TE CONNECTIVITY 1604256-1

TE Connectivity 2-Piece Power Connectors Quick Reference Guide 2-Piece Power Connectors THINGS TO CONSIDER WHEN CHOOSING POWER CONNECTORS Application. Does the application require a board-to-board, wire-to-board, wire-to-wire, bus bar, card edge or a combination of these types of connectors? Current and Voltage. Does the connector require power only, or a combination of power and signal? How much current is required in the application? Keep in mind that power connector performance is typically measured in amperes (or amps). The voltage is also very important as it defines the spacing between the contacts. Hot-Pluggability. Will the application be mated while under electrical load? If so, a hot-pluggable connector is required. Many of the products in this guide have been approved for use in hot-plug applications. TYPICAL POWER CONNECTOR APPLICATIONS • AC to DC and DC to DC • High Density Power Distribution • Power Supplies • Uninterruptible Power Supplies (UPS) • High End Computers • Removable Battery Packs • Servers • Board Stacking • Data Storage Equipment • Power Distribution • Telecommunications Switches te.com/powerconnectors te.com/powerconnectors TE Connectivity 2-Piece Power Connectors Application: Hot Swappable Power Supplies (500w–5KW) CHARACTERISTICS Connector MULTI-BEAM XLE FLATPAQ MINIPAK HDL Current Rating Up to 75 A* 32 Amps* Up to 40 Amps* Vented Housings l l Licensed — l l Second source Height (mm) 12 mm 14 mm 8 mm - 9 mm Modular l Active Guides l Customizable l l l * Single contact current rating te.com/products/multibeamxle te.com/products/minipakhdl MULTI-BEAM XLE Connector FLATPAQ Connectors MINIPAK HDL Connector • New 6 beam power contact offers up to • 32 Amp high-performance • High-density, low profile, power/signal, 75 A current rating and delivers more CROWN BAND power contacts blind-mate connector than 200 Amps/linear inch • True hot-plug power contacts available • Developed to meet next generation • New 25A low power contact occupies 1U application by reducing airflow • Versatile modular design allows low 50% less pcb space than MULTI-BEAM XL impedance volume customized configurations to power contacts meet your specific application • Hot-pluggable power supplies • New slim guide sockets reduce the requirements • Contacts rated up to 40 amps and overall PCB footprint • Solder and compliant press-fit deliver more than 150 amps per • Vented housing allows for better heat termination options available linear inch dissipation • Rugged design features active guide pins Reference Part Numbers* • Hot-plug capable 2-1926732-5 Reference Part Numbers* 2-1926733-5 Reference Part Numbers* 6646597-1 1926845-6 6450830-2 6646722-1 6450850-2 Rechargeable Batteries (for portable/hand-held electronic devices) RECHARGEABLE BATTERIES Part Number Pitch (mm) No. of Positions Mount Style 1827684-1 2 7 Vertical Surface Mount Receptacle 1827654-1 2 7 Right Angle Thru-Hole Plug 1-1123688-7 2.5 10 Vertical Surface Mount Receptacle 6123978-1 2.5 4 Right Angle Thru-Hole Plug 120591-1 / 1 Horizontal Thru-Hole Coin Cell Battery Interconnects 5787430-1 5 / Vertical Solder Right Hand Plug • Current capacity — 7 Amps/single 5787441-1 5 / Right Angle Solder Keyless Plug contact at 30° T-Rise • Choice of right angle or vertical mount headers with left, right or keyless polarization • 5 mm pitch headers available for 7.2, 10.8 and 12.0 volts rechargeable batteries *Part numbers listed are examples of some available samples, please visit website for additional and mating part numbers. te.com/powerconnectors TE Connectivity 2-Piece Power Connectors Application: Backplanes PRODUCTS Amps/Linear Inch Universal Power Module MULTIGIG RT ICCON MINIPAK HDE Stacked ICCON < 125 l 125 – 175 l l 175 – 225 l > 225 l te.com/products/upm te.com/products/iccon Universal Power Module (UPM) MULTIGIG RT Connectors ICCON Connectors Connectors (Slim UPM shown) • 2 mm backplane connectors • With and without locking feature • Varieties of UPM include: standard, • 20 Amp contacts • 35A current rating high current, slim, low profile • Three contact mating lengths are • Slimline version available, 30% smaller • 2 performance levels available in 1.5 mm sequence levels footprint • Standard 10 amp contact • 1 and 2 row versions to provide maximum • Board-to-board, board–to-busbar, and • High current 16 Amp contacts trace routing flexibility wire-to-board application options • True hot-plug contacts • True hot-plug contacts • Durable, quick connect/disconnect • High reliability — up to 250 cycles function for high current space Reference Part Numbers* • Different configurations include right constrained applications 1-1410271-1 (Plug) angle, vertical, coplanar and mezzanine 1410270-2 (Receptacle) Reference Part Numbers* Reference Part Numbers* 6643274-1 (Vertical Pin), 1903977-1 (Slim UPM), 1645498-2 6643228-1 (R/A Pin), (Vertical Plug), 5646954-2 (R/A Plug) 6643220-1 (SLIMLINE Socket) te.com/products/minipakhde te.com/products/iccon MINIPAK HDE Connectors Stacked ICCON Connector • Designed to compliment other backplane • Very High Current Density — Up to • Right angle connector to mate connectors offered by TE including 200 Amps per inch motherboard-to-daughterboard Z-PACK HM-Zd, Z-PACK TinMan and power distribution systems • Occupies less PCB edge space than other connectors separate ICCON power and guide • Ground pin, power pin and • Very high current density — 18 Amps modules mate-first-break-last pin options per contact, over 250 Amps/linear inch • Designed to compliment Z-PACK and Reference Part Numbers* • Two levels of contact sequencing for other backplane connectors 2085181-1 (R/A Socket) mate-first-break-last operation 1766663-1 (Vertical Pin) Reference Part Numbers* 1926226-1 (2x6), 1926229-1 (2x9) *Part numbers listed are examples of some available samples, please visit website for additional and mating part numbers. te.com/powerconnectors TE Connectivity 2-Piece Power Connectors Application: Cable Power CABLE POWER Products Wire Size Current Rating Specialty Low, high power options in MULTI-BEAM XLE 26-8 AWG up to 50 Amps same connector ET POWER 14-10 AWG up to 35 Amps Low profile BusBar Quick Connect/ RAPID LOCK 12-0 AWG 50-250 Amps Disconnect High Current Universal Panel mount or 30-10 AWG up to 35 Amps MATE-N-LOK free hanging versions Single & 2 pole AMP Power Series 300MCM-0 AWG 15-275 Amps Quick Connect/Disconnect Wave Crimp Flat Cable 40-110 Amps Flat te.com/products/multibeamxle te.com/products/wavecrimp te.com/products/amppowerseries MULTI-BEAM XLE Cable Receptacles AMPOWER Wave Crimp System AMP Power Series Connectors • X, Y, Z float mount, blind-mate • Flat cable, dissipates heat better than • Single pole and 2-pole connector connectors for drawer type applications round wire housings, crimp snap-in contacts, and accessories • Allows more angular misalignment than • Termination of flat cable requires the original MULTI-BEAM XL connector no stripping. Provides a reliable low • Rugged contact design resistance, gas tight interface • Modular design to meet any • Open barrel contacts 6-20AWG on application • Lower operating temperature than reels for automatic and semiautomatic standard round/discrete wires machine termination • Hot-Pluggable • Easily formed into shape, without • Compatible with industry alternate • Panel Mount, Slide-to-Lock and cable ties standard versions Squeeze-to-Release configurations are available • Lower cost than laminated bus bars te.com/products/universalmatenlok te.com/products/rapidlock te.com/products/etpower High Current Universal MATE-N-LOK II RAPID LOCK Bus Bar Connectors ET Power Connector Connectors • Locking feature retains each contact to • Up to 35Amps per contact • Available in 2-15 circuit sizes for free mating pin • End-to-end stackability hanging, panel mount, or wire-to-board • No installation tools required connection • Low profile, less than 8 mm above PCB • Louvertac band and screw machined • Fast, reliable replacement for power • Cable-to-PCB applications contacts provide very high current with lugs • Positive latch retention low contact resistance • Up to 250 Amps per contact; very low • No extraction tools required/economical • Right angle and vertical mounts contact resistance • Pin and sockets can be intermixed in the same housing te.com/powerconnectors TE Connectivity 2-Piece Power Connectors Industry Standards PRODUCTS Standards Z1 Power Connector MINIPAK HD Guide Hardware MULTI-BEAM XLE Advanced TCA 1766500-1 1-1469373-1 PICMG MicroTCA.0 1469920-1 VITA 41 1410465-1 VITA 46 1410956-1 VITA 62 6450843-6 Note: Part numbers listed in the above table are some available samples for each standard. There are other part numbers and configurations to choose from. AdvancedTCA MicroTCA VITA 41 VITA 46 VITA 62 The PICMG 3.0 The PICMG Referred to as VXS- Based on VMEbus The latest in VITA AdvancedTCA standard MicroTCA.0 standard is VME Switched Serial in technology, the standard Standards, VITA 62 is defines architecture complimentary to the the next generation of is defined for 3U and 6U currently being defined for modular computing AdvancedTCA standard, VME backplanes and formats and merges the and will use the standard components within but is optimized for introduces features like latest in connector and VPX 3V16U form factor and communications network smaller scale and improved bandwidth, packaging technology comply to requirements infrastructure. The more price sensitive backward compatibility with the latest in bus and defined in VITA. 48.0. VITA standardization focuses applications. and increased power serial fabric technology. 62 will define the power on providing superior delivery into the existing generation requirements power and cooling VMEbus technology. for a module that can be capabilities in solutions used to power systems that are cost effective, that support a VITA 62 slot highly available and on the VPX backplane. highly scalable. te.com/products/guidehardware te.com/products/multibeamxle te.com/products/atcapower Guide Hardware MULTI-BEAM XLE Connector Z1 Power Connector • Guide modules are available for the • VITA 62 standard developed around • Designed to PICMG 3.0 AdvancedTCA AdvancedTCA, VITA 41.0 VXS and the MULTI-BEAM XLE connector standard VITA 46.0 VPX standards • New 6 beam power contacts offer • Combines 8 high conductivity size 16 • Most guide modules are keyed to a 50A current rating and lower pin & socket contacts with 22 size 22 prevent misalignment during board- mating force pin & socket contacts to-board mating • New 20A low power contact • Capable of carrying 20 Amps per • ATCA guide modules are available occupies 50% less PCB space than contact and the signals are capable for a variety of applications including MULTI-BEAM XL power contacts of carrying 2 Amps per contact front board, mid plane, backplane and • Vented housing allows for better heat rear transition modules as specified in dissipation the AdvancedTCA specification • MULTIGIG RT guide modules meet MINIPAK HD Connectors the VITA 46.0 VPX and VITA 41 VXS • Designed to the MicroTCA.0 standard standards • 30 microinches gold plating over nickel • Hot-plug contact design controls arc during hot-mate/un-mate cycles • Available to carry up to 14.5 Amps per contact fully loaded For more information on TE Industry te.com/products/minipakhd AdvancedTCA, MicroTCA and PICMG are trademarks of Standard Products visit: PICMG-PCI Industrial Computer Manufacturers Group, Inc. te.com/products/atca VITA, VMEbus, VPX, and VXS are trademarks of VITA. te.com/powerconnectors Application Diagram TE Connectivity 2-Piece Power Connectors Integrated Backplane Power Systems • Universal Power Modules (UPM) • MINIPAK HDE Connectors • MULTIGIG RT Power Modules • Guide Hardware • Z1 Power (AdvancedTCA) Connectors Bus Bar-to-Board Laptops/Portables • ICCON Connectors • Battery Interconnects • RAPID LOCK Connectors Power — Board-to-Board Power — Cable-to-Cable/Board • MULTI-BEAM XLE Connectors • Universal MATE-N-LOK Product • FLATPAQ Modular Connectors • AMPOWER Wave Crimp System • MINIPAK HDL Connectors • ET Power Connector • MINIPAK HD (MicroTCA) • MULTI-BEAM XLE Cable Receptacles Connectors • RAPID LOCK Connectors FOR MORE INFORMATION Visit Us On the WEB! For your power connector needs go to: TE Technical Support Center te.com/products/powerconnectors USA: +1 (800) 522-6752 Check out our selection of videos on YouTube! Canada: +1 (905) 475-6222 Mexico +52 (0) 55-1106-0800 Latin/S. America: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 Refer to our catalog: UK: +44 (0) 800-267666 Power Connectors & Interconnection Systems France: +33 (0) 1-3420-8686 Catalog # 1773096 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Sample Kits! Sample kits are available for various Power Connectors. Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. Contact your local TE Sales Representative for more *as defined www.te.com/leadfree information or visit www.te.com Most products in this brochure have been qualified by UL and/or CSA. te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 4-1773458-1 CIS LUG FP 1M 02/2012 AMP, AMPOWER, CROWN BAND, FLATPAQ, ICCON, MATE-N-LOK, MINIPAK HDE, MINIPAK HDL, MULTI-BEAM XL, MULTI-BEAM XLE, MULTIGIG RT, RAPID LOCK, Z-PACK, Z-PACK TINMAN, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. t Specifications are subject to change without notice. Consult e.com/powerconnectors TE for the latest dimensions and design specifications.