Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Catalog 82227 Revised 8-04 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 AMPLIVAR Splices Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Crimp Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47 Terminal Stud Hole Size . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6 5 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48 Description of UL 468A Test Procedures Miniature Splice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 and Requirements for Terminals . . . . . . . . . . . . . . . . . . . 7 Subminiature Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 AMPLIVAR Tooling . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50 Ring Tongue Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pins, Receptacles, Tab and Taper Tab Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Receptacles Terminals Non-Insulation Support . . . . . . . . . . . . . . . . . . . . . . 16-18 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Insulation Piercing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Pin Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 AMPLIVAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Receptacle Terminals . . . . . . . . . . . . . . . . . . . . . . . . 53-55 Spade Tongue Terminals SHUR-PLUG Terminals Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23 .156 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Non-Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . 24 .180 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Insulation Piercing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 SHUR-PLUG Receptacle Terminals Spring Spade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 .156 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 .180 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Splices Tab Receptacle Terminals . . . . . . . . . . . . . . . . . . . . . . . 58 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Taper Tab Receptacle Terminals Non-Insulation Support — Side Feed . . . . . . . . . . . . . . 27 78 Series Insulation Support . . . . . . . . . . . . . . . . . . . . . 59 Non-Insulation Support — End Feed . . . . . . . . . . . . . . 28 78 Series Insulation Piercing. . . . . . . . . . . . . . . . . . . . . 59 Insulation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 98 Series Insulation Support . . . . . . . . . . . . . . . . . . . . . 59 Insulation Piercing — End Feed . . . . . . . . . . . . . . . . . . 29 Identification Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Contact and Welding Tab Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 RTM Crimpband Splices Miscellaneous Contacts and Weld Tabs. . . . . . . . . . . . 61 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32 Brush Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 20 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Button Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 14 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Grounding Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 10 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 9 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Miscellaneous Terminals 8 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Tab Receptacles — Special . . . . . . . . . . . . . . . . . . . . . 64 7 Ridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36 Plug Blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Fuse Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 3 Ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Wire Strain Relief Clamps . . . . . . . . . . . . . . . . . . . . . . . 65 Spark Plug Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . 65 MTM Crimpband Splices Thermal Protector Crimp Pin . . . . . . . . . . . . . . . . . . . . . 65 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40 Wire Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 67 11 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 AMPLIVAR Wire Pins with Insulation Support . . . . . . . . 68 9 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 7 Serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 72-74 2 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Introduction Tin Plated Need more information? Operating Temperatures of Materials and Finishes Allowable Connection Call Technical Support at Temperature: 110°C the numbers listed below. Brass, phosphor bronze and steel are the normal materi- Tin plated phosphor bronze Technical Support is staffed als for Tyco Electronics for higher temperatures; with specialists well versed terminals. Various finishes additional corrosion protec- in all Tyco Electronics prod- are available. tion over plain phosphor ucts. They can provide you bronze. with: Brass Silver Plated � Technical support Plain Allowable Connection � Catalogs Temperature: 130°C Allowable Connection � Technical Documents Temperature: 110°C. Silver plated connections � Product Samples allow the highest operating Plain brass is used fre- � Tyco Electronics temperature for phosphor quently, where applications Authorized Distributor bronze and higher current have optional environmental Locations carrying capacity than plain conditions. and tin plated phosphor Tin Plated bronze. Instant Information by the Allowable Connection Tyco Electronics FAX Service Temperature: 110°C. 24 hours a day… Steel Tin plating of receptacle Call Technical Support and Nickel plated and tab creates satisfactory choose the Tyco Electronics Allowable Connection operation at higher temper- FAX service option at the Temperature: 250°C atures, and in addition pro- voice prompt. The informa- tects the connection against tion you request will be This combination allows a corrosion. faxed to you within a reliable connection at high few minutes. From the temperatures, for example Silver Plated Tyco Electronics FAX in stoves, cooking appli- Allowable Connection service you get: ances, etc. To assure opti- Temperature: 130°C mum performance, these � Drawings (the drawing Silver plated connections nickel-plated receptacles number in this case is the allow the highest operating are used with compatible part number) temperature for brass and a lead wires and wires and � Instruction Sheets higher current carrying tabs that can be welded to capacity than plain and tin heating units. � Product Specifications plated brass. � Latest Revisions of Catalog Pages. (You will be Many part numbers are Phosphor Bronze prompted to enter any part recognized under the number on the old catalog Component Program Plain page. The Tyco Electronics of Underwriters Allowable Connection FAX service will then fax you R Laboratories, Inc., Temperature: 110°C the latest catalog page(s) File No. E13288 and covering this part. Phosphor bronze is used in File No. LR 7189. applications where brass Certified by � The list of your closest R would normally be cor- Canadian Standards distributors roded, for example the vari- Association. � Instructions on how to ous freezing mixtures and Contact Tyco Electronics use the Tyco Electronics ammonias. customer service for a FAX service specific part number inquiry. © Copyright 1989, 1995 and 2004 by Tyco Electronics Corporation. All International Rights Reserved. AMP, AMPLIVAR, AMP-O-LECTRIC, AMPOMATOR, SHUR-PLUG, and TYCO are trademarks. Specifications subject to change. Consult Tyco Electronics for latest design applications. 3 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Crimp Configuration Specifications AMPLIVAR Standard “F” Insulation Piercing Open Barrel Contacts Contacts Pins Splices Pins The basic design of the In the standard “F” crimp The insulation piercing line AMPLIVAR Terminals design, the open barrel enjoys a durable popularity encompasses two main consists of two wings that with electrical circuitry man- areas, the burrs at the top are wrapped around the ufacturers because of the of the serrations and the conductor strands and simplicity of attachment. serrations themselves. butted together in a tight The barrel contains two per- During the crimping opera- seam. Applied with Match- pendicular lances that drive tion the burrs pierce the Mated tooling, the “F” Crimp through the wire insulation insulation of the magnet offers the optimum combi- to make contact with the wire and extrude the bare nation of mechanical conductor within. conductors into the serra- strength and electrical Tensile characteristics vary, tions—creating intimate conductivity. This method depending on the type of metal contact. of termination also assures wire insulation. Because the maximum resistance to In a one-step operation the barrel wraps around the vibration and corrosion. magnet wire is automatically insulation, it deters insula- multiple ring stripped of its The insulation support tion fraying. The insulation insulation as it is forced into feature was developed by piercing line is a low cost, the serrations during the Tyco Electronics for applica- high speed attachment suit- precisely controlled crimp. tions where vibration tends able for many requirements. The resulting termination to be excessive. This design In general, insulation pierc- produces a high tensile offers the same fine quality ing terminals can be used strength, air sealed connec- characteristics found in the where high currents, inten- tion that is as resistant to standard line plus firm, fully sive vibration and mechani- corrosion as the insulated circumferencial support to cal loads are not critical conductor. the wire insulation. factors on both stranded and tinsel wire. 4 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Terminal Stud Hole Size Use to Select Proper Size Stud Size Minimum Terminal Stud Dia. Hole Diameter U.S. Cust. Metric Terminal #0 .060 .064 The chart shows sizes and dimensions of various studs #1 .073 .077 and the corresponding ter- minal stud hole sizes used #2 M2 .086 .090 with Tyco Electronics devices. #3 .099 .103 For example, with stud #5 (.125 Diameter), use Tyco Electronics device #4 .112 .116 listed for #5 stud (.129 Hole Diameter). #5 M3 .125 .129 Terminal stud hole sizes may easily be checked by #6 M3.5 .138 .142 fitting sample terminal to black circle. #8 M4 .164 .168 #10 .190 .194 #12 .216 .220 #14 .242 .247 1/4″ M6 .250 .260 5/16″ M8 .312 .323 3/8″ .375 .385 7/16″ .437 .448 1/2″ M12 .500 .510 5 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Terminal Stud Hole Size (Continued) Stud Size Minimum Terminal Stud Dia. Hole Diameter U.S. Cust. Metric 5/8″ M16 .625 .651 3/4″ .750 .776 7/8″ M22 .875 .901 1″ 1.000 1.026 1-1/8″ 1.125 1.151 1-1/4″ 1.250 1.276 6 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Description of UL 486A Test Procedures and Requirements for Terminals Wire Size Range Pullout Test Requirements Static Heat Test Requirements Terminal must not be separate from wire when AWG 22 to 2 Wire Size subjected to the listed load for one minute. Test Current (Amperes) AWG Wire Size Pullout 22 9 Test Sequences Force (lbs.) AWG 20 12 Test Group 1 22 8 18 17 Mechanical Sequence 20 13 16 18 1. Secureness 18 20 14 30 2. Pullout 16 30 12 35 Test Group 2 14 50 10 50 Mechanical Sequence 12 70 870 1. Secureness 10 80 695 2. Static Heat 890 4 125 3. Pullout 6 100 2 170 4 140 2 180 Requirement: Connector temperatures must not exceed the ambi- Note: Testing conducted on non-plated ent temperature plus 50°C [90°F] after stability is copper wire with UL approved insulation. attained. Stability: A test sample is considered to have attained a stable temperature when three readings taken at not less than 10 minute intervals show no more than a 2°C [3.6°F] variation between any two readings. Stationary Secureness Test Requirements Mounting Fixture Wire Size Bushing Weight Height Dia. (lbs.) AWG 18-16 1/4 10 1/4 2 14 3/8 11 3 Height (From Bushing 12-10 3/8 11 5 To Wire) 83/8 11 8 6 1/2 11 3/4 18 Test Terminal 4 1/2 11 3/4 30 2 9/16 12 1/2 30 Bushing Note: Test Duration = 30 Minutes Arm rotates in a circular motion on the horizontal plane at 9 RPM. Circular motion has a diameter of 3 inches. Weight 7 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Introduction Product Facts � Reproducible crimping results � High quality � Reduced manufacturing costs � No soldering required � Proven crimp technology � Large range of product configurations � Excellent mechanical and electrical performance � Recognized under the Component Recognition Program of Underwriters R Laboratories Inc., File No. E13288, unless otherwise specified � Certified by Canadian Standards R Association, File No. LR 7189, unless Tyco Electronics open bar- icant tensile strength of Open Barrel Insulation otherwise specified rel rings and spades are the conductor crimp, the Piercing Terminals manufactured in strip form vibration resistance is Applications The insulation piercing line and supplied on reels for great enough for more of terminals enjoys popular- � Appliances Automachine termination. In severe applications. ity because of the simplicity the standard “F” crimp con- � Machine tools Tyco Electronics Open of termination. The barrel figuration, the open barrel Barrel Rings and Spades � Automotive contains two perpendicular consists of two “U” shaped are designed for wire sizes lances that are driven wings that are crimped ranging from 28 AWG to through the wire insulation around the conductor 6 AWG. They come in a to make contact with the strands and butted together variety of stud sizes. These conductor. Consequently, into a tight seam. The terminals are made from a wire stripping is eliminated crimping action of the variety of base materials and a one step circuitry ter- Tyco Electronics application and platings depending on mination is accomplished. equipment is a precise your application (i.e. ambi- operation that creates the Tensile characteristics vary, ent temperature, humidity, proper crimp with each depending on the type of and chemical exposure). cycle of the machine. This wire insulation. Since the To help you choose the ensures uniformity of all the barrel wraps around the Tyco Electronics product crimp terminations. insulation, it deters insula- best suited to your require- tion fraying. The insulation The insulation support was a ments, the following infor- piercing line is a low-cost, Tyco Electronics developed mation about each terminal high-speed termination, suit- feature for applications is shown in tabular form: able for many applications. where vibration tends to be wire size range, insulation excessive. The insulation In general, insulation diameter, stud size, stock support consists of two piercing terminals can be thickness, type of base additional “U” shaped used on both stranded and material, plating and wings which are wrapped tinsel wire, where high physical dimensions. around the wire insulation. currents, intense vibration Tyco Electronics has stan- This prevents harmful flex- and mechanical loads are dardized the product listed ing of the wire at the termi- not critical factors. in this catalog section. If you nation point where the wire do not see a terminal to fit is rigidly crimped to the wire your application, please con- barrel and deters fraying of tact your Tyco Electronics the insulation. Because it Sales Engineer. increases the already signif- 8 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Open Barrel Rings and Spades Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support A C E With Serrations Circular With Serrations Square Tongue B D Circular Without Serrations Flat Sided Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .065 .012 .156 .375 .295 .109 Brass 61652-1 1.65 0.31 3.96 9.53 7.49 2.77 .035–.065 E 26-24 0.12–0.6 0.89–1.65 .094 .012 .156 .375 .295 .109 Brass 61653-1 2.39 0.31 3.96 9.53 7.49 2.77 .100 .014 .190 .425 .330 .130 Tin Plated Brass 60007-2 2.54 0.36 4.83 10.80 8.38 3.30 .040–.060 1.02–1.52 .014 .190 .425 .330 .130 4 Tin Plated Brass 42547-2 0.36 4.83 10.80 8.38 3.30 B 26-22 0.12–0.4 .100 .016 .190 .455 .365 .130 Brass 61312-1 2.54 0.41 4.83 11.56 9.27 3.30 .070–.110 1.78–2.79 .100 .016 .190 .456 .365 .130 Nickel Plated Brass 61312-2 2.54 0.41 4.83 11.58 9.27 3.30 .048–.078 .142 .020 .250 .565 .444 .237 D 26-20 0.12–0.6 Tin Plated Brass 60123-2 1.22–1.98 3.61 0.51 6.35 14.35 11.28 6.02 .020 .290 .630 .485 .250 4 Tin Plated Brass 41579 0.51 7.37 16.00 12.32 6.35 .020 .290 .630 .485 .250 6 Tin Plated Brass 41580 0.51 7.37 16.00 12.32 6.35 .080–.100 2.03–2.54 .020 .290 .630 .485 .250 8 Tin Plated Brass 41581 0.51 7.37 16.00 12.32 6.35 .020 .290 .630 .485 .250 10 Tin Plated Brass 41582 0.51 7.37 16.00 12.32 6.35 .014 .250 .590 .440 .220 A 24-20 0.2–0.6 6 Tin Plated Brass 60553-1 0.36 6.35 14.99 11.18 5.59 .014 .300 .590 .440 .220 10 Tin Plated Brass 60555-1 0.36 7.62 14.99 11.18 5.59 .048–.078 .020 .312 .770 .615 .405 8 Tin Plated Brass 42508-2 1.22–1.98 0.51 7.93 19.56 15.62 10.29 .020 .312 .770 .615 .405 10 Tin Plated Brass 42164-2 0.51 7.93 19.56 15.62 10.29 .020 .312 .770 .615 .405 12 Tin Plated Brass 63721-1 0.51 7.93 19.56 15.62 10.29 .070–.120 .126 .020 .210 .460 .355 .135 B 22-20 0.3–0.6 Tin Plated Brass 62638-1 1.78–3.05 3.20 0.51 5.33 11.68 9.02 3.43 .120 .020 .210 .532 .427 .135 Brass 109453-1 3.05 0.51 5.33 13.51 10.85 3.43 .050–.110 1.27–2.79 .020 .210 .532 .427 .135 C 22-18 0.3–0.9 6 Brass 109453-3 0.51 5.33 13.51 10.85 3.43 .100–.150 .120 .020 .210 .532 .427 .135 Brass 109454-1 2.54–3.81 3.05 0.51 5.33 13.51 10.85 3.43 .020 .296 .642 .494 .234 6 Tin Plated Brass 40697 0.51 7.52 16.31 12.55 5.94 .060–.110 1.52–2.79 .020 .296 .642 .494 .234 8 Tin Plated Brass 40698 0.51 7.52 16.31 12.55 5.94 .030 .468 .982 .748 .437 5/16″ Tin Plated Brass 41013 0.76 11.89 24.94 19.00 11.10 .070–.100 1.78–2.54 .030 .468 .982 .748 .437 1/4″ Tin Plated Brass 41711 0.76 11.89 24.94 19.00 11.10 .020 .296 .662 .514 .234 4 Tin Plated Brass 63797-1 0.51 7.52 16.81 13.06 5.04 .020 .296 .662 .514 .234 6 A 22-18 0.3–0.9 Tin Plated Brass 42037 0.51 7.52 16.81 13.06 5.04 .020 .296 .662 .514 .234 8 Brass 42036-1 0.51 7.52 16.81 13.06 5.04 .080–.110 2.03–2.79 .020 .296 .662 .514 .234 8 Tin Plated Brass 42037-1 0.51 7.52 16.81 13.06 5.04 .020 .296 .662 .514 .234 10 Brass 42036-2 0.51 7.52 16.81 13.06 5.04 .020 .296 .662 .514 .234 10 Tin Plated Brass 42037-2 0.51 7.52 16.81 13.06 5.04 .120–.170 .020 .296 .637 .494 .234 8 Nickel Plated Steel 485003-1 3.05–4.32 0.51 7.52 16.18 12.55 5.04 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 9 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) C E W L D E F G Stud Retaining Extruded Anti-Rotational Stud Retaining Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E C .045–.080 .014 .375 .634 .447 .250 10 D 24-20 0.2–0.6 Tin Plated Brass 61705-1 1.14–2.03 0.36 9.53 16.11 11.35 6.35 .075–.110 .020 .335 .650 .468 .205 10 E 20-18 0.5–0.9 Tin Plated Brass 40894 1.91–2.79 0.51 8.51 16.51 11.89 5.21 .025 .370 .772 .587 .282 8 Tin Plated Steel 640204-1 0.69 9.40 19.61 14.91 7.16 .080–.120 .025 .370 .772 .587 .282 8 F 22-18 0.3–0.9 Nickel Plated Steel 640204-2 2.03–3.05 0.69 9.40 19.61 14.91 7.16 .025 .370 .772 .587 .282 10 Tin Plated Steel 640271-1 0.69 9.40 19.61 14.91 7.16 .025 .370 .772 .587 .282 6 Tin Plated Brass 61588-1 0.64 9.40 19.61 14.91 7.16 .177 .025 .370 .772 .587 .282 Brass 61436-1 4.50 0.64 9.40 19.61 14.91 7.16 .100–.140 .177 .025 .370 .772 .587 .282 Tin Plated Brass 61436-2 2.54–3.56 4.50 0.64 9.40 19.61 14.91 7.16 G 22-16 0.3–1.4 .177 .025 .370 .772 .587 .282 Tin Plated Steel 61556-1 4.50 0.64 9.40 19.61 14.91 7.16 .261 .025 .455 .805 .587 .282 Tin Plated Brass 61283-1 6.63 0.64 11.56 20.45 14.91 7.16 .105 .177 .025 .370 .772 .587 .282 Max. Brass 350509-1 2.67 . 4.50 0.64 9.40 19.61 14.91 7.16 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. C E W L A C E With Serrations “D” Shape Without Serrations B D Circular Without Serrations Grounding Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .075–.120 6 x 20 .020 .270 .590 .468 .218 D 20-16 0.5–1.4 Stainless Steel 61904-1 1.91–3.05 Screw 0.51 6.86 14.99 11.89 5.54 .075–.120 .020 .270 .603 .468 .218 C 20-16 0.5–1.4 8 Tin Plated Brass 40888 1.91–3.05 0.51 6.86 15.32 11.89 5.54 .100–.140 .030 .342 .784 .613 .312 A 20-16 0.5–1.4 10 Tin Plated Brass 40955 2.54–3.56 0.76 8.67 19.91 15.57 7.93 .075–.110 .099 .025 .246 .460 .352 .165 B 20-16 0.5–1.4 Brass 41406 1.91–2.79 2.52 0.64 6.25 11.68 8.94 4.19 .100–.140 .025 .342 .784 .613 .312 A 20-16 0.5–1.4 8 Tin Plated Brass 41456 2.54–3.56 0.64 8.69 19.91 15.57 7.93 .080–.120 .025 .342 .784 .613 .312 10 Tin Plated Brass 160102-2 2.03–3.05 0.64 8.69 19.91 15.57 7.93 E 20-16 0.5–1.4 .080–.120 .025 .342 .784 .613 .312 12 Tin Plated Brass 160108-2 2.03–3.05 0.64 8.69 19.91 15.57 7.93 .090–.120 .025 .230 .460 .352 .165 6 Brass 61764-1 2.29–3.05 0.64 5.59 11.68 8.94 4.19 .100–.135 .025 .230 .460 .352 .165 4 Tin Plated Brass 61386-1 2.54–3.43 0.64 5.59 11.68 8.94 4.19 B 20-16 0.5–1.4 .100–.135 .156 .025 .246 .467 .352 .165 Brass 41471 2.54–3.43 3.96 0.64 6.25 11.86 8.94 4.19 .100–.135 .156 .025 .246 .467 .352 .165 Tin Plated Brass 41472 2.54–3.43 3.96 0.64 6.25 11.86 8.94 4.19 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 10 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Ring Tongue Terminals Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) A B C D With Serrations Circular Without Serrations Flat Sided Extruded Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .075–.110 .099 .025 .204 .460 .352 .165 C 20-16 0.5–1.4 Brass 42065 1.91–2.79 2.52 0.64 5.18 11.68 8.94 4.19 .075–.110 .132 .025 .246 .460 .352 .165 B 20-16 0.5–1.4 Brass 42721-1 1.91–2.79 3.35 0.64 6.25 11.68 8.94 4.19 .075–.110 .099 .025 .185 .460 .352 .165 C 20-16 0.5–1.4 Tin Plated Brass 63514-1 1.91–2.79 2.52 0.64 4.70 11.68 8.94 4.19 .100–.140 .030 .342 .784 .612 .312 A 20-16 0.5–1.4 10 Br. Tin Plated Brass 640008-1 2.54–3.56 0.76 8.69 19.91 15.54 7.92 .080–.120 .020 .256 .935 .748 .437 C 20-16 0.5–1.4 2 Nickel Plated Steel 640082-1 2.03–3.05 0.51 6.50 23.75 19.00 11.10 .080–.120 .020 .468 .982 .748 .437 1/4″ Brass 60700-3 2.03–3.05 0.51 11.89 24.94 19.00 11.10 .080–.120 .020 .468 .982 .748 .437 1/4″ Tin Plated Brass 60700-2 2.03–3.05 0.51 11.89 24.94 19.00 11.10 A 20-16 0.5–1.4 .100–.140 .020 .342 .764 .593 .305 10 Brass 60394-1 2.54–3.56 0.51 8.69 19.41 15.06 7.75 .110–.140 .030 .342 .764 .593 .305 6 Tin Plated Brass 42933-2 2.79–3.56 0.76 8.69 19.41 15.06 7.75 .100–.140 .030 .342 .784 .613 .305 6 Tin Plated Brass 40723 2.54–3.56 0.76 8.69 19.91 15.57 7.75 A 18-14 0.8–2.0 .100–.140 .030 .342 .784 .613 .305 8 Brass 40660 2.54–3.56 0.76 8.69 19.91 15.57 7.75 .100–.140 .030 .342 .784 .613 .305 8 Tin Plated Brass 40724 2.54–3.56 0.76 8.69 19.91 15.57 7.75 B 18-14 0.8–2.0 .100–.140 .030 .342 .784 .613 .305 12 Tin Plated Brass 63872-1 2.54–3.56 0.76 8.69 19.91 15.57 7.75 .100–.140 .030 .342 .784 .613 .305 10 Brass 40661 2.54–3.56 0.76 8.69 19.91 15.57 7.75 .100–.140 .030 .342 .784 .613 .305 10 Tin Plated Brass 40725 2.54–3.56 0.76 8.69 19.91 15.57 7.75 A 18-14 0.8–2.0 .120–.170 .020 .296 .640 .494 .234 6 Brass 41558* 3.05–4.32 0.51 7.52 16.26 12.55 5.94 .120–.170 .020 .296 .640 .494 .234 6 Pre-Ni Plated Steel 41558-1* 3.05–4.32 0.51 7.52 16.26 12.55 5.94 .120–.170 .194 .020 .335 .650 .468 .205 D 18-14 0.8–2.0 Brass 60546-1 3.05–4.32 4.93 0.51 8.51 16.51 11.89 5.21 *Not recommended for 2 wires. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 11 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) A With Serrations Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .020 .296 .677 .529 .234 6 Brass 109452-1 0.51 7.52 17.20 13.44 5.94 .020 .296 .677 .529 .234 6 Pre-Tin Plated Brass 109452-2 0.51 7.52 17.20 13.44 5.94 .020 .296 .677 .529 .234 8 Brass 109452-3 0.51 7.52 17.20 13.44 5.94 .105–.170 2.67–4.32 .020 .296 .677 .529 .234 8 Pre-Tin Plated Brass 109452-4 0.51 7.52 17.20 13.44 5.94 .020 .296 .677 .529 .234 10 Brass 109452-5 0.51 7.52 17.20 13.44 5.94 .020 .296 .677 .529 .234 10 Pre-Tin Plated Brass 109452-6 0.51 7.52 17.20 13.44 5.94 .020 .296 .640 .494 .234 2 Tin Plated Brass 63750-1 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 6 Tin Plated Brass 41330* 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 8 Brass 41559* 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 † 8 Tin Plated Brass 63678-2 0.51 7.52 16.26 12.55 5.94 .120–.170 .020 .296 .640 .494 .234 8 Tin Plated Brass 41332* 3.05–4.32 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 8 Tin Plated Phos. Brz. 1217160-1 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 10 Brass 41560* 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 † 10 Pre-Tin Plated Brass 63628-1 A 18-14 0.8–2.0 0.51 7.52 16.26 12.55 5.94 .020 .296 .640 .494 .234 10 Tin Plated Brass 41333* 0.51 7.52 16.26 12.55 5.94 .085–.150 .025 .473 1.016 .780 .469 1/4″ Tin Plated Brass 626034-2 2.16–3.81 0.51 12.01 25.81 19.81 11.91 .025 .342 .782 .612 .305 8 Tin Plated Brass 60024-2 0.64 8.69 19.89 15.55 7.75 .100–.140 .025 .342 .783 .612 .305 10 Tin Plated Brass 60433-2 2.54–3.56 0.64 8.69 19.89 15.55 7.75 .025 .342 .783 .612 .305 1/4″ Tin Plated Brass 60625-1 0.64 8.69 19.89 15.55 7.75 .025 .342 .789 .618 .305 10 Brass 60744-1 0.64 8.69 20.04 15.70 7.75 .120–.160 3.05–4.07 .025 .342 .789 .618 .305 10 Tin Plated Brass 60744-2 0.64 8.69 20.04 15.70 7.75 .018 .295 .734 .586 .282 6 Brass 60770-1 0.46 7.49 18.64 14.88 7.16 .018 .295 .734 .586 .282 6 Tin Plated Brass 60770-2 0.46 7.49 18.64 14.88 7.16 .018 .295 .734 .586 .282 8 Brass 60771-1 0.46 7.49 18.64 14.88 7.16 .100–.140 2.54–3.56 .018 .295 .734 .586 .282 8 Tin Plated Brass 60771-2 0.46 7.49 18.64 14.88 7.16 .018 .295 .734 .586 .282 10 Brass 60772-1 0.46 7.49 18.64 14.88 7.16 .018 .295 .734 .586 .282 10 Tin Plated Brass 60772-2 0.46 7.49 18.64 14.88 7.16 * Not recommended for 2 wire applications. † Recommended for 2 wire applications. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 12 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Ring Tongue Terminals Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) A C E With Serrations “D” Shape Grounding B D F Circular Without Serrations Square Tongue Anti-Rotational Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .100–.140 .018 .295 .734 .586 .282 10 Tin Plated Brass 60772-3 2.54–3.56 0.46 7.49 18.64 14.88 7.16 .090–.145 .025 .687 1.245 .908 .500 1/2″ Pre-Tin Plated Steel 61777-1 2.29–3.68 0.64 17.45 31.62 23.06 12.70 A 18-14 0.8–2.0 .140–.190 .030 .342 .784 .608 .305 10 Tin Plated Brass 61397-1 3.56–4.83 0.76 8.69 19.91 15.44 7.75 .080–.150 .030 .490 1.050 .810 .460 1/4″ Tin Plated Brass 61867-2 2.03–3.81 0.76 12.45 26.68 20.57 11.68 .090–.140 .030 .592 1.150 .930 .615 E 18-14 0.8–2.0 5/16″ Tin Plated Steel 61359-1 2.29–3.56 0.76 15.04 29.21 23.62 15.62 .024 .370 .772 .587 .282 8 Stainless Steel 640051-1* 0.61 9.40 19.61 14.91 7.16 .025 .370 .772 .587 .282 5 Tin Plated Steel 63640-1 0.64 9.40 19.61 14.91 7.16 .105–.145 .025 .370 .772 .587 .282 6 Tin Plated Steel 61793-1 2.67–3.68 0.64 9.40 19.61 14.91 7.16 .025 .370 .772 .587 .282 8 Tin Plated Steel 61794-1 0.64 9.40 19.61 14.91 7.16 .025 .370 .772 .587 .282 8 Brass 61794-4 0.64 9.40 19.61 14.91 7.16 .105–.145 or 2.67–3.68 .025 .445 .772 .587 .282 10 Tin Plated Steel 63482-1 (2) .110 0.64 11.30 19.61 14.91 7.16 F 18-14 0.8–2.0 2.79 .024 .370 .772 .587 .282 10 Stainless Steel 640052-1* 0.61 9.40 19.61 14.91 7.16 .025 .370 .772 .587 .282 10 Tin Plated Steel 350436-2 0.64 9.40 19.61 14.91 7.16 .105–.145 2.67–3.68 .025 .445 .772 .587 .282 10 Tin Plated Steel 61795-1 0.64 11.30 19.61 14.91 7.16 .025 .445 .772 .587 .282 10 Tin Plated Steel 61795-3 0.64 11.30 19.61 14.91 7.16 .090–.145 .025 .687 1.245 .980 .495 12 Tin Plated Brass 63997-1 2.29–3.68 0.64 17.45 31.62 24.89 12.57 .105–.145 .025 .687 1.245 .908 .495 1/4″ Stainless Steel 63602-1* 2.67–3.68 0.64 17.45 31.62 23.06 12.57 .090–.145 .025 .687 1.245 .908 .495 1/2″ Stainless Steel 62786-1* 2.29–3.68 0.64 17.45 31.62 23.06 12.57 .100–.180 .030 .340 1.170 1.010 .660 A 18-14 0.8–2.0 10 Brass 62700-1 2.54–4.57 0.76 8.64 29.72 25.65 16.76 .080–.150 .030 .850 1.450 1.030 .680 1/2″ Tin Plated Brass 61863-2 2.03–3.81 0.76 21.59 36.83 26.16 17.27 .090–.145 .025 .687 1.245 .908 .495 B 18-14 0.8–2.0 5/16″ Stainless Steel 62787-1* 2.29–3.68 0.64 17.45 31.62 23.06 12.57 .085–.140 .025 .370 .835 .615 .250 D 18-14 0.8–2.0 8 Tin Plated Phos. Brz. 62975-1 2.16–3.56 0.64 9.40 21.21 15.62 6.35 .085–.140 .025 .470 .930 .705 .340 1/4″ Tin Plated Brass 485029-1 2.16–3.56 0.64 11.94 23.62 17.91 8.64 C 18-14 0.8–2.0 .085–.140 .025 .470 .930 .705 .340 5/16″ Tin Plated Brass 485030-1 2.16–3.56 0.64 11.94 23.62 17.91 8.64 * Stainless steel wire connectors cannot be certified under the current CSA standard. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 13 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) A B C D E With Serrations External Anti-Rotational Circular Without Serrations “D” Shape Flat Sided Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E C .100–.140 .020 .240 .833 .662 .312 E 18-14 0.8–2.0 5 Tin Plated Brass 63518-1 2.54–3.56 0.51 6.10 21.16 16.82 7.93 .025 .470 .940 .705 .340 10 Tin Plated Steel 350080-1 0.64 11.94 23.88 17.91 8.64 .085–.140 B 18-14 0.8–2.0 2.16–3.56 .025 .470 .940 .705 .340 10 Brass 63707-1 0.64 11.94 23.88 17.91 8.64 .120–.175 .020 .342 .783 .612 .305 A 18-14 0.8–2.0 10 Pre-Ni Plated Steel 350199-1 3.05–4.45 0.51 8.69 19.89 15.55 7.75 .120–.170 .016 .300 .755 .595 .280 H 18-14 0.8–2.0 6–10 Pre-Tin Plated Brass 350981-2 3.05–4.32 0.41 7.62 19.18 15.11 7.11 .140–.190 .030 .342 .784 .608 .305 A 18-14 0.8–2.0 8 Tin Plated Brass 640102-1 3.56–4.83 0.76 8.69 19.91 15.44 7.75 .120–.170 .030 .296 .676 .528 .234 10 Pre-Tin Plated Brass 109451-6 3.05–4.32 0.76 7.52 17.17 13.41 5.94 .257 .030 .470 1.046 .811 .384 Brass 42751-1 6.53 0.76 11.94 26.57 20.60 9.75 .257 .030 .470 1.046 .811 .384 Tin Plated Brass 42751-2 6.53 0.76 11.94 26.57 20.60 9.75 .257 .030 .470 1.046 .811 .384 Phos. Bronze 42751-3 6.53 0.76 11.94 26.57 20.60 9.75 A 16-14 1.4–2.0 .120–.180 .281 .030 .470 1.046 .811 .384 Tin Plated Brass 42938-2 3.05–4.57 7.14 0.76 11.94 26.57 20.60 9.75 .323 .030 .470 1.046 .811 .384 Tin Plated Brass 42752-2 8.20 0.76 11.94 26.57 20.60 9.75 .040 .687 1.245 .908 .495 3/8″ Tin Plated Brass 61336-1 1.02 17.45 31.62 23.06 12.57 .390 .032 .687 1.245 .902 .495 Tin Plated Brass 1217330-1 9.91 0.81 17.45 31.62 22.91 12.57 .020 .375 .873 .686 .312 Brass 41294 0.51 9.53 22.17 17.42 7.93 10 .120–.180 .030 .375 .873 .686 .312 C 16-14 1.25–2.0 Br. Tin Plated Brass 640007-1 3.05–4.57 0.76 9.53 22.17 17.42 7.93 .257 .030 .470 1.046 .811 .384 Br. Tin Plated Brass 640011-1 6.53 0.76 11.94 26.57 20.60 9.75 .130–.170 .025 .370 .772 .587 .282 F 16-12 1.25–3.0 8 Brass 61624-1 3.30–4.32 0.64 9.40 19.61 14.91 7.16 .130–.170 .025 .370 .772 .587 .282 G 16-12 1.25–3.0 8 Tin Plated Brass 63698-1 3.30–4.32 0.64 9.40 19.61 14.91 7.16 .125 . .018 .342 .784 .608 .305 A 16-12 1.25–3.0 (2) 10 Tin Plated Brass 640253-2 3.18 0.46 8.69 19.91 15.44 7.75 .150–.210 .030 .425 .972 .750 .344 10 Tin Plated Brass 60485-1 3.81–5.33 0.76 10.80 24.69 19.05 8.74 .130–.180 .040 .425 .972 .750 .344 6 Tin Plated Brass 40604-1 3.30–4.57 1.02 10.80 24.69 19.05 8.74 .130–.180 .040 .425 .972 .750 .344 8 Tin Plated Brass 40605-1 3.30–4.57 1.02 10.80 24.69 19.05 8.74 .130–.180 .040 .425 .972 .750 .344 10 Tin Plated Brass 40960 3.30–4.57 1.02 10.80 24.69 19.05 8.74 D 14-12 2.0–3.0 .170–.210 .040 .425 .972 .750 .344 10 Tin Plated Brass 42639-1 4.32–5.33 1.02 10.80 24.69 19.05 8.74 .170–.210 .040 .425 .972 .750 .344 1/4″ Brass 41604 4.32–5.33 1.02 10.80 24.69 19.05 8.74 .130–.180 .040 .425 .950 .728 .344 1/4″ Tin Plated Brass 40973 3.30–4.57 1.02 10.80 24.13 18.49 8.74 .130–.180 .040 Tin Plated .425 .950 .728 .344 1/4″ 40973-1 3.30–4.57 1.02 Phos. Bronze 10.80 24.13 18.49 8.74 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 14 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Ring Tongue Terminals Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Support (Continued) F G H Grounding Anti-Rotational Multiple Stud Sizes Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E C .170–.210 .040 .343 .921 .750 .344 C 12-10 3.0–6.0 6 Tin Plated Brass 61424-1 4.32–5.33 1.02 8.71 23.39 19.05 8.74 .150–.210 .040 .535 1.045 .780 .406 A 12-10 3.0–6.0 1/4″ Tin Plated Copper 61844-1 3.81–5.33 1.02 13.59 26.54 19.81 10.31 .024 .470 .995 .770 .340 8 Stainless Steel 62612-1 0.61 11.94 25.27 19.56 8.64 .025 .470 .995 .770 .340 8 Tin Plated Steel 62612-2 0.64 11.94 25.27 19.56 8.64 .125–.220 G 12-10 3.0–6.0 3.18–5.59 .024 .470 .995 .770 .340 10 Tin Plated Copper 62613-3 0.61 11.94 25.27 19.56 8.64 .025 .470 .995 .770 .340 10 Tin Plated Steel 62613-2 0.64 11.94 25.27 19.56 8.64 .030 .470 1.072 .839 .406 10 Br. Tin Plated Brass 640009-1 0.76 11.94 27.23 21.31 10.31 .030 .470 1.072 .839 .406 10 Tin Plated Brass 41124 0.76 11.94 27.23 21.31 10.31 .150–2.10 .257 .030 .470 1.072 .839 .406 A 12-10 3.0–6.0 Br. Tin Plated Brass 640216-1 3.81–5.33 6.53 0.76 11.94 27.23 21.31 10.31 .257 .030 .470 1.072 .839 .406 Tin Plated Brass 41125 6.53 0.76 11.94 27.23 21.31 10.31 .323 .030 .470 1.072 .839 .406 Tin Plated Brass 41126 8.20 0.76 11.94 27.23 21.31 10.31 .150–.210 .030 .470 1.072 .839 .406 10 Brass 42722-1 3.81–5.33 0.76 11.94 27.23 21.31 10.31 .040 .343 .921 .750 .344 8 Tin Plated Brass 42863-2 1.02 8.71 23.39 19.05 8.74 .170–.210 .040 .343 .921 .750 .344 C 12-10 3.0–6.0 10 Brass 42864-1 4.32–5.33 1.02 8.71 23.39 19.05 8.74 .040 .343 .921 .750 .344 10 Tin Plated Brass 42864-2 1.02 8.71 23.39 19.05 8.74 .150–.210 .030 .470 1.072 .839 .406 1/4″ Tin Plated Brass 62691-2 3.81–5.33 0.76 11.94 27.23 21.31 10.31 .344 .040 .687 1.245 .906 .495 Tin Plated Brass 42946-2 8.74 1.02 17.45 31.62 23.01 12.57 .344 .040 .687 1.245 .906 .495 Br. Tin Plated Brass 640012-1 8.74 1.02 17.45 31.62 23.01 12.57 .150–.220 A 12-8 3.0–8.0 3.81–5.59 .040 .687 1.245 .908 .495 3/8″ Tin Plated Brass 61289-1 1.02 17.45 31.62 23.06 12.57 .405 .040 .687 1.245 .906 .495 Br. Tin Plated Brass 42947-3 10.29 1.02 17.45 31.62 23.01 12.57 .050 .550 1.105 .830 .350 10 Tin Plated Copper 41808 1.27 13.97 28.07 21.08 8.89 .220–.315 5.59–8.00 .050 .550 1.105 .830 .350 D 10-8 5.0–8.0 1/4″ Tin Plated Copper 41809 1.27 13.97 28.07 21.08 8.89 .190–.230 .040 .425 .962 .750 .344 10 Br. Tin Plated Brass 640249-1 4.83–5.84 1.02 10.80 24.43 19.05 8.74 .040 .550 1.105 .830 .350 10 Tin Plated Brass 61352-1 1.02 13.97 28.07 21.08 8.89 .220–.315 .040 .550 1.105 .830 .350 D 10-6 5.0–15.0 1/4″ Tin Plated Brass 42899-2 5.59–8.00 1.02 13.97 28.07 21.08 8.89 .040 .550 1.105 .830 .350 5/16″ Tin Plated Brass 42913-2 1.02 13.97 28.07 21.08 8.89 .040 .375 .992 .810 .400 10 Tin Plated Brass 61866-1 1.02 9.53 25.20 20.57 10.16 .145–.290 .040 .490 1.110 .870 .460 A 10-6 5.0–15.0 1/4″ Tin Plated Brass 61868-1 3.68–7.37 1.02 12.45 28.19 22.10 11.68 .040 .490 1.110 .870 .460 1/4″ Br. Tin Plated Brass 61868-2 1.02 12.45 28.19 22.10 11.68 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 15 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Non-Insulation Support A B C With Serrations Extruded Circular Tongue Wire Range Dimensions Stud Size/ Stock Material Part Type 2 Dia. Thk. and Finish Number AWG mm WL E C .012 .200 .350 .245 .130 B 24-20 0.6–0.5 2 Brass 61463-1 0.30 5.08 8.89 6.22 3.30 .020 .300 .485 .335 .230 A 22-18 0.3–0.9 6 Tin Plated Brass 62686-2 0.51 7.62 12.32 8.51 5.84 .125 .020 .250 .531 .406 .250 C 22-16 0.3–1.4 Tin Plated Brass 42185-2 3.18 0.51 6.35 13.49 10.31 6.35 .020 .175 .360 .270 .125 2 Brass 40668 0.51 4.45 9.14 6.86 3.18 .096 .020 .175 .360 .270 .125 Tin Plated Brass 40816 2.44 0.51 4.45 9.14 6.86 3.18 .096 .020 .175 .338 .250 .125 Nickel Plated Steel 42204-1 2.44 0.51 4.45 8.58 6.35 3.18 .096 .020 .234 .331 .234 .129 Tin Plated Brass 63457-1 2.44 0.51 5.94 8.41 5.94 3.28 .020 .175 .338 .250 .125 4 Nickel Plated Steel 63676-1 0.51 4.45 8.58 6.35 3.18 .020 .175 .360 .270 .125 4 Brass 40777 0.51 4.45 9.14 6.86 3.18 .020 .260 .400 .270 .145 4 Tin Plated Brass 40810 0.51 6.60 10.16 6.86 3.63 .020 .234 .331 .234 .129 A 20-16 0.5–1.4 5 Brass 34578 0.51 5.94 8.41 5.94 3.28 .130 .020 .234 .331 .234 .129 Tin Plated Brass 40884 3.30 0.51 5.94 8.41 5.94 3.28 .131 .020 .260 .400 .270 .145 Tin Plated Brass 63243-1 3.33 0.51 6.60 10.16 6.86 3.63 .020 .260 .400 .270 .145 6 Tin Plated Brass 40811 0.51 6.60 10.16 6.86 3.63 .020 .260 .400 .270 .145 6 Tin Plated Steel 40811-1 0.51 6.60 10.16 6.86 3.63 .020 .260 .400 .270 .145 8 Brass 40749 0.51 6.60 10.16 6.86 3.63 .020 .260 .400 .270 .145 8 Tin Plated Brass 40812 0.51 6.60 10.16 6.86 3.63 .030 .218 .432 .330 .167 6 Tin Plated Brass 40976 0.76 5.54 10.97 8.38 4.24 .020 .250 .395 .285 .160 A 20-14 0.5–2.0 6 Brass 40702 0.51 6.35 10.03 7.24 4.07 .096 .020 .175 .360 .255 .125 Brass 41006 2.44 0.51 4.45 9.14 6.48 3.18 .096 .020 .175 .360 .255 .125 Tin Plated Brass 41499 2.44 0.51 4.45 9.14 6.48 3.18 .020 .300 .535 .380 .230 6 Brass 34848 0.51 7.62 13.59 9.65 5.84 .020 .300 .535 .380 .230 6 Tin Plated Brass 40593 0.51 7.62 13.59 9.65 5.84 .020 .300 .535 .385 .230 6 Pre-Ni Plated Steel 40979 0.51 7.62 13.59 9.78 5.84 .020 .300 .535 .380 .230 A 18-14 0.8–2.0 8 Brass 34812 0.51 7.62 13.59 9.65 5.84 .020 .300 .535 .380 .230 8 Tin Plated Brass 40594 0.51 7.62 13.59 9.65 5.84 .020 .300 .535 .385 .230 8 Pre-Ni Plated Steel 41346 0.51 7.62 13.59 9.78 5.84 .020 .300 .535 .380 .230 10 Brass 34839 0.51 7.62 13.59 9.65 5.84 .020 .300 .535 .380 .230 10 Tin Plated Brass 40595 0.51 7.62 13.59 9.65 5.84 .030 .343 .611 .435 .275 8 Tin Plated Brass 40517 0.76 8.71 15.52 11.05 6.99 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 16 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Ring Tongue Terminals Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Non-Insulation Support (Continued) A B With Serrations Circular Tongue Wire Range Dimensions Stud Size/ Stock Material Part Type 2 Dia. Thk. and Finish Number AWG mm WL E C .020 .234 .331 .234 .129 5 Tin Plated Brass 60250-2 0.51 5.94 8.41 5.94 3.28 B 18-14 0.8–2.0 .025 .250 .460 .349 .160 4 Tin Plated Brass 42054-2 0.64 6.35 11.68 8.86 4.07 .025 .300 .570 .420 .230 6 Brass 42110-1 0.64 7.62 14.48 10.67 5.84 .025 .300 .570 .420 .230 6 Tin Plated Brass 42111-1 0.64 7.62 14.48 10.67 5.84 .025 .300 .570 .420 .230 8 Tin Plated Brass 42111-2 0.64 7.62 14.48 10.67 5.84 .025 .300 .570 .420 .230 10 Brass 42110-3 0.64 7.62 14.48 10.67 5.84 .025 .300 .570 .420 .230 A 18-14 0.8–2.0 10 Tin Plated Brass 42111-3 0.64 7.62 14.48 10.67 5.84 .025 .300 .535 .385 .230 10 Stainless Steel 42716-2 0.64 7.62 13.59 9.78 5.84 .030 .343 .611 .435 .275 5 Tin Plated Brass 60505-1 0.76 8.71 15.52 11.05 6.99 .030 .343 .611 .435 .275 10 Brass 40796 0.76 8.71 15.52 11.05 6.99 .030 .343 .611 .435 .275 10 Tin Plated Brass 40977 0.76 8.71 15.52 11.05 6.99 .020 .281 .455 .335 .210 6 Tin Plated Brass 61142-2 0.51 7.14 11.56 8.51 5.33 B 18-14 0.8–2.0 .020 .281 .455 .335 .210 8 Brass 40951 0.51 7.14 11.56 8.51 5.33 .030 .343 .677 .501 .281 10 Tin Plated Brass 40696 0.76 8.71 17.20 12.73 7.14 .040 .343 .677 .501 .281 8 Brass 42425-1 1.02 8.71 17.20 12.73 7.14 .040 .343 .677 .501 .281 8 Tin Plated Brass 40523 1.02 8.71 17.20 12.73 7.14 .040 .343 .677 .501 .281 10 Brass 41911 1.02 8.71 17.20 12.73 7.14 .040 .343 .677 .501 .281 10 Tin Plated Brass 40524 1.02 8.71 17.20 12.73 7.14 A 12-10 3.0–6.0 .040 .343 .670 .500 .281 10 Tin Plated Copper 41090 1.02 8.71 17.02 12.70 7.14 .040 .500 .820 .582 .338 10 Tin Plated Copper 42555-1 1.02 12.70 20.83 14.78 8.58 .040 .500 .820 .582 .338 1/4″ Tin Plated Copper 41341 1.02 12.70 20.83 14.78 8.58 .040 .500 .820 .582 .338 1/4″ Tin Plated Brass 41356 1.02 12.70 20.83 14.78 8.58 .040 .500 .820 .582 .338 5/16″ Tin Plated Copper 42890-1 1.02 12.70 20.83 14.78 8.58 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 17 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Non-Insulation Support (Continued) A B “D” Shape Square C D Square Without Serrations Wire Range Dimensions Stud Size/ Stock Material Part Type Dia. Thk. and Finish Number 2 AWG mm WL E C .030 .240 .659 .500 .281 C 12-10 3.0–6.0 6 Tin Plated Brass 640257-1 0.76 6.10 16.74 12.70 7.14 .040 .385 .717 .547 .340 B 10-8 5.0–8.0 10 Tin Plated Brass 42673-2 1.02 9.78 18.21 13.89 8.64 .050 .550 1.105 .830 .500 10 Brass 485015-2 1.27 13.97 28.07 21.08 12.70 .050 .550 1.105 .830 .500 D 10-6 5.0–15.0 10 Tin Plated Brass 485015-1 1.27 13.97 28.07 21.08 12.70 .050 .550 1.105 .830 .500 5/16″ Tin Plated Brass 61546-1 1.27 13.97 28.07 21.08 12.70 .040 .428 .955 .743 .335 A 8 or 10 8.0 or 5.0 1/4″ Brass 40797 1.02 10.87 24.26 18.87 8.51 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 18 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Ring Tongue Terminals Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Insulation Piercing A B C Insulation Piercing Insulation Piercing Insulation Penetrating Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .013 .165 .417 .300 .125 2 Nickel Plated Brass 60422-3 0.33 4.19 10.59 7.62 3.18 .050–.065 .096 .013 .165 .417 .330 .125 22-20 0.3–0.6 Pre-Tin Plated Brass 41376 1.27–1.65 2.44 0.33 4.19 10.59 8.38 3.18 B .013 .186 .423 .335 .125 5 Tin Plated Brass 41409 0.33 4.72 10.74 8.51 3.18 .105–.120 .020 .300 .655 .505 .240 20-16 0.3–1.4 6 Brass 42023 2.67–3.05 0.51 7.62 16.64 12.83 6.10 .014 .186 .440 .350 .130 1 5 Gold Plated Brass 61505-1 0.36 4.72 11.18 8.89 3.30 .030–.035 .014 .186 .440 .350 .130 1 C Tinsel Wire 5 Tin Plated Brass 61505-2 0.76–0.89 0.36 4.72 11.18 8.89 3.30 .014 .186 .440 .350 .130 1 5 Tin Plated Brass 640189-1 0.36 4.72 11.18 8.89 3.30 .110–.130 .016 .281 .800 .660 .350 A 18-16 0.8–1.4 10 Brass 61853-1 2.79–3.30 0.41 7.13 20.32 16.76 8.89 1 Insulation penetrating. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 19 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Ring Tongue Terminals, Flag A B C Reversible Tab-Lok “F” Crimp Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .020 .280 .496 .342 .220 A 18-16 0.8–1.4 — 6 Tin Plated Brass 41443 0.51 7.11 12.60 8.69 5.59 .100–.140 .176 .020 .380 .270 C 18-14 0.8–2.0 Tin Plated Brass —— 61443-1 2.54–3.56 4.47 0.51 9.65 6.86 .146 .018 .376 .720 .532 .263 Tin Plated Brass 42189-1 3.71 0.46 9.55 18.29 13.51 6.68 .110–.210 .172 .018 .376 .720 .532 .263 B 18-12 0.8–3.0 Tin Plated Brass 42190-1 2.79–5.33 4.37 0.46 9.55 18.29 13.51 6.68 .203 .018 .376 .720 .532 .263 Tin Plated Brass 42191-1 5.16 0.46 9.55 18.29 13.51 6.68 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 20 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Ring Tongue Terminals Ring Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Ring Tongue Terminals A B C Insulation Support Oval Hole Non-Insulation Support D E Heavy Duty Oval Hole Anti-Rotational Wire Range Dimensions Insul. Hole Stud Size/ Stock Material Part Type 2 Size Dia. Dia. Thk. and Finish Number AWG mm WL E C .040–.060 .197 .020 .342 .833 .662 .312 A 29-22 0.284–0.643 10 Tin Plated Brass 63399-1 1.02–1.52 5.00 0.51 8.69 21.16 16.81 7.92 .100–.140 .171 .020 .342 .833 .662 .312 8 Tin Plated Brass 60321-2 2.54–3.56 4.34 0.51 8.69 21.16 16.81 7.92 .125–.165 .171 .020 .300 .700 .550 .230 A 23-19 0.574–0.912 8 Tin Plated Brass 60323-2 3.18–4.19 4.34 0.51 7.62 17.73 13.97 5.84 .100–.140 .197 .020 .342 .833 .662 .312 10 Tin Plated Brass 60319-2 2.54–3.56 5.00 0.51 8.69 21.16 16.81 7.92 .125–.165 .265 .025 .420 .872 .662 .312 A 22-18 0.643–1.024 1/4″ Tin Plated Brass 63612-1 3.18–4.19 6.73 0.64 10.67 22.15 16.81 7.92 .025 .290 .500 .355 .195 6 Tin Plated Brass 63649-1 0.64 7.37 12.70 9.02 4.95 .025 .290 .500 .355 .195 8 Brass 63446-1 0.64 7.37 12.70 9.02 4.95 C 22-18 0.643–1.024 — — .025 .290 .500 .355 .195 8 Tin Plated Brass 63446-2 0.64 7.37 12.70 9.02 4.95 .025 .420 .702 .492 .312 1/4″ Tin Plated Brass 62835-1 0.64 10.67 17.83 12.50 7.92 .125–.165 .171 .020 .300 .695 .545 .230 A 20-16 0.183–1.29 8 Tin Plated Brass 60322-2 3.18–4.19 4.34 0.51 7.62 17.65 13.84 5.84 .100–.140 .171 .020 Brass .342 .833 .662 .312 60320-1 A 18-14 1.024–1.628 8 2.54–3.56 4.34 0.51 Tin Plated Brass 8.69 21.16 16.81 7.92 60320-2 .173 .028 .370 .915 .730 .380 1 8 Lu-Bronze 485079-1 4.39 0.71 9.40 23.24 18.54 9.65 .080–.120 E 18-14 1.024–1.628 2.03–3.05 .185 .028 .365 .882 .700 .380 1 8 Lu-Bronze 485044-1 4.70 0.71 9.27 22.40 17.78 9.65 .180 .025 .342 .833 .657 .312 D 14-12 1.628–2.05 — 8 Brass 62755-1 4.57 0.64 8.69 21.16 16.69 7.92 .085–.150 .180 .025 .342 .833 .657 .312 A 13-11 1.83–2.3 8 Brass 61710-1 2.16–3.81 4.57 0.64 8.69 21.16 16.69 7.92 .180 .025 .342 .665 .495 .312 — 8 Tin Plated Brass 350571-1 4.57 0.64 8.69 16.89 12.57 7.92 C 13-11 1.83–2.3 .197 .025 .342 .665 .495 .312 — 10 Tin Plated Brass 640212-1 5.00 0.64 8.69 16.89 12.57 7.92 (2) 17 1.15 .150–.190 .171 .025 .342 .827 .656 .312 A or or 8 Tin Plated Brass 60752-2 (2) 15 1.45 3.68–4.83 4.34 0.64 8.69 21.01 16.66 7.92 .180 .020 .310 .692 .492 .312 B 17-13 1/2 1.51–1.78 — 8 Brass 63147-1 4.57 0.51 7.87 17.58 12.50 7.92 1 High conductivity copper-tin-zinc alloy. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 21 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals, Insulation Support A B C With Serrations Without Serrations With Serrations † D E Flanged Round Tongue Wrap Around Ins. Support Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E C .035–.045 .016 .240 .545 .435 .215 5 Tin Plated Brass 350502-1 0.89–1.14 0.41 6.10 13.84 11.05 5.46 E 28-22 0.08–0.4 .035–.045 .016 .240 .545 .435 .215 5 Brass 350502-2 0.89–1.14 0.41 6.10 13.84 11.05 5.46 .020 .250 .563 .422 .215 6 Tin Plated Brass 60124-2 0.51 6.35 14.30 10.72 5.46 .048–.078 A 26-20 0.12–0.6 1.22–1.98 .185 .020 .295 .585 .443 .236 Tin Plated Brass 63374-1 4.70 0.51 7.49 14.60 11.25 5.99 .048–.078 .014 .250 .590 .442 .215 6 Tin Plated Brass 60445-2 1.22–1.98 0.36 6.35 14.99 11.23 5.46 .048–.078 .014 .300 .590 .442 .215 10 Tin Plated Brass 60501-1 1.22–1.98 0.36 7.62 14.99 11.23 5.46 .048–.078 .115 .020 .187 .517 .392 .185 Brass 42160-1 1.22–1.98 2.92 0.51 4.75 13.13 9.96 4.70 A 24-20 0.2–0.6 .048–.078 .115 .020 .187 .517 .392 .185 Tin Plated Brass 42160-2 1.22–1.98 2.92 0.51 4.75 13.13 9.96 4.70 .080–.100 .020 .290 .621 .470 .220 8 Tin Plated Brass 41589 2.03–2.54 0.51 7.37 15.77 11.94 5.59 .080–.100 .020 .290 .621 .470 .220 10 Tin Plated Brass 41590 2.03–2.54 0.51 7.37 15.77 11.94 5.59 .075–.100 .020 .250 .535 .442 .218 D 24-20 0.2–0.6 4 Tin Plated Brass 61238-1 1.91–2.54 0.51 6.35 13.59 11.23 5.54 .020 .275 .657 .465 .175 6 Tin Plated Brass 40763 0.51 6.98 16.69 11.81 4.44 .090–.130 A 20-16 0.5–1.4 2.29–3.30 .020 .275 .657 .465 .175 8 Tin Plated Brass 41343 0.51 6.98 16.69 11.81 4.44 .020 .280 .755 .525 .225 6 Brass 60389-1 0.51 7.11 19.18 13.33 5.71 .100–.140 C 20-16 0.5–1.4 2.54–3.56 .020 .280 .755 .525 .225 8 Brass 60390-1 0.51 7.11 19.18 13.33 5.71 .130–.180 .025 .312 .645 .520 .209 8 Tin Plated Brass 60251-2 3.30–4.57 0.64 7.92 16.38 13.21 5.31 B 18-14 0.8–2.0 .100–.140 .030 .343 .752 .612 .312 10 Tin Plated Brass 40808 2.54–3.56 0.76 8.71 19.10 15.54 7.92 .130–.180 .020 .275 .657 .463 .175 6 Tin Plated Brass 60725-1 3.30–4.57 0.51 6.98 16.69 11.76 4.44 .018 .296 .750 .540 .235 6 Tin Plated Brass 60773-2 0.46 7.52 19.05 13.72 5.97 .018 .296 .750 .540 .235 A 18-14 0.8–2.0 8 Brass 60774-1 0.46 7.52 19.05 13.72 5.97 .100–.140 2.54–3.56 .018 .296 .750 .540 .235 8 Tin Plated Brass 60774-2 0.46 7.52 19.05 13.72 5.97 .018 .296 .750 .540 .235 10 Brass 60775-1 0.46 7.52 19.05 13.72 5.97 † Terminals flangable by designated applicator. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 22 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Spade Tongue Terminals Spade Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals, Insulation Support (Continued) A B C Insulation Support Heavy Duty Insulation Support Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .205 � .291 .030 .490 .800 .613 .333 Tin Plated Copper 60998-1 5.21 � 7.39 0.76 12.45 20.32 15.57 8.46 .120–.180 B 18-14 0.8–2.0 3.05–4.57 .255 � .291 .030 .490 .710 .523 .333 1 Tin Plated Copper 60999-1 6.48 � 7.39 0.76 12.45 18.03 13.28 8.46 .080–.150 .025 .375 .930 .750 .400 C 18-14 0.8–2.0 10 Tin Plated Brass 61857-2 2.03–3.81 0.64 9.53 23.62 19.05 10.16 .145–.290 .040 .375 1.015 .810 .400 A 10-6 5.0–15.0 10 Tin Plated Brass 61855-1 3.68–7.37 1.02 9.52 25.78 20.57 10.16 1 Tongue Bent 45°. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Spring Spade A B Insulation Support Non-Insulation Support Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E C .030 .250 .690 .550 .243 6 Tin Plated Brass 63268-1 0.76 6.35 17.53 13.97 6.17 .030 .343 .752 .612 .312 6 Tin Plated Brass 60187-2 0.76 8.71 19.10 15.54 7.92 .100–.140 18-14 0.8–2.0 2.54–3.56 .030 .343 .752 .612 .312 A 8 Tin Plated Brass 42168-2 0.76 8.71 19.10 15.54 7.92 .030 .343 .752 .612 .312 10 Tin Plated Brass 42169-2 0.76 8.71 19.10 15.54 7.92 .110–.150 .030 .343 .745 .612 .312 16-12 1.4–3.0 8 Tin Plated Brass 62795-1 2.79–3.81 0.76 8.71 18.92 15.54 7.92 .138 .020 .260 .472 .350 .194 20-16 0.5–1.4 — Tin Plated Brass 485073-1 3.51 0.51 6.60 11.99 8.89 4.93 .020 .315 .554 .389 .249 B 18-14 0.8–2.0 — 8 Tin Plated Brass 350568-1 0.51 8.00 14.07 9.88 6.33 .040 Brass .372 .668 .506 .281 63610-1 14-10 2.0–5.0 — 10 1.02 Tin Plated Brass 9.45 16.97 12.85 7.14 63610-2 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 23 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals, Non-Insulation Support A B C D With Serrations With Serrations Without Serrations Flanged Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .020 .275 .527 .328 .175 D 20-16 0.5–1.4 — 6 Tin Plated Brass 42318-2 0.51 6.99 13.39 8.33 4.45 .030 .343 .628 .441 .275 B 18-14 0.8–2.0 — 10 Tin Plated Brass 40521 0.76 8.71 15.95 11.20 6.99 .025 .275 .482 .295 .175 A 18-14 0.8–2.0 — 6 Brass 40577 0.64 6.99 12.24 7.49 4.45 .025 .275 .482 .295 .175 —8 Brass 40705 0.64 6.99 12.24 7.49 4.45 C 18-14 0.8–2.0 .025 .275 .482 .295 .175 —8 Tin Plated Brass 41473 0.64 6.99 12.24 7.49 4.45 .030 .312 .688 .450 .235 —8 Tin Plated Brass 42113-2 0.76 7.92 17.48 11.43 5.97 .030 .312 .688 .450 .235 B 12-10 3.0–6.0 — 10 Brass 40891 0.76 7.92 17.48 11.43 5.97 .030 .312 .688 .450 .235 —10 Tin Plated Brass 41495 0.76 7.92 17.48 11.43 5.97 .040 .440 .968 .700 .435 D 12-10 3.0–6.0 — 10 Brass 63526-1 1.02 11.18 24.58 17.78 11.05 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Spade Hook Terminals E With Serrations Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .020 .280 .540 .374 .214 E 18-14 0.8–2.0 — 10 Tin Plated Brass 41461 0.51 7.11 13.72 9.50 5.44 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 24 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Spade Tongue Terminals Spade Tongue Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Spade Tongue Terminals Spade Insulation Piercing A B Insulation Piercing SPADE-LOK Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .016 .250 .578 .422 .215 5 Brass 61498-1 0.41 6.35 14.68 10.72 5.46 .035–.040 .016 .250 .578 .422 .215 28-22 0.08–0.4 5 Tin Plated Brass 61498-2 0.89–1.02 0.41 6.35 14.68 10.72 5.46 .016 .250 .578 .422 .215 5 Pre-Tin Plated Brass 61498-3 0.41 6.35 14.68 10.72 5.46 .016 .250 .578 .472 .265 5 Brass 61519-1 0.41 6.35 14.68 11.99 6.73 A .045–.050 .016 .250 .578 .422 .215 5 Tin Plated Brass 60234-2 1.14–1.27 0.41 6.35 14.68 10.72 5.46 .016 .250 .578 .422 .215 26-22 0.12–0.4 5 Tin Plated Brass 640260-2 0.41 6.35 14.68 10.72 5.46 .035–.045 .016 .250 .547 .422 .215 6 Tin Plated Brass 61385-2 0.89–1.14 0.41 6.35 13.89 10.72 5.46 .058–.062 .020 .250 .500 .392 .187 5 Tin Plated Brass 41933 1.47–1.58 0.51 6.35 12.70 9.96 4.75 .020 .322 .750 .545 .281 6 Tin Plated Brass 40764 0.51 8.18 19.05 13.84 7.14 .085–.105 .020 .322 .750 .545 .281 B 20-16 0.5–1.4 8 Tin Plated Brass 40765 2.16–2.67 0.51 8.18 19.05 13.84 7.14 .020 .322 .750 .545 .281 10 Tin Plated Brass 40766 0.51 8.18 19.05 13.84 7.14 .065–.080 .020 .250 .542 .412 .206 A 20-18 0.5–0.8 5 Tin Plated Brass 42339-2 1.65–2.03 0.51 6.35 14.77 10.46 5.23 Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. Flag Spade and Spring Spade C E W L A B Tab-Lok Spring Spade Tab-Lok Wire Range Dimensions Insul. Stud Size/ Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E C .110–.210 .018 .315 .720 .535 .263 A 18-12 0.8–3.0 12 Brass 63053-1 2.79–5.33 0.46 8.00 12.29 13.59 6.68 .018 .376 .720 .535 .263 1 8 Tin Plated Brass 42187-1 0.46 9.55 12.29 13.59 6.68 .110–.210 B 18-12 0.8–3.0 2.79–5.33 .018 .376 .720 .535 .263 1 10 Tin Plated Brass 42188-1 0.46 9.55 12.29 13.59 6.68 1 Terminals may be bent 45° in applicator (use suffix “N”). Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 25 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices Product Facts � Terminates stranded wire and/or solid wire combinations together or to leads on components or devices � End feed splices available for pigtail connections. � Side feed splices available for parallel connections. � Available in brass, copper- nickel, phosphor bronze and steel material � Precision formed, strip-fed splices terminated in AMP automatic machines for high production rates per hour Tyco Electronics offers a full Others are available with Depending on your specific selection of AMP open insulation support barrels to application, open barrel barrel splices that are terminate round or square insulation piercing splices specifically designed to posts, resistance wire, and are available for terminations terminate combinations of solid pin or calrod leads. in the 16–22 AWG wire stranded wire and/or solid The insulation support range in brass material. wire to themselves or to barrel prevents harmful Identification splices are resistors, light emitting flexing of the wire at the available for wire marking. devices (LED), glass reed termination point where the Up to three digits can be switch assemblies, etc. wire is rigidly crimped in the stamped on the bands wire barrel and deters Open barrel splices are during the crimping fraying of the insulation. available with or without process. Depending on Depending on your specific serrations. Pre-stripped your specific application, application, open barrel stranded or solid wire leads open barrel identification insulation support splices are forced into the serrations splices are available for are available for during the crimping process. terminations from .150 to terminations in the 150 to The resulting termination .300 insulation diameters in 12,000 CMA range in brass produces a high tensile brass and aluminum and steel material. strength connection that is material. resistant to corrosion. Insulation piercing splices Open barrel splices are Depending on your specific are also available to manufactured in strip form application, open barrel eliminate the need to and supplied on reels for splices are available for pre-strip the insulated wire. semi-automated and fully terminations in the 400 to The barrel contains two automated terminations on 30,000 CMA range in brass, perpendicular lances that crimping machines for high copper-nickel, phosphor are driven through the wire output per hour production bronze and steel material. insulation to make contact rates. with the conductor. Technical Documents Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-2088 — Pigtail and Thru Splices 26 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Splices Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) Side Feed Splices — Non-Insulation Support A Wire Range Stock Crimp Dim. Part Type Material 2 Thickness Width L Number CMA mm Brass 62759-1 .016 .070 .100 400-1300 0.20-0.66 Tin Plated Brass 62759-2 0.41 1.78 2.54 Steel 62759-5 .030 .110 .100 500-2200 0.25-1.11 Brass 485016-1 0.76 2.79 2.54 Brass 61769-1 .120 3.05 .020 .090 Nickel Plated Steel 61769-2 1200-2600 0.61-1.32 0.51 2.29 .190 Brass 60372-1 4.83 Brass 63130-2 .020 .110 .155 1500-5000 0.76-2.53 Tin Plated Brass 63130-3 0.51 2.79 3.94 A Tin Plated Phos. Bz. 63130-4 Brass 485043-1 .020 .140 .250 4000-9000 2.03-4.56 Tin Plated Brass 485043-2 0.51 3.56 6.35 Nickel Plated Steel 485043-4 Tin Plated Steel 61299-1 .031 .180 .265 7000-12500 3.55-6.33 Tin Plated Brass 61299-2 0.79 4.57 6.73 Brass 61299-3 Brass 1217967-1 .025 .180 .265 8500-14000 4.31-7.10 0.64 4.57 6.73 Tin Plated Brass 1217967-2 Brass 62754-1 .030 .280 .310 14000-30000 7.10-15.20 0.76 7.11 7.87 Tin Plated Brass 62754-2 27 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) End Feed Splices — Non-Insulation Support A B Wire Range Stock Crimp Dim. Part Type Material 2 Thickness Width L Number CMA mm .010 .055 .100 400-1100 0.20-0.56 Brass 63834-1 0.25 1.40 2.54 Brass 41974 .020 .110 .150 1000-3200 0.51-1.62 0.51 2.79 3.81 Tin Plated Brass 41975 .020 .110 .225 1500-4600 0.76-2.33 Nickel Plated Steel 62318-1 0.51 2.79 5.72 Brass 61492-1 A Tin/Cu Plated Brass 61492-2 .020 .120 .150 2500-4700 1.27-2.38 0.51 3.05 3.81 Copper-Nickel 61492-3 Tin Plated Brass 40868 Brass 40509 Tin Plated Brass 40552 .020 .140 .150 3300-9000 1.67-4.56 0.51 3.56 3.81 Nickel Plated Steel 40952 Blackened St. Steel 60470-1 Brass 41459 .016 .090 .065 800-2600 0.41-1.32 Copper-Nickel 41459-1 0.41 2.29 1.65 Tin Plated Brass 41459-2 .016 .090 .065 1400-3600 0.71-1.82 Tin Plated Brass 40862 0.41 2.29 1.65 .016 .090 .100 1400-2800 0.71-1.42 Tin Plated Steel 61008-1 0.41 2.29 2.54 .012 .090 .250 2200-4200 1.11-2.13 Nickel Plated Steel 63432-1 0.31 2.29 6.35 .012 .090 .065 2200-2900 1.11-1.47 Tin Plated Steel 60933-2 0.31 2.29 1.65 .012 .090 .065 2200-4500 1.11-2.28 Nickel Plated Steel 41215 0.31 2.29 1.65 .150 Nickel Plated Steel 41397 3.81 .020 .120 2500-4700 1.27-2.38 0.51 3.05 Tin Plated Steel 60932-2 .125 B3.17 Brass 60932-4 .012 .100 .150 3200-3900 1.62-1.98 Nickel Plated Steel 42329-1 0.31 2.54 3.81 .020 .140 .225 3200-8000 1.62-4.05 Brass 155352-1 0.51 3.56 5.72 .025 .155 .250 4000-10000 2.02-5.07 Stainless Steel 41627-1 0.64 3.94 6.35 .020 .155 .125 6000-8000 3.04-4.05 Tin Plated Steel 485020-1 0.51 3.94 3.17 Brass 155353-1 .025 .180 .225 7000-13000 3.55-6.59 0.64 4.57 5.72 Tin Plated Brass 155353-2 Tin Plated Brass 41996 .025 .180 .250 7400-10000 3.75-5.07 0.64 4.57 6.35 Brass 62357-1 Brass 60997-1 .025 .180 .250 12000-18000 6.08-9.12 Nickel Plated Steel 60997-3 0.64 4.57 6.35 Stainless Steel 60997-5 28 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Splices Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) Insulation Support Splices L L L A B C L L L D E F L L G H Wire Range** Insul. Stock Dim. Part Type Material 2 Dia. Thickness L Number CMA mm Brass 62382-1 .035-.050 .010 .305 150-480 0.76-2.43 0.89-1.27 0.25 7.75 Tin Plated Brass 62382-2 A .010 .190 1 250-500 0.13-0.25 — Brass 1375622-1 0.25 4.83 .080-.115 .012 .375 975-2700 0.49-1.37 Nickel Plated Steel 61021-1 2.03-2.92 0.31 9.52 .070-.100 .020 .230 B 1200-2200 0.61-1.11 Nickel Plated Steel 62503-2 1.78-2.54 0.51 5.84 .120-.160 .020 .370 3200-9000 1.62-4.56 Nickel Plated Steel 42627-4 3.05-4.06 0.51 9.40 .140-.185 .031 .545 C 6000-12000 3.04-6.08 Tin Plated Steel 61300-1 3.55-4.70 0.79 13.85 .105-.145 .012 .450 D 1600-4100 0.81-2.08 Brass 60806-1 2.67-3.68 0.31 11.43 .105-.145 .012 .745 E 1600-4100 0.81-2.08 Brass 62516-2 2.67-3.68 0.31 18.92 .080-.115 .020 .605 2 F 975-3100 0.49-1.57 Tin Plated Steel 505033-1 2.03-2.92 0.51 15.37 Brass 62419-2 a ~ 1000-3100 a ~ 0.51-1.57 .135-.170 .020 .705 G b ~ 1500-4500 b ~ 0.76-2.28 3.43-4.32 0.51 17.90 Nickel Plated Steel 62419-3 Tin Plated Brass 1438246-2 1600-3000 0.81-1.52 .105-.145 .014 .580 H Brass 1438246-4 2.67-3.68 0.36 14.70 4100-6900 2.08-3.50 Brass 1438246-5 ** Wire sizes indicated do not apply to resistance (heater) wire applications. 1 Crimps to .015 [0.38] round or square post. 2 Crimps to .092 [2.33] dia. solid pin or calrod. Insulation Piercing Crimp (AWG Wire, 7 Strands Min.) A B Wire Range Insul. Stock Dim. Part Type Material Dia. Thickness L Number 2 CMA mm .070-.090 .020 .210 A 20-16 0.5-1.4 Tin Plated Brass 40771 1.78-2.29 0.51 5.33 Brass 485064-1 .050-.065 .012 .210 B 22 0.3-0.4 Gold Plated Brass 485064-2 1.27-1.65 0.31 5.33 Nickel Plated Brass 485064-4 29 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Splices (Continued) Identification Bands ** A B Wire Range Insul. Stock Dim. Part Type Material 2 Dia. Thickness L Number AWG mm Aluminum 41276 .190-.220 .020 .250 —— 4.82-5.59 0.51 6.35 Brass 41108 .210-.235 A Aluminum 1438254-1 5.33-5.97 .020 .300 —— 0.51 7.62 .240-.260 Aluminum 1438254-2 6.09-6.60 .150-.300 .030 .180 B— — Brass 41282 3.81-7.62 0.76 4.57 ** One to three digits can be stamped on bands in crimping operation. 30 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Splices RTM Crimpband Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices Product Facts � Made from a continuous coil of “Ribbon Connector” material � RTM Crimpband have grooved serrations for improved axial retention � Available in brass, tin-plated brass and copper-nickel alloy (CA725) material � Make parallel or pigtail connections on same machine � Used for electrical and non-electrical connections � 100% of RTM Crimpband material is used in scrap Cut free terminations Formed � Crimpband material coupled with appropriate toolsets accommodate specific CMA Crimped ranges � Produced in Tyco Electronics Mod I Mod III equipment on your Tyco Electronics features milled longitudinal groove either electrical and / or production floor the AMP RTM Crimpband material that produce rolled, mechanical connections. � Meets UL 486C crimp system that is comprised rounded serrations. Tyco Electronics provides a tensile requirements of two key features: the They are designed to wide range of toolset types semi-automatic termination terminate pre-stripped and crimpband splices to Applications machine and a reel of stranded and solid wire meet various production � Stranded and solid RTM Crimpband material. conductors together as well requirements. wire-to-wire connections In a one-step crimping as wire conductors to switch Depending on your specific � Light bulb LED assembly operation, the machine tabs, resistors, printed application, RTM Crimpband feeds, cuts, forms and circuit board, flex circuit and � Switch lead assembly splices are available in 3, 6, crimps the material to light bulb LED and glass 7, 8, 9, 10 14 and 20 ridge � Resistor lead assembly provide a low-cost, high reed switch assemblies, etc. serration versions for � Printed circuit board lead reliability crimp connection. The flexibility of the RTM terminations in the 170 to assembly The RTM Crimpband Crimpband system provides 13,000 CMA range. � Flex-film lead assembly splices are formed during opportunity for use in � Glass reed switch lead the crimping process from custom applications for assembly 31 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) Notes: So that the proper Crimpband splice is chosen, Tyco Electronics RTM Crimpband recommends the following: Interconnection System 1. Submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your Tyco Electronics How the System Operates sales representative. 2. Pull-out force and/or millivolt drop tests will be performed to Feed (Ribbon ➀ develop recommendations for proper Crimpband material, toolset Connector Material) and crimp heights. Machine feeds strip until 3. Tooling and testing will be documented on a Material & Tooling the strip hits the wire stop. Sheet (M & T sheet). 4. Crimpband material quotes, tooling quotes and samples will be Shear (Blank Length) ➁ submitted to the customer. The strip is cut by the cutter block former bar W insert tooling. Bend (Crimp Formed) ➂ The former bar drives the Ridges T cut strip over the anvil, ➀ Section A-A bending the cut strip into an upside down “U”. A Wire (Placement) ➃ Pigtail and Parallel (Thru) ➁ A splice terminations are made on the same machine. Blank Length Crimp (Crimp Formed) ➄ ➂ The anvil retracts as the driver takes the formed W strip down into the clincher. Lead Wires ➃ Connector Specification Code See Figure 1 and/or Legend below Machine B.L. Dim. W Dim. T Dim. Basis Tooling Connector Material Material Size Width Thickness L 092 F 20 TCRS ➄ Splice No. Example: L 092 F 20 TCRS Legend Machine Basis Connector N Material UL486C Pull Out W T±.002 Width No. of Thickness Wire Size Force Requirements LP Dim. Dim. Code Ridges Code AWG Underwriters Leased Purchase Laboratory (lbs.) B .076 3 12 .012 26 3 C .138 6 16 .016 24 5 Tooling Blank Length D .154 7 18 .018 Size Code B/L (Nom.) 22 8 E .185 8 20 .020 032 .167 20 10 F .216 9 22 .022 032/036 .228 18 10 G .234 10 24 .024 036 .224 16 15 H .247 10 25 .025 045 .246 14 25 L .086 3 051 .267 12 35 M .330 14 Material 061 .292 Material/Finish 10 40 N .500 20 Code 061/076 .324 P .114 5 B CDA 260 Brass 076 .339 CDA 725 Copper/ A 076/092 .361 Nickel Alloy 092 .379 Pre-Tin over TB 092/125 .413 CDA 260 Brass 125 .446 1010 Cold Rolled TCRS Steel, Tin Plated 125/160 .485 301 or 302 125/165 .506 SS Stainless Steel 165 .546 Stainless Steel, ST Tin Plated Note: For B/L above, .546 consult factory for tooling size code 32 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 RTM Crimpband Splices RTM Crimpband Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 20 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 1 11 ⁄2-9 .084-.114 .020 .500 Tin Plated 7000-13000 200/202 1601771-1 L200/202N20TB 4.00-6.50 2.13-2.90 0.51 12.70 Brass 14 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 22-19 .024-.036 .012 .330 † 600-1300 Cu Ni 045 1601577-1 L045M12A 0.38-0.60 0.61-0.91 0.30 8.38 22-19 .024-.036 .012 .330 600-1300 Brass 045 1601578-1 L045M12B 0.38-0.60 0.61-0.91 0.30 8.38 † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 10 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 22-19 .024-.036 .012 .234 600-1300 Brass 045 1601575-1 L045G12B 0.38-0.60 0.61-0.91 0.30 5.94 1 21-18 ⁄2 .028-.039 .016 .234 † 800-1500 Cu Ni 051 1601593-1 L051G16A 0.40-0.75 0.71-0.99 0.41 5.94 1 20 ⁄2-16 .030-.051 .012 .234 † 900-2600 Brass 061 1601632-1 L061G12B 0.45-1.30 0.76-1.29 0.30 5.94 1 20 ⁄2-16 .030-.051 .020 .234 900-2600 Brass 061 1601633-1 L061G20B 0.45-1.30 0.76-1.29 0.51 5.94 1 11 ⁄2-9 .084-.114 .020 .234 P200/ 7000-13000 Brass 200/202 1601853-1 4.00-6.50 2.13-2.90 0.51 5.94 202G20B 1 11 ⁄2-9 .084-.114 .025 .234 L200/ 7000-13000 Brass 200/202 1601769-1 4.00-6.50 2.13-2.90 0.64 5.94 202G25BX † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 33 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 9 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 22-19 .024-.036 .012 .216 Stainless 600-1300 045 1601807-1 P045F12SS 0.38-0.60 0.61-0.91 0.30 5.49 Steel 1 20 ⁄2-16 .030-.051 .012 .216 Stainless 900-2600 061 1601520-1 G061F12SS 0.45-1.30 0.76-1.29 0.30 5.49 Steel 8 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 24-20 .020-.033 .012 .185 L032/ 400-1100 Cu Ni 032/036 1601553-1 0.20-0.50 0.51-0.84 0.30 4.70 036E12A 18-14 .040-.063 .018 .185 Tin Plated 1600-4000 076 1601669-1 L076E18TCRS 0.80-2.00 1.02-1.60 0.46 4.70 CRS 1 11 ⁄2-9 .084-.114 .024 .185 L200/ 7000-13000 Brass 200/202 1601768-1 4.00-6.50 2.13-2.90 0.61 4.70 202E24B 7 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 24-20 .020-.033 .012 .154 L032/ 400-1100 Brass 032/036 1601550-1 0.20-0.50 0.51-0.84 0.30 3.91 036D12B 24-20 .020-.033 .016 .154 L032/ 400-1100 Cu Ni 032/036 1601551-1 0.20-0.50 0.51-0.84 0.41 3.91 036D16A 24-20 .020-.033 .016 .154 P032/ 400-1100 Brass 032/036 1601797-1 0.20-0.50 0.51-0.84 0.41 3.91 036D16B 24-20 .020-.033 .016 .154 Tin Plated P032/ 400-1100 032/036 1601798-1 0.20-0.50 0.51-0.84 0.41 3.91 Brass 036D16TB 22-19 .024-.036 .012 .154 600-1300 Brass 045 1601572-1 L045D12B 0.38-0.60 0.61-0.91 0.30 3.91 22-19 .024-.036 .016 .154 600-1300 Cu Ni 045 1601573-1 L045D16A 0.38-0.60 0.61-0.91 0.41 3.91 34 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 RTM Crimpband Splices RTM Crimpband Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 7 Ridges (Continued) T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 22-19 .024-.036 .016 .154 † 600-1300 Brass 045 1601507-1 G045D16B 0.38-0.60 0.61-0.91 0.41 3.91 1 21-18 ⁄2 .028-.039 .012 .154 800-1500 Brass 051 1601587-1 L051D12B 0.40-0.75 0.71-0.99 0.30 3.91 1 21-18 ⁄2 .028-.039 .016 .154 800-1500 Brass 051 1601588-1 L051D16B 0.40-0.75 0.71-0.99 0.41 3.91 1 21-18 ⁄2 .028-.039 .020 .154 Nickel Plated 800-1500 051 1601591-1 L051D20NPS 0.40-0.75 0.71-0.99 0.51 3.91 Steel 1 21-18 ⁄2 .028-.039 .020 .154 Tin Plated † 800-1500 051 1601811-1 P051D20TCRS 0.40-0.75 0.71-0.99 0.51 3.91 CRS 1 20 ⁄2-16 .030-.051 .012 .154 † 900-2600 Cu Ni 061 1601818-1 P061D12A 0.45-1.30 0.76-1.29 0.30 3.91 1 20 ⁄2-16 .030-.051 .012 .154 † 900-2600 Brass 061 1601620-1 L061D12B 0.45-1.30 0.76-1.29 0.30 3.91 1 20 ⁄2-16 .030-.051 .012 .154 Tin Plated † 900-2600 061 1601514-1 G061D12TB 0.45-1.30 0.76-1.29 0.30 3.91 Brass 1 20 ⁄2-16 .030-.051 .016 .154 900-2600 Cu Ni 061 1601819-1 P061D16A 0.45-1.30 0.76-1.29 0.41 3.91 1 20 ⁄2-16 .030-.051 .016 .154 900-2600 Brass 061 1601820-1 P061D16B 0.45-1.30 0.76-1.29 0.41 3.91 1 20 ⁄2-16 .030-.051 .016 .154 Tin Plated 900-2600 061 1601623-1 L061D16TB 0.45-1.30 0.76-1.29 0.41 3.91 Brass 1 20 ⁄2-16 .030-.051 .018 .154 900-2600 Brass 061 1601625-1 L061D18B 0.45-1.30 0.76-1.29 0.46 3.91 1 20 ⁄2-16 .030-.051 .018 .154 Tin Plated 900-2600 061 1601628-1 L061D18TB 0.45-1.30 0.76-1.29 0.46 3.91 Brass 1 20 ⁄2-16 .030-.051 .020 .154 900-2600 Cu Ni 061 1601629-1 L061D20A 0.45-1.30 0.76-1.29 0.51 3.91 1 20 ⁄2-16 .030-.051 .020 .154 900-2600 Brass 061 1601630-1 L061D20B 0.45-1.30 0.76-1.29 0.51 3.91 1 20 ⁄2-16 .030-.051 .020 .154 Tin Plated 900-2600 061 1601631-1 L061D20TBX 0.45-1.30 0.76-1.29 0.51 3.91 Brass 20-15 .033-.057 .016 .154 1100-3200 Brass 061/076 1601601-1 L061/076D16B 0.60-1.60 0.84-1.45 0.41 3.91 1 1 19 ⁄2-14 ⁄2 .035-.061 .016 .154 1200-3700 Brass 061/092 1601603-1 L061/092D16B 0.60-1.80 0.89-1.54 0.41 3.91 18-14 .040-.063 .012 .154 1600-4000 Cu Ni 076 1601828-1 P076D12A 0.80-2.00 1.02-1.60 0.30 3.91 18-14 .040-.063 .012 .154 † 1600-4000 Brass 076 1601655-1 L076D12B 0.80-2.00 1.02-1.60 0.30 3.91 18-14 .040-.063 .016 .154 1600-4000 Cu Ni 076 1601656-1 L076D16A 0.80-2.00 1.02-1.60 0.41 3.91 18-14 .040-.063 .016 .154 1600-4000 Brass 076 1601829-1 P076D16B 0.80-2.00 1.02-1.60 0.41 3.91 18-14 .040-.063 .016 .154 Tin Plated 1600-4000 076 1601658-1 L076D16TB 0.80-2.00 1.02-1.60 0.41 3.91 Brass 18-14 .040-.063 .018 .154 1600-4000 Cu Ni 076 1601660-1 L076D18AX 0.80-2.00 1.02-1.60 0.46 3.91 18-14 .040-.063 .018 .154 1600-4000 Brass 076 1601661-1 L076D18B 0.80-2.00 1.02-1.60 0.46 3.91 18-14 .040-.063 .018 .154 Tin Plated 1600-4000 076 1601664-1 L076D18TB 0.80-2.00 1.02-1.60 0.46 3.91 Brass 18-14 .040-.063 .020 .154 1600-4000 Brass 076 1601665-1 L076D20B 0.80-2.00 1.02-1.60 0.51 3.91 18-14 .040-.063 .020 .154 Tin Plated 1600-4000 076 1601667-1 L076D20TCRS 0.80-2.00 1.02-1.60 0.51 3.91 CRS 18-14 .040-.063 .024 .154 1600-4000 Brass 076 1601668-1 L076D24B 0.80-2.00 1.02-1.60 0.61 3.91 † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 35 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 7 Ridges (Continued) T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 1 17 ⁄2-13 .042-.068 .016 .154 L076/ 1800-4600 Brass 076/092 1601642-1 0.95-2.54 1.07-1.80 0.41 3.91 092D16BX 1 16 ⁄2-13 .047-.072 .016 .154 2200-5200 Cu Ni 092 1601689-1 L092D16ASP 1.10-2.60 1.19-1.83 0.41 3.91 1 16 ⁄2-13 .047-.072 .016 .154 2200-5200 Brass 092 1601691-1 L092D16B 1.10-2.60 1.19-1.83 0.41 3.91 1 16 ⁄2-13 .047-.072 .016 .154 Tin Plated 2200-5200 092 1601693-1 L092D16TB 1.10-2.60 1.19-1.83 0.41 3.91 Brass 1 16 ⁄2-13 .047-.072 .018 .154 2200-5200 Cu Ni 092 1601694-1 L092D18A 1.10-2.60 1.19-1.83 0.46 3.91 1 16 ⁄2-13 .047-.072 .018 .154 2200-5200 Brass 092 1601695-1 L092D18B 1.10-2.60 1.19-1.83 0.46 3.91 1 16 ⁄2-13 .047-.072 .018 .154 Tin Plated 2200-5200 092 1601841-1 P092D18TB 1.10-2.60 1.19-1.83 0.46 3.91 Brass 1 16 ⁄2-13 .047-.072 .020 .154 † 2200-5200 Brass 092 1601528-1 G092D20B 1.10-2.60 1.19-1.83 0.51 3.91 16-12 .051-.078 .020 .154 L092/ 2600-6100 Cu Ni 092/125 1601680-1 1.30-3.46 1.29-1.98 0.51 3.91 125D20A 16-12 .051-.078 .020 .154 L092/ 2600-6100 Brass 092/125 1601681-1 1.30-3.46 1.29-1.98 0.51 3.91 125D20B 16-12 .051-.078 .020 .154 Tin Plated 092/ 2600-6100 092/125 1601682-1 1.30-3.46 1.29-1.98 0.51 3.91 CRS 125D20TCRS 1 15 ⁄2-12 .055-.082 .016 .154 3000-6750 Brass 125 1601529-1 G125D16B 1.54-3.46 1.40-2.10 0.41 3.91 1 15 ⁄2-12 .055-.082 .018 .154 3000-6750 Cu Ni 125 1601531-1 G125D18A 1.54-3.46 1.40-2.10 0.46 3.91 1 15 ⁄2-12 .055-.082 .018 .154 3000-6750 Brass 125 1601726-1 L125D18B 1.54-3.46 1.40-2.10 0.46 3.91 1 15 ⁄2-12 .055-.082 .018 .154 Tin Plated 3000-6750 125 1601729-1 L125D18TBX 1.54-3.46 1.40-2.10 0.46 3.91 Brass 1 15 ⁄2-12 .055-.082 .020 .154 3000-6750 Brass 125 1601730-1 L125D20B 1.54-3.46 1.40-2.10 0.51 3.91 1 15 ⁄2-12 .055-.082 .020 .154 Tin Plated 3000-6750 125 1601731-1 L125D20TB 1.54-3.46 1.40-2.10 0.51 3.91 Brass 1 15 ⁄2-12 .055-.082 .020 .154 Tin Plated 3000-6750 125 1601733-1 L125D20TCRS 1.54-3.46 1.40-2.10 0.51 3.91 CRS 1 1 14 ⁄2-11 ⁄2 .059-.087 .018 .154 Tin Plated L125/ 3500-7500 125/165 1601709-1 1.80-4.00 1.50-2.21 0.46 3.91 Brass 165D18TB 1 1 14 ⁄2-11 ⁄2 .059-.087 .020 .154 L125/ 3500-7500 Cu Ni 125/165 1601710-1 1.80-4.00 1.50-2.21 0.51 3.91 165D20A 1 1 14 ⁄2-11 ⁄2 .059-.087 .020 .154 L125/ 3500-7500 Brass 125/165 1601711-1 1.80-4.00 1.50-2.21 0.51 3.91 165D20B 1 1 14 ⁄2-11 ⁄2 .059-.087 .020 .154 Tin Plated L125/ 3500-7500 125/165 1601712-1 1.80-4.00 1.50-2.21 0.51 3.91 Brass 165D20TB 14-11 .063-.092 .020 .154 † 4000-8500 Cu Ni 165 1601754-1 L165D20A 2.00-4.20 1.60-2.34 0.51 3.91 14-11 .063-.092 .020 .154 4000-8500 Brass 165 1601755-1 L165D20B 2.00-4.20 1.60-2.34 0.51 3.91 1 1 13 ⁄2-10 ⁄2 .071-.097 .020 .154 G165/ 4500-9500 Brass 165/200 1601532-1 2.54-4.50 1.70-2.46 0.51 3.91 200D20B 1 11 ⁄2-9 .084-.114 .016 .154 L200/ 7000-13000 Brass 200/202 1601764-1 4.00-6.50 2.13-2.90 0.41 3.91 202D16B 1 11 ⁄2-9 .084-.114 .020 .154 L200/ 7000-13000 Cu Ni 200/202 1601765-1 4.00-6.50 2.13-2.90 0.51 3.91 202D20A 1 11 ⁄2-9 .084-.114 .020 .154 P200/ 7000-13000 Brass 200/202 1601852-1 4.00-6.50 2.13-2.90 0.51 3.91 202D20B 1 11 ⁄2-9 .084-.114 .020 .154 Tin Plated L200/ 7000-13000 200/202 1601766-1 4.00-6.50 2.13-2.90 0.51 3.91 Brass 202D20TB † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 36 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 RTM Crimpband Splices RTM Crimpband Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 6 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 24-20 .020-.033 .012 .138 Tin Plated L032/ 400-1100 032/036 1601548-1 0.20-0.50 0.51-0.84 0.30 3.51 Brass 036C12TB 24-20 .020-.033 .016 .138 L032/ 400-1100 Brass 032/036 1601549-1 0.20-0.50 0.51-0.84 0.41 3.51 036C16B 22-19 .024-.036 .012 .138 600-1300 Brass 045 1601566-1 L045C12B 0.38-0.60 0.61-0.91 0.30 3.51 22-19 .024-.036 .016 .138 600-1300 Cu Ni 045 1601569-1 L045C16A 0.38-0.60 0.61-0.91 0.41 3.51 22-19 .024-.036 .016 .138 600-1300 Brass 045 1601571-1 L045C16B 0.38-0.60 0.61-0.91 0.41 3.51 1 21-18 ⁄2 .028-.039 .012 .138 † 800-1500 Brass 051 1601808-1 P051C12B 0.40-0.75 0.71-0.99 0.30 3.51 1 21-18 ⁄2 .028-.039 .016 .138 800-1500 Cu Ni 051 1601809-1 P051C16A 0.40-0.75 0.71-0.99 0.41 3.51 1 21-18 ⁄2 .028-.039 .016 .138 800-1500 Brass 051 1601810-1 P051C16B 0.40-0.75 0.71-0.99 0.41 3.51 1 21-18 ⁄2 .028-.039 .018 .138 † 800-1500 Brass 051 1601586-1 L051C18B 0.40-0.75 0.71-0.99 0.46 3.51 1 20 ⁄2-16 .030-.051 .016 .138 900-2600 Cu Ni 061 1601614-1 L061C16A 0.45-1.30 0.76-1.29 0.41 3.51 1 20 ⁄2-16 .030-.051 .016 .138 900-2600 Brass 061 1601511-1 G061C16B 0.45-1.30 0.76-1.29 0.41 3.51 1 20 ⁄2-16 .030-.051 .016 .138 Tin Plated 900-2600 061 1601617-1 L061C16TB 0.45-1.30 0.76-1.29 0.41 3.51 Brass 1 20 ⁄2-16 .030-.051 .018 .138 900-2600 Cu Ni 061 1601618-1 L061C18AX 0.45-1.30 0.76-1.29 0.46 3.51 1 20 ⁄2-16 .030-.051 .018 .138 900-2600 Brass 061 1601619-1 L061C18B 0.45-1.30 0.76-1.29 0.46 3.51 1 20 ⁄2-16 .030-.051 .020 .138 † 900-2600 Brass 061 1601513-1 G061C20B 0.45-1.30 0.76-1.29 0.51 3.51 20-15 .033-.057 .016 .138 L061/ 1100-3200 Brass 061/076 1601597-1 0.60-1.60 0.84-1.45 0.41 3.51 076C16B 20-15 .033-.057 .016 .138 Tin Plated L061/ 1100-3200 061/076 1601599-1 0.60-1.60 0.84-1.45 0.41 3.51 Brass 076C16TB 20-15 .033-.057 .018 .138 L061/ † 1100-3200 Brass 061/076 1601600-1 0.60-1.60 0.84-1.45 0.46 3.51 076C18B 18-14 .040-.063 .016 .138 1600-4000 Cu Ni 076 1601650-1 L076C16A 0.80-2.00 1.02-1.60 0.41 3.51 18-14 .040-.063 .016 .138 1600-4000 Brass 076 1601651-1 L076C16B 0.80-2.00 1.02-1.60 0.41 3.51 18-14 .040-.063 .018 .138 † 1600-4000 Cu Ni 076 1601652-1 L076C18A 0.80-2.00 1.02-1.60 0.46 3.51 18-14 .040-.063 .018 .138 1600-4000 Brass 076 1601827-1 P076C18B 0.80-2.00 1.02-1.60 0.46 3.51 18-14 .040-.063 .018 .138 Tin Plated † 1600-4000 076 1601654-1 L076C18TCRS 0.80-2.00 1.02-1.60 0.46 3.51 CRS 1 17 ⁄2-13 .042-.068 .016 .138 L076/ 1800-4600 Brass 076/092 1601640-1 0.95-2.54 1.07-1.80 0.41 3.51 092C16B 1 16 ⁄2-13 .047-.072 .016 .138 2200-5200 Cu Ni 092 1601837-1 P092C16AX 1.10-2.60 1.19-1.83 0.41 3.51 1 16 ⁄2-13 .047-.072 .016 .138 2200-5200 Brass 092 1601687-1 L092C16B 1.10-2.60 1.19-1.83 0.41 3.51 1 15 ⁄2-12 .055-.082 .016 .138 Tin Plated 3000-6750 125 1601721-1 L125C16TB 1.54-3.46 1.40-2.10 0.41 3.51 Brass 1 15 ⁄2-12 .055-.082 .018 .138 3000-6750 Cu Ni 125 1601722-1 L125C18A 1.54-3.46 1.40-2.10 0.46 3.51 1 15 ⁄2-12 .055-.082 .018 .138 3000-6750 Brass 125 1601723-1 L125C18B 1.54-3.46 1.40-2.10 0.46 3.51 † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 37 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) RTM Crimpband Splices (Continued) 3 Ridges T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 1 27 ⁄2-21 .013-.028 .012 .076 170-800 Brass 032 1601555-1 L032B12B 0.09-0.40 0.33-0.71 0.30 1.93 24-20 .020-.033 .012 .076 L032/ 400-1100 Cu Ni 032/036 1601542-1 0.20-0.50 0.51-0.84 0.30 1.93 036B12A 24-20 .020-.033 .012 .076 P032/ 400-1100 Brass 032/036 1601795-1 0.20-0.50 0.51-0.84 0.30 1.93 036B12B 24-20 .020-.033 .016 .076 L032/ 400-1100 Brass 032/036 1601545-1 0.20-0.50 0.51-0.84 0.41 1.93 036B16B 24-20 .020-.033 .016 .076 Tin Plated L032/ 400-1100 032/036 1601546-1 0.20-0.50 0.51-0.84 0.41 1.93 Brass 036B16TB 24-20 .020-.033 .018 .076 L032/ † 400-1100 Brass 032/036 1601547-1 0.20-0.50 0.51-0.84 0.46 1.93 036B18B 22-19 .024-.036 .016 .076 600-1300 Cu Ni 045 1601503-1 G045B16A 0.38-0.60 0.61-0.91 0.41 1.93 22-19 .024-.036 .016 .076 600-1300 Brass 045 1601562-1 L045B16B 0.38-0.60 0.61-0.91 0.41 1.93 22-19 .024-.036 .016 .076 Tin Plated † 600-1300 045 1601504-1 G045B16TB 0.38-0.60 0.61-0.91 0.41 1.93 Brass 22-19 .024-.036 .016 .076 Tin Plated 600-1300 045 1601564-1 L045B16TBSP 0.38-0.60 0.61-0.91 0.41 1.93 Brass 1 21-18 ⁄2 .028-.039 .016 .076 † 800-1500 Cu Ni 051 1601580-1 L051B16A 0.40-0.75 0.71-0.99 0.41 1.93 1 21-18 ⁄2 .028-.039 .016 .076 † 800-1500 Brass 051 1601582-1 L051B16B 0.40-0.75 0.71-0.99 0.41 1.93 1 21-18 ⁄2 .028-.039 .016 .076 Tin Plated † 800-1500 045 1601583-1 L051B16TB 0.40-0.75 0.71-0.99 0.41 1.93 Brass 1 21-18 ⁄2 .028-.039 .020 .076 800-1500 Brass 051 1601584-1 L051B20B 0.40-0.75 0.71-0.99 0.51 1.93 1 20 ⁄2-16 .030-.051 .016 .076 Tin Plated † 900-2600 061 1601612-1 L061B16TB 0.45-1.30 0.76-1.29 0.41 1.93 Brass 1 20 ⁄2-16 .030-.051 .016 .076 900-2600 Cu Ni 061 1601610-1 L061B16A 0.45-1.30 0.76-1.29 0.41 1.93 1 20 ⁄2-16 .030-.051 .016 .076 900-2600 Brass 061 1601611-1 L061B16B 0.45-1.30 0.76-1.29 0.41 1.93 1 20 ⁄2-16 .030-.051 .016 .076 900-2600 Brass 061 1601635-1 L061L16B 0.45-1.30 0.76-1.29 0.41 1.93 20-15 .033-.057 .016 .076 Tin Plated L061/ 1100-3200 061/076 1601596-1 0.60-1.60 0.84-1.45 0.41 1.93 Brass 076B16TBX 18-14 .040-.063 .016 .076 1600-4000 Brass 076 1601825-1 P076B16B 0.80-2.00 1.02-1.60 0.41 1.93 18-14 .040-.063 .020 .076 1600-4000 Brass 076 1601649-1 L076B20B 0.80-2.00 1.02-1.60 0.51 1.93 † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 38 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 RTM Crimpband Splices MTM Crimpband Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices Product Facts � Made from a continuous coil of “Ribbon Connector” material � Magnet wires MTM Crimpband splices have machine-piercing serrations designed for displacing magnet wire insulation � Available in brass, tin- plated brass, and copper- nickel alloy material � Make parallel or pigtail connections on same machine � 100% of Crimpband material is used in scrap Cut free terminations Formed � Crimpband material coupled with appropriate toolsets accommodate specific Crimped CMA ranges � Produced in Tyco Electronics Mod I Mod III equipment on your Tyco Electronics features machined longitudinal Tyco Electronics provides a production floor the AMP MTM Crimpband grooved material that pierces wide range of toolset types � Meets UL 486C crimp system that is comprised of magnet wire varnish film and Crimpband splices to tensile requirements two key features: the semi- insulation during crimping. meet various production automatic termination requirements. MTM Crimpband splices machine and a reel of MTM are specifically designed to Depending on your Crimpband material. terminate magnet wire to specific application, MTM Applications In a one-step crimping itself or in combination with Crimpband splices are � Motors windings and operation, the machine standard solid or stranded available in 7, 9, 11 and 13 connections feeds, cuts, forms and lead wire. serration versions for crimps the material to terminations in the 400 to � Coil connections Three magnet wires provide a low-cost, high 13,000 CMA range. maximum can be � Transformer windings and reliability crimp connection. terminated together with When aluminum magnet wire connections The MTM Crimpband stranded lead wire in one is used, MTM Crimpband � Lighting ballasts splices are formed during splice. splices must be tin plated. � Power supplies the crimping process from 39 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices (Continued) MTM Crimpband Interconnection System Notes: So that the proper Crimpband splice is chosen, Tyco Electronics recommends the following: 1. Submit 10 samples of wire combinations and/or components to be How the System Operates crimped with any special requirements to your Tyco Electronics sales representative. Feed (Magnet Wire ➀ 2. Pull-out force and/or millivolt drop tests will be performed to Connector Material) develop recommendations for proper Crimpband material, toolset Machine feeds strip until and crimp heights. the strip hits the wire stop. 3. Tooling and testing will be documented on a Material & Tooling Sheet (M & T sheet). Shear (Blank Length) ➁ 4. Crimpband material quotes, tooling quotes and samples will be The strip is cut by the submitted to the customer. cutter block former bar insert tooling. W Bend (Crimp Formed) ➂ The former bar drives the cut strip over the anvil, ➀ T Burrs D bending the cut strip into Serrations A an upside down “U”. Section A-A Wire (Placement) ➃ In Pigtail and Parallel ➁ A (Thru) splices magnet wires must be placed on top of the lead wire. Blank Length Crimp (Crimp Formed) ➄ ➂ The anvil retracts as the driver takes the formed W strip down into the clincher. Magnet Wires on top ➃ Connector Specification Code See Figure 1 and/or Legend below Machine B.L. Dim. W Dim. T Dim. Material Basis Tooling Connector Material Finish Code Size Width Thickness Lead Wire ➄ L 092 6R 20 T B Splice No. Example: L 092 6R 20 T B Legend Machine Basis Tooling Blank Length Connector Width Code W UL486C Pull Out Size Code B/L (Nom.) Wire Size Force Requirements LP G* 4R 5 Serrations .138 AWG Underwriters 032 .167 Leased Purchase General 6R 7 Serrations .154 Laboratory (lbs.) 032/036 .228 8R 9 Serrations .194 26 3 * Customer has their own Tooling 036 .224 10R 11 Serrations .234 24 5 045 .246 22 8 051 .267 Material D 20 10 T±.002 Thickness Serration 061 .292 Dim. 18 10 Code Depth 061/076 .324 16 15 12 .012 .005 076 .339 14 25 14 .014 .005 076/092 .361 12 35 16 .016 .007 092 .379 10 40 20 .020 .007 092/125 .413 25 .025 .007 125 .446 125/160 .485 Material Material/Finish 125/165 .506 Code 165 .546 B CDA 260 Brass Note: For B/L above, .546 consult CDA 725 Copper/ A Nickel Alloy Tyco Electronics for tooling size code. Pre-Tin over TB CDA 260 Brass 40 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 MTM Crimpband Splices MTM Crimpband Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices (Continued) 11 Serrations T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 1 1 14 ⁄2-11 ⁄2 .059-.087 .025 .234 P125/ 3500-7500 Brass 125/165 1601842-1 1.80-4.00 1.50-2.21 0.64 5.94 16510R25B 1 1 14 ⁄2-11 ⁄2 .059-.087 .025 .234 Tin Plated L125/ 3500-7500 125/165 1601705-1 1.80-4.00 1.50-2.21 0.64 5.94 Brass 16510R25TB 1 1 13 ⁄2-10 ⁄2 .071-.097 .025 .234 P165/ 4500-9500 Brass 165/200 1601847-1 2.54-4.50 1.70-2.46 0.64 5.94 20010R25B 1 1 13 ⁄2-10 ⁄2 .071-.097 .025 .234 Tin Plated P165/ 4500-9500 165/200 1601848-1 2.54-4.50 1.70-2.46 0.64 5.94 Brass 20010R25TB 9 Serrations T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 24-20 .020-.033 .016 .194 Tin Plated P032/ † 400-1100 032/036 1601794-1 0.20-0.50 0.51-0.84 0.41 4.93 Brass 0368R16TB 1 20 ⁄2-16 .030-.051 .018 .194 Tin Plated † 900-2600 061 1601607-1 L0618R16TB 0.45-1.30 0.76-1.29 0.46 4.93 Brass 1 20 ⁄2-16 .030-.051 .018 .194 900-2600 Brass 061 1601608-1 L0618R20B 0.45-1.30 0.76-1.29 0.46 4.93 1 20 ⁄2-16 .030-.051 .018 .194 Tin Plated † 900-2600 061 1601814-1 P0618R20TB 0.45-1.30 0.76-1.29 0.46 4.93 Brass 18-14 .040-.063 .016 .194 Tin Plated 1600-4000 076 1601824-1 P0768R16TB 0.80-2.00 1.02-1.60 0.41 4.93 Brass 18-14 .040-.063 .020 .194 Tin Plated 1600-4000 076 1601857-1 PO768R20TB 0.80-2.00 1.02-1.60 0.51 4.93 Brass 18-14 .040-.063 .020 .194 P076/ 1800-4600 Brass 076/092 1601823-1 0.80-2.00 1.02-1.60 0.51 4.93 0928R20B 18-14 .040-.063 .020 .194 Tin Plated L076/ 1800-4600 076/092 1601639-1 0.80-2.00 1.02-1.60 0.51 4.93 Brass 0928R20TB 16-12 .051-.078 .020 .194 P092/ 2600-6100 Brass 092/125 1601833-1 1.30-3.46 1.29-1.98 0.51 4.93 1258R20B 16-12 .051-.078 .020 .194 Tin Plated L092/ 2600-6100 092/125 1601677-1 1.30-3.46 1.29-1.98 0.51 4.93 Brass 1258R20TB 16-12 .051-.078 .025 .194 L092/ † 2600-6100 Brass 092/125 1601678-1 1.30-3.46 1.29-1.98 0.64 4.93 1258R25B 16-12 .051-.078 .025 .194 Tin Plated P092/ † 2600-6100 092/125 1601835-1 1.30-3.46 1.29-1.98 0.64 4.93 Brass 1258R25TB 1 15 ⁄2-12 .055-.082 .016 .194 † 3000-6750 Brass 125 1601717-1 L1258R16B 1.54-3.46 1.40-2.10 0.41 4.93 1 15 ⁄2-12 .055-.082 .016 .194 Tin Plated 3000-6750 125 1601718-1 L1258R16TB 1.54-3.46 1.40-2.10 0.41 4.93 Brass 1 15 ⁄2-12 .055-.082 .020 .194 3000-6750 Brass 125 1601846-1 P1258R20B 1.54-3.46 1.40-2.10 0.51 4.93 1 15 ⁄2-12 .055-.082 .025 .194 3000-6750 Brass 125 1601719-1 L1258R25B 1.54-3.46 1.40-2.10 0.64 4.93 1 1 14 ⁄2-11 ⁄2 .059-.087 .025 .194 L125/ 3500-7500 Brass 125/165 1601706-1 1.80-4.00 1.50-2.21 0.64 4.93 1658R25B 1 1 14 ⁄2-11 ⁄2 .059-.087 .025 .194 Tin Plated L125/ 3500-7500 125/165 1601707-1 1.80-4.00 1.50-2.21 0.64 4.93 Brass 1658R25TB 14-11 .063-.092 .025 .194 Tin Plated † 4000-8500 165 1601750-1 L1658R25TB 2.00-4.20 1.60-2.34 0.64 4.93 Brass 1 11 ⁄2-9 .084-.114 .025 .194 Tin Plated L200/ 7000-13000 200/202 1601761-1 4.00-6.50 2.13-2.90 0.64 4.93 Brass 2028R25TB † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 41 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) MTM Crimpband Splices (Continued) 7 Serrations T W AWG/ Wire Range CMA Stock Mat’l Part Descriptive Material Toolset 2 mm Solid Dia. Range Thk. (T) Width (W) Number X-ref 1 27 ⁄2-21 .013-.028 .012 .154 1 170-800 Brass 032 1601800-1 P0326R12BUF 0.09-0.40 0.33-0.71 0.30 3.91 24-20 .020-.033 .012 .154 L032/ 400-1100 Brass 032/036 1601539-1 0.20-0.50 0.51-0.84 0.30 3.91 0366R12B 24-20 .020-.033 .012 .154 L032/ 400-1100 Cu Ni 032/036 1601538-1 1 0.20-0.50 0.51-0.84 0.30 3.91 0366R12AUF 24-20 .020-.033 .016 .154 L032/ 400-1100 Brass 032/036 1601540-1 0.20-0.50 0.51-0.84 0.41 3.91 0366R16B 24-20 .020-.033 .016 .154 Tin Plated P032/ 400-1100 032/036 1601793-1 0.20-0.50 0.51-0.84 0.41 3.91 Brass 0366R16TB 22-19 .024-.036 .016 .154 600-1300 Brass 045 1601559-1 L0456R16B 0.38-0.60 0.70-0.91 0.41 3.91 22-19 .024-.036 .020 .154 † 600-1300 Brass 045 1601560-1 L0456R20B 0.38-0.60 0.70-0.91 0.51 3.91 1 20 ⁄2-16 .030-.051 .016 .154 900-2600 Brass 061 1601604-1 L0616R16B 0.45-1.30 0.76-1.29 0.41 3.91 1 20 ⁄2-16 .030-.051 .016 .154 Tin Plated 900-2600 061 1601606-1 L0616R16TB 0.45-1.30 0.76-1.29 0.41 3.91 Brass 18-14 .040-.063 .016 .154 1600-4000 Brass 076 1601644-1 L0766R16B 0.80-2.00 1.02-1.60 0.41 3.91 18-14 .040-.063 .016 .154 Tin Plated † 1600-4000 076 1601646-1 L0766R16TB 0.80-2.00 1.02-1.60 0.41 3.91 Brass 18-14 .040-.063 .020 .154 † 1600-4000 Brass 076 1601647-1 L0766R20B 0.80-2.00 1.02-1.60 0.51 3.91 1 1 17 ⁄2-13 ⁄2 .042-.068 .016 .154 L076/ 1800-4600 Brass 076/092 1601637-1 0.95-2.54 1.07-1.80 0.41 3.91 0926R16BX 1 16 ⁄2-13 .047-.072 .016 .154 Tin Plated 2200-5200 092 1601683-1 L0926R16TB 1.10-2.60 1.19-1.83 0.41 3.91 Brass 16-12 .051-.078 .016 .154 Tin Plated L092/ 2600-6100 092/125 1601675-1 1.30-3.46 1.29-1.98 0.41 3.91 Brass 1256R16TB 16-12 .051-.078 .020 .154 P092/ 2600-6100 Brass 092/125 1601832-1 1.30-3.46 1.29-1.98 0.51 3.91 1256R20B 1 15 ⁄2-12 .055-.082 .012 .154 3000-6750 Brass 125 1601844-1 P1256R12B 1.54-3.46 1.40-2.10 0.30 3.91 1 15 ⁄2-12 .055-.082 .016 .154 3000-6750 Brass 125 1601845-1 P1256R16B 1.54-3.46 1.40-2.10 0.41 3.91 1 15 ⁄2-12 .055-.082 .016 .154 Tin Plated † 3000-6750 125 1601716-1 L1256R16TB 1.54-3.46 1.40-2.10 0.41 3.91 Brass 1 UF designates Ultra-Fine serrations which are recommended for applications using wire size 28 AWG [0.32 mm] or smaller. † These part numbers are available upon special request; contact Tyco Electronics Engineering for details. 42 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 MTM Crimpband Splices AMPLIVAR Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices Product Facts � Compression crimp eliminates cold solder points, weld burns and wire embrittlement usually associated with thermal- type terminations � Excellent tensile strength— vibration resistant � Provides a superior electrical connection that is free of many contaminants such as stripper residue and solder flux � Precision formed, strip-fed splices terminated in AMP automatic machines for high production rates per hour � High termination rates, low wire consumption and the elimination of rejects caused by solder flux or heat damage results in the lowest applied costs � Precisely controlled crimp termination helps eliminate human error for maximum reliability Tyco Electronics offers a the serrations during the pre-stripped solid or � Splice up to 3 magnet wires full selection of AMPLIVAR precisely controlled crimp. stranded lead wires. together with stranded lead splices that are specifically The resulting termination Depending on your specific in one barrel designed to terminate produces a high tensile application, AMPLIVAR magnet wire to itself or in strength, air-sealed splices are available in 5, combination with standard connection that is as 7 and 9 serration versions Applications solid or stranded lead wire. resistant to corrosion as the for terminations in the 100 � Motor windings and AMPLIVAR splices have insulated conductor. to 22,000 CMA range as connections machined, sharp edged well as miniature and As many as three magnet � Coil connections serrations inside the crimp subminiature designs for wires can be terminated barrels. These serrations, terminations in the 100 to � Transformer windings and simultaneously in one made by a special 1850 CMA range. connections splice. In addition, copper production process, pierce or aluminum magnet wire, The crimping of AMPLIVAR � Solid wire connections the insulating layer of or a combination of both, splices is done by semi- magnet wires in a manner � Lighting ballasts can be terminated. automatic crimping that provides a large machines for high output � Power supplies When required, copper or contact area. per hour production rates. aluminum magnet wire can � Starters and alternators In a one-step operation the be combined with standard, magnet wire is automatically multiple ring-stripped of its insulation as it is forced into Stranded Wire on top Magnet Wire on bottom Section AA 43 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) Temperature Cycling — Salt Spray — 96 hours at Technical Features Test Results 25 cycles with each cycle +35°C with a 5% salt solution Applicable Types of Wire — The AMPLIVAR products have consisting of 30 minutes at spray Cu, Al (Solid) together or in been subjected to the following +125°C followed by 30 minutes Humidity — 96 hours at combination with stranded tests without significant millivolt at –65°C 90–95% relative humidity and lead wire losses. Heat Age — 96 hours at +150°C +40°C Wire Size Range — Thermal Shock — 25 cycles Current Cycling — 10,000 from 300 to 13,000 CMA 2 2 with each cycle consisting of cycles with each consisting of (0.1 mm to 6.6 mm ) 30 minutes at +150°C followed 3 minutes on and 3 minutes Terminal Base Material — by 30 minutes at –65°C off at a current (25 A) which Brass, phosphor bronze establishes a wire temperature Surface Finish — plain and of +150°C tin plated except where noted Temperature Range — –65°C to +150°C Rated Current — according connected wire size Rated Voltage — according terminated winding 44 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMPLIVAR Splices AMPLIVAR Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) General Application Guidelines Suggested Splice Selection Procedure To assist you in obtaining the optimum AMPLIVAR splice Use the following guide to help you to determine the proper termination, the following guidelines are recommended: splice for your application: 1. All magnet wires must be 6. Magnet wire of 26 AWG 1. Use 9-serration splices, 5. Calculate the total placed in the bottom of [0.40 mm] or smaller tin plated when magnet wire diameters. the wire barrel before should be used with terminating aluminum 6. Select a splice for trial crimping. If lead wire is to 7-serration splices having magnet wire or calculations. It should be crimped in the same “shallow serrations,” and combinations with have the proper CMA termination, it should be magnet wire of 28 AWG aluminum magnet wire. range. Plating finish placed on top of the [0.32 mm] or smaller 2. Use 9-serration splices should be considered at magnet wires. should be used with for hermetic and severe this time. 9-serration splices having 2. Wire barrels are environment applications. 7. Calculate the sum of the “shallow serrations” (part designed to accept a 3. Use splices identified magnet wire diameters numbers identified with maximum of three with an asterisk [*] when plus two splice stock asterisk [*] are in the insulated magnet wires terminating 7-serration thicknesses. If this total is tabular data on the plus stranded lead wires. 26 AWG [0.40 mm] less than the crimp width following technical 3. The ratio of magnet wire or smaller wires and of the splice selected, it pages). diameters crimped in any 9-serration 28 AWG [0.32 may be used. If the total 7. Magnet wire of 20 AWG wire barrel should not mm] or smaller wires. is greater than the crimp [0.81 mm] or larger exceed 2:1. This ratio is width, a splice with a 4. Calculate the total CMA having an insulation approximately a range greater crimp width must of the magnet wires plus thickness heavier than from the largest to the be selected. Consult any lead wires to be “single film coated,” smallest magnet wire of Tyco Electronics for terminated. Always use should not be used with six sizes. special wide tooling the coated magnet wire splices having “shallow recommendations. 4. The sum of the circular for CMA. serrations” (those part mil area (CMA) of the numbers marked with an magnet wires and any asterisk [*] in the tabular lead wires should not data on the following exceed the capacity of technical pages). Example: the splice. 8. When aluminum magnet 5. The sum of the diameters � Selection of a Pigtail Splice to terminate the following wires: wire is used, splices and of the individual magnet terminals must be tin One 28 AWG [0.32 mm] copper magnet wire. wires plus twice the plated. One 22 AWG [0.64 mm] aluminum magnet wire. terminal stock thickness 2 One 18 AWG [0.8–0.9 mm ] 19-strand copper lead wire. 9. Consult Tyco Electronics must be equal to or less � Calculate the total CMA (Procedure 4): for splice and terminal than the crimp width. selection and 28 AWG [0.32 mm] coated magnet wire = 185 CMA recommendations for 22 AWG [0.64 mm] coated magnet wire = 708 CMA 2 18 AWG [0.8–0.9 mm ] stranded lead wire = 1608 CMA all non-standard applications. Total = 2501 CMA � Calculate the sum of the magnet wire diameters (Procedure 5): 28 AWG [0.32 mm] coated magnet wire = .0136 [0.35] 22 AWG [0.64 mm] coated magnet wire = .0266 [0.68] Total = .0402 [1.03] � Select a terminal for trial calculations. Splice No. 62305-2, Technical Documents page 46 (Procedure 6): Application Specifications describe requirements for using the CMA range = 600–3000 product in its intended application and or crimping information. Stock thickness = .016 [0.41] They are intended for the Packaging and Design Engineer and the Crimp width = .110 [2.79] Machine Setup Person. 9-serration, tin plated for aluminum magnet wire (Procedure 1). 114-2002 AMPLIVAR 114-2006 AMPLIVAR Splice identified with asterisk [*] for 28 AWG [0.32 mm] 7-Serration Subminiature (Procedure 3). Pigtail Splices Pigtail Splices � Calculate the sum of the magnet wire diameters plus two splice 114-2003 AMPLIVAR 114-2009 AMPLIVAR stock thicknesses (Procedure 7): 9-Serration 5-Serration Pigtail Splices Thru Splices .0402 + (.016 x 2) = .0722 114-2005 AMPLIVAR 114-2016 AMPLIVAR [1.02 + (0.41 x 2) = 1.84 Subminiature Miniature .0722 [1.84] is less than the splice crimp width of .110 [2.79]; Thru Splices Pigtail Splices therefore, Part No. 62305-2 may be used. 45 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) 9 Serrations — Pigtail Type Product Facts (Plus All 7 Serration Facts) � Splice length is increased on larger CMA splices for AWG/ Wire Range Wire Range Stock Crimp Dim. Part Material 2 improved performance mm Solid Dia. CMA Thickness Width L Number 24-18.5 .020-.039 .016 .080 .225 � Serration depths are 400-1500 Tin Plated Brass 62303-2* 0.26-0.80 0.55-1.00 0.41 2.03 5.72 varied within the splice 22-15.5 .028-.055 .020 .110 .225 600-3000 Tin Plated Brass 62304-2* to give optimum electrical/ 0.38-1.54 0.70-1.40 0.51 2.79 5.72 mechanical performance on 22-15.5 .028-.055 .016 .110 .225 600-3000 Tin Plated Brass 62305-2* 0.38-1.54 0.70-1.40 0.41 2.79 5.72 all wire sizes 18.5-13.5 .039-.071 .020 .110 .225 1500-5000 Tin Plated Brass 62306-2* � Serration sidewall angles 0.80-2.54 1.00-1.80 0.51 2.79 5.72 are varied to allow better 18.5-13.5 .039-.071 .016 .110 .225 1500-5000 Tin Plated Brass 62307-2* 0.80-2.54 1.00-1.80 0.41 2.79 5.72 wire stripping and 15.5-12 .055-.083 .020 .140 .265 serration fill 3000-7000 Tin Plated Brass 62308-2* 1.54-3.46 1.40-2.10 0.51 3.56 6.73 � Flat bottom of splice helps 13.5-10 .071-.098 .025 .180 .265 5000-10,000 Tin Plated Brass 62309-2* 2.54-4.90 1.80-2.50 0.64 4.57 6.73 keep magnet wires on 12-9 .083-.112 .025 .180 .265 bottom as required during 7000-13,000 Tin Plated Brass 62310-2* 3.46-6.38 2.10-2.85 0.64 4.57 6.73 crimping 10-6.5 .098-.137 .030 .220 .340 1 10,000-22,000 Tin Plated Brass 62311-2 * 4.90-9.45 2.50-3.47 0.76 5.59 8.64 � Magnet wires 28 AWG [0.32 mm] and larger may *These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller. 1 Special high force application equipment required. be terminated without requiring shallow serrations � Additional serrations enhance stability of crimp 7 Serrations — AWG/ Wire Range Wire Range Stock Crimp Dim. Part Material 2 mm Solid Dia. CMA Thickness Width L Number Pigtail Type 22-15.5 .028-.055 .020 .110 .225 600-3000 Brass 62000-1* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 .020 .110 .225 Product Facts 600-3000 Brass 62157-1* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 � Taper on both crimper and 22-15.5 .028-.055 .020 .110 .225 600-3000 Tin Plated Brass 62000-2* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 anvil improves flex life of 22-15.5 .028-.055 .020 .110 .225 termination 600-3000 Tin Plated Brass 62157-2* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 � Longer “flat” on tooling 22-15.5 .028-.055 .020 .110 .225 1 600-3000 Tin Plated Brass 62200-2 0.38-1.54 0.70-1.40 0.51 2.79 5.72 improves electrical 18.5-13.5 .039-.071 .020 .110 .225 performance (.125 vs. .080 1500-5000 Brass 62040-2* 0.80-2.54 1.00-1.80 0.51 2.79 5.72 [3.18 vs. 2.03]) 18.5-13.5 .039-.071 .020 .110 .225 1500-5000 Tin Plated Brass 62040-1* 0.80-2.54 1.00-1.80 0.51 2.79 5.72 � Radius on wire entry end 18.5-13.5 .039-.071 .020 .110 .225 of splice helps prevent 1500-5000 Phosphor Bronze 964156-1 0.80-2.54 1.00-1.80 0.51 2.79 5.72 nicking wires and improves 15.5-12 .055-.083 .020 .140 .225 3000-7000 Brass 62001-1* mechanical performance 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 .020 .140 .225 � Serrations are offset to 3000-7000 Tin Plated Brass 62001-2* 1.54-3.46 1.40-2.10 0.51 3.56 5.72 sheared end to place 15.5-12 .055-.083 .020 .140 .225 1 3000-7000 Tin Plated Brass 62201-2 additional serrations in 1.54-3.46 1.40-2.10 0.51 3.56 5.72 “electrical” portion of 12-10 .085-.110 .025 .250 .225 7000-12,000 Tin Plated Brass 62295-1* 2.10-6.0 2.10-2.85 0.64 6.35 5.72 crimped splice 12-10 .085-.110 .025 .250 .225 7000-12,000 Brass 62295-2* � Splice CMA ranges are 2.10-6.0 2.10-2.85 0.64 6.35 5.72 overlapped so that two 12-9 .085-.115 .025 .180 .225 7000-13,000 Tin Plated Brass 62002-2* 2.10-6.38 2.10-3.47 0.64 4.57 5.72 splices are available for any given CMA *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. 1 Flat bottom. 46 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMPLIVAR Splices AMPLIVAR Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) 7 Serrations — Thru Type Product Facts L � Crimp bellmouth provides retention in circular cavity AWG/ Wire Range Wire Range Stock Crimp Dim. Part Material 2 mm Solid Dia. CMA Thickness Width L Number slot in bobbin 22-15.5 .028-.055 .020 .110 .225 600-3000 Tin Plated Brass 1217384-1** 0.38-1.54 0.70-1.40 0.51 2.79 5.72 *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. A B 5 Serrations — Thru Type Product Facts � Wide range of thru splices � Serrations centered in splice AWG/ Wire Range Wire Range Stock Crimp Dim. Part Type Material 2 mm Solid Dia. CMA Thickness Width L Number to achieve optimum 17-12.5 .045-.075 .020 .110 .235 electrical and mechanical 2000-5400 Brass 63564-1 1.00-2.80 1.15-1.85 0.51 5.08 5.97 performance in a thru splice Brass 1217990-1 12-9 .077-.118 .025 .180 .265 6000-14,000 3.00-7.00 1.95-3.00 0.64 4.57 6.73 � CMA range accepts a wide Tin Plated Brass 1217990-2 A variety of wire sizes and 10-8 .100-.125 .032 .180 .267 10,000-16,000 Tin Plated Brass 63561-1 5.00-8.00 2.55-3.20 0.80 4.57 6.78 combinations 10-7.5 .100-.150 .030 .300 .310 10,400-22,900 Tin Plated Brass 63562-1 5.00-11.50 2.60-3.80 0.76 7.62 7.87 22-15.5 .028-.055 .020 .110 .225 600-3000 Brass 42076 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 .020 .110 .225 600-3000 Brass 42192-1* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 .020 .110 .225 600-3000 Tin Plated Brass 42192-2* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 .020 .110 .225 1 600-3000 Brass 42778-1* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 .020 .110 .225 1 600-3000 Tin Plated Brass 42778-2* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 18.5-13.5 .039-.071 .020 .110 .225 1500-5000 Brass 41765 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 .020 .110 .225 1500-5000 Tin Plated Brass 41899 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 .020 .110 .225 1500-5000 Brass 42119-1* 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 .020 .110 .225 1 1500-5000 Brass 42776-1* 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 .020 .110 .225 1 B 1500-5000 Tin Plated Brass 42776-2* 0.80-2.54 1.00-1.80 0.51 2.79 5.72 15.5-12 .055-.083 .020 .140 .225 3000-7000 Brass 41766 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 .020 .140 .225 3000-7000 Tin Plated Brass 41900 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 .020 .140 .225 1 3000-7000 Brass 42779-1 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 .020 .140 .225 1 3000-7000 Tin Plated Brass 42779-2 1.54-3.46 1.40-2.10 0.51 3.56 5.72 12-10 .083-.110 .025 .250 .225 1,2 7000-12,000 Tin Plated Brass 61074-1 3.46-6.00 2.10-2.80 0.64 6.35 5.72 12-9 .083-.112 .025 .180 .225 7000-13,000 Brass 41770 3.46-6.38 2.10-2.85 0.64 4.57 5.72 12-9 .083-.112 .025 .180 .225 7000-13,000 Tin Plated Brass 41904 3.46-6.38 2.10-2.85 0.64 4.57 5.72 12-9 .083-.112 .025 .180 .225 1 7000-13,000 Brass 42780-1 3.46-6.38 2.10-2.85 0.64 4.57 5.72 12-9 .083-.112 .025 .180 .225 1 7000-13,000 Tin Plated Brass 42780-2 3.46-6.38 2.10-2.85 0.64 4.57 5.72 * These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. 1 Increased terminal pitch. 2 Increased U-diameter. 47 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Splices (Continued) 5 Serrations — Pigtail Type Product Facts � Serration depths are varied L within the splice to give optimum electrical / AWG/ Wire Range Wire Range Stock Crimp Dim. Part mechanical performance on Material 2 mm Solid Dia. CMA Thickness Width L Number all wire sizes 20-17 .030-.045 .016 .100 .225 1 1000-2000 Tin Plated Brass 62670-2* 0.50-1.00 0.80-1.15 0.41 2.54 5.72 � Flat bottom of splice helps keep magnet wires on *These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller. 1 Flat bottom. bottom as required during crimping Miniature Splice — Pigtail Type Product Facts � The Miniature AMPLIVAR splice was developed for AWG/ Wire Range Wire Range Stock Crimp Dim. Part Material 2 crimping thinner copper mm Solid Dia. CMA Thickness Width L Number magnet wires having a 27-21 .014-.030 .012 .055 .195 200-850 Tin Plated Brass 63431-1 0.10-0.40 0.35-0.75 0.30 1.40 4.95 diameter between .003 and 25-18 .015-.045 .012 .070 .195 .016 [0.08 and 0.40 mm] 300-1850 Copper-Nickel 61166-1 0.16-0.90 0.45-1.10 0.30 1.78 4.95 and has to be connected 24-18.5 .020-.039 .014 .080 .195 480-1500 Tin Plated Brass 62341-1 with a stranded conductor 0.20-0.75 0.55-1.00 0.36 2.03 4.95 24-18.5 .020-.039 .014 .080 .195 � The diameter of one 480-1500 Brass 62341-2 0.20-0.75 0.55-1.00 0.36 2.03 4.95 conductor strand should not 24-18 .020-.040 .016 .070 .195 480-1700 Brass 62044-1 exceed the magnet wire 0.20-0.80 0.55-1.00 0.41 1.78 4.95 diameter to be applied Subminiature Splice — Thru or Pigtail Type Product Facts � The compactness of these splices makes them ideal AWG/ Wire Range Wire Range Stock Crimp Dim. Part Material for use in small subfractional 2 mm Solid Dia. CMA Thickness Width L Number motors, transformers, 30-26 .010-.015 .010 .042 .080 100-300 Tin Plated Brass 63621-2 0.05-0.15 0.30-0.50 0.25 1.08 2.03 relays, solenoids, indicator 24-19 .020-.035 .016 .070 .100 lamps and small appliance 400-1300 Tin Plated Brass 62194-2 0.26-0.60 0.55-0.90 0.41 1.78 2.54 terminations 24-19 .020-.035 .016 .070 .100 400-1300 Gold Plated Brass 62194-4 0.26-0.60 0.55-0.90 0.41 1.78 2.54 � These splices provide the same reliability as the larger AMPLIVAR splices 48 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMPLIVAR Splices AMPLIVAR Splices Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Application Tooling AMPLIVAR Product Terminator (APT) Product Facts � No need to strip magnet wire � Connects up to 3 wires in 1 splice � Crimp Quality Monitor (CQM) system measures crimp heights � Machine shut height easily adjusts in .0005 [0.013] increments � Quick-change tooling with- out major shut-height adjustments Specifications Weight — Approximately 150 lb [68 kg] with CQM Width — 38 [965] with CQM and APT III A product reel Depth — 35 [889] For pigtail splice connection With CQM, the APT IIIA The lower cost, manual Height — 14 [356] of magnet wire, the assists in achieving 6-sigma adjust IIE is a simpler Electrical — 120 VAC, 60 Hz, 1 A, 1f, AMPLIVAR Product processing capability. In version without CQM or 240 VAC, 50 Hz, .5 A, 1f Terminator (APT) and strip- addition to providing 100% capability, with the Air — 80-100 psi [5.52-7.59 bar], form AMPLIVAR products inspection and automatic advantage of faster 22 scfm [0.000141 m3/s] offer a fast and efficient adjustment of crimp heights set-up times. system, with no need to as needed, the CQM also To avoid the need to strip mag-wire insulation. evaluates the quality of change product reels when To apply a splice, simply each crimp. If a wire combinations are place the wires in the target questionable crimp is smaller than the CMA range area and depress the foot detected, visual and of the splice, an optional switch. The machine audible alarms alert the stuffer (part no. 679323-1 for automatically shears the operator. APT IIIA, part no. 679323-2 splice from the strip, crimps For operations with multiple for APT IIE.) inserts a stuffer it, shears off excess wire, wire sizes, the APT IIIA wire into the splice prior and advances the next provides programmable to crimping, increasing splice into position. sequencing of different the total CMA to the APT semi-automatic bench crimp-height settings, and recommended range. machines are available in it can store up to 2,000 The wire stuffer unit is for two versions: the IIIA with different programs of 7 pigtail splices only. automatic precision different settings each. adjustment controlled by The maximum time to the Crimp Quality Monitor auto-adjust between (CQM), and the IIE with programmed crimp heights manual precision is 2 seconds. adjustment. APT III A with vertical base (679984-1) for direct connect APT II E terminals 49 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) AMPLIVAR Application Tooling (Continued) Basic Machine Part Numbers AMPLIVAR Product Terminator (APT) (Continued) Machine Features Base Part Number* Programmable Precision Crimp Quality Pigtail-type Machine Ordering Information Crimp-Height Model Adjust Monitor Splice Sequencing A “Base Part Number” is Manual Not included Not included APT IIE** �-1338906-� selected from the Basic Automatic Included Included APT IIIA �-679453-� Machine Part Numbers table. Then, a dash number *See tables below for suffix and prefix dash numbers which indicate product to be applied, product crimp width, and voltage requirement. or numbers are selected **Not upgradable to an APT IIIA from one of the other two tables depending on the type of product to be applied. AMPLIVAR Pigtail-Type Splice Suffix and Prefix Dash Numbers (Aluminum base 679984-1 not included) Note: The wire stuffer is Pigtail-type 120/240 VAC 120/240 VAC available for Pigtail-Type Crimp Splice IIE Machine IIIA Machine Splice only and may be Width Base Number �-1338906-��-679453-� added to the machine after 42775 .110 [2.79] 1-( )-1 3-( )-7 installation. 42776 679323-1 — APT IIIA 42777 .110 [2.79] 1-( )-2 3-( )-8 42778 679323-2 — APT IIE 42779 .140 [3.56] ( )-8 3-( )-4 62000 .110 [2.79] 1-( )-2 3-( )-8 62001 .140 [3.56] ( )-7 3-( )-3 62001 .180 [4.57] ( )-6 3-( )-2 62201 .140 [3.56] ( )-8 3-( )-4 62002 .180 [4.57] ( )-3 2-( )-9 62040 .110 [2.79] 1-( )-1 3-( )-7 62157 .110 [2.79] 1-( )-2 3-( )-8 62200 62295 .250 [6.35] ( )-1 2-( )-7 62303 .080 [2.03] 1-( )-3 3-( )-9 62304 .110 [2.79] 1-( )-2 3-( )-8 62305 62306 .140 [3.56] 1-( )-0 3-( )-6 62306 .110 [2.79] 1-( )-1 3-( )-7 62307 62308 .140 [3.56] ( )-9 3-( )-5 62308 .180 [4.57] ( )-6 3-( )-2 62309 .220 [5.59] 5-( )-4 5-( )-3 62309 .180 [4.57] ( )-5 3-( )-1 62310 .220 [5.59] ( )-2 2-( )-8 62310 .180 [4.57] ( )-4 3-( )-0 280002 .110 [2.79] 1-( )-1 3-( )-7 280004 .110 [2.79] 1-( )-2 3-( )-8 964156 .110 [2.79] 1-( )-1 3-( )-7 50 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMPLIVAR Splices Pin Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Pins, Receptacles, Tab and Taper Tab Receptacles Terminals Product Facts � Pin terminals are available in .080, .093, .109 and .125 diameters. � Receptacle terminals are available that accept .032, .040, .050, .055, .062, .090, .093 and .109 pin diameters � SHUR-PLUG terminals and Receptacle terminals are available in .156 and .180 diameters. � Tab Receptacle terminals are available that accept tab thicknesses ranging from .010 - .060 and widths ranging from .025 - .250. � Taper Tab Receptacle terminals are available in 78 Series and 98 Series � Precision formed, strip-fed pins, receptacles and tab Tyco Electronics offers a supports for terminations Tab Receptacle terminals receptacle terminals termi- full selection of AMP open ranging from 20–32 AWG are available to mate to nated in AMP automatic barrel pins, receptacles and stranded or solid wire as industry standard and machines for high produc- tab receptacle terminals that well as magnet wire ranging customer specific tab tion rates per hour are specifically designed to from 29–16 AWG. Some applications. They accept terminate various stranded terminals are designed with tab thicknesses ranging and solid wire ranges for or without locking feature from .010–.060 in widths customer specific applica- and others are specifically ranging from .025–.250. tion requirements. designed for post overmold- They accept wire ranging ing. Receptacle terminals from 26–14 AWG and are Pin terminals are available are manufactured in brass available with or without in .080, .093, .109 and .125 and phosphor bronze mate- insulation support barrels. diameters to mate to indus- rial with tin, silver and gold Tab Receptacles are try standard or customer plating options available. manufactured in brass and specific receptacle termi- beryllium copper material nals. They are designed SHUR-PLUG terminals and with tin and gold plated with and/or without insula- SHUR-PLUG Receptacle Technical Documents versions available. tion barrel supports, includ- terminals that are Application Specifications describe ing one with an insulation specifically designed for Taper Tab Receptacle ter- requirements for using the product in its piercing wire barrel to termi- wiring harnesses used in minals are available in 78 intended application and/or crimping nate flat wire while others the truck, bus, marine and Series and 98 Series with information. They are intended for the are specifically designed off-highway vehicle market- insulation support. They Packaging and Design Engineer and the for post overmolding. place. SHUR-PLUG termi- terminate 24–22 AWG wire Machine Setup Person. Depending on your specific nals are available in .156 in tin plated brass material. 114-2080 — Pin Receptacle Contacts application, pin terminals and .180 diameters that The 78 Series insulation 114-2083 — Pin Receptacle Contact are available for termina- accept wire ranging from piercing terminals are man- 114-2042 — .156 [3.96] Diameter tions in the 14–30 AWG wire 24–5 AWG gage. They are ufactured in brass material SHUR-PLUG and Receptacle Terminals range in brass and tin available with or without with tin, nickel and gold 114-2017 — .180 [4.57] Diameter plated brass material. insulation support barrels plating options that termi- SHUR-PLUG and Receptacle Terminals with various part numbers nate tinsel wire. Receptacle terminals are available for post overmold- available to accept .032, Pins, Receptacles and Tab Product Specifications ing and one specifically .040, .050, .055, .062, .090, Receptacle terminals are Product Specifications describe the designed for a weld 093 and .109 pin terminal manufactured in strip form product qualification test results com- connection. SHUR-PLUG diameters to mate to indus- and supplied on reels for pleted by Tyco Electronics for considera- terminals are manufactured try standard or customer semi-automated and fully tion of product use in a specific in brass material with tin or application. They are intended for the specific pin terminal automated terminations on tin over nickel plating Design and Product Reliability Engineer. requirements. They are crimping machines for high options available. 108-2027 — .156 [3.96] Diameter designed with and/or output per hour production SHUR-PLUG and Receptacle terminals without insulation barrel rates. 51 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Pin Terminals A B C D E F Wire Range Dimensions Insul. Pin Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E .042–.073 .080 .010 .080 1.280 1.000 A 30-26 0.05–0.12 Tin Plated Brass 350053-2 1.07–1.85 2.03 0.25 2.03 32.51 25.40 .060–.103 .125 .016 .125 .705 .450 F 24-20 0.2–0.6 Brass 62074-1 1.52–2.62 3.18 0.41 3.18 17.51 11.43 .060–.103 .125 .016 .125 .705 .450 E 24-20 0.2–0.6 Brass 62344-1 1.52–2.62 3.18 0.41 3.18 17.51 11.43 .080 .010 .080 1.000 .720 Tin Plated Brass 62358-1 2.03 0.25 2.03 25.40 18.29 .042–.073 A 24-20 0.2–0.6 1.07–1.85 .080 .010 Br. Tin Lead .080 1.000 .720 62358-4 2.03 0.25 Plated Brass 2.03 25.40 18.29 .125 .016 .125 1.393 .800 1 Brass 60115-1 3.18 0.41 3.18 35.38 20.32 .075–.090 E 22-20 0.4–0.6 1.91–2.29 .125 .016 .125 1.393 .800 1 Brass 60115-4 3.18 0.41 3.18 35.38 20.32 .130 .016 .130 .855 .660 C 22-18 0.3–0.9 — Brass 62505-1 3.30 0.41 3.30 21.72 16.76 .093 .012 .093 .835 .652 1 B 22-16 0.3–1.4 — Tin Plated Brass 62820-1 2.36 0.31 2.36 21.21 16.56 .109 .016 .109 .925 .500 1 Tin Plated Brass 61013-2 2.77 0.41 2.77 23.50 12.70 B 18-14 0.9–2.0 — .109 .016 .109 .920 .610 Brass 62616-1 2.77 0.41 2.77 23.37 15.44 .085 � .035 .085 .109 .020 .109 .595 .350 2 D Flat Wire Brass 61674-1 2.16 � 0.89 2.16 2.77 0.51 2.77 15.11 8.90 1 Can be molded. 2 Insulation Piercing. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 52 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Pin Terminals Receptacle Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Receptacle Terminals A B C D E Wire Range Dimensions Insul. Pin Stock Material Part Type Size Dia. Thk. and Finish Number 2 AWG mm WL E .060 .050 .008 Pre-Tin Plated .070 .330 .150 C 32-26 0.03–0.15 Max. 61547-2 1.52 . 1.27 0.20 Phos. Bronze 1.78 8.38 3.81 .040 .012 .090 .370 .150 Gold Plated Phos. Bronze 62185-1 1.02 0.31 2.29 9.40 3.81 B 28-26 0.09–0.15 — .040 .012 .090 .370 .150 Tin Plated Phos. Bronze 62185-2 1.02 0.31 2.29 9.40 3.81 .040 .012 .095 .450 .220 1 Tin Plated Phos. Bronze 42428-5 1.02 0.31 2.41 11.43 5.59 .040 .012 Silver Plated .095 .450 .220 42428-8 1.02 0.31 Phos. Bronze 2.41 11.43 5.59 .048–.071 A 24-20 0.2–0.6 1.22–1.8 .050 .012 .090 .360 .220 Tin Plated Phos. Bronze 60348-4 1.27 0.31 2.29 9.14 5.59 .032 .012 .095 .450 .220 Tin Plated Phos. Bronze 60373-4 0.81 0.31 2.41 11.43 5.59 .090–.130 .093 .010 .115 .560 .250 E 24-20 0.2–0.6 Brass 60469-1 2.27–3.30 2.36 0.25 2.92 14.23 6.35 .055 .013 Gold/Nickel Plated .095 .450 .220 60885-1 1.40 0.33 Phos. Bronze 2.41 11.43 5.59 .048–.071 A 24-20 0.2–0.6 1.22–1.80 .055 .013 .095 .450 .220 2 Tin Plated Phos. Bronze 60885-2 1.40 0.33 2.41 11.43 5.59 3 .070 .062 .010 .100 .430 .190 D 24-20 0.2–0.6 Max. Pre-Tin Plated Brass 61622-1 1.78 . 1.57 0.25 2.54 10.92 4.83 1 Reverse reel of 42428-2. 2 Reverse reel of 42429-2. 3 Or .045 [1.14] square post. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 53 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Receptacle Terminals (Continued) A B C D E F G H J Wire Range Dimensions Insul. Pin Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E .040 .012 .090 .360 .220 Tin Plated Phos. Bronze 62160-1 1.02 0.31 2.29 9.14 5.59 .040 .012 .090 .360 .220 A 24-20 0.2–0.6 — Tin Plated Phos. Bronze 42869-6 1.02 0.31 2.29 9.14 5.59 .040 .012 .100 .360 .200 Tin Plated Phos. Bronze 62405-2 1.02 0.31 2.54 9.14 5.08 .045–.085 .093 .012 .115 .560 .250 C 24-18 0.2–0.9 Tin Plated Brass 42827-2 1.14–2.16 2.36 0.31 2.92 14.23 6.35 .075–.100 .106 .012 .150 .690 .360 E 22-20 0.4–0.6 Tin Plated Brass 60908-1 1.91–2.54 2.69 0.31 3.81 17.53 9.14 .093 .012 .115 .560 .250 Tin Plated Brass 41854 2.36 0.31 2.92 14.23 6.35 .090–.130 .093 .012 .115 .560 .250 C 22-18 0.4–0.9 Brass 41870 2.29–3.30 2.36 0.31 2.92 14.23 6.35 .093 .012 .115 .560 .250 Silver Plated Brass 41870-1 2.36 0.31 2.92 14.23 6.35 .093 .010 .115 .530 .345 D 22-18 0.4–0.9 — Brass 60440-1 2.36 0.26 2.92 13.46 8.76 .100 .093 .012 .130 .480 .150 1 H 22-18 0.4–0.9 Max. Tin Plated Brass 60884-3 2.54 . 2.36 0.31 3.30 12.19 3.81 .060 .106 .012 .150 .690 .360 2 E 22-18 0.4–0.9 (2) Max. Tin Plated Brass 62402-1 1.52 . 2.69 0.31 3.81 17.53 9.14 .109 .014 .133 .585 .250 3 Silver Plated Brass 62720-2 2.77 0.36 3.38 14.86 6.35 .109 .014 .133 .585 .250 F 22-18 0.4–0.9 — Brass 63594-1 2.77 0.36 3.38 14.86 6.35 .109 .014 .133 .585 .250 Silver Plated Brass 63594-2 2.77 0.36 3.38 14.86 6.35 .125 .014 .150 .635 .375 J 22-18 0.4–0.9 — Brass 63381-1 3.18 0.36 3.81 16.13 9.52 .119 .016 .145 .375 .125 G 20-18 0.6–0.9 — Brass 40652 3.02 0.41 3.68 9.53 3.18 .090 .018 .235 .660 .255 4 B 20-16 0.6–1.4 — Tin Plated Phos. Bronze 60733-1 2.29 0.46 5.97 16.76 6.48 1 Right angle pin entry. 2 Without ears. 3 Can be molded. 4 Corrugated serrations, Can be bent 90°. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 54 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Receptacle Terminals Receptacle Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Receptacle Terminals (Continued) W L E A B C D Wire Range Dimensions Insul. Pin Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E .090 .018 .235 .550 .250 Tin Plated Phos. Bronze 42745-2 2.29 0.46 5.97 13.97 6.35 .120–.170 .090 .018 .235 .550 .250 1 A 20-14 0.6–2.0 Tin Plated Phos. Bronze 60376-1 3.04–4.31 2.29 0.46 5.97 13.97 6.35 .090 .018 .235 .550 .250 1 Beryllium Copper 60376-2 2.29 0.46 5.97 13.97 6.35 .090–.120 .093 .014 .115 .560 .150 2 B 18-16 0.9–1.4 Tin Plated Brass 42101-2 2.29–3.05 2.36 0.36 2.92 14.22 3.81 .109 .014 .133 .645 .300 3 Brass 61012-1 2.77 0.36 3.38 16.38 7.62 C 18-14 0.9–2.0 — .109 .014 .133 .645 .300 3 Tin Plated Brass 61012-3 2.77 0.36 3.38 16.38 7.62 .130–.175 #10 .016 .212 .690 .250 D 18-14 0.9–2.0 Brass 42308-1 3.30–4.45 Screw 0.41 5.38 17.53 6.35 1 Without locking dimple. 2 Has locking feature for pin with indent. 3 Can be molded. A B Wire Range Dimensions Insul. Pin Stock Material Part Type 2 Size Dia. Thk. and Finish Number AWG mm WL E .040–.060 .062 .012 .084 .590 .195 1 A 29-22 0.28–0.64 Tin Plated Brass 63506-1 1.02–1.52 1.57 0.30 2.13 14.99 4.95 .090 .018 .235 .660 .255 1 B 21-16 0.72–1.29 — Tin Plated Phos. Bronze 60177-2 2.29 0.46 5.97 16.76 6.48 1 Magnet wire. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 55 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) SHUR-PLUG Terminals .156 [3.96] Diameter W E L A B C Wire Range Dimensions Insul. Stock Material Part Type Size Thk. and Finish Number 2 AWG mm WL E .095–.115 .018 .160 .710 .345 1 A 20-16 0.6–1.4 Pre-Tin Plated Brass 61388-1 2.41–2.92 0.46 4.06 18.03 8.76 .125–.160 .020 .157 .535 .345 B 18-14 0.9–2.0 Pre-Tin Plated Brass 41698 3.18–4.06 0.51 3.99 13.59 8.76 .018 .160 .710 .345 1 Brass 60766-1 0.46 4.06 18.03 8.76 .085–.125 A 18-14 0.9–2.0 2.16–3.18 .018 .160 .710 .345 1 Pre-Tin Plated Brass 60766-2 0.46 4.06 18.03 8.76 .018 .160 .500 .300 1 B 18-14 0.9–2.0 — Pre-Tin Plated Brass 61802-1 0.46 4.06 12.70 7.62 .085–.210 .018 .160 .710 .350 1 A 18-14 0.9–2.0 Brass 61891-2 2.16–5.33 0.46 4.06 18.03 8.89 12 or 3.0 or .018 .160 .600 .300 1 B — Pre-Tin Plated Brass 63925-1 (2) 14 . (2) 2.0 . 0.46 4.06 15.24 7.62 14-10 or 2.0–6.0 or .018 .160 .625 .300 B — Tin Plated Brass 1742039-1 (2) 14 . (2) 2.0 . 0.46 4.06 15.88 7.62 .018 .160 .540 .300 C Weld Tab — Pre-Tin Plated Brass 62829-1 0.46 4.06 13.72 7.62 1 Can be molded. .180 [4.57] Diameter W L E A B C Wire Range Dimensions Insul. Stock Material Part Type 2 Size Thk. and Finish Number AWG mm WL E .018 .180 .885 .435 1 Tin/Nickel Plated Brass 62416-1 0.46 4.57 22.48 11.05 .058–.082 C 24-22 0.2–0.4 1.47–2.08 .018 .180 .865 .435 1,2 Tin/Nickel Plated Brass 1217104-1 0.46 4.57 21.97 11.05 .090–.125 .018 .180 .740 .447 1 20-16 0.6–1.4 Brass 505038-1 2.29–3.18 0.46 4.57 18.80 11.35 .018 .180 .740 .447 1 Tin Plated Brass 60793-1 0.46 4.57 18.80 11.35 .090–.125 2.29–3.18 .018 .180 .740 .447 1 A Tin Plated Brass 62739-1 0.46 4.57 18.80 11.35 18-14 0.9–2.0 .018 .180 .740 .447 1 Tin Plated Brass 60660-1 0.46 4.57 18.80 11.35 .120–.175 3.05–4.45 .018 .180 .740 .447 1 Brass 60660-2 0.46 4.57 18.80 11.35 .018 .180 .855 .435 1 Brass 42865-1 0.46 4.57 21.72 11.05 .018 .180 .855 .435 1 Tin Plated Brass 42865-3 0.46 4.57 21.72 11.05 14-10 2.0–6.0 — .018 .180 .855 .435 1 Tin/Nickel Plated Brass 42865-5 0.46 4.57 21.72 11.05 B .018 .180 .865 .435 1 Pre-Tin Plated Brass 63989-1 0.46 4.57 21.97 11.05 .030 .180 1.555 1.080 1 12-8 3.0–8.0 — Tin Plated Brass 1217142-1 0.76 4.57 34.50 27.43 .030 .180 1.555 1.080 1 (2) 8 (2) 8.0 — Tin Plated Brass 1217185-1 0.76 4.57 34.50 27.43 1 Can be molded. 2 Loose piece. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 56 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 SHUR-PLUG Terminals SHUR-PLUG Receptacle Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) SHUR-PLUG Receptacle Terminals .156 [3.96] Diameter A B Wire Range Dimensions Insul. Stock Material Part Type Size Thk. and Finish Number 2 AWG mm WL E .085–.125 .016 .190 .690 .250 B 22-18 0.4–0.9 Tin Plated Brass 42581-2 2.16–3.18 0.41 4.83 17.53 6.35 .100–.140 .016 .190 .705 .370 A 20-16 0.6–1.4 Brass 60017-3 2.54–3.56 0.41 4.83 17.91 9.40 .016 .190 .690 .345 Tin Plated Brass 42142-1 0.41 4.83 17.53 8.76 .130–.175 .016 .190 .690 .345 B 18-14 0.9–2.0 Brass 42142-2 3.30–4.45 0.41 4.83 17.53 8.76 .016 .190 .695 .345 1 Tin Plated Brass 63865-1 0.41 4.83 17.65 8.76 1 No indent. .180 [4.57] Diameter A B C Wire Range Dimensions Insul. Stock Material Part Type 2 Size Thk. and Finish Number AWG mm WL E .016 .208 .785 .420 Brass 42531-1 0.41 5.28 19.94 10.67 .090–.120 A 20-16 0.6–1.4 2.29–3.05 .016 .208 .785 .420 Tin Plated Brass 42531-2 0.41 5.28 19.94 10.67 .016 .208 .715 .360 42700-1 Brass 2 0.41 5.28 18.16 9.14 42700-3 .100–.140 B 20-16 0.6–1.4 2.54–3.56 .016 .208 .715 .360 Brass 42749-1 0.41 5.28 18.16 9.14 .016 .208 .785 .420 Brass 60798-2 0.41 5.28 19.94 10.67 .016 .208 .785 .420 Tin Plated Brass 60798-4 0.41 5.28 19.94 10.67 .090–.125 .016 .208 .785 .420 1 Brass 60799-2 2.29–3.18 0.41 5.28 19.94 10.67 .016 Pre-Tin/Nickel Plated .208 .785 .420 1 A 18-14 0.9–2.0 60799-4 0.41 Phos. Bronze 5.28 19.94 10.67 .016 .208 .785 .420 1 Tin Plated Brass 60799-5 0.41 5.28 19.94 10.67 .016 .208 .785 .420 Brass 61412-1 0.41 5.28 19.94 10.67 .120–.175 3.05–4.45 .016 .208 .785 .420 Tin Plated Brass 61412-2 0.41 5.28 19.94 10.67 .016 .208 .720 .420 Brass 42868-1 0.41 5.28 18.29 10.67 .016 .208 .720 .420 Tin Plated Brass 42868-2 0.41 5.28 18.29 10.67 14-10 2.0–6.0 — .016 .208 .720 .420 1 Brass 42891-1 0.41 5.28 18.29 10.67 .016 .208 .720 .420 1 C Tin Plated Brass 42891-2 0.41 5.28 18.29 10.67 .016 .208 .720 .420 12-8 3.0–8.0 — Tin Plated Brass 1217070-1 0.41 5.28 18.29 10.67 .016 .208 .770 .420 Brass 1217074-1 0.41 5.28 19.56 10.67 (2) 8 (2) 8.0 — .016 .208 .770 .420 Tin Plated Brass 1217074-2 0.41 5.28 19.56 10.67 1 No indent. 2 Reverse reel of Part Number 42700-1. Note: The part numbers listed are for use with existing machine models. For AMP-O-LECTRIC Model G applicators part numbers, call the Technical Support Center at 1-800-522-6752. 57 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Tab Receptacle Terminals A B C D E F G Wire Range Dimensions Insul. Dia. Stock Material Part Type Fits Tab Range Thk. and Finish Number 2 AWG mm WL E .010 .031 � .093 .120 .475 .190 6 Pre-Tin Brass 61813-1 0.25 0.79 � 2.36 3.05 12.06 4.83 .035–.065 B 26-22 0.12–0.4 0.89–1.65 .010 .014 � .093 .120 .475 .190 7 Pre-Tin Brass 62041-1 0.25 0.36 � 2.36 3.05 12.06 4.83 .035–.060 .008 Gold Plated .025 � .025 .085 .390 .090 G 26-22 0.12–0.4 61941-1 0.89–1.52 0.20 Beryllium Copper 0.64 �0.64 2.16 9.91 2.29 .010 .045 � .045 .095 .372 .130 Brass 60524-1 0.25 1.14 �1.14 2.41 9.45 3.30 .010 .045 � .045 .095 .372 .130 Gold Plated Brass 60524-3 0.25 1.14 �1.14 2.41 9.45 3.30 .040–.080 .010 Tin Plated .045 � .045 .095 .372 .130 A 24-20 0.2–0.6 60524-5 1.02–2.03 0.25 Beryllium Copper 1.14 �1.14 2.41 9.45 3.30 .010 .031 � .062 .090 .372 .130 Gold Plated Brass 60477-1 0.25 0.79 �1.57 2.29 9.45 3.30 .010 .023 � .062 .090 .372 .130 Tin Plated Brass 60436-2 0.25 0.58 �1.57 2.29 9.45 3.30 .010 .031 � .062 .090 .462 .187 1 Tin Plated Brass 60900-1 0.25 0.79 �1.57 2.29 11.73 4.75 .010 .031 � .062 .090 .462 .187 Gold Plated Brass 60900-2 0.25 0.79 �1.57 2.29 11.73 4.75 .040–.080 .010 .031 � .062 .090 .462 .187 2 B 24-20 0.2–0.6 Tin Plated Brass 60900-4 1.02–2.03 0.25 0.79 �1.57 2.29 11.73 4.75 .010 .031 � .062 .090 .462 .187 8 Gold Plated Brass 60900-5 0.25 0.79 �1.57 2.29 11.73 4.75 .010 .031 � .062 .090 .462 .187 3 Tin Plated Brass 61454-1 0.25 0.79 �1.57 2.29 11.73 4.75 .010 .015 � .050 .070 .310 .145 F 24-20 0.2–0.6 — Tin Plated Brass 62352-1 0.25 0.38 �1.27 1.78 7.87 3.68 .010 .037 � .125 .160 .425 .190 E 22-20 0.3–0.6 — Tin Plated Brass 41989 0.25 0.94 �3.18 4.06 10.80 4.83 .010 .031 � .062 .090 .372 .130 Tin Plated Brass 61489-1 0.25 0.79 �1.57 2.29 9.45 3.30 .060–.110 A 22-18 0.3–0.9 1.52–2.79 .010 .031 � .062 .090 .372 .130 Gold Plated Brass 61616-1 0.25 0.79 �1.57 2.29 9.45 3.30 .010 .010 � .093 .120 .480 .190 4,5 Pre-Tin Brass 63391-1 0.25 0.25 � 2.36 3.05 12.19 4.83 .050–.085 1.27–2.16 .010 .010 � .093 .120 .480 .190 5 22-18 0.3–0.9 Pre-Tin Brass 63391-2 0.25 0.25 � 2.36 3.05 12.19 4.83 .080–.120 .010 .032 � .103 .126 .480 .200 7 B Pre-Tin Brass 60252-1 2.03–3.05 0.25 0.81 �2.62 3.20 12.19 5.08 .010 .020 � .103 .126 .480 .200 7 Pre-Tin Brass 60432-1 0.25 0.51 � 2.62 3.20 12.19 5.08 .080–.120 20-18 0.5–0.9 2.03–3.05 .010 .020 � .156 .179 .480 .200 Tin Plated Brass 62399-1 0.25 0.51 � 3.96 4.55 12.19 5.08 .010 .010 � .110 .148 .380 .200 D 20-18 0.5–0.9 — Brass 62589-1 0.25 0.25 �2.79 3.76 9.65 5.08 .010 .032 � .125 .160 .330 .090 E 20-16 0.5–1.3 — Tin Plated Brass 63615-1 0.25 0.81 �3.18 4.06 9.65 2.29 .025 .060 � .250 .250 .985 .520 C 18-14 0.8–2.0 — Brass 60312-1 0.64 1.52 �6.35 6.35 25.02 13.20 1 3 5 7 Available in Loose Piece form, order Part No. 61454-1. Loose Piece form, of Part No. 60900-1. Compliant base. Dimple. 2 4 6 8 Reverse reel of 60900-1. Loose Piece form, of Part No. 63391-2. No Dimple. Reverse reel of 60900-2. 58 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Tab Receptacle Terminals Taper Tab Receptacle Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Taper Tab Receptacle Terminals Precision formed taper tab 78 Series—Insulation Support receptacles are available to mate with tabs having front end dimensions of .078 [1.98] and .098 [2.49]. These receptacles are available in strip form, reel fed for high speed auto- matic machine termination. Strip Form Part Number Wire Range Insul. Dia. Dim. Finish Taper Tab Specifications For Use With For Use With Range L 2 AWG mm Standard Appl. Miniature Appl. Difference between these .030–.050 .500 24-22 0.2–0.4 Tin — 42765-1 two dimensions must be 0.76–1.27 12.70 held from .0115 to .0125 [0.29 to 0.32] A B 3 1/2° Ref. 78 Series—Insulation Piercing 1 Nom. .200 Taper Length [5.08] Min. .260 Tab Length [6.60] 1 Intersection must be clean no offset and no increase in taper (both sides) Strip Form Part Number over this length. Wire Range Insul. Dia. Dim. Finish For Use With For Use With 2 Range L AWG mm Standard Appl. Miniature Appl. .065–.075 .366 78 Series Tinsel — Gold 60442-1 — 1.65–1.91 9.30 A = .078 ± .001 .065–.075 .366 Tinsel — Nickel 60442-2 — [1.98 ± 0.03] 1.65–1.91 9.30 B = .090 ± .001 .065–.075 .500 Tinsel — Tin 42519-1 — [2.29 ± 0.03] 1.65–1.91 12.70 Tab Thickness — .023/.016 [0.58/0.41] 98 Series A = .098 ± .001 98 Series—Insulation Support [2.49 ± 0.03] B = .110 ± .001 [2.79 ± 0.03] Tab Thickness — .025/.016 [0.64/0.41] Strip Form Part Number Wire Range Insul. Dia. Dim. Finish For Use With For Use With 2 Range L AWG mm Standard Appl. Miniature Appl. .040–.060 .562 24-22 0.2–0.4 Tin — 60891-1 1.02–1.52 14.27 59 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Contact and Welding Tab Terminals Product Facts � Welding Tab terminals available for 26 -14 AWG lead wire � Brush contacts available for 24–14 AWG lead wire � Button contacts available for 20–16 AWG lead wire � Grounding clip terminals accept .019 - .071 panel thicknesses � Non-insulated Wire Pins available for lead wires ranging from 10 to 22 AWG lead wire � Non-insulated Wire Pins available for magnet wire leads ranging from 13–27 AWG � Precision formed, strip-fed terminals terminated in AMP automatic machines Tyco Electronics offers a Grounding clip terminals Wire Strain Relief Clamps for high production rates per full selection of AMP open are available that can be are available for insulation hour barrel miscellaneous contact terminated to 22–14 AWG diameters ranging from and welding tab terminals lead wire and accept panel .150–.310. They are manu- that are specifically thickness ranging from factured in aluminum, phos- designed to terminate .019–.071. They are phor bronze and tin plated various stranded and solid designed to pierce through steel. lead wire ranges for cus- enameled painted sheet A .250 Spark Plug tomer specific application metal panels in the appli- Receptacle is available that requirements. ance and lighting industry. is manufactured in nickel They are manufactured out Welding tab terminals are plated steel. of stainless steel or tin available with and without A Thermal Protector Crimp plated phosphor bronze insulation support barrels Pin is featured that can be and steel material. that terminate 26–14 AWG terminated directly to a ther- lead wire. They are manu- Special Tab Receptacles mal protector open barrel factured in brass, phosphor are available without insula- Technical Documents that will accept 16-14 lead bronze and steel material tion support barrels that can Application Specifications describe wire. The terminal is manu- with tin, nickel and gold be terminated to 20–16 requirements for using the product in its factured in tin plated brass. plating options available. AWG lead wire. They are intended application and or crimping Non-insulated Wire Pins are manufactured in brass, information. They are intended for the Brush contacts are manu- readily available for lead Packaging and Design Engineer and the phosphor bronze and steel factured without insulation wires ranging from 10 to 22 Machine Setup Person. with tin and silver plated support barrels, one part AWG lead wire. They are 114-2093 — Carbon Brush Contacts version available. number being the excep- manufactured in copper 114-2129 — Grounding Clip tion, that terminate 24–14 A Plug Blade terminal is fea- zinc with pre-plated and AWG lead wire. They are tured and readily available post plated tin and silver manufactured in brass and to terminate 20–18 AWG Product Specifications plated versions options phosphor bronze material lead wire in brass material. Product Specifications describe the listed. Nickel plated steel with silver plating as an product qualification test results com- Fuse terminals are available terminals are also featured. option. pleted by Tyco Electronics for considera- for .250 [6.5] diameters Non-insulated AMPLIVAR tion of product use in a specific Button contacts are avail- without insulation support Wire Pins with insulation application. They are intended for the able with and without insu- that can be terminated to supports are available to Design and Product Reliability Engineer. lation support barrels that 22–10 AWG lead wire. terminate directly to magnet 108-1376 — Grounding Clip terminate 20 -16 AWG lead They are manufactured in wire leads ranging from wire. They are manufac- brass material with tin 13–27 AWG. They are man- tured in brass material with plated brass as an option. ufactured in brass with pre- tin plated versions available plated and post tin plated as well. versions available. 60 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contact and Welding Tab Terminals Contact and Welding Tab Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Contact and Welding Tab Terminals (Continued) Miscellaneous Contacts Embossment L and Weld Tabs E W A (Left Hand) B C L Embossment Embossment E E E E L W L W W L W D E F G Wire Range Dimensions Insul. Stock Tab Part Type Material 2 Dia. Thickness Direction Number AWG mm WL E 4 L.H. Phosphor Bronze 42920-3 .020 .155 .340 .390 A 18-14 0.8-2.0 — 0.51 3.94 8.64 9.91 4 R.H. Phosphor Bronze 42920-4 1,6 Brass 155386-1 .016 .140 .740 .615 1,6 22-18 0.3-0.9 — — Tin Plated Brass 155386-2 0.41 3.56 18.80 15.62 B 1,7 Brass 155386-3 .008 .115 .600 .470 24-22 0.2-0.4 — — Stainless Steel 62827-1 0.20 2.92 15.24 11.94 .012 .090 .365 .100 — Nickel Plated Steel 62062-1 0.30 2.29 9.27 2.54 .055-.080 C 26-22 0.12-0.40 1.40-2.03 .008 .115 .685 .375 — Stainless Steel 61263-1 0.20 2.92 17.40 9.53 .016 .140 .350 .210 D 18-14 0.8-2.0 — — Nickel Plated Steel 62134-2 0.41 3.56 8.90 5.33 .016 .140 .540 .345 2 E 18-14 0.8-2.0 — — Brass 42349-1 0.41 3.56 13.72 8.76 3 Tin Plated Steel 62153-1 .020 .125 .270 .175 F 20-16 0.5-1.4 — — 0.51 3.18 6.86 4.45 4 Nickel Plated Steel 63701-1 4 Tin Plated Steel 40990-1 5 Gold Plated Steel 40990-2 .090-.130 .020 .125 .365 .165 G 20-16 0.5-1.4 — 2.29-3.30 0.51 3.18 9.27 4.19 5 Tin Plated Steel 60581-1 3 Tin Plated Steel 1217510-1 1 .062 [1.57] diameter hole in tab. 2 Tab bent up 60° in applicator. 3 Tab embossment up. 4 Tab embossment down. 5 No tab embossment. 6 Standard applicator reeling. 7 Mini applicator reeling. 61 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Contact and Welding Tab Terminals (Continued) Brush Contacts L Embossment Embossment L Embossment E L E E W W W A (Right Hand) B C (Left Hand) E L W D E F Wire Range Dimensions Insul. Stock Tab Part Type Material 2 Dia. Thickness Direction Number AWG mm WL E L.H. Phosphor Bronze 62214-1 22-17 0.3-1.0 .020 .215 .425 .425 — Magnet Wire Magnet Wire 0.51 5.46 10.80 10.80 R.H. Phosphor Bronze 62214-2 R.H. Phosphor Bronze 60812-1 .187 A 4.75 .020 .435 .640 L.H. Phosphor Bronze 60812-2 18-14 0.8-2.0 — 0.51 11.05 16.25 .125 R.H. Phosphor Bronze 350010-1 3.18 1 Phosphor Bronze 62008-1 R.H. 1 Silver Plated Ph Bz 62008-2 .620 .425 15.75 10.80 1 Phosphor Bronze 62009-1 .018 .187 B 20-14 0.5-2.0 — L.H. 0.46 4.75 1 Silver Plated Ph Bz 62009-2 1 R.H. Phosphor Bronze 63182-1 .495 .300 12.57 7.62 1 L.H. Phosphor Bronze 63183-1 L.H. Phosphor Bronze 1217698-1 .012 .125 .330 .305 C 20-18 0.5-0.8 — 0.30 3.18 8.38 7.75 R.H. Phosphor Bronze 1217698-2 .018 .240 .275 .240 2 D 20-16 0.5-1.4 — — Brass 61524-2 0.46 6.10 6.98 6.10 .018 .285 .210 2 — — Brass 61933-1 0.46 7.24 5.33 24-20 0.2-0.6 — .016 .312 .185 2 — — Brass 63020-1 0.41 7.29 4.70 E .018 .285 .210 2 — — Brass 1217507-1 0.46 7.24 5.33 20-16 0.5-1.4 — .016 .360 .185 2 — — Brass 63930-1 0.41 9.14 4.70 .110-.160 .016 .255 .775 .355 F 18-14 0.8-2.0 — Brass 61390-1 2.79-4.06 0.41 6.48 19.69 9.02 1 Tab lock crimp. 2 Carbon brush application equipment available. 62 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contact and Welding Tab Terminals Miscellaneous Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals Button Contacts W L A B W L C D Wire Range Dimensions Insul. Stock Part Type Material 2 Dia. Thickness Number AWG mm WL E .090-.120 .016 .195 .240 1 A 20-16 0.5-1.4 — Brass 42218-3 2.29-3.05 0.41 4.95 6.10 2 Brass 61165-1 .195 2 Tin Plated Brass 61165-2 4.95 Brass 61039-1 .090-.125 .016 .310 B 20-16 0.5-1.4 — 2.29-3.18 0.41 7.87 Tin Plated Brass 505034-1 .240 2 Tin Plated Brass 505034-2 6.10 2 Brass 505034-3 Brass 61280-1 .016 .195 .235 C 20-16 0.5-1.4 — — 0.41 4.95 5.97 2 Brass 61280-2 3 .020 .230 .175 .060 3 D 20-16 0.5-1.4 — Brass 40662 0.51 5.84 4.45 1.52 1 fits .150 [3.81] dia hole 2 alternate reeling direction for mini applicator compatibility 3 tab bent down in applicator W W Grounding Clips E L E L A B C Wire Range Dimensions Insul. Dia. Application Stock Part Type Material Range Panel Thk. Thk. Number 2 AWG mm WL E .020-.030 .020 .140 .730 .382 Stainless Steel 63895-1 0.51-0.76 0.51 3.56 18.54 9.70 .090-.125 A 18-14 0.8-2.0 2.29-3.18 .047-.057 .020 .190 .730 .382 Stainless Steel 1217012-1 1.19-1.45 0.51 4.83 18.54 9.70 .020-.040 .020 .140 .620 .440 Tin Plated Steel 63733-1 0.51-1.02 0.51 3.56 15.75 11.18 B 22-18 0.3-0.8 — .020-.040 .020 .140 .620 .440 Tin Plated Phos. Bronze 63733-2 0.51-1.02 0.51 3.56 15.75 11.18 .100-.140 .019-.071 .020 .615 .675 .440 C 18-14 0.8-2.0 Stainless Steel 63575-1 2.54-3.56 0.48-1.80 0.51 15.62 17.10 11.18 63 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals Tab Receptacles — Special A B C Twist Lock Receptacle Receptacle, 250 Series Receptacle Wire Range Dimensions Insul. Stock Part Type Material Dia. Thickness Number 2 AWG mm WL E 20-16 0.5-1.4 Tin Plated Phos Bz 63035-1 .025 .320 .905 .665 A — Tin Plated Phos Bz 63863-1 0.64 8.13 23.00 16.89 18-14 0.8-2.0 Silver Plated Phos Bz 63863-2 .025 .200 .995 .790 B 20-16 0.5-1.4 — Brass 62281-1 0.64 5.08 25.27 20.06 Tin Plated Steel 62727-1 .025 .270 1.000 .750 1 C 20-16 0.5-1.4 — Tin Plated Steel 63723-1 0.64 6.86 25.40 19.05 1 Tin Plated Phos Bz 63723-2 1 Includes locking feature similar to style A. Plug Blade E W L A Wire Range Dimensions Insul. Stock Part Type Material 2 Dia. Thickness Number AWG mm WL E .020 .250 .995 .845 A 20-18 0.5-0.9 — Brass 156523-1 0.51 6.35 25.27 21.46 Fuse Receptacles — L L E .250 [6.35] Dia. E Ø W Ø W Embossment A B Wire Range Dimensions Insul. Stock Part Type Material 2 Dia. Thickness Number AWG mm WL E 22-18 0.3-0.9 Tin Plated Brass 505020-2 .475 12.07 16-14 1.3-2.0 .020 .250 .310 Tin Plated Brass 40626 A — 0.51 6.35 7.87 .495 12-10 3.0-6.0 Tin Plated Brass 62587-1 12.57 22-18 0.3-0.9 Brass 1217881-1 .020 .250 .475 .310 B — Tin Plated Brass 60654-1 0.51 6.35 12.07 7.87 16-14 1.3-2.0 Brass 60654-2 64 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Miscellaneous Terminals Miscellaneous Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) Wire Strain Relief Clamps L A B C Wire Range Dimensions Insul. Stock Part Type Material Dia. Thickness Number 2 AWG mm WL E .180-.230 .025 .575 .405 Aluminum 42412-5 4.57-5.84 0.64 14.60 10.29 .150-.200 .500 A— — — Tin Plated Steel 61831-1 3.81-5.08 12.70 .028 .250 0.71 6.35 .290-.310 .640 Tin Plated Steel 61987-1 7.37-7.87 16.26 .180-.230 .025 .285 .750 1 B— — — Aluminum 61520-1 4.57-5.84 0.64 7.24 19.05 .030 .345 2 C— — — — — Phosphor Bronze 1217440-8 0.76 8.76 1 Ring .200 [5.08] hole diameter. 2 Strain relief for .045 [1.14] dia. stranded steel cable. Spark Plug Receptacle — .250 [6.35] Dia. Ø W E L A Wire Range Dimensions Insul. Stock Part Type Material 2 Dia. Thickness Number AWG mm WL E .275 .018 .320 1.155 .745 A— — Nickel Plated Steel 40800 7.00 0.46 8.13 29.34 18.92 Thermal Protector Crimp Pin W E L A Wire Range Dimensions Insul. Stock Part Type Material 2 Dia. Thickness Number AWG mm WL E .016 .050 .375 .175 1 A 16-14 1.3-2.0 — Tin Plated Brass 1217569-1 0.41 1.27 9.53 4.45 1 Pin is crimped in thermal protector wire barrel. 65 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) Wire Pins L L A B Wire Range Insul. Stock Dim. Material Part Type 2 Dia. Thickness L and Finish Number AWG mm Brass 926823-1 Pre-Tin Plated Brass 926823-2 .013 .276 20-17 0.5–1.0 — 0.32 7.00 1 Brass 926823-3 1 Pre-Tin Plated Brass 926823-4 Phos. Bronze 926823-5 Pre-Tin Plated Phos. Bronze 926823-6 .013 .276 20-17 0.5–1.0 — 0.32 7.00 1 Phos. Bronze 926823-7 1 Pre-Tin Plated Phos. Bronze 926823-8 Brass 926824-1 A Pre-Tin Plated Brass 926824-2 .013 .276 1 17-13 ⁄2 1.0–2.5 — 0.32 7.00 1 Brass 926824-3 1 Pre-Tin Plated Brass 926824-4 Phos. Bronze 926824-5 Pre-Tin Plated Phos. Bronze 926824-6 .013 .276 1 17-13 ⁄2 1.0–2.5 — 0.32 7.00 1 Phos. Bronze 926824-7 1 Pre-Tin Plated Phos. Bronze 926824-8 1 Nickel Plated Brass 926824-9 .013 .276 1 17-13 ⁄2 1.0–2.5 — 0.32 7.00 Nickel Plated Brass 1-926824-0 Brass 925667-1 .079–.098 .013 .429 22-18 0.30–0.82 2.00–2.50 0.32 10.90 Pre-Tin Plated Brass 925667-2 .079–.098 .013 .429 22-18 0.30–0.82 Nickel Plated Steel 925667-4 2.00–2.50 0.32 10.90 1 Brass 925667-5 .079–.098 .013 .429 22-18 0.30–0.82 2.00–2.50 0.32 10.90 1 Pre-Tin Plated Brass 925667-6 .079–.098 .013 .429 1 22-18 0.30–0.82 Nickel Plated Steel 925667-8 2.00–2.50 0.32 10.90 Brass 925552-1 .071–.130 .013 .429 20-17 0.5–1.0 1.80–3.30 0.32 10.90 Pre-Tin Plated Brass 925552-2 .071–.130 .013 .429 20-17 0.5–1.0 Nickel Plated Steel 925552-4 1.80–3.30 0.32 10.90 B 1 Brass 925552-5 .071–.130 .013 .429 20-17 0.5–1.0 1.80–3.30 0.32 10.90 1 Pre-Tin Plated Brass 925552-6 .071–.130 .013 .429 1 20-17 0.5–1.0 Nickel Plated Steel 925552-8 1.80–3.30 0.32 10.90 .071–.130 .013 .429 20-17 0.5–1.0 Pre-Tin Plated Phos. Bronze 1-925552-0 1.80–3.30 0.32 10.90 Tin Plated Brass 1-925552-1 .071–.130 .013 .429 20-17 0.5–1.0 1.80–3.30 0.32 10.90 1 Tin Plated Brass 1-925552-2 Brass 926866-1 Pre-Tin Plated Brass 926866-2 .071–.130 .630 1 20-15 ⁄2 0.5–1.5 — 1.80–3.30 16.00 1 Brass 926866-3 1 Pre-Tin Plated Brass 926866-4 1 Splice Free. 66 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Miscellaneous Terminals Miscellaneous Terminals Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) Wire Pins (Continued) L L B C Wire Range Insul. Stock Dim. Material Part Type 2 Dia. Thickness L and Finish Number AWG mm Brass 141093-1 .098–.150 .013 .311 1 20-15 ⁄2 0.5–1.5 2.50–3.80 0.32 7.90 Tin Plated Brass 141093-2 Brass 160644-1 Silver Plated Brass 160644-2 .091–.126 .016 .216 1 20-15 ⁄2 0.5–1.5 2.30–3.20 0.40 5.50 Tin Plated Brass 160644-3 1 Silver Plated Brass 160644-4 .091–.126 .016 .216 1 1 20-15 ⁄2 0.5–1.5 Nickel Plated Steel 160644-6 2.30–3.20 0.40 5.50 1 Tin Plated Brass 160644-7 Brass 160644-8 .091–.126 .016 .216 1 20-15 ⁄2 0.5–1.5 2.30–3.20 0.40 5.50 Nickel Plated Brass 160644-9 1 Tin Plated Brass 1-160644-0 Brass 925553-1 .098–.150 .013 .429 1 17-13 ⁄2 1.0–2.5 2.50–3.80 0.32 10.90 Pre-Tin Plated Brass 925553-2 B Phos. Bronze 925553-3 .098–.150 .013 .429 1 17-13 ⁄2 1.0–2.5 2.50–3.80 0.32 10.90 Pre-Tin Plated Phos. Bronze 925553-4 .098–.150 .013 .429 1 17-13 ⁄2 1.0–2.5 Nickel Plated Steel 925553-6 2.50–3.80 0.32 10.90 1 Brass 925553-7 .098–.150 .013 .429 1 17-13 ⁄2 1.0–2.5 2.50–3.80 0.32 10.90 1 Pre-Tin Plated Brass 925553-8 1 Phos. Bronze 925553-9 .098–.150 .013 .429 1 17-13 ⁄2 1.0–2.5 2.50–3.80 0.32 10.90 1 Pre-Tin Plated Phos. Bronze 1-925553-0 .098–.150 .013 .429 1 1 17-13 ⁄2 1.0–2.5 Nickel Plated Steel 1-925553-2 2.50–3.80 0.32 10.90 Brass 926867-1 Pre-Tin Plated Brass 926867-2 .177 .013 .630 1 13 ⁄2-10 2.5–6.0 Max. 4.50 . 0.32 16.00 1 Brass 926867-3 1 Pre-Tin Plated Brass 926867-4 Pre-Tin Plated Brass 926933-1 Brass 926933-2 .010 .236 1 18 ⁄2-17 0.75–1.0 — 0.25 6.00 Pre-Tin Plated Brass 926933-3 Brass 926933-4 Pre-Tin Plated Phos. Bronze 926933-5 Phos. Bronze 926933-6 .010 .236 1 18 ⁄2-17 0.75–1.0 — 0.25 6.00 Pre-Tin Plated Phos. Bronze 926933-7 C Phos. Bronze 926933-8 .010 .236 1 18 ⁄2-17 0.75–1.0 — Copper Nickel 926933-9 0.25 6.00 Pre-Tin Plated Brass 925856-1 .010 .276 1 1 15 ⁄2-13 ⁄2 1.5–2.5 — 0.25 7.00 Brass 925856-2 Phos. Bronze 925856-3 .010 .276 1 1 15 ⁄2-13 ⁄2 1.5–2.5 — 0.25 7.00 Pre-Tin Plated Phos. Bronze 925856-4 1 Splice Free. 67 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Miscellaneous Terminals (Continued) AMPLIVAR Wire Pins with Insulation Support L A Wire Range Insul. Stock Dim. Part Type Material 2 Dia. Thickness L Number CMA mm Brass 141075-1 .055-.087 .016 .272 27-19 0.10-0.60 1.40-2.20 0.40 6.90 Tin Plated Brass 141075-2 1 Brass 141175-1 .098-.150 .016 .311 1 27-19 0.10-0.60 Tin Plated Brass 141175-2 2.50-3.80 0.40 7.90 A 2 Brass 1-141175-1 Brass 737060-1 .098-.150 .016 .319 18-13 0.70-2.50 Tin Plated Brass 737060-2 2.50-3.80 0.40 8.10 Pre-Tin Plated Brass 737060-3 1 Reeled “U-up”. 2 Reeled “U-down”. 68 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Miscellaneous Terminals Application Tooling Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Application T Application Tooling ooling (Continued) A totally new design of Specifications AMP-O-LECTRIC Model G our most popular machine Weight — Approximately 240 lb Terminating Machines, for bench-top operation. [110 kg] 354500-1, -9, -11 It features a quiet and Width — 18.7-25.3 [475-643] depend- highly-reliable direct motor ing on type of applicator used drive, electronic controls Depth — 21.5-28.1 [546-713] depend- for ease of setup and oper- ing on type of applicator used ation, and improved guard- Height — 20 [508] without reel ing and lighting for operator Electrical — 120 or 220 VAC, convenience and safety. All 50 or 60 Hz versions also include either Air — 90-110 psi [6.21-7.59 bar] when manual or automatic preci- required for use with air-feed applicators sion adjustment for crimp Wire Range — 26-10 AWG height. For use with minia- 2 [0.12-6.0 mm ] solid or stranded, ture style applicators only. depending on product applied (Shown with optional Crimp For more information, request Quality Monitor [CQM].) Catalog 65828. Specifications AMP 3K/40 and AMP 5K/40 Height — 20 [510] (without reel sup- Terminating Machines port) Weight — Approx. 150 lb [68 kg] Capacity — AMP 3K/40 — 3,000 lb [1361 kg] max. crimp force; AMP 5K/40 — 5,000 lb [2268 kg] max. crimp force Noise — 76 dBa maximum at 3,000 lb [1361 kg] full capacity; 80 dBa maxi- mum at 5,000 lb [2268 kg] full capacity Electrical — 100-240 VAC, 50/60 Hz (6A) • Average <1 A at 120 VAC when used as a bench-top unit at 2 000 cycles per hour operating rate Air — 90-100 psi [6.21-6.90 bar], 3 6 scfm [0.00282 m /s] (when required for use with air-feed applicators) Note: Optional Air Feed Valve Assembly required. The AMP 3K/40 and � Tool-less removal of AMP 5K/40 Terminators applicators and guards are designed for customers � Jog capability that require the increased � Quiet, fast operation — output and quality of a 80/76 dBa and cycle time semiautomatic machine less than 0.400 seconds at a competitive price. By incorporating the most � Accepts Heavy Duty Mini commonly requested fea- style applicators tures as standard and offer- � Wide range of optional ing a long list of optional equipment such as equipment, these termina- tool-less precision crimp tors offer flexibility to meet height adjust, batch the specific needs of vari- counter, CQM capability ous applications at the low- and work light est possible cost. � Order Catalog 1654856 for � 3,000 lb [1361 kg] max. specs and part numbers crimp force (AMP 3K/40) 5,000 lb [2268 kg] max. crimp force (AMP 5K/40) 69 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Application Tooling (Continued) Noise — Less than 82 dBA (Typical at The combination of the aging the wire conductors Optional Stripping operator position with standard mechan- Stripping Module with during handling or storage. Module for the AMP 3K/40, ical feed applicator) the AMP 3K/40, AMP 5K/40 Wire placement accuracy is AMP 5K/40 and Weight — 10 lb [4.53 Kilograms] or the AMP-O-LECTRIC also improved because AMP-O-LECTRIC Model G Height — 5 [127] Model G terminating once the wire is fed into the Terminating Machines machines provides our cus- start sensor, the Stripping Electrical — 100-240 VAC, 50/60 Hz, single phase current, obtains power from tomers with an economic Module does the rest. the terminator and proficient method of Air — 90-100 psi [620-760 kPa], stripping the wire and Specifications 6 scfm [2.83 liters/sec] crimping terminals on the Wire Range Base Module — 32-14 Wire Sensor — Gold plated contacts same machine. No longer is 2 2 AWG [0.03 mm - 2.5 mm ] (30-32 with laser etched target a special machine needed AWG may require special kit.) for just stripping the wire. Max. Insulation — .200 [5.08] The wires are stripped For more information, request Cable Breakout — > 1.1 [29] Catalog 1309085. moments before crimping, which means that there is Strip Length — .100 - .400 [2.5 – 10.16] virtually no chance of dam- This unique system provides When used with Specifications Crimp Quality Monitor (CQM) 100% on-the-fly crimp AMP-O-LECTRIC Model “G” Width — 8.5 [216] inspection. It measures the Termination Machines, the Depth — 9 [229] crimp height of each termi- monitor is mounted to the Height — 4.5 [114] nation, and evaluates the machine. When used with Electrical — 120 VAC, 50 or 60 Hz, or quality of each crimp. If a AMPOMATOR CLS IV Lead 220 VAC, 50 or 60 Hz crimp is questionable, the Making Machines, it is inte- Printer Port — Serial Interface monitor alerts the operator grated into the machine’s with both visual and audible operating system, with the For more information, request alarms. It also provides ports information displayed on the Catalog 82275. for printing and networking. machine’s touch screen. This machine is used with Specifications 5-Ton Machine, special standard style Width — 29 [737] Part Number 565433-4 applicators to apply splices Depth — 25.4 [645] and terminals requiring Height — 35.5 [902] without reel crimping forces greater Weight — Approximately 250 lb than the maximum output [113 kg] of AMP-O-LECTRIC Electrical — 120 VAC, 60 Hz, 6 A Termination Machines. Air — 90-100 psi [6.21-7.59 bar] when The machine is a required for use with air-feed applicators modification of a Fixed Bed Gap mechanical clutch press manufactured by Benchmaster Products, Inc. This machine is a modified Specifications Carbon Brush Machine, AMP-O-LECTRIC Model “K” Width — 27 [68.6] Part Number 459248-2 Termination Machine Depth — 27 [68.6] equipped with a mecha- Height — 28 [71.1] without reel nism that compresses the Weight — Approximately 250 lb spring and pulls the shunt [113 kg] wire through the spring over Electrical — 120 VAC, 60 Hz, 6 A the terminal. Air — 80-100 psi [5.51-6.89 bar] The machine can terminate shunt wires ranging from .812-4.78 [20.6-121] in length depending on the type of terminal used. It can accept springs with an inside diameter of .130-.427 [3.30-10.8] 70 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling Application Tooling Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Application Tooling (Continued) Fully-automatic machines Specifications AMPOMATOR CLS IV+ that measure, cut, strip Width — 159 [4 040] Lead-Making Machines, 356500-1, -2 and terminate single leads. Depth — 68 [1 730] Microprocessor-controlled, Height — 86 [2 185] with and programmed and 24 [610] dia. reel operated using an easy-to- Weight — 2 000 lb [907 kg] follow, menu-driven touch- Electrical — 220 VAC, 50 or screen. Features include 60 Hz, single phase, 25 A, with direct-drive terminating neutral and ground units with precision crimp Air — 90 psi [6.21 bar], 15 scfm height adjustment, fully 3 [0.0071 m /s] sustained programmable setups, wire Wire Range — 26-10 AWG runout and splice detection, 2 [0.12-6 mm ] stranded, 26-16 AWG and motorized pre-feed with 2 [0.12-1.4 mm ] solid wire straightener. Crimp Lead Lengths — 3-90 [76.2-2 285], Quality Monitoring is also 90-1 000 [2 285-25 400] with long available. lead conveyors For more information, request Catalog 124324. End- and Side-Feed Applicators Heavy-Duty Miniature (HDM) Applicators Tyco Electronics applicators These applicators are used are designed to exacting with both bench machines specifications to produce and fully-automatic lead consistent, high-quality makers. They can also be terminations. used for crimp quality monitoring on systems HDM applicators are equipped with the CQM quickly interchangeable G-Adapter. Call the and easily repaired. They Tooling Assistance Hotline feature simple dial-in set- at 1-800-722-1111 for tings for adjusting crimp further information. height for terminating differ- ent wire combinations within the designated CMA range. Standard (STD) Applicators Standard Style Applicator for Large CMA Splice, Standard style applicators Part Number 566372-2 are generally used for long production runs using This applicator was dedicated equipment, or designed specifically to when splicing a coil, for apply AMP 5 000-16 000 example, that needs to CMA Splice, Part Number be positioned close to 63625-1. It features a the crimping area in the highly-visible, close-up applicator. The crimp height crimp area—less than 1 can be adjusted by raising [25] from the front of the or lowering the base mount. guard. You can easily splice multiple wires by simply rotating them down through the front of the guard into the crimp area. It is an air-feed applicator, and can be used with AMP-O-LECTRIC Model K termination machine Part Number 1-471273-2 or 1-471273-3. 71 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Part Number Index Part Number Index (Continued) Note: This index lists all cataloged parts Part No. Page Part No. Page Part No. Page by base no. only. Complete part nos. 40977 17 41996 28 42869 54 (with prefixes and/or suffixes) are shown 40979 16 42023 19 42890 17 on the page(s) indicated. 40990 61 42036 9 42891 57 41006 16 42037 9 42899 15 Part No. Page 41013 9 42054 17 42913 15 34578 16 41090 17 42065 11 42920 61 34812 16 41108 30 42076 47 42933 11 34839 16 41124 15 42101 55 42938 14 34848 16 41125 15 42110 17 42946 15 40509 28 41126 15 42111 17 42947 15 40517 16 41215 28 42113 24 60007 9 40521 24 41276 30 42119 47 60017 57 40523 17 41282 30 42142 57 60024 12 40524 17 41294 14 42160 22 60115 52 40552 28 41330 12 42164 9 60123 9 40577 24 41332 12 42168 23 60124 22 40593 16 41333 12 42169 23 60177 55 40594 16 41341 17 42185 16 60187 23 40595 16 41343 22 42187 25 60234 25 40604 14 41346 16 42188 25 60250 17 40605 14 41356 17 42189 20 60251 22 40626 64 41376 19 42190 20 60252 58 40652 54 41397 28 42191 20 60312 58 40660 11 41406 10 42192 47 60319 21 40661 11 41409 19 42204 16 60320 21 40662 63 41443 20 42218 63 60321 21 40668 16 41456 10 42308 55 60322 21 40696 17 41459 28 42318 24 60323 21 40697 9 41461 24 42329 28 60348 53 40698 9 41471 10 42339 25 60372 27 40702 16 41472 10 42349 61 60373 53 40705 24 41473 24 42412 65 60376 55 40723 11 41495 24 42425 17 60389 22 40724 11 41499 16 42428 53 60390 22 40725 11 41558 11 42429 53 60394 11 40749 16 41559 12 42508 9 60422 19 40763 22 41560 12 42519 59 60432 58 40764 25 41579 9 42531 57 60433 12 40765 25 41580 9 42547 9 60436 58 40766 25 41581 9 42555 17 60440 54 40771 29 41582 9 42581 57 60442 59 40777 16 41589 22 42627 29 60445 22 40796 17 41590 22 42639 14 60469 53 40797 18 41604 14 42673 18 60470 28 40800 65 41627 28 42700 57 60477 58 40808 22 41698 56 42716 17 60485 14 40810 16 41711 9 42721 11 60501 22 40811 16 41765 47 42722 15 60505 17 40812 16 41766 47 42745 55 60524 58 40816 16 41770 47 42749 57 60546 11 40862 28 41808 15 42751 14 60553 9 40868 28 41809 15 42752 14 60555 9 40884 16 41854 54 42765 59 60581 61 40888 10 41870 54 42776 47 60625 12 40891 24 41899 47 42778 47 60654 64 40894 10 41900 47 42779 47 60660 56 40951 17 41904 47 42780 47 60700 11 40952 28 41911 17 42827 54 60725 22 40955 10 41933 25 42863 15 60733 54 40960 14 41974 28 42864 15 60744 12 40973 14 41975 28 42865 56 60752 21 40976 16 41989 58 42868 57 60766 56 72 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Part Number Index Part Number Index Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Part Number Index (Continued) Part No. Page Part No. Page Part No. Page Part No. Page 60770 12 61588 10 62344 52 63575 63 60771 12 61616 58 62352 58 63594 54 60772 12 61622 53 62357 28 63602 13 60772 13 61624 14 62358 52 63610 23 60773 22 61652 9 62382 29 63612 21 60774 22 61653 9 62399 58 63615 58 60775 22 61674 52 62402 54 63621 48 60793 56 61710 21 62405 54 63628 12 60798 57 61764 10 62416 56 63640 13 60799 57 61769 27 62419 29 63649 21 60806 29 61777 13 62503 29 63676 16 60812 62 61793 13 62505 52 63678 12 60884 54 61794 13 62516 29 63698 14 60885 53 61795 13 62587 64 63701 61 60891 59 61802 56 62589 58 63707 14 60900 58 61813 58 62612 15 63721 9 60908 54 61831 65 62613 15 63723 64 60932 28 61844 15 62616 52 63733 63 60933 28 61853 19 62638 9 63750 12 60997 28 61855 23 62670 48 63797 9 60998 23 61857 23 62686 16 63834 28 61008 28 61863 13 62691 15 63863 64 61012 55 61866 15 62700 13 63865 57 61013 52 61867 13 62720 54 63872 11 61021 29 61868 15 62727 64 63895 63 61039 63 61891 56 62739 56 63925 56 61074 47 61904 10 62754 27 63930 62 61142 17 61933 62 62755 21 63989 56 61165 63 61941 58 62759 27 63997 13 61166 48 61987 65 62786 13 109451 14 61238 22 62000 46 62787 13 109452 12 61263 61 62001 46 62795 23 109453 9 61280 63 62002 46 62820 52 109454 9 61283 10 62008 62 62827 61 141075 68 61289 15 62009 62 62829 56 141093 67 61299 27 62040 46 62835 21 155352 28 61300 29 62041 58 62975 13 155353 28 61312 9 62044 48 63020 62 155386 61 61336 14 62062 61 63035 64 156523 64 61352 15 62074 52 63053 25 160102 10 61359 13 62134 61 63130 27 160108 10 61385 25 62153 61 63147 21 160644 67 61386 10 62157 46 63182 62 350010 62 61388 56 62160 54 63183 62 350053 52 61390 62 62185 53 63243 16 350080 14 61397 13 62194 48 63268 23 350199 14 61412 57 62200 46 63374 22 350436 13 61424 15 62201 46 63381 54 350502 22 61436 10 62214 62 63391 58 350509 10 61443 20 62281 64 63399 21 350568 23 61454 58 62295 46 63431 48 350571 21 61463 16 62303 46 63432 28 350981 14 61489 58 62304 46 63446 21 485003 9 61492 28 62305 46 63457 16 485015 18 61498 25 62306 46 63482 13 485016 27 61505 19 62307 46 63506 55 485020 28 61519 25 62308 46 63514 11 485029 13 61520 65 62309 46 63518 14 485030 13 61524 62 62310 46 63526 24 485043 27 61546 18 62311 46 63561 47 485044 21 61547 53 62318 28 63562 47 485064 29 61556 10 62341 48 63564 47 485073 23 73 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Part Number Index (Continued) Part No. Page Part No. Page Part No. Page Part No. Page 485079 21 1601511 37 1601618 37 1601719 41 505020 64 1601513 37 1601619 37 1601721 37 505033 29 1601514 35 1601620 35 1601722 37 505034 63 1601520 34 1601623 35 1601723 37 505038 56 1601528 36 1601625 35 1601726 36 626034 12 1601529 36 1601628 35 1601729 36 640007 14 1601531 36 1601629 35 1601730 36 640008 11 1601532 36 1601630 35 1601731 36 640009 15 1601538 42 1601631 35 1601733 36 640011 14 1601539 42 1601632 33 1601750 41 640012 15 1601540 42 1601633 33 1601754 36 640051 13 1601542 38 1601635 38 1601755 36 640052 13 1601545 38 1601637 42 1601761 41 640082 11 1601546 38 1601639 41 1601764 36 640102 14 1601547 38 1601640 37 1601765 36 640189 19 1601548 37 1601642 36 1601766 36 640204 10 1601549 37 1601644 42 1601768 34 640212 21 1601550 34 1601646 42 1601769 33 640216 15 1601551 34 1601647 42 1601771 33 640249 15 1601553 34 1601649 38 1601793 42 640253 14 1601555 38 1601650 37 1601794 41 640257 18 1601559 42 1601651 37 1601795 38 640260 25 1601560 42 1601652 37 1601797 34 640271 10 1601562 38 1601654 37 1601798 34 737060 68 1601564 38 1601655 35 1601800 42 925552 66 1601566 37 1601656 35 1601807 34 925553 67 1601569 37 1601658 35 1601808 37 925667 66 1601571 37 1601660 35 1601809 37 925856 67 1601572 34 1601661 35 1601810 37 926823 66 1601573 34 1601664 35 1601811 35 926824 66 1601575 33 1601665 35 1601814 41 926866 66 1601577 33 1601667 35 1601818 35 926867 67 1601578 33 1601668 35 1601819 35 926933 67 1601580 38 1601669 34 1601820 35 964156 46 1601582 38 1601675 42 1601823 41 1217012 63 1601583 38 1601677 41 1601824 41 1217070 57 1601584 38 1601678 41 1601825 38 1217074 57 1601586 37 1601680 36 1601827 37 1217104 56 1601587 35 1601681 36 1601828 35 1217142 56 1601588 35 1601682 36 1601829 35 1217160 12 1601591 35 1601683 42 1601832 42 1217185 56 1601593 33 1601687 37 1601833 41 1217330 14 1601596 38 1601689 36 1601835 41 1217384 47 1601597 37 1601691 36 1601837 37 1217440 65 1601599 37 1601693 36 1601841 36 1217507 62 1601600 37 1601694 36 1601842 41 1217510 61 1601601 35 1601695 36 1601844 42 1217569 65 1601603 35 1601705 41 1601845 42 1217698 62 1601604 42 1601706 41 1601846 41 1217881 64 1601606 42 1601707 41 1601847 41 1217967 27 1601607 41 1601709 36 1601848 41 1375622 29 1601608 41 1601710 36 1601852 36 1438246 29 1601610 38 1601711 36 1601853 33 1438254 30 1601611 38 1601712 36 1601857 41 1601503 38 1601612 38 1601716 42 1601504 38 1601614 37 1601717 41 1601507 35 1601617 37 1601718 41 74 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. 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Elizabeth Phone: +972-4-959-0508 Phone: +27-41-405-4500 Fax: +972-4-959-0506 Fax: +27-41-486-1314 82227–10M–LUG–FP–8-04 Tyco Electronics Corporation Printed in the U.S.A. www.tycoelectronics.com TYCO ELECTRONICS CORPORATION