KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC EV200 Series Contactor With 1 Form X (SPST-NO) Contacts Rated 500+ Amps, 12-900 Vdc Performance Data Product Facts Contact Arrangement, Power n Designed to be the Contacts — 1 Form A (SPST-NO) smallest, lightest weight, Rated Operating Voltage — lowest cost sealed contactor 12 - 900 VDC in the industry with its Continuous (Carry) Current, current rating (500+A carry, Typical — 500 A @ 85°C, 400 mcm 2000A interrupt at 320VDC) conductors Consult Factory for required conductors n Built-in coil economizer — for higher (500+ A) currents only 1.7W hold power @ Make/Break Current at Various 12VDC and it limits back 1 Voltages — See graph next page EMF to 0V. Models requiring 1 Break Current at 320VDC — external economizer also 3 2,000 A, 1 cycle available Contact Resistance, Typ. n Optional auxiliary contact (@200A) — 0.2 mohms for easy monitoring of Load Life — See graph next page power contact position Mechanical Life — 1 million cycles n Hermetically sealed — EV200 Series Contactor Contact Arrangement, Auxiliary intrinsically safe, operates (CZONKA Relay, Type III) Contacts — 1 Form A (SPST-NO) in explosive/harsh Aux. Contact Current, Max. — environments with no 2A @ 30VDC / 3A @ 125VAC Coil Operating Voltage (Valid Over Temperature Range) oxidation or contamination Voltage (Will Operate) 9-36VDC 32-95VDC 48-95VDC Aux. Contact Current, Min. — of coil or contacts, during 100mA @ 8V Voltage (Max.) 36VDC 95VDC 95VDC long periods of non- Pickup (Close) Voltage Max. 9VDC 32VDC 48VDC Aux. Contact Resistance, Max. — operation 0.417 ohms @ 30VDC / Hold Voltage (Min.) 7.5VDC 22VDC 34VDC .150 ohms @ 125VAC Dropout (Open) Voltage (Min.) 6VDC 18VDC 27VDC n Versatile coil/power Operate Time @ 25°C — Inrush Current (Max.) 3.8A 1.3A 0.7A connections Close (includes bounce), Typ. — 15 ms 0.13A@12V, Holding Current (Avg.) 0.03A@48V 0.02A@72V n UL Recognized 0.07A@24V Bounce (after close only), Max. — 7 ms for the U.S. and Release (includes arcing), Inrush Time (Max.) 130ms 130ms 130ms Canada (File E208033) Max @ 2000A — 12 ms All contact ratings & coil Dielectric Withstanding Voltage — versions may not be UL 2,200 Vrms @ sea level (leakage <1mA) Recognized Insulation Resistance @ 500VDC — Ordering Information 2 100 megohms n CE marked for Shock, 11ms 1/2 Sine, Peak, EC applications Typical Part Number EV200 AAANA Operating — 20 G n AIAG QS9000 designed, Vibration, Sine, 80-2000Hz., Series: built and approved Peak — 20 G EV200 = 500+ Amp, 12-900VDC Contactor Operating Ambient Temperature — n RoHS versions available Contact Form: -40°C to +85°C A = Normally Open Weight, Nominal — .95 lb. (.43 kg) H = Normally Open with NO Aux. Contacts G = Normally Open with NC Aux. Contacts Notes: Coil Voltage: 1 Main power contacts 7 2 (1 = requires external coil economizer) 50 at end of life A = 9-36VDC 3 Does not meet dielectric & IR after D = 32-95VDC (2 = requires external coil economizer) test, 1700 amp for unit with Aux. J = 48-95VDC (3 = requires external coil economizer) Contacts R = 28VDC with Mechanical Economizer Coil Wire Length: A = 15.3 in (390 mm) Coil Terminal Connector: N = None C = Molex Mini-fit Jr, 2 Skt, Female 18-24, P/N 39-01-2020 & 39-00-0060 +red is pin 1 (A length only) Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Terminals For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–21 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. 28 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC KILOVAC High Voltage DC Contactors KILOVAC EV200 Series (CZONKA Relay, Type III) (Continued) Outline Dimensions M8 x 1.25 POWER TERMINALS 1.05 ± .01 2.29 ± .02 DIA (HARDWARE SUPPLIED): (26.67 ± .26) (58.19 ± .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER – SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 "+" POSITIVE TERMINAL A2 "–" NEGATIVE TERMINAL .225 ± .01DIA (5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) 2.688 ± .01 (68.28 ± .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = – COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 ± .025 2.85 ± .025 STAINLESS (55.81 ± .63) (72.3 ± .63) 2.04 ± .02 DIA (51.94 ± .51) .55 ± .025 (14.04 ± .63) 2.05 ± .02 3.17 ± .01 .5 ± .01 (52 ± .51) (80.48 ± .26) (12.6 ± .26) 2.45 ± .02 (62.23 ± .51) Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region Break Only Above 650A 650A 100,000 10,000 1,000 100 EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 700 10 650 600 80% Minimum 550 Pre Charge 1 500 1 10 100 1,000 10,000 Load Current (A) 450 NOTES: 90% Nominal 400 1) For resistive loads with 300μH maximum inductance. Consult factory for inductive loads. Pre Charge 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 350 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. 300 250 200 150 100 50 For factory-direct application assistance, 0 0.0 0.5 1.0 1.5 2.0 dial 800-253-4560, ext. 2055, or Time (ms) 805-220-2055. 7–22 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Estimated Life (Cycles) Current (A)