TE CONNECTIVITY 203M118-19B08
Specifications
Manufacturer
TE Connectivity
Manufacturers Part #
203M118-19B08
Industry Aliases
203M118-19B08
Sub-Category
Cable Accessories
Brand
Raychem Wire and Tubing
Factory Pack Quantity
1
Datasheet
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3536 KiB
Extracted Text
Adapters Adapter Selection Table of Contents For high-performance Adapter Fundamentals sealing and strain relief, the Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 perfect mate for a TE Types of Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3, 6-4 Connectivity molded part in Adapter Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 a wiring application is a Adapter Selection Raychem brand adapter. Adapter Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 to 6-15 TE offers a variety of Adapter Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 adapters for applications in Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17, 6-18 many industries, including aerospace, marine, and Material and Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 mass transit. Entry Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 to 6-25 These adapters are: Tinel-Lock Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26 CRES-Lock Bands/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27 n Available in many Adapter Products configurations to match Code 18 MIL-C-5015 (MS3100) applications Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28, 6-29 n Easy to install Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30, 6-31 n Ideal for high-reliability applications Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32, 6-33 n Kitted for customer Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 to 6-36 convenience. Code 21 MIL-C-26482 Series 1 Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37 In this section we present Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38 Raychem brand spin- Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39 coupling adapters and Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40, 6-41 Tinel-Lock adapters. CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42, 6-43 The Tinel-Lock adapter 6 Code 32 MIL-C-22992 utilizes Raychem brand Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44, 6-45 Tinel rings to terminate the overall shield to the adapter. Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46 The Tinel ring is a low-pro- Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-47 file, high-strength, shape- CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-48, 6-49 memory-alloy shield- Code 40 MIL-C-38999 Series III and IV termination device Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50, 6-51 available in many sizes to Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52 accommodate various entry sizes and shield Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53 configurations. Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-54, 6-55 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56, 6-57 Tinel-Lock adapters are ideal for lightweight Code 41 MIL-C-38999 Series I and II aerospace applications Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-58, 6-59 requiring repeated high- Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-60 to-low temperature cycles. Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-62, 6-63 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64, 6-65 Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL C-81703 Series III Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66, 6-67 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-69 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-70, 6-71 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-72, 6-73 Code 76 BS 9522 F0017 (Pattern 105) Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74 Note: Users should independently Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75, 6-76 evaluate the suitability of the product for their application. Raychem FlexiScreen Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-77, 6-78 Before ordering, check with HexaShield High-Performance EMC/EMI Adapters . . . . . . . . . . . . . . . . . . . .6-79 to 6-84 TE for most current data. Raychem Spin Lock Variable Angle Backshell . . . . . . . . . . . . . . . . . . . . . . . . .6-85, 6-86 6-1 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Fundamentals Definitions Introduction For high-performance sealing and strain relief, the perfect mate for a TE molded part in a wiring application is a Raychem brand adapter. TE offers a variety of Raychem brand adapters for applications in many Shell Size Entry Size industries, including aerospace, marine, and mass transit. Heat-shrinkable Tinel-Lock Ring These adapters are: Connector Adapter Molded Boot (if used) (if used) n Available in many configurations to match applications n Easy to install n Ideal for high-reliability applications n Kitted for customer convenience. Adapter Type Adapter Family Shell Size TE offers four adapter TE offers several families (or This is the size of a In this section we present types: solid (sometimes series) of Raychem adapter connector as specified by Raychem brand spin- called “fixed”), spin-coupling, products. Each Raychem the connector manufacturer. coupling adapters and braided, and Tinel-Lock. adapter part number begins It is normally a two-digit Tinel-Lock adapters. Each is designed to offer a with an alphanumeric prefix number between 08 and 24, The Tinel-Lock adapter suitable interface between a denoting the Raychem although certain connectors utilizes TE Tinel ring to ter- connector and a heat- product family. are obtainable in either minate the overall shield to shrinkable molded part. larger or smaller sizes and the adapter. The Tinel ring Entry Size some use letter codes. is a low-profile, high- Adapter Code Entry size is the diameter strength, shape-memory- Order Number A numerical code is used to of the hole through which alloy shield-termination identify connectors with the cable enters into the This is a two-digit number device available in many similar adapter interfaces. adapter. For example, the that specifies the size of the sizes to accommodate This code is used to deter- 08 entry is 12.7 [0.5]. Entry adapter that will mate to the various entry sizes and mine the adapter family and sizes are specified on corresponding shell size of shield configurations. part number. braided and Tinel-Lock a connector. The order Tinel-Lock adapters are adapters only. number is frequently the Adapter Part Number ideal for lightweight aero- same as the connector Ring Designator space applications requir- shell size, but should be The part number is the ing repeated high-to-low checked by reference to sequence of numbers and This is a two-letter code that temperature cycles. the appropriate product letters that describes the is part of each Tinel-Lock page(s) in this catalog. adapter family (or series), adapter part number. It size, material, finish, and specifies the size of the modifications. The part Tinel-Lock ring suited to numbering system is specific types of cable braid. explained on pages 6-17 and 6-18. 6-2 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Fundamentals Types of Adapters Adhesive Molded Part Adhesive Adapter Cable Jacket Solid Adapters (Fixed) Tinel-Lock or Sealing Molded Part Sealing Cable Electro- Adhesive Adhesive Jacket Adapter Cable Molded Sealing Magnetic Braid Part Adhesive Force Ring Sealing SolderSleeve Adapter Cable Cable Adhesive Device Braid Jacket Braided Adapters Spin-Coupling Adapters 6 These adapters have a boot Braided Adapters Adapter Types groove to accommodate a These are spin-coupling TE offers several types of lipped heat-shrinkable boot. adapters that have a short Raychem brand adapters Repair cannot be made length of tubular braided for unscreened and without removing the boot. shield attached to the rear screened termination sys- of the adapter. The braid is tems. The choice is largely Spin-Coupling Adapters constructed from tinned dependent upon the Spin-coupling adapters are copper wire and has a screening level required two-part components that handling characteristic and the braid termination have a rotatable coupling that enables it to be pulled method. nut and a grooved body down onto a wide range of The four principal adapter designed to accommodate cable diameters. This allows types are: lipped-type heat-shrinkable a standard entry size to be boots. n Solid (fixed) used with most cable sizes. Spin-couplings with an n Spin-Coupling The shield is terminated to appropriate molded part the cable braid using a n Braided are used for environmental SolderSleeve device, which n Tinel-Lock protection and strain relief provides screen continuity of unscreened cable termi- through to the connector. Solid Adapters (Fixed) nations. Cable repairs can Straight, 45°, and 90° con- be made without damaging Solid adapters are figurations are available. the boot. designed for use where no access is required; for example, when potting is necessary or a lower space profile is needed. 6-3 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Fundamentals Types of Adapters (Continued) Adapter Molded part Adhesive Tinel-Lock Cable Cable Adhesive Ring Braid Jacket Tinel-Lock Adapters Tinel-Lock Adapters Roll-back Repair with Adapters This termination system More than 85 percent of consists of a modified cable repairs are made spin-coupling adapter with within 75 mm [3.0] of the a Tinel-Lock ring. The connectors—usually Tinel-Lock ring is made because of a broken pin or from a special shape wire. By reheating the heat- memory metal that shrinks shrinkable boot and uniformly when heated unscrewing the adapter (see Application Tooling, coupling nut, the boot can section 10). be “rolled back,” providing access to the rear of the The Tinel-Lock ring is used connector for repair. This to terminate copper cable technique is applicable to braid directly onto the rear spin-coupling, shielded, of the adapter. The adapter and Tinel-Lock adapters. entry size and ring designa- tor must be selected to suit the cable diameter and braid type. The resulting 360° termina- tion withstands severe shock, vibration, tempera- ture cycling, and corrosion. Straight, 45°, and 90° con- figurations are available. 6-4 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Fundamentals Adapter Selection Process Selecting an adapter for 4. Determine the adapter Step-by-Step Selection your application involves a family for that connector Process five-step process: code. (Use Table D on page 6-16). 1. From the connector number, determine: 5. Build the adapter part number. (See page 6-17). n Order number (shell size) The chart below will lead you through these steps. n Material n Plating 2. Decide what adapter type you need for the connector. 3. Determine the connector code for that adapter type. (Use Table A, B, or C on pages 6-6 to 6-15). Decide on Adapter Type Adapter Selection Flowchart 6 Select Adapter Code Select Adapter Family Tinel Shielded Solid or Spin-Coupling CRES-Lock Band n Choose configuration n Choose configuration n Select options n Choose configuration n Determine entry size n Determine entry size n Select molded part n Determine entry size (based on cable diameter) n Select options n Choose Tinel-Lock ring n Select options depending on braid (AI or BI?) n Select molded part n Select options n Select molded part 6-5 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Adapter Code Table A. Adapter Code by Military Connector Adapter Series/Class Part No. Specification Code Military Part Number D38999/20 MIL-C-38999 Series III: Class C, F, K, W 40 D38999/24 MIL-C-38999 Series III: Class C, F, K, W 40 D38999/26 MIL-C-38999 Series III: Class C, F, K, W 40 Selecting the Adapter Code D38999/40 MIL-C-38999 Series IV: Class C, F, W 40 D38999/42 MIL-C-38999 Series IV: Class C, F, W 40 Tables A, B, and C that D38999/44 MIL-C-38999 Series IV: Class C, F, W Contact TE follow provide adapter D38999/46 MIL-C-38999 Series IV: Class F, W 40 codes for typical D38999/47 MIL-C-38999 Series IV: Class C, W 40 connectors. M28840/10 MIL-C-28840 Class D, DS 30 If you know the military M28840/11 MIL-C-28840 Class D, DS 30 part number for the M28840/14 MIL-C-28840 Class D, DS 30 connector, you can obtain M28840/16 MIL-C-28840 Class D, DS 30 the adapter code from Table M81511/01 MIL-C-81511 Series 2: Class A, E, F 61 A that begins on this page. M81511/03 MIL-C-81511 Series 2: Class A, E, F 61 M81511/05 MIL-C-81511 Series 2: Class A, E, F 61 If you know the manufactur- M81511/06 MIL-C-81511 Series 2: Class A, E, F 61 er’s prefix for the connector, M81511/21 MIL-C-81511 Series 1: Class A, E, F 61 you can obtain the adapter M81511/23 MIL-C-81511 Series 1: Class A, E, F 61 code from Table B that M81511/25 MIL-C-81511 Series 1: Class A, E, F 61 begins on page 6-10. M81511/26 MIL-C-81511 Series 1: Class A, E, F 61 If you know the connector M81511/31 MIL-C-81511 Series 2: Class C, P, T 61 specification, you can M81511/32 MIL-C-81511 Series 2: Class C, P, T 61 obtain the adapter code M81511/33 MIL-C-81511 Series 2: Class C, P, T 61 from Table C on page 6-15 M81511/34 MIL-C-81511 Series 2: Class C, P, T 61 M81511/35 MIL-C-81511 Series 1: Class C, P, T 61 M81511/36 MIL-C-81511 Series 1: Class C, P, T 61 M81511/37 MIL-C-81511 Series 1: Class C, P, T 61 M81511/38 MIL-C-81511 Series 1: Class C, P, T 61 M81511/41 MIL-C-81511 Series 3: Class A, E, F 61 M81511/45 MIL-C-81511 Series 3: Class A, E, F 61 M81511/46 MIL-C-81511 Series 3: Class A, E, F 61 M81511/49 MIL-C-81511 Series 3: Class A, E, F 61 M81511/51 MIL-C-81511 Series 4: Class A, E, F 61 M81511/53 MIL-C-81511 Series 4: Class A, E, F 61 M81511/55 MIL-C-81511 Series 4: Class A, E, F 61 M81511/56 MIL-C-81511 Series 4: Class A, E, F 61 M83723/01 MIL-C-83723 Series I: Class A, G, R 54 M83723/02 MIL-C-83723 Series I: Class A, G, R 54 M83723/03 MIL-C-83723 Series I: Class A, G, R 54 M83723/04 MIL-C-83723 Series I: Class A, G, R 54 M83723/05 MIL-C-83723 Series I: Class A, G, R 54 M83723/06 MIL-C-83723 Series I: Class A, G, R 54 M83723/07 MIL-C-83723 Series I: Class A, G, R 54 M83723/08 MIL-C-83723 Series I: Class A, G, R 54 M83723/13 MIL-C-83723 Series I: Class A, G, R 54 M83723/14 MIL-C-83723 Series I: Class A, G, R 54 M83723/17 MIL-C-83723 Series II: Class A, G, R 19 M83723/18 MIL-C-83723 Series II: Class A, G, R 19 M83723/19 MIL-C-83723 Series II: Class A, G, R 19 M83723/20 MIL-C-83723 Series II: Class A, G, R 19 M83723/23 MIL-C-83723 Series II: Class A, G, R 19 M83723/24 MIL-C-83723 Series II: Class A, G, R 19 M83723/27 MIL-C-83723 Series II, Class A, G, R 19 M83723/36 MIL-C-83723 Series I: Class A, G, R 54 M83723/37 MIL-C-83723 Series I: Class A, G, R 54 M83723/38 MIL-C-83723 Series I: Class A, G, R 54 M83723/39 MIL-C-83723 Series I: Class A, G, R 54 M83723/40 MIL-C-83723 Series I: Class A, G, R 54 M83723/41 MIL-C-83723 Series I: Class A, G, R 54 M83723/42 MIL-C-83723 Series I: Class G, R 54 M83723/43 MIL-C-83723 Series I: Class G, R 54 6-6 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Connector Adapter Series/Class Part No. Specification Code Military Part Number M83723/48 MIL-C-83723 Series I: Class G, R 54 (Continued) M83723/49 MIL-C-83723 Series I: Class G, R 54 M83723/52 MIL-C-83723 Series II: Class K 19 M83723/53 MIL-C-83723 Series II: Class K 19 M83723/65 MIL-C-83723 Series III: Class H 54 M83723/66 MIL-C-83723 Series III: Class A, G, R 54 M83723/67 MIL-C-83723 Series III: Class A, G, R 54 M83723/68 MIL-C-83723 Series III: Class A, G, R 54 M83723/69 MIL-C-83723 Series III: Class A, G, R 54 M83723/71 MIL-C-83723 Series III: Class A, G, R 54 M83723/72 MIL-C-83723 Series III: Class A, G, R 54 M83723/73 MIL-C-83723 Series III: Class A, G, R 54 M83723/74 MIL-C-83723 Series III: Class A, G, R 54 M83723/75 MIL-C-83723 Series III: Class A, G, R 54 M83723/76 MIL-C-83723 Series III: Class A, G, R 54 M83723/77 MIL-C-83723 Series III: Class G, R 54 M83723/78 MIL-C-83723 Series III: Class G, R 54 M83723/82 MIL-C-83723 Series III: Class A, G, K, R, S 54 M83723/83 MIL-C-83723 Series III: Class A, G, K, R, S 54 M83723/84 MIL-C-83723 Series III: Class A, G, K, R, S 54 M83723/85 MIL-C-83723 Series III: Class A, G, K, R, S 54 M83723/86 MIL-C-83723 Series III: Class A, G, K, R 54 M83723/87 MIL-C-83723 Series III: Class A, G, K, R 54 M83723/91 MIL-C-83723 Series III: Class G, R, W 54 M83723/92 MIL-C-83723 Series III: Class G, R, W 54 M83723/95 MIL-C-83723 Series III: Class A, G, K, R 54 6 M83723/96 MIL-C-83723 Series III: Class A, G, K, R 54 M83723/97 MIL-C-83723 Series III: Class S 54 M83723/98 MIL-C-83723 Series III: Class S 54 MS17343 MIL-C-22992 Class C, J, R 32 MS17344 MIL-C-22992 Class C, J, R 32 MS17345 MIL-C-22992 Class C, J, R 32 MS17346 MIL-C-22992 Class C, R 32 MS17347 MIL-C-22992 Class C, J, R 32 MS17348 MIL-C-22992 Class C, R 32 Class F, G, R MS24264 MIL-C-26500 (AL) 51 Type B&T aluminum shell Class E MS24264 MIL-C-26500 (SST) 52 Type B&T stainless steel shell Class F, G, R MS24265 MIL-C-26500 (AL) 51 Type B&T aluminum shell Class E MS24265 MIL-C-26500 (SST) 52 Type B&T stainless steel shell Class E MS24266 MIL-C-26500 (SST) 52 Type B&T stainless steel shell Class F, G, R MS24266 MIL-C-26500 (AL) 51 Type B&T aluminum shell MS27466 MIL-C-38999 Series I: Class E, P, T 41 MS27467 MIL-C-38999 Series I: Class E, P, T 41 MS27468 MIL-C-38999 Series I: Class E, P, T 41 MS27469 MIL-C-38999 Series I: Class Y Contact TE MS27472 MIL-C-38999 Series II: Class T 41 MS27473 MIL-C-38999 Series II: Class E, P, T 41 MS27474 MIL-C-38999 Series II: Class T 41 MS27475 MIL-C-38999 Series II: Class Y Contact TE MS27479 MIL-C-38999 Series II: Class T 41 MS27480 MIL-C-38999 Series II: Class E, T 41 MS27481 MIL-C-38999 Series II: Class T 41 MS27482 MIL-C-38999 Series II: Class Y Contact TE MS27484 MIL-C-38999 Series II: Class E, T 41 MS27497 MIL-C-38999 Series II: Class T 41 6-7 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Connector Adapter Series/Class Part No. Specification Code Military Part Number MS27515 MIL-C-38999 Series I: Class E Contact TE (Continued) MS27613 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52 MS27614 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52 MS27615 MIL-C-26500 (SST) Class K Type B&T stainless steel shell 52 MS27652 MIL-C-38999 Series I: Class E, T 41 MS27653 MIL-C-38999 Series I: Class E, T 41 MS27654 MIL-C-38999 Series I: Class E, T Contact TE MS27656 MIL-C-38999 Series I: Class E, T 41 MS27661 MIL-C-38999 Series I 41 MS27665 MIL-C-38999 Series I 41 MS3100 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18 MS3101 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18 MS3106 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18 MS3107 MIL-C-5015 Class A, E, F, R less endbell; solder contact 18 MS3108 MIL-C-5015 Solder contact with endbell 15 MS3110 MIL-C-26482 Series 1: Class E, F, J, P 21 MS3111 MIL-C-26482 Series 1: Class E, F, J, P 21 1 MS3114 MIL-C-26482 Series 1: Class E, F, P 24 MS3116 MIL-C-26482 Series 1: Class E, F, J, P 21 MS3120 MIL-C-26482 Series 1: Class E, F, J, P 21 MS3121 MIL-C-26482 Series 1: Class E, F, J, P 21 1 MS3124 MIL-C-26482 Series 1: Class E, F, P 24 MS3126 MIL-C-26482 Series 1: Class E, F, J, P 21 MS3128 MIL-C-26482 Series 1: Class E, F, J, P 21 MS3130 MIL-C-81703 Series 1: Class E, P, J 71 MS3132 MIL-C-81703 Series 1: Class E 71 MS3134 MIL-C-81703 Series 1: Class E, P, J 71 MS3137 MIL-C-81703 Series 1: Class E, P, J 71 MS3138 MIL-C-81703 Series 1: Class E, P, J 71 MS3140 MIL-C-81703 Series 1: Class E, J 71 MS3144 MIL-C-81703 Series 1: Class E, J 71 MS3147 MIL-C-81703 Series 1: Class E, J 71 MS3148 MIL-C-81703 Series 1: Class E, J 71 MS3400 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3401 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3404 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3406 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3408 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3409 MIL-C-5015 Crimp contact 54 MS3412 MIL-C-5015 Class D, L, U, W crimp contact less endbell 54 MS3424 MIL-C-81703 Series 3: Class E, L 54 MS3445 MIL-C-81703 Series 2: Class E 71 MS3446 MIL-C-81703 Series 3: Class E, L 54 MS3450 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3451 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3454 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3456 MIL-C-5015 Class D, L, U, W crimp contact 54 MS3459 MIL-C-5015 Class L, W crimp contact 54 MS3464 MIL-C-81703 Series 3: Class E, L 54 MS3467 MIL-C-81703 Series 3: Class E, L 54 MS3468 MIL-C-81703 Series 3: Class E, L 54 MS3470 MIL-C-26482 Series 2: Class A, L 54 MS3471 MIL-C-26482 Series 2: Class A, L 54 MS3472 MIL-C-26482 Series 2: Class A, L 54 MS3474 MIL-C-26482 Series 2: Class A, L 54 MS3475 MIL-C-26482 Series 2: Class A, L 54 MS3476 MIL-C-26482 Series 2: Class A, L 54 NAS1599 MIL-C-81703 Series 3: 54 NAS1641 MIL-C-81703 Series 3: 54 NAS1642 MIL-C-81703 Series 3: 54 1 Code 24 connectors have an internal accessory thread. 6-8 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Connector Adapter Series/Class Part No. Specification Code Military Part Number NAS1643 MIL-C-81703 Series 3: 54 (Continued) NAS1650 MIL-C-81703 Series 3: 54 NAS1651 MIL-C-81703 Series 3: 54 NAS1652 MIL-C-81703 Series 3: 54 NAS1653 MIL-C-81703 Series 3: 54 NAS1692 MIL-C-81703 Series 3: 54 NAS1693 MIL-C-81703 Series 3: 54 NAS1694 MIL-C-81703 Series 3: 54 NAS1699 MIL-C-81703 Series 3: 54 NAS1700 MIL-C-81703 Series 3: 54 NAS1701 MIL-C-81703 Series 3: 54 NAS1702 MIL-C-81703 Series 3: 54 6 6-9 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer’s Connector Adapter 6 Manufacturer Series/Class Prefix Specification Code Manufacturer’s Prefix 10-214 Bendix MIL-C-5015 MS3100 Class A, E, R 18 10-475 Bendix 40M38277 — 41 10-720 Bendix MIL-C-5015 MS3100 Class A, E, R 18 118 Amphenol MIL-C-26482 Series 2 54 149 Deutsch MIL-C-81703 Series 1 71 4 162GB Amphenol MIL-C-26482 Series 1 76, 77 164GB Amphenol BS9522 F0023 — Contact TE 165 Amphenol None — Contact TE 172 Amphenol MIL-C-5015 — Contact TE 179 Amphenol MIL-C-5015 — Contact TE 182 Amphenol None — Contact TE 246 Amphenol MIL-C-5015 MS3100 Class E, F, R 18 251 Cannon MIL-C-26482 Series 1 21 2PPN Plessey MIL-C-26482 Series 1 21 3 2PPN-07 Plessey MIL-C-26482 Series 1 24 4 2PSN Plessey BS9522 F0017 Patt 105 76, 77 3 2PSN-07 Plessey MIL-C-26482 Series 1 24 348 Amphenol MIL-C-81511 Series 1 and 2 61 381 Deutsch 40M39569 — 54 418 Amphenol MIL-C-38999 Series I and II 41 45/PT Socapex MIL-C-26482 Series 1 21 450 Deutsch MIL-C-26482 Series 1 21 3 451 Socapex PRL 54125 — 21 or 24 460 Deutsch MIL-C-26482 Series 1 21 48 Amphenol MIL-C-26500 Alum Class F, G, R 51 486 Amphenol MIL-C-26482 Series 2 54 518 Amphenol MIL-C-83723 Series III 54 2 5MS FKI Def. Stan. 59-35 Patt 121A 75 602 Amphenol Def. Stan. 59-56 Patt 602 54 602GB Amphenol Def. Stan. 59-56 Patt 602 54 62AB-14 Amphenol MIL-C-26482 Series 1 Contact TE 4 62GB Amphenol Def. Stan. 59-35 Patt 105 76, 77 650 Schaltbau VG 95329 — 61 652 Amphenol LN 29504 — 54 3 652 UMD PRL 54125 — 21 or 24 674 Schaltbau VG 95328 — Contact TE 675 Schaltbau VG 95328 — Contact TE 679 Schaltbau VG 95329 — 61 69 Amphenol MIL-C-5015 MS3100 Class E, F, R 18 71 Bendix MIL-C-5015 MS3100 Class A, E, R 18 711 Amphenol BS9522 F0042 — 54 801 Amphenol None — 54 837 Deutsch MIL-C-83723 Series III 54 83723 Souriau MIL-C-83723 Series III 54 83730 Deutsch MIL-C-83723 Series III 54 845 Souriau NFL 54120 — Contact TE 847 Souriau NFL 54120 — Contact TE 850 Souriau MIL-C-26482 Series 1 21 851 Souriau MIL-C-26482 Series 1 21 8520 Souriau MIL-C-26482 Series 2 54 8525 Souriau NAS 1599 — 54 8526 Souriau PAN 6432-1 — 54 853 Souriau MIL-C-83723 Series III 54 857 Souriau LN 29728 — 54 89 Souriau NFL 54140 — 54 2 FKI was previously Thorn. 3 Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 6-10 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer’s Connector Adapter 6 Manufacturer Series/Class Prefix Specification Code Manufacturer’s Prefix 891 Souriau MIL-C-5015 Class K Contact TE (Continued) 892 Souriau MIL-C-5015 Class K Contact TE 8LT Souriau MIL-C-38999 Series I 41 8ST Souriau VG 96912 Series 1 47 8T Souriau MIL-C-38999 Series II 41 9-815 Deutsch MIL-C-81511 Series 3 and 4 61 91-483 Bendix MIL-C-26482 Series 2 54 944 Matrix MIL-C-5015 MS3400 Class L, U, W 54 951 Deutsch LN 29500 — Contact TE 97 Amphenol MIL-C-5015 MS3100 Class A 18 981 Matrix MIL-C-5015 MS3400 54 A815 Deutsch MIL-C-81511 Series 3 61 AA70 Deutsch Not known — 71 4 AB05 AB Elec Def. Stan. 59-35 Patt 105 76, 77 4 AB06 AB Elec Def. Stan. 59-35 Patt 105 76, 77 ABB AB Elec BS9522 F0032 — 78 ABJ AB Elec MIL-C-38999 Series I and II 41 ADS Deutsch MIL-C-81703 — 71 AFD Deutsch MIL-C-83723 Series I 54 AFD5 Deutsch MIL-C-26482 Series 2 54 B815 Deutsch MIL-C-81511 Series 4 61 BE Pyle MIL-C-83723 Series III 54 BG Bendix MIL-C-26482 Series I 21 BL G&H Tech MIL-C-38999 Series IV 40 BL TRW MIL-C-38999 Series IV 40 BT Burndy MIL-C-26482 Series 1 21 6 BT Pyle MIL-C-83723 Series III 54 BTK Deutsch MIL-C-26482 Series 1 21 BY1 Pyle MIL-C-83723 Series III 54 C48 TRW MIL-C-26500 Aluminum 51 CA (Bayonet) Cannon VG 95234 — 58 CA3101 Cannon MIL-C-5015 MS3100 class E, F, R 18 CA3101 Cannon MIL-C-5015 MS3100 Class A 18 CA3101KE Cannon MIL-C-5015 Class K Contact TE CA3106 Cannon MS3106A — 58 CIR VEAM VG 95234 — 64***, 66**, 78* CN0930 TRW MIL-C-83723 Series III 54 CT Burndy MIL-C-38999 Series II 41 CT Plessey MIL-C-38999 Series II 41 CV-R Cannon MIL-C-83723 Series II 19 CV34 Cannon MIL-C-5015 MS3400 Class L, U, W 54 CVA Cannon MIL-C-83723 Series II 19 CWL Cannon None — 31 CWLD Cannon MIL-C-22992 Class C, J, R 32 D817 Deutsch MIL-C-81703 Series 3 54 DA Deutsch None — 71 DBAD Deutsch MIL-C-81703 — Contact TE DBAS Deutsch MIL-C-81703 Series 3 54 DD Deutsch MIL-C-81703 Series 2 71 DFE Deutsch MIL-C-26482 Series 2 54 DKM Deutsch VG 95328 — Contact TE DL Deutsch MIL-C-83723 Series III 54 DM Deutsch MIL-C-81703 Series 1 71 DPX Cannon — Contact TE DS Deutsch None — 71 DTS Deutsch MIL-C-38999 Series III 40 * AB connectors only ** VEAM standard ***VEAM panel mount 4 Code 77 braided version. 6-11 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer’s Connector Adapter 6 Manufacturer Series/Class Prefix Specification Code Manufacturer’s Prefix EA Pyle None — 54 (Continued) EB Pyle NAS 1599 — 54 EEG Pyle MIL-C-83723 Series I 54 ES Pyle None — 54 ESC004 Various MIL-C-5015 Class K Contact TE ET Pyle NAS 1599 — 54 FC Flight MIL-C-5015 Rev E only Contact TE FDBA Deutsch LN 29504 — 54 FF Flight MIL-C-5015 MS3400 Class D, L, U, W 54 FH Flight MIL-C-83723 Series III 54 FPK Pyle MIL-C-26500 Class K 52 FP5K Pyle MIL-C-26500 Class K Contact TE FYL Pyle MIL-C-26500 Class K 52 G Burndy None — 21 GC-E General MIL-C-26482 Series 1 21 GTA Hughes MIL-C-28840 — 30 GTC06 Amphenol —— 64 HAN Deutsch MIL-C-5015 MS3100 Class E, KE Contact TE HD SAE MIL-C-28840 — 30 HTMAS Cannon MIL-C-5015 Class K Contact TE HTMF Cannon MIL-C-83723 Series III: Class K 54 HTMS AB Elec MVEE 695 — 75 JT Amphenol MIL-C-38999 Series II 41 JT Bendix/FKI MIL-C-38999 Series II 41 JT Socapex MIL-C-38999 Series II 41 2 JT-R FKI PAN 6433-1 — 41 JT-R Teldix PAN 6433-1 — 41 KFS Cannon MIL-C-28840 — 30 KJ Cannon MIL-C-38999 Series II 41 KJA Cannon MIL-C-38999 Series III 40 KJJ Cannon MIL-C-38999 Series II Contact TE KJJL Cannon MIL-C-38999 Series I Contact TE KJL Cannon MIL-C-38999 Series I 41 KPSE Cannon MIL-C-26482 Series 1 21 KPT Cannon MIL-C-26482 Series 1 21 KV-R Cannon NAS 1599 — 54 L Burndy MIL-C-26482 Series 1 21 LJT Bendix MIL-C-38999 Series I 41 LJT Socapex MIL-C-38999 Series I 41 LL3 Deutsch MIL-C-81511 — 61 LL5/6 Deutsch BS9540 F0001 Patt 602 Contact TE LMB Litton-Veam Def. Stan. 59-35 Patt 121A 75 LPT Deutsch MIL-C-26482 Series 1 21 LS Pyle None — 54 2 LTT FKI BS9522 F0029 Patt 616 41 M-T Burndy MIL-C-26482 Series 1 21 M723 Matrix MIL-C-83723 Series II 19 MB1 Matrix MIL-C-26482 Series 2 54 MB3 Matrix MIL-C-83723 Series III 54 MB9 Matrix MIL-C-38999 Series I and II 41 MD Matrix MIL-C-26482 Series 2 54 MDR Deutsch None — 71 MF Cannon MIL-C-83723 Series III 54 4 MK12 Plessey Def. Stan. 59-35 Patt 603 76, 77 5 MK18 Plessey Def. Stan. 59-35 Patt 608 79 MK38 Plessey MIL-C-38999 Series I 41 2 FKI was previously Thorn. 4 Code 77 braided version. 5 Free connectors only. 6-12 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer’s Connector Adapter 6 Manufacturer Series/Class Prefix Specification Code Manufacturer’s Prefix MK25 Plessey MIL-C-38999 Series II 41 (Continued) MK7 Plessey DEF 5325-2 Patt 104 Contact TE 4 MK8 Plessey Def. Stan. 59-35 Patt 105 76, 77 ML94 Matrix MIL-C-38999 Series IV 40 MQ3 Matrix MIL-C-83723 Series III 54 MT3 Matrix MIL-C-83723 Series III 54 MT93 Matrix MIL-C-38999 Series III 40 3 4 P5 Plessey NFL 54 125 — 76 or 24 , 77 PAT104D AB Elec Def. Stan. 59-35 Patt 104 Contact TE 4 PT Socapex MIL-C-26482 Series 1 76, 77 4 PT Teldix MIL-C-26482 Series 1 76, 77 PT-CE Bendix None — 22 PT-G Teldix VG 95328 — Contact TE 4 PT-SE Socapex MIL-C-26482 Series 1 76, 77 4 PT-SE Teldix MIL-C-26482 Series 1 76, 77 3 PT07 Bendix MIL-C-26482 Series 1 24 2 3 PT07SE FKI MIL-C-26482 Series 1 24 2 4 PT33 FKI BS9522 F0017 Patt 105 76, 77 2 4 PT33SE FKI BS9522 N0001 Patt 603 76, 77 2 4 PT44 FKI BS9522 F0017 Patt 105 76, 77 2 4 PT44SE FKI BS9522 N0001 Patt 603 76, 77 2 4 PT55 FKI BS9522 F0017 Patt 105 76, 77 2 4 PT55SE FKI BS9522 N0001 Patt 603 76, 77 2 4 PT77 FKI BS9522 F0017 Patt 105 76, 77 2 4 PT77SE FKI BS9522 N0001 Patt 603 76, 77 2 4 PTG55 FKI BS9522 F0017 Patt 105 76, 77 2 4 6 PTG55SE FKI BS9522 N0001 Patt 603 76, 77 PTS-DR Bendix MIL-C-26482 Series 2 54 PV7 Cannon MIL-C-26482 Series 2 54 PVJ Cannon MIL-C-26482 Series 2 54 PVW Cannon —— 54 PVX Cannon Def. Stan. 59-56 Patt 602 54 QDP Bendix None — 32 QRP AB Elec —— 78 QWL Bendix None — 31 QWLD Bendix MIL-C-22992 Class C, J, R 32 RD1 Raychem MIS-20065 — 54 RR Deutsch Def. Stan. 59-56 Patt 602 54 RR20 Deutsch PAN 6432-2 — 54 RR50 Deutsch PAN 6432-1 — 54 RR70 Deutsch PAN 6432-2 — 54 RSM Deutsch None — 71 RTK Deutsch None — 71 SA SAE MIL-C-5015 MS3400 54 SB Bendix MIL-C-5015 Class E 18 SB-104 AB Elec Def. Stan. 59-35 Patt 104 Contact TE SB-M4 AB Elec Def. Stan. 59-35 Patt 104 Contact TE SB-MS AB BS9522 F0030 — 75 SC Bendix MIL-C-5015 MS3100 Class A 18 SCB SICEM VG 95234 — Contact TE SF Bendix MIL-C-5015 MS3100 Class E 18 SG Bendix MIL-C-5015 MS3100 Class E 18 SJT Various PAN 6433-2 — 47 SJT07 Various PAN 6433-2 — Contact TE 4 SLPT Deutsch MIL-C-26482 Series 1 76, 77 2 FKI was previously Thorn. 3 Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 6-13 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer’s Connector Adapter 6 Manufacturer Series/Class Prefix Specification Code Manufacturer’s Prefix SM Bendix MIL-C-5015 MS3100 Class A, E, R 18 (Continued) 4 SPT Bendix MIL-C-26482 Series 1 76, 77 4 SPT Socapex MIL-C-26482 Series 1 76, 77 3 SPT07 Various MIL-C-26482 Series 1 24 STK Deutsch None — 71 2 STT FKI BS9522 F0012 Patt 615 47 2 STT07 FKI BS9522 F0012 Patt 615 Contact TE 1 T3 Pyle MIL-C-38999 Series III 40 TRIM TRIO Burndy None — Contact TE 2 TT FKI BS9522 N0003 Patt 614 41 2 TV FKI /Bendix MIL-C-38999 Series III 40 TV-O-R Bendix MIL-C-38999 Series III and IV 40 2 TVP FKI /Bendix MIL-C-38999 Series III 40 2 TVPS FKI /Bendix MIL-C-38999 Series III Contact TE 2 TVS FKI /Bendix MIL-C-38999 Series III Contact TE Tri-Start Bendix MIL-C-38999 Series III and IV 40 VPT VEAM MIL-C-26482 Series 1 21 2 VTT FKI MIL-C-38999 Series III 40 ZZY/ZZW Pyle MIL-C-26500 Class R, G (AL) 51 ZZY/ZZW Pyle MIL-C-26500 Class E (SST) 52 1 May be a number or letter depending upon connector style. 2 FKI was previously Thorn. 3 Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 5 Free connectors only. 6 Some of the connector manufacturers names may have changed and may not exist. They are listed here to assist users who know them as listed names. 6-14 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Adapter Code (Continued) Table C. Adapter Code by Connector Specification Series/Class Adapter Code 40M38277 — 41 Connector Specification 40M39569 — 54 BS9520 G0001 41 BS9520 G0002 41 BS9520 G0003 40 BS9522 F0012 Patt 615 47 BS9522 F0014 Patt 104 Contact TE BS9522 F0017 Patt 105 76 2 BS9522 F0020 Patt 608 79 BS9522 F0023 — Contact TE BS9522 F0029 Patt 616 41 BS9522 F0030 Patt 121A 75 BS9522 F0032 Patt 121B 78 BS9522 F0042 — 54 BS9522 N0001 Patt 603 76 BS9522 N0003 Patt 614 41 BS9540 F0001 Patt 602 54 LN 29500 — 21 LN 29504 — 54 LN 29728 — 54 LN 29729 — 47 MIL-C-22992 Class C, J, R 32 1 MIL-C-26482 Series 1 21, 24 MIL-C-26482 Series 2 54 MIL-C-26500 Aluminum, Class F, G, R 51 MIL-C-26500 Stainless steel, Class E, K 52 MIL-C-28840 Class D 30 6 MIL-C-38999 Series I and II 41 MIL-C-38999 Series III and IV 40 MIL-C-5015 MS3400 54 MIL-C-5015 MS3100 18, 15 (with endbell) MIL-C-5015 5MS 75 MIL-C-81511 Series 1, 2, 3, and 4 61 MIL-C-81703 Series 1, 2 71 MIL-C-81703 Series 3 54 MIL-C-83723 Series II 19 MIL-C-83723 Series I and III 54 MIL-C-85049/59 — 32 MIL-C-85049/60 — 54 MIL-C-85049/62 — 41 MIL-C-85049/69 — 40 MIS-20065 — 54 MVEE 5MS 75 NAS 1599 — 54 NFL 54120 — Contact TE NFL 54140 — 54 PAN 6432-1 — 54 PAN 6432-2 — 54 PAN 6433-1 — 41 PAN 6433-2 — 47 1 PRL 54125 — 21, 24 VG 95234 — 64***, 66**, 78* VG 95328 — Contact TE VG 95329 — 61 VG 96912 Series 2 41 VG 96912 Series 1 47 1 Code 24 connectors have an internal accessory thread. 2 Free connectors only. * AB connectors only ** VEAM standard ***VEAM panel mount 6-15 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Adapter Family Using Table D below and Selecting the Adapter the adapter code you Family selected in Table A, B, or C, select the adapter family for the adapter type you chose (spin-coupling or Tinel-Lock). With the alphanumeric prefix for that family you can then build the part number for your TE adapter. Table D. Identification of Adapter Family Prefix by Adapter Code TE Boot Adapter Shielded Adapter Tinel-Lock Adapter CRES-Lock Connector Code Solid (Fixed) Spin-Coupling Straight 45° 90° Straight, 45°, and 90° Band Strap Adapter 15 210M5 202M5 219M0 219M1 219M2 TXR 15 — 18 218M5 218M6 218M7 218M8 218M9 TXR 18 BND 18 19 201M7 201M4 —— — — — 21 203M6 203M9 206M0 206M1 206M2zx TXR 21 BND 21 24 208M5 208M6 216M0 216M1 206M5 —— 30 211M8 211M9 211M5 211M6 211M7 TXR 30 — 32 — 204M3 207M3 212M4 212M5 TXR 32 BND 32 40 209M3 209M4 208M7 208M8 208M9 TXR 40 BND 40 41 202M1 202M2 204M0 204M1 204M2 TXR 41 BND 41 47 202M8 202M7 210M0 210M1 210M2 TXR 47 BND 47 51 207M4 205M5 207M0 207M1 207M2 TXR 51 — 52 208M3 209M6 208M0 208M1 208M2 TXR 52 — 54 201M9 201M1 203M0 203M1 203M2 TXR 54 BND 54 61 202M3 202M4 205M0 205M1 205M2 TXR 61 — 71 203M5 202M9 217M0 217M1 217M2 TXR 71 — 75 228M5 228M7 227M0 227M1 227M2 TXR 75 — 76 225M6 225M5 —— — TXR 76 — 77 228M6 228M8 228M0 228M1 228M2 —— 78 225M4 225M3 225M0 225M1 225M2 TXR 78 — 79 — 229M3 229M1 229M2 229M0 TXR 79 — 80 215M4 213M5 213M6 213M7 213M8 TXR 80 — 81 214M3 214M4 214M5 214M6 214M7 TXR 81 — 6-16 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Part Number 1. Start with the alphanu- n Order number Using the right codes and Having Selected the Right meric prefix you selected designators helps ensure Adapter Type and Adapter n Manufacturer’s prefix in Table D. This will be that the adapter you select Family, You Can Now n Material the basis of your part will meet the application Construct a Part Number for number. requirements. n Finish the Adapter. 2. Add to the prefix the To determine which codes n Entry size codes and designators and designators you will n Ring designator required for your adapter need, use the Part number- type and application. n Option codes ing system shown below. To These may include sever- select the right codes and al or all of the following: designators, turn to the pages that follow. Part Numbering System 201M1 16 - 19 B Spin-Coupling or Solid Adapter Adapter family Order number Manufacturer’s prefix (connector code 18 only) Material Finish 6 Options* *For full range of options, consult TE. 203 M0 16 - 19 B 10 Shielded Adapter Adapter family Order number Manufacturer’s prefix (connector code 18 only) Material Finish Entry size Options* n Standard braid length (6") requires no modification code. n Nonstandard braid length is stated in inches (12 = 12" length) *For full range of options, consult TE. TXR54 A B 00 - 16 10 AI Tinel-Lock Adapter Adapter family Material (A - aluminium alloy; S = stainless steel) Finish Angle (00 = straight; 45 = 45˚; 90 = 90˚) Manufacturer’s prefix (connector code 18 only) Order number Entry size Ring designator Options* *For full range of options, consult TE. 6-17 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Part Number (Continued) CRES-Lock Band BND 54 A B 00 - 12 06 A Strap Adapters Product Designator Part Numbering System BND — Adapter and Band BNX — Adapter only Adapter Code 2 Material A — Aluminum alloy per QQ-A-225 B — Nickel aluminum bronze per ASTM B150 S — Stainless steel per QQ-S-763 Finish (See S-CH00-0157-002) Configuration 00 = Straight 45 = 45° 90 = 90° 4W = 45° 9W = 90° For BND 18, dash may be replaced by a letter Order Number 3 Entry Size 1 Band Termination Device Code A — BND-1225S (Standard Supply for Americas and Asia) CRES-Lock Banding Strap B — BND-1425S (Standard Supply European Countries) Notes: 1. See Drawings BND-1225S or BND-XX25S for information on bands. Adapter dimensions for “A” designation may be different than those listed in this catalog. Contact Tyco Electronics for Specification Control Drawing (SCD) for these adapters. 2. Alternative equivalent material specifications to those shown may be supplied at Tyco Electronics’ discretion. 3. For standard entry sizes see relevant specification control drawing. For entry sizes larger than standard (Type II Adapters), see sheets 3 and 4. Band Strap Adapter BND54AB00-1206A D F H J L N P S Modification Option Field D — Drain holes modification (Omit if not required) F — Internal abrasion resistant coating H — Helical conduit thread J — Chain attachment assembly L — Lock wire holes manufacturer’s option Include mod if required Standard on codes 40 and 54 Optional O-Ring material Omit for standard silicone (ZZ-R-765, grade 70: S59) C — Neoprene per AMS3209 U — Fluorosilicone per MIL-R-25988, class 1 N — Nitrile (Buna N) per AMS3215 V — Fluorocarbon per MIL-R-83248, class 1 P — Pre-coiled bandstrap option (See drawings BND-1225P or BND-XX25P) S — Self-locking spin nut 6-18 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Material and Finish To ensure optimum compat- Selecting the Material and ibility, select the adapter Finish material and finish to match those of the connector. Most circular connectors are manufactured from aluminum with a cadmium finish. Material Codes Material Code Material* Tinel-Lock Typical Solid, Spin-Coupling, Description Adapters Applications and Shielded Adapters Aluminum alloy 19 A Standard material for normal applications 62 S Corrosion-resistant and high-temperature Stainless steel (firewall) applications Nickel aluminum bronze 01 B Exposed marine environments *Other materials available upon request. 6 Finish Codes Finish* Description Color Finish Code Typical Applications Cadmium, per QQ-P-416, Corrosion resistance for exposed Type II, Class 3 Olive drab B environments over electroless nickel (500-hour salt-spray–resistant finish) Electroless nickel, High conductivity for optimum per AMS-C-26074, Bright Silver C screening performance Class 4, Grade B Anodized, hard, Nonconductive finish for per MIL-A-8625, Black G aluminum adapters Type III, Class 2 Passivated, Surface treatment for —J per QQ-P-35 or MIL-S-5002 corrosion-resistant steel Nonreflective finish for Unplated, shotblast —W nickel aluminum bronze adapters Zinc Nickel Black Z Cadmium free plating *Other finishes available upon request. 6-19 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Entry Size Example: A bundle of wires Determining the Wire containing 27 x 44A0111-22 Bundle Size F = 6.00 (the multiplication The entry size of an adapter factor for 27 wires from is based on the size of the Table E) wire bundle. If you don’t know the size of the wire d = 1.19 mm (.049 in)* bundle, measure a proto- D = 6 x 1.19 mm (6 x .049 type or calculate the size. in) Calculation of the wire bun- D = 7.14 mm (.294 in) dle size is based on three *Diameter of 44A0111-22 wire values: obtained from the Wire and Cable n Cable outside diameter Section 9 of this catalog. (COD) COD Calculation for Wires of Different Sizes n Cable jacket thickness To determine the wire n Jacketed cable diameter bundle diameter when Instructions for calculating using wires of different these values follow. sizes, follow these steps: COD Calculation 1. Determine the number of wires in the wire bundle. To calculate the cable out- side diameter, first deter- 2. Find the diameter of the mine whether the wires in wires in the Wire and the bundle are of the same Cable section of this size or of different sizes. catalog. COD Calculation for Wires of 3. Calculate the cable out- the Same Size side diameter by using this formula: For bundles with wires that are all of the same size, fol- D = 1.2 N1d12 + N2d 22 + N3d32 low these steps: Where: 1. Determine the number of D = Bundle diameter wires in the wire bundle. N = Number of wires 2. Find the multiplication d = Diameter of wires factor for that number in Table E shown on the Example: A bundle of wires next page. containing 3. Find the wire diameter in 3 x 44A0111-221* (1.192- the Wire and Cable sec- mm dia.) tion (Section 9) of this 5 x 44A0111-201* (1.42- catalog. mm dia.) 4. Multiply the wire diameter 1 x 44A0111-181* (1.65- (from Step 3) by the mul- mm dia.) tiplication factor (from Step 2) as shown below. Formula: D = Fd 2 2 2 Where: D = 1.2 3 x 1.192 + 5 x 1.42 + 1 x 1.65 D = Bundle diameter D = 1.2 3 x 1.4 + 5 x 2.02 + 1 x 2.7 D = 1.2 4.2 + 10.1 + 2.7 F = Multiplication factor D = 1.2 17 d = Wire diameter D = 1.2 x 4.12 D = 4.95 mm *For wire information see the Wire and Cable Section 9 of this catalog. 6-20 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Entry Size (Continued) Table E. Multiplication Number of Wires Multiplication Factor Number of Wires Multiplication Factor 1 1.00 32 6.70 Factors for Wire Bundles 2 1.60 33 6.70 with Equal Size Wires 3 2.00 34 7.00 This table provides multipli- 4 2.41 35 7.00 cation factors for wire bun- 5 2.70 36 7.00 dles of 1 to 61 wires. 6 3.00 37 7.00 7 3.00 38 7.31 To determine the approxi- 8 3.60 39 7.31 mate diameter of a wire 9 4.00 40 7.31 bundle when the wires are 10 4.00 41 7.61 all the same size, find the 11 4.00 42 7.61 factor for the number of 12 4.00 43 7.61 wires in the bundle and 13 4.41 44 7.61 multiply the wire diameter 14 4.41 45 8.00 by that factor. 15 4.70 46 8.00 16 4.70 47 8.00 17 5.00 48 8.00 18 5.00 49 8.41 19 5.00 50 8.41 20 5.31 51 8.41 21 5.31 52 8.41 22 5.61 53 8.70 23 5.61 54 8.70 24 5.61 55 8.70 25 6.00 56 8.70 26 6.00 57 9.00 27 6.00 58 9.00 6 28 6.41 59 9.00 29 6.41 60 9.00 30 6.41 61 9.00 31 6.70 —— 6-21 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Expanded diameter (mm) Expanded diameter (mm) Adapter Selection Entry Size (Continued) 100 100 100 100 10 10 10 10 1 1 1 1 0 20 40 60 80 100 0 20 40 60 80 100 Unresolved Recovery (%) Unresolved Recovery (%) Figure 1. Figure 2. Cable Jacket Thickness Step 1. Determine the Example (see Figure 2): Calculation Unresolved Recovery of the Recovered tubing diameter Tubing Jacket. To determine the wall thick- = 10 mm ness of a jacket over a wire 1. Locate the recovered and Expanded tubing diameter bundle: expanded diameters of = 20 mm the chosen tubing size on 1. Use the chart in Figure 1 Wire bundle diameter the chart in Figure 1. to determine the unre- =13 mm solved recovery of the 2. Lay a straight edge Unresolved recovery tubing jacket between the two values = 50% and pencil in a straight 2. Use the chart in Figure 3 line connecting them. to determine the wall thickness reduction fac- 3. Find the wire bundle tor. diameter on the Expanded Diameter 3. Calculate the jacket wall scale of the chart in thickness by multiplying Figure 1. the fully shrunk wall thick- ness (as detailed in the 4. From the wire bundle Tubing section — Section diameter value, draw a 3 — of this catalog) straight horizontal line by the wall thickness across the chart. reduction factor. 5. From the intersection of the line from step 3 and the line from step 2, read down vertically to the “Unresolved Recovery” for this combination. 6-22 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Recovered diameter (mm) Recovered diameter (mm) Adapters Adapter Selection Entry Size (Continued) 100 90 80 70 60 50 40 30 20 10 0 .3. .45.6.7.8.91.0 Wall thickness reduction factor Figure 3. Step 2. Find the Wall Step 3. Calculate the Jacket Thickness Reduction Factor. Wall Thickness. 1. On the Unresolved Multiply the fully shrunk wall Recovery scale of the thickness of the tubing by chart in Figure 3 above, the reduction factor. find the unresolved Example: recovery value deter- mined in Step 1. 6 Fully shrunk 2. From the unresolved wall thickness recovery value, draw a of tubing = 1.45 mm straight line across the chart to the curved line. Wall thickness 3. At the point where that reduction factor line intersects the chart’s (from Figure 3) = 0.68 curved line, read vertical- ly down to the wall thick- Jacket wall ness reduction factor. thickness = 1.4 x 0.68 Example shown: = 0.99 mm Note: Unresolved recovery = 50% If the cable is to be shielded Reduction factor = 0.68 (screened), an addition must be made to the wire bundle diameter for the braid. In the example, 0.8 mm would be added to the wire bundle diameter for a single layer of RAY 101 (36 AWG) braid to make a total wire bundle diameter of 13.8 mm. 6-23 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Unresolved recovery (%) Adapter Selection Entry Size (Continued) 24 22 20 18 16 14 12 10 08 07 06 05 04 3456 789 1011121314151617181920212223242526272829303132333435363738 Cable outside diameter (mm) Figure 4. Entry Size by Cable Outside Diameter (in millimeters) Determining the Entry Size Tinel-Lock Adapters Once you have the wire With Tinel-Lock adapters, bundle size, you can use the cable braid must be the chart in Figure 4 to opened up to fit onto the select the entry size. This outside diameter of the chart shows the minimum adapter entry. For optimum entry sizes for cables from performance, select the 3 to 38 mm [.118 to smallest entry size that will 1.496 in] in diameter. In pass over the jacketed other words, the white cable diameter. Repair of spaces on the chart repre- the connector will be easier sent all of the cable outside using the boot and shield diameters each entry size rollback if a slightly larger will fit. than minimum entry size is used. Follow these steps: 1. Find the cable diameter The selection chart in on the chart. Figure 4 shows the mini- mum entry sizes for cable 2. Note the lowest entry size diameters in the range of that will fit the cable 3 mm to 38 mm. This will diameter ensure that the jacketed cable passes through the Braided Adapters adapter for easy assembly. The extreme flexibility of the It should be checked to be braid on these adapters sure the braid will open suf- accommodates a large ficiently to fit the entry size range of cable diameters. It selected and to ensure that is therefore recommended the braid and boot can be that the standard entry size rolled back. for any given adapter part number be specified as indicated on the relevant data sheet. Nonstandard entry sizes are available on special order. Use the selection chart in Figure 4 to ensure that the standard entry size will pass over the jacketed cable diameter. 6-24 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Entry size Adapters Adapter Selection Entry Size (Continued) TE manufactures a range Sizes are available to cover Ray 101 Tinned-Copper of Raychem tubular braided wire bundle diameters from Braid shields (sometimes called 2.5 to 38 [.10 to 1.50]. The “screens”) that are used table below shows the wire for shielding hand-built bundle diameter range for harnesses. each braid size and also shows which adapter entry These braids are specially sizes are compatible with designed to have: each of these braids and n Good surface transfer bundle diameters. impedance The entry sizes do not allow n Large opening ratio for the additional thickness of the braid and the heat- n Good handling character- shrunk cable jacket. istics n Compatibility with Tinel-Lock adapters Ray 101 Data Wire Bundle Diameter Range Tinel Adapter Number Number Individual Part of of Ends/ Strand Size Entry Size Wall Thickness No. Min. Max. Carriers Carrier (mm/AWG) (Single-Layer Braid) (Nom.) RAY 101-3.0 16 10 0.1 [38] 2.5 [.10] 5.0 [.20] N/A N/A RAY 101-4.0 24 7 0.13 [36] 3.5 [.14] 7.5 [.30] 0.4 [.02] 04* RAY 101-6.0 24 9 0.13 [36] 4.0 [.16] 9.5 [.37] 0.4 [.02] 04, 05, 06*, 07 RAY 101-7.5 24 14 0.13 [36] 6.0 [.24] 14.0 [.55] 0.4 [.02] 05, 06, 07, 10* RAY 101-10.0 36 12 0.13 [36] 8.0 [.31] 22.0 [.87] 0.4 [.02] 07, 08, 10 12* 6 RAY 101-12.5 36 15 0.13 [36] 10.0 [.39] 24.0 [.94] 0.4 [.02] 08, 10, 12,14, 16* RAY 101-20.0 48 16 0.13 (36] 16.0 [.63] 38.0 [1.50] 0.4 [.02] 12, 14, 16, 18, 20, 22 *Combination is not preferred; use only if absolutely necessary. 6-25 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Tinel-Lock Ring Tinel-Lock Ring and Braid Boot Groove Tinel Ring The Tinel-Lock ring 1.8 [.071] Nom. designator must be specified according to the type of cable braid used, and is added to the part number after the adapter entry size. There are two types of ring, AI and BI, for each entry size. Tinel rings are marked with Thermochromic Spin Nut Ring Area Paint thermochromic paint, which changes color when the correct installation tempera- ture is reached. BI-type rings are identified with a red spot. Braid type, material, and construction are variable. Refer to drawing CH00- 0250-008 for Tinel-Lock adapters. Braid Type Ring Designator Single layer 36 AWG AI Single layer 34 AWG AI Single layer 32 AWG BI Single layer 30 AWG BI Double layer 36 AWG BI Double layer 34 AWG BI A or B = Size of Braid I = Insulating Layer Table F. Wire Gauge Diameter (AWG) Wire Gauge (AWG) to 40 0.079 [0.0031] Diameter Cross-Reference 39 0.089 [0.0035] Use this table to establish wire 38 0.102 [0.0040] gauge if not known. 37 0.114 [0.0045] 36 0.127 [0.0050] 35 0.142 [0.0056] 34 0.160 [0.0063] 33 0.180 [0.0071] 32 0.203 [0.0080] 31 0.226 [0.0089] 30 0.254 [0.0100] 29 0.287 [0.0113] 28 0.320 [0.0126] *Note: It may be necessary to use an ‘A’ rather than a ‘B” ring on entry sizes 04-07 when terminating a multicore cable with double layer machined braid. Braid applied by machine provides less size flexibility than pull-on braid at the smaller entry sizes. If disturbance during assembly causes loss of braid lay, grip of the tinel ring may be affected. Evaluation is recommended. Contact TE for more information. Available in: Americas Europe Asia Pacific nnn 6-26 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection CRES-Lock Bands The CRES-Lock band are required, an option P strap designator must be must be used. Refer to specified when using a CH00-0250-016 drawing for band adapter. There are more detailed information. two forms of band that are CRES-Lock band strap available — precoiled and comes in 12 inch length. straight. Straight is a These fit all entry sizes for standard configuration both the CRES-Lock and does not require any adapter. 6 notation. If precoiled bands Tail Length Indicator Mark 8.9 8.4 B Ref. Ref. Ref. [0.35] [0.33] 6.4 Max. [0.25] A Ref. A Ref. 3.95 6.6 1.91 2.5 Ref. Ref. Ref. Ref. .5 .5 [0.156] [0.26] [0.07] [0.10] Ref. Ref. [0.02] [0.02] One Step Clamping Band — Straight Two Step Clamping Band — Straight Part Number Entry SIzes A Ref. ±1.5 [±0.06] 305.0 BND-1225S 03 to 24 12.00 304.8 BND-0812S 04 to 14 12.00 Available in: Americas Europe Asia Pacific nnn 6-27 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 18 MIL-C-5015 (MS3100) Braided Adapters 29.7 152.4 Max. Min. [1.17] [6.00] Tinned Copper Z Dia. Shield Y Dia. 218M7XX-XXXXX W C D E 152.4 Min. [6.00] Z Dia. Z Dia. Tinned Copper Shield 152.4 Min. [6.00] Y Dia. Tinned Copper Y Dia. 218M8XX-XXXXX Shield 218M9XX-XXXXX Manufacturer Connector Manufacturer Code MS3100/3101/3106 A Amphenol-Class A B Bendix-Class A/E/R C Cannon-Class A/E/R D* Unknown-Class A/E/R R Amphenol-Class R — Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. Available in: Americas Europe Asia Pacific nnn 6-28 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Braided Adapters (continued) Table of Dimensions Dimensions Order Shell Manufacturer Max. Entry Thread No. Size Code Size, Type 1** C Max. D Max. E Max. 08 8S B 04 .375-32 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 08 8S C 04 .438-28 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 08 8S A, R 04 .438-27 UNS 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 08 8S D 04 See * above. 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 10 10S — 06 .500-28 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 11 10SL C 07 .562-24 UNEF 21.1 [0.83] 24.1 [0.83] 31.2 [1.23] 11 10SL A, B, R 07 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 11 10SL D 07 See * above. 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 12 12 & 12S B, C 08 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 12 12 & 12S A, R 08 .688-24 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30] 12 12 & 12S D 08 See * above. 21.8 [0.86] 24.9 [0.98] 33.0 [1.30] 14 14 & 14S — 10 .750-20 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30] 16 16 & 16S — 12 .875-20 UNEF 22.6 [0.89] 25.9 [1.02] 36.1 [1.42] 18 18 — 12 1.000-20 UNEF 23.4 [0.92] 26.7 [1.05] 37.6 [1.48] 20 20 A, B, C 16 1.125-18 UNEF 24.1 [0.95] 27.4 [1.08] 39.4 [1.55] 20 20 R 16 1.125-24 UNS 24.1 [0.95] 27.4 [1.08] 39.4 [1.55] 20 20 D 16 See * above. 24.1 [0.95] 27.4 [1.08] 39.4 [1.55] 22 22 — 18 1.250-18 UNEF 24.9 [0.98] 28.2 [1.11] 40.9 [1.61] 24 24 — 20 1.375-18 UNEF 24.9 [0.98] 28.2 [1.11] 42.4 [1.67] 28 28 — 24 1.625-18 UNEF 27.4 [1.08] 29.7 [1.17] 47.2 [1.86] 32 32 B, C 24 1.875-16 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92] 32 32 A, R 24 1.906-18 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92] 32 32 D 24 See * above. 28.2 [1.11] 31.2 [1.23] 48.8 [1.92] 6 36 36 B 24 2.062-16 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 R 24 2.062-20 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 C 24 2.125-16 UN 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 A 24 2.125-18 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 D 24 See * above. 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 40 40 B 24 2.312-16 UNS 32.3 [1.27] 33.0 [1.30] 55.1 [2.17] 40 40 A, C, R 24 2.375-16 UN 32.3 [1.27] 33.0 [1.30] 55.1 [2.17] 40 40 D 24 See * above. 32.3 [1.27] 33.0 [1.30] 55.1 [2.17] 44 44 – 24 2.625-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] 48 48 C 24 2.812-18 UNS 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] 48 48 A, R 24 2.875-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] 48 48 D 24 See * above. 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Dimensions Entry Size Z Dia. +0.25–0.5 Y Dia. ±0.38 W Max. 04 6.35 [0.250] 11.58 [0.456] 31.2 [1.23] 05 7.92 [0.312] 13.08 [0.515] 32.8 [1.29] 06 9.53 [0.375] 14.76 [0.581] 34.3 [1.35] 07 11.13 [0.438] 16.33 [0.643] 36.1 [1.42] 08 12.70 [0.500] 17.91 [0.705] 37.6 [1.48] 10 15.88 [0.625] 21.11 [0.831] 40.6 [1.60] 12 19.05 [0.750] 24.21 [0.953] 43.9 [1.73] 14 22.23 [0.875] 27.46 [1.081] 47.0 [1.85] 16 25.40 [1.000] 30.61 [1.205] 50.8 [2.00] 18 28.58 [1.125] 35.08 [1.381] 54.1 [2.13] 20 31.75 [1.250] 38.25 [1.506] 57.2 [2.25] 22 34.93 [1.375] 41.43 [1.631] — 24 38.10 [1.500] 44.60 [1.756] — 6-29 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) 27.9 Solid Adapters Manufacturer Connector Manufacturer Max. [1.10] Code MS3100/3101/3106 A Amphenol-Class A B Bendix-Class A/E/R C Cannon-Class A/E/R D* Unknown-Class A/E/R R Amphenol-Class R Y Dia. Z Dia. — Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 3.30 Min. [.130] 218M6XX-XXX Table of Dimensions Dimensions Order Shell Manufacturer Thread No. Size Code Y ±0.5 Z Min. 08 8S B .375–32 UNEF 13.2 [0.52] 6.22 [0.24] 08 8S C .438–28 UNEF 13.2 [0.52] 7.80 [0.31] 08 8S A, R .438–27 UNS 13.2 [0.52] 7.80 [0.31] 08 8S D See * above. 13.2 [0.52] 7.80 [0.31] 10 10S — .500–28 UNEF 15.0 [0.59] 9.40 [0.37] 11 10SL C .562–24 UNEF 15.0 [0.59] 11.00 [0.43] 11 10SL A, B, R .625–24 UNEF 19.3 [0.76] 12.57 [0.49] 11 10SL D See * above. 19.3 [0.76] 11.00 [0.43] 12 12 & 12S B, C .625–24 UNEF 19.3 [0.76] 12.57 [0.49] 12 12 & 12S A, R .688–24 UNEF 19.3 [0.76] 14.15 [0.56] 12 12 & 12S D See * above. 19.3 [0.76] 12.57 [0.49] 14 14 & 14S — .750–20 UNEF 20.9 [0.82] 15.75 [0.62] 16 16 & 16S — .875–20 UNEF 24.1 [0.95] 18.92 [0.74] 18 18 — 1.000 - 20 UNEF 26.1 [1.03] 20.50 [0.81] 20 20 A, B, C 1.125–18 UNEF 34.0 [1.34] 25.27 [0.99] 20 20 R 1.125–24 UNS 34.0 [1.34] 25.27 [0.99] 20 20 D See * above. 34.0 [1.34] 25.27 [0.99] 22 22 — 1.250–18 UNEF 36.3 [1.43] 28.45 [1.12] 24 24 — 1.375–18 UNEF 40.5 [1.59] 31.62 [1.24] 28 28 — 1.625–18 UNEF 43.0 [1.69] 34.80 [1.37] 32 32 B, C 1.875–16 UN 48.4 [1.91] 41.15 [1.62] 32 32 A, R 1.906–18 UN 48.4 [1.91] 41.15 [1.62] 32 32 D See * above. 48.4 [1.91] 41.15 [1.62] 36 36 B 2.062–16 UNS 54.7 [2.15] 47.50 [1.87] 36 36 R 2.062–20 UNS 54.7 [2.15] 47.50 [1.87] 36 36 C 2.125–16 UN 54.7 [2.15] 47.50 [1.87] 36 36 A 2.125–18 UNS 54.7 [2.15] 47.50 [1.87] 36 36 D See * above. 54.7 [2.15] 47.50 [1.87] 40 40 B 2.312–16 UNS 60.6 [2.39] 53.85 [2.12] 40 40 A, C, R 2.375–16 UN 60.6 [2.39] 53.85 [2.12] 40 40 D See * above. 60.6 [2.39] 53.85 [2.12] 44 44 – 2.625–16 UN 67.1 [2.64] 60.20 [2.37] 48 48 C 2.812–18 UNS 73.5 [2.89] 66.55 [2.62] 48 48 A, R 2.875–16 UN 73.5 [2.89] 66.55 [2.62] 48 48 D See * above. 73.5 [2.89] 66.55 [2.62] Available in: Americas Europe Asia Pacific nnn 6-30 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Solid Adapters (continued) Molded Part Selection Guide Standard K Parts Low-Profile D Parts (Solid) Y Diameter Straight 90° Cable OD Straight 90° Cable OD Part No. Part No. (min.) Part No. Part No. (Min.) 13.2 [0.52] 202W232 — 4.3 [0.19] —— — 13.2 [0.52] 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 15.0 [0.59] 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 19.2 [0.76] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 20.9 [0.82] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 24.1 [0.95] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 26.1 [1.03] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 34.0 [1.34] 202K163 222K163 9.9 [0.33] 202D253 222D253 10.4 [0.41] 36.2 [1.43] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 40.5 [1.59] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 43.0 [1.69] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 48.4 [1.91] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56] 54.7 [2.15] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56] 60.6 [2.39] —— — 202D285 222D285 17.5 [0.68] 67.1 [2.64] —— — 202D296 222D296 19.6 [0.76] 73.5 [2.89] —— — 202D299 222D299 22.9 [0.89] 6 Uniboot Parts Y Part Cable OD Diameter No. (Min.) 13.2 [0.52] 202C611 4.8 [0.19] 15.0 [0.59] 202C621 8.1 [0.32] 19.3 [0.76] 202C621 8.1 [0.32] 20.9 [0.82] 202C632 12.7 [0.50] 24.1 [0.95] 202C632 12.7 [0.50] 26.1 [1.03] 202C642 17.5 [0.69] 34.0 [1.34] 202C653 22.4 [0.88] 36.3 [1.43] 202C653 22.4 [0.88] 40.5 [1.59] 202C653 22.4 [0.88] 43.0 [1.69] 202C663 22.9 [0.90] 48.4 [1.91] 202C663 22.9 [0.90] 54.7 [2.15] 202C663 22.9 [0.90] 60.6 [2.39] 202C663 22.9 [0.90] 67.1 [2.64] 202C663 22.9 [0.90] 73.5 [2.89] 202C663 22.9 [0.90] 6-31 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Manufacturer Connector Manufacturer 27.9 Spin-Coupling Adapters Max. Thread [1.098] Code MS3100/3101/3106 A Amphenol-Class A B Bendix-Class A/E/R C Cannon-Class A/E/R D* Unknown-Class A/E/R R Amphenol-Class R Z Y — Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 10.4 Min. [.409] 218M6XX-XXX Table of Dimensions Dimensions Order Shell Manufacturer Thread No. Size Code Y ±0.5 Z Min. 08 8S B .375–32 UNEF 13.2 [0.52] 6.22 [0.24] 08 8S C .438–28 UNEF 13.2 [0.52] 7.80 [0.31] 08 8S A, R .438–27 UNS 13.2 [0.52] 7.80 [0.31] 08 8S D See * above. 13.2 [0.52] 7.80 [0.31] 10 10S — .500–28 UNEF 15.0 [0.59] 9.40 [0.37] 11 10SL C .562–24 UNEF 15.0 [0.59] 11.00 [0.43] 11 10SL A, B, R .625–24 UNEF 19.3 [0.76] 12.57 [0.49] 11 10SL D See * above. 19.3 [0.76] 11.00 [0.43] 12 12 & 12S B, C .625–24 UNEF 19.3 [0.76] 12.57 [0.49] 12 12 & 12S A, R .688–24 UNEF 19.3 [0.76] 14.15 [0.56] 12 12 & 12S D See * above. 19.3 [0.76] 12.57 [0.49] 14 14 & 14S — .750–20 UNEF 20.9 [0.82] 15.75 [0.62] 16 16 & 16S — .875–20 UNEF 24.1 [0.95] 18.92 [0.74] 18 18 — 1.000 - 20 UNEF 26.1 [1.03] 20.50 [0.81] 20 20 A, B, C 1.125–18 UNEF 34.0 [1.34] 25.27 [0.99] 20 20 R 1.125–24 UNS 34.0 [1.34] 25.27 [0.99] 20 20 D See * above. 34.0 [1.34] 25.27 [0.99] 22 22 — 1.250–18 UNEF 36.3 [1.43] 28.45 [1.12] 24 24 — 1.375–18 UNEF 40.5 [1.59] 31.62 [1.24] 28 28 — 1.625–18 UNEF 43.0 [1.69] 34.80 [1.37] 32 32 B, C 1.875–16 UN 48.4 [1.91] 41.15 [1.62] 32 32 A, R 1.906–18 UN 48.4 [1.91] 41.15 [1.62] 32 32 D See * above. 48.4 [1.91] 41.15 [1.62] 36 36 B 2.062–16 UNS 54.7 [2.15] 47.50 [1.87] 36 36 R 2.062–20 UNS 54.7 [2.15] 47.50 [1.87] 36 36 C 2.125–16 UN 54.7 [2.15] 47.50 [1.87] 36 36 A 2.125–18 UNS 54.7 [2.15] 47.50 [1.87] 36 36 D See * above. 54.7 [2.15] 47.50 [1.87] 40 40 B 2.312–16 UNS 60.6 [2.39] 53.85 [2.12] 40 40 A, C, R 2.375–16 UN 60.6 [2.39] 53.85 [2.12] 40 40 D See * above 60.6 [2.39] 53.85 [2.12] 44 44 – 2.625–16 UN 67.1 [2.64] 60.20 [2.37] 48 48 C 2.812–18 UNS 73.5 [2.89] 66.55 [2.62] 48 48 A, R 2.875–16 UN 73.5 [2.89] 66.55 [2.62] 48 48 D See * above 73.5 [2.89] 66.55 [2.62] Available in: Americas Europe Asia Pacific nnn 6-32 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Molded Part Selection Guide Standard K Parts Low-Profile D Parts (Spin-Coupling) Y Diameter Straight 90° Cable OD Straight 90° Cable OD Part No. Part No. (Min.) Part No. Part No. (Min.) 13.2 [0.52] 202W232 4.3 [0.19] 13.2 [0.52] 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 15.0 [0.59] 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 19.2 [0.76] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 20.9 [0.82] 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 24.1 [0.95] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 26.1 [1.03] 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 34.0 [1.34] 202K163 222K163 9.9 [0.33] 202D253 222D253 10.4 [0.41] 36.2 [1.43] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 40.5 [1.59] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 43.0 [1.69] 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 48.4 [1.91] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56] 54.7 [2.15] 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56] Uniboot Parts Y Part Cable OD Diameter No. (Min.) 13.2 [0.52] 202C611 4.8 [0.19] 6 15.0 [0.59] 202C621 8.1 [0.32] 19.3 [0.76] 202C621 8.1 [0.32] 20.9 [0.82] 202C632 12.7 [0.50] 24.1 [0.95] 202C632 12.7 [0.50] 26.1 [1.03] 202C642 17.5 [0.69] 34.0 [1.34] 202C653 22.4 [0.88] 36.3 [1.43] 202C653 22.4 [0.88] 40.5 [1.59] 202C653 22.4 [0.88] 43.0 [1.69] 202C663 22.9 [0.90] 48.4 [1.91] 202C663 22.9 [0.90] 54.7 [2.15] 202C663 22.9 [0.90] 6-33 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters 29.7 Thread Max. [1.169] ZS Y 13.0 Min. [.512] TXR18XX00-XXXXXX Thread W Max. Thread C Max. D Max. E Max. Z 13.0 Min. S [.512] 13.0 Min. Y [.512] Z S TXR18XX45-XXXXXX Y TXR18XX90-XXXXXX Manufacturer Connector Manufacturer Code MS3100/3101/3106 A Amphenol-Class A B Bendix-Class A/E/R C Cannon-Class A/E/R D* Unknown-Class A/E/R R Amphenol-Class R — Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. Available in: Americas Europe Asia Pacific nnn 6-34 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Dimensions Order Shell Manufacturer Max. Entry Thread No. Size Code Size, Type 1** C Max. D Max. E Max. 08 8S B 04 .375-32 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 08 8S C 04 .438-28 UNEF 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 08 8S A, R 04 .438-27 UNS 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 08 8S D 04 * 20.3 [0.80] 23.4 [0.92] 31.2 [1.23] 10 10S — 06 .500-28 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 11 10SL C 07 .562-24 UNEF 21.1 [0.83] 24.1 [0.83] 31.2 [1.23] 11 10SL A, B, R 07 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 11 10SL D 07 * 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 12 12 & 12S B, C 08 .625-24 UNEF 21.1 [0.83] 24.1 [0.95] 31.2 [1.23] 12 12 & 12S A, R 08 .688-24 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30] 12 12 & 12S D 08 * 21.8 [0.86] 24.9 [0.98] 33.0 [1.30] 14 14 & 14S — 10 .750-20 UNEF 21.8 [0.86] 24.9 [0.98] 33.0 [1.30] 16 16 & 16S — 12 .875-20 UNEF 22.6 [0.89] 25.9 [1.02] 36.1 [1.42] 18 18 — 12 1.000-20 UNEF 23.4 [0.92] 26.7 [1.05] 37.6 [1.48] 20 20 A, B, C 16 1.125-18 UNEF 24.1 [0.95] 27.4 [1.08] 39.4 [1.55] 20 20 R 16 1.125-24 UNS 24.1 [0.95] 27.4 [1.08] 39.4 [1.55] 20 20 D 16 * 24.1 [0.95] 27.4 [1.08] 39.4 [1.55] 22 22 — 18 1.250-18 UNEF 24.9 [0.98] 28.2 [1.11] 40.9 [1.61] 24 24 — 20 1.375-18 UNEF 24.9 [0.98] 28.2 [1.11] 42.4 [1.67] 28 28 — 22 1.625-18 UNEF 27.4 [1.08] 29.7 [1.17] 47.2 [1.86] 6 32 32 B, C 24 1.875-16 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92] 32 32 A, R 24 1.906-18 UN 28.2 [1.11] 31.2 [1.23] 48.8 [1.92] 32 32 D 24 * 28.2 [1.11] 31.2 [1.23] 48.8 [1.92] 36 36 B 24 2.062-16 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 R 24 2.062-20 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 C 24 2.125-16 UN 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 A 24 2.125-18 UNS 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 36 36 D 24 * 31.2 [1.23] 32.3 [1.27] 52.1 [2.05] 40 40 B 24 2.312-16 UNS 32.3 [1.27] 33.0 [1.30] 55.1 [2.17] 40 40 A, C, R 24 2.375-16 UN 32.3 [1.27] 33.0 [1.30] 55.1 [2.17] 40 40 D 24 * 32.3 [1.27] 33.0 [1.30] 55.1 [2.17] 44 44 — 24 2.625-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] 48 48 C 24 2.812-18 UNS 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] 48 48 A, R 24 2.875-16 UN 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] 48 48 D 24 * 34.0 [1.34] 34.5 [1.36] 61.5 [2.42] * Additional pieces, etc. (from page 6-36) **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 6-35 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z Dia. +0.25–0.5 S Diameter (min.–max.) Y Dia. ±0.38 W Max. 04 6.35 [0.25] 9.39–9.56 [0.37–0.38] 13.97 [0.55] 31.50 [1.24] 05 7.92 [0.31] 10.97–11.13 [0.43–0.44] 15.54 [0.61] 34.30 [1.35] 06 9.52 [0.37] 12.57–12.73 [0.49–0.50] 17.14 [0.67] 35.80 [1.41] 07 11.09 [0.44] 14.12–14.31 [0.55–0.56] 18.71 [0.74] 37.30 [1.47] 08 12.70 [0.50] 15.72–15.91 [0.62–0.63] 20.32 [0.80] 39.10 [1.54] 10 15.87 [0.62] 18.84–19.11 [0.74–0.75] 23.49 [0.92] 41.40 [1.63] 12 19.05 [0.75] 22.02–22.28 [0.87–0.88] 26.67 [1.05] 45.50 [1.79] 14 22.23 [0.88] 25.17–25.46 [0.99–1.00] 29.84 [1.17] 48.80 [1.92] 16 25.40 [1.00] 28.34–28.63 [1.12–1.13] 33.02 [1.30] 51.80 [2.04] 18 28.57 [1.12] 31.52–31.81 [1.24–1.25] 36.19 [1.42] 54.90 [2.16] 20 31.75 [1.25] 34.69–34.98 [1.37–1.38] 39.37 [1.55] 58.20 [2.29] 22 34.93 [1.38] 37.79–38.15 [1.49–1.50] 42.55 [1.68] 66.80 [2.63] 24 38.10 [1.50] 40.97–41.33 [1.61–1.63] 45.72 [1.80] 70.10 [2.76] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock Straight 90° Cable OD Straight 90° Cable OD (Tinel) Entry Size Part No. Part No. (min.) Part No. Part No. (Min.) 04 202K232 — 3.30 [0.13] —— — 04 202W232 — 4.30 [0.19] —— — 04 202K121 222K121 5.60 [0.22] 202D211 222D211 6.40 [0.25] 05, 06 202K132 222K132 5.90 [0.23] 202D221 222D221 7.40 [0.29] 07, 08 202K142 222K142 7.10 [0.28] 202D232 222D232 8.40 [0.33] 10, 12 202K153 222K152 8.40 [0.33] 202D242 222D242 9.70 [0.38] 14, 16 202K163 222K163 9.90 [0.39] 202D253 222D253 10.50 [0.41] 18, 20, 22 202K174 222K174 15.70 [0.62] 202D263 222D263 12.20 [0.48] 24 202K185 222K185 16.80 [0.66] —— — Uniboot Parts Tinel-Lock Part Cable OD Entry Size No. (min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 6-36 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 21 MIL-C-26482 Series 1 Braided Adapters C 30.5 152.4 Max. Max. [1.20] [6.00] Tinned Z Dia. Copper D Shield Y Dia. 152.4 Min. Z Dia. [6.00] Tinned 206M0XX-XXXXX Copper Shield W Y Dia. 206M1XX-XXXXX E Z Dia. 152.4 Min. [6.00] 6 Tinned Copper Y Dia. Shield 206M2XX-XXXXX Table of Dimensions Dimensions Order Shell Max. Entry Thread No. Size Size, Type 1* C Max. D Max. E Max. 08 8 04 .438-28 UNEF 21.6 [0.85] 23.1 [0.91] 29.0 [1.14] 10 10 06 .562-24 UNEF 22.4 [0.88] 23.9 [0.94] 30.5 [1.20] 12 12 08 .688-24 UNEF 23.1 [0.91] 24.6 [0.97] 32.3 [1.27] 14 14 10 .812-20 UNEF 23.4 [0.92] 24.9 [0.98] 33.5 [1.32] 16 16 12 .938-20 UNEF 24.1 [0.95] 25.7 [1.01] 34.8 [1.37] 18 18 12 1.062-18 UNEF 24.4 [0.96] 25.9 [1.02] 36.3 [1.43] 20 20 14 1.188-18 UNEF 25.1 [0.99] 26.7 [1.05] 38.1 [1.50] 22 22 16 1.312-18 UNEF 25.7 [1.01] 27.4 [1.08] 39.6 [1.56] 24 24 18 1.438-18 UNEF 26.2 [1.03] 27.7 [1.09] 40.9 [1.61] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 Y Dia. W Max. 04 6.35 [0.25] 13.97 [0.55] 31.0 [1.22] 05 7.92 [0.31] 15.54 [0.61] 32.8 [1.29] 06 9.52 [0.37] 17.14 [0.67] 34.3 [1.35] 07 11.09 [0.44] 18.71 [0.74] 35.8 [1.41] 08 12.70 [0.50] 20.32 [0.80] 37.3 [1.47] 10 15.87 [0.62] 23.49 [0.92] 40.6 [1.60] 12 19.05 [0.75] 26.67 [1.05] 43.7 [1.72] 14 22.23 [0.88] 29.84 [1.17] 47.0 [1.85] 16 25.40 [1.00] 33.02 [1.30] 50.0 [1.97] 18 28.57 [1.12] 36.19 [1.42] 53.3 [2.10] Available in: Americas Europe Asia Pacific nnn 6-37 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Solid Adapters Y Dia. Z Dia. 15.8 [0.62] Max. 203M6XX-XXX Table of Dimensions Dimensions Order Shell Thread Y +0.000-0.030 Number Size Z Min. (+0.00) (-0.76) Dia. 08 8 .438-28 UNEF 17.88 [0.704] 6.63 [0.26] 10 10 .562-24 UNEF 21.06 [0.829] 9.27 [0.36] 12 12 .688-24 UNEF 24.23 [0.954] 12.98 [0.51] 14 14 .812-20 UNEF 27.41 [1.079] 15.37 [0.61] 16 16 .938-20 UNEF 31.85 [1.254] 18.54 [0.73] 18 18 1.062-18 UNEF 33.03 [1.316] 20.90 [0.82] 20 20 1.188-18 UNEF 36.63 [1.442] 24.10 [0.95] 22 22 1.312-18 UNEF 39.78 [1.566] 27.28 [1.07] 24 24 1.438-18 UNEF 42.98 [1.692] 29.67 [1.17] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Solid) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 08 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 10 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 12, 14 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 16, 18 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 20, 22, 24 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C621 8.1 [0.32] 10 202C632 12.7 [0.50] 12, 14 202C642 17.5 [0.69] 16, 18, 20, 22, 24 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-38 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Spin-Coupling Adapters 30.15 Max. Thread [1.187] Z Y 10.4 Min. [.409] 203M9XX-XXX Table of Dimensions Dimensions Order Shell Thread No. Size Y +0.00–0.76 Dia. Z Min. 08 8 .438-28 UNEF 13.54 [0.53] 6.63 [0.26] 10 10 .562-24 UNEF 15.37 [0.61] 9.27 [0.36] 12 12 .688-24 UNEF 19.66 [0.77] 12.98 [0.51] 14 14 .812-20 UNEF 21.29 [0.84] 15.37 [0.61] 16 16 .938-20 UNEF 24.46 [0.96] 18.54 [0.73] 18 18 1.062-18 UNEF 26.47 [1.04] 20.90 [0.82] 6 20 20 1.188-18 UNEF 30.91 [1.22] 24.10 [0.95] 22 22 1.312-18 UNEF 34.42 [1.36] 27.28 [1.07] 24 24 1.438-18 UNEF 36.65 [1.44] 29.67 [1.17] Molded Part Selection Guide Standard K Parts Low-profile D Parts Order (Spin-Coupling) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 08 202W232 — 4.3 [0.19] —— — 08 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 10 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 12, 14 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 16, 18 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 20, 22 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 24 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C611 4.8 [0.19] 10, 12 202C621 8.1 [0.32] 14, 16 202C632 12.7 [0.50] 18, 20 202C642 17.5 [0.69] 22, 24 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-39 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Tinel-Lock Adapters 30.5 [1.201] Thread Max. Z SY 13.0 Min. [.512] TXR21XX00-XXXX XX Thread W Max. Thread C Max. D Max. E Max. 13.0 Min. Z [.512] S 13.0 Min. [.512] Y Z S Y TXR21XX45-XXXXXX TXR21XX90-XXXXXX Available in: Americas Europe Asia Pacific nnn 6-40 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Dimensions Order Shell Max. Entry Thread No. Size Size, Type 1* C Max. D Max. E Max. 08 8 04 .438-28 UNEF 21.6 [0.85] 23.1 [0.91] 29.0 [1.14] 10 10 06 .562-24 UNEF 22.4 [0.88] 23.9 [0.94] 30.5 [1.20] 12 12 08 .688-24 UNEF 23.1 [0.91] 24.6 [0.97] 32.3 [1.27] 14 14 10 .812-20 UNEF 23.4 [0.92] 24.9 [0.98] 33.5 [1.32] 16 16 12 .938-20 UNEF 24.1 [0.95] 25.7 [1.01] 34.8 [1.37] 18 18 12 1.062-18 UNEF 24.4 [0.96] 25.9 [1.02] 36.3 [1.43] 20 20 14 1.188-18 UNEF 25.1 [0.99] 26.7 [1.05] 38.1 [1.50] 22 22 16 1.312-18 UNEF 25.7 [1.01] 27.4 [1.08] 39.6 [1.56] 24 24 18 1.438-18 UNEF 26.2 [1.03] 27.7 [1.09] 40.9 [1.61] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 S Diameter(Min.–Max.) Y Dia. W Max. 04 6.35 [0.25] 9.39–9.56 [0.37–0.38] 13.97 [0.55] 31.0 [1.22] 05 7.92 [0.31] 10.97–11.13 [0.43–0.44] 15.54 [0.61] 32.8 [1.29] 06 9.52 [0.37] 12.57–12.73 [0.49–0.50] 17.14 [0.67] 34.3 [1.35] 07 11.09 [0.44] 14.12–14.31 [0.55–0.56] 18.71 [0.74] 35.8 [1.41] 6 08 12.7 [0.50] 15.72–15.91 [0.62–0.63] 20.32 [0.80] 37.3 [1.47] 10 15.87 [0.62] 18.84–19.11 [0.74–0.75] 23.49 [0.92] 40.6 [1.60] 12 19.05 [0.75] 22.02–22.28 [0.87–0.88] 26.67 [1.05] 43.7 [1.72] 14 22.23 [0.88] 25.17–25.46 [0.99–1.00] 29.84 [1.17] 47.0 [1.85] 16 25.4 [1.00] 28.34–28.63 [1.12–1.13] 33.02 [1.30] 50.0 [1.97] 18 28.57 [1.12] 31.52–31.81 [1.24–1.25] 36.19 [1.42] 53.3 [2.10] Molded Part Selection Guide Standard K Parts Low-profile D Parts Tinel-Lock (Tinel) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Tinel-Lock Part Cable OD Entry Size No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-41 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. D Max. Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 21 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently 34.5 Max. [1.36] marked with code identification number and full part number (e.g. 06090-BND21AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table Max. Thd. Ø Z Ø S Ø Y II. Maximum entry sizes are as Ø B Ø A Typ. Typ. Typ. Typ. Typ. shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 16.5 6. Adapter mates to: MIL-C-26482 [0.65] Max. Series I, MS3110, MS3116, Typ. MS3120 and MS3126 Class E and F Connectors. Straight Adapter 7. Anti-rotational set screw, 3 Code 00 threaded holes 120° ± 5° apart, single mating set screw supplied: C E Max. AN565DC4H2. Not required for Max. Type II adapters. For additional codes available, contact TE. F Max. 45° Adapter 90° Adapter Code 45 Code 90 16.0 [0.63] Max. Max. Thd. Ø B Ø A Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific nnn 6-42 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Table I CRES-Lock Adapters (USA) BND Adapters (Europe) Entry Size Ø A Unified Order Shell Ø B CD F Max. Thread UNEF 2 (continued) Number Size Max. Max. Max. Max. 1 Type I Class 2B 18.3 21.6 27.2 33.0 08 08 04 0.4375–28 0.72 0.85 1.07 1.30 Code 21 Band Strap 21.6 22.4 27.9 34.5 10 10 06 0.5625–24 0.85 0.88 1.10 1.36 Adapter (Continued) 24.9 23.1 28.7 36.3 12 12 08 0.6875–24 0.98 0.91 1.13 1.43 28.2 23.4 29.0 37.6 14 14 10 0.8125–20 1.11 0.92 1.14 1.48 31.2 24.1 29.7 38.9 16 16 12 0.9375–20 1.23 0.95 1.17 1.53 34.5 24.4 30.0 40.4 18 18 13 1.0625–18 1.36 0.96 1.18 1.59 37.6 25.1 30.7 42.2 20 20 15 1.1875–18 1.48 0.99 1.21 1.66 40.6 25.7 31.5 43.7 22 22 16 1.3125–18 1.60 1.01 1.24 1.72 43.2 26.2 31.8 45.0 24 24 18 1.4375–18 1.70 1.03 1.25 1.77 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-26482 Series I, MS3110, MS3116, MS3120 and MS3126 Class E and F Connectors. Table II (Continued) Table II 6 Ø Z Ø S Ø Y Ø Z Ø S Ø Y Entry E Entry E +0.25/-0.50 ±0.51 ±0.38 +0.25/-0.50 ±0.51 ±0.38 Size Max. Size Max. [+0.010/-0.020] [±0.020] [±0.015] [+0.010/-0.020] [±0.020] [±0.015] 23.83 27.00 31.75 28.2 4.75 7.92 11.10 19.0 03 15 .0938 1.062 1.250 1.11 0.188 0.312 0.438 0.75 25.40 28.58 33.34 29.0 6.35 9.52 12.70 19.8 04 16 1.000 1.125 1.313 1.14 0.250 0.375 0.500 0.78 28.58 31.75 36.51 30.5 7.92 11.12 14.30 20.1 05 18 1.125 1.250 1.438 1.20 0.312 0.438 0.563 0.79 31.75 34.90 39.69 9.52 12.70 15.88 21.1 06 20 N/A 1.250 1.375 1.563 0.375 0.500 0.625 0.83 34.90 38.10 42.86 11.12 14.30 17.50 21.6 07 22 N/A 1.375 1.500 1.688 0.438 0.562 0.689 0.85 38.10 41.28 46.83 12.70 15.88 19.05 22.6 08 24 N/A 1.500 1.625 1.844 0.500 0.625 0.750 0.89 41.28 44.45 49.61 14.30 17.50 20.65 23.6 09 26 N/A 1.625 1.750 1.953 0.562 0.688 0.813 0.93 44.45 47.63 52.78 15.88 19.05 22.23 24.4 10 28 N/A 1.750 1.875 2.078 0.625 0.750 0.875 0.96 47.65 50.80 56.36 17.50 20.65 23.80 24.9 11 30 N/A 1.875 2.000 2.219 0.688 0.812 0.938 0.98 50.80 54.00 59.53 19.05 22.23 25.40 25.9 12 32 N/A 2.000 2.125 2.344 0.750 0.875 1.000 1.02 54.00 57.15 62.71 20.65 23.83 27.00 26.7 13 34 N/A 2.125 2.250 2.469 0.812 0.938 1.063 1.05 22.23 25.40 30.16 27.4 14 0.875 1.000 1.189 1.08 6-43 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 32 MIL-C-22992 Braided Adapters O-ring 43.2 152.4 Silicone Typ. Max. Min. [1.70] [6.00] Tinned A Thd. Typ. Copper Z Dia. Shield Y Dia. 207M3XX-XXXXX W A Thd. Typ . C D E 152.4 Min. [6.00] Z Dia. Z Dia. Tinned Copper Shield 152.4 Min. [6.00] Y Dia. 212M4XX-XXXXX Y Dia. 212M5XX-XXXXX Available in: Americas Europe Asia Pacific nnn 6-44 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 32 MIL-C-22992 (Continued) Braided Adapters (continued) Table of Dimensions Dimensions Order Shell Max. Entry A Left Hand Thd. No. Size Size, Type 1* Class 2B C Max. D Max. E Max 12 12 08 .750-20 UNEF 29.0 [1.14] 25.4 [1.00] 33.5 [1.32] 14 14 10 .875-20 UNEF 29.7 [1.17] 25.9 [1.02] 35.3 [1.39] 16 16 12 1.000-20 UNEF 30.0 [1.18] 26.2 [1.03] 37.1 [1.46] 18 18 14 1.125-18 UNEF 30.7 [1.21] 26.9 [1.06] 38.6 [1.52] 20 20 16 1.250-18 UNEF 31.2 [1.23] 27.7 [1.09] 40.1 [1.58] 22 22 18 1.375-18 UNEF 32.0 [1.26] 28.2 [1.11] 41.7 [1.64] 24 24 22 1.625-18 UNEF 33.5 [1.32] 30.0 [1.18] 46.5 [1.83] 28 28 24 1.875-16 UN 34.8 [1.37] 31.2 [1.23] 49.8 [1.96] 32 32 28 2.062-16 UNS 36.3 [1.43] 32.5 [1.28] 52.8 [2.08] 36 36 28 2.312-16 UNS 37.6 [1.48] 33.8 [1.33] 56.1 [2.21] 40 40 28 2.625-16 UN 38.9 [1.53] 35.3 [1.39] 58.9 [2.32] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Dimensions Entry Size Z ± 0.20 (± 0.51) Y Dia. Min. W Max. 03 4.75 [.187] 9.98 [.393] 39.6 [1.56] 04 6.35 [.250] 11.58 [.456] 39.6 [1.56] 6 05 7.92 [.312] 13.08 [.515] 42.9 [1.69] 06 9.53 [.375] 14.76 [.581] 42.9 [1.69] 07 11.13 [.438] 16.33 [.643] 46.0 [1.81] 08 12.70 [.500] 17.91 [.705] — 09 14.27 [.562] 17.91 [.705] 49.3 [1.94] 10 15.88 [.625] 21.11 [.831] 49.3 [1.94] 11 17.48 [.688] 22.68 [.893] 52.3 [2.06] 12 19.05 [.750] 24.21 [.953] 52.3 [2.06] 13 20.62 [.812] 24.21 [.953] 55.6 [2.19] 14 22.23 [.875] 27.46 [1.081] 55.6 [2.19] 15 23.83 [.938] 29.03 [1.143] 59.9 [2.36] 16 25.40 [1.000] 30.61 [1.205] 59.9 [2.36] 18 28.58 [1.125] 35.08 [1.381] 69.6 [2.74] 20 31.75 [1.250] 38.25 [1.506] 72.6 [2.86] 22 34.93 [1.375] 41.43 [1.631] 75.9 [2.99] 24 38.10 [1.500] 44.60 [1.756] 79.0 [3.11] 28 44.45 [1.750] 50.90 [2.004] 85.3 [3.36] 6-45 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 32 MIL-C-22992 (Continued) Spin-Coupling Adapters 36.83 Max. [1.450] A Thread Z Dia. Y Dia. +.000 .145 - .015 +0.00 3.70 - 0.40 204M3XX-XXX Table of Dimensions Dimensions Base Shell Part AY Z Size Number L.H. Thread Class 2B ± .020 (±0.51) Min. 12 12 .750-20 UNEF 20.24 [.797] 12.47 [.491] 14 14 .875-20 UNEF 23.44 [.923] 14.35 [.565] 16 16 1.000-20 UNEF 26.42 [1.040] 17.53 [.690] 18 18 1.125-18 UNEF 31.17 [1.227] 18.19 [.716] 20 20 1.250-18 UNEF 34.49 [1.358] 21.72 [.855] 22 22 1.375-18 UNEF 37.21 [1.465] 25.02 [.985] 24 24 1.625-18 UNEF 42.82 [1.686] 30.48 [1.200] 28 28 1.875-16 UN 50.06 [1.971] 36.58 [1.440] 32 32 2.062-16 UNS 55.35 [2.179] 40.77 [1.605] 36 36 2.312-16 UNEF 61.01 [2.402] 52.96 [2.085] 40 40 2.625-16 UNS 67.46 [2.656] 57.15 [2.250] 44 44 2.875-16 UNS 70.66 [2.782] 62.46 [2.549] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Molded Part Size Selection Standard K Parts Low-profile D Parts Order Guide (Spin-Coupling) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 12 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 14, 16 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 18, 20 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 22, 24 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 26, 32, 36 202K185 222K185 16.8 [0.66] —— — Uniboot Parts Order Part Cable OD No. No. (Min.) 12 202C632 12.7 [0.50] 14, 16 202C642 17.5 [0.69] 18, 20, 22, 24 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-46 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 32 MIL-C-22992 (Continued) Tinel-Lock Adapters A Thd. Typ. O-Ring Silicone Typ. Tinel-Lock Ring 38.1 Max. [1.50] B Dia. Z Dia. S Dia.Y Dia. Typ .. Typ .. Typ .. Typ .. TXR32XX00-XXXXXX W C D E 6 TXR32XX90-XXXXXX TXR32XX45-XXXXXX Dimensions Order Shell Max. Entry A Z Y CD E S W No. Size Size Type I Left Hand Thd + .010 ± .015 Max. Max. Max. Dia. Max. Class 2B - .020 (± 0.38) 22.28 [.877] 12 12 08 .750-20 UNEF 29.0 [1.14] 25.4 [1.00] 33.5 [1.32] 19.05 [.750] 26.67 [1.050] 52.3 [2.06] 22.02 [.867] 25.46 [1.002] 14 14 10 .875-20 UNEF 29.7 [1.17] 25.9 [1.02] 35.3 [1.39] 22.23 [.875] 29.84 [1.175] 55.6 [2.19] 25.17 [.991] 28.63 [1.127] 16 16 12 1.000-20 UNEF 30.0 [1.18] 26.2 [1.03] 37.1 [1.46] 25.40 [1.000] 33.02 [1.300] 59.01 [2.36] 28.34 [1.116] 31.81 [1.252] 18 18 14 1.125-18 UNEF 30.7 [1.21] 26.9 [1.06] 38.6 [1.52] 28.57 [1.125] 36.19 [1.425] 69.6 [2.74] 31.52 [1.241] 34.98 [1.377] 20 20 16 1.250-18 UNEF 31.2 [1.23] 27.7 [1.09] 40.1 [1.58] 31.75 [1.250] 39..37 [1.550] 72.6 [2.86] 34.69 [1.366] 38.15 [1.502] 22 22 18 1.375-18 UNEF 32.0 [1.26] 28.2 [1.11] 41.7 [1.64] 34.93 [1.375] 42.55 [1.675] 75.9 [2.99] 37.79 [1.488] 41.33 [1.627] 24 24 22 1.625-18 UNEF 33.5 [1.32] 30.0 [1.18] 46.5 [1.83] 38.10 [1.500] 45.72 [1.800] 79.0 [3.11] 40.97 [1.613] 28 28 24 1.875-16 UN 34.8 [1.37] 31.2 [1.23] 49.8 [1.96] —— — — 32 32 24 2.062-16 UNS 36.3 [1.43] 32.5 [1.28] 52.8 [2.08] —— — — 36 36 24 2.312-16 UNS 37.6 [1.48] 33.8 [1.33] 56.1 [2.21] —— — — 40 40 24 2.625-16 UN 38.9 [1.53] 35.3 [1.39] 58.9 [2.32] —— — — **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-47 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. D Max. Adapter Products Code 32 MIL-C-22992 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 32 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 41.2 Max. [1.62] 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND32AB00-1812). Band strap shall bear no part marking. Thd. 5. All entry sizes are shown in Table Max. Ø Z Ø S Ø Y Ø B Ø A Typ. Typ. Typ. Typ. Typ. II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See 16.5 CH00-0250-016 for further details. [0.65] 6. Adapter mates to: MIL-C-22992, Max. Class C and R, MS17343, 44, 45 Typ. and 47 Connectors. Straight Adapter 7. Anti-rotational set screw, 3 Code 00 threaded holes 120° ± 5° apart, single mating set screw supplied: AN565DC4H2. Not required for C E Type II adapters. Max. Max. For additional codes available, contact TE. F Max. 45° Adapter 90° Adapter Code 45 Code 90 24.1 [0.95] Max. Max. Thd. Ø B Ø A Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific nnn 6-48 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 32 MIL-C-22992 (Continued) Table I CRES-Lock Adapters (USA) BND Adapters (Europe) Entry Size Ø A Order Shell Ø B CD F Max. Unified Thread 2 (continued) Number Size Max. Max. Max. Max. 1 Type I Class 2B 27.2 29.0 28.4 36.6 12 12 08 0.7500–20 UNEF 1.07 1.14 1.12 1.44 Code 32 Band Strap 30.2 29.7 28.9 38.4 14 14 10 0.8750–20 UNEF 1.19 1.17 1.14 1.51 Adapter (Continued) 33.5 30.0 29.2 40.1 16 16 12 1.0000–20 UNEF 1.32 1.18 1.15 1.58 36.6 30.7 30.0 41.7 18 18 14 1.1250–18 UNEF 1.44 1.21 1.18 1.64 39.9 31.2 30.7 43.2 20 20 16 1.2500–18 UNEF 1.57 1.23 1.21 1.70 42.9 32.0 31.2 44.7 22 22 18 1.3750–18 UNEF 1.69 1.26 1.23 1.76 52.6 33.5 33.0 49.5 24 24 22 1.6250–18 UNEF 2.07 1.32 1.30 1.95 58.9 34.8 34.3 52.8 28 28 26 1.8750–16 UN 2.32 1.37 1.35 2.08 65.3 36.3 35.6 55.9 32 32 30 2.0625–16 UNS 2.57 1.43 1.40 2.20 71.6 37.6 36.8 59.2 36 36 34 2.3125–16 UNS 2.82 1.48 1.45 2.33 78.0 38.9 38.4 62.0 40 40 34 2.6250–16 UN 3.07 1.53 1.51 2.44 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-22992, Class C and R, MS17343, 44, 45 and 47 Connectors. 6 Table II (Continued) Table II Ø Z Ø S Ø Y Ø Z Ø S Ø Y Entry E Entry E +0.25/-0.50 ±0.51 ±0.38 +0.25/-0.50 ±0.51 ±0.38 Size Max. Size Max. [+0.010/-0.020] [±0.020] [±0.015] [+0.010/-0.020] [±0.020] [±0.015] 23.83 27.00 31.75 37.8 4.75 7.92 11.10 28.3 03 15 .0938 1.062 1.250 1.49 0.188 0.312 0.438 1.12 25.40 28.58 33.34 38.3 6.35 9.52 12.70 29.3 04 16 1.000 1.125 1.313 1.51 0.250 0.375 0.500 1.15 28.58 31.75 36.51 39.8 7.92 11.12 14.30 30.0 05 18 1.125 1.250 1.438 1.57 0.312 0.438 0.563 1.18 31.75 34.90 39.69 41.3 9.52 12.70 15.88 30.8 06 20 1.250 1.375 1.563 1.63 0.375 0.500 0.625 1.21 34.90 38.10 42.86 43.0 11.12 14.30 17.50 31.5 07 22 1.375 1.500 1.688 1.69 0.438 0.562 0.689 1.24 38.10 41.28 46.83 44.5 12.70 15.88 19.05 32.3 08 24 1.500 1.625 1.844 1.75 0.500 0.625 0.750 1.27 41.28 44.45 49.61 46.3 14.30 17.50 20.65 33.3 09 26 1.625 1.750 1.953 1.82 0.562 0.688 0.813 1.31 44.45 47.63 52.78 48.3 15.88 19.05 22.23 34.0 10 28 1.750 1.875 2.078 1.90 0.625 0.750 0.875 1.34 47.65 50.80 56.36 50.0 17.50 20.65 23.80 35.0 11 30 1.875 2.000 2.219 1.97 0.688 0.812 0.938 1.38 50.80 54.00 59.53 51.5 19.05 22.23 25.40 35.8 12 32 2.000 2.125 2.344 2.03 0.750 0.875 1.000 1.41 54.00 57.15 62.71 53.3 20.65 23.83 27.00 36.0 13 34 2.125 2.250 2.469 2.10 0.812 0.938 1.063 1.42 22.23 25.40 30.16 37.5 14 0.875 1.000 1.189 1.48 6-49 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Selection Code 40 MIL-C-38999 Series III and IV Braided Adapters Z Dia. Y Dia. 208M7XX-XXXXX W C D Z Dia. E Z Dia. 152.4 Min. [6.00] Y Dia. 208M8XX-XXXXX Y Dia. 208M9XX-XXXXX Table of Dimensions Dimensions Order Shell Size Max. Entry* Military Thread No. Commercial Size Type 1 C Max. D Max. E Max. 08 9A 04 M12 x 1.0 20.8 [0.82] 22.6 [0.89] 29.2 [1.15] 10 11 B 07 M15 x 1.0 21.3 [0.84] 23.4 [0.92] 30.7 [1.21] 12 13 C 09 M18 x 1.0 22.1 [0.87] 24.1 [0.95] 32.5 [1.28] 14 15 D 10 M2 x 1.0 22.6 [0.89] 24.1 [0.95] 34.0 [1.34] 16 17 E 12 M25 x 1.0 23.4 [0.92] 24.9 [0.98] 35.6 [1.40] 18 19 F 14 M28 x 1.0 24.1 [0.95] 25.7 [1.01] 37.1 [1.46] 20 21 G 16 M31 x 1.0 24.6 [0.97] 26.4 [1.04] 38.9 [1.53] 22 23 H 18 M34 x 1.0 25.4 [1.00] 27.2 [1.07] 40.4 [1.59] 24 25 J 20 M37 x 1.0 25.9 [1.02] 27.2 [1.07] 42.4 [1.67] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-50 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Selection Code 40 MIL-C-38999 Series III and IV (Continued) Braided Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 Y Dia. W Max. 04 6.35 [0.25] 13.97 [0.55] 31.2 [1.23] 05 7.92 [0.31] 15.54 [0.61] 32.8 [1.29] 06 9.52 [0.37] 17.14 [0.67] 34.3 [1.35] 07 11.09 [0.44] 18.71 [0.74] 36.1 [1.42] 08 12.7 [0.50] 20.32 [0.80] 37.6 [1.48] 10 15.87 [0.62] 23.49 [0.92] 40.6 [1.60] 12 19.05 [0.75] 26.67 [1.05] 43.9 [1.73] 14 22.23 [0.88] 29.84 [1.17] 47.0 [1.85] 16 25.4 [1.00] 33.02 [1.30] 50.8 [2.00] 18 28.57 [1.12] 36.19 [1.42] 54.1 [2.13] 20 31.75 [1.25] 39.37 [1.55] 57.21 [2.25] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock (Braided) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 6 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Tinel- Lock Part Cable OD Entry Size No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-51 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Solid Adapters A Thread Y Dia. Z Dia. 209M3XX-XXX Table of Dimensions Dimensions Order Shell Size A Military Y +.000- .030 Z Dia. No. Commercial Thread (+0.00) (–0.76) Min. 08 9A M12 x 1.0 18.26 [.719] 6.35 [.250] 10 11 B M15 x 1.0 21.44 [.844] 9.52 [.375] 12 13 C M18 x 1.0 24.61 [.969] 12.70 [.500] 14 15 D M22 x 1.0 30.91 [1.217] 15.88 [.625] 16 17 E M25 x 1.0 34.40 [1.354] 19.05 [.750] 18 19 F M28 x 1.0 37.50 [1.476] 20.62 [.812] 20 21 G M31 x 1.0 38.89 [1.531] 23.80 [.937] 22 23 H M34 x 1.0 42.06 [1.656] 26.97 [1.062] 24 25 J M37 x 1.0 45.24 [1.781] 30.18 [1.188] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Solid) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 08 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 10 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 12, 14 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 16, 18 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 20, 22, 24 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C621 8.1 [0.32] 10 202C632 12.7 [0.50] 12, 14 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-52 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Spin-Coupling Adapters 18.03 Max. [.710] Thread Z Y 10.4 Min. [0.40] 209M4XX-XXX Table of Dimensions Dimensions Order Shell Size Military Thread No. Commercial Y Dia. Max. Z Dia. Max. 08 9A M12 x 1.0 13.54 [0.53] 6.35 [0.25] 10 11 B M15 x 1.0 15.37 [0.61] 9.52 [0.37] 12 13 C M18 x 1.0 19.66 [0.77] 12.7 [0.50] 14 15 D M22 x 1.0 21.29 [0.84] 15.75 [0.62] 16 17 E M25 x 1.0 24.46 [0.96] 18.92 [0.74] 18 19 F M28 x 1.0 26.47 [1.04] 20.62 [0.81] 20 21 G M31 x 1.0 30.91 [1.22] 23.8 [0.94] 6 22 23 H M34 x 1.0 34.42 [1.36] 26.97 [1.06] 24 25 J M37 x 1.0 36.65 [1.44] 29.85 [1.18] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Spin-Coupling) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 03, 08 202W232 — 4.3 [0.19] —— — 03, 08 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 10, 11 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 12, 14 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 16, 18 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 20, 22 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 24, 28 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 32, 36 202K185 222K185 16.8 [0.66] —— — Uniboot Parts Order Part Cable OD No. No. (Min.) 03, 08 202C611 4.8 [0.19] 10, 11, 12 202C621 8.1 [0.32] 14, 16 202C632 12.7 [0.50] 18, 20 202C642 17.5 [0.69] 22, 24 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-53 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) 26.9 Tinel-Lock Adapters Max. [1.059] Thread Z SY 13.0 Min. [.512] TXR40XX00-XXXXXX Thread W Max. Thread C Max. D Max. E Max. Z 13.0 Min. S [.512] 13.0 Min. [.512] Y Z S TXR40XX45-XXXXXX Y TXR40XX90-XXXXXX Table of Dimensions Dimensions Order Shell Size Max. Entry* Military Thread No. Commercial Size Type 1 C Max. D Max. E Max. 08 9A 04 M12 x 1.0 20.8 [0.82] 22.6 [0.89] 27.9 [1.10] 10 11 B 07 M15 x 1.0 21.3 [0.84] 23.4 [0.92] 30.5 [1.20] 12 13 C 08 M18 x 1.0 22.1 [0.87] 24.1 [0.95] 32.0 [1.26] 14 15 D 10 M2 x 1.0 22.6 [0.89] 24.1 [0.95] 34.0 [1.34] 16 17 E 12 M25 x 1.0 23.4 [0.92] 24.9 [0.98] 35.6 [1.40] 18 19 F 14 M28 x 1.0 24.1 [0.95] 25.7 [1.01] 36.8 [1.45] 20 21 G 16 M31 x 1.0 24.6 [0.97] 26.4 [1.04] 38.4 [1.51] 22 23 H 18 M34 x 1.0 25.4 [1.00] 27.2 [1.07] 39.9 [1.57] 24 25 J 20 M37 x 1.0 25.9 [1.02] 27.2 [1.07] 42.4 [1.67] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-54 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 S Diameter (Min.–Max.) Y Dia. W Max. 04 6.35 [0.25] 9.39–9.56 [0.37–0.38] 13.97 [0.55] 31.2 [1.23] 05 7.92 [0.31] 10.97–11.13 [0.43–0.44] 15.54 [0.61] 32.8 [1.29] 06 9.52 [0.37] 12.57–12.73 [0.49–0.50] 17.14 [0.67] 34.3 [1.35] 07 11.09 [0.44] 14.12–14.31 [0.55–0.56] 18.71 [0.74] 36.1 [1.42] 08 12.7 [0.50] 15.72–15.91 [0.62–0.63] 20.32 [0.80] 37.6 [1.48] 10 15.87 [0.62] 18.84–19.11 [0.74–0.75] 23.49 [0.92] 40.6 [1.60] 12 19.05 [0.75] 22.02–22.28 [0.87–0.88] 26.67 [1.05] 43.9 [1.73] 14 22.23 [0.88] 25.17–25.46 [0.99–1.00] 29.84 [1.17] 47.0 [1.85] 16 25.4 [1.00] 28.34–28.63 [1.12–1.13] 33.02 [1.30] 50.8 [2.00] 18 28.57 [1.12] 31.52–31.81 [1.24–1.25] 36.19 [1.42] 54.1 [2.13] 20 31.75 [1.25] 34.69–34.98 [1.37–1.38] 39.37 [1.55] 57.21 [2.25] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock (Tinel) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 6 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Tinel-Lock Part Cable OD Entry Size No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-55 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. D Max. Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 40 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 31.0 Max. 4. Adapter to be permanently [1.22] marked with code identification number and full part number (e.g. 06090-BND40AB00-1814). Band strap shall bear no part marking. 5. All entry sizes are shown in Table Max. Thd. Ø Z Ø S Ø Y Ø B Ø A II. Maximum entry sizes are as Typ. Typ. Typ. Typ. Typ. shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See 16.5 CH00-0250-016 for further details. [0.65] 6. Adapter mates to: MIL-C-38999 Max. Series III and IV, Class C, F, K and Typ. W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so Straight Adapter mated it shall provide a water-tight Code 00 seal meeting the requirements of C MIL-C-85049, paragraph 3.5.7. E Max. 7. Coupling nut shall have 3 lock Max. wire holes 120° apart. For additional codes available, contact TE. F Max. 45° Adapter 90° Adapter Code 45 Code 90 16.5 Max. [0.65] Max. Thd. Ø B Ø A Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific nnn 6-56 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Table I CRES-Lock Adapters (USA) BND Adapters (Europe) Shell Entry Size Ø A Order 2 Ø B Ø B CD F Size (continued) Max. Metric Thread 3 Number Max. Max. Max. Max. Max. 1 Type I Class 2B Com. MIL 19.1 24.6 20.8 26.7 32.0 8 9A 04 M12 x 1.0 0.75 0.97 0.82 1.05 1.26 Code 40 Band Strap 21.6 27.0 21.3 27.4 34.5 10 11 B 07 M15 x 1.0 Adapter (Continued) 0.85 1.06 0.84 1.08 1.36 25.4 31.0 22.1 28.2 36.1 12 13 C 09 M18 x 1.0 1.00 1.22 0.87 1.11 1.42 29.2 35.8 22.6 28.2 38.1 14 15 D 10 M22 x 1.0 1.15 1.41 0.89 1.11 1.50 31.8 37.3 23.4 29.0 39.6 16 17 E 12 M25 x 1.0 1.25 1.47 0.92 1.14 1.56 35.6 40.6 24.1 29.7 40.9 18 19 F 14 M28 x 1.0 1.40 1.60 0.95 1.17 1.61 38.1 44.5 24.6 30.5 42.4 20 21 G 16 M31 x 1.0 1.50 1.75 0.97 1.20 1.67 41.9 47.0 25.4 31.3 43.9 22 23 H 18 M34 x 1.0 1.65 1.85 1.00 1.23 1.73 44.5 51.6 25.9 31.3 46.5 24 25 J 20 M37 x 1.0 1.75 2.03 1.02 1.23 1.83 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-38999 Series III and IV, Class C, F, K and W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so mated it shall provide a water-tight seal meeting the requirements of MIL-C-85049, paragraph 3.5.7. 3. These dimensions apply if a self-locking coupling nut is used, modification code “S”. 6 Table II (Continued) Table II Ø Z Ø S Ø Y Ø Z Ø S Ø Y Entry E Entry E +0.25/-0.50 ±0.51 ±0.38 +0.25/-0.50 ±0.51 ±0.38 Size Max. Size Max. [+0.010/-0.020] [±0.020] [±0.015] [+0.010/-0.020] [±0.020] [±0.015] 23.83 27.00 31.75 25.4 4.75 7.92 11.10 15.8 03 15 .0938 1.062 1.250 1.00 0.188 0.312 0.438 0.62 25.40 28.58 33.34 26.4 6.35 9.52 12.70 16.3 04 16 1.000 1.125 1.313 1.04 0.250 0.375 0.500 0.64 28.58 31.75 36.51 27.7 7.92 11.12 14.30 16.8 05 18 1.125 1.250 1.438 1.09 0.312 0.438 0.563 0.66 31.75 34.90 39.69 29.2 9.52 12.70 15.88 17.8 06 20 1.250 1.375 1.563 1.15 0.375 0.500 0.625 0.70 34.90 38.10 42.86 11.12 14.30 17.50 18.3 07 22 N/A 1.375 1.500 1.688 0.438 0.562 0.689 0.72 38.10 41.28 46.83 12.70 15.88 19.05 19.8 08 24 N/A 1.500 1.625 1.844 0.500 0.625 0.750 0.78 41.28 44.45 49.61 14.30 17.50 20.65 21.3 09 26 N/A 1.625 1.750 1.953 0.562 0.688 0.813 0.84 44.45 47.63 52.78 15.88 19.05 22.23 22.4 10 28 N/A 1.750 1.875 2.078 0.625 0.750 0.875 0.88 47.65 50.80 56.36 17.50 20.65 23.80 22.9 11 30 N/A 1.875 2.000 2.219 0.688 0.812 0.938 0.90 50.80 54.00 59.53 19.05 22.23 25.40 23.4 12 32 N/A 2.000 2.125 2.344 0.750 0.875 1.000 0.92 54.00 57.15 62.71 20.65 23.83 27.00 24.4 13 34 N/A 2.125 2.250 2.469 0.812 0.938 1.063 0.96 22.23 25.40 30.16 25.4 14 0.875 1.000 1.189 1.00 6-57 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 41 MIL-C-38999 Series I and II Braided Adapters 27.2 152.4 Max. Min. [1.07] [6.00] Z Dia. Y Dia. 204M0XX-XXXXX W C D 152.4 Min. [6.00] Z Dia. E Y Dia. Z Dia. 152.4 Min. 204M1XX-XXXXX [6.00] Y Dia. 204M2XX-XXXXX Table of Dimensions Shell Size Dimensions Order Max. Entry* A Unified Thread No. Size Type 1 Class 2B Series I Series II C Max. D Max. E Max. 08 98 04 .438-28 UNEF 19.8 [0.78] 23.1 [0.91] 29.2 [1.15] 10 11 10 06 .562-24 UNEF 20.3 [0.80] 23.6 [0.93] 30.7 [1.21] 12 13 12 08 .688-24 UNEF 21.1 [0.83] 24.4 [0.96] 32.5 [1.28] 14 15 14 10 .812-20 UNEF 21.6 [0.85] 24.9 [0.98] 34.0 [1.34] 16 17 16 12 .938-20 UNEF 22.4 [0.88] 25.4 [1.00] 35.6 [1.40] 18 19 18 13 1.062-18 UNEF 22.9 [0.90] 26.2 [1.03] 37.1 [1.46] 20 21 20 15 1.188-18 UNEF 23.6 [0.93] 26.9 [1.06] 38.9 [1.53] 22 23 22 16 1.312-18 UNEF 24.4 [0.96] 27.4 [1.08] 40.4 [1.59] 24 25 24 18 1.438-18 UNEF 24.9 [0.98] 28.2 [1.11] 41.9 [1.65] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-58 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Braided Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z ±0.020 (±0.51) Y Dia. Min. W Max. 03 4.75 [.187] 9.98 [.393] 27.2 [1.07] 04 6.35 [.250] 11.58 [.456] 27.2 [1.07] 05 7.92 [.312] 13.08 [.515] 28.7 [1.13] 06 9.53 [.375] 14.76 [.581] 30.2 [1.19] 07 11.13 [.438] 16.33 [.643] 31.8 [1.25] 08 12.70 [.500] 17.91 [.705] 33.5 [1.32] 09 14.27 [.562] 17.91 [.705] 36.6 [1.44] 10 15.88 [.625] 21.11 [.831] 36.6 [1.44] 11 17.48 [.688] 22.68 [.893] 39.9 [1.57] 12 19.05 [.750] 24.21 [.953] 39.9 [1.57] 13 20.62 [.812] 24.21 [.953] 42.9 [1.69] 14 22.23 [.875] 27.46 [1.081] 42.9 [1.69] 15 23.83 [.938] 29.03 [1.143] 46.2 [1.82] 16 25.40 [1.000] 30.61 [1.205] 46.2 [1.82] 18 28.58 [1.125] 35.08 [1.381] 49.3 [1.94] 20 31.75 [1.250] 38.25 [1.506] — 22 34.93 [1.375] 41.43 [1.631] — 24 38.10 [1.500] 44.60 [1.756] — 28 44.45 [1.750] 50.90 [2.004] — 6 Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock (Braided) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Order Part Cable OD No. No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-59 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Solid Adapters Y Z 202M1XX-XXX Table of Dimensions Dimensions Order Shell Size Series II Thread Y +0.00-0.30 No. Series I (+0.00) (-0.76) dia. Z min. 08 98 .438-28 UNEF 18.26 [.719] 6.71 [.264] 10 11 10 .562-24 UNEF 21.44 [.844] 9.96 [.392] 12 13 12 .688-24 UNEF 24.61 [.969] 12.85 [.506] 14 15 14 .812-20 UNEF 27.79 [1.094] 16.03 [.631] 16 17 16 .938-20 UNEF 32.54 [1.281] 19.20 [.756] 18 19 18 1.062-18 UNEF 35.71 [1.406] 21.44 [.844] 20 21 20 1.188-18 UNEF 38.89 [1.531] 24.64 [.970] 22 23 22 1.312-18 UNEF 42.06 [1.656] 27.79 [1.094] 24 25 24 1.438-18 UNEF 45.24 [1.781] 30.71 [1.209] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Solid) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 08 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 10 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 12, 14 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 16, 18 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 20, 22, 24 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C621 8.1 [0.32] 10 202C632 12.7 [0.50] 12, 14 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-60 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Spin-Coupling Adapters 23.78 Thread Max. [.936] Y Z 10.4 Min. [.409] 202M2XX-XXX Table of Dimensions Dimensions Order Shell Size Series II Thread No. Series I Y +0.00-0.76 Dia. Z Min. 08 98 .438-28 UNEF 13.54 [0.53] 6.35 [0.25] 10 11 10 .562-24 UNEF 15.37 [0.61] 9.53 [0.38] 12 13 12 .688-24 UNEF 19.66 [0.77] 12.70 [0.50] 14 15 14 .812-20 UNEF 21.29 [0.84] 15.88 [0.63] 16 17 16 .938-20 UNEF 24.46 [0.96] 19.05 [0.75] 18 19 18 1.062-18 UNEF 26.47 [1.04] 20.62 [0.81] 20 21 20 1.188-18 UNEF 30.91 [1.22] 23.80 [0.94] 6 22 23 22 1.312-18 UNEF 34.42 [1.36] 26.97 [1.06] 24 25 24 1.438-18 UNEF 36.65 [1.44] 30.18 [1.19] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Spin-Coupling) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 08 202W232 — 4.3 [0.19] —— — 08 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 10 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 12, 14 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 16, 18 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 20, 22 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 24, 28 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C611 4.8 [0.19] 10, 12 202C621 8.1 [0.32] 14, 16 202C632 12.7 [0.50] 18, 20 202C642 17.5 [0.69] 22, 24 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-61 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Tinel-Lock Adapters Thread 26.9 Max. [1.059] ZS Y 13.0 Min. [.512] TXR41XX00-XXXXXX Thread W Max. Thread C Max. D Max. E Max. 13.0 Min. Z [.512] S 13.0 Min. [.512] Y Z S Y TXR41XX45-XXXXXX TXR41XX90-XXXXXX Table of Dimensions Dimensions Order Shell Size Max. Entry* A Unified Thread Series II No. Series I Size Type 1 Class 2B C Max. D Max. E Max. 08 98 — .438-28 UNEF 17.5 [0.69] 23.1 [0.91] 29.2 [1.15] 10 11 10 — .562-24 UNEF 18.3 [0.72] 23.6 [0.93] 30.7 [1.21] 12 13 12 08 .688-24 UNEF 18.8 [0.74] 24.4 [0.96] 32.5 [1.28] 14 15 14 10 .812-20 UNEF 19.3 [0.76] 24.9 [0.98] 34.0 [1.34] 16 17 16 12 .938-20 UNEF 20.1 [0.79] 25.4 [1.00] 35.6 [1.40] 18 19 18 13 1.062-18 UNEF 20.6 [0.81] 26.2 [1.03] 37.1 [1.46] 20 21 20 15 1.188-18 UNEF 21.3 [0.84] 26.9 [1.06] 38.9 [1.53] 22 23 22 16 1.312-18 UNEF 22.1 [0.87] 27.4 [1.08] 40.4 [1.59] 24 25 24 18 1.438-18 UNEF 22.6 [0.89] 28.2 [1.11] 41.9 [1.65] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-62 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 S Diameter (Min.–Max.) Y ±0.38 W Max. 04 6.35 [0.25] 9.39–9.56 [0.37–0.38] 13.97 [0.55] 27.2 [1.07] 05 7.92 [0.31] 10.97–11.13 [0.43–0.44] 15.54 [0.61] 28.7 [1.13] 06 9.52 [0.37] 12.57–12.73 [0.49–0.50] 17.14 [0.67] 30.2 [1.19] 07 11.09 [0.44] 14.12–14.31 [0.55–0.56] 18.71 [0.74] 31.8 [1.25] 08 12.70 [0.50] 15.72–15.91 [0.62–0.63] 20.32 [0.80] 33.5 [1.32] 10 15.87 [0.62] 18.84–19.11 [0.74–0.75] 23.49 [0.92] 36.6 [1.44] 12 19.05 [0.75] 22.02–22.28 [0.87–0.88] 26.67 [1.05] 39.9 [1.57] 14 22.23 [0.88] 25.17–25.46 [0.99–1.00] 29.84 [1.17] 42.9 [1.69] 16 25.4 [1.00] 28.34–28.63 [1.12–1.13] 33.02 [1.30] 46.2 [1.82] 18 28.57 [1.12] 31.52–31.81 [1.24–1.25] 36.19 [1.42] 49.3 [1.94] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Tinel) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 6 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Order Part Cable OD No. No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-63 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. D Max. Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 41 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 31.0 Max. 4. Adapter to be permanently [1.22] marked with code identification number and full part number (e.g. 06090-BND41AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table Max. Thd. Ø Z Ø S Ø Y Ø A Ø B Typ. Typ. Typ. Typ. Typ. II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See 16.5 CH00-0250-016 for further details. [0.65] 6. Adapter mates to: MIL-C-38999 Max. Series I and II, Class E and T, Typ. MS27466, MS27467, MS27468, Straight Adapter MS27472, MS27473, MS27474, Code 00 MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 C E Connectors. Max. Max. For additional codes available, contact TE. F Max. 45° Adapter 90° Adapter Code 45 Code 90 17.0 Max. [0.67] Max. Thd. Ø B Ø A Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific nnn 6-64 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Table I CRES-Lock Adapters (USA) BND Adapters (Europe) 2 Shell Size Entry Size Ø A Order Ø B Ø B CD F (continued) Max. Unified Thread Series Series 3 Number Max. Max. Max. Max. Max. 1 Type I UNEF Class 2B I II 19.1 24.6 17.5 27.2 33.3 08 9 08 04 0.4375–28 0.75 0.97 0.69 1.07 1.31 Code 41 Band Strap 20.8 27.0 18.3 27.7 34.8 10 11 10 06 0.5625–24 Adapter (Continued) 0.85 1.06 0.72 1.09 1.37 25.4 31.0 18.8 28.4 36.6 12 13 12 08 0.6875–24 1.00 1.22 0.74 1.12 1.44 27.2 35.8 19.3 29.0 38.1 14 15 14 10 0.8125–20 1.10 1.41 0.76 1.14 1.50 31.8 37.3 20.1 29.5 39.6 16 17 16 12 0.9375–20 1.25 1.47 0.79 1.16 1.56 35.6 40.6 20.6 30.2 41.1 18 19 18 13 1.0625–18 1.40 1.60 0.81 1.19 1.62 38.1 44.5 21.3 31.0 42.9 20 21 20 15 1.1875–18 1.50 1.75 0.84 1.22 1.69 41.9 46.8 22.1 31.5 44.5 22 23 22 16 1.3125–18 1.65 1.84 0.87 1.24 1.75 44.5 51.6 22.6 32.3 46.0 24 25 24 18 1.4375–18 1.75 2.03 0.89 1.27 1.81 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-38999 Series I and II, Class E and T, MS27466, MS27467, MS27468, MS27472, MS27473, MS27474, MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 Connectors. 3. These dimensions apply if a self-locking coupling nut is used, modification code “S”. 6 Table II (Continued) Table II Ø Z Ø S Ø Y Ø Z Ø S Ø Y Entry E Entry E +0.25/-0.50 ±0.51 ±0.38 +0.25/-0.50 ±0.51 ±0.38 Size Max. Size Max. [+0.010/-0.020] [±0.020] [±0.015] [+0.010/-0.020] [±0.020] [±0.015] 23.83 27.00 31.75 25.4 4.75 7.92 11.10 15.3 03 15 .0938 1.062 1.250 1.00 0.188 0.312 0.438 0.60 25.40 28.58 33.34 25.9 6.35 9.52 12.70 16.3 04 16 1.000 1.125 1.313 1.02 0.250 0.375 0.500 0.64 28.58 31.75 36.51 27.4 7.92 11.12 14.30 16.8 05 18 1.125 1.250 1.438 1.08 0.312 0.438 0.563 0.66 31.75 34.90 39.69 9.52 12.70 15.88 17.8 06 20 N/A 1.250 1.375 1.563 0.375 0.500 0.625 0.70 34.90 38.10 42.86 11.12 14.30 17.50 18.8 07 22 N/A 1.375 1.500 1.688 0.438 0.562 0.689 0.74 38.10 41.28 46.83 12.70 15.88 19.05 19.3 08 24 N/A 1.500 1.625 1.844 0.500 0.625 0.750 0.76 41.28 44.45 49.61 14.30 17.50 20.65 20.3 09 26 N/A 1.625 1.750 1.953 0.562 0.688 0.813 0.80 44.45 47.63 52.78 15.88 19.05 22.23 21.3 10 28 N/A 1.750 1.875 2.078 0.625 0.750 0.875 0.84 47.65 50.80 56.36 17.50 20.65 23.80 21.8 11 30 N/A 1.875 2.000 2.219 0.688 0.812 0.938 0.86 50.80 54.00 59.53 19.05 22.23 25.40 22.9 12 32 N/A 2.000 2.125 2.344 0.750 0.875 1.000 0.90 54.00 57.15 62.71 20.65 23.83 27.00 23.8 13 34 N/A 2.125 2.250 2.469 0.812 0.938 1.063 0.94 22.23 25.40 30.16 24.4 14 0.875 1.000 1.189 0.96 6-65 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III Braided Adapters 152.4 Min. [6.00] Z Dia. Y Dia. 203M0XX-XXXXX W C D 152.4 Min. [6.00] Z Dia. E Z Dia. Y Dia. 203M1XX-XXXXX Y Dia. 203M2XX-XXXXX Table of Dimensions Shell Size Dimensions Order Max. Entry Thread No. Size Type 1* MIL-C-81703 MIL-C-5015 C Max. D Max. E Max. 03 3— 04 .562-24 UNEF 19.10 [0.75] 23.10 [0.91] 28.70 [1.13] 08 — 8 & 8S 04 .500-20 UNF 19.10 [0.75] 23.10 [0.91] 27.90 [1.10] 10 — 10, 10S & 10 SL 06 .625-24 UNEF 19.60 [0.77] 23.60 [0.93] 29.50 [1.16] 12 7 12 & 12S 08 .750-20 UNEF 20.30 [0.80] 24.10 [0.95] 31.00 [1.22] 14 12 14 & 14S 08 .875-20 UNEF 20.80 [0.82] 24.60 [0.97] 32.50 [1.28] 16 19 16 & 16S 10 1.000-20 UNEF 21.30 [0.84] 25.40 [1.00] 34.30 [1.35] 18 27 18 12 1.062-18 UNEF 21.80 [0.86] 25.70 [1.01] 35.60 [1.40] 20 37 20 14 1.188-18 UNEF 22.40 [0.88] 26.40 [1.04] 37.10 [1.46] 22 — 22 16 1.312-18 UNEF 23.10 [0.91] 26.90 [1.06] 38.90 [1.53] 24 — 24 18 1.438-18 UNEF 23.60 [0.93] 27.70 [1.09] 40.40 [1.59] 28 — 28 22 1.750-18 UNS 24.90 [0.98] 29.20 [1.15] 45.20 [1.78] 32 — 32 24 2.000-18 UNS 26.20 [1.03] 30.50 [1.20] 48.30 [1.90] 36 — 36 24 2.250-16 UN 27.40 [1.08] 31.80 [1.25] 51.60 [2.03] 40 — 40 24 2.500-16 UN 29.00 [1.14] 33.30 [1.31] 54.60 [2.15] 44 — 44 24 2.750-16 UN 30.20 [1.19] 34.50 [1.36] 57.90 [2.28] 48 — 48 24 3.000-16 UN 31.50 [1.24] 35.10 [1.38] 61.00 [2.40] 61 61 — 18 1.500-18 UNEF 23.90 [0.94] 27.90 [1.10] 41.10 [1.62] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-66 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Braided Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 S Diameter (Min.–Max.) Y ±0.38 W Max. 04 6.35 [0.25] 9.39–9.56 [0.37–0.38] 13.97 [0.55] 28.4 [1.12] 05 7.92 [0.31] 10.97–11.13 [0.43–0.44] 15.54 [0.61] 30.2 [1.19] 06 9.52 [0.37] 12.57–12.73 [0.49–0.50] 17.14 [0.67] 31.8 [1.25] 07 11.09 [0.44] 14.12–14.31 [0.55–0.56] 18.71 [0.74] 33.3 [1.31] 08 12.7 [0.50] 15.72–15.91 [0.62–0.63] 20.32 [0.80] 35.1 [1.38] 10 15.87 [0.62] 18.84–19.11 [0.74–0.75] 23.49 [0.92] 38.1 [1.50] 12 19.05 [0.75] 22.02–22.28 [0.87–0.88] 26.67 [1.05] 41.1 [1.62] 14 22.23 [0.88] 25.17–25.46 [0.99–1.00] 29.84 [1.17] 44.5 [1.75] 16 25.4 [1.00] 28.34–28.63 [1.12–1.13] 33.02 [1.30] 47.8 [1.88] 18 28.57 [1.12] 31.52–31.81 [1.24–1.25] 36.19 [1.42] 50.8 [2.00] 20 31.75 [1.25] 34.69-34.98 [1.37-1.38] 39.37 [1.55] 53.8 [2.12] 22 34.93 [1.38] 37.79-38.15 [1.49-1.50] 42.55 [1.68] 57.2 [2.25] 24 38.1 [1.50] 40.97-41.33 [1.61-1.63] 45.72 [1.80] 60.5 [2.38] 6 Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock (Braided) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Tinel-Lock Part Cable OD Entry Size No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-67 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Solid Adapters Y Z 3.43 ± 0.13 [.135 ± .005] 201M9XX-XXX Table of Dimensions Shell Size Dimensions Order Thread No. MIL-C-81703 MIL-C-5015 Y +0.00-0.51 Dia. Z Dia. Min. 03 3— .562-24 UNEF 13.54 [0.53] 6.35 [0.25] 08 — 8 & 8S .500-20 UNF 13.54 [0.53] 6.35 [0.25] 10 — 10, 10S & 10SL .625-24 UNEF 15.37 [0.61] 9.02 [0.36] 12 7 12 & 12S .750-20 UNEF 19.66 [0.77] 12.47 [0.49] 14 12 14 & 14S .875-20 UNEF 21.29 [0.84] 14.35 [0.56] 16 19 16 & 16S 1.000-20 UNEF 24.46 [0.96] 17.53 [0.69] 18 27 18 1.062-18 UNEF 26.47 [1.04] 19.53 [0.77] 20 37 20 1.188-18 UNEF 30.91 [1.22] 22.71 [0.89] 22 — 22 1.312-18 UNEF 34.42 [1.36] 25.88 [1.02] 24 — 24 1.438-18 UNEF 36.65 [1.44] 28.80 [1.13] 28 — 28 1.750-18 UNS 43.41 [1.71] 34.77 [1.37] 32 — 32 2.000-18 UNS 48.74 [1.92] 41.02 [1.61] 36 — 36 2.250-16 UN 55.09 [2.17] 46.48 [1.83] 40 — 40 2.500-16 UN 61.01 [2.40] 51.94 [2.04] 44 — 44 2.750-16 UN 67.49 [2.66] 58.42 [2.30] 48 — 48 3.000-16 UN 73.84 [2.91] 64.77 [2.55] 61 61 — 1.500-18 UNEF 36.65 [1.44] 29.82 [1.17] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Solid) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 03 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 10 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 12, 14 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 16, 18, 19, 27 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 20, 22, 24, 28, 37 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 28, 32 202K185 222K185 16.8 [0.66] —— — Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C621 8.1 [0.32] 7, 10, 12 202C632 12.7 [0.50] 12, 14 202C642 17.5 [0.69] 24, 27, 37, 61 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-68 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Spin-Coupling Adapters 26.90 Thread Max. [1.059] Z Y 10.40 Min. [.409] 201M1XX-XXX Table of Dimensions Shell Size Dimensions Order Thread No. MIL-C-81703 MIL-C-5015 Y +0.00-0.51 Dia. Z Dia. Min. 03 3— .562-24 UNEF 13.54 [0.53] 6.35 [0.25] 08 — 8 & 8S .500-20 UNF 13.54 [0.53] 6.35 [0.25] 10 — 10, 10S & 10SL .625-24 UNEF 15.37 [0.61] 9.02 [0.36] 12 7 12 & 12S .750-20 UNEF 19.66 [0.77] 12.47 [0.49] 14 12 14 & 14S .875-20 UNEF 21.29 [0.84] 14.35 [0.56] 16 19 16 & 16S 1.000-20 UNEF 24.46 [0.96] 17.53 [0.69] 18 27 18 1.062-18 UNEF 26.47 [1.04] 19.53 [0.77] 20 37 20 1.188-18 UNEF 30.91 [1.22] 22.71 [0.89] 6 22 — 22 1.312-18 UNEF 34.42 [1.36] 25.88 [1.02] 24 — 24 1.438-18 UNEF 36.65 [1.44] 28.80 [1.13] 28 — 28 1.750-18 UNS 43.41 [1.71] 34.77 [1.37] 32 — 32 2.000-18 UNS 48.74 [1.92] 41.02 [1.61] 36 — 36 2.250-16 UN 55.09 [2.17] 46.48 [1.83] 40 — 40 2.500-16 UN 61.01 [2.40] 51.94 [2.04] 44 — 44 2.750-16 UN 67.49 [2.66] 58.42 [2.30] 48 — 48 3.000-16 UN 73.84 [2.91] 64.77 [2.55] 61 61 — 1.500-18 UNEF 36.65 [1.44] 29.82 [1.17] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Spin-coupling) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 03, 08 202W232 — 4.3 [0.19] —— — 03, 08 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 10, 11 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 12, 14 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 16, 18 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 20, 22 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 24, 28, 61 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 32, 36 202K185 222K185 16.8 [0.66] —— — Uniboot Parts Order Part Cable OD No. No. (Min.) 08 202C621 8.1 [0.32] 7, 10, 12 202C632 12.7 [0.50] 12, 14 202C642 17.5 [0.69] 24, 27, 37, 61 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-69 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Tinel-Lock Adapters Thread 27.9 Max. [1.098] ZS Y 13.0 Min. [.512] TXR54XX00-XXXXXX Thread C Max. Thread W Max. D Max. E Max. Z 13.0 S Min. 13.0 [.512] Min. [.512] Y Z S Y TXR54XX45-XXXXXX TXR54XX90-XXXXXX Available in: Americas Europe Asia Pacific nnn 6-70 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Shell Size Dimensions Order Max. Entry No. Size Type 1* MIL-C-81703 MIL-C-5015 Thread C Max. D Max. E Max. 03 3— 04 .562-24 UNEF 19.10 [0.75] 23.10 [0.91] 28.70 [1.13] 08 — 8 & 8S 04 .500-20 UNF 19.10 [0.75] 23.10 [0.91] 27.90 [1.10] 10 — 10, 10S & 10 SL 06 .625-24 UNEF 19.60 [0.77] 23.60 [0.93] 29.50 [1.16] 12 7 12 & 12S 08 .750-20 UNEF 20.30 [0.80] 24.10 [0.95] 31.00 [1.22] 14 12 14 & 14S 08 .875-20 UNEF 20.80 [0.82] 24.60 [0.97] 32.50 [1.28] 16 19 16 & 16S 10 1.000-20 UNEF 21.30 [0.84] 25.40 [1.00] 34.30 [1.35] 18 27 18 12 1.062-18 UNEF 21.80 [0.86] 25.70 [1.01] 35.60 [1.40] 20 37 20 14 1.188-18 UNEF 22.40 [0.88] 26.40 [1.04] 37.10 [1.46] 22 — 22 16 1.312-18 UNEF 23.10 [0.91] 26.90 [1.06] 38.90 [1.53] 24 — 24 18 1.438-18 UNEF 23.60 [0.93] 27.70 [1.09] 40.40 [1.59] 28 — 28 22 1.750-18 UNS 24.90 [0.98] 29.20 [1.15] 45.20 [1.78] 32 — 32 24 2.000-18 UNS 26.20 [1.03] 30.50 [1.20] 48.30 [1.90] 36 — 36 24 2.250-16 UN 27.40 [1.08] 31.80 [1.25] 51.60 [2.03] 40 — 40 24 2.500-16 UN 29.00 [1.14] 33.30 [1.31] 54.60 [2.15] 44 — 44 24 2.750-16 UN 30.20 [1.19] 34.50 [1.36] 57.90 [2.28] 48 — 48 24 3.000-16 UN 31.50 [1.24] 35.10 [1.38] 61.00 [2.40] 61 61 — 18 1.500-18 UNEF 23.90 [0.94] 27.90 [1.10] 41.10 [1.62] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 S Diameter (Min.–Max.) Y ±0.38 W Max. 04 6.35 [0.25] 9.39—9.56 [0.37—0.38] 13.97 [0.55] 28.4 [1.12] 6 05 7.92 [0.31] 10.97—11.13 [0.43—0.44] 15.54 [0.61] 30.2 [1.19] 06 9.52 [0.37] 12.57—12.73 [0.49—0.50] 17.14 [0.67] 31.8 [1.25] 07 11.09 [0.44] 14.12—14.31 [0.55—0.56] 18.71 [0.74] 33.3 [1.31] 08 12.70 [0.50] 15.72—15.91 [0.62—0.63] 20.32 [0.80] 35.1 [1.38] 10 15.87 [0.62] 18.84—19.11 [0.74—0.75] 23.49 [0.92] 38.1 [1.50] 12 19.05 [0.75] 22.02—22.28 [0.87—0.88] 26.67 [1.05] 41.1 [1.62] 14 22.23 [0.88] 25.17—25.46 [0.99—1.00] 29.84 [1.17] 44.5 [1.75] 16 25.40 [1.00] 28.34—28.63 [1.12—1.13] 33.02 [1.30] 47.8 [1.88] 18 28.57 [1.12] 31.52—31.81 [1.24—1.25] 36.19 [1.42] 50.8 [2.00] 20 31.75 [1.25] 34.69-34.98 [1.37-1.38] 39.37 [1.55] 53.8 [2.12] 22 34.93 [1.38] 37.79-38.15 [1.49-1.50] 42.55 [1.68] 57.2 [2.25] 24 38.10 [1.50] 40.97-41.33 [1.61-1.63] 45.72 [1.80] 60.5 [2.38] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock (Tinel) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Tinel-Lock Part Cable OD Entry Size No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-71 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. D Max. Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 54 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 31.2 Max. 4. Adapter to be permanently [1.23] marked with code identification number and full part number (e.g. 06090-BND54AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table Max. Thd. Ø Z Ø S Ø Y Ø A Ø B II. Maximum entry sizes are as Typ. Typ. Typ. Typ. Typ. shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See 16.5 CH00-0250-016 for further details. [0.65] Max. For additional codes available, Typ. contact TE. Straight Adapter Code 00 C E Max. Max. F Max. 45° Adapter 90° Adapter Code 45 Code 90 22.4 Max. [0.88] Max. Thd. Ø B Ø A Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific nnn 6-72 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Table I CRES-Lock Adapters (USA) Entry Size Ø A Shell Size Order Ø B Ø B CD F BND Adapters (Europe) Max. Unified Thread 4 2 3 Number Max. Max. Max. Max. Max. 1 Series Series Type I Class 2B (continued) 15.7 22.6 19.0 26.2 31.0 08 — 08 04 0.5000–20 UNF 0.67 0.89 0.75 1.03 1.22 18.5 25.7 19.6 26.7 32.5 10 — 10 06 0.6250–24 UNEF Code 54 Band Strap 0.73 1.01 0.77 1.05 1.28 Adapter (Continued) 21.8 29.0 20.3 27.2 34.3 12 7 12 08 0.7500–20 UNEF 0.86 1.14 0.80 1.07 1.35 24.9 32.0 20.9 27.7 35.6 14 12 14 09 0.8750–20 UNEF 0.98 1.26 0.82 1.09 1.40 28.2 35.3 21.3 28.4 37.1 16 19 16 11 0.9375–20 UNEF 1.11 1.39 0.84 1.12 1.46 31.0 38.4 21.8 28.7 38.9 18 27 18 12 1.0000–20 UNEF 1.22 1.51 0.86 1.13 1.53 34.3 41.7 22.4 29.5 40.4 20 37 20 14 1.1875–18 UNEF 1.35 1.64 0.88 1.16 1.59 37.3 44.7 23.1 30.0 41.9 22 — 22 16 1.3125–18 UNEF 1.47 1.76 0.91 1.18 1.65 40.5 48.0 23.6 30.7 43.4 24 — 24 18 1.4375–18 UNEF 1.59 1.89 0.93 1.21 1.71 50.0 54.4 24.9 31.8 48.3 28 — 28 22 1.7500–18 UNS 1.97 2.14 0.98 1.25 1.90 56.4 61.0 26.2 33.3 51.6 32 — 32 26 2.0000–18 UNS 2.22 2.40 1.03 1.31 2.03 62.7 67.1 27.4 34.3 54.6 36 — 36 28 2.2500–16 UN 2.47 2.64 1.08 1.35 2.15 69.1 73.4 28.4 35.6 57.7 40 — 40 32 2.5000–16 UN 2.72 2.89 1.12 1.40 2.27 75.4 79.8 29.7 36.8 61.0 44 — 44 34 2.75000–16 UN 2.97 3.14 1.17 1.45 2.40 81.8 86.1 31.0 38.1 64.0 48 — 48 34 3.0000–16 UN 6 3.22 3.39 1.22 1.50 2.52 41.9 47.8 23.9 30.7 44.2 61 61 — 18 1.5000–18 UNEF 1.65 1.88 0.94 1.21 1.74 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-81703 Series III, MS3424, MS3446, MS3464, MS3467, MS3468, Class E and L Connectors. 3. Adapter mates to MIL-C-5015G, MS3400 Series, Class D, E, K, L, U and W: MS3400, MS3401, MS3404, MS3406, MS3450, MS3451, MS3454, MS3456, MS3470, MS3471, MS3472, MS3474, MS3475, MS3476, MIL-C-83723 Series II, Class A and L. MIL-C-83723, /14, /36, /37, /38, /39, /40, /41, /42, /43, /48, /49, /65, /66, /67, /68, /69, /70, /71, /72, /73, /74, /75, /76, /77, /78, /82, /83, /84, /85, /86, /87, /91, /92, /95, /97, and /98 Connectors, MS3155 controlled interfaces. 4. These dimensions apply if a self-locking coupling nut is used, modification code ”S”. Table II (Continued) Table II Ø Z Ø S Ø Y Ø Z Ø S Ø Y Entry E Entry E +0.25/-0.50 ±0.51 ±0.38 +0.25/-0.50 ±0.51 ±0.38 Size Max. Size Max. [+0.010/-0.020] [±0.020] [±0.015] [+0.010/-0.020] [±0.020] [±0.015] 23.83 27.00 31.75 24.9 4.75 7.92 11.10 16.3 03 15 0.938 1.062 1.250 0.98 0.188 0.312 0.438 0.64 25.40 28.58 33.34 25.9 6.35 9.52 12.70 16.3 04 16 1.000 1.125 1.313 1.02 0.250 0.375 0.500 0.64 28.58 31.75 36.51 28.3 7.92 11.12 14.30 17.3 05 18 1.125 1.250 1.438 1.11 0.312 0.438 0.563 0.68 31.75 34.90 39.69 29.8 9.52 12.70 15.88 17.8 06 20 1.250 1.375 1.563 1.17 0.375 0.500 0.625 0.70 34.90 38.10 42.86 31.3 11.12 14.30 17.50 18.8 07 22 1.375 1.500 1.688 1.23 0.438 0.562 0.689 0.74 38.10 41.28 46.83 33.8 12.70 15.88 19.05 19.8 08 24 1.500 1.625 1.844 1.33 0.500 0.625 0.750 0.78 41.28 44.45 49.61 35.1 14.30 17.50 20.65 20.3 09 26 1.625 1.750 1.953 1.38 0.562 0.688 0.813 0.80 44.45 47.63 52.78 36.3 15.88 19.05 22.23 20.8 10 28 1.750 1.875 2.078 1.43 0.625 0.750 0.875 0.82 47.65 50.80 56.36 37.8 17.50 20.65 23.80 21.8 11 30 1.875 2.000 2.219 1.49 0.688 0.812 0.938 0.86 50.80 54.00 59.53 39.6 19.05 22.23 25.40 22.9 12 32 2.000 2.125 2.344 1.56 0.750 0.875 1.000 0.90 54.00 57.15 62.71 41.1 20.65 23.83 27.00 23.9 13 34 2.125 2.250 2.469 1.62 0.812 0.938 1.063 0.94 22.23 25.40 30.16 24.4 14 0.875 1.000 1.189 0.96 6-73 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 76 BS 9522 F0017 (Pattern 105) Spin-Coupling Adapters 29.4 Thread Max. [1.157] Z Y 10.4 Min. [.409] Table of Dimensions Dimensions Order Shell Size Thread No. Y Max. Z Min. 08 8 .438-28 UNEF 13.54 [0.53] 6.9 [0.27] 10 10 .562-24 UNEF 15.37 [0.61] 9.9 [0.39] 12 12 .688-24 UNEF 19.66 [0.77] 13.4 [0.53] 14 14 .812-20 UNEF 21.29 [0.84] 15.9 [0.63] 16 16 .938-20 UNEF 24.47 [0.96] 18.9 [0.74] 18 18 1.062-18 UNEF 26.47 [1.04] 21.4 [0.84] 20 20 1.188-18 UNEF 30.92 [1.22] 23.9 [0.94] 22 22 1.312-18 UNEF 34.42 [1.36] 27.4 [1.08] 24 24 1.438-18 UNEF 36.40 [1.44] 29.9 [1.18] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Order (Spin-Coupling) Straight 90° Cable OD Straight 90° Cable OD No. Part No. Part No. (Min.) Part No. Part No. (Min.) 03, 08 202W232 — 4.3 [0.19] —— — 03, 08 202K121 222K121 5.6 [0.22] 202D211 222D211 6.4 [0.25] 10, 11 202K132 222K132 5.9 [0.23] 202D221 222D221 7.4 [0.29] 12, 14 202K142 222K142 7.1 [0.28] 202D232 222D232 8.4 [0.33] 16, 18 202K153 222K152 8.4 [0.33] 202D242 222D242 9.7 [0.38] 20, 22 202K163 222K163 9.9 [0.39] 202D253 222D253 10.5 [0.41] 24, 28, 202K174 222K174 15.7 [0.62] 202D263 222D263 12.2 [0.48] 32, 36 202K185 222K185 16.8 [0.66] 202D274 222D274 14.3 [0.56] Uniboot Parts Order Part Cable OD No. No. (Min.) 03, 08 202C611 4.8 [0.19] 10, 11, 12 202C621 8.1 [0.32] 14, 16 202C632 12.7 [0.50] 18, 20 202C642 17.5 [0.69] 22, 24 202C653 22.4 [0.88] Available in: Americas Europe Asia Pacific nnn 6-74 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Code 76 BS 9522 F0017 (Pattern 105) (Continued) Tinel-Lock Adapters 36.8 Thread Max. [1.449] Z S Y 13.0 Min. [.512] TXR76XX00-XXXXXX Thread Thread W Max C Max. D Max. E Max Z S 13.0 13.0 Min. Min [.512] Y [.512] 6 Z TXR76XX45-XXXXXX S Y TXR76XX90-XXXXXX Table of Dimensions Dimensions Order Shell Max. Entry Size Thread No. Size Type 1* C Max. D Max. E Max. 08 8 04 .438-28 UNEF 18.0 [.74] 21.3 [.87] 26.7 [1.05] 10 10 07 .562-24 UNEF 18.8 [.76] 22.1 [.90] 28.2 [1.11] 12 12 08 .688-24 UNEF 19.3 [.79] 22.9 [.92] 30.2 [1.19] 14 14 10 .812-20 UNEF 20.1 [.82] 23.4 [.95] 31.8 [1.25] 16 16 12 .938-20 UNEF 20.8 [.84] 24.1 [.97] 33.5 [1.32] 18 18 12 1.062-18 UNEF 21.3 [.87] 24.6 [1.00] 35.1 [1.38] 20 20 16 1.188-18 UNEF 22.1 [.89] 25.4 [1.02] 36.6 [1.44] 22 22 18 1.312-18 UNEF 22.6 [.92] 25.9 [1.05] 38.1 [1.50] 24 24 20 1.438-18 UNEF 23.4 [.97] 26.7 [1.07] 39.4 [1.55] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific nnn 6-75 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Code 76 BS 9522 F0017 (Pattern 105) (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Dimensions Entry Size Z +0.25–0.5 S Diameter (Min.–Max.) Y ±0.38 W Max. 04 6.35 [0.25] 9.39—9.56 [0.37—0.38] 13.97 [1.22] 31.0 [0.55] 05 7.92 [0.31] 10.97—11.13 [0.43—0.44] 15.54 [1.29] 32.8 [0.61] 06 9.52 [0.37] 12.57—12.73 [0.49—0.50] 17.14 [1.35] 34.3 [0.67] 07 11.09 [0.44] 14.12—14.31 [0.55—0.56] 18.71 [1.41] 35.8 [0.74] 08 12.7 [0.50] 15.72—15.91 [0.62—0.63] 20.32 [1.47] 37.3 [0.80] 10 15.87 [0.62] 18.84—19.11 [0.74—0.75] 23.49 [1.60] 40.6 [0.92] 12 19.05 [0.75] 22.02—22.28 [0.87—0.88] 26.67 [1.72] 43.7 [1.05] 14 22.23 [0.88] 25.17—25.46 [0.99—1.00] 29.84 [1.85] 47.0 [1.17] 16 25.4 [1.00] 28.34—28.63 [1.12—1.13] 33.02 [1.97] 50.0 [1.30] 18 28.57 [1.12] 31.52—31.81 [1.24—1.25] 36.19 [2.10] 53.3 [1.42] 20 31.75 [1.25] 34.69—34.98 [1.37—1.38] 39.37 [1.55] 53.8 [2.19] Molded Part Selection Guide Standard K Parts Low-Profile D Parts Tinel-Lock (Tinel) Straight 90° Cable OD Straight 90° Cable OD Entry Size Part No. Part No. (Min.) Part No. Part No. (Min.) 04 202K232 — 3.3 [0.1] —— — 04 202W232 — 4.3 [0.2] —— — 04 202K121 222K121 5.6 [0.2] 202D211 222D211 6.4 [0.3] 05, 06 202K132 222K132 5.9 [0.2] 202D221 222D221 7.4 [0.3] 07, 08 202K142 222K142 7.1 [0.3] 202D232 222D232 8.4 [0.3] 10, 12 202K153 222K152 8.4 [0.3] 202D242 222D242 9.7 [0.4] 14, 16 202K163 222K163 9.9 [0.4] 202D253 222D253 10.5 [0.4] 18, 20, 22 202K174 222K174 15.7 [0.6] 202D263 222D263 12.2 [0.5] 24 202K185 222K185 16.8 [0.7] —— — Uniboot Parts Tinel-Lock Part Cable OD Entry Size No. (Min.) 04 202C611 4.8 [0.19] 05, 06, 07 202C621 8.1 [0.32] 08, 10, 12 202C632 12.7 [0.50] 12, 14, 16 202C642 17.5 [0.69] 16, 18, 20, 22 202C653 22.4 [0.88] 24 202C663 22.9 [0.90] 6-76 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Raychem FlexiScreen Backshells FlexiScreen Backshells The FlexiScreen high performance backshells are designed to provide EMC protection for both commercial and military applications. FlexiScreen backshells represent a significant improvement over pig-tail termination methods by providing 360˚ EMC shielding on the termination area of each individual cable. FlexiScreen backshell terminations can be installed to allow the cable bundle to be installed at various angles, such as 30 & 45˚, using a single backshell design. Applications Kit Contents Physical or Other Properties FlexiScreen backshells can Designed to be mounted on 1 backshell assembly Vibration: be installed to allow the MIL-DTL-38999, 83723, Tested per EAI-364-28, test 1 multi-position star 26482, 5015, or commonly condition VI, Letter J cable bundle to be formed 1 band strap used connectors at various angles, such as Mechanical shock: 6 90˚ and 45˚, using a single Aerospace, Defense, Tested per EAI-364-27, test Electrical backshell design. Ground Vehicles, Control condition D DC resistance: Circuits — where excellent FlexiScreen backshells are Cable pull-out: <5.0 mΩ braid to backshell EMI and shielding perform- Tested per MIL-STD-1344, a cost effective solution per SAE-AS85049 ance is required method 2009-1, test condi- while maintaining low weight. <10.0 mΩ braid to cable tion A braids per RB-117 Standards & Specs Operating temperature: Shielding effectiveness: Product Facts Finish Types: SAE-AMS-PQ- -65˚ to +150˚ Complies with ANSI/NEMA P-416 cadmium olive drab, n Cost effective solution EC 61-2005 SAE-AMS-C-26074 Class 3, n Capitalizes on proven grade B Electroless Nickel Lightning strike: performance of HexaShield (others available upon No damage or degradation adapter components request) of components. Tested per n Flexible and variable RTCA/DO-160F, Section 22 TE Specification RB-117 bending configurations RPIP-696-21 Installation n Light weight Procedure for FlexiScreen n Repairable backshells n Out performs commonly used alternatives 6-77 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Raychem FlexiScreen Backshells (Continued) Part Numbering System Star Configuration (number of ferrule positions) A = Standard star B = Star one size smaller Backshell C = Star one size larger Tinel-Lock Ring Braid - (Braid supplied 3” (76mm) as standard length) A = Tin-plated copper, 36 awg, single braid Braid B = Tin-plated copper, 36 awg, double braid C = Nickel plated copper, 36 awg, single braid D = Nickel plated copper, 36 awg, double braid Bandstrap Order Number Multi-position Star Finish Type: B = Cadmium olive drab to SAE-AMS-PQ-P-416 C = Electroless nickel to SAE-AMS-C-26074 Class 3, Grade B Material Code: A = Aluminum alloy K = Stainless steel Connector Code Number: Cable FLS40 = MIL-DTL-38999 Series III and IV FLS41 = MIL-DTL-38999 Series I and II Ferrule FLS 54 = MIL-DTL-5015H (now SAE-AS50151), MIL-DTL-26482 series 2, M83723 series 1 and III, MIL-DTL-81703 (now SAE-AS81703), and all connectors with MS3155 controlled SolderShield Device accessory interface. Also available for other connector codes. Please consult TE for further information. FLS40 FLS41 FLS54 6-78 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters HexaShield High-Performance EMC/EMI Adapters Introduction Product Facts n Superior EMC/EMI Shielding Performance n Simple installation n Easy reentry n Simplified maintenance and repair n Excellent mechanical and environmental resistance n Efficient strain relief n Flexibility n Versatility maintain, and dependably n Weight reduction, by pos- Applications resistant to mechanical and sibly eliminating the need 6 TE, a longtime leader in environmental stresses. for overall shielding. harnessing technology, has n Compact size - not written a new chapter in Principal points and features exceeding outer diameter EMC shielding with the n Easy reentry: To insert or of connector. introduction of the Raychem remove ferrules from the brand HexaShield EMC n Available in straight, 45° HexaShield adapter, sim- adapter. and 90° angles, as well as ply loosen the back nut. swept and long bodies. Designed to provide EMC n Superior protection: No protection solutions for both degradation of shielding commercial and military performance. Simple assembly and installa- applications, HexaShield tion adapters represent a signifi- n Up to four shielded Available in: 1. Solder cable or wire Americas n cant improvement over pig- cables accommodated shield to a ferrule with Europe n tail termination methods. By by each ferrule. a heat-shrinkable Asia Pacific n providing 360-degree EMC n Mechanical and environ- SolderShield terminator. shielding on the termination mental protection equal to 2. Clip ferrule into one of the area of each individual backshells complying grounding star cavities. cable, HexaShield adapters with MIL-C-85049 provide outstanding shield- 3. Secure the back nut of Category 3B. the HexaShield adapter ing effectiveness. n Strain relief on each so that the conic ring HexaShield adapters are assembly automatically individual cable. simple to install, easy to compresses the ferrules. Designed to corresponding Two Platings Available TE Product Specifications connector specifications Electroless nickel (MIL-DTL-26074) RB-110 and RB-114 Olive drab cadmium — (QQ-P-416 Type II Class 3) *Contact TE for additional platings. General procedure for cylindrical Installation Procedures Installation procedure for HET-A-02X Installation procedure for HET-03X connectors, right-angle body and HET-A-04X (RPIP-696-00) (RPIP-696-03) (RPIP-696-07) General procedure for ARINC 600 Size II General procedure for cylindrical — connectors (RPIP-696-01) connectors, straight body (RPIP-696-04) General procedure for ARINC 600 Size III —— connectors (RPIP-696-02) RPIP-696-13 HexaShield Filling Factors 6-79 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. HexaShield High-Performance EMC/EMI Adapters Kit Descriptions Hexashield Adapters for Circular Connectors: Straight, 45°and 90° Assemblies Item Description 1 Straight adapter assembly 1 2 Conic ring assembly Star 1 Plain (Standard) 3 Drilled (Option) 2 Split (Option) _ 2 Straight adapter assembly - “L” version 4 3 - nominally 0.5" [12.7] longer body 5 45° adapter assembly - welded 3 6 45° adapter assembly - swept 7 90° adapter assembly - welded 90° adapter assembly - swept c 8 Standard products shown. 4 Variants available on request. Split star assemblies are shown on relevant customer drawings where applicable. 6 5 Item HexaShield Version -1 Back Nut Tinel adapter assembly -2 Tinel-Lock ring for single braid 7 8 -3 Bandstrap adapter assembly -C Conduit adapter HexaShield Adapters for ARINC 404/600 Connectors: Sizes 1, 2, 3 and 4 Assemblies Item Description 1 Left side support 2 Right side support 3 Retention bars Body assemblies Body Holding nut 4 Conic ring assembly Star _ Back nut Cavity plug assemblies 5 Plug Holding nut 6 Pan head screws - 4-40 UNC 7 Spring washers ARINC 600 Size 2 shown Stars are available as plain, drilled or split. See relevant customer drawings for further information 6-80 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters HexaShield High-Performance EMC/EMI Adapters Ordering Information Part Numbering for Standard Products HexaShield Adapter for Circular Connectors HEXYY L -AY -00 S -YY -AY -Y -DS Drilled Star: See applicable customer drawing for star options Type of Back Nut: 1 = Standard back nut 2 = Clamping nut for tinel ring (for overbraid protection) 3 = Clamping nut with bandstrap C = Clamping nut for conduit applicator Max. number of ferrules that can be accommodated See applicable customer drawing for options Hexashield Size Code: 6 See applicable customer drawing for order number (shell S = Swept version Configuration: 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body Type of Plating: B = Cadmium plated C = Electroless nickel L = Long body See applicable customer drawing for availability Connector Code Number: 21 = MIL-C-26482 Series 1 40 = MIL-DTL-38999 Series 3 and 4 41 = MIL-DTL-38999 Series 1 and 2 54 = MIL-DTL-83723 Series 1 and 3 MIL-C-25482 Series 2 6-81 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. HexaShield High-Performance EMC/EMI Adapters Ordering Information (Continued) HexaShield Adapter for Collins Connectors HEXDB-AC-00-A9-1 00 = Straight body 90 = Right-angle body HexaShield Adapter for HEXA6-AY-00-YY-AY-Y ARINC 600 Connectors Clamping nut version: 1 = Clamping nut alone 2 = Clamping nut for tinel ring Number of ferrules: 18 for ARINC 600 size II (A and B cavities) 25 for ARINC 600 size II (A, B and C cavities) 18 for ARINC 600 size III (A and B cavities) See applicable customer drawing for options ARINC Connector Size: 02 = ARINC 600 size II 03 = ARINC 600 size III Configuration: 00 = Straight body 90 = Right-angle body Plating: B = Cadmium plated C = Electroless nickel Drilled Stars are standard on ARINC 600 adapters. Part Numbering of Ferrule HET-A-02X for small-size cable with SolderShield terminator Kits* HET-A-03X for connection of unshielded cables ferrules with heat-shrinkable tubing (no shield) HET-A-04X for large-size cables with SolderShield terminator Type of Plating: B = Cadmium plated C = Electroless nickel HEX07-AX ferrule - solid blank for use when a HET-A is not needed Type of Plating: B = Cadmium plated C = Electroless nickel *Not all part numbers are standard; your local TE representative will assist you in selecting the appropriate standard product 6-82 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Shielding effectiveness (dB) HexaShield High-Performance EMC/EMI Adapters EMC Performance Product Facts Transfer Impedance n Outperforms traditional 10 75 pigtail termination, especially in HIRF 85 performance n Withstands 10-kA peak 1.0 95 current lightning transients of SAE AE4L-87-3 105 115 .1 125 135 .01 .01 .1 1.0 10 100 1000 Frequency (MHz) HexaShield size: 23 Cable: TE 5024H8424 (one cable installed) Test method: CEI 96-1 Protection Level Generalized system per- formance (Actual system 6 performance in any one test method may differ.) 100 HexaShield 80 terminated, shielded, twisted pairs without overbraid 60 40 Pigtailed, shielded twisted pairs Pigtailed, shielded 20 twisted pairs with overbraid 0 010 100 1000 10,000 MHz Frequency Lightning spectrum of threats EMP Cross talk HIRF Frequency Lightning spectrum of test Surface transfer impedance methods Bulk cable injection Radiated susceptibility Stirred mode 6-83 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Zt (mΩ/m) dB HexaShield High-Performance EMC/EMI Adapters EMC Performance (Continued) Typical HexaShield Civilian and military aircraft Applications Avionics Fighter aircraft Missiles and launch support systems Armored and military support vehicles Navy ships (total shipboard hardening) Military communications Engines (FADEC harness hardening) HexaShield Product Range Accommodates the following connector types*: MIL-C-26482 Series 1 MIL-DTL-38999 Series 1, 2, 3, and 4 MIL-C-26482 Series 2 MIL-DTL-83723 Series 1 and 3 DBAD ARINC 600 ARINC 404 *Please contact TE for other connector types and special requests. HexaShield F Individual cable braid Flexible EMI Termination Applications Product Facts terminations offering System n Maintains electrical integrity HexaShield F termination multiple connector pin while connecting controlled system is especially repairs with zero pig-tail electrical cables to mil-spec useful for high-speed length for superior EMC connectors quadrax cable (IEEE 1394) performance, without the applications. n Flexible and versatile design need for gross over-braid. fits most mil-spec HexaShield F provides the connectors, shielded signal following advantages: wires, and ARINC connectors n Installation ease reduces shield termination labor n Zero pigtail length braid cost termination n Ease of maintenance and n Modular cable termination repair allows performance using ferrules, SolderSleeve of normal connector devices, stars, and braid contact repairs, addition allows for repeated cable or change of a cable segment repairability multiple times n Stars for ferrules with band n Small size and lightweight strap (Tinel-Lock ring can be available) allows for easy n Sound mechanical re-entry for repair and performances of replacement while providing termination a secure attachment n Provides strain relief on n Various ferrule count and individual cables star positions with optional n Better shielding plugs available to performance of termination accommodate various n Available in various star cables and plugs sizes and platings (TE FLX40 series drawings. Contact TE for detailed information) 6-84 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapters Adapter Products Raychem Spin Lock Variable Angle Backshell The Raychem spin lock variable angle backshell enables straight, 45˚ and 90˚ cable terminations with the same part. The connector backshell swivelling body rotates around the axis of the cable bundle and locks in position, minimizing stress on the wire bundle and providing more robust strain relief than other termination systems. Product Facts n Variable angle backshell enables straight, 45˚ and 90˚ cable terminations with the same part n High performance, low Application Tooling Applications Standards & Specs resistance shield termination provided by the RH-3960-1 TINEL-KIT-120V Military and Commercial Application Specification: proven Tinel-Lock ring or AD-5000-TINEL-ASSY Aerospace MIP-103-1 (Installation system or bandstrap (240v) Military Ground Systems Procedure, Saddle Clamp n Sealed termination achieved Torque Wrench Strain Relief) Military Marine via a standard heat- 6 Heat Gun (if using heat- MIP-103-2 (Installation shrinkable molded shape Commercial Ships and Off- shrinkable molded part Procedure, Molded Part and adhesive system Shore Marine version) Strain Relief) n Available in a variety of Materials Product Specification: material and plating options MPS-103 Aluminum with Electroless n Saddle clamp strain relief or Nickel or Cadmium over Additional Documents: heat-shrinkable molded Electroless Nickel or Zinc SLC40, SLC41, SLC54, shape provides strain relief Nickel plating SLM40, SLM41, SLM54, and sealing CH00-0250-019 Electrical/Mechanical Title Requirement Passing Criteria Examination of product MPS-103 3.3.1 Meet drawing dimension DC Resistance MPS-103 3.3.2 DC Resistance < 2.5mΩ Salt Spray MPS-103 3.3.3 Exposure of basis metal: Non-critical area <0.1” Critical area <.025” Vibration (Category 3B) MPS-103 3.3.4 Must pass visual and DC Resistance criteria Shock (Category 3B) MPS-103 3.3.5 Must pass visual and DC Resistance criteria Cable Pullout MPS-103 3.3.6 Cable Slippage <0.125” Braid Retention MPS-103 3.3.7 DC Resistance < 2.5 mΩ Coupling Thread Strength MPS-103 3.3.8 No visible damage to threads, coupling nut or anti-rotational teeth DC Resistance MPS-103 3.3.2 DC Resistance < 2.5mΩ External Bending Moment MPS-103 3.3.9 No visible damage to adapter body, threads, coupling nut or anti-rotational teeth Post Test Examination MPS-103 3.3.10 Meet drawing dimensions *MPS-103 Requirements meet or exceed SAE-AMS-85049 6-85 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Adapter Products Raychem Spin Lock Variable Angle Backshell (Continued) Clamp Only Body Only Entry Size Order Number (See table below) (See customer drawing) Order Number (see customer drawing) Plating (See table below) Plating (See table below) Material Material (See table below) (See table below) Connector Code Number (See customer drawing - leave blank for clamp only) Strain Relief Method Saddle Clamp Version (see table below) Ring Designator (See table below) Additional Images: Entry Size (See table below) Straight Order Number (See customer drawing) Plating (See table below) Material (See table below) Connector Code Number (see customer drawing - leave blank for clamp only) Strain Relief Method (See table below) Molded Boot Version Color (Black) Adhesive 90° (See 245WOXX) Molded Part Material (See 245WOXX) Ring Designator (See table below) Entry Size (See table below) Order Number (see customer drawing) Plating (See table below) Material (See table below) Connector Code Number (See customer drawing - leave blank for clamp only) Strain Relief Method (see table below) Notes: Strain Relief Method: M= Molded Part C= Clamp Strain Relief X= Body Only Material: A= Aluminum Alloy S= Stainless Steel (contact TE) 45° Plating: B= Cadmium olive drab to SAE-AMS-PQ-P-146 C= Electroless Nickle to SAE-AMS-26074 Class 3 or 4, Grade A Z= Zinc Nickel, Black to ASTM BB41 Grade 1, Type D J= Passivated per SAE-AMS-QQ-P-35 or MIL-S-5002 (contact TE) Ring Designator: A= AI B= BI C= C1 D= Band Strap (contact TE) Leave Blank for no band or Tinel-Lock Ring 6-86 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change.
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Fuji
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When I can't find an obsolete part, I first call GID and they'll come up with my parts every time. Great customer service and follow up as well. Scott emails me from time to time to touch base and see if we're having trouble finding something.....which is often with our 25 yr old equipment.
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