TE CONNECTIVITY 2-964575-8

Rast 2.5 Catalogue 1654742 METRIC Dimensions are Rast 2.5 Revised 5-04 millimetres over inches Table of Contents AMP DUOPLUG 2.5 Connector System 1 Introduction and Technical Features ………………………………………1002, 1003 Indirect and Direct Connection 2.5mm Centerline…………………………………1004 Female Connectors …………………………………………………………………1005 Female Connectors, Selectively Loaded …………………………………………1006 Direct Connection 2.5mm Centerline ………………………………………………1007 Female Connectors, Interior Locking ………………………………………………1008 Female Connectors, Side Locking …………………………………………………1009 Tab Headers 180° ……………………………………………………………1010, 1011 Direct Connection, PC Board Frame ………………………………………1012, 1013 AMP DUOPLUG 2.5 Mark II Connector System Introduction and Technical Features ………………………………………1014, 1015 Indirect and Direct Connection 2.5mm Centerline…………………………………1016 Technical Data …………………………………………………………………1017-1019 Keying Plan ……………………………………………………………………………1020 Female Connector Geometry ………………………………………………………1020 Female Connectors …………………………………………………………………1021 Tab Headers 180° ……………………………………………………………1022-1024 PC Board Frame ………………………………………………………………1025, 1026 AMP DUOPLUG 2.5 Power Connector System Introduction and Technical Features ………………………………………1027, 1028 Indirect and Direct Connection 5.0mm Centerline…………………………………1029 Technical Data …………………………………………………………………1030, 1031 Keying Plan ……………………………………………………………………………1032 Female Connectors……………………………………………………………1033, 1034 Tab Headers 180° ……………………………………………………………………1035 PC Board Frame………………………………………………………………………1036 1001 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Introduction AMP DUOPLUG 2.5 Connector System for Wire-to-Board Applications The AMP DUOPLUG 2.5 Connector System offers a complete printed circuit board system which is suitable for edge as well as female to header applications using the same female part. The top of the female contact is provided with an IDC slot, a technique which permits high speed wire termination. Application tooling specially developed for this system can produce cable assemblies with connectors at one or both ends. The connector keying is produced with a cutting unit on the application tooling machine. Applications � Household Appliances � Consumer Electronics � Telecommunication Technical Data Industry No. of Positions: Wire Range (DGB I): Insulation Hardness: � Automotive Industry 2 3- to 20-positions 0.22mm , 7 stranded Shore A 92±3 2 � Vending Machines 3- to 12-positions 0.35mm , 12 stranded Flammability Rating: Centerline: Wire Range (DGB II): � Measuring Devices and acc. UL 94 V-0 2 others 2.5 mm 0.35mm , 7 stranded AMP Product Specification: Termination Technique: Temperature Range: 108-18056 / 108-20238 Insulation Displacement –40 °C up to +110 °C AMP Application Specification: Technique Current Voltage: 114-18049 Housing Material: 63 V (250 V) PBT-GF, PA 6.6 GF Current Rating: Contact Material: max. 2 A CuSn (CuZn) Insulation Diameter: Phosphor Bronze (Brass) 1.2-1.4mm Contact Finish: Contact Resistance: Female pre-tinned ≤10 mΩ Male post-tinned PC Board Thickness: 1.5mm 1002 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Technical Features Product Features 1 � Connector system for rationalised production � High production rate with no rejects � One-piece and two-piece connector system � Keyable female part 2 3 � Contacts protected against damage � Controllable wire insertion � Wire strain relief provided by cover � Defined wire insertion depth � Customer specific version 4 of header 1 5 � Protection provided by 6 three side walls � Designed according to RAST 2.5 Specification � VDE Tested acc. to: DIN VDE 0627/9.91 and DIN EN 60998, Part 2–3 1 Very good contact 3 Reliable locking feature of 6 Connector design -Reg. No. 1508 protection in order to every single contact suitable for one-piece as avoid any stubbing assures proper strain well as for two-piece problems. relief. connection. 2 Termination of the wire 4 Contact suitable for via metal stuffer of the 7- and 12-stranded wire. tooling which 5 Cutting of the keying in guarantees a defined accordance to position of the wire in customer’s demand the IDC-slot of the during the termination contact. process. 1003 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Indirect and Direct Connection, 2.5 mm Centerline Direct Connection, 2.5 mm Centerline 5 1 6 1 Cover 2 Wire 2 3 Connector Front Side 7 4 Keying 5 Tab Header 6 Keying 3 4 7 PC Board 1.5mm thick Indirect Connection, 2.5 mm Centerline 5 1 6 1 Cover 2 2 Wire 7 3 Connector Front Side 4 Keying 5 Tab Header 3 8 4 6 Tab Contact (1.5mm x 0.6mm) 7 Keying 8 PC Board 1.5mm thick Technical Data Flammability Rating: Contact Resistance: No. of Positions: IDC Contact DGB II: 2 3- to 20-positions 0.32-0.35mm , 7 strands UL 94 V-0 ≤10 mΩ VDE Tested acc. to: Nominal Voltage: Centerline: Insulation Diameter: Nominal size 1.3mm 2.5 mm DIN VDE 0627/9.91 and Fully loaded, 63 V (selective loading possible) DIN EN 60998, Part 2-3 Selectively loaded, 250 V Insulation Hardness: Keying: Temperature Range: Termination Technique: Shore A 92 ±3 Variable, because there is a row Insulation Displacement –40 °C up to +110 °C Contact Material: of keying ribs on the front side Technique AMP Product Specification: Phosphor Bronze (Brass) of the connector. Ribs removed Wire Size Range: 108-18056 during application according Contact Finish: IDC Contact DGB I: to requirements. AMP Application Specification: Female pre-tinned 2 0.22-0.25mm , 7 strands Male post-tinned Current Carrying Capacity: 114-18049 2 0.32-0.35mm , 12 strands max. 2 A Solid wire 0.40-0.50mm Housing Material: Packaging Specification: diameter PBT-GF, PA 6.6 GF 107-18026 1004 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Female Connectors 1 B A 2.5 7.35 0.75 10.1 6.0 5.0 3.5 5.3 6.6 Part Numbers Dimensions Wire Ranges No. of Package (mm) 1) 1) 1) DGB I DGB II DGB II Positions Quantity 2) Colour Grey Colour Natural Colour Natural AB 3 5.0 9.9 3-829868-3 1-966194-3 1-966504-3 4.480 4 7.5 12.4 3-829868-4 1-966194-4 1-966504-4 3.640 5 10.0 14.9 3-829868-5 1-966194-5 1-966504-5 3.080 6 12.5 17.4 3-829868-6 1-966194-6 1-966504-6 2.800 7 15.0 19.9 3-829868-7 1-966194-7 1-966504-7 2.240 8 17.5 22.4 3-829868-8 1-966194-8 1-966504-8 2.240 9 20.0 24.9 3-829868-9 1-966194-9 1-966504-9 1.860 10 22.5 27.4 3-829868-0 1-966194-0 1-966504-0 1.680 11 25.0 29.9 3-829869-1 1-966195-1 1-966505-1 1.680 12 27.5 32.4 3-829869-2 1-966195-2 1-966505-2 1.400 13 30.0 34.9 3-829869-3 1-966195-3 1-966505-3 1.400 14 32.5 37.4 3-829869-4 1-966195-4 1-966505-4 1.400 15 35.0 39.9 3-829869-5 1-966195-5 1-966505-5 1.120 16 37.5 42.4 3-829869-6 1-966195-6 1-966505-6 1.120 17 40.0 44.9 3-829869-7 1-966195-7 1-966505-7 1.120 18 42.5 47.4 3-829869-8 1-966195-8 1-966505-8 1.120 19 45.0 49.9 3-829869-9 1-966195-9 1-966505-9 4.840 20 47.5 52.4 3-829869-0 1-966195-0 1-966505-0 4.840 2 1) Wire Range: DGB I: 7 x Ş 0.20 = 0.22 mm 2 12 x Ş 0.20 = 0.35 mm 2 DGB II: 7 x Ş 0.25 = 0.35 mm 2) Versions for higher ambient temperature 1005 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Female Connectors, Selectively Loaded B A 2.5 7.35 0.75 10.1 6.0 5.0 3.5 5.3 6.6 Part Numbers Dimensions Wire Ranges No. of Package (mm) 1) 1) DGB I DGB II Positions Quantity Colour Grey Colour Natural AB 3 5.0 9.9 3-966480-3 1-966842-3 4.480 5 10.0 14.9 3-966480-5 1-966842-5 3.080 7 15.0 19.9 3-966480-7 1-966842-7 2.240 9 20.0 24.9 3-966480-9 1-966842-9 1.860 11 25.0 29.9 3-966481-1 1-966843-1 1.680 13 30.0 34.9 3-966481-3 1-966843-3 1.400 15 35.0 39.9 3-966481-5 1-966843-5 1.120 17 40.0 44.9 3-966481-7 1-966843-7 1.120 19 45.0 49.9 3-966481-9 1-966843-9 4.840 2 1) Wire Range: DGB I: 7 x Ş 0.20 = 0.22 mm 2 12 x Ş 0.20 = 0.35 mm 2 DGB II: 7 x Ş 0.25 = 0.35 mm 2) Versions for higher ambient temperature 1006 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Direct Connection, 2.5 mm Centerline Direct Connection, Interior Locking 1 2.5 mm Centerline 1 5 7 1 Cover 2 Wire 3 Connector Front Side 4 Keying 5 Interior Locking Latch 6 Keying Rib 7 Polarisation Rib between cavities 4 2 6 8 3 8 PC Board 1.5mm thick Direct Connection, 6 1 Side Locking 2.5 mm Centerline 1 Cover 2 Wire 3 Connector Front Side 4 Keying 5 Side Locking Latch 6 Polarisation Rib between cavities 4 3 2 5 7 7 PC Board 1.5mm thick Technical Data Flammability Rating: Contact Resistance: No. of Positions: IDC Contact DGB II: 2 3- to 20-positions 0.32-0.35mm , 7 strands UL 94 V-0 ≤10 mΩ 3- to 12-positions VDE Tested acc. to: Nominal Voltage: Insulation Diameter: Centerline: Nominal size 1.3mm DIN VDE 0627/9.91 and Fully loaded, 63 V 2.5 mm DIN EN 60998, Part 2-3 Selectively loaded, 250 V Insulation Hardness: (selective loading possible) Keying: Temperature Range: Shore A 92 ±3 Variable, because there is a row Termination Technique: –40 °C up to +110 °C Contact Material: of keying ribs on the front side Insulation Displacement AMP Product Specification: Phosphor Bronze (Brass) of the connector. Ribs removed Technique 108-18056 / 108-20238 during application according Contact Finish: Wire Size Range: to requirements. AMP Application Specification: Female pre-tinned IDC Contact DGB I: Male post-tinned Current Carrying Capacity: 114-18049 2 0.22-0.25mm , 7 strands max. 2 A 2 0.32-0.35mm , 12 strands Housing Material: Packaging Specification: Solid wire 0.40-0.50mm PBT-GF, PA 6.6 GF 107-18026 / 107-20237 diameter 1007 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Female Connector, Interior Locking B A 7.35 2.5 5.3 6.6 No. of Dimensions (mm) Part Polarisation Ribs Empty Package Positions Number Between Pos. Pos. Quantity AB 2 5.0 9.9 1-1355181-2 — — 4480 3 10.0 14.9 1-1355181-3 — — 3080 4 12.5 17.4 1-1355181-4 — — 2800 5 15.0 19.9 1-1355181-5 — — 2240 1-1355181-6 — — 2240 6 17.5 22.4 2-1355181-6 3-4 — 1960 7 20.0 24.9 1-1355181-7 — — 1680 1-1355181-8 — — 1680 8 22.5 27.4 2-1355181-8 3-4 — 1680 9 1-1355181-9 — — 1680 25.0 29.9 2-1355181-9 4-5 — 1680 1-1355181-0 — — 1400 10 27.5 32.4 1-1534557-0 * 4-5 3-5 1400 2-1534557-0 * 4-5 8-10 1400 11 30.0 34.9 1-1355182-1 — — 1400 1-1355182-2 — — 1400 12 32.5 37.4 2-1355182-2 3-4 — 1400 13 35.0 39.9 1-1355182-3 — — 1120 14 37.5 42.4 1-1355182-4 — — 1120 15 40.0 44.9 1-1355182-5 — — 1120 16 45.5 47.4 1-1355182-6 — — 1120 17 45.0 49.9 1-1355182-7 — — 840 18 47.5 52.4 1-1355182-8 — — 840 * Special version selective loaded 1008 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. 0.75 3.5 5.0 6.0 10.1 Rast 2.5 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Female Connector, Side Locking B A 1 7.35 2.5 5.3 6.6 Fully Loaded No. of Dimensions (mm) Part Polarisation Ribs Package Colour Positions Number Between Pos. Quantity AB 3 5.0 9.9 0-284865-3 Black 2-3 4480 4 7.5 12.4 0-284865-4 Black 1-2 3640 0-284865-5 Black 2-3 3080 5 10.0 14.9 2-284865-5 Red 3-4 3080 6 12.5 17.4 0-284865-6 Black 2-3 2800 7 15.0 19.9 0-284865-7 Black 2-4 2240 0-284865-8 Black 2-5 2240 8 17.5 22.4 2-284865-8 Red 3-4 2240 9 20.0 24.9 0-284865-9 Black 2-3 1960 1-284865-0 Black 2-3 1680 10 22.5 27.4 2-284865-0 Red 9-10 1680 1-284865-2 Black 2-3 1400 12 27.5 32.4 2-284865-2 Red 11-12 1400 14 32.5 37.4 1-284865-4 Black 13-14 1400 Selectively Loaded No. of Dimensions (mm) Part Polarisation Ribs Empty Package Colour Positions Number Between Pos. Pos. Quantity AB 0-284866-8 Blue 2-3 2-5 2240 8 17.5 22.4 2-284866-8 Green 2-3 2 2240 9 20.0 24.9 0-284866-9 Blue 2-3 2-5-8 1960 10 22.5 27.4 1-284866-0 Blue 2-3 9 1680 12 27.5 32.4 1-284866-2 Blue 2-3 2-5-8-10 1400 1009 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. 0.75 3.5 5.0 6.0 10.1 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Tab Header 180° 9.2 15.7 13.6 A B PC Board Layout 1 3 ±0.05 2.5 Solder Side View. 1 First Cavity for uneven numbered positions ±0.05 3.75 2 First Cavity for even numbered positions 2 3 Last Cavity +0.1 +0.1 1.0 1.9 1010 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Tab Header 180° (continued) Dimensions Part Number (mm) 1 No. of Keying between Package Colour Positions Cavity Number Quantity AB Tab Header 3 5.0 10.15 natural – 1-829866-3 416 3 5.0 10.15 grey – 2-829866-3 416 3 5.0 10.15 grey 1/2 3-829866-3 416 4 7.5 12.65 natural – 1-829866-4 352 4 7.5 12.65 grey – 2-829866-4 352 5 10.0 15.15 natural – 1-829866-5 300 5 10.0 15.15 grey – 2-829866-5 300 5 10.0 15.15 grey 3/4 3-829866-5 300 5 10.0 15.15 grey 4/5 4-829866-5 300 6 12.5 17.65 natural – 1-829866-6 256 6 12.5 17.65 grey – 2-829866-6 256 7 15.0 20.15 natural – 1-829866-7 224 7 15.0 20.15 grey – 2-829866-7 224 7 15.0 20.15 grey 3/4 3-829866-7 224 8 17.5 22.65 natural – 1-829866-8 196 8 17.5 22.65 grey – 2-829866-8 196 9 20.0 25.15 natural – 1-829866-9 180 9 20.0 25.15 grey – 2-829866-9 180 10 22.5 27.65 natural – 1-829866-0 168 10 22.5 27.65 grey – 2-829866-0 168 11 25.0 30.15 natural – 1-829867-1 150 11 25.0 30.15 grey – 2-829867-1 150 12 27.5 32.65 natural – 1-829867-2 140 12 27.5 32.65 grey – 2-829867-2 140 13 30.0 35.15 natural – 1-829867-3 140 13 30.0 35.15 grey – 2-829867-3 140 14 32.5 37.65 natural – 1-829867-4 128 14 32.5 37.65 grey – 2-829867-4 128 15 35.0 40.15 natural – 1-829867-5 120 15 35.0 40.15 grey – 2-829867-5 120 16 37.5 42.65 natural – 1-829867-6 112 16 37.5 42.65 grey – 2-829867-6 112 17 40.0 45.15 natural – 1-829867-7 104 17 40.0 45.15 grey – 2-829867-7 104 18 42.5 47.65 natural – 1-829867-8 102 18 42.5 47.65 grey – 2-829867-8 102 19 45.0 50.15 natural – 1-829867-9 96 19 45.0 50.15 grey – 2-829867-9 96 20 47.5 52.65 natural – 1-829867-0 90 20 47.5 52.65 grey – 2-829867-0 90 Preferred Types are printed bold Note: Additional Keying available on request. 1011 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. R 0.2 TYP AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches Direct Connection, PC Board Frame PC Board Layout Special Version for (Interior Locking) 2 pos. Connector A-5 -0.2 2.5 1.7 0.1 0.85 ±0.05 0.75 ±0.05 5 +0.1 (2.3 ) 2.7 0.1 +0.1 0.7 0.1 0.1 2.7 2.7 +0.1 (2.2 ) +0.1 (2.2 ) 1.8 1.5 2.5 +0.1 +0.1 0.7 1.3 0.1 0.1 4.3 4 +0.1 3.8 0.1 1.25 +0.1 A+3.5 -0 PC Board Layout (1.75) A (Side Locking) 2.0 2.5 min PITCH +0.2 1.7 -0 +0.1 0.5 -0 0.8 x 45° (TYP x 4) +0.1 0.7 -0 B 1012 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. 30° R 0.2 6.5 min -0.1 2.2 +0.1 5.1 -0 (min. 4.5) 0.7 ±0.2 0.5 +0.1 2.5 -0 6.5 min -0.1 2.2 Rast 2.5 AMP DUOPLUG 2.5 Connector System Catalogue 1654742 METRIC Dimensions are for Wire-to-Board Systems Revised 5-04 millimetres over inches PC Board Frame (continued) Dimensions Part Number (mm) 1 No. of Keying between Package Colour Positions Cavity Number Quantity AB PC Board Frame 3 5.0 10.1 black – 1-964575-3 300 4 7.5 12.6 black – 1-964575-4 300 4 7.5 12.6 black 1/2 2-964575-4 300 4 7.5 12.6 black 2/3 3-964575-4 300 4 7.5 12.6 black 3/4 4-964575-4 300 5 10.0 15.1 black – 1-964575-5 300 5 10.0 15.1 black 3/4 2-964575-5 300 5 10.0 15.1 black 1/2, 4/5 3-964575-5 300 6 12.5 17.6 black – 1-964575-6 300 6 12.5 17.6 black 3/4, 5/6 2-964575-6 300 6 12.5 17.6 black 3/4, 4/5 3-964575-6 300 7 15.0 20.1 black – 1-964575-7 300 7 15.0 20.1 black 3/4 2-964575-7 300 7 15.0 20.1 black 1/2, 4/5, 6/7 3-964575-7 300 7 15.0 20.1 natural 1/2, 4/5, 6/7 4-964575-7 300 8 17.5 22.6 black – 1-964575-8 300 8 17.5 22.6 black 1/2, 2/3, 3/4, 7/8, 8/– 2-964575-8 300 9 20.0 25.1 black – 1-964575-9 300 9 20.0 25.1 black 2/3, 3/4, 8/9 2-964575-9 300 10 22.5 27.6 black – 1-964575-0 300 10 22.5 27.6 black –/1, 1/2, 2/3, 4/5, 7/8, 8/9, 10/– 3-964575-0 300 11 25.0 30.1 black – 1-964576-1 300 11 25.0 30.1 black 1/2, 2/3, 4/5, 6/7 2-964576-1 300 12 27.5 32.6 black – 1-964576-2 300 12 27.5 32.6 black 10/11 2-964576-2 300 12 27.5 32.6 natural 10/11 3-964576-2 300 12 27.5 32.6 black 5/6, 6/7, 7/8, 8/9, 9/10, 10/11, 11/12 4-964576-2 300 12 27.5 32.6 natural 2/3, 3/4, 4/5, 8/9, 9/10, 10/11, 11/12 5-964576-2 300 12 27.5 32.6 natural – 6-964576-2 300 13 30.0 35.1 black – 1-964576-3 300 15 35.0 40.1 black –/1, 3/4, 6/7, 8/9, 9/10, 13/14, 14/15, 15/– 2-964576-5 300 17 40.0 45.1 black 3/4, 17/– 2-964576-7 300 Preferred Types are printed bold Note: Additional No. of Positions and Keying available on request. 1013 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Intr Introduction oduction Tyco Electronics’ newly The twisted contact, the We offer a complete range of Applications developed AMP DUOPLUG design of the contact zone termination equipment from � Household Appliances 2.5 Mark II IDC connector and the two IDC slots the hand tool to the modular, system merges decades of guarantee safe functioning fully-automatic IHM Mark III � Small Appliances experience in IDC and a current rating up to machine. � Gambling Machines technology, with the latest 2 A. The connector keying and materials, processes and � Consumer Electronics The 7- and 12-stranded colour marking is done with processing equipment. � Telecommunications conductors are suitable for a units on the workstation. The design is based on the wire range of 0.22 up to 0.35 AMP DUOPLUG 2.5 Mark II Industry 2 RAST 2.5 Standard as a mm (AWG 24 up to AWG and AMP DUOPLUG Power � Automotive Industry direct and indirect 22, AWM Style 1569/1007) can be processed with � Vending Machines connecting system for the with a max. insulation minimal set-up times on the PC board and component diameter of 1.6 mm. same workstation. � Measuring Devices applications. and Others The cover provides very The female connectors fit in good contact protection existing RAST 2.5 headers and has openings for easy and frames. electrical inspection. 1014 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches T Te ec chnical Features hnical Features Product Features 5 8 1 � IDC connector system for harness production 7 � For PC board and electrical component applications 3 � Designed according to RAST 2.5 Standard � 2.5 mm Centerline � Openings in cover for electrical tests � Excellent contact protection � Keyable female connector � Chainable products for optimal handling in logistics and manufacturing � Special Version Optional internal locking 4 for secure retention to PC board without use of frame � -Approval-No. 1 40003624 6 Reg.-No. 2 1702000-1431-0046/17189 � UL recognised under File No. E 28476 1 Twisted contact provides 4 Contacts are suitable for 7 Openings in cover for elec- high contact force without 7-stranded and multi- trical inspection. excessive mating force. stranded wire. 8 Optional colour marking 2 Very good contact protec- 5 Cover provides contact can be done during the tion eliminates stubbing protection. termination process. problems. 6 Cutting of the keying ribs, 3 Wires are terminated via in accordance to customers metal stuffer in tooling demand, is done during the which ensures proper termination process. positioning of the wire in the IDC slot of contact. 1015 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Indirect and Direct Connection, 2.5 mm Centerline Indirect Connection, 2.5 mm Centerline 1 2 1 Cover 2 Wire 3 Keying Ribs 4 Tab Header 3 5 Tab Contact (1.5 x 0.6 mm) 6 Keying 7 PC Board 5 4 6 7 Direct Connection, 1 2.5 mm Centerline 2 1 Cover 2 Wire 3 Keying Ribs 3 4 PC Board Frame 5 Keying 6 PC Board 4 5 6 1016 Dimensions are shown Dimensions are in inches and Specifications subject to www.tycoelectronics.com Products for Industrial & for reference purposes only. millimetres unless otherwise change. Commercial Applications Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Technical Data 1 No. of Positions: Temperature Range: Insulation Diameter: 3- to 20-positions –40 °C up to +110 °C 1.2–1.6 mm Centerline: Current Rating: PC Board Thickness: 2 A max. 2.5 mm, 1.5 ±0.14 mm adjacent with loss of pitch Current Voltage: Approval: Housing Material: 50 V fully loaded, VDE-Approval-No. 40003624 • 250 V selectively loaded PA 6 GF (Polyamide) VDE-Reg.-No. • Air and Creepage Distance: Flammability Rating: 1702000-1431-0046/17189 1 mm fully loaded, UL 94 V-2 UL File E 28476 • >3.2 mm selectively loaded Track Resistance: Product Specification: Mating Force per Contact PTI 250 108-18785 on Steel Gauge: Insulation Resistance: Packaging Specification: 6 N max. >5 mΩ 107-18068 Unmating Force per Contact: Housing Colour: Application Specification: 0.7 N min. natural 114-18467 Wire Size Range: Colour Marking/Key Coding: 2 0.22–0.35 mm (AWG 24–22, done by termination equipment AWM Style 1569/1007) Contact Material: Composition of Conductors: Phosphor Bronze (CuSn) 7- and 12-stranded Contact Finish: Insulation Hardness: tin plated Shore A 92 ±3 1017 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to Commercial Applications reference purposes only. millimetres unless otherwise change. www.tycoelectronics.com Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Performance Diagrams Technical Data Cause of Temperature Rise 14 � Female Connector, 1 20 Positions 12 Part-No. 3-1534797-0 10 2 8 � Material and Finish 6 Housing Material: PA 6 GF, acc. UL 94 V-2 4 Contact Material: Phosphor Bronze (CuSn) 2 Contact Finish: tin plated 0 0 0.5 1.0 1.5 2.0 2.5 Current Rating (I/A) � Wire Range: 2 0.22 mm (7-strands, Derating Curve tin plated) 2 0.35 mm (12-strands, tin plated) 2.5 2 2.0 1 � Counter Part 1.5 PC Board: one side coated Pad: 1.0 0.35 µm x 1.9 mm, Copper, HAL, tin plated 0.5 0 050 100 150 � Measurement Construction: 2 (1): 0.22 mm Ambient Temperature (t /°C) 2 (2): 0.35 mm 1018 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Current Rating (I/A) Current Temperature (T/K) Rast 2.5 AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Performance Diagrams (continued) Technical Data Cause of Temperature Rise 1 12 � Female Connector, 2 20 Positions 1 10 Part-No. 3-1534797-0 8 6 � Material and Finish 4 Housing Material: PA 6 GF, acc. UL 94 V-2 Contact Material: 2 Phosphor Bronze (CuSn) Contact Finish: 0 tin plated 0 0.5 1.0 1.5 2.0 2.5 Current Rating (I/A) � Wire Range: 2 0.22 mm (7-strands, Derating Curve tin plated) 2 0.35 mm (12-strands, tin plated) 2.5 2.0 1 2 1.5 � Counter Part Tab Header Housing: 1.0 PBT-GF, acc. UL 94 V-0 Pin: 1.5 x 0.6 mm, 0.5 CuZn 30, tin plated 0 050 100 150 Ambient Temperature (t /°C) � Measurement Construction: 2 (1): 0.22 mm 2 (2): 0.35 mm 1019 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Current Rating (I/A) Current Temperature (T/K) AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Keying Plan and Female Connector Geometry Keying Plan Delivery Form with all Keying Ribs a bcd a bcd e fg h ijl k m nop qrt s u + + + + + + + + + + + + + + + + + + + + + + + 12 3 1 2 3 4 5 6 7 8 9 10 11 1213 14 1516 17 18 19 20 No. of Pos. Keying Example: 3/2 positions a b c d Housing, + + + + + + + + + + + + fully loaded R 2.5/1-3a R 2.5/1-3b R 2.5/1-3c R 2.5/1-3d a b c d Housing, + � + + � + + � + + � + selectively loaded R 2.5/2-2a R 2.5/2-2b R 2.5/2-2c R 2.5/2-2d Keying is done by unit during application process. AMP DUOPLUG 2,5 Mark II B Female Connector A 2.5 13.85 10.8 10.05 7.3 1020 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Female Connectors AMP DUOPLUG 2.5 Mark II Female Connectors 1 Housing Material: Dimensions Contact Material ✱ GWT, 750 °C No. of (mm) Package Keying Part Number Positions Quantity Housing Colour: Contact Finish AB Natural 3 5.0 9.9 R2.5/1-3-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-3 15,400 4 7.5 12.4 R2.5/1-4-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-4 12,320 5 10.0 14.9 R2.5/1-5-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-5 10,472 6 12.5 17.4 R2.5/1-6-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-6 8,624 7 15.0 19.9 R2.5/1-7-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-7 7,392 8 17.5 22.4 R2.5/1-8-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-8 6,776 9 20.0 24.9 R2.5/1-9-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-9 6,160 10 22.5 27.4 R2.5/1-10- PA 6 GF, V-2 CuSn, tin plated 3-1534796-0 5,544 11 25.0 29.9 R2.5/1-11- PA 6 GF, V-2 CuSn, tin plated 3-1534797-1 4,928 12 27.5 32.4 R2.5/1-12- PA 6 GF, V-2 CuSn, tin plated 3-1534797-2 13 30.0 34.9 R2.5/1-13- PA 6 GF, V-2 CuSn, tin plated 3-1534797-3 4,312 14 32.5 37.4 R2.5/1-14- PA 6 GF, V-2 CuSn, tin plated 3-1534797-4 15 35.0 39.9 R2.5/1-15- PA 6 GF, V-2 CuSn, tin plated 3-1534797-5 3,696 16 37.5 42.4 R2.5/1-16- PA 6 GF, V-2 CuSn, tin plated 3-1534797-6 17 40.0 44.9 R2.5/1-17- PA 6 GF, V-2 CuSn, tin plated 3-1534797-7 18 42.5 47.4 R2.5/1-18- PA 6 GF, V-2 CuSn, tin plated 3-1534797-8 3,080 19 45.0 49.9 R2.5/1-19- PA 6 GF, V-2 CuSn, tin plated 3-1534797-9 20 47.5 52.4 R2.5/1-20- PA 6 GF, V-2 CuSn, tin plated 3-1534797-0 Housing Material: Dimensions Selectively Loaded Contact Material ✱ GWT, 750 °C No. of (mm) Package Part Number Positions Quantity Housing Colour: Keying Contact Finish AB Natural 3 5.0 9.9 R2.5/2-2- PA 6 GF, V-2 CuSn, tin plated 3-1534798-3 15,400 5 10.0 14.9 R2.5/2-3- PA 6 GF, V-2 CuSn, tin plated 3-1534798-5 10,472 7 15.0 19.9 R2.5/2-4- PA 6 GF, V-2 CuSn, tin plated 3-1534798-7 7,392 110 25.0 29.9 R2.5/2-6- PA 6 GF, V-2 CuSn, tin plated 3-1534799-1 4,928 ✱ ) According IEC 60695-2-1/1; GWT (Glow Wire Test) 750 °C without flame, look VDE M-Test Report. Note: Additional variants on request. The connector keying and colour marking is done with the units on the workstation. 1021 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Tab Headers 180° AMP DUOPLUG 2.5 Mark II Tab Header 180° 9.2 15.7 13.6 B A ±0.05 2.5 PC Board Layout 1 ±0.05 2.5 for AMP DUOPLUG 2.5 Tab 3 Header, Loaded with Contacts, 2.5 mm Centerline ±0.05 Solder Side View. 3.75 1 First uneven Cavity 2 First even Cavity +0.1 1.9 2 +0.1 3 Last Cavity 1.0 1022 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Tab Headers 180° (continued) Dimensions Part Number No. of (mm) Housing Package 1 Housing Colour Keying Positions Material Quantity Tab Header AB natural – 1-829866-3 3 5.0 10.15 PBT-GF, V-0 grey – 2-829866-3 416 grey b 3-829866-3 natural – 1-829866-4 4 7.5 12.65 PBT-GF, V-0 352 grey – 2-829866-4 natural d 1-829866-5 grey e 2-829966-5 5 10.0 15.15 PBT-GF, V-0 300 grey – 3-829866-5 grey – 4-829866-5 natural – 1-829866-6 6 12.5 17.65 PBT-GF, V-0 256 grey – 2-829966-6 natural – 1-829866-7 7 15.0 20.15 PBT-GF, V-0 grey – 2-829966-7 224 grey d 3-829866-7 natural – 1-829866-8 8 17.5 22.65 PBT-GF, V-0 196 grey – 2-829966-8 natural – 1-829866-9 9 20.0 25.15 PBT-GF, V-0 180 grey – 2-829966-9 natural – 1-829866-0 10 22.5 27.65 PBT-GF, V-0 168 grey – 2-829966-0 natural – 1-829867-1 11 25.0 30.15 PBT-GF, V-0 150 grey – 2-829867-1 natural – 1-829867-2 12 27.5 32.65 PBT-GF, V-0 140 grey – 2-829867-2 natural – 1-829867-3 13 30.0 32.15 PBT-GF, V-0 140 grey – 2-829867-3 natural – 1-829867-4 14 32.5 37.65 PBT-GF, V-0 128 grey – 2-829867-4 natural – 1-829867-5 15 35.0 40.15 PBT-GF, V-0 120 grey – 2-829867-5 natural – 1-829867-6 16 37.5 42.65 PBT-GF, V-0 112 grey – 2-829867-6 natural – 1-829867-7 17 40.0 45.15 PBT-GF, V-0 104 grey – 2-829867-7 natural – 1-829867-8 18 42.5 47.65 PBT-GF, V-0 102 grey – 2-829867-8 natural – 1-829867-9 19 45.0 50.15 PBT-GF, V-0 96 grey – 2-829867-9 natural – 1-829867-0 20 47.5 52.65 PBT-GF, V-0 90 grey – 2-829867-0 Preferred Types are printed bold. Note: Additional keying variants available on request 1023 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches Tab Headers 180° - Selectively Loaded Tab Header 180° for Use with Selectively Loaded AMP DUOPLUG 2.5 Mark II Housings 9.2 15.7 13.6 B A PC Board Layout 2 3 1 for AMP DUOPLUG 2.5 Tab ±0.05 5.0 Header, Loaded with Contacts, 5.0 mm Centerline Solder Side View. ±0.05 3.75 1 First uneven Cavity 2 First even Cavity +0.1 +0.1 1.9 1.0 3 Last Cavity Dimensions Tab Header Housing Material No. of (mm) Selectively Loaded Package Part Number Housing Colour: Positions Quantity AB Keying Grey 3 5.0 10.15 R2.5/2-2- PBT-GF, V-0 1-1534787-3 416 5 10.0 15.15 R2.5/3-2- PBT-GF, V-0 1-1534787-5 300 7 15.0 20.15 R2.5/4-2- PBT-GF, V-0 1-1534787-7 224 9 20.0 25.15 R2.5/5-2- PBT-GF, V-0 1-1534787-9 180 11 25.0 30.15 R2.5/6-2- PBT-GF, V-0 1-1534788-1 150 13 30.0 35.15 R2.5/7-2- PBT-GF, V-0 1-1534788-3 140 15 35.0 40.15 R2.5/8-2- PBT-GF, V-0 1-1534788-5 120 17 40.0 45.15 R2.5/9-2- PBT-GF, V-0 1-1534788-7 104 Note: Additional keying variants available on request. 1024 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches PC Board Frame PC Board Frame 1 B 15,0 A 9,2 PC Board Layout B +3.5 A ±0.05 min. 1.9 0.1 1.5 1.5 0.1 max. R 0.2 1.1 +0.1 1.8 min. 4.6 7.5 –0.1 +0.1 3.0 min. 1.0 1.25 min. 1.0 60° 5.0 60° +0.1 (B –1.5) +0.05 B 1025 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG 2.5 Mark II Catalogue 1654742 METRIC IDC Connector System Dimensions are Revised 5-04 millimetres over inches PC Board Frame (continued) Dimensions Part Number No. of (mm) Housing Housing Colour Keying Positions Material Tab Header AB 3 5.0 10.1 PA 6.6 GF, V-0 black – 1-964575-3 black – 1-964575-4 black b 2-964575-4 4 7.5 12.6 PA 6.6 GF, V-0 black c 3-964575-4 black d 4-964575-4 black – 1-964575-5 5 10.0 15.1 PA 6.6 GF, V-0 black d 2-964575-5 black b, e 3-964575-5 black – 1-964575-6 6 12.5 17.6 PA 6.6 GF, V-0 black d, f 2-964575-6 black d, e 3-964575-6 black – 1-964575-7 black d 2-964575-7 7 15.0 20.1 PA 6.6 GF, V-0 black b, e, g 3-964575-7 natural b, e, g 4-964575-7 black – 1-964575-8 8 17.5 22.6 PA 6.6 GF, V-0 black b, c, d, h 2-964575-8 black – 1-964575-9 9 20.0 25.1 PA 6.6 GF, V-0 black c, d, i 2-964575-9 black – 1-964575-0 10 22.5 27.6 PA 6.6 GF, V-0 black a, b, c, e, h, i, k 3-964575-0 black – 1-964576-1 11 25.0 30.1 PA 6.6 GF, V-0 black b, c, e, g 2-964576-1 black – 1-964576-2 black k 2-964576-2 natural k 3-964576-2 12 27.5 32.6 PA 6.6 GF, V-0 black f, g, h, i, j, k, l 4-964576-2 natural c, d, e, i, j, k, l 5-964576-2 natural – 6-964576-2 13 30.0 32.6 PA 6.6 GF, V-0 black – 1-964576-3 15 35.0 40.1 PA 6.6 GF, V-0 black a, d, g, i, j, n, o, p 2-964576-5 17 30.0 45.1 PA 6.6 GF, V-0 black d, r 2-964576-7 Preferred Types are printed bold. Note: Additional keying variants available on request 1026 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Introduction 1 The AMP DUOPLUG Power and the two IDC slots modular fully-automatic IHM Applications is a new economical IDC ensure safe functioning and Mark III machine. � Household Appliances Connector System for safe a current rating up to 6 A. The connector keying and and fast production of � Small Appliances The 7-stranded and multi- colour marking is done with electrical connections. stranded conductors are units on the workstation. � Components The design is based on the suitable for a wire range of � Gambling Machines AMP DUOPLUG Power and 2 2 RAST 2.5 Standard as a 0.35 mm up to 0.5 mm AMP DUOPLUG 2.5 Mark II � Heating direct and indirect (AWG 22 up to AWG 20, IDC connector systems are connecting system for PC AWM Style 1569/1007). able to be processed with board and component The cover provides very minimal set up time on the applications. good contact protection same workstation. The female connectors fit in and has openings for easy existing RAST 2.5 headers electrical inspection. and frames. We offer a complete range The twisted contact, the of termination equipment design of the contact zone from the hand tool to the 1027 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Technical Features Product Features � IDC connector system for 8 7 harness production � For PC board and electrical component application � Designed according to 3 5 RAST 2.5 Standard � Low housing height � 5.0 mm Centerline � Excellent contact protection � Keyable female part � Chainable products for optimal handling in logistics and manufacturing � Special Version Optional internal locking 4 for secure retention to PC board without use of frame � -Approval-No. 40003581 1 Reg.-No. 6 2 1702000-1431-0045/11473 � UL recognised under File No. E 28476 1 Twisted contact 4 Contacts are suitable for 7 Openings in cover for provides high contact 7-stranded and multi- electrical inspection. force without excessive stranded wire. 8 Optional colour marking mating force. 5 Cover provides contact can be done during the 2 Very good contact protection. termination process. protection eliminates 6 Cutting of the keying stubbing problems. ribs, in accordance to 3 Wires are terminated via customers demand, is metal stuffer in tooling done during the which ensures proper termination process. positioning of the wire in the IDC slot of contact. 1028 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Indirect and Direct Connection, 5.0 mm Centerline Indirect Connection, 5.0 mm Centerline 1 1 2 1 Cover 2 Wire 3 Keying Ribs 4 Tab Header 3 5 Tab Contact (1.5 x 0.6 mm) 6 Keying 7 PC Board 5 6 4 7 Direct Connection, 5.0 mm Centerline 1 2 1 Cover 2 Wire 3 Keying Ribs 4 PC Board Frame 3 6 5 Keying 6 PC Board 5 4 1029 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Technical Data No. of Positions: Current Rating: Approval: 6 A max. 2- to 9-positions VDE-Approval-No. 40003581 • Rated Voltage: VDE-Reg.-No. Centerline: • 1702000-1431-0045/11473, 250 V 5.0 mm, adjacent UL File E 28476 • Air and Creepage Distance: Housing Material: Product Specification: ≥3.2 mm PA 6.6 and PA 6 (Polyamide) 108-18780 Mating Force per Contact Flammability Rating: Packaging Specification: on Steel Gauge: UL 94 V-0 and UL 94 V-2 107-18068 6 N max. Track Resistance: Application Specification: Unmating Force per Contact: PTI 250 114-18458 0.7 N min. Insulation Resistance: Wire Size Range: >5 mΩ 2 0.35–0.5 mm (AWG 22–20, Housing Colour: AWM Style 1569/1007) pale grey, natural Composition of Conductors: Colour Marking/Key Coding: 7-stranded and fine stranded done by termination equipment Insulation Hardness: Contact Material: Shore A 92 ±3 CuNiSi Insulation Diameter: Contact Finish: 1.2–2.4 mm tin plated PC Board Thickness: Temperature Range: 1.5 ±0.14 mm –40 °C to +110 °C 1030 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Performance Diagrams Technical Data Cause of Temperature Rise 1 � Female Connector, 35 9 Positions Part-No. 394918-9 30 1 3 25 � Material and Finish Housing Material: 20 PA 6.6, acc. UL 94 V-0 and 2 PA 6, acc. UL 94 V-2 15 Contact Material: CuNiSi 10 Contact Finish: tin plated 5 0 � Wire Range: 01234567 2 0.5 mm , 16-strands Current Rating (I/A) � Counter Part PC Board: Single side and double side coated Derating Curve Pad: 0.35 µm x 1.9 mm, 7 Copper, HAL, tin plated Tab Header: 3 6 Pin 1.5 x 0.6 mm, 2 1 CuZn 30, tin plated 5 4 � Measurement: (1): CEM1, single side coated 3 (2): FR4, double side coated (3): PBT-GF, Tab Header 2 1 0 0 20406080 100 120 Ambient Temperature (t /°C) 1031 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Current Rating (I/A) Current Temperature (T/K) AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Keying Plan 1394918-2 1-1394918-2 2-1394918-2 3-1394918-2 1534415-2 1-1534415-2 2-1534415-2 3-1534415-2 a b c d a b c d a b c d a b c d 12 12 12 12 1394918-3 1-1394918-3 2-1394918-3 3-1394918-3 1534415-3 1-1534415-3 2-1534415-3 3-1534415-3 a b c d e f a b c d e f a b c d e f a b c d e f 123 123 123 123 1394918-9 View Z 1534415-9 a b c d e f g h i j k l m n o p q r 123456789 Possible Keying 1394918-3 Example R2.5 / P-3b,d 1534415-3 a c e f Keying is done with units during application process. 123 PC Board Layout A 5.0 ±0.08 1.9 � 0.1 PC Board Layout keyed, Connected only with Additional Guide Frame min. 5.5 ±0.1 ±0,14 1.0 1.4 1,5 1.5 60° 1032 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Female Connectors AMP DUOPLUG Power Female Connectors 1 Dimensions Housing Material Contact Material (mm) No. of Package Keying Part Number Positions Quantity Housing Colour: AB Contact Finish Pale Grey R2.5 / P-2- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-2 R2.5 / PL-2- PA 6.6 V-0 CuNiSi, tin plated 1-1394918-2 2 5.0 9.9 15,400 R2.5 / PR-2- PA 6.6 V-0 CuNiSi, tin plated 2-1394918-2 R2.5 / PRL-2- PA 6.6 V-0 CuNiSi, tin plated 3-1394918-2 R2.5 / P-3- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-3 R2.5 / PL-3- PA 6.6 V-0 CuNiSi, tin plated 1-1394918-3 3 10.0 14.9 10,472 R2.5 / PR-3- PA 6.6 V-0 CuNiSi, tin plated 2-1394918-3 R2.5 / PRL-3- PA 6.6 V-0 CuNiSi, tin plated 3-1394918-3 4 15.0 19.9 R2.5 / P-4- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-4 7,392 5 20.0 24.9 R2.5 / P-5- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-5 6,160 6 25.0 29.9 R2.5 / P-6- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-6 4,928 7 30.0 34.9 R2.5 / P-7- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-7 4,312 8 35.0 39.9 R2.5 / P-8- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-8 3,696 9 40.0 44.9 R2.5 / P-9- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-9 3,080 Note: Additional variants on request. The connector keying and colour marking is done with the units on the workstation. 1033 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Female Connectors (continued) AMP DUOPLUG Power Female Connectors (continued) B A 5.0 14.0 13.4 10.8 7.3 Housing Material: Dimensions Selectively Loaded Contact Material GWT, 750 °C * (mm) No. of Package Part Number Positions Quantity Housing Colour: AB Keying Contact Finish Natural R2.5 / P-2- PA 6 V-2 CuNiSi, tin plated 0-1534415-2 R2.5 / PL-2- PA 6 V-2 CuNiSi, tin plated 1-1534415-2 2 5.0 9.9 15,400 R2.5 / PR-2- PA 6 V-2 CuNiSi, tin plated 2-1534415-2 R2.5 / PRL-2- PA 6 V-2 CuNiSi, tin plated 3-1534415-2 R2.5 / P-3- PA 6 V-2 CuNiSi, tin plated 0-1534415-3 R2.5 / PL-3- PA 6 V-2 CuNiSi, tin plated 1-1534415-3 3 10.0 14.9 10,472 R2.5 / PR-3- PA 6 V-2 CuNiSi, tin plated 2-1534415-3 R2.5 / PRL-3- PA 6 V-2 CuNiSi, tin plated 3-1534415-3 4 15.0 19.9 R2.5 / P-4- PA 6 V-2 CuNiSi, tin plated 0-1534415-4 7,392 5 20.0 24.9 R2.5 / P-5- PA 6 V-2 CuNiSi, tin plated 0-1534415-5 6,160 6 25.0 29.9 R2.5 / P-6- PA 6 V-2 CuNiSi, tin plated 0-1534415-6 4,928 7 30.0 34.9 R2.5 / P-7- PA 6 V-2 CuNiSi, tin plated 0-1534415-7 4,312 8 35.0 39.9 R2.5 / P-8- PA 6 V-2 CuNiSi, tin plated 0-1534415-8 3,696 9 40.0 44.9 R2.5 / P-9- PA 6 V-2 CuNiSi, tin plated 0-1534415-9 3,080 *) According IEC 60695-2-1/1; GWT (Glow Wire Test) 750 °C without flame, look VDE M-Test Report. Note: Additional variants on request. The connector keying and colour marking is done with the units on the workstation. 1034 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Tab Headers 180° Tab Header 180° for Use with AMP DUOPLUG Power 1 9.2 15.7 13.6 B A PC Board Layout 3 2 1 for AMP DUOPLUG 2.5 ±0.05 5.0 Tab Header, Loaded with Contacts, 5.0 mm Centerline ±0.05 3.75 Solder Side View. 1 First uneven Cavity 2 First even Cavity +0.1 +0.1 1.9 1.0 3 Last Cavity Tab Header Dimensions Housing Material (mm) Selectively Loaded No. of Package Part Number Positions Quantity Housing Colour: AB Keying Grey 3 5.0 10.15 R2.5/2-2- PBT-GF, V-0 1-1534787-3 416 5 10.0 15.15 R2.5/3-2- PBT-GF, V-0 1-1534787-5 300 7 15.0 20.15 R2.5/4-2- PBT-GF, V-0 1-1534787-7 224 9 20.0 25.15 R2.5/5-2- PBT-GF, V-0 1-1534787-9 180 11 25.0 30.15 R2.5/6-2- PBT-GF, V-0 1-1534788-1 150 13 30.0 35.15 R2.5/7-2- PBT-GF, V-0 1-1534788-3 140 15 35.0 40.15 R2.5/8-2- PBT-GF, V-0 1-1534788-5 120 17 40.0 45.15 R2.5/9-2- PBT-GF, V-0 1-1534788-7 104 Note: Additional keying variants available on request. 1035 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches PC Board Frame PC Board Frame for Use with AMP DUOPLUG Power B +3.5 B A ±0.05 15.0 min. 1.9 A � 0.1 1.5 1.5 � 0.1 max. R 0.2 9.2 1.1 +0.1 1.8 min. 7.5 4.6 –0.1 +0.1 3.0 1.25 min. 1.0 min. 1.0 5.0 60° 60° +0.1 (B –1.5) +0.05 B PC Board Layout Dimensions Housing Material: Part Number No. of (mm) PA 6.6 GF, V-0 Keying Positions PC Board Frame AB Housing Colour 3 5.0 10.1 black – 1-964575-3 black – 1-964575-5 5 10.0 15.1 black d 2-964575-5 black b, e 3-964575-5 black – 1-964575-7 black d 2-964575-7 7 15.0 20.1 black b, e, g 3-964575-7 natural b, e, g 4-964575-7 black – 1-964575-9 9 20.0 25.1 black c, d, i 2-964575-9 black – 1-964576-1 11 25.0 30.1 black b, c, e, g 2-964576-1 13 30.0 35.1 black – 1-964576-3 15 35.0 40.1 black a, d, g, i, j, n, o, p 2-964576-5 17 40.0 45.1 black d, r 2-964576-7 Note: Additional keying variants available on request. 1036 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. Rast 2.5 AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Engineering Notes 1 1037 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents. AMP DUOPLUG Power Catalogue 1654742 METRIC Dimensions are IDC Connector System Revised 5-04 millimetres over inches Engineering Notes 1038 Products for Industrial & Dimensions are shown for Dimensions are in inches and Specifications subject to www.tycoelectronics.com Commercial Applications reference purposes only. millimetres unless otherwise change. Conversion Rate: specified. Values in brackets 25.4mm = 1 inch are metric equivalents.