Sheets 408-6927, 408-4157, 408-4488 1 4.00 1 4.00 4 Spaces at 3 Spaces at 2.00 = 8.00 2.00 = 6.00 1 14.00 1 12.00 1 +0.10 1.50 1 -0.00 +0.10 1.50 10.00 Dia. Typ. -0.00 10.00 (Drilled Hole) Dia. Typ. (Drilled Hole) Recommended PC Board Hole Layout Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C per IPC-D-300, Type II, Class C (Component Side) (Component Side) 1 Dimensions apply to solder lead versions only. 1 Dimensions apply to solder lead versions only. Reference specification 114-1075 for plated through hole requirements. Part Numbers Number of Mating Post 4.25 3.2 Housing Seating Positions Lengths Press-Fit Solder Lead Solder Lead Shroud Tooling .256 [6.50] 5536600-1 5536628-1 5536603-1 8 .285 [7.25] 5536625-1 — — 536565-X 58512-1 .315 [8.00] 5536623-1 — 5536620-1 .256 [6.50] — — 5536642-1 10 223041-X 1214224-1 .315 [8.00] — — 5536642-7 Note: All part numbers are RoHS compliant. 56 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules (Continued) 6.00 Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads Material and Finish Housing — Liquid crystal polymer 4 Row 5 Row Receptacle Contacts — Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia 20.45 Uncontrolled Environment, with entire contact underplated with 0.00127 min. 22.45 2.25 Max. nickel. See customer drawing for spe- (Point of Contact) 2.25 Max. cific lead plating. (Point of Contact) Technical Documents Product Specification 108-1441 9.50 9.50 Application Specification 4 Spaces at 114-1075 3 Spaces at 2.00 = 8.00 Ref. 2.00 = 6.00 Ref. Instruction Sheets 408-6927 +0.10 2.05 -0.00 Dia. Typ. Drilled Hole +0.10 1.50 3.00 ±0.15 -0.00 +0.10 4.00 12.00 Typ. Dia. Typ. 1.50 -0.00 (Drilled Hole) Dia. Typ. 1.00 5 Spaces at (Drilled Hole) +0.10 4.00 2.00 = 10.00 Ref. 2.05 -0.00 Dia. Typ. Drilled Hole 1.00 4.00 Typ. 3 Spaces at 3.00±0.15 2.00 = 6.00 2.00 Typ. 4 Spaces at 4.00 2.00 = 8.00 Ref. Recommended PC Board Hole Layout Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C per IPC-D-300, Type II, Class C (Component Side) (Component Side) Reference specification 114-1075 for plated through hole requirements. Part Numbers Number of Solder Tail Length Seating Tool Press-Fit Positions 0.140 [3.56] 0.107 [2.73]0.139 [3.53] 8 5536607-1 5536613-1 5536614-1 Industry Standard Flat Rock 10 5223092-1 5223093-1 5536649-1 Industry Standard Flat Rock Note: All part numbers are RoHS compliant. 57 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 11.30 ±0.1 +0.1 0.5 -0 3.56 ±0.3 Typ. 8.8 ±0.08 13.30 ±0.1 +0.1 0.5 -0 3.56 ±0.3 Typ. 10.8 ±0.08 Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules Un-keyed Guide Modules Stainless Steel Pin Die Cast Receptacle Multiple thread lengths available Gatherability +/-0.100" L .311 [7.90] Seating Tool — Part Number 224440-1 Board Support Fixture — Vertical Guide Vertical Spacer Part Number 217603-1 Part Number Vertical Right-Angle Vertical Vertical Type Dim. L Guide Guide Guide Spacer Pin Module Module Module M4, 6.2 mm Thread Length 1.235 [31.36] 223956-1 5223957-1 M4, 7.5 mm Thread Length 1.269 [32.23] 223982-1 1645545-1 (As Shown) (15 mm) M4, 12.7 mm Thread Length 1.491 [37.86] 223969-1 5223979-1 1934988-1 8-32, 12.7 mm Thread Length 1.491 [37.86] 223969-4 (with Dual 1645545-2 Mounting M4, 9.2 mm Thread Length 1.353 [34.36] 223969-7 (18 mm) Position) M4, Internal Thread 1.378 [35.00] 1857988-1 Keyed Guide Modules Die Cast Pin and Receptacle Keyed to prevent mis-mating daughter cards Multiple thread lengths available Gatherability +/-0.100" .311 [7.90] Part Number Type Right-Angle Guide Module Right-Angle Vertical Pin Pin 4-40 M2.5 0° 5223986-1 5120913-1 1469265-1 90° 5223986-3 5120913-3 1469265-3 5223985-1 180° 5223986-5 5120913-5 1469265-5 225° 5223986-6 5120913-6 1469265-6 AdvancedTCA Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards .394 Twin Pins — provide more keying [10.00] options Meets PICMG 3.0 Specifications Gatherability +/-0.50" Part Number AdvancedTCA Type Module Both Pins Top Pin Keyed 270° Not Keyed Designation Keyed 0° Bottom Pin Keyed 90° Right-Angle Pin Long 1-1469372-1 3-1469372-7 — A2 Vertical Pin Short 1-1469387-1 3-1469387-7 — A1 Vertical Pin Long 1-1469388-1 3-1469388-7 — A2 Right-Angle Receptacle 1-1469373-1 3-1469373-7 1469374-1 K1/K2 Single Pin Rear Assembly — — 1469269-X* rK1 *-X identified by PCB thickness. See customer drawing for details. AdvancedTCA is a trademark of PICMG-PCI Industrial Computer Manufacturers Group, Inc. Note: All part numbers are RoHS compliant. 58 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules (Continued) 10.8 Guide Modules Rugged design — to support heavier cards Better gatherability +/-3.5 mm 10.8 mm width Die Cast Pin .425 Die Cast Receptacle [10.80] ESD Ground Option Part Number Type Right-Angle Vertical Pin Finish: Nickel plated With ESD Without ESD Internal M3.5 Thread External M5 Thread 0 1-1410297-1 1-1410546-1 90 1-1410297-3 1-1410546-3 1410548-3 1-1410773-2 180 1-1410297-5 1-1410546-5 225 1-1410297-6 1-1410546-6 *See customer drawing for dash numbers 9.0 VITA 46 Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Meets VITA 46 Specification Part Number Type Gatherability +/-3.5 mm .354 Vertical Pin [9.00] Finish: Silver plated Double-Ended 1410956-1 Part Number Type Vertical Pin Thread Depth Right-Angle* 10 mm 11.6 mm 13.1 mm 0° 1-1469492-1 45° 1-1469492-2 90° 1-1469492-3 1-1469491-2 1-1469491-3 1-1469491-4 270° 1-1469492-7 315° 1-1469492-8 Un-keyed 1-1469492-9 *Mounting screw Part Number 1410946-X required VITA 41 Guide Modules Die Cast Pins and Receptacles Meets VITA 41 Specification Gatherability +/-2 mm Finish: Clear Chromate Part Number Key Vertical Short Pin Vertical Long Pin Right-Angle Module 0° 1410962-1 1410963-1 1410465-1 270° 1410962-7 1410963-7 1410465-7 7.2 Thin Guide Modules Die Cast Pin and Receptacle 7.2 mm width Gatherability +/-2.5 mm Finish: Trivalent Chromium .28 .28 .28333 [7.20] [7.20] [7.20] Part Number Vertical Pin Thread Length Right-Angle 8.7 mm 11.6 mm Note: All part numbers are RoHS compliant. 1410714-3 1-1410710-1 1-1410710-3 59 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications Product Facts ■ Designed to PICMG 3.0 Standard ■ High conductivity copper alloy on Size 16 power contacts ■ .76 micro-meters [30 microinch] gold over 1.27 micrometers [50 microinch] nickel plating at contact interface ■ Gold-thickness controlled on inside of socket and outside of pin — at contact interface points ■ RoHS compliant ■ Stainless steel spring pin section, the new con- Introduction Typical Electrical Properties provides contact normal tact delivers both ease of Current Ratings — tested in force — resists relaxation at Tyco Electronics supplies installation (with flat-rock accordance with CSA C22.2 No. elevated temperatures both the power and the seating tools) as well as 182.3-M1987 and IEC 60512-3, Test 5a signal connectors ■ Eye of the needle compliant requirements: industry-leading current specified in the Advanced press-fit termination carrying capability. The Positions 1–24, 27, 32 — 1 Amp each, Telecommunications per the PICMG 3.0 Specification power contacts are capable ■ No special tools needed to Computer Architecture of carrying 20 amps per Positions 25, 26, 28–31, and 34 — seat connectors to PCB — (AdvancedTCA) Standard. 20 Amps each, exceeds the PICMG 3.0 contact and the signals are standard Flat-Rock seating This standard (PICMG 3.0) Specification capable of carrying 2 amps tools is one of the latest stan- Dielectric Withstanding Voltage — per contact. dards addressing future ■ Additional PCB retention Positions 1–16 — 1000 Volts rms The housing design also telecommunications needs. hardware not required Positions 17–24 — 2000 Volts rms offers improvements com- The AdvancedTCA Power Positions 25–34 — 2000 Volts rms pared to other industry Connector, designated for alternatives. The lead-in use in Zone 1 per PICMG Environmental Parameters design for the contact 3.0, combines 8 High Technical Documents Maximum Continuous Operating cavities provides better Conductivity Size 16 pin & Product Specification Temperature — 105°C resistance from contact socket contacts along with 108-2216 Durability Rating — 250 cycles, per stubbing. The contact 22 Size 22 pin & socket Application Specification PICMG 3.0 retention has also been contacts, plus guidance 114-13156 designed to eliminate the into a compact interface. Industry Standard need for additional hard- Both connector halves PICMG 3.0, Rev. 2.0 ware sometimes used to feature proven compliant hold the connectors to press-fit contacts for easy the PCB after pressing in to solder-less termination to the PCB. printed circuit boards. The result is a connector Based on years of reliable which is easy to install, long-term field installations meets all the PICMG 3.0 the power contact design is performance requirements based upon Tyco Electronics’ and stays retained to the famous Type III+ contact PCB without the additional design. By adding the use labor required to add of a high conductivity cop- hardware. per alloy and the low-force Eye-Of-Needle compliant AdvancedTCA and PICMG are trademarks of the PICMG-PCI Industrial Computer Manufacturers Group, Inc. 60 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Board-to-Board Products Board-to-Board Products METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued) Material and Finish 10.35 Insulators — Thermoplastic, glass [.407] reinforced, UL 94V-0 20.90 [.823] Signal Pins — Copper alloy Power Contacts — High conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127 [.000050] min. nickel 17.50 28.60 Compliant PCB Tails — 0.0030 – [.689] [1.126] 0.0043 [.000120 – .000170] tin plated, matte finish 41.3 Notes: Max. [1.626] 1. Mounting hardware — self tapping screw (customer supplied) can be used but not required on receptacle 2. Positions 1–4 not populated and reserved for future use for 308 22 position connectors. Right-Angle Plug Power Signal Tail Type Part Number Contacts Contacts 1766502-1 Sn Press-Fit 14 1766502-2 SnPb Press-Fit 1766500-1 Sn Press-Fit 822 1766500-2 SnPb Press-Fit 1888803-1 Sn Press-Fit 26 1888803-2 SnPb Press-Fit 46.10 6.20 [1.815] Max. [.224] 20.90 [.823] 22.40 28.60 17.50 Max. [.882] [1.126] [.689] Vertical Receptacle Power Signal Tail Type Part Number Contacts Contacts 1766503-1 Sn Press-Fit 14 1766503-2 SnPb Press-Fit 1766501-1 Sn Press-Fit 822 1766501-2 SnPb Press-Fit 1888804-1 Sn Press-Fit 26 1888804-2 SnPb Press-Fit Note: All part numbers are RoHS compliant. 61 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666