Card Edge Products Power Connectors & Interconnection Systems Introduction to High Current Card Edge Connectors Product Facts ■ Contacts on .100 [2.54] Centerlines ■ Selective gold plating of contacts for high perform- ance at low cost ■ Flow solder applications ■ Glass-filled polyester housing is 94V-0 rated ■ Available in vertical, right-angle or straddle PCB-mount ■ Soldertails for wave solder applications ■ Compliant press-fit PCB tails for solder-less applications ■ 50% to 100% greater current carrying capacity than traditional card edge connectors ■ Accepts double sided PC boards, .054-.070 [1.27-1.78] thick ■ Recognized under the Component Program of Underwriters The connectors serve low as; DC-to-DC converters, Introduction R Laboratories Inc., durability cycle applications low-wattage power The High Current Edge File No. E28476 which do not have the supplies, industrial grade family of connectors available room for a card extenders and general ■ Certified by Canadian R provides high reliability and traditional 2-piece power low cost I/O applications Standards Association, economy in packages distribution connector. In requiring durable/rugged File No. LR 7189 compatible with industry other applications, a low- card edge contacts. The standards. While many new profile connector is needed improvements made still card edge connectors for to allow for better airflow / allows use in the original signal applications have less airflow restriction. applications and they moved toward higher density This grouping of power card provide a lower resistance configurations (0.050" edge connectors is focused connection due to the high and 1 mm centerlines), on providing high current conductivity contacts Tyco Electronics has density with the favored plated with a minimum redesigned the 0.100" multi-point contact design 30 micro inches gold. standard edge product which reduces contact The options include vertical family to carry more current, interface resistance. or right-angle PCB mounting for low power distribution. The connectors were as well as straddle-mount This product family includes used originally in the ISA configurations for co-planar the following: Standard for computer PCB applications. ■ CROWN EDGE Products expansion cards. Today these connectors are being ■ Standard Edge Connector used in applications such — 2nd generation ■ SEC-II Power Products 173 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Introduction to High Current Card Edge Connectors (Continued) CROWN EDGE Connector ■ Design based on CROWN BAND technology ■ 35A per power contact ■ True hot-plug power modules ■ Flexible modular design ■ Mates with .062 [1.6] thick card edge or bus bar tab SEC-II Power Connector ■ High current density than high current SEC II ■ Uses new MULTI-BEAM style power contact ■ Vertical, straddle or right-angle PCB mounting ■ 22A (straddle) or 28A (vertical) power contact +3A signal contact SEC-II Connectors ■ Provides high reliability in packages compatible with industry standards for double-sided printed circuit boards ■ Uses signal style contact ■ High IACS copper alloy contacts available to improve current carrying capability ■ Accepts double-sided boards .054 [1.27]-.070 [1.78] thick ■ Maximum number of dual positions .100 [2.54] Centerlines — 70 positions .125 [3.18] Centerlines — 50 positions .150 [3.81] Centerlines — 31 positions 174 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors Product Facts ■ Low cost power solution ■ Power, signal and mixed modules ■ 35A per power contact ■ Mates with .062 (1.6 mm) thick card edge or bus bar tab ■ Press-fit or solder tail terminations ■ True hot-plug power modules ■ Meets regulatory safety requirements ■ All CROWN EDGE products in this section are RoHS compliant. CROWN EDGE connectors Flexible Modular Design True Hot-Plug Support are a board-to-board power To make easy work of CROWN EDGE power mod- Typical Applications interconnect solution that power distribution design, ules that support current ■ Board-to-board power uses ELCON high perform- CROWN EDGE connectors interruption under load as connections ance CROWN BAND are available in modules of defined by safety regulatory contact technology config- ■ DC-DC converters 2 and 3 contact segments agencies are also available ured to mate directly with with power or signal con- for mating to a metal blade ■ Uninterruptible Power a printed circuit board edge tacts or a combination of or bus bar tab. These true Supply (UPS) or — for higher currents — both in a single module. hot-plug modules allow cur- ■ Power supplies with a solid bus bar. Power Modules can be placed rent interruption under load and signal can be combined end-to-end for assemblies by incorporating a contact and mounted end-to-end to up to 8" (203.20 mm) long. design that restricts the meet the requirements of Custom molded configura- effects of arcing to areas the applications. tions are possible on high- that do not compromise the volume projects. Consult integrity of the connection. Product Highlights Tyco Electronics or your High-current Card Edge local Tyco Electronics sales Interface representative for details. CROWN EDGE connectors Versatile Power Arrangements use Tyco Electronics proven Opposing contacts are ELCON CROWN BAND isolated, so power connec- contacts that provide tions at different voltage multiple points of contact levels can be on one side for high current, and low of the board, with ground or voltage drop and minimal power return on the other heat generation. The side. desired current rating for most applications can be achieved by bussing multiple contacts or even modules. For even higher currents, CROWN EDGE connectors can be mounted onto a bus bar, and mate directly with a bus bar tab. Optimum inter- face to the mounting PC board is achieved through five termination tails. 175 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) Product Specifications Materials & Finishes Insulators PPA, UL 94-V-0 flammability rated, color black Copper alloy, selectively plated with gold (30 micro inches minimum) and tin Non-hot-plug power contact on terminations, all over nickel Contact Phosphor bronze alloy, selectively plated with tin on terminations, over Hot-plug holder nickel Contacts power CROWN BAND Beryllium copper alloy, selectively plated with gold (30 micro inches contact element minimum), over nickel Phosphor bronze alloy, selectively plated with gold Signal contacts (30 micro inches minimum) and tin on terminations, all over nickel Electrical Power contact 35A (see graph below) Current ratings Signal contact 3A max. 5,000MΩ minimum at 500 VDC for 2 minutes, Insulation resistance power MIL-STD 1344, Method 3003 Dielectric strength 1,500VDC for 1 minute, per MIL-STD 1344, Method 3001 Mechanical Mating PCB thickness .062" 91.6 mm ±.006" (0.15 mm) 2 segment power module 5.0 lbf typical using .062" (1.6 mm) thick mating board with 5 oz. of copper Insertion Forces 3 segment power module 6.0 lbf typical using .062" (1.6 mm) thick mating board with 5 oz. of copper 2 segment power module 3.0 lbf typical using .062" (1.6 mm) thick mating board with 5 oz. of copper Extraction Forces 3 segment power module 5.0 lbf typical using .062" (1.6 mm) thick mating board with 5 oz. of copper Press fixture is recommended for compliant press-fit assemblies Tooling Consult Tyco Electronics customer service for details Current Ratings Safety Regulatory Compliance The chart below demonstrates the performance of the CROWN EDGE connectors have been evaluated by CROWN EDGE power contact by showing the temperature Underwriters Laboratories and have been found to comply rise at different current levels applied to two power con- with the requirements of U.S. standard UL1997 and tacts connected in series. Canadian standard C22.2 No. 182.3-M1987. Current rating for any given application will depend, among other things, on the module combination, PCB copper trace volume, and internal equipment tempera- ture/air flow. Mounting and mating to a bus bar will increase current ratings. Compliance with Current Interruption Requirements Hot-plug CROWN EDGE modules are available for appli- cations that require current interruption as defined by safety regulatory agencies. These power-only modules have been evaluated and recognized by Underwriters Laboratories for current interruption up to 50 cycles as per the UL1977 standard. See hot-plug requirements on page 180. 176 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) 4-Position Power Module Part Numbers 6651170-1 Long solder tail, non-hot-plug* * Also available for .093" (2.4 mm) thick mating board. Contact Tyco Electronics Customer Service for details. 6651170-2 Press-fit tail, non-hot-plug* 6651170-3 Short solder tail, non-hot-plug* .932 (23.67) 6651331-1 Press-fit tail, hot-plug .072 (1.83) 6650380-1 Short solder tail, hot-plug 6650380-2 Long solder tail, hot-plug .269 1.055 .032 (6.8) (26.8) .508 (0.8) .274 (12.90) (6.95) .591 (15.0) .356 .114 (9.0) .200 (5.08) (2.90) .160 (4.06) 6-Position Power Module Part Numbers 6650383-1 Press-fit tail, non-hot-plug 6650383-2 Long solder tail, non-hot-plug 6650383-3 Short solder tail, non-hot-plug 6650384-1 Short solder tail, hot-plug 1.440 6650384-2 Press-fit tail, hot-plug (36.57) .269 6650384-3 Long solder tail, hot-plug .072 (6.8) (1.83) 1.563 (39.7) .591 .508 .508 (15.0) (12.90) .274 (12.90) (6.95) .356 (9.0) .200 (5.08) .160 (4.06) 30-Position Signal Module Part Number .932 1926088-1 Press-fit tail, non-hot-plug [23.67] 1.055 .269 [26.8] .032 [6.8] [0.8] .072 [1.83] .591 .827 [15.00] .125 [21.0] [3.17] .356 .060 .177 [9.0] .060 [1.50] [4.5] [1.50] .059 14 Plcs. [1.5] Note: All part numbers are RoHS compliant. 177 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) 16-Position Signal Module Part Numbers .932 6650534-1 Press-fit tail (23.67) .072 (1.83) 1.055 .032 .269 .508 (26.8) (0.8) (6.8) .274 (12.90) (6.95) .591 (15.0) .200 (5.08) .160 (4.06) .356 (9.0) .213 (5.40) 24-Position Signal Module Part Numbers 1.440 6650494-1 Press-fit tail (36.57) .072 6651193-1 Long solder tail (1.83) 6651214-1 Short solder tail .269 .508 .508 1.563 (39.7) (6.8) (12.90) .274 (12.90) (6.95) .591 (15.0) .356 (9.0) .200 (5.08) .160 (4.06) Note: All part numbers are RoHS compliant. 178 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) 2 Power + 8 Signal Modules Part Numbers 6643460-1 Short solder tail 6643460-2 Long solder tail 6643460-3 Press-fit tail .032 1.055 (0.8) (26.8) .932 (23.67) .072 (1.83) .269 (6.8) .508 (12.90) .274 (6.95) .200 (5.08) .591 Power Contacts Side .160 (4.06) (15.0) .356 (9.0) .200 (5.08) .160 (4.06) Signal Contacts Side 4 Power + 8 Signal Modules Part Numbers .269 6651290-1 Press-fit tail (6.8) 6651290-2 Long solder tail 6651290-3 Short solder tail 1.440 (36.57) .591 .072 (15.0) (1.83) 1.563 (39.7) .356 .274 (9.0) .508 (6.95) .508 (12.90) Power Contacts End (12.90) .269 (6.8) .591 .200 (5.08) (15.0) .160 (4.06) .356 (9.0) Signal Contacts End Note: All part numbers are RoHS compliant. 179 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) Design Notes Mating PCB Requirements Mating PCB edge fingers should be gold plated, have .050" (1.3 mm) side margins, and be of suitable copper weight for power applications. Mating board thickness is .062 [1.60]. Sequenced Mating Sequenced mating can be achieved by designing one or more setback traces on the mating card edge, or by notching the edge of the card. End-to-end Mounting CROWN EDGE modules can be placed end-to-end for connector assemblies up to 8" (203.20 mm) long. Mating PC Card Edge Samples The drawings below show two PC card edge samples with signal and power lines designed to mate with 2 and 3- segment CROWN EDGE modules. 2 x 2 Segment Modules Provide Two 2 x 3 Segment Modules Provide Sequenced Power Traces and 30 Signal Traces Ground Plane and 12 Signal Lines Hot-Plug Requirements Hot-plug application of this product requires the use of the CROWN EDGE true hot-plug modules (see part numbers on pages 177-179) mated with a customer-supplied metal blade or bus bar. Dimensions of a sample mating blade for use with CROWN EDGE hot-plug modules is shown below. Chamfer Mating Edges 180 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) Connector Mounting Solder Tails Press-fit Tails Solder termination is available in two lengths. See table CROWN EDGE connectors use truly compliant eye of the below for board thicknesses and recommended tail lengths. needle press-fit tails designed for boards 0.093" thick and above. Solder Tail Detail Press-fit Tail Detail Tail Length vs. Board Thickness Tooling for Compliant Press-fit Assemblies Pressing fixtures are recommended for compliant press-fit Board Dimension "A" assemblies. Contact Tyco Electronics for a detailed tool Thickness drawing. .062" .100" - .140" (2.55 - 3.57 mm) (1.6 mm) [.115" (2.92 mm) nominal] .092"/.125" .160" - .200" (4.06 - 5.08 mm) Suggested Printed Circuit Hole for Power and 2.5 mm Signal (2.3/3.0 mm) [1.77" (4.5 mm) nominal] Finished Hole: ø .040 ± .003 [ø 1.02 ± .08] Drilled Hole: ø .0453 ± .005 [ø 1.151 ± .013] Copper Plate: .0010 [.025] min. (per surface) Tin Plate: .0003 [.008] min. (per surface) Suggested Printed Circuit Hole for 1.5 mm Signal Finished Hole: ø .022 ± .002 [ø 0.56 ± 0.05] Drilled Hole: ø .026 ± .002 [ø 0.65 ± 0.02] Copper Plate: .0010 [.025] min. (per surface) Tin Plate: .0003 [.008] min (per surface) Spacing Between Modules in End-to-end Mounting This spacing between plated thru-holes for end-to-end mounting varies depending on the chosen module combination. Spacing for the three possible combinations is shown below. Power-to-power Power-to-signal (1.5 mm) Power-to-signal (2.5 mm) .157 [4.00] .184 [4.68] .207 [5.25] Power Power Power Signal Power Signal Contacts Contacts Contacts Contacts Contacts Contacts Custom Solutions Non-standard Modules Application-specific Custom Designs In case the standard CROWN EDGE modules do not meet Tyco Electronics has a long history of designing and build- your design requirements, Tyco Electronics has the capa- ing application specific custom connectors, and bility to mold any combination of power and signal contact CROWN EDGE connectors are no exception. A one-piece layouts in 2 and 3 segment modules. CROWN EDGE insulator, instead of a combination of several modules, provides a more robust interconnection design, as well as cost savings in high volume projects. Consult Tyco Electronics Customer Service for details. 181 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems SEC-II Power Products Product Facts ■ Combines industry standard 0.100" pitch card edge format in a high power density design ■ Industry-proven multi-beam power contact design ■ High conductivity contact materials ■ High temperature housing materials The trends in electronic combined in a single shock has proven these power supplies require high molded housing. The vertical connectors equally suited ■ UL 94V-0 current density and lower press-fit versions are ideal for industrial applications as ■ Selective gold plating for cost. In addition, smaller for high density stacking well, where low contact high performance with low sized connectors are of cards into a backplane resistance and high current cost needed to provide less or for low air restriction of density is required. ■ .000030 [0.00076] gold in airflow restriction for cooling blade-style power supply contact area. Tin/lead on the power supplies. The designs. The straddle posts with entire contact SEC-II power connectors mount style offers a true nickel underplated offer an ideal combination co-planar interconnection of low-current and high- with a total height of less ■ Power Contact Current current connections in a than 4 mm from the top Ratings: single, durable design. surface of the PCB. ■ 38 amps — Single Contact SEC-II power connectors SEC-II power connectors ■ 22 amps — on each of are built on an expandable are currently in use in 4 adjacent pairs (8 power tooling platform which high-end computer and contacts) allows for a variety of data storage equipment. ■ Signal Contact Ratings: combinations of power Extensive testing in expo- ■ 6 amps — Single Contact and signal contacts, all sure to high vibration and ■ 4 amps — on each of 6 adjacent contacts Product Specification 108-2202 Qualification Test Report 501-608 Vertical Co-Planar Right-Angle 8P 6P + 16S Power Only Power and Signal Note: See page 183 for part numbers and details. 182 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems SEC-II Power Products (Continued) Co-Planar Application Straddle-Mount to .062 [1.6] A PCB +.005 .368 –.010 +0.13 [9.35] –0.25 .610 [15.49] B Ref. Dimensions No. of Power No. of Signal With or Without Part Number Contacts Contacts Mounting Ears “A” Length “B” Card Slot 1.66 1.500 416 Without 2007088-2 42.16 38.10 1.960 1.800 616 Without 2007088-1 49.78 45.72 2.745 2.000 620 With 1761500-1 69.72 50.80 2.260 2.100 816 Without 2007088-3 57.40 53.40 3.145 2.400 822 With 1761879-1 79.88 60.96 .368 [9.35] A .610 [15.49] B Dimensions No. of Power No. of Signal Part Number Contacts Contacts “A” Length “B” Card Slot 1.960 1.880 616 2057372-1 49.78 47.75 Note: All part numbers are RoHS compliant. 183 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 METRIC Dimensions are millime- ters over inches Power Connectors & Interconnection Systems SEC-II Power Products (Continued) Vertical PCB-Mount Seating tool required *See customer drawing for details A B 7.62 C Spaces at = D [.300] E A Ref. 2.54 F Spaces at = G [.100] H Ref. No. of No. of Molded Dimensions Power Signal Omitted Key Part A BCD E F G H Contacts Contacts PIN Location Number Power and Signal, Solder Tail 92.9388.90 53.34 81.28 58.42 90.18 7 23 16 20 None None 1761426-1 [3.660] [3.500] [2.100] [3.200] [2.300] [3.550] 70.1 66.07 30.48 58.42 35.56 67.31 4 14 10 20 None None 1761426-2 [2.760] [2.600] [1.200] [2.300] [1.400] [2.650] 54.86 50.80 15.24 43.18 20.32 52.07 2 8 6 20 None None 1761426-3 [2.160] [2.000] [0.600] [1.700] [0.800] [2.050] Power and Signal, Press-Fit 54.61 50.80 22.86 40.64 43.16 49.53 3 17 8 12 None None 1761786-1 [2.150] [2.000] [0.900] [1.600] [1.700] [1.950] Power only, Press-Fit 24.13 20.32 3.81 12.70 18.79 1 5N/A 4 0 None None 1888946-1 [0.950] [0.800] [0.150] [0.500] [0.740] 31.75 27.94 7.62 20.32 26.42 2 8N/A 6 0 None None 1888946-2 [1.250] [1.100] [0.300] [0.800] [1.040] 39.37 35.56 11.43 27.94 34.03 3 11 N/A 8 0 None None 1888946-3 [1.550] [1.400] [0.450] [1.100] [1.340] Note: All part numbers are RoHS compliant. 184 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors Product Facts ■ Maximum number of dual positions .100 [2.54] Centerlines-70, .125 [3.18] Centerlines-50, .150 [3.81] Centerlines-31 ■ Selective gold plating of contacts for high perform- ance at low cost ■ .025 [0.64] square solid posts meet standard wrap- type specifications ■ For flow solder applications ■ Glass-filled polyester housing is 94V-0 rated ■ Accepts double sided PC boards, .054-.070 [1.27-1.78] thick ■ Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 ■ Certified by Canadian Standards R Association, File No. LR 7189 Performance Specifications Contact Rating* — 3 Amps continuous (UL and CSA) Tyco Electronics Standard Right-angle connectors are Precision formed phosphor Contact Resistance — 10 milliohms Edge II Connectors provide also available with contacts bronze contacts are selec- max. high reliability and economy arranged on .100 [2.54] tively gold plated. Phosphor Operating Temperature — in packages compatible centers, .150 [3.81] bronze has excellent –55°C to +85°C with industry standards for row-to-row or .200 [5.08] strength characteristics Voltage Rating (Sea Level) — double sided printed circuit row-to-row. which help the connector .100 [2.54] centerline — 1000 VAC (test) boards. absorb load deflection Card extenders with con- .125 [3.18] centerline — 1500 VAC (test) movement of a PC board Tyco Electronics offers tacts on .100 [2.54] and .150 [3.81] centerline — 1500 VAC (test) while maintaining sufficient Standard Edge II .125 [3.18] centers also are Insulation Resistance — contact force for good elec- Connectors with or without available. 5000 megohms min., after exposure to trical connection. Bifurcated mounting ears, for rack humidity cantilever beam contacts mounting and soldering. provide redundant contact. Vibration Tolerance — 10 to 500 Hz Contacts are arranged on Contact Engagement Force — .100 [2.54] centers, .125 12 oz [3.3 N] average per pair with .062 [3.18] centers, .150 [3.81] [1.57] PC board centers, .200 [5.08] row-to-row; and .250 [6.35] Contact Separation Force — 2 oz [0.6 N] average per pair with .062 row-to-row. [1.57] PC board Humidity Tolerance — 90%-95% for 96 hours *Consult Tyco Electronics engineering when paralleling contacts for power applications. 185 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors (Continued) .064 [1.63] Sq. .100 [2.54] Centerline, x .130 [3.30] Dp. Vertical Solder Posts, Intercontact Key Slot .064 [1.63] Sq. Without Mounting Ears x .130 [3.30] Dp. Material and Finish Housing — Black glass-filled .100 .368 D polyester, 94V-0 rated [2.54] [9.35] C** Contacts — Phosphor bronze, duplex plated as follows: Accepts Plating — .000030 [0.00076] gold in .054/.070 A contact area, tin on posts, with entire .295 [1.37/1.77] [7.49] PC Board contact nickel underplated .550 .610 [13.97] Technical Documents [15.49] .155 [3.94] Product Specification 108-9039 .100 Typ. Post Qualification Test Report .060 [2.54] .191 Length B [1.52] 501-227 [4.85] No. of Dimensions Part Numbers*** Post Dual Length* A B C** D Solder Tail Positions .860 .750 .700 .500 .125 6 7-5530843-5 21.84 19.05 17.78 12.70 3.18 1.260 1.150 1.100 .900 .125 10 5-5530843-0 32.00 29.21 27.94 22.86 3.18 Intercontact Keying Plug 1.460 1.350 1.300 1.100 .125 12 8-5530843-3 Material 37.08 34.29 33.02 27.94 3.18 1.760 1.650 1.600 1.400 .125 Natural color polyester 15 5530843-2 44.70 41.91 40.64 35.56 3.18 1.960 1.850 1.800 1.600 .125 17 5-5530843-3 49.78 46.99 45.72 40.64 3.18 2.060 1.950 1.900 1.700 .125 18 5530843-3 52.32 49.53 48.26 43.18 3.18 2.260 2.150 2.100 1.900 .125 20 5-5530843-4 57.40 54.61 53.34 48.26 3.18 2.640 2.350 2.300 2.100 .125 22 5530843-4 62.48 59.69 58.42 53.34 3.18 Part Number 650025-2 2.760 2.650 2.600 2.400 .125 25 5530843-5 70.10 67.31 66.04 60.96 3.18 (.100 [2.54] Centerline) 3.060 2.950 2.900 2.700 .125 28 5530843-6 77.72 74.93 73.66 68.58 3.18 3.260 3.150 3.100 2.900 .125 .187 30 and 5530843-7 82.80 80.01 78.74 73.66 3.18 1.75 3.360 3.250 3.200 3.000 .125 31 6-5530843-5 85.34 82.55 81.28 76.20 3.18 3.760 3.650 3.600 3.400 .125 35 2-5530843-3 95.50 92.71 91.44 86.36 3.18 3.860 3.750 3.700 3.500 .125 36 5530843-8 98.04 95.25 93.98 88.90 3.18 4.260 4.150 4.100 3.900 .187 40 2-5530843-0 108.20 105.41 104.14 99.06 3.18 5.260 5.150 5.100 4.900 .187 50 2-5530843-2 133.60 130.81 129.54 124.46 3.18 *Contact Tyco Electronics for alternate post length. **C dimension is card slot length. ***Press-fit parts can be made available, consult Tyco Electronics. Notes: 1. Other connector sizes can be made available, consult Tyco Electronics. 2. High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. Note: All part numbers are RoHS compliant. 186 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666 Card Edge Products Card Edge Products Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors (Continued) Accepts .100 [2.54] Right-Angle .064 [1.63] Sq. .064 [1.63] Sq. .054/.070 x .130 [3.30] Dp. x .130 [3.30] Dp. Intercontact Key Slot [1.37/1.77] Solder Posts, with Low PC Board and No Mounting Ears .295 [7.49] Material and Finish .155 [3.94] .300 Housing — Black glass-filled .368 G .100 [7.62] polyester, 94V-0 rated [9.35] [2.54] .100 D Contacts — Phosphor bronze, duplex [2.54] plated as follows: C Post Plating A — .000030 [0.00076] gold Length in contact area, tin on posts, with entire With Board Locks contact nickel underplated Plating B — .000015 [0.00038] gold E in contact area, tin on posts, with entire Accepts .054/.070 contact nickel underplated F [1.37/1.77] .295 PC Board [7.49] A Related Product Data Performance Specifications — .550 .610 [13.97] page 185 [15.49] G .155 [3.94] Technical Documents .250 .080 .128 Product Specification [6.25] Dia. [1.82] [3.25] B Post 108-9039 Length Low Mounting Ears Low Mounting Ears Intercontact Keying Plug Material No. of Dimensions Post Part Numbers Dual 2 Length (Plating A) 1 Natural color polyester AB C* D E F G Positions 1.460 1.350 1.300 1.100 2.045 1.775 x.100x 3 3 12 .090 5145089-1 37.08 34.29 33.02 27.94 51.94 45.08 .150 2.060 1.950 1.900 1.700 2.645 2.375 x.100x 18 .090 5645384-1 52.32 49.53 48.26 43.18 67.18 60.32 .150 2.260 2.150 2.100 1.900 2.845 2.575 x.100x 20 .090 5645384-3 57.40 54.61 53.34 48.26 72.30 65.40 .150 *C dimension is card slot length. 1 Metric equivalent for .100 x .150 and .100 x .200 are [2.54 x 3.81] and [2.54 x 5.08]. 2 Metric equivalent for post length is .090 = [2.27]. Part Number 650025-2 3 Connector with Board Locks. (.100 [2.54] Centerline) Note: Other connector sizes can be made available, consult Tyco Electronics. No Mounting Ears No. of Dimensions Part Numbers Post Dual 2 1 Length AB C* D G Plating A Plating B Positions 1.260 1.150 1.100 0.900 .100x 10 .090 5650118-2 — 32.00 29.21 27.94 22.96 .150 1.760 1.650 1.600 1.400 .100x 15 .090 5650118-1 — 44.70 41.91 40.64 35.56 .150 2.160 2.750 2.700 1.800 .100x 19 .090 — 5532600-6 54.86 69.85 68.58 45.72 .150 2.760 2.350 2.600 2.400 .100x 25 .090 — 5532600-2 70.10 67.61 66.04 60.96 .150 3.360 3.250 3.200 3.000 .100x 31 .090 — 5532600-4 85.34 82.55 81.28 76.20 .150 3.460 3.350 3.300 3.100 .100x 32 .090 — 5532600-5 87.88 85.09 83.82 78.74 .150 *C dimension is card slot length. 1 Metric equivalent for .100 x .150 and .100 x .200 are [2.54 x 3.81] and [2.54 x 5.08]. 2 Metric equivalent for post length is .090 = [2.27]. Notes: 1. Other connector sizes can be made available, consult Tyco Electronics. 2. High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. Note: All part numbers are RoHS compliant. 187 Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666