TE CONNECTIVITY 140805-2

Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Introduction Product Facts Nylon Insulation.  Basic terminal is made of high Nylon sleeve for high dielectric strength. conductivity copper, electro tin plated, for improved cor- rosion resistance. Color Coding.  Applicable wire size is Color-coded by wire size. marked on the tongue.  Inner serrations on the wire barrel gives maximum electrical contact and tensile strength with the conductor.  Copper sleeve provides circum-ferential insulation Insulation Sleeve. Copper Sleeve. Expanded sleeve, accepts Copper sleeve to support to the wire and wide range of wire insulation. support wire insulation. allows the wire to be bent in any direction without Funnel Entry. damaging the wire insulation Conical entry for easy wire insertion. Serrations. or conductors. Serrations inside barrel for maximum contact and tensile strength.  Insulation sleeves and corresponding tooling are color-coded by wire size for easier identification.  AMP PIDG Terminals and PIDG pre-insulated Diamond Each PIDG terminal consists In order to obtain the best Splices meet the require- Grip Terminals and Splices are of a tin plated copper body, termination results it is impor- ments of MIL-T-7928. designed for complete and with a specially designed tant to select the correct tool. uniform reliability. The pre- copper sleeve and insulation  A variety of PIDG terminals Each terminal is matched to a insulated termination ensures sleeve fitted over the terminal and splices are UL listed compatible tool. CERTI-CRIMP a vibration safe connection of barrel. File E 13288 and certified hand tools are provided with maximum conductivity, and its by CSA File LR 7189. The carefully engineered a patented ratched device to tensile strength approaches application tooling has been ensure the crimp cycle is that of the wire itself. designed for the PIDG pro- completed before releasing. gram to ensure high quality There is a CERTI-CRIMP tool terminations time after time. available for each terminal Terminal and insulation sleeve range. are crimped simultaneously resulting in an excellent tensile strength and vibration resist- ance. During crimping dot code is applied to the insulation sleeve, to confirm the use of the correct tooling. All specifications subject to change. Consult TE Connectivity for latest specifications. 37-1 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. AWG Identification Numbers Cross Reference of AWG Code Numbers to Wire Size Range The International AWG Identification Numbers 2 2 AWG Code Number Wire Size Range (mm ) for DIN Cross Section (mm ) 26–22 0.10– 0.40 0.14/0.20/0.25/0.35 Each TE Connectivity Terminal and Splice covers specific inter- 22–16 0.25– 1.60 0.35/0.50/0.75/1.00/1.50 national wire range and has the 16–14 1.00– 2.60 1.00/1.50/2.50 applicable wire size marked on
16–14 HD 1.00– 2.60 1.00/1.50/2.50 the tongue or the barrel. Insulated 12–10 2.70– 6.60 4.00/6.00 terminals and splices are color 8 6.70– 10.50 10.0 coded for easy identification. All 6 10.60– 16.70 16.0 application tools have a special 4 16.80– 26.60 25.0 matching control system. 2 26.70– 42.40 35.0 With this technique the quality 1/0 42.50– 60.50 50.0 of the termination made can be 2/0 60.60– 76.20 70.0 reliably checked at any time. 3/0 76.30– 97.00 95.0 During crimping the application tooling marks a proper visual 4/0 98.00–120.00 120.0 code on the terminal or insula- 250–300 MCM 121.00–151.00 150.0 tion sleeve. If the code of the ter- 300–350 MCM 152.00–192.00 185.0 minal and the mark of the 400–350 MCM 193.00–242.00 240.0 tool are corresponding, a reliable 500–600 MCM 243.00–304.00 300.0 termination with the correct too-
2 ling has been made. ) Heavy-duty terminals use AWG 12–10 (2.7–6.6 mm ) tooling. Minimum Number of Wires, Diameter of Conductor for Insulated High Current Conductors Wire Size Range Number and Diameter of Wires Diameter of Conductor Wire Size Range Number and Diameter of Wires Diameter of Conductor 2 2 (mm ) (mm) (mm) (mm ) (mm) (mm) 1 x 0.42 0.42 1 x 5.64 5.64 00.14 18 x 0.10 – 7 x 2.13 6.40 8 x 0.15 – 025.0 84 x 0.62 7.70 1 x 0.50 0.50 200 x 0.40 7.50 00.20 11 x 0.15 – 797 x 0.20 7.60 26 x 0.10 – 19 x 1.53 7.70 1 x 0.60 0.60 133 x 0.58 8.70 00.25 035.0 14 x 0.15 – 280 x 0.40 8.70 1 x 0.67 0.67 1115 x 0.20 9.00 00.35 7 x 0.26 0.80 19 x 1.83 9.20 12 x 0.21 0.90 133 x 0.69 10.40 50.0 1 x 0.80 0.80 0 400 x 0.40 11.00 00.50 7 x 0.30 0.90 1592 x 0.20 11.00 16 x 0.21 1.00 19 x 2.17 11.00 1 x 1.00 1.00 189 x 0.69 12.70 0.75 070.0 0 24 x 0.20 1.20 560 x 0.40 12.00 1 x 1.13 1.13 1427 x 0.25 12.50 1.00 0 32 x 0.20 1.30 19 x 2.52 12.60 1 x 1.38 1.38 259 x 0.69 14.50 95.0 01.50 7 x 0.52 1.60 0 485 x 0.50 14.90 30 x 0.25 1.60 1936 x 0.25 14.90 1 x 1.78 1.78 37 x 2.03 14.20 02.50 7 x 0.67 2.00 336 x 0.67 16.40 120.0 50 x 0.25 2.10 614 x 0.50 16.00 1 x 2.26 2.26 2445 x 0.25 16.40 04.00 19 x 0.52 2.60 37 x 2.26 15.80 56 x 0.30 2.80 392 x 0.69 18.00 150.0 1 x 2.26 2.26 765 x 0.50 19.20 06.00 19 x 0.64 3.20 2123 x 0.30 19.30 84 x 0.30 3.50 37 x 2.52 18.00 1 x 3.57 3.57 494 x 0.69 19.00 185.0 7 x 1.35 4.10 944 x 0.44 20.00 10.00 49 x 0.51 4.60 2618 x 0.30 21.00 80 x 0.40 5.00 61 x 2.24 20.50 1 x 4.52 4.52 627 x 0.69 22.00 240.0 7 x 1.70 5.10 1225 x 0.50 23.00 16.00 49 x 0.65 5.90 3396 x 0.30 24.00 127 x 0.40 6.00 61 x 2.50 23.00 0.00 300.0 790 x 0.69 25.00 0.00 1530 x 0.50 27.00 37-2 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Ring Tongue Terminals – Nylon Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: 2 .203 .211 .632 .739 .105

54310-1 – M2 5.16 5.36 16.05 18.77 2.67 Copper per ASTM B-152 26–24 .029 .203 .211 .632 .736 .105

Plating: 52189 -0 – 4 (0.12–0.24) 0.74 5.16 5.36 16.05 18.69 2.67 Tin per ASTM B-545 8 .281 .250 .671 .814 .105

54311-1 – M4 7.14 6.35 17.04 20.68 2.67 .140 .121 .452 .525 .082 0 321013-0 – 3.56 3.07 11.48 13.34 2.08 .140 .121 .452 .525 .082 – 2-323912-1 3.56 3.07 11.48 13.34 2.08 26–22 .020 2 .140 .211 .542 .615 .082 329951-0 – (0.10–0.41) 0.51 M2 3.56 5.36 13.77 15.62 2.08 .203 .211 .542 .646 .082 323913-0 – 5.16 5.36 13.77 16.41 2.08 8 .250 .281 .612 .740 .082 – 2-323916-1 M4 6.35 7.14 15.54 18.80 2.08 .281 .250 .631 .774 .100 4 323985-0 – 7.14 6.35 16.03 19.66 2.54 6 .281 .250 .631 .774 .100 323986-0 – M3.5 7.14 6.35 16.03 19.66 2.54 24–20 .025 (0.16–0.65) 0.64 8 .312 .281 .662 .821 .100 323989-0 – M4 7.92 7.14 16.81 20.85 2.54 .312 .281 .662 .821 .100 W 323990-0 – 10 7.92 7.14 16.81 20.85 2.54 .182 .172 .576 .669 .125 324158-0 – 4.62 4.37 14.63 16.99 3.18 2 L C M2 .218 .156 .560 .672 .125 328657-0 – E 5.54 3.96 14.22 17.07 3.18 .182 .172 .576 .669 .125 327654-0 – 4.62 4.37 14.63 16.99 3.18 .182 .172 .576 .669 .140 320882-0 2-320882-1 4.62 4.37 14.63 16.99 3.56 .218 .156 .560 .672 .125 4 – 2-320553-2 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 .125



36254 -0 – 5.54 3.96 14.22 17.07 3.18 .250 .312 .716 .844 .140 330648-0 2-330648-1 6.35 7.92 18.19 21.44 3.56 .218 .156 .560 .672 .125 – 2-36149-2 5.54 3.96 14.22 17.07 3.18 22–16 .033 .218 .156 .560 .672 .140 36150-0 2-36150-1 (0.26–1.65) 0.84 5.54 3.96 14.22 17.07 3.56 6 .250 .250 .654 .782 .125 51863-0 0-051863-1 M3.5 6.35 6.35 16.61 19.86 3.18 .312 .281 .685 .844 .125 323008-0 – 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 .140 326878-0 – 7.92 7.14 17.40 21.44 3.56 8 .281 .250 .654 .797 .125 320554-0 2-320554-1 M3.5 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 – 2-31887-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 .125 – 2-36153-2 7.92 7.14 17.40 21.44 3.18 10 .344 .297 .701 .876 .125 32836-0 – 8.74 7.54 17.81 22.25 3.18 .344 .297 .701 .876 .140 32837-0 0-032837-1 8.74 7.54 17.81 22.25 3.56

Must be crimped with 22–18 or 22–16 PIDG (red) Tooling.

Slightly larger than standard #4 stud hole (.128 in./3.25 mm). Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. All specifications subject to change. Consult TE Connectivity for latest specifications. 37-3 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Ring Tongue Terminals – Nylon (continued) Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: .469 .437 .841 1.078 .125 320572 2-320572-1 11.91 11.10 21.36 27.38 3.18 Copper per ASTM B-152 5/16 .469 .437 .841 1.078 .140 Plating: 31895 2-31895-1 M8 11.91 11.10 21.36 27.38 3.56 Tin per ASTM B-545 .531 .546 .950 1.218 .125 324123 – 13.49 13.87 24.13 30.94 3.18 22–16 .033 (0.26–1.65) 0.84 .531 .546 .950 1.218 .125 320573 2-320573-4 13.49 13.87 24.13 30.94 3.18 3/8 .531 .546 .950 1.218 .140 31897 2-31897-2 13.49 13.87 24.13 30.94 3.56 1/2 .713 .530 .934 1.293 .125 328975 – M12 18.11 13.46 23.72 32.84 3.18 .250 .171 .575 .703 .150 324159 2-324159-2 6.35 4.34 14.61 17.86 3.81 .250 .171 .575 .703 .170 4 – 2-328996-1 6.35 4.34 14.61 17.86 4.32 .250 .281 .685 .813 .150 323676 – 6.35 7.14 17.40 20.65 3.81 .250 .171 .575 .703 .150 – 2-320561-2 6.35 4.34 14.61 17.86 3.81 .250 .281 .685 .813 .170 50881 0-050881-2 6.35 7.14 17.40 20.65 4.32 6 W M3.5 .312 .250 .654 .813 .170 326882 2-326882-1 7.92 6.35 16.61 20.65 4.32 .343 .281 .685 .859 .150 36157 – 8.71 7.14 17.40 21.82 3.81 L C E .312 .250 .654 .813 .170 – 0-053941-2 7.92 6.35 16.61 20.65 4.32 8 M4 16–14 .033 .343 .281 .685 .859 .150 320560 2-320560-1 8.71 7.14 17.40 21.82 3.81 (1.04–2.62) 0.84 .312 .250 .654 .813 .170 -153942-1 0-053942-2 7.92 6.35 16.61 20.65 4.32 .343 .281 .685 .859 .150 10 320574 2-320574-2 8.71 7.14 17.40 21.82 3.81 .469 .437 .841 1.078 .170 324533 – 11.91 11.10 21.36 27.38 4.32 .469 .437 .841 1.078 .150 320575 2-320575-1 11.91 11.10 21.36 27.38 3.81 5/16 M8 .469 .437 .841 1.078 .170 328998 2-328998-1 11.91 11.10 21.36 27.38 4.32 .531 .546 .950 1.218 .150 320564 – 13.49 13.87 24.13 30.94 3.81 3/8 .531 .546 .950 1.218 .170 – 2-328999-1 13.49 13.87 24.13 30.94 4.32 1/2 .713 .530 .934 1.293 .170 328849 – M12 18.11 13.46 23.72 32.84 4.32 .281 .219 .810 .953 .230 320631 – 7.14 5.56 20.57 24.21 5.84 6 M3.5 .281 .219 .810 .953 .250 35634 – 7.14 5.56 20.57 24.21 6.35

16–14HD .050 .343 .281 .872 1.046 .230 320627 – (1.04–2.62) 1.27 8.71 7.14 22.15 26.57 5.84 8 M4 .343 .281 .872 1.046 .250 35106 2-35106-1 8.71 7.14 22.15 26.57 6.35 .343 .281 .872 1.046 .230 10 320630 2-320630-2 8.71 7.14 22.15 26.57 5.84
Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 37-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Ring Tongue Terminals – Nylon (continued) Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: .500 .344 .935 1.188 .230 34974 2-34974-1 12.70 8.74 23.75 30.18 5.84 Copper per ASTM B-152 1/4 .500 .344 .935 1.188 .250 Plating: 323682 2-323682-1 M6 12.70 8.74 23.75 30.18 6.35 Tin per ASTM B-545 .531 .437 1.028 1.296 .250 34806 – 13.49 11.10 26.11 32.92 6.35 5/16 .531 .437 1.028 1.296 .250 34810 –

M8 13.49 11.10 26.11 32.92 6.35 16–14HD .050 1.27 (1.04–2.62) .531 .437 1.028 1.296 .230 3/8 330896 – 13.49 11.10 26.11 32.92 5.84 .750 .625 1.216 1.594 .250 35316 – 19.05 15.88 30.89 40.49 6.35 1/2 M12 1.250 1.000 1.591 2.219 .250 36203 – 31.75 25.40 40.41 56.36 6.35 1.250 1.000 1.591 2.219 .250 3/4 322724 – 31.75 25.40 40.41 56.36 6.35 .281 .219 .810 .953 .250 4 35148 – 7.14 5.56 20.57 24.21 6.35 .281 .219 .810 .953 .230 320634 2-320634-1 7.14 5.56 20.57 24.21 5.84 W .281 .219 .810 .953 .250 35149 – 7.14 5.56 20.57 24.21 6.35 6 M3.5 .312 .302 .893 1.052 .230 L C 326886 – 7.92 7.67 22.68 26.72 5.84 E .375 .302 .893 1.083 .250 – 2-35107-1 9.53 7.67 22.68 27.51 6.35 .312 .281 .872 1.031 .230 35787 1-35787-0 7.92 7.14 22.15 26.19 5.84 8 M4 .312 .302 .893 1.052 .230 324915 – 7.92 7.67 22.68 26.72 5.84 .312 .302 .893 1.052 .230 324918 1-324918-0 7.92 7.67 22.68 26.72 5.84 .343 .281 .872 1.046 .230 12–10 .042 – 1-32883-0 (2.62–6.64) 1.07 8.71 7.14 22.15 26.57 5.84 10 .375 .302 .893 1.083 .230 36161 – 9.53 7.67 22.68 27.51 5.84 .500 .344 1.179 1.432 .220 329389 – 12.70 8.74 29.95 36.37 5.59 .500 .344 .935 1.188 .230 35273 – 12.70 8.74 23.75 30.18 5.84 1/4 M6 .531 .468 1.054 1.322 .230 320569 – 13.49 11.89 26.77 33.58 5.84 5/16 .531 .468 1.054 1.322 .250 35111 – M8 13.49 11.89 26.77 33.58 6.35 .593 .531 1.115 1.414 .230 320577 2-320577-3 15.06 13.49 28.32 35.92 5.84 3/8 .593 .531 1.115 1.414 .250 35112 – 15.06 13.49 28.32 35.92 6.35 1/2 .750 .625 1.216 1.594 .250 35151 – M12 19.05 15.88 30.89 40.49 6.35
Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. All specifications subject to change. Consult TE Connectivity for latest specifications. 37-5 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Ring Tongue Terminals – Vinyl Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Vinyl acc. UL 94 V-0 Max. Max.

Terminal Body and Metallic Sleeve: 16–14HD .050 .343 .281 .961 1.135 .300 35363 – 10 (1.04–2.62) 1.27 8.71 7.14 24.41 28.83 7.62 Copper per ASTM B-152 6 .375 .302 .982 1.172 .300 Plating: 35604 – M3.5 9.53 7.67 24.94 29.77 7.62 Tin per ASTM B-545 8 .375 .302 .982 1.172 .300 35605 2-35605-2 M4 9.53 7.67 24.94 29.77 7.62 W .375 .302 .982 1.172 .300 10 35364 – 9.53 7.67 24.94 29.77 7.62 12–10 .042 .500 .344 1.024 1.277 .300 323763 – (2.62–6.64) 1.07 12.70 8.74 26.01 32.44 7.62 L C 1/4 E M6 .531 .468 1.148 1.416 .300 35345 2-35345-1 13.49 11.89 29.16 35.97 7.62 5/16 .531 .468 1.148 1.416 .300 35346 2-35346-1 M8 13.49 11.89 29.16 35.97 7.62 .593 .531 1.211 1.510 .300 3/8 35478 1-35478-0 15.06 13.49 30.76 38.35 7.62
Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to centre of stud hole. Ring Tongue Terminals – Insulation Restricting Material and Finish Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation AWG Insulation: WC E L Loose Tape Thickness Size Color Diameter 2 (mm ) Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Solid/Stripe Range Terminal Body: 24 .020 .203 .211 .587 .691 .031–.055 2-323914-2 – 4 (0.24) 0.51 5.16 5.36 14.91 17.55 0.79–1.40 Copper per ASTM B-152 .218 .156 .622 .734 .038–.110 Plating: 4 52273-2 – 5.54 3.96 15.80 18.64 0.97–2.79 Tin per ASTM B-545 .218 .156 .622 .734 .038–.110 Metallic Sleeve: 2-36149-3 – 5.54 3.96 15.80 18.64 0.97–2.79 6 Copper per ASTM B-152 M3.5 22 .033 .250 .250 .716 .844 .038–.110 - 51863-2 – Plating: (0.38) 0.84 6.35 6.35 18.19 21.44 0.97–2.79 Nickel per QQ-N-290 or 8 .312 .281 .747 .906 .038–.110 1-320551-2 – Tin per ASTM B-545 M4 7.92 7.14 18.97 23.01 0.97–2.79 .031 .312 .281 .747 .906 .038–.110 10 2-36153-3 – W 0.79 7.92 7.14 18.97 23.01 0.97–2.79 Note: “C” dimension applies from edge of metal wire barrel to centre of stud hole. L C E 37-6 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Ring Tongue Terminals – Insulation Restricting (continued) Material and Finish Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation Insulation: AWG WC E L Loose Tape Thickness Size Color Diameter 2 (mm ) Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Solid/Stripe Range Terminal Body: .218 .156 .622 .734 .046-.110 4 52273-1 – 5.54 3.96 15.80 18.64 1.17-2.79 Copper per ASTM B-152 .218 .156 .622 .734 .046-.110 Plating: 2-36149-4 – 5.54 3.96 15.80 18.64 1.17-2.79 6 Tin per ASTM B-545 M3.5 .250 .250 .716 .844 .046-.110 51863-3 – Metallic Sleeve: 6.35 6.35 18.19 21.44 1.17-2.79 Copper per ASTM B-152 20 .033 8 .312 .281 .747 .906 .046-.110 1-320551-3 – Plating: (0.60) 0.84 M4 7.92 7.14 18.97 23.01 1.17-2.79 Nickel per QQ-N-290 or .312 .281 .747 .906 .046-.110 10 2-36153-4 – Tin per ASTM B-545 7.92 7.14 18.97 23.01 1.17-2.79 1/4 .469 .437 .903 1.140 .046-.110 2-320571-4 – M6 11.91 11.10 22.94 28.96 1.17-2.79 5/16 .469 .437 .903 1.140 .046-.110 2-320572-3 – M8 11.91 11.10 22.94 28.96 1.17-2.79 .218 .156 .622 .734 .056-.110 4 52273-2 – 5.54 3.96 15.80 18.64 1.42-2.79 .218 .156 .622 .734 .056-.110 2-36149-5 – 5.54 3.96 15.80 18.64 1.42-2.79 18 .033 6 (0.96) 0.84 M3.5 .250 .250 .716 .844 .056-.110 51863-4 — 6.35 6.35 18.19 21.44 1.42-2.79 .312 .281 .747 .906 .056-.110 10 2-36153-5 — 7.92 7.14 18.97 23.01 1.42-2.79 .250 .171 .637 .765 .063-.130 4 52274-0 — 6.35 4.34 16.18 19.43 1.60-3.30 6 .250 .171 .637 .765 .063-.130 W 2-320561-3 — M3.5 6.35 4.34 16.18 19.43 1.60-3.30 8 .312 .281 .747 .906 .063-.130 1-51864-0 — M4 7.92 7.14 18.97 23.01 1.60-3.30 16 .033 C L (1.42) 0.84 .312 .281 .747 .906 .063-.130 10 51864-7 — E 7.92 7.14 18.97 23.01 1.60-3.30 1/4 .469 .437 .903 1.140 .063-.130 2-320563-3 — M6 11.91 11.10 22.94 28.96 1.60-3.30 .531 .546 1.012 1.280 .063-.130 3/8 2-320564-1 — 13.49 13.87 25.70 32.51 1.60-3.30 .250 .171 .637 .765 .078-.130 2-320561-4 — 6.35 4.34 16.18 19.43 1.98-3.30 6 M3.5 .312 .281 .747 .906 .078-.130 51864-8 — 7.92 7.14 18.97 23.01 1.98-3.30 14 .033 (2.15) 0.84 8 .312 .281 .747 .906 .078-.130 1-51864-1 — M4 7.92 7.14 18.97 23.01 1.98-3.30 .312 .281 .747 .906 .078-.130 10 51864-9 — 7.92 7.14 18.97 23.01 1.98-3.30 6 .375 .302 .958 1.148 .095-.200 2-36161-5 — M3.5 9.53 7.67 24.33 29.16 2.41-5.08 8 .375 .302 .958 1.148 .095-.200 2-320568-2 — M4 9.53 7.67 24.33 29.16 2.41-5.08 12 .042 (3.37) 1.07 .375 .302 .958 1.148 .095-.200 10 2-36161-3 — 9.53 7.67 24.33 29.16 2.41-5.08 1/4 .531 .468 1.124 1.392 .095-.200 2-320569-5 — M6 13.49 11.89 28.55 35.36 2.41-5.08 6 .375 .302 .958 1.148 .119-.200 2-36161-6 — M3.5 9.53 7.67 24.33 29.16 3.02-5.08 8 .375 .302 .958 1.148 .119-.200 2-320568-3 — M4 9.53 7.67 24.33 29.16 3.02-5.08 10 .042 .375 .302 .958 1.148 .119-.200 10 2-36161-4 — (6.11) 1.07 9.53 7.67 24.33 29.16 3.02-5.08 1/4 .531 .468 1.124 1.392 .119-.200 2-320569-6 — M6 13.49 11.89 28.55 35.36 3.02-5.08 5/16 .531 .468 1.124 1.392 .119-.200 2-320576-3 — M8 13.49 11.89 28.55 35.36 3.02-5.08 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. All specifications subject to change. Consult TE Connectivity for latest specifications. 37-7 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Rectangular Tongue Terminals Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L X Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: .237 .404 .810 1.015 .195 .140 4 327962 — 6.02 10.26 20.57 25.78 4.95 3.56 Copper per ASTM B-152 22–16 .033 except where noted (0.26–1.65) 0.84 6 .237 .404 .810 1.015 .195 .140 2-327956-1 — M3.5 6.02 10.26 20.57 25.78 4.95 3.56 Plating: Tin per ASTM B-545 6 .244 .312 .716 .856 .125 .170 33173 — M3.5 6.20 7.92 18.19 21.74 3.18 4.32 16–14 .033 (1.04–2.62) 0.84 8 .302 .465 .872 1.109 .227 .150 W 2-327946-4 — X M4 7.67 11.81 22.15 28.17 5.77 3.81 5 .277 .277 .889 1.042 .143 .230 327954 — M3 7.04 7.04 22.58 26.47 3.63 5.84 12–10 .042 L C (2.62–6.64) 1.07 6 .237 .404 .998 1.203 .195 .230 2-327960-1 — E M3.5 6.02 10.26 25.35 30.56 4.95 5.84 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Spade Tongue Terminals Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L X Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: 26–24 .029 6 .250 .211 .632 .709 .072 .095 – - 53115-2 Copper per ASTM B-152 (0.12–0.24) 0.74 M3.5 6.35 5.36 16.05 18.01 1.83 2.41 except where noted 26–22 .020 .203 .211 .542 .627 .076 .082 321035 2-321035-1 4 (0.10–0.41) 0.51 5.16 5.36 13.77 15.93 1.93 2.08 Plating: Tin per ASTM B-545 2 .182 .203 .607 .727 .115 .140 – 2-328394-1 M2 4.62 5.16 15.42 18.47 2.92 3.56 .218 .156 .560 .674 .109 .125 W 1-327717-0 – 5.54 3.96 14.22 17.12 2.77 3.18 4 .218 .156 .560 .674 .109 .140 X 327717 – 5.54 3.96 14.22 17.12 2.77 3.56 C .297 .203 .607 .753 .141 .125 L 34080 2-34080-1 7.54 5.16 15.42 19.13 3.58 3.18 22–16 .033 6 E (0.26–1.65) 0.84 M3.5 .297 .203 .607 .753 .141 .140 – 2-326861-1 7.54 5.16 15.42 19.13 3.58 3.56 8 .375 .312 .716 .908 .187 .125 32050 – M4 9.53 7.92 18.19 23.06 4.75 3.18 .375 .312 .716 .908 .187 .125 32051 2-32051-1 9.53 7.92 18.19 23.06 4.75 3.18 10 .375 .312 .716 .908 .187 .140 32054 2-32054-1 9.53 7.92 18.19 23.06 4.75 3.56 6 .297 .203 .607 .753 .141 .170 – 2-35559-1 M3.5 7.54 5.16 15.42 19.13 3.58 4.32 16–14 .033 (1.04–2.62) 0.84 .385 .312 .716 .908 .187 .170 10 – 2-32060-1 9.78 7.92 18.19 23.06 4.75 4.32 6.312 .296 .887 1.095 .203 .230 – 2-326859-1 M3.5 7.92 7.52 22.53 27.81 5.16 5.84 .406 .296 .887 1.095 .203 .230 – 2-32588-1 10.31 7.52 22.53 27.81 5.16 5.84 12–10 .042 8 (2.62–6.64) 1.07 M4 .406 .296 .887 1.095 .203 .250 35152 – 10.31 7.52 22.53 27.81 5.16 6.35 .406 .296 .887 1.095 .203 .230 10 – 2-32589-1 10.31 7.52 22.53 27.81 5.16 5.84 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 37-8 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Flanged Spade Tongue Terminals Material and Finish Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insu- Insulation Insulation: AWG WC E L X H Loose Tape Thickness Size lation Diameter 2 (mm ) Min. Max. Max. Min. Piece Mounted Nylon acc. UL 94 V-2 Max. Color Max. Terminal Body and Metallic Sleeve: 2 .182 .203 .534 .649 .110 .026 .082 324597 – M2 4.62 5.16 13.56 16.48 2.79 0.66 2.08 Copper per ASTM B-152 26–22 .020 .193 .203 .534 .649 .110 .026 .082 Plating: 52369 – 4 (0.10–0.41) 0.51 4.90 5.16 13.56 16.48 2.79 0.66 2.08 Tin per ASTM B-545 6 .250 .203 .534 .649 .110 .026 .082 – 0-051874-1 M3.5 6.35 5.16 13.56 16.48 2.79 0.66 2.08 .182 .203 .607 .727 .115 .041 .125 2-324608-2 – 4.62 5.16 15.42 18.47 2.92 1.04 3.18 2 M2 .182 .203 .607 .727 .115 .041 .140 324608 – 4.62 5.16 15.42 18.47 2.92 1.04 3.56 .250 .203 .607 .737 .125 .046 .125 322777 2-322777-1 6.35 5.16 15.42 18.72 3.18 1.17 3.18 22–16 .033 6 .296 .203 .607 .737 .125 .046 .125 – 2-32561-1 (0.26–1.65) 0.84 M3.5 7.52 5.16 15.42 18.72 3.18 1.17 3.18 W .296 .203 .607 .737 .125 .046 .140 – 2-32562-1 H 7.52 5.16 15.42 18.72 3.18 1.17 3.56 X .416 .250 .654 .830 .171 .062 .125 32497 – 10.57 6.35 16.61 21.08 4.34 1.57 3.18 8 C M4 L .416 .250 .654 .830 .171 .062 .140 32498 2-32498-1 E 10.57 6.35 16.61 21.08 4.34 1.57 3.56 .294 .203 .607 .737 .125 .047 .150 2-320861-2 – 7.47 5.16 15.42 18.72 3.18 1.19 3.81 6 M3.5 .294 .203 .607 .737 .125 .047 .170 – 2-320861-1 7.47 5.16 15.42 18.72 3.18 1.19 4.32 .294 .203 .607 .737 .125 .047 .170 – 2-320862-1 7.47 5.16 15.42 18.72 3.18 1.19 4.32 16–14 .033 (1.04–2.62) 0.84 8 .416 .250 .654 .830 .171 .062 .150 33155 – M4 10.57 6.35 16.61 21.08 4.34 1.57 3.81 .416 .250 .654 .830 .171 .062 .170 33156 – 10.57 6.35 16.61 21.08 4.34 1.57 4.32 .294 .203 .607 .737 .125 .052 .170 10 320863 2-320863-2 7.47 5.16 15.42 18.72 3.18 1.19 4.32 6 .328 .250 .841 1.017 .171 .052 .230 324587 — M3.5 8.33 6.35 21.36 25.83 4.34 1.32 5.84 12–10 .042 8 .416 .250 .841 1.017 .171 .052 .230 32510 2-32510-1 (2.62–6.64) 1.07 M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84 .416 .250 .841 1.017 .171 .052 .250 10 324015 2-324015-1 10.57 6.35 21.36 25.83 4.34 1.32 6.35 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. All specifications subject to change. Consult TE Connectivity for latest specifications. 37-9 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Short Spring Spade Tongue Terminals Material and Finish Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insu- Insulation Insulation: AWG WC E L X Loose Tape Thickness Size lation Diameter 2 (mm ) Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Color Max. Terminal Body: .203 .219 .550 .695 .140 .082 4 52922 52922-1 5.16 5.56 13.97 17.65 3.56 2.08 Phosphor Bronze per ASTM B-139 26–22 .020 (0.10–0.41) 0.51 8 .375 .281 .612 .787 .170 .082 Metallic Sleeve: 52925 52925-1 M4 9.53 7.14 15.54 19.99 4.32 2.08 Copper per ASTM B-152 .203 .250 .654 .799 .140 .125 Plating: 4 52927 52927-1 5.16 6.35 16.61 20.29 3.56 3.18 Tin per ASTM B-545 5 .250 .250 .654 .799 .140 .125 52928 52928-1 M3 6.35 6.35 16.61 20.29 3.56 3.18 6 .250 .250 .654 .799 .140 .125 52929 – M3.5 6.35 6.35 16.61 20.29 3.56 3.18 22–16 .033 .244 .281 .725 .895 .170 .140 – 55768-1 (0.26–1.65) 0.84 6.20 7.14 18.42 22.73 4.32 3.56 8 .375 .281 .685 .860 .170 .125 52930 52930-1 M4 9.53 7.14 17.40 21.84 4.32 3.18 W .375 .281 .685 .860 .170 .140 – 52930-3 9.53 7.14 17.40 21.84 4.32 3.56 X .406 .281 .685 .908 .218 .125 10 52931 – 10.31 7.14 17.40 23.06 5.54 3.18 C L 5 .250 .250 .654 .799 .140 .170 E 52934 52934-1 M3 6.35 6.35 16.61 20.29 3.56 4.32 .250 .250 .654 .799 .140 .170 52935 52935-1 6.35 6.35 16.61 20.29 3.56 4.32 6 M3.5 .250 .250 .654 .799 .140 .182 -52935-2 52935-3 6.35 6.35 16.61 20.29 3.56 4.62 .375 .281 .685 .860 .170 .170 – 52936-1 9.53 7.14 17.40 21.84 4.32 4.32 16–14 .033 8 (1.04–2.62) 0.84 M4 .375 .281 .685 .860 .170 .182 – 52936-3 9.53 7.14 17.40 21.84 4.32 4.62 .406 .281 .685 .908 .218 .170 52937 52937-1 10.31 7.14 17.40 23.06 5.54 4.32 10 .406 .281 .685 .908 .218 .182 - 52937-2 52937-3 10.31 7.14 17.40 23.06 5.54 4.62 1/4 .625 .343 .747 1.033 .281 .170 52939 – M6 15.88 8.71 18.97 26.24 7.14 4.32 8 .375 .276 .877 1.052 .170 .250 52942 – M4 9.53 7.01 22.28 26.72 4.32 6.35 12–10 .042 (2.62–6.64) 1.07 1/4 .625 .338 .939 1.225 .281 .250 52945 – M6 15.88 8.59 23.85 31.12 7.14 6.35 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 37-10 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Long Spring Spade Tongue Terminals Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L X Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body: 6 .250 .238 .652 .933 .276 .125 52409 52409-1 M3.5 6.35 6.05 16.56 23.70 7.01 3.18 Phosphor Bronze per ASTM B-139 22–16 .033 8 .281 .270 .684 .979 .290 .125 Metallic Sleeve: – 52410-1 (0.26–1.65) 0.84 M4 7.14 6.86 17.37 24.87 7.37 3.18 Copper per ASTM B-152 .343 .283 .697 1.005 .303 .125 Plating: 10 – 52411-1 8.71 7.19 17.70 25.53 7.70 3.18 Tin per ASTM B-545 .250 .238 .652 .933 .276 .150 52420 – 6.35 6.05 16.56 23.70 7.01 3.81 6 W M3.5 .250 .238 .652 .933 .276 .170 - 52420-1 52420-3 6.35 6.05 16.56 23.70 7.01 4.32 X 16–14 .033 8 .281 .270 .684 .979 .290 .150 52421 – (1.04–2.62) 0.84 M4 7.14 6.86 17.37 24.87 7.37 3.81 C L .343 .283 .697 1.005 .303 .170 E 10 - 52422-1 – 8.71 7.19 17.70 25.53 7.70 4.32 1/4 .437 .345 .759 1.102 .338 .150 52423 – M6 11.10 8.76 19.28 27.99 8.59 3.81 8 .375 .273 .874 1.174 .295 .250 - 52431-1 – M4 9.53 6.93 22.20 29.82 7.49 6.35 12–10 .042 .375 .305 .906 1.219 .308 .250 - 52432-1 – 10 (2.62–6.64) 1.07 9.53 7.75 23.01 30.96 7.82 6.35 1/4 .437 .345 .946 1.289 .338 .250 - 52433-1 – M6 11.10 8.76 24.03 32.74 8.59 6.35 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Slotted Ring Tongue Terminals Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation AWG Insulation Insulation: WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: 26–22 .020 6 .250 .281 .612 .719 .082 323011 2-323011-2 (0.10–0.41) 0.51 M3.5 6.35 7.14 15.54 18.26 2.08 Copper per ASTM B-152 22–16 .033 8 .281 .250 .654 .770 .140 Plating: 36954 – (0.26–1.65) 0.84 M4 7.14 6.35 16.61 19.56 3.56 Tin per ASTM B-545 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. W L C E All specifications subject to change. Consult TE Connectivity for latest specifications. 37-11 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Hook Tongue Terminals Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: 16–14 .033 8 .343 .281 .685 .859 .170 320306 2-320306-1 (1.04–2.62) 0.84 M4 8.71 7.14 17.40 21.82 4.32 Copper per ASTM B-152 Plating: Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Tin per ASTM B-545 W L C E Offset Ring Tongue Terminal Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Insulation: AWG Insulation WC E L Loose Tape Thickness Size Diameter 2 (mm ) Color Min. Max. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: 22–16 .033 6 .375 .312 .716 .906 .125 323039 – (0.26–1.65) 0.84 M3.5 9.53 7.92 18.19 23.01 3.18 Copper per ASTM B-152 Plating: Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Tin per ASTM B-545 W C L E SHUR-PLUG Terminal 3.96 mm(.156) Material and Finish Part Numbers Wire Size Dimensions Terminal Wire Insulation AWG L Insulation Diameter Insulation: Loose Tape 2 (mm ) Max. Color Max. Nylon acc. UL 94 V-2 Piece Mounted Terminal Body and Metallic Sleeve: 16–14 .790 .170 324225 2-324225-1 (1.04–2.62) 20.07 4.32 Copper per ASTM B-152 Plating: Tin per ASTM B-545 L 37-12 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Tab Material and Finish Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Insulation Insulation: AWG Insulation WC L D Loose Tape Thickness Diameter 2 (mm ) Color Min. Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Max. Terminal Body and Metallic Sleeve: 22–16 .033 .140 .480 .904 .140 – 34294 – (0.26–1.65) 0.84 3.56 12.19 22.96 3.56 Copper per ASTM B-152 Plating: Note: “C” dimension applies from edge of metal wire barrel to end of tab. Tin per ASTM B-545 Knife Disconnect Splices Material and Finish Wire Dimensions Part Numbers Wire Size Splice Material Insulation Insulation: AWG Insulation WL Loose Tape Thickness Diameter 2 (mm ) Color Max. Piece Mounted Nylon acc. UL 94 V-2 Max. Terminal Body and Metallic Sleeve: .203 .878 .125 320555 – Copper per ASTM B-152 5.16 22.30 3.18 22–16 .031 (0.26–1.65) 0.79 .203 .878 .140 Plating: 32446 2-32446-1 5.16 22.30 3.56 Tin per ASTM B-545 .203 .878 .150 320566 – 5.16 22.30 3.81 16–14 .031 W (1.04–2.62) 0.79 .203 .878 .170 32448 – 5.16 22.30 4.32 .281 1.234 .230 320620 – 7.14 31.34 5.84 12–10 .040 L (2.62–6.64) 1.02 .281 1.260 .250 35762 – 7.14 32.00 6.35 All specifications subject to change. Consult TE Connectivity for latest specifications. 37-13 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Butt Splices Material and Finish Part Numbers Wire Size Dimension Splice Wire Insulation Insulation: AWG L Insulation Diameter Loose- Tape 2 (mm ) Max. Color Max. Nylon acc. UL 94 V-2 Piece Mounted

Terminal Body and Metallic Sleeve: 26–24 .890 .082 2-323994-0 2-323994-1 (0.12–0.24) 22.61 2.08 Copper per ASTM B-152 26–22 .890 .082 Plating: 2-323994-2 – (0.10–0.41) 22.61 2.08 Tin per ASTM B-545 22–16 1.265 .125 -320559-0 – (0.26–1.65) 32.13 3.18 16–14 1.265 .150 -320562-0 2-320562-3 (1.04–2.62) 32.13 3.81 12–10 1.656 .220 -320570-0 – (2.62–6.64) 42.06 5.59
)26–24 range in accordance with MIL-T-7928. Insulated Wire Pins Wire Size Splice Insulation Dimensions Part AWG Insulation Diameter Number W 2 (mm ) XW T L Color Max. .005–.016 .264 .043 .043 .717 .083 0-165514-1 L X (0.14-0.4) 6.7 1.1 1.1 18.2 2.1 T .010–.063 .264 .071 .071 .776 .142 165142 (0.25-1.6) 6.7 1.8 1.8 19.7 3.6 .010–.063 .390 .075 .071 .902 .142 165168 (0.25–1.6) 9.9 1.9 1.8 22.9 3.6 .039–.102 .264 .071 .071 .799 .169 165046 (1.0–2.6) 6.7 1.8 1.8 20.3 4.3 .039–.102 .390 .071 .071 .929 .169 165172 (1.0–2.6) 9.9 1.8 1.8 23.6 4.3 .039–.102 .598 .106 .091 1.146 .169 9-160402-2 (1.0–2.6) 15.2 2.7 2.3 29.1 4.3 .106–.260 .390 .102 .102 1.122 .252 165049 (2.7–6.6) 9.9 2.6 2.6 28.5 6.4 .106–.260 .598 .138 .110 1.224 .248 0-160404-2 (2.7–6.6) 15.2 3.5 2.8 31.1 6.3 37-14 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Cross Reference for Small Packaging Small Pack Primary Minimum Standard Description Order Package Order Package Number Quantity Quantity 140714-3 .250 SERIES FAST CONNECTOR 6-1377174-6 10 0,200 141460-1 3.0 mm DIAMETER PIDG PIN 2-1377174-6 50 1,000 141462-1 3.0 mm DIAMETER PIDG PIN 2-1377174-4 50 1,000 165590-1 4.0 mm SHUR PLUG 2-1377174-5 50 1,000 160215-0 5.0 mm SHUR PLUG 2-1377174-8 50 1,000 141452-1 3.0 mm SHUR PLUG REC. ASSY. 3-1377174-1 50 1,000 141456-1 3.0 mm SHUR PLUG REC. ASSY. 2-1377174-9 50 1,000 165429-1 4.0 mm SHUR PLUG REC. ASSY. 3-1377174-2 50 1,000 165399-1 4.0 mm SHUR PLUG REC. ASSY. 5-1377175-5 50 1,000 165591-1 4.0 mm SHUR PLUG REC. 3-1377174-0 50 1,000 165400-1 SHUR PLUG REC. ASSY. 3-1377174-3 50 1,000 165046-0 PIDG WIRE PIN 1-1377174-3 100 2,000 165142-0 PIDG WIRE PIN 1-1377174-0 100 2,000 165172-0 PIDG WIRE PIN 1-1377174-4 100 2,000 165049-0 PIDG WIRE PIN ASSY. 1-1377174-7 50 1,000 165168-0 PIDG WIRE PIN 1-1377174-1 100 2,000 131330-0 PIDG WIRE PIN 1-1377174-6 100 2,000 131331-0 PIDG WIRE PIN 1-1377174-2 100 2,000 151467-0 PIDG LIPPED BLADE, Red 5-1377175-9 100 2,000 151469-0 PIDG LIPPED BLADE, Blue 6-1377175-0 100 2,000 151471-0 PIDG LIPPED BLADE, Yellow 6-1377175-1 50 1,000 9-160402-2 PIDG WIRE PIN ASSY. 1-1377174-5 100 2,000 160404-2 PIDG WIRE PIN ASSY. 1-1377174-8 50 1,000 165514-1 VINYL PIDG WIRE PIN 0-1377174-9 100 2,000 130207-0 PIDG RING TONGUE 8-1377173-1 50 1,000 328996-0 PIDG RING TONGUE 7-1377173-1 100 2,000 323913-0 PIDG RING TONGUE 6-1377173-2 100 2,000 323914-0 PIDG RING TONGUE 6-1377173-3 100 2,000 31880-0 PIDG RING TONGUE 6-1377173-6 100 2,000 320619-0 PIDG RING TONGUE 7-1377173-2 100 2,000 323915-0 PIDG RING TONGUE 6-1377173-4 100 2,000 36150-0 PIDG RING TONGUE 6-1377173-7 100 2,000 320565-0 PIDG RING TONGUE 7-1377173-3 100 2,000 323916-0 PIDG RING TONGUE 6-1377173-5 100 2,000 35108-0 PIDG RING TONGUE 7-1377173-7 50 1,000 31890-0 PIDG RING TONGUE 6-1377173-8 100 2,000 130094-0 PIDG RING TONGUE 7-1377173-4 100 2,000 130171-0 PIDG RING TONGUE 7-1377173-8 50 1,000 130008-0 PIDG RING TONGUE 6-1377173-9 100 2,000 321045-0 PIDG RING TONGUE 7-1377173-5 100 2,000 165034-0 PIDG RING TONGUE 7-1377173-9 50 1,000 31894-0 PIDG RING TONGUE 7-1377173-0 100 2,000 328998-0 PIDG RING TONGUE 7-1377173-6 100 2,000 160298-0 PIDG RING TONGUE 8-1377173-0 50 1,000 All specifications subject to change. Consult TE Connectivity for latest specifications. 37-15 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Pre-Insulated Diamond Grip Chapter 37 – Issued 4-2010. Cross Reference for Small Packaging (continued) Small Pack Primary Minimum Standard Description Order Package Order Package Number Quantity Quantity 320861 PIDG SPADE FLAG 0-1377174-1 100 2,000 32562 PIDG SPADE FLAG 9-1377173-0 100 2,000 320862 PIDG SPADE FLAG 0-1377174-2 100 2,000 32510 PIDG SPADE FLAG 0-1377174-7 50 1,000 32498 PIDG SPADE FLAG 8-1377173-8 100 2,000 320863 PIDG SPADE FLAG 0-1377174-3 100 2,000 326865 PIDG SPADE END FLAG 0-1377174-8 50 1,000 130527 PIDG SPADE 9-1377173-2 100 2,000 321035 PIDG SPADE 8-1377173-2 100 2,000 130522 PIDG SPADE 8-1377173-4 100 2,000 32058 PIDG SPADE 9-1377173-3 100 2,000 35559 PIDG SPADE 9-1377173-4 100 2,000 323011 PIDG SPADE 8-1377173-3 100 2,000 34541 PIDG SPADE 8-1377173-5 100 2,000 326861 PIDG SPADE 9-1377173-1 100 2,000 32059 PIDG SPADE 9-1377173-7 100 2,000 130532 PIDG SPADE TONGUE 9-1377173-5 100 2,000 321233 PIDG SPADE 9-1377173-6 100 2,000 130496 PIDG SPADE 0-1377174-4 50 1,000 32053 PIDG SPADE 8-1377173-7 100 2,000 130517 PIDG SPADE 8-1377173-6 100 2,000 160170 PIDG SPADE 9-1377173-8 100 2,000 130620 PIDG SPADE 0-1377174-5 50 1,000 32054 PIDG SPADE 8-1377173-9 100 2,000 130537 PIDG SPADE 9-1377173-9 100 2,000 130625 PIDG SPADE 0-1377174-6 50 1,000 320562 PIDG BUTT SPLICE 2-1377174-2 50 1,000 323994 PIDG BUTT SPLICE 1-1377174-9 100 2,000 320570 PIDG BUTT SPLICE 2-1377174-3 25 0,500 320559 PIDG BUTT SPLICE 2-1377174-1 100 2,000 323975 PIDG BUTT SPLICE 2-1377174-0 100 2,000 37-16 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG-FASTON Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Introduction Product Facts  Inner serrations on the wire barrel gives maximum Nylon Insulation. electrical contact and tensile Nylon sleeve for high dielectric strength. strength with the conductor.  Copper sleeve provides circum-ferential insulation support to the wire and Color Coding. Color-coded by wire size. allows the wire to be bent in any direction without damaging the wire insulation or conductors.  Insulation sleeves and corresponding tooling are color-coded by wire size for easier identification. Copper Sleeve. Copper sleeve to sup- port wire insulation. Insulation Sleeve. Expanded sleeve, accepts wide range of wire insulation. Serrations. Serrations inside barrel Funnel Entry. for maximum contact and Conical entry for easy tensile strength. wire insertion. All specifications subject to change. Consult TE Connectivity for latest specifications. 37-17 Section Catalog 1654376-1 Issued 4-2010. PIDG-FASTON Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Pre-Insulated Receptacles Pre-Insulated PIDG-FASTON Receptacles Insulation Sleeve: Nylon acc. UL 94 V-2 Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. Brass, Phosphor Bronze, (mm) 2 (mm ) (mm) WL E tin plated tin plated 2.0 x 0.5 0.14–0.40 2.1 3.0 16.1 5.1 152466-0 – 2.8 x 0.3 0.30–1.50 3.5 3.7 19.8 6.3 165563-1 165563-2 2.8 x 0.3 1.50–2.50 4.3 3.7 19.8 6.3 165614-2 165614-5 2.8 x 0.4 0.30–1.50 3.5 3.7 19.8 6.3 165564-1 165564-2 2.8 x 0.4 1.50–2.50 4.3 3.7 19.8 6.3 165615-2 165615-5 2.8 x 0.5 0.14–0.40 2.1 3.8 17.4 6.3 152462-0 –

2.8 x 0.5 0.20–0.56 2.5 3.7 18.6 6.3 – 140964-1 2.8 x 0.5 0.30–1.50 3.5 3.7 19.8 6.3 165565-1 165565-2 2.8 x 0.5 1.50–2.50 4.3 3.7 18.6 6.3 165616-2 165616-5 2.8 x 0.8 0.14–0.40 2.1 3.7 17.4 6.3 165619-2 165619-5 2.8 x 0.8 0.30–1.50 3.5 3.7 19.8 6.3 165566-1 165566-2 2.8 x 0.8 1.50–2.50 4.3 3.7 19.8 6.3 165617-2 165617-5 4.8 x 0.5 0.30–1.50 3.5 5.6 21.0 6.3 9-160481-1-0 9-160481-5-0 4.8 x 0.5 1.00–2.50 4.3 5.7 21.9 6.4 9-160477-2-0 9-160477-5-0 4.8 x 0.8 0.30–1.50 3.5 5.6 21.0 6.3 9-160483-1-0 9-160483-5-0 4.8 x 0.8 1.00–2.50 4.3 5.7 21.9 6.4 9-160479-2-0 9-160479-5-0 5.0 x 0.8 0.30–1.00 3.3 6.3 21.6 7.9 140805-2 140948-1 5.0 x 0.8 1.00–1.50 3.3 6.3 21.6 7.9 140805-2 140948-1 5.0 x 0.8 1.00–2.50 4.0 6.3 21.6 7.9 140802-2 140950-1 5.0 x 0.8 3.00–3.40 4.0 6.3 21.6 7.9 140802-2 140950-1 6.3 x 0.8 0.30–1.50 3.5 7.6 22.2 7.7 9-160583-2-0 9-160583-5-0 6.3 x 0.8 1.00–2.50 4.3 7.6 23.2 7.7 9-160313-2-0 9-160313-5-0 6.3 x 0.8 4.00–6.00 6.3 7.6 27.2 7.7 160314-2 160314-5
) Color: Transparent 37-18 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG-FASTON Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Fully-Insulated Receptacles Fully-Insulated PIDG-FASTON Receptacles Insulation Sleeve: Nylon acc. UL 94 V-2 Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. (mm) Brass, Phosphor Bronze, 2 (mm ) (mm) WL E H tin plated tin plated 6.3 x 0.8 0.3–1.0 3.3 9.2 21.6 7.8 5.3 735278 735278-1 6.3 x 0.8 1.0–1.5 3.3 9.2 21.6 7.8 5.3 735278 735278-1 6.3 x 0.8 0.3–1.0 3.3 9.2 21.6 7.8 5.3 735279 – 6.3 x 0.8 1.5–2.5 4.0 9.2 21.6 7.8 5.3 735159 – 6.3 x 0.8 1.0–2.5 4.0 9.2 21.6 7.8 5.3 735160 – PIDG-FASTON Flag Version Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. Brass, Phosphor Bronze, (mm) 2 (mm ) (mm) WL E tin plated tin plated 6.3 x 0.8 0.3–1.5 3.4 7.6 18.3 15.5 156667-1 – 6.3 x 0.8 1.0–2.5 4.0 7.6 18.3 15.5 156666-1 – 6.3 x 0.8 1.5–2.5 4.0 7.6 18.3 15.5 156666-1 – PIDG-FASTON Receptacles Piggy Back Style Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. Brass, Phosphor Bronze, (mm) 2 (mm ) (mm) WL E tin plated tin plated 6.3 x 0.8 0.3–1.5 3.5 7.6 23.4 7.7 9-160834-2 9-160834-5 6.3 x 0.8 1.0–2.5 4.3 7.6 23.4 7.7 9-160463-2 9-160463-5 All specifications subject to change. Consult TE Connectivity for latest specifications. 37-19 Section Catalog 1654376-1 Issued 4-2010. PIDG-FASTON Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Receptacles and Tabs PIDG – Positive Lock Receptacle Low Insertion Force with Locking Device and Housing for Full Protection and Vibration Resistance Easy Release Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. (mm) Brass, Phosphor Bronze, 2 (mm ) (mm) W LE H tin plated tin plated 6.3 x 0.8 1.5–2.5 4.8 9.2 21.6 8.0 – 165536-1 165536-2 Housing: Neutral 9.8 24.3 5.7 7.2 154719-0 – Housing: Black 9.8 24.3 5.7 7.2 154719-1 – PIDG-FASTON Tab Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. (mm) Brass, Phosphor Bronze, 2 (mm ) (mm) WL E tin plated tin plated 6.3 x 0.8 0.5–1.0 3.3 6.3 23.5 9.4 140896-2 – 6.3 x 0.8 1.0–2.5 3.9 6.3 23.5 9.4 140971-2 – 6.3 x 0.8 4.0–6.0 5.7 6.3 28.0 9.4 141085-2 – PIDG-FASTON Receptacles for Automotive Applications as Head Lights Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. Brass, Phosphor Bronze, (mm) 2 (mm ) (mm) WL E tin plated tin plated 8.0 x 0.75 1.0–2.5 4.3 9.0 24.4 14.6 9-160326-2 – PIDG-FASTON Receptacles for Tab for Alternators/Bus-Bars Dimensions Part Numbers Wire Size Insulation Diameter For Tab (mm) Range max. (mm) Brass, Phosphor Bronze, 2 (mm ) (mm) WL E tin plated tin plated 9.5 x 1.2 4.0–6.0 6.3 11.0 30.7 11.9 160524-2 160524-4 37-20 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG-FASTON Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Cross Reference for Small Packaging Small Pack Primary Minimum Standard Description Order Package Order Package Number Quantity Quantity 181949-2 .250 FASTON TAB 6-1377174-3 50 1,000 181949-1 .250 FASTON TAB 6-1377174-2 50 1,000 140665-0 .250 FASTON TAB 6-1377174-1 50 1,000 181948-1 .250 SERIES FASTON TAB 6-1377174-4 50 1,000 735052-0 2.8 FASTON REC. SLEEVE 7-1377174-3 1000 2,000 925387-1 AMP PIP POD HOUSING 7-1377174-0 1000 2,000 1-480435-0 .187 FASTON HOUSING 7-1377174-1 50 1,000 735075-0 .250 FASTON REC. SLEEVE 7-1377174-6 50 1,000 925068-0 .250 FASTON REC. SLEEVE 7-1377174-2 50 1,000 926539-1 .250 FASTON INS. BOOT 7-1377174-4 50 1,000 926539-5 .250 P.I. FASTON HOUSING 7-1377174-5 50 1,000 1-925017-0 INSULATION SLEEVE 6-1377174-9 50 1,000 2-180930-0 INSULATION CLEAR 6-1377174-8 50 1,000 180909-0 FASTON CONNECTOR 6-1377174-7 10 1,200 41291-0 .250 SERIES FASTON TAB 6-1377174-0 50 1,000 41480-0 .250 SERIES FASTON TAB 5-1377174-7 50 1,000 140734-1 FASTON TAB 5-1377174-4 50 1,000 140814-1 FASTON TAB 5-1377174-1 50 1,000 140814-2 FASTON TAB 5-1377174-2 50 1,000 141879-1 .250 FASTON TAB 5-1377174-3 1000 2,000 142241-1 .250 FASTON TAB 5-1377174-6 50 1,000 140608-0 .250 FASTON TAB 5-1377174-5 50 1,000 141878-1 .250 FASTON TAB 5-1377174-8 50 1,000 141878-2 .250 FASTON TAB 5-1377174-9 50 1,000 1-160304-8 .250 SERIES FASTON REC. 4-1377174-7 1000 2,000 160625-2 .110 SERIES FASTON REC. 3-1377174-5 1000 2,000 5-160321-2 .110 SERIES FASTON REC. 3-1377174-4 1000 2,000 160626-2 .110 SERIES FASTON REC. 3-1377174-7 1000 2,000 160626-1 .110 SERIES FASTON REC. 3-1377174-6 1000 2,000 5-160491-2 .187 SERIES FASTON REC. 4-1377174-0 1000 2,000 5-160490-1 .187 SERIES FASTON REC. 3-1377174-8 1000 2,000 5-160491-1 .187 SERIES FASTON REC. 3-1377174-9 1000 2,000 5-160506-2 .250 SERIES FASTON REC. 4-1377174-2 1000 2,000 1-160304-2 .250 SERIES FASTON REC. 4-1377174-5 1000 2,000 1-160305-6 .250 SERIES FASTON REC. 4-1377174-9 1000 2,000 5-160506-1 .250 SERIES FASTON REC. 4-1377174-1 1000 2,000 1-160304-0 .250 SERIES FASTON REC. 4-1377174-4 1000 2,000 1-160305-3 .250 SERIES FASTON REC. 4-1377174-8 1000 2,000 5-160506-3 .250 SERIES FASTON REC. 4-1377174-3 50 1,000 2-160304-4 .250 SERIES FASTON REC. 4-1377174-6 50 1,000 160305-5 .250 SERIES FASTON REC. 5-1377174-0 50 1,000 163179-1 .250 LINE SPL CONN AS 6-1377174-5 10 200 165616-5 .110 PIDG FASTON REC. 9-1377174-6 50 1,000 165565-2 2.8 PIDG FASTON REC. 8-1377174-2 50 1,000 165617-5 110 PIDG FASTON REC. 9-1377174-8 1000 2,000 165619-5 110 PIDG FASTON REC. 7-1377174-8 50 1,000 All specifications subject to change. Consult TE Connectivity for latest specifications. 37-21 Section Catalog 1654376-1 Issued 4-2010. PIDG-FASTON Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Cross Reference for Small Packaging (continued) Small Pack Primary Minimum Standard Description Order Package Order Package Number Quantity Quantity 165566-2 .110 PIDG FASTON REC. 8-1377174-4 50 1,000 9-160477-5 .187 PIDG FASTON REC. 0-1377175-1 1000 2,000 9-160481-5 .187 PIDG FASTON REC. 8-1377174-6 1000 2,000 9-160479-5 .187 PIDG FASTON REC. 0-1377175-3 1000 2,000 9-160483-5 .187 PIDG FASTON REC. 8-1377174-8 1000 2,000 140950-1 .197 PIDG FASTON REC. 0-1377175-5 1000 2,000 140948-1 .197 PIDG FASTON REC. 9-1377174-0 1000 2,000 9-160313-5 .250 PIDG FASTON REC. 0-1377175-7 1000 2,000 160314-5 .250 PIDG FASTON REC. 1-1377175-0 50 1,000 9-160583-5 .250 PIDG FASTON REC. 9-1377174-2 1000 2,000 165614-2 .110 PIDG FASTON REC. 9-1377174-3 1000 2,000 165563-1 .110 PIDG FASTON REC. 7-1377174-9 50 1,000 165615-2 .110 PIDG FASTON REC. 9-1377174-4 1000 2,000 165564-1 .110 PIDG FASTON REC. 8-1377174-0 50 1,000 165616-2 .110 PIDG FASTON REC. 9-1377174-5 50 1,000 165565-1 2.8 PIDG FASTON REC. 8-1377174-1 50 1,000 165617-2 .110 PIDG FASTON REC. 9-1377174-7 1000 2,000 165619-2 .110 PIDG FASTON REC. 7-1377174-7 50 1,000 165566-1 .110 PIDG FASTON REC. 8-1377174-3 50 1,000 9-160477-2 .187 PIDG FASTON REC. 9-1377174-9 1000 2,000 9-160481-1 4.8 PIDG FASTON REC. 8-1377174-5 50 1,000 9-160479-2 .187 PIDG FASTON REC. 0-1377175-2 1000 2,000 9-160483-1 4.8 PIDG FASTON REC. 8-1377174-7 50 1,000 140802-2 .197 PIDG FASTON REC. 0-1377175-4 1000 2,000 140805-2 .197 PIDG FASTON REC. 8-1377174-9 1000 2,000 9-160313-2 .250 PIDG FASTON REC. 0-1377175-6 1000 2,000 160314-2 .250 FASTON 0-1377175-9 50 1,000 9-160583-2 .250 PIDG FASTON REC. 9-1377174-1 1000 2,000 9-160326-2 .312 PIDG FASTON REC. 0-1377175-8 1000 2,000 160524-2 .375 PIDG FASTON REC. 1-1377175-1 50 1,000 9-160463-5 6.3 P.B.FASTON REC. 2-1377175-2 50 1,000 160834-5 PIDG PIGGY-BACK FASTON 2-1377175-0 1000 2,000 9-160463-2 PIDG PIGGY-BACK FASTON 2-1377175-1 50 1,000 160834-2 PIDG PIGGY-BACK FASTON 1-1377175-9 50 1,000 735278-1 .250 PIDG F.I.F. REC. 1-1377175-3 1000 2,000 735279-0 .250 PIDG F.I.F. REC. 1-1377175-4 50 1,000 735278-0 .250 PIDG F.I.F. REC. 1-1377175-2 1000 2,000 735160-0 .250 PIDG FASTON REC. 1-1377175-5 1000 2,000 735159-0 6.3 F.I.F. REC. 1-1377175-6 50 1,000 140971-2 PIDG TAB 2-1377175-4 50 1,000 141085-2 .250 PIDG FASTON TAB 2-1377175-5 50 1,000 140896-2 .250 PIDG FASTON TAB 2-1377175-3 50 1,000 156667-1 PIDG FL. FASTON REC. 1-1377175-7 50 1,000 156666-1 PIDG FL. FASTON REC. 1-1377175-8 50 1,000 165536-2 PIDG POSITIVE LOCK ASSY. 2-1377175-7 50 1,000 165536-1 PIDG POSITIVE LOCK ASSY. 2-1377175-6 50 1,000 37-22 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Application Tooling Hand Tooling for PIDG Wire Size Part Instruction Tool Grade Description Terminals and Splices Number Sheet 2 (mm ) (AWG) 0.4–6.0 22–10 SUPER CHAMP II 0-0169060-8 – 0.1–0.4 26–22

Die-Set – Service Kit Tool 3-1579016-1 – Service 4.0–6.0 12–10 0.5–1.5 22–16

Die-Set – Service Kit Tool 3-1579016-2 – 1.5–2.5 16–14 Commercial 0.4–6.0 22–10 SDE PRO-CRIMPER III (Tool & Die-Set) 0-0 58433-3 408-9252 0.15–0.40 26–22 46121 408-1559 0.4–1.5 22–16 Double Action Hand Tool (DAHT) 47386 408-1559 Premium 1.5–2.5 16–14 47387 408-1559 0.4–6.0 22–10 TETRA-CRIMP Hand Tool 0-0 59824-1 408-2823 12–10 0-0 59239-4 4.0–6.0 Heavy Head Hand Tool (HHHT) 408-1261 HD 16–14 HD 0-0 59287-2
) Use in Hand Tool, Part No. 3-1579000-0. Find the latest tooling and equipment options and alternatives including powered at http://www.tooling.tycoelectronics.com/europe/handtool.stm All specifications subject to change. Consult TE Connectivity for latest specifications. 37-23 Section Catalog 1654376-1 Issued 4-2010. PIDG Main Catalog 1654400-1 Chapter 37 – Issued 4-2010. Engineering Notes 37-24 All specifications subject to change. Consult TE Connectivity for latest specifications.