Instruction Sheet 408--10049 ExtractionToolAssembly1804030-1 11Mar 11 RevC PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications. Universal MATE--N--LOK* Plug Connector (Ref) Mating End Wire Extraction Tip Contact Cavity Interlock Lever Handle Extraction Tool Figure 1 1. INTRODUCTION 3. EXTRACTIONPROCEDURE 1. For the Universal MATE--N--LOK connector, Extraction Tool 1804030--1 is designed to remove pin grasp the wire of the contact to be removed, and and socket contacts from Universal MATE--N--LOK push it toward the mating end of the connector to connectors (refer to Instruction Sheet 408--7714) and release the contact locking lances. Hold in place. Universal MATE--N--LOK II connectors (refer to Instruction Sheet 408--3200). For the Universal MATE--N--LOK II connector, move the rear housing latch to the pre--stage position. Dimensions in this instruction sheet are in NOTE millimeters [with inches in brackets]. Figures and 2. Depress, and hold the interlock lever. Insert the illustrations are for reference only and are not extraction tip into the contact cavity of the contact i drawn to scale. to be removed, and slide it over the contact. Refer to Figure 1. 3. For the Universal MATE--N--LOK connector, 2. DESCRIPTION (while pushing the wire toward the tool) continue to The extraction tool features an extraction tip, an insert the extraction tip until it bottoms. interlock lever, and handle. The extraction tip is For the Universal MATE--N--LOK II connector, designed to enter the contact cavity at the mating continue to insert the extraction tip until it rests on face of connector and release the contact from the the retention shoulder of the contact. connector. When the extraction tip is bottomed, and the handle is pushed toward the connector, a plunger 4. Release the interlock lever, and push the tool within the handle pushes the contact free from the handle FULLY; thereby, pushing the contact slightly connector. out of the wire end of the connector. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 2 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, TE logo is a trademark. visit our website at www.te.com LOCB *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. 408-10049 5. Pull the wire until the contact is out of the 4. MAINTENANCEANDINSPECTION connector. The extraction tool should conform to the dimensions If the extracted contact is NOT damaged, it may given in Figure 3. It is recommended that the tool be NOTE be re--inserted. For a contact removed from a inspected upon arrival and at regularly scheduled intervals thereafter to ensure that the tool has not Universal MATE--N--LOK connector, the locking i lances MUST be reset to their original position as become damaged during handling. shown in Figure 2. DO NOT re--use a defective or For customer repair service, call 1--800--526--5136. damaged contact. Universal MATE--N--LOK 5. REPLACEMENTANDREPAIR Socket Contact Shown Order replacement extraction tools through your 0.76 [.030]D representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write to: CUSTOMER SERVICE (038--035) TYCO ELECTRONICS CORPORATION PO BOX 3608 Locking Lance HARRISBURG PA 17105--3608 DFor pin part number 1954443--1, this dimension is 0.53 mm [.021 in.]. 6. REVISIONSUMMARY Figure 2 S Updated document to corporate requirements 29.5 [1.16] 120.7 [4.75] 15.8 [.62] 2.74 [.108] Extraction Plunger Tip Weight: 54.4 g [1.92 oz] Figure 3 2 of 2 RevC