RoHS Ready AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors AMP Metrimate connectors Product Facts Table of Contents are true metric specification • Recognized under the Performance Characteristics ................................. 3-5 connectors designed for Component Program of Metrimate Connector Applications ........................ 6-8 panel, free-hanging or pc Underwriters board application. These ® Contacts: Laboratories Inc., connectors offer improve- Type III+ (Crimp) ............................................... 9 File No. E28476 ments in durability, density Type III+ (Grounding Pins) .................................. 10 • Certified by Canadian and electrical performance Type III+ (Solder) .......................................... 9-10 Standards Association, over competitive soft shell High Current Upgrade, Type II and III+ ............... 11-12 File No. LR7189 pin and socket connectors. Subminiature Coaxial ..................................... 13-14 ¨� They are ideally suited for • Tested to VDE Size 8, Power .................................................. 15 equipment manufacturers requirements outlined in High Current Upgrade, Size 8, Power .................... 16 engaged in both national VDE Test .125 POWERBAND Contacts ............................... 17 and international markets. Report No. 4751- Drawer Connectors.......................................... 18-26 This versatile pin and socket 1431-1029/A1l connector line is designed Low Profile Drawer Connectors ......................... 27-30 • Produced under a Quality to meet the general require- Square Grid Connectors Management System ments of various testing (Free-Hanging and Panel Mount) ........................ 31-33 certified to ISO 9001 and approval agencies, Strain Relief Kits for Square Grid Connectors ............. 31 including UL, CSA, VDE and A copy of the IEC. certificate is Square Grid PC Board Mount Headers ................. 34-38 available upon request. Presently, connectors are In-Line Connectors (Free-Hanging), available in various design • Designed to meet IEC 5 [.197] Centerline .......................................... 39-40 configurations and the most (440 V) requirements In-Line PC Board Mount Headers, popular sizes to satisfy a • True metric dimensions— 5 [.197] Centerline ........................................... 41-43 variety of application contacts on 5 [.197] requirements. Such designs Keying Plugs ..................................................... 44 centers (drawer include: square grid con- connectors and In-Line Connectors, 5.08 [.200] Centerline ........... 44-47 nectors for free-hanging special in-line connectors In-Line Coaxial Socket Headers .......................... 48-51 and/or panel mounting; and pin headers have free-hanging in-line connec- Rectangular Connectors .................................. 52-53 contacts on 5.08 [.200] tors; square grid and in-line centers) Commoning and Power Distribution Connectors ... 54-55 pin and socket headers for • Panel mount versions pc board mounting; and Application Tooling ........................................ 56-57 require no hardware for drawer connectors for rack Technical Documents ........................................... 61 mounting and panel mounting with Part Number Index .............................................. 62 radial float. • Polarized housings For high electrical perfor- • 4- thru 36-position mance and maximum econ- square grid omy, all connectors employ Dimensioning: configurations can be Need more information? housings made of UL rated Dimensions are in millimeters and mounted to and removed inches. Values in brackets are equiva- Call Technical Support: 94V-0 thermoplastic. from either front or rear lent U.S. Customary Units. 1-800-522-6752 of panel Metric symbols used are: C (Celsius) The Center is staffed with • Housings made of UL 2 mm (square millimeter) specialists well versed in rated 94V-0 Tyco Electronics products. thermoplastic Note: Dimensions in this catalog are for They can provide you with: reference purposes only. Customer • Strain reliefs available for • Technical Support drawings are available on request. 6- thru 36-position • Catalogs square grid, panel mount • Technical Documents Specifications subject to change. housings • Product Samples Consult Tyco Electronics for latest design specifications. • Tyco Electronics Autho- • Drawer connectors rized Distributor Loca- available in 4- thru ©1978, 1979, 1983, 1985, 1989, 1994, tions 30-position sizes, 1998, 2003 and 2008 by Tyco Electron- standard and low profile ics Corporation. All Rights Reserved. versions ACTION PIN, AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, CERTI-CRIMP, COAXICON, LGH, POWERBAND, PRO-CRIMPER and TYCO are trademarks. 2 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Performance Characteristics NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Performance Characteristics Electrical Characteristics Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V) Dielectric Strength: 2000 Volts, RMS (at sea level) Current Rating: See contact current carrying capability data below. Insulation Resistance: 5000 Megohms (Min.) Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification. (Technical Documents, page 58). Environmental Characteristics Temperature Range: -55°C to +130°C [-67°F to +266°F] Mechanical Characteristics Air Gap: Exceeds 3.2 [.125] Creep Distance: Exceeds 4 [.157] Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237] Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090] Contact Current Carrying Capability CONTACT CURRENT GUIDE Maximum Current (Amperes)* 100 Pin 90 Diameter 80 3.58 [.141] Size 8 70 3.06 [.125] .125 POWERBAND Contact 3.40 [.130] High Current Upgrade Size 8 in a 60 fully-loaded 8-Pos. Drawer Connector (Single contact — 55 Amperes) 50 50 46 1.52 [.062] High Current Upgrade Louvertac, Type III+ 40 1.52 [.062] Type III+ 30 30 23 Type III+ in a fully-loaded header 0.98 [.040] 20 13 10 7.5 0 *Based on single contact free air conditions. 1. .125 POWERBAND – Precision formed pins & sockets. 2. High Current Louvertac – Screw machined pin & socket contacts. Both versions feature the AMP Louvertac springs for superior current car- rying, heat transfer and durability performance. See catalog 65141. The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combina- tion of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing mate- rial. There are several variables which must be considered when determining this maximum current carrying capability for your application. These variables are: a. Wire Size-Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less heat. The wire also conducts heat away from the connector. b. Connector Size-In general, the more circuits in a connector, the less current per contact can be carried. c. Ambient Temperature - The higher the ambient temperature, the less current can be carried. 3 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Performance Characteristics (Continued) Can a contact rated at The method can be For a given connector, the Current Rating 10 amperes carry 10 amperes? summarized as follows: current level will be set by Verification the loading density. A con- Maybe yes, but probably not. • The contact is aged to nector containing 50% cur- The reason lies in the test EODL conditions by dura- rent-carrying contacts will conditions used to rate the bility cycling, thermal permit higher currents (per contact. If these conditions do cycling, and environmental contact) than a connector not adequately reflect the exposure. will at 75% loading. The load- application conditions, the • The contact's resistance ing percentage assumes an actual allowable current lev- stability is verified. even distribution of contacts els may be lower than speci- within the housing. If all 10 • The current necessary to fied levels. For example, contacts are grouped produce the specified tem- many manufacturers, includ- together in one section of a perature rise is measured. ing Tyco Electronics, test a 20-position connector, the This T-rise is usually 30°C. single contact in air. This loading density may gives an accurate measure of • A rating factor is deter- approach 100%. the basic current-carrying mined to allow derating of capacity of the contact. Use multiple contacts in the the contact alone in air and it The Importance of EODL same housing and for dif- can certainly carry 10 ferent conductor sizes. As stated, T-rise in a contact amperes. Use it in a multi- depends on both resistance position connector sur- and current. As it ages, a Temperature rounded by other contact's resistance will current-carrying contacts or One other factor influencing increase. The contact in high ambient tempera- current levels is the maximum designer will specify a maxi- tures, and the contact should operating temperature, for mum resistance for the con- carry less current. example, 105°C. If the appli- tact, this level is the cation has a high ambient Similarly, as the contact ages end-of-design-life resistance. temperature (over 75°C) the and stress relaxation, environ- Before the contact is tested contact's T-rise is limited by mental cycling, and other for current, Tyco Electronics the maximum operating tem- degradation factors take their subjects it to a sequence of perature. For example, an toll, the contact's current-car- tests that exercise many application temperature of rying capacity decreases. A major failure mechanisms and 90°C limits the contact T-rise prudent design must set cur- thereby simulates EODL con- to 15°C. Since current pro- rent levels for such end-of- ditions. Conditioning includes 2 duces heat (the I R law), the design-life (EODL) mating cycling, industrial current must be lowered to conditions. mixed-flowing gases, humid- limit the T-rise. ity and temperature cycling, Practical current-carrying A contact's T-rise depends and vibration to sequentially capacity is not an absolute, 2 introduce wear, corrosion, not only on its I R Joule heat- but an application-dependent stress relaxation, and ing, but also on its ability to condition. mechanical disturbance. dissipate the heat. Consider a contact in a multi-contact New Method Simplifies housing. Joule heating in Presentation Ratings multiple contacts will raise The presentation of current- the local ambient tempera- To help the designer set the carrying capacity in Tyco ture. Since the contact will appropriate current level, Electronics product specifica- not be able to dissipate its Tyco Electronics has devel- tions includes two parts: own heat as well by convec- oped a method of specifying tion, the maximum current-carrying capacity. • First, a base curve showing T-rise will be realized at a This method takes into current levels versus T-rise lower current level. Conse- account the various applica- for a single circuit and the quently, the allowable current tion factors that influence largest wire size. This rep- level must be lower to main- current rating. resents the maximum cur- tain an acceptable T-rise. rent capacity of the 4 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Performance Characteristics Performance Characteristics NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Performance Characteristics (Continued) contact. The curve is usu- ally flat up to 75°C ambient An Example: and then drops off. Up to To demonstrate the method of specifying current, consider the 75°C, the 30°C T-rise limits following application conditions, an ambient temperature of the amount of current, and 65°C, a 50% loading of contacts in the housing, and 20 AWG [0.6 mm2] wire. above 75°C the current must be reduced to keep • From Figure 1, the base current rating is 14 ampere with 18 the combination of ambi- AWG [0.8 mm2] wire. ent temperature and T-rise • Figure 2, the rating factor for 50% loading and 20 AWG [0.6 from exceeding the maxi- mm2] wire is 0.68. mum operating tempera- • The specific rating for this application is the product of the ture of 105°C. base rating and the rating factor: 14 x 0.68 = 9.5 ampere • Next are rating factors, a table of multipliers to • Each of the contacts can carry 9.5 ampere. account for connector • However, if the ambient temperature is 80°C the allowable loading and for smaller T-rise becomes 25°C. The base current must be lowered to wire sizes. The designer 12.8 ampere so that the 105°C maximum operating tempera- first determines the base ture is not exceeded. The current rating then becomes: current for the ambient 12.8 x 0.68 = 8.7 ampere. conditions of the applica- tion, then multiplies this 15 base current by the rating Single Contact factors to find the current 18 AWG level for the application's 2 [0.8 mm ] loading factor and wire size. 10 Practical Values The current-rating method 5 gives designers practical val- ues applicable to their appli- cations. While the specified current levels for a contact 0 may be lower than for other 0 10 20 30 40 50 60 70 80 90 100 testing methods, they are Ambient Temperature (°C) more realistic and simplify Figure 1 the system design process. Graph shows the relationship between base current, ambient tem- perature, and contact T-rise. "Spec-manship" is replaced AWG by a realistic assessment of the current-carrying capacity of a contact under varying 18 20 22 24 26 conditions of temperature, connector loading, and wire size. Single 1 .83 .69 .59 .50 30% .97 .80 .66 .57 .49 50% .83 .68 .57 .48 .42 70% .65 .53 .45 .38 .33 100% .55 .45 .38 .32 .28 Figure 2 Rating factors allow the base current to be adjusted for various con- nector loading and wire sizes. 5 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 % Loading Current Rating (Amperes) NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Metrimate Connector Applications Standard Drawer Connectors, Rack and Panel Applications Drawer Connectors Plug 4, 12, 19 and 25 Position Connectors; 8 and 15 Position Power Connectors (Pages 18, 19) Receptacle 4, 12, 19 and 25 Position Connectors; 8 and 15 Position Power Connectors (Pages 18, 19) Standard Drawer Connectors, Wire-To-Board Plug 12, 19 and 25 Position Pin Headers (Solder); Receptacle 25 Position Pin Header (ACTION PIN Contacts); 25 Position Socket 8 and 15 Position Power Drawer Pin Headers Headers (Solder); 8 and (Pages 18, 19) 15 Position Power Drawer Socket Headers (Pages 18, 19) Low Profile Drawer Connectors, Wire-To-Board, and Wire-To-Wire AMP/2007 Metrimate Pin and Socket Catalog Illustration No. 05 DG/MPD • 2-18-94 Revised by IP/SSM • 12-3-97 23 Position Wire-To-Board (Right-Angle); 18 Position Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle); 30 Position Wire-To-Wire (Page 27) AMP/2007� 6 Metrimate Pin and Socket Catolog� Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Illustration No. 77� Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 M&M/MPD • 4-14-94 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 REV. SM/IP • 1-20-98 AMP/2007� Metrimate Pin and Socket Catol Illustration No. 76� M&M • 2-16-94 Merrimate Connector Applications Merrimate Connector Applications NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Metrimate Connector Applications (Continued) Square Grid Connectors Plug – Panel Mount (From either side) 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Receptacle 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) A Strain Relief is available for the 6, 9, 12, 18, 24 and Plug – Free-Hanging 36 Position Connectors. 4, 6, 9, 12, 18, 24 and (Pages 31, 33) 36 Position (Page 31) PC Board Mount Socket Header 4, 6, 9, 12, 18, 24 and 36 Position (Page 34) Receptacle – Panel Mount (From either side) 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Plug 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Receptacle – Free-Hanging A Strain Relief is available 4, 6, 9, 12, 18, 24 and for the 6, 9, 12, 18, 24 and 36 Position (Page 31) 36 Position Connectors. (Pages 31, 33) PC Board Mount Pin Header 4, 6, 9, 12, 18, 24 and 36 Position (Page 34) AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 01 7 DG/MPD • 2-22-94 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised by IP/SSM • 12-3-97 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 02 DG/MPD • 2-22-94 Revised by IP/SSM • 12-2-97 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Metrimate Connector Applications (Continued) In-Line Connectors Plug – Free-Hanging 1, 3, 6, 10 and 16 Position (Page 39) PC Board Mount Receptacle Socket Header, 1, 3, 6, 10 and Straight-Thru 16 Position (Page 39) 3, 6, 10 and 16 Position (Page 41) PC Board Mount Socket Header, Right-Angle 3, 6, 10 and 16 Position (Page 41) Receptacle – Free-Hanging 3, 6, 10 and 16 Position (Page 39) PC Board Mount Pin Header, Straight-Thru 3, 6, 10 and Plug 16 Position (Page 41) 3, 6, 10 and 16 Position (Page 39) 5.08 [.200] Centerline Connector 6, 10 and PC Board Mount 19 Position (Page 44) Pin Header, Right-Angle 3, 6, 10 and 16 Position (Page 41) 5.08 [.200] Centerline Header 6, 10 and 19 Position (Page 44) AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 03 DG/MPD • 2-18-94 Revised by IP/SSM • 12-3-97 8 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 04 DG/MPD • 2-18-94 Revised by IP/SSM • 12-3-97 Merrimate Connector Applications Contacts NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Signal Contacts +.0010 Type III+, Crimp, .0625 -.0020 Dia. Spring, Stainless Steel [ ] +0.025 Pin Body Spring, Stainless Steel 1.588 -0.051 Snap-In .390 Ferrule, Brass, Nickel Flash Min. [ ] 9.91 .113 Max. [ ] 2.87 Dia. Pin Pin ± .010 .530 ± 0.25 [ ] 13.46 Socket Socket Related Product Data Application Tooling - Pages 76-79 Material and Finish - See chart Technical Documents Contact Body - Copper Nickel Alloy 114-10004 application Specification Retention Spring - Stainless steel 108-10024-2 Product Specification Contact Size 16 - Pin Diameter .062 [1.57] ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. (Test Current, 13 Ampere)‡ Refer to contact current carrying capability information on page 8. Wire Size Strip Form Loose PieceTooling Part No. Ins. Range Contact Contact No.Contact No. Dia. Loose Piece Strip Form Finish 2 Range AWG mm Pin Socket Pin Socket Hand Tool Applicators 2 567867-1*** Gold/Nickel 788085-3 788088-2— — .015-.030 30-28 0.05-0.09 90716-1 or 567947-1*** 0.38-0.76 3 Sel. Gold/Nickel 788085-1 788088-1 788085-4 788088-3 or 680602- *** Bright Tin 1-66425-2 1-66424-1 —— 1 .040-.060 2 6 Gold/Nickel 66425-7 66424-7 66429-3 66428-391515-1 466598- *** 1.02-1.52 3 30-26 0.05-0.15 Sel. Gold/Nickel 66425-8 66424-8 66429-4 66428-4 2 1 .014-.030 Gold/Nickel 66393-7 66394-7 —— 6 90225-2 466585-3*** 0.36-0.76 3 Sel. Gold/Nickel 66393-8 66394-8 66406-4 66405-4 Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 6 91515-1 466321- 2 *** Gold/Nickel 66106-7 66108-7 66107-3 66109-3 1 .035-.055 26-24 0.12-0.2 or or 3 Sel. Gold/Nickel 66106-8 66108-8 66107-4 66109-4 0.89-1.40 58495-1* 466908-2*** 4 Sel. Gold/Nickel — 66108-1 — 66109-1 Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 2 6 1 Gold/Nickel 66102-8 66104-8 66103-3 66105-3 91515-1 466323- *** .040-.080 1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or 3 Sel. Gold/Nickel 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1*466907-2*** 4 Sel. Gold/Nickel — 66104-1 — 66105-1 24-20 0.2-0.6 466383-4*** Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 5 .060-.120 6 91542-1 or 466979-1*** 3 1.52-3.05 Sel. Gold/Nickel 66564-8 66563-8 66566-4 66565-4 or 567363- *** Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 6 2 91523-1 466324- *** 1 Gold/Nickel 66332-7 66331-7 66400-3 66399-3 .080-.100 or or 3 Sel. Gold/Nickel 66332-8 66331-8 66400-4 66399-4 2.03-2.54 6 90225-2 466942-1*** 4 Sel. Gold/Nickel — 66331-2 — 66399-2 S 1-66098-9 Bright Tin 1-66100-9 1-66099-5 1-66101-9 6 1-66098-8 91505-1 or 466325- *** 1 .080-.100 2 6 18-16 0.8-1.4 Gold/Nickel 66098-8 66100-8 66099-3 66101-3 91523-1 or or 2.03-2.54 3 Sel. Gold/Nickel 66098-9 66100-9 66099-4 66101-4 58495-1*466906-1*** 4 Sel. Gold/Nickel 66098-6 — 66099-1— 1-66359-4 1-66358-6 1-66361-2 1-66360-2 Bright Tin 1 77 .080-.100 1-66359-5 1-66358-8 466326- *** 2 Gold/Nickel 66359-9 66358-9 66361-3 66360-3 2.03-2.54 6 or 91519-1 1-66359-0 1-66358-0 66361-4 66360-4 3 466923-2*** 18-14 0.8-2.0 Sel. Gold/Nickel 7 7 77 1-66359-2 1-66358-3 66361-8 66360-8 4 Sel. Gold/Nickel — 66358-1— 66360-1 66598-9 466958-1*** 5 .110-.150 Bright Tin 66597-8 66602-8 66601-9 6 1-66598-091521-1 or 2.79-3.81 3 Sel. Gold/Nickel 66597-2 66598-2 66602-2 66601-2 567364-*** 1 5 S Overall insulation crimp diameter, including crimp barrel, must not Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- Standard reeling of strip form contacts. exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: 2 6 .000015 [0.00038] gold in the mating area over .000050 [0.00127] To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System. min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 , Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] 3 .000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). remainder, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) 4 actuated). .000030 [0.00076] gold in the mating area, with gold gradient on *** Call Technical Support for Machine Applicator Part Numbers. 7 Phosphor bronze contact body remainder, over .000050 [0.00127] min. nickel. 9 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Signal Contacts (Continued) Grounding Pin Type III+, Crimp, Snap-In (make first - break last) Contact Size - 16 Related Product Data Pin Diameter - 1.57 [.062] Application Tooling - Pages 56, 57 Material and Finish Technical Documents - Contact Body - Copper alloy, Page 58 plated tin or gold Spring - Stainless steel Ins. Strip Form Loose Piece Grounding Pin Part No. Wire Size Range Contact Dia. Applicator Hand Tool 2 Finish 1 [mm ] AWG Strip Form Loose Piece Range Part No. Part No. 3 Tin 164159-3 164162-1 0.89-1.4 91515-1 or 0.12-0.2 26-24 — 2 .035-.055 58495-1* Sel. Gold/Nickel 164159-4 164162-2 3 466323- *** 91515-1 or Bright Tin 164160-3 164163-1 1.14-1.78 3 0.2-0.6 24-20 or 91505-1 or .045-.070 2 Sel. Gold/Nickel 164160-4 164163-2 466907-2*** 58495-1* 3 Tin 164161-3 164164-1 466741- *** 91523-1 or 1.98-2.49 3 0.8-1.4 18-16 or 91505-1 or 2 .078-.098 Sel. Gold/Nickel 164161-4 164164-2 680114-3*** 58495-1* 1 Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125]. 2 Gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 Type III+ (Precision Formed, Solder) Solder-Type Contact Size - 16 (with Preformed Wire Barrel/ Pin Diameter - .062 [1.57] Insulation Support) Pin Socket Material and Finish Contact Body - Copper alloy, plated tin to gold Spring - Stainless steel Related Product Data Performance Characteristics - Solder-Tab Page 6 Technical Documents - Page 80 Socket Pin Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Loose Piece Contact Range Contact No. Finish 2 AWGm m Pin Socket 1 26-200.12-0.6 Gold/Nickel 266182-1 266183-1 1 18-16 0.8-1.4Gold/Nickel 266180-1 266181-1 2 Duplex 202236-7 202237-7 4 Solder Tab Bright Tin 202236-5 202237-5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2 Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 Bright tin on entire contact. 4 Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 10 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contacts Contacts NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Contacts - High Current Upgrade Type II and Type III+, Size 16 Standard The features of the High Current Type II Socket Size 16 contact have been designed to fit into the existing Standard AMP Multimate Connectors such Type III+ Socket as CPC (Circular Plastic Connec- Standard tor), CMC (Circular Metal Con- Type II Pin nector), G Series, M Series, Econoseal, Metrimate Square Grid and Drawer Connector High Current Size 16 Wire Size housings. An initial T-Rise test in Socket Part No. Standard AWG Type III+ Pin free air has shown a 23 amp Loose Piece Tape capability with a 30°C T-Rise. 14 193846-1 193846-2 The contact may be crimped 18-16 796966-1 796966-2 onto 14 AWG wire with a Tyco Electronics hand tool P/N High Current Size 16 601967-1. Use turret TH502 Wire Size Pin Part No. (1-601967-6) for the pin and tur- AWG Loose Piece Tape ret TH501 (1-601967-5) for the 14 193844-1 193844-2 socket. High Current Size 16 Pin 18-16 796964-1 796964-2 (Board Mount) Material Part No. 194264-1 Pin Body — Leaded Brass; Copper Alloy (Board Mount) Socket Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring— Stainless Steel Finish TEMPERATURE RISE VS. CURRENT Body— Silver 40 Louvertac Band — Gold Current Rating for 30 30°C Temperature Rise 100% Energized Extraction Tool Part No. 305183 20 6 Circuit Metrimate Con- Current-Carrying Capacity. The nector (Wire-to-Wire) 10 graph shows current-carrying capacity versus temperature rise for a fully energized 6 posi- 0 tion Metrimate Square Grid plug 0102030 P/N 207152-1 and receptacle P/N CURRENT (AMPS) 207153-1. These initial represen- CRIMPED CONTACTS tative amperage ratings were conducted with 14 AWG wires that were 2 feet long. Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. 11 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 TEMPERATURE RISE (DEGREES C) NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Signal Contacts (Continued) +.0010 Enhanced High Current .0625 -.0020 Dia. Spring, Stainless Steel +0.025 Pin Body [ ] 1.588 -0.051 Type III+, Crimp, Snap-In Spring, Stainless Steel .390 Min. [ ] 9.91 Ferrule, Brass, Nickel Flash .113 Max. [ 2.87] Dia. Pin ± .010 .530 ± 0.25 [ ] 13.46 Pin Socket Socket Material and Finish - See chart Related Product Data Contact Body - Copper Nickel Alloy Application Tooling - Pages 76-79 Retention Spring - Stainless steel Technical Documents 114-10004 application Specification 108-10024-2 Product Specification Ratings Base Current: Type III+ contacts: 13 amperes, 30˚C temperature rise with single contact on 14 AWG wire in free air Enhanced High Current Type III+ contacts: 24 amperes, 30˚C temperature rise with single contact on 14 AWG wire Temperature: -55˚C to +105˚C 12 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contacts Contacts NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 25.65 Ref. [1.010] Pin 16.51 Ref. [.650] Socket Pin +.127 ± .076 6.35 2.718–.000 A ± .003 +.005 [.250] Dia. [.107 –.000] Dia. Ferrule 3.05 ± .076 Part No. 225088-1—A Dia. 2.82 [.120] ± .003 Dia. [.111 ] 3.12 Part No. 225088-3— Dia. A [.123] ± .203 6.35 Socket ± .008 [.250 ] ± .127 2.845 ± .005 [.112 ] Ferrule Dia. Part No. 1-332056-0 2.134 2.184 [.084] 5.969 [.086] Max. [.235] Dia. Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Tooling Part No. Loose Piece Cable Size Contact Ferrule Die Inserts for Contact No. Hand (RG/U) Finish Part No. Hand Tool 69710-1 Tool Material * Pin Socket or Pneumatic Tool Gold/Nickel Outer Shell - Brass per 226537-2 51565-2 1 Gold/Copper MIL-C-50 178, 196 1-332057-0 69690-2 69656-2 Gold/Nickel — 51565-5 2 Gold/Copper Center Conductor - Beryllium Gold/Nickel copper per QQ-C-533 (Pin); 226537-2 51565-2 1 Gold/Copper 196 1-225088-1 — 69656-9 Brass per (Double Braid) Gold/Nickel — 51565-5 2 QQ-B-626 (Socket) Gold/Copper Gold/Nickel 226537-1 51565-1 Inner Dielectric - Polypropyl- 1 Gold/Copper 174, 188, 316 1-332056-0 69690-2 91911-3** ene Gold/Nickel 226537-4 51565-4 2 Gold/Copper Retention Spring - Stainless Gold/Nickel 226537-1 51565-1 1 steel per QQ-S-766 Gold/Copper 174 1-225088-3 — 69656-7 (Double Braid) Gold/Nickel 226537-4 51565-4 2 Ferrule - Copper per Gold/Copper QQ-C-576 or ASTM-B-152 Gold/Nickel 226537-1 51565-1 1 (1-332056-0) Gold/Copper 179, 187 1-332056-0 69690-1 91911-4** Gold/Nickel 226537-4 51565-4 2 Finish Gold/Copper Gold/Nickel Outer Shell, Center Conduc- 226537-1 51565-1 1 Gold/Copper 187 1-225088-1 — 69656-8 tor - See chart (Double Braid) Gold/Nickel 226537-4 51565-4 2 Ferrule - Tin-lead per Gold/Copper MIL-T-10727 Gold/Nickel 226537-1 51565-1 1 Gold/Copper 161 1-332056-0 — 69656-5 Gold/Nickel Note: Subminiature Coaxial 226537-4 51565-4 2 Gold/Copper Contacts are used in Metri- mate In-Line Plug and Recep- * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both tacle Housings (page 39); units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with NOT recommended for use in ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. Metrimate Standard or **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Drawer Connectors. Extraction Tool Part No. 305183 13 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Coaxial Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Subminiature, Crimp, Tooling Part No. Snap-In, Size 16 Loose Piece Wire Size Contact Ferrule Die Inserts for Contact No. Hand (Continued) Finish Part No. Hand Tool 69710-1 2 AWG [mm ] Tool Pin Socket or Pneumatic Tool* 30 0.05 Gold/Nickel 1 226537-3 51565-3 1-332057-0 69690-2 69656-2 (Twisted Pair, Solid) Gold/Copper 28 0.08-0.09 Gold/Nickel 1 226537-3 51565-3 1-332057-0 69690 91911-3** (Twisted Pair, Solid) Gold/Copper 28 0.08-0.09 69690-1 91911-4** (Twisted Pair, Gold/Nickel or or 226537-3 51565-3 1-332057-0 1 Stranded 7 Str., Gold/Copper 69690-2 69656-2 .0050 [0.13] Dia.) 26 0.12-0.15 1 (Twisted Pair, Solid Gold/Nickel Pin 226537-3 51565-3 1-332057-0 69690 91911-3** or Stranded 7 Str. Gold/Copper .0063 [0.16] Dia.) Gold/Nickel 226537-1 51565-1 1 26 0.12-0.15 Gold/Copper 1-332057-0 69690-3 69656-3 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) 2 226537-4 51565-4 Gold/Copper 1 0.00076 [.000030] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00076 [.000030] gold over 0.00254 [.000100] copper—pin center conductor. 2 0.00127 [.000050] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor; 0.00127 [.000050] gold over 0.00254 [.000100] copper—pin center conductor. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both Socket units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 Material Outer Shell - Brass per 25.65 Ref. MIL-C-50 [1.010] Pin Center Conductor - Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) 16.51 Inner Dielectric - Ref. [.650] Polypropylene Socket Retention Spring - Stainless steel per QQ-S-766 Ferrule - Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) Finish ± .127 2.845 ± .005 [.112 ] Outer Shell, Center Dia. Conductor - See chart 2.134 Ferrule - Tin-lead per 2.184 MIL-T-10727 [.084] 5.969 Max. [.086] [.235] Dia. Note: Subminiature Coaxial Contacts are used in Ferrule Part No. 1-332057-0 Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors. 14 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contacts Contacts NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Contacts Standard, Size 8, 23.11 [.910] 4/8 Indent Crimp 5.23 Dia. [.206] Pin Pin 22.61 [.890] 5.23 Dia. [.206] Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable. Material Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡ Contact Body - Copper alloy Wire Range Contacts Crimping Tools 2 AWG [mm ] Pin Socket Tool No. Positioner Retention Clip - Phosphor (P) SP867 18-16 0.8-1.4 213567-1 212014-1 608668-1 bronze (S) 608668-2 (P) SP867 14-12 2-3 213662-1 212008-1 608651-1 Finish (S) 608651-2 (P) 608651-3 Contact Body - 0.00127 10 5 213740-1 213737-1 608651-1 (S) 608651-2 [.000050] gold over 0.00127 (P) 608651-3 8 8 213552-2 213750-1 608651-1 [.000050] nickel (S) 608651-2 ‡ Single contact, free-air test current; not to be construed as contact Retention Spring - Nickel rating current. Use only for testing. Refer to contact current carrying plated capability information, page 3. Related Product Data Technical Documents 108-10045 Product Specification 114-10014 Application Specification 15 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Contacts - High Current Upgrade (Continued) Metrimate Drawer Receptacle Connector, Size 8 The Louvertac bands have the Standard Size 8 Pin versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Metrimate High Current Standard contacts have been designed to Size 8 Socket fit into the existing Drawer Connector housings. A fully Plug energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30°C T-rise on either the cable-to- cable or cable-to-board. High Current Size 8 Pin Cable-to-Cable Material Contact Body - High Current Copper Alloys Size 8 Socket Louvertac Band - Beryllium Copper Retention Spring - Stainless Steel High Current Contacts Finish - Gold Wire Size Contact Part Numbers Crimp Tools 2 AWG mm Pin Socket Product Specification 8 8 193457-1 193458-1 † Daniels 108-1449 Metrimate Pin and 10 5 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1 Socket with Louvertac High Positioner #TP944 or AMP P/N 356336-1 12-14 3-2 193534-1 193535-1 Current Contact Extraction Tool Part No. 318813-1 or 305183-6 Connector Voltage Rating - 600 VAC † Daniels Manufacturing Corp., Orlando, FL • Recognized under the Component Program of Underwriters ® Laboratories Inc., File No. E28476 • Certified by Canadian 3.05 [.12] Diameter Solder Tail Pins Standards Association, Part No. 193814-1 File No. LR7189A ¨� Receptacle 12.7 [.50] Cable-to-Board Material Contact Body - Copper Alloys Louvertac Band - Beryllium Copper Retention Spring - Plug Stainless Steel Finish - Gold Cable Sockets A typical application would Drawer Connector Housings have solder tail pins mounted into the receptacle and crimp Housing Part Numbers Size socket mounted into the plug. Configuration Plug Receptacle • Recognized under the 8 Positions 213499-1 213500-1 Component Program of (8 Size 8 Cavities) Underwriters 15 Positions 213426-1 213427-1 ® (3 Size 8 Cavities & 12 Size 16 Cavities) Laboratories Inc., File No. E28476 Extraction Tool Part No. 318813-1 • Certified by Canadian Standards Association, File No. LR7189A ¨� 16 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contacts Contacts NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Contacts (Continued) .125 POWERBAND Contacts Pin Diameter - .125 [3.175] Test Current - 50 Amperes‡ 5.23 Material and Finish 3.18 Serrations Dia. Dia. [.206] [.125] Contact - Copper Spring - Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 Contact [.000050] min. on remainder, Extended1 Strip 12.32 all over 0.00127 [.000050] min. [.485] nickel underplate Standard B. 0.00076 [.000030] min. 5.23 Dia. 10.16 [.206] gold on contact area, gold flash [.400] on remainder, all over 0.00127 [.000050] min. nickel under- plate Related Product Data Application Tooling - Pages 56, .125 POWERBAND Socket Contact .125 POWERBAND Pin Contact 57 Technical Document - Page 58 Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Tooling Part No. Contact Part No. Heavy Duty Miniature (HDM) Die Sets for Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 2 AWG/mm Finish Length Model G Machine, or 626 Pneumatic Tool Pin Socket Pin Socket Base Part No. 354500) System* A Standard 213845-1 213847-1 213845-3 213847-3 B Standard 213845-2 213847-2 213845-4 213847-4 14-12 680195-3 356612-1 1 2-3 A Extended 213845-5 — 213845-7 — 1 B Extended 213845-6 — 213845-8 — A Standard 213841-1 213843-1 213841-3 213843-3 356611-1 (8 AWG) B Standard 213841-2 213843-2 213841-4 213843-4 10-8 680197-3 1 5-8 356611-2 (10 AWG) A Extended 213841-5 — 213841-7 — 1 B Extended 213841-6 — 213841-8 — 1 For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡ Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. * A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. .125 POWERBAND Metrimate Drawer Connectors Housing Part No. No. of Pos. Plug Receptacle 8 213886-1** 213500-3** Color: blue ** For use with .125 POWERBAND contacts (Extended Pin Length), listed above. 17 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connectors Standard Drawer Connector Panel Mount Receptacle Housing Product Facts (Accepts Pin Contacts) • 4-, 12-, 19- and 25-position connectors for Size 16 contacts • 8-position connector for Plug Housing (Accepts Socket Contacts) Size 8 power contacts, and a 15-position connector for Guide Pin Panel 3 Size 8 power contacts and 12 Size 16 contacts • Provides “blind” mating with up to 2.3 [.090] mis- alignment in any direction • Guide pins molded into plug half • Plug and receptacle can be front- or rear-panel mounted Shoulder Screws (2) Rack (Drawer) Provide Radial Floating Mount Material Black glass-filled thermoplastic, 94V-0 rated Related Product Data Contacts - Pages 9–17 Mounting Screw - Page 20 Keying Plug - Page 44 PC Header (Pin Receptacle Dimensional Specifications mates with Plug Housing) and Recommended Panel Cutouts - Pages 21–26 Performance Characteristics - Page 3 Technical Documents - PC Board Page 58 Product Specifications - 108-10033 108-10045 Application Specifications - 114-10039 114-10014 Standard Drawer Connectors Connector Housing Part Nos.* PC Header Part Nos. Grounding Pins should No. of Pin Headers Socket Headers Receptacle not be used in these Pos. Plug Receptacle receptacle cavities With 8/32 Inserts Solder Tails ACTION PIN Solder Tails 4 212608-1 212609-1 213749-1 — — — 1 and 4 A 12 211758-1 211759-1 213748-1 213824-3 — — 1 and 12 A 19 208210-2 208209-2 — 213738-5 — — 1 and 19 B A 1-796590-1 213881-3 A 25 211150- 1 21114 9-1 — 213672-3 C 1 and 25 1-796590-2 — *Housings only, order contacts separately. See pages 9-12 for contact specifications. PC Header Plating Code: A Contact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplat- ing. Post end brass plated 0.00254 [.000100] min. tin over 0.00254 [.000100] min. copper. Spring—Stainless steel. B Contact phosphor bronze plated 0.00254 [.000100] min. tin over 0.00127 [.000050] min. nickel. C Contact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin on the ACTION PIN contact end, all over 0.00127 [.000050] min. nickel. Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics. 18 AMP/2007 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Metrimate Pin and Socket Catolog specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. Illustration No. 57 C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Mark/MPD • 1-24-94 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 58 Mark/MPD • 3-21-94 Drawer Connectors Drawer Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connectors (Continued) Power Drawer Connector, Size 8* Receptacle Housing (Accepts Pin Contacts) * For use with Size 8 contacts found on page 15 Plug Housing (Accepts Socket Contacts) Panel Guide Pin Rack (Drawer) Shoulder Screws (2) Provide Radial Floating Mount Blindmate Power Connectors Housing Part No.* PCB Headers No. of With Pos. 8/32 Insert Plug Receptacle Pin Socket 8 213499-1 213500-1 213752-1 213882-1 213883-1 (8 size 8) 15 1 1 1 1 213426-1 213427-1 — 213713-2 213908-4 (3 size 8, 12 size 16) 1 Loaded with Size 16 contacts only. * Housing only, order contacts separately. See pages 15 and 16 for contact specifications. AMP/2007 Metrimate Pin and Socket Catolog Power Drawer .125 POWERBAND Connectors Illustration No. 80 Connector, Housing Part No. No. of .125 POWERBAND* Pos. M&M/MPD • 3-11-94 Plug Receptacle Color 8 213886-1* 213500-3 Blue 213500-1 Black * For use with .125 POWER- BAND contacts found on page 17 19 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Hardware Mounting Screw 11.8 [ ] .465 12.7 Material Dia. [ ] .500 Stainless steel Thread Size Part No. M4 x 0.7-6H/6g 208211-1 SAE 6/32 208211-4 5.1 Dia. [ .200] Note: These shoulder screws are 24.5 used for mounting the plug housing [ ] .966 and they provide float for positioning of misaligned Thread Size - M4 x 0.7-6H/6g or connectors. Two are required for SAE 6/32 each plug. Mounting screws are to be ordered separately. Nuts are to be supplied by the customer. Screw Kits 31.1 1.6 9.5 [1.224] Part No. 213283-2 [.063] [.375] Ref. Ref. Kit Includes: 2—M4 screws, 2—Springs, 2—Washers 21.7 Screw Kits are recommended in [.854] order to compensate for misaligned Ref. connector halves and to provide float in X, Y, and Z directions. Plug Connector Cabinet Panel AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 74 Mark • 1-14-94 20 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Drawer Connectors Drawer Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications Plug (for Sockets) 4 Position Housings Receptacle (for Pins) 12 Position Housings Plug (for Sockets) Receptacle (for Pins) 21 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) Plug (for Sockets) 19 Position Housings Receptacle (for Pins) 22 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Drawer Connectors Drawer Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) Plug (for Sockets) 25 Position Housings Receptacle (for Pins) 23 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) Receptacle with ACTION PIN Contacts 25 Position Headers (mates with Plug 30.78 Connector [ ] 1.212 4.40 5.59 4.39 4.39 Part No. 211150-1) Dia. Dia. [.173] [.220] [.173] [.173] Typ. 2 Holes 2 Holes 4.39 Typ. [.173] 5.08 [.200] Typ. 2.54 5.08 49.58 [.100] 2.54 Typ. [.200] [1.952] Typ. [.100] 2 Plcs. 62.53 [ 2.462] 5.08 [.200] 0.13 5.74 Typ. [.005] [.226] 17.83 9.14 17.83 Typ. Min. [.702] [.360] [.702] Recommended PC Board Layout Receptacle (Posted) 13.64 2 Plcs. [.537] 17.83 5.72 30.78 17.83 4.39 Typ. Dia. [ ] .702 [.225] [1.212] [.702] [.173] 2 Holes 4.39 [ ] 5.74 .173 [ ] .226 5.08 [.200] Typ. 62.53 49.58 49.58 [ ] 2.462 [1.952] [ ] 1.952 2.54 [ ] .100 Typ. 1.73 Dia. [.068] 25 Holes 4.52 4.39 40.77 Typ. [ ] .178 [.173] [ ] 1.605 Recommended PC Board Layout AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 68 Mark • 1-25-94 24 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 69 Mark • 1-21-94 Drawer Connectors Drawer Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) G G Recommended M4x0.7-6H 22 17.65 Panel Cutouts or [ .867] [ .695] 4.1 [.161] Dia. 2.3 x 45° Thru Hole (2) [ ] .090 4.4 H x 45° Dia. [ ] .173 B B D D A C F A C F 3.2 R. (Max.) [ ] .125 2.4 9.5 7.1 R. (Max.) [ .094] [ .375] [ .280] E E Recommended Panel Cutout Recommended Panel Cutout for Plugs (Socket Housings) for Receptacles (Pin Housings) Dimensions No. of Positions A B C D E F G H 45.3 14 17.3 4.5 17.3 26.2 36.3 Plug — 1.783 .552 .680 .176 .680 1.032 1.430 4 40.5 13.9 12.8 6.7 17.3 26.2 31.5 3.6 Receptacle 1.595 .547 .502 .265 .680 1.032 1.240 .140 55.45 14 27.4 4.5 17.3 36.4 36.3 Plug — 2.183 .552 1.080 .176 .680 1.432 1.430 12 50.7 13.9 22.9 6.7 17.3 36.4 31.5 3.6 Receptacle 1.995 .547 .902 .265 .680 1.432 1.240 .140 61 15.9 29.2 6.4 17.8 42 36.9 19, Plug — 2.403 .626 1.150 .251 .702 1.652 1.452 Power Connectors- 56.3 15.93 24.4 8.8 17.8 42 32 4.6 Receptacle 8 & 15 2.215 .627 .960 .346 .702 1.652 1.262 .180 68.7 15.9 36.8 6.4 17.8 49.6 36.9 Plug — 2.703 .626 1.450 .251 .702 1.952 1.452 25 63.9 15.93 32 8.8 17.8 49.6 32 4.6 Receptacle 2.515 .627 1.260 .346 .702 1.952 1.262 .180 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 75 DG/m.r.a. • 1-26-94 25 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Drawer Connector Specifications 8 Position Housings 15 Position Housings (Size 8) (Accept 3 Size 8 Contacts and 12 Size 16 Contacts) Plug (for Sockets) Plug (for Sockets) Plug (for POWERBAND Sockets) 44.70 [1.760] 26.31 9.65 [1.036] Dia. [.380] 12.70 Mounting Hole (2) [.500] 54.91 [2.162] Mating Face 11.30 30.78 [.445] [1.212] Receptacle (for Pins) Receptacle (for Pins) (Size 8 or POWERBAND Pins) 26 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Drawer Connectors Low Profile Drawer Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors 18 Position Hybrid Drawer Connector Receptacle No. of Plug Right-Angle Header Page No. Positions (for sockets) Header Housing Part No. 213942-6 23 213766-1 213768-4 — 29 30 213973-1 — 213974-1 30 *18* 213940-1 213942-6 — 27, 28 Product Facts • 13 signal (Type III+) *5 power, 13 signal • Two Size 8 Power—HOT PLUGGABLE! (10 amps AC) • Three .125 POWERBAND Contacts 2.50 [.098] Typ. 17.53 Housing 5.08 [.690] 2.92 [.200] [.115] Typ. 2.54 Contact 4.06 5.08 [.100] Typ. Boardlock [.160] [.200] Typ. 8.00 1.003 Typ. 3.18 5 Plc. Typ. Dia. [.315] [.0395] [.125] Typ. Typ. Typ. Material and Finish Housing - Black glass-filled thermoplastic, 94V-0 rated 95.07 Contacts - Copper alloy duplex Mating End [3.743] plated 0.00076 [.000030] min. gold on mating end, tin on ter- 21.77 mination end, with entire con- 28.83 [.857] tact nickel underplated [1.135] Eyelet Pin Contact Power 8 POWERBAND Pin Contact POWERBAND 87.30 Pin Contact [3.437] 98.09 Ground [3.862] 3.43 3.18 1.60 [.135] [.125] [.063] Dia. Dia. Dia. 2.50 6.79 9.86 [.098] [.267] [.388] Typ. Typ. Typ. 87.30 [3.437] 8.00 [.315] Typ. Recommended PC Board Layout 27 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 18 Position Plug Housing (for Sockets) Part No. 213940-1 122.99 [4.842] 2.54 90.42 [.100] Material and Finish [3.560] Typ. Housing - Black glass-filled thermoplastic, 94V-0 rated 11.05 [.435] 15.62 [.615] 7.24 [.285] 5.08 2 Plc. [.200] 2 Plc. 32.00 [1.260] 6.35 [.250] 77.72 [3.060] 8.00 4.98 2.49 [.315] [.196] [.098] 12.19 Typ. Typ. Typ. [.480] 14.99 110.03 [.590] [4.332] 3.81 [.150] 2 Plc. 102.41 [4.032] 4.09 10.67 Dia. [.161] [.420] 2 Plc. 2 Plc. 21.34 [.840] 2.54 R [.100] 4 Plc. 110.03 [4.332 Ref. Recommended Panel Cutout 28 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Low Profile Drawer Connectors Low Profile Drawer Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 3.18 15.24 23 Position Plug Housing Typ. [ ] [ ] .125 .600 (for Sockets) 11.18 Part No. 213766-1 [ ] .440 5.08 [.200] Material and Finish 90.42 [3.560] Housing - Black glass-filled ther- moplastic, 94V-0 rated 38.61 [1.520] 110.03 [4.332] 12.19 [.480] 122.99 [ ] 4.842 4.09 [.161] Dia. 21.34 [.840] 3.81 [ ] .150 102.41 [ ] 4.032 110.03 [ ] 4.332 98.09 23 Position [ 3.862] Receptacle Header 87.30 3.23 Dia. [ 3.437] Part No. 213768-4 [.127] Material and Finish 28.96 23.37 [ ] 1.140 Housing - Black glass-filled [.920] thermoplastic, 94V-0 rated Contacts - Copper alloy duplex plated 0.00076 [.000030] min. 94.54 [ 3.722] gold on mating end, tin-lead on termination end, with entire contact nickel underplated 2.54 17.53 3.18 5.08 Typ. [.100] [ ] .690 [ ] [.125] .200 Typ. 5.08 1.000 8.74 Typ. Dia. Typ. [ ] .200 [.0395] [.344] 2.54 Typ. [.100] AMP/2007 8.725 87.30 [ ] [.3435] 3.437 Metrimate Pin and Socket Catolog 3.18 1.60 3.23 Typ. Dia. Dia. [.Illustration No. 48 125] [.063] [ ] 2.92 2.16 .127 [.115] [.085] MA/MPD • 1-24-94 Recommended PC Board Layout 29 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 52 Mark • 1-25-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 110.03 30 Position Plug Housing [4.332] (for Sockets) 90.42 9.65 [3.560] Dia. Part No. 213973-1 [.380] 5.08 2 Plc. 5.08 Typ. [.200] [.200] 15.62 [.615] 32.38 38.61 [1.275] [1.520] Typ. Typ. 5.08 6.35 [.200] [.250] Typ. Typ. 122.99 15.11 [4.842] [1.520] 2.54 10.67 R [.100] [.420] Typ. Typ. 9.65 Dia. [.380] 102.41 21.34 Typ. [4.032] [.840] 3.81 110.03 [.150] [4.332] 2 Plc. 110.03 30 Position Receptacle [4.332] Housing (for Pins) 5.08 Typ. 5.08 [.200] Part No. 213974-1 [.200] 9.65 95.00 Dia. [.380] [3.740] 2 Plc. 6.35 23.95 [.250] [1.275] Typ. Typ. 37.59 [1.480] 118.49 15.24 [4.665] [.600] 3.18 R [.125] Typ. 8.26 [.325] 16.51 [.650] 4.39 Dia. [.173] 96.27 Typ. [3.790] 6.88 110.03 [.271] [4.332] 30 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Low Profile Drawer Connectors Square Grid Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connectors Free-Hanging and Panel Plug Housing Receptacle Housing Mount Connectors (Accepts Socket Contacts) (Accepts Pin Contacts) Socket Panel Panel Pin Contact Latches Latches Contact Material Red thermoplastic, 94V-0 rated Polarization Feature Related Product Data Polarization Mateable PC Board Headers - Feature page 34 Locking Serrated Serrated Tab Release Contacts - Pages 9–14 Release Keying Plug - Page 44 Strain Relief Kits - See below Dimensional Specifications and Recommended Panel Locking Cutout - Pages 32 and 33 Latch Performance Characteristics - Page 3 Technical Documents - Page 58 Housing Part No.* No. of Positions Product Specification - Plug Receptacle 108-10033 4 207015-1 207016-1 Application Specification - 6 207152-1 207153-1 114-10040 9 207439-1 207440-1 12 207017-1 207018-1 18 207442-1 207443-1 24 207304-1 207305-1 36 207019-1 207020-1 * Housing only, order contacts sepa- rately. See pages 9–14 for contact specifications. Strain Strain Relief Kits Strain Relief Kit No. Relief No. of Cable (For use with plugs and/or Positions O.D. Individual Bulk receptacles) (Connector) (Max.) Packs Packaging 9.5 6 207600-1 213792-1 .375 Material 11.7 9 207601-1 213793-1 Red thermoplastic, 94V-0 rated .460 13.45 12 207602-1 — .530 Related Product Data 16.5 18 207603-1 — .650 Dimensional Specifications - 19.05 page 33 24 207088-1 — .750 23.3 36 207604-1 213797-1 .918 Notes: 1. Cable gates are supplied with each strain Cable relief kit to accommodate various cable Gate Strain diameters up to the maximum specified. Relief 2. Components for all strain relief kits are packaged unassembled. Cable Gates AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 12 DG/mark • 1-25-94 31 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 13 M&M • 1-03-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connector Specifications 4 and 6 Position Housings 9, 12 and 18 Position Housings Plug (for Sockets) Receptacle (for Pins) Plug (for Sockets) Receptacle (for Pins) 5 5 5 Typ. 5 5 5 Typ. Typ. Typ. [.197] Typ. Typ. [.197] [.197] [.197] [.197] [.197] 17.85 17.85 23.8 23.8 [.703] [.703] [.937] [.937] Max. Max. Max. Max. 5 5 Typ. Typ. [.197] [.197] 9.2 9.2 Ref. Ref. 9.2 9.2 [.362] Ref. [.362] Ref. [.362] [.362] 27.15 27.15 33 [1.069] 33 [1.069] [1.300] [1.300] 0.25 [.010] 0.25 R Max. [.010] R Max. Recommended Panel Cutout Recommended Panel Cutout (for Plug or Receptacle) (for Plug or Receptacle) Connector Dimensions Panel Cutout Dimensions No. of Positions A B C D 20.1 12.6 20.57 18.1 4 .791 .496 .810 .712 25.04 17.5 25.35 18.1 6 .986 .689 .998 .712 24.8 17.5 25.35 24 9 .976 .689 .998 .945 29.8 22.5 30.23 24 12 1.173 .886 1.190 .945 40.45 32.85 40.77 24 18 1.592 1.293 1.605 .945 Note: Panel thickness 0.76-2.29 [.030-.090] 32 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Square Grid Connectors Square Grid Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connector Specifications (Continued) 24 and 36 Position Housings Plug (for Sockets) Receptacle (for Pins) Panel Cutout Connector Dimensions No. of Dimensions Positions A B C Recommended Panel Cutout 40.45 32.85 40.77 24 (for Plug or 1.592 1.293 1.605 Receptacle) 55.45 47.85 55.75 36 2.183 1.885 2.195 Note: Panel thickness 0.76-2.29 [.030-.090] Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors) Dimensions No. of Cable O.D. Positions (Max.) A B C A 17.75 25.53 22.75 9.5 6 .700 1.005 .896 .375 23.9 32.4 22.75 11.7 9 .940 1.275 .896 .460 B Plug* 23.9 32.4 27.58 13.45 Cable O.D. 12 .940 1.275 1.086 .530 (See Table) 23.9 38.1 38.1 16.5 18 .940 1.500 1.500 .650 27.94 38.1 38.1 19.05 24 1.100 1.500 1.500 .750 C 27.94 38.1 53.1 23.3 36 1.100 1.500 2.090 .918 * Plug shown for illustration purposes only. Strain Relief Kits can be used on either plug or receptacle. 33 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 19 Mark/MPD • 1-24-93 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connectors PC Board Mount Headers Plug Receptacle (Shown to illustrate (Shown to illustrate mating connector) mating connector) Material and Finish Housing - Red thermoplastic, 94V-0 rated Pin Contacts - Copper alloy, plated tin or gold duplex Locking Socket Contacts - Phosphor Tab bronze, plated tin or gold duplex Related Product Data Locking Mateable Free-Hanging Latch Connectors - Page 31 (Pin and Socket Headers do not mate.) Dimensional Specifications Pin Header Socket Header and Recommended PC Board Layout - Pages 35–38 Performance Characteristics - Page 3 Technical Documents - Page 58 Product Specification - 108-10033 Application Specification - Locking Mounting Locking Tab Ears Latch 114-10040 Mates with Mates with Pin Header Part No. Socket Header Part No. No. of Contact Plug Receptacle With Without With Without Positions Plating Part No. Part No. Mounting Ears Mounting Ears Mounting Ears Mounting Ears (Page 31) (Page 31) Tin 207119-8 207119-9 207496-7 207496-8 4 207015-1 207016-1 Gold* 1-207119-0 1-207119-1 207496-9 1-207496-0 Tin 207158-7 207158-8 207524-7 207524-8 6 207152-1 207153-1 Gold* 1-207158-0 1-207158-1 207524-9 1-207524-0 Tin 207441-7 207441-8 207526-7 207526-8 9 207439-1 207440-1 Gold* 1-207441-0 207441-9 207526-9 1-207526-4 Tin 207120-9 1-207120-0 207528-7 207528-8 12 207017-1 207018-1 Gold* 207120-8 1-207120-1 207528-9 1-207528-0 Tin 207444-9 1-207444-0 207530-7 207530-8 18 207442-1 207443-1 Gold* 207444-8 1-207444-1 207530-9 1-207530-0 Tin 1-206763-1 1-206763-2 207532-8 207532-9 24 207304-1 207305-1 Gold* 1-206763-3 1-206763-4 1-207532-0 1-207532-1 Tin 207121-8 — 207534-8 207534-9 36 207019-1 207020-1 1-207121-0 Gold* 207121-9 1-207534-0 1-207534-1 * Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. AMP/2007 34 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Metrimate Pin and Socket Catolog Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Illustration No. 20 Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 DG/marcus ricardus ammermanus • 1-25-94 Square Grid Connectors Square Grid Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications 4 and 6 Position Headers 5 Typ. C [ ] .197 D Dia.* 4.6 Ref. [.181] 11.8 [.465] 5 Typ. 2.54 18.16 [ ] .197 1 [ ] B [.100] .715 Dia. Post [ ] .039 Max. Pin A No. 1 Max. B F 5 Typ. [.197] D Dia.* 2.5 Typ. [.098] 1.6 E Typ. Dia. [.063] RRecommended Pc Board Layout ecommended PC Board Layout 5 5 Typ. Typ. [ ] [ ] .197 9, 12 and 18 Position .197 C Headers 4.6 D Dia.* Ref. [ ] .181 11.8 [.465] 2.54 24.23 [ ] 1 .100 [ .954] Dia. Post [. ] 039 B Max. Pin A No. 1 Max. B 5 Typ. [.197] F D Dia.* 10 Typ. [.394] 5 E Typ. [.197] 1.6 Dia. [.063] Typ. Recommended Pc Board Layout Recommended PC Board Layout AMP/2007 Header Dimensions Metrimate Pin and Socket Catolog PC Board Layout Dimensions No. of Positions A B C D* B D* E F Illustration No. 21 22.61 17.4 12.7 2.65 17.4 2.65 6.2 5 4 M&M • 1-04-94 .890 .685 .500 .104 .685 .104 .244 .197 27.69 22.4 17.6 2.65 22.4 2.65 6.2 10 6 1.090 .882 .693 .104 .882 .104 .244 .394 27.69 22.4 17.78 2.65 22.4 2.65 6.2 10 9 1.090 .882 .700 .104 .882 .104 .244 .394 32.5 27.3 22.61 2.65 27.3 2.65 6.2 15 12 1.280 1.075 .890 .104 1.075 .104 .244 .591 47.32 40.6 32.85 3.3 40.6 3.3 7.8 25 18 1.863 1.598 1.293 .130 1.598 .130 .307 .984 *D Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 35 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 22 M&M • 1-04-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications (Continued) 24 and 36 Position 5 5 Typ. Typ. [ .197] Headers [ ] .197 3.3 Dia. [ .130] (for No. 4 Screw) B Pin No. 1 A Max. C 4.6 Ref. [ .181] 11.8 [ .465] 2.54 D Max. [ .100] 1 Dia. Post [ ] .039 B 5 Typ. E [ ] .197 2.5 [ ] .098 3.3 Dia. Typ. [ .130] (for No. 4 Screw) 15 Typ. [ ] .591 7.8 5 Typ. Typ. [ .307] [ .197] 1.6 Dia. [ ] .063 Recommended PC Board Layout PC Board Layout No. of Header Dimensions Dimensions Positions A B C D B E 47.32 40.6 32.85 29.36 40.6 25 24 1.863 1.598 1.293 1.156 1.598 .984 62.31 55.58 48.01 29.87 55.58 40 36 2.453 2.188 1.890 1.176 2.188 1.575 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 23 MM/MPD • 1-24-94 36 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Square Grid Connectors Square Grid Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Socket Header Specifications 4 and 6 Position Headers 5 5 Typ. Typ. [ ] [ ] .197 .197 Socket No. 1 C Dia.* 14.35 [.565] B 2.54 [.100] A 1 4.6 15.5 Dia. Post Ref. [ ] [ ] [ ] Max. .039 .181 .610 B 2.5 Typ. [.098] E 5 Typ. [.197] C Dia.* 1.6 5 Dia. D Typ. Typ. [.063] [.197] Recommended PC Board Layout 5 5 9, 12 and 18 Position Typ. Typ. [ .197] [ .197] Socket No. 1 Headers C Dia.* 14.35 [.565] 2.54 B [ ] .100 A 1 4.6 21.35 Dia. Post Ref. [ ] Max. [.039] [.181] .840 B 5 E Typ. [.197] C Dia.* 10 Typ. [.394] 5 1.6 D Typ. Typ. Dia. [.197] [.063] Recommended PC Board Layout Header Dimensions PC Board Layout Dimensions No. of Positions A B C* B C* D E 22.61 17.4 2.65 17.4 2.65 6.2 5 4 .890 .685 .104 .685 .104 .244 .197 27.69 22.4 2.65 22.4 2.65 6.2 10 6 1.090 .882 .104 .882 .104 .244 .394 27.69 22.4 2.65 22.4 2.65 6.2 10 9 1.090 .882 .104 .882 .104 .244 .394 32.5 27.3 2.65 27.3 2.65 6.2 15 12 AMP/2007 1.280 1.075 .104 1.075 .104 .244 .591 47.32 40.6 3.3 40.6 3.3 7.8 25 Metrimate Pin and Socket Catolog 18 1.863 1.598 .130 1.598 .130 .307 .984 Illustration No. 24 *C Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. Mark • 1-11-94 37 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 25 Mark • 1-12-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications (Continued) 24 and 36 Position 5 5 Typ. Typ. Headers [ ] [ ] .197 .197 Socket No. 1 3.3 Dia. [ ] .130 (for No. 4 Screw) B A Max. 14.35 [.565] 2.54 [ ] .100 1 4.6 25.55 Dia. Post Ref. [ ] [.039] [.181] 1.006 B 5 C Typ. [.197] 3.3 Dia. [ ] .130 (for No. 4 Screw) 15 Typ. [.591] 2.5 Typ. [.098] 7.8 5 1.6 Typ. Typ. Dia. [.307] [.197] [.063] Recommended PC Board Layout PC Board Layout No. of Header Dimensions Dimensions Positions A B B C 47.32 40.6 40.6 25 24 1.863 1.598 1.598 .984 62.31 55.58 55.58 40 36 2.453 2.188 2.188 1.575 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 26 38 Mark • 1-14-94 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Square Grid Connectors In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline Free-Hanging Connectors Plug Housing Receptacle Housing Material (Accepts Socket Contacts) (Accepts Pin Contacts) Red thermoplastic, 94V-0 rated Locking Latch Locking Tab Related Product Data Mateable PC Board Mount Headers - Pages 41 and 48-51 Contacts - Pages 9–14 Keying Plug - Page 44 Dimensional Specifications - Page 40 Performance Characteristics - Serrated Release Serrated Release Page 3 Technical Documents - Page 58 Product Specification - 108-10033 Application Specification - Housing Part No.* No. of 114-10040 Positions Plug Receptacle 1 (Positive Latch) 207535-1** 207535-1** 1 (Breakaway Latch) 211076-1** 211076-1** 3 207360-1** 207359-1** 6 207377-1** 207376-1** 10 207396-1** 207397-1** 16 207542-1** 207543-1** * Housing only, order contacts separately. See pages 9–14 for contact specifications. ** Hermaphroditic housing accepts pins or sockets and mates with itself. Note: 1-Position Housings with Positive Latch NOT designed to be unmated; Breakaway Latch designed to be unmated. 1 Position Housing 1 position Housing (Breakaway Latch shown) (Hermaphroditic Housing Accepts Pins or Sockets and Mates With Itself.) Latching Port Detent AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 27 Mark • 1-17-94 39 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 28 Mark • 1-12-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5 [.197] Centerline Single Position Hermaphroditic Housings 6, 10 and 16 Position Housings Plug (for Sockets) 34.42 [1 ] .355 5 Typ. Max. [ ] .197 5.46 Cavity 15.1 [ ] .215 No. 1 [.594] Max. 27.5 [ ] 1.083 Positive Latch 9.6 [ ] .378 7.85 [ ] 34.67±0.51 5.46 .310 A [ 1.365±.020] [.215] Max. 13 2 45 67 89 10 Serrations in this area are optional. Raised Cavity Identification Breakaway Latch (on Rear Face) Receptacle (for Pins) 3 Position Housings 5 Typ. Cavity No. 1 [ ] .197 Plug (for Sockets) Receptacle (for Pins) 5 5 Typ. Typ. [ ] .197 [.197] Cavity Cavity 33.7 No. 1 No. 1 [1.327] 33.7 27.5 [ ] 1.327 [ ] 1.083 B 12.32 Max. [ ] .485 Raised Cavity Raised Cavity 7.85 Identification Identification Max. Raised Cavity [.310] (on Rear Face) (on Rear Face) Identification (on Rear Face) AMP/2007 13 2 13 2 12.32 Max. [ ] .485 Metrimate Pin and Socket Catolog Dimensions No. of Positions 23.7 Illustration No. 29 26.25 A B [.934] [1.034] 38.7 41.3 CMH/MPD • 1-24-94 6 1.524 1.625 58.7 61.3 AMP/2007 10 2.312 2.413 Metrimate Pin and Socket Catolog 89.79* 91.19 16 3.535 3.59 Illustration No. 30 *A Dim. is Max. for 16-position MPD • 1-24-94 housing. 40 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 32 AMP/2007 MPD • 1-24-94 Metrimate Pin and Socket Catolog Illustration No. 31 MPD • 1-24-94 In-Line Connectors 1 2 3 4 5 6 7 8 9 10 In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline PC Board Mount Headers Plug Straight-Thru Locking (Shown to illustrate mating connector) Pin Header Latch Material and Finish Housing - Red thermoplastic, 94V-0 rated Pin Contacts - Copper alloy, plated tin or gold duplex Socket Contacts - Phosphor bronze, plated tin or gold Right-Angle duplex Pin Header Serrated Related Product Data Release Mateable Free-Hanging Connectors - Page 39 (Pin and Socket Headers do not mate.) Mates with Dimensional Specifications Pin Header Part No. No. of Contact Plug Part No. and Recommended PC Board Positions Plating Straight-Thru Right-Angle (Page 39) Layout - Pages 42, 43 Tin 207365-7 207541-6 Performance Characteristics - 3 207360-1 Gold* 207365-8 207541-7 Page 3 Tin 207583-6 207378-6 Technical Documents - Page 58 6 207377-1 Gold* 207583-7 207378-7 Product Specification - Tin 207584-7 207398-6 108-10033 10 207396-1 Gold* 207584-8 207398-7 Application Specification - Tin 207599-6 207544-8 114-10040 16 207542-1 Gold* 207599-7 207544-7 * Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. Receptacle Locking Straight-Thru (Shown to illustrate mating connector) Tab Socket Header Right-Angle Socket Header Serrated Release AMP/2007 Mates with Socket Header Part No. No. of Contact Metrimate Pin and Socket Catolog Receptacle Part No. Positions Plating Straight-Thru Right-Angle (Page 39) Illustration No. 33 Tin 207609-6 207608-6 3 207359-1 MPD • 1-25-94 207608-7 Gold* 207609-7 Tin 207611-6 207610-6 6 207376-1 Gold* 207611-7 207610-7 Tin 207613-6 207612-6 10 207397-1 Gold* 207613-7 207612-7 Tin 207615-6 207614-6 16 207543-1 Gold* 207615-7 207614-7 * Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 41 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 34 MPD • 1-24-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Pin Header Specifications, 5 [.197] Centerline Straight-Thru Right-Angle 3 Position Header 3 Position Header 5 1 [.197] [.039] Typ. Dia. Post C Dia.* B 4.72 A [.186] Max. Ref. Pin No. 1 C Dia.* B 4.88 Ref. 12.7 [.192] A Max. [.500] Max. 14.9 12.7 [.587] 2.54 Max. 5 [.500] Ref. [.100] [ ] .197 Typ. 1 Dia. Post 17.5 [ ] Pin No.1 .039 [ ] 17.5 .689 2.54 [.689] [.100] B B 3.8 Ref. [.150] D C Dia.* D Recommended Recommended C Dia.* PC Board Layout PC Board Layout 1.6 Dia. 5 [.063] 1.6 10.8 Dia. 5 Typ. [.197] [ ] [.063] .425 10.8 [ ] .197 Typ. Typ. [ ] .425 Typ. 6, 10 and 16 Position Headers 6, 10 and 16 Position Headers 5 1 Dia. Post [.197] [ ] .039 Typ. 4.72 C Dia.* [ ] .186 B Ref. A C Dia.* Max. B Pin No. 1 A Max. 4.88 Ref. [ ] 12.7 .192 Max. [.500] 12.7 Max. [ ] .500 14.9 [.587] 2.54 5 1 Ref. [.100] Typ. Dia. Post Pin No. 1 [.197] [.039] 17.5 17.5 2.54 [ ] .689 [ ] [.689] .100 3.8 B B Ref. [.150] D D C Dia.* C Dia.* AMP/2007 10.8 5 1.6 Metrimate Pin and Socket Catolog Typ. Typ. 1.6 Dia. [.425] [.197] Dia. 10.8 5 [ ] .063 [ ] Typ. Typ. .063 [.425] [.197] Illustration No. 35 Recommended PC Board Layout AMP/2007 Recommended PC Board Layout MM/MPD • 1-24-94 Metrimate Pin and Socket Catolog Illustration No. 36 Header Dimensions PC Board Layout Dimensions No. of MM/MPD • 1-24-94 Positions A B C* B C* D 36.86 31.6 2.65 31.6 2.65 10 3 1.451 1.244 .104 1.244 .104 .394 51.87 46.6 2.65 46.6 2.65 25 6 2.042 1.834 .104 1.834 .104 .984 71.86 66.6 2.85 66.6 2.85 45 10 2.829 2.622 .112 2.622 .112 1.772 102.64 96.6 2.85 96.6 2.85 75 16 4.041 3.803 .112 3.803 .112 2.953 *C Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 42 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog AMP/2007 Illustration No. 37 Metrimate Pin and Socket Catolog MM/MPD • 1-24-94 Illustration No. 38 MM/MPD • 1-24-94 In-Line Connectors In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Socket Header, 5 [.197] Centerline Straight-Thru Right-Angle 3 Position Header 3 Position Header 5 1 Typ. Dia. Post [ ] [ ] .197 .039 C Dia.* B 4.72 [ ] A .186 Max. Ref. C Dia.* Socket No. 1 B 4.6 Ref. A 11 [ .181] Max. Max. [ .433] 11 Max. 17 [ ] .433 2.54 [ .670] [ ] 5 1 .100 Ref. Typ. Dia. Post [ .197] [ .039] 19.5 19.5 Socket No. 1 [ ] [ .768] .768 2.54 3.8 [ ] .100 [ .150] B B Ref. C Dia.* Recommended D D C Dia.* Recommended PC Board Layout PC Board Layout 1.6 5 1.6 10.8 Dia. 5 Dia. [ ] Typ. .063 10.8 [ ] [ .197] .063 [ ] .425 Typ. [ ] .197 [ ] .425 Typ. Typ. 6, 10 and 16 Position Headers 6, 10 and 16 Position Headers 5 1 Typ. Dia. Post [ ] [ ] .197 .039 C Dia.* B 4.72 A [ ] .186 Max. Ref. C Dia.* Socket No. 1 4.6 B [ ] .181 11 A Ref. [ ] Max. .433 Max. 11 [ ] .433 17 Max. 2.54 [ ] .670 5 [ ] 1 .100 Ref. [ .197] Dia. Post [ .039] Socket 19.5 19.5 Typ. [ .768] No. 1 [ .768] 2.54 [ ] .100 3.8 [ .150] B Ref. B C Dia.* D Recommended Recommended D C Dia.* PC Board Layout PC Board Layout 5 10.8 1.6 10.8 5 1.6 Typ. [ ] .197 [ .425] Dia. Typ. Typ. Dia. [ ] [ ] [ .063] .425 [.197] .063 Typ. AMP/2007 Metrimate Pin and Socket Catolog AMP/2007 Illustration No. 39 Header Dimensions PC Board Layout Dimensions No. of Metrimate Pin and Socket Catolog Positions A B C* B C* D MM/MPD • 1-24-94 Illustration No. 40 36.55 31.6 2.65 31.6 2.65 10 3 MM/MPD • 1-24-94 1.439 1.244 .104 1.244 .104 .394 51.59 46.6 2.65 46.6 2.65 25 6 2.031 1.834 .104 1.834 .104 .984 71.6 66.6 2.85 66.6 2.85 45 10 2.819 2.622 .112 2.622 .112 1.772 101.78 96.6 2.85 96.6 2.85 75 16 4.007 3.803 .112 3.803 .112 2.953 *C Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 43 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 41 AMP/2007 MM/MPD • 1-24-94 Metrimate Pin and Socket Catolog Illustration No. 42 MM/MPD • 1-24-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connectors, 5.08 [.200] Centerline Plug Housing Right-Angle Free-Hanging Connector (Accepts Socket Contacts) Pin Header and PC Board Mount Pin Header Key Knock-Out A Locations Material and Finish Connector B Red thermoplastic, 94V-0 rated Header Housing - Red thermoplastic, Keying 94V-0 rated Wedges Contact - Copper alloy, plated tin or gold duplex Locking Latch Related Product Data Right-Angle Pin Header No. of In-Line Connector Contacts - Pages 9–14 Contact Standard Keyed Positions Plug Part No.* Keying Plug - See Below Plating Part No. Part No. 6 208117-1 Tin ***208116-4*** — Dimensional Specifications 1 and Recommended PC Board 3-208403-3 , 10 208404-1 Tin 3-208403-2 2 3-208403-4 Layout - Pages 45–47 Tin 208099-3 — Performance Characteristics - 19 208100-1 Gold** 212630-4 — Page 3 Technical Documents - Page 58 *** Housing only, order contacts separately. See pages 9–14 for contact specifications. *** Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. ***Longer tail version also available, P/N 208116-5. ****1 Location A knocked out. ****2 Location B knocked out. Keying Wedge Part No. 208400-1 (for use with In-Line Plug 5.72 Connectors, above) [.225] 10.16 [ ] .630 2.41 [.095] Keying Plugs For Plug Housings For Socket Headers Keying Plugs (for use with all types) AMP/2007 Keying Plug Part No. 211108-1 Keying Plug Metrimate Pin and Socket Catolog Part No. 207654-1 Material Illustration No. 43 (For use in socket Nylon cavities only) DG/mra • 1-25-94 Keying Plug (Installed) Revised by MPD • 7-27-94 Related Product Data Used with: Keying Plug Square Grid Connectors - (Installed) Pages 31–34 In-Line Connectors - Pages 39–41 Plug Housing (Shown for reference only) Drawer Connectors - Pages 18, 19 44 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007A Metrimate Catalog #82045 Illustration No. 81 MPD • 7-27-94 AMP/2007A Metrimate Catalog #82045 Illustration No. 82 MPD • 7-27-94 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 44 DG/marcusio • 1-25-94 Revised by MPD • 7-27-94 In-Line Connectors In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5.08 [.200] Centerline 6 Position Plug Housing 10 Position Plug Housing (for Sockets) (for Sockets) 9.14 [ ] .360 5.08 5.08 9.14 Typ. Typ. [ ] [ ] .200 .200 [.360] 28.2 28.2 [1.110] [ ] 1.110 43.18 63.5 [ ] 1.700 [2.500] 13 2 45 6 14 2 3 56 78 910 Raised Ring Raised Ring (Cavity No. 1 Only) (Cavity No. 1 Only) 19 Position Plug Housing (for Sockets) 3.18 Typ. 5.08 [.125] [.200] 14.2 [.560] 6.35 Typ. [.250] 28.2 [ ] 1.110 AMP/2007 74.68 [ ] 2.940 Metrimate Pin and Socket Catolog Illustration No. 46 MPD • 1-24-94 1 2 3 4 5 6 7 8 9 10 AMP/2007 Metrimate Pin and Socket Catolog 11 12 13 14 15 16 17 18 19 Illustration No. 45 Raised Ring MPD • 1-12-94 (Cavity No. 1 Only) 45 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 47 MPD • 1-13-94 C B A NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline 6 Position Header 7.75 Ref. [ ] .305 23.88 [.940] 3.23 Dia. [.127] 41.91 [ ] 1.650 5.08 Typ. [ ] .200 Pin No. 1 3.05 Ref. [.120] 13.97 [.550] 48.26 [ ] 1.900 1.02 Dia. Pin [ ] .040 41.91 [1.650] 5.08 25.4 Typ. [.200] [1.000] 3.23 Dia. [.127] 8.26 Typ. 1.6 [ ] Dia. .325 [.063] 5.08 Typ. [.200] Recommended Pc Board Layout Recommended PC Board Layout 10 Position Header 7.75 Ref. [ ] .305 23.88 [.940] 3.23 Dia. [.127] 62.23 [ ] 2.450 5.08 Typ. [.200] Pin No. 1 3.05 Ref. [ ] .120 13.97 [ ] .550 68.58 [2.700] 1.02 Dia. Pin [.040] 62.23 [2.450] 5.08 45.72 Typ. AMP/2007 [.200] [1.800] 3.23 Dia. [.127] Metrimate Pin and Socket Catolog Illustration No. 49 8.26 MPD • 1-13-94 Typ. 1.6 [ ] Dia. .325 [.063] 5.08 Typ. [.200] Recommended PC Board Layout Recommended Pc Board Layout 46 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 50 MPD • 1-16 -94 In-Line Connectors In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline (Continued) 19 Position Header 17.91 Ref. [.705] 28.96 [1.140] 3.23 Dia. [ ] .127 72.39 [2.850] 6.35 Typ. [.250] 2.54 3.18 Typ. Pin No. 1 Typ. [ ] .100 [.125] 19.05 [.750] 5.08 [ ] .200 78.74 3.05 [3.100] Ref. [ ] .120 5.08 [.200] 72.39 1.02 Dia. Pin [2.850] [.040] 57.15 10.16 [ ] 2.250 Ref. [ ] .400 3.23 Dia. [ ] .127 7.62 3.18 Typ. Typ. 1.6 [.300] [.125] Dia. 5.08 [.063] [.200] 6.35 Typ. [ ] .250 Recommended Pc Board Layout AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 51 MPD • 1-18-94 47 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) 3 Circuit Assembly Part No. 208708-1 Material and Finish (Coaxial Contacts) Mounting Holes 11.0 (for No. 2 Screws) Max. [.433] Center Conductor - Copper Alloy plated 0.00127 [.000050] 31.6 [1.244] gold over 0.00076 [.000030] nickel 36.55 Max. [1.439] Outer Shell - Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 5.21 Ref. [.205] 19.5 [.768] 3.61 Ref. [.142] 5.0 2.54 Ref. [.197] [.100] 1.0 Dia. Post [.039] 5.0 [.197] 31.6 [1.244] 20.8 [.819] 15.8 [.622] 10.8 3.73 [.425] [.147] W* X* Y* 2.65 Dia. 1.27 [.104] 1.6 [.050] [.063] (for No. 2 Screw) Dia.* Recommended PC Board Layout *Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for power contacts. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts. 2. 3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39). 48 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 In-Line Connectors In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) (Continued) 10 Position Circuit Mounting Holes Assemblies (See chart below.) 11.0 Material and Finish Max. 4.72 [.433] [.186] Coaxial Contacts Ref. Center Conductor - Copper B Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] A Max. nickel Outer Shell - Copper alloy, Power Contacts plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel Power Contacts 19.5 Body - Copper Alloy plated [.768] 3.61 0.00076 [.000030] gold on Ref. [.142] mating area, 0.00381 [.000150] tin on remainder, both over 0.00127 [.000050] nickel 2.54 Hood - Stainless steel [.100] 5.0 Ref. 5.0 [.197] 5.21 Ref. [.197] [.205] Coaxial Contacts B D 5.0 3.73 Typ. [.197] [.147] 10.8 [.425] W* X* Y* C Dia.** 1.6 1.27 [.063] [.050] Dia.* Recommended PC Board Layout In-Line Coaxial Socket Headers, Straight-Thru PC Board Layout Dimensions Cavity Loading No. of Mates with Dimensions No. of Mounting Hole Socket Header Positions In-Line Receptacle Coaxial Power B **C** D Positions (for Screw Size) Part No. A B Part No. Contacts Contacts 66.6 2.85 45 10 All — 208309-1 2.622 .112 1.772 71.6 66.6 207397-1 10 3 2.869 2.622 (page 39) 3, 8 thru 10 1, 2, 4 thru 7 208309-3 * * C Dia. = 2.85 [.112] for No. 3 Screw. * Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for power contacts. 49 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) 3 Circuit Assembly Part No. 208222-2 Mounting Holes (for No. 2 Screws) Material and Finish 19.5 [.768] Coaxial Contacts Center Conductor - Copper 31.6 Alloy plated 0.00127 [.000050] [1.244] 36.55 gold over 0.00076 [.000030] Max. [1.439] nickel Outer Shell - Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 2.54 [.100] 4.7 Ref. 11.0 [.185] Max. [.433] 1.0 Dia. Post 5.0 [.039] Ref. [.197] 5.0 [.197] 31.6 [1.244] 20.8 [.819] 15.8 8.81 [.622] [.347] 10.8 [.425] X* Y* 3.81 2.65 1.6 Dia. [.150] [.104] [.063] Dia.* (for No. 2 Screw) Recommended PC Board Layout * Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts. 2. 3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39). 50 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 In-Line Connectors In-Line Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) (Continued) 6 Circuit Assembly Part No. 208212-3 19.5 Material and Finish Mounting Holes [.768] (See chart below.) Coaxial Contacts Center Conductor - Copper 46.6 alloy plated 0.00127 [.000050] [1.834] 51.59 gold over 0.00076 [.000030] Max. [2.031] nickel Outer Shell - Copper alloy, plated 0.00038 [.000015] gold 11.0 Max. 4.70 over 0.00127 [.000050] nickel [.433] [.185] Ref. 5.0 [.197] 2.54 5.0 1.0 Ref. Dia. [.100] [.197] [.039] Post 46.6 [1.834] 25 [.984] 5.0 8.81 Typ. 3.81 [.197] [.347] [.150] 10.8 [.425] X* Y* 2.65 Dia.** 1.6 [.104] [.063] Dia.* Recommended PC Board Layout **Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts; and in row “Y” only for power contacts. **Dia. = 2.65 [.104] for No. 2 Screw. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts. 2. 6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39). 51 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Rectangular Connectors 5 5 62 Position Rectangular Ref. Ref. 5 5 [ .197] [ .197] Ref. Ref. [ .197] [ .197] Connector (Panel Mount) 40.18 40.18 Material [1.582] [1.582] Black thermoplastic, 94V-0 rated 98.3 [3.870] 75 79.88 [ 2.952] [ 3.145] 3.8 [ ] .150 39.34 [ ] 1.549 31.06 [ ] 1.223 11.3 11.3 [.445] [.445] 3.8 75 [.150] [ 2.952] 98.3 [3.870] Rectangular Connector With Male With Female Pin Mating Half Jackscrew Jackscrew Threads Headers 1 2 Plug 208334-4 208627-1 — 211580-4 (19.76 [.778] posts) Receptacle 208628-1 — 211580-5 (3.56 [.140] posts) 1 Mates with 211580-4 or 211580-5. 2 Mates with 208628-1. Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either half can be equipped with female jackscrew threads or jackscrew as necessary. Recommended Panel Cutout for Front & Rear Mounted Plug and Rear Mounted Receptacle Dimensions* Panel Thickness A B C D E F A F 0.8–1.4 29.9 13.3 41.7 68 82.7 2.6 .031–.055 1.177 .524 1.642 2.677 3.256 .102 1.4–2 32.2 13.3 41.7 68 82.7 1.6 B .055–.078 1.268 .524 1.642 2.677 3.256 .063 8.7 [ ] .343 C Typ. D Recommended Panel Cutout for Front Mounted Receptacle E Dimensions* Panel Thickness A B C D E F Recommended Panel Cutout 0.8–1.4 35.4 15.9 44.3 70.2 85.4 2.6 (for Plug or Receptacle) .031–.055 1.394 .626 1.744 2.764 3.362 .102 1.4–2 37.7 15.9 44.3 70.2 85.4 1.6 .055–.078 1.484 .626 1.744 2.764 3.362 .063 AMP/2007 *All dimensional tolerances listed are +0.3 [.012, −.001]. Metrimate Pin and Socket Catolog Illustration No. 53 Mark • 1-18-94 52 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 AMP/2007 Metrimate Pin and Socket Catolog Illustration No.54 Mark • 1-18-94 Rectangular Connectors Rectangular Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Rectangular Connectors (Continued) 62 Position PC Pin Head- 79.88 5 98.30 [3.145] [ ] [ ] .197 3.870 ers (Mates with Plug Typ. Part No. 208334-4) 11.30 [.445] 40.18 [ ] 39.34 Material 1.582 [ ] 1.549 Black thermoplastic, 94V-0 rated 3.56 5 Dia. Typ. [.140] [.197] Related Product Data Mateable Plug - Page 52 79.88 5 98.30 79.88 5 98.30 [3.145] [ ] [ ] .197 3.870 [ ] 3.145 79.88 [.197] [3.870] Performance Characteristics - 5 98.30 Typ. Part No. 211580-4 with posts 19.76 [.778] [3.145] [ ] [ ] .1 Typ. 97 3.870 Page 3 Typ. Part No. 211580-5 with posts 3.56 [.140] Technical Documents - Page 58 11.30 11.30 [.445] Product Specification - 40.18 [ ] 11 .445 .30 40.18 [1.582] 39.34 87.63 [ ] 39.34 [.445] 1.582 108-10033 40.18 [ ] 1.549 [ ] 3.45 [1.549] [1.582] 39.34 [ ] Application Specification - 1.549 64.99 [ ] 114-10040 2.55 3.56 5 Dia. Typ.3.56 5 Dia. Typ. [.140] [.197] [ ] [ ] .3.56 140 .197 5 Dia. Typ. 4.75 [.140] [.197] [ ] .187 Part No. 211580-4 with posts 19.76 [.778] Part No. 211580-4 with posts 19.76 [.778] 22.64 5 Typ. Part No. 211580-5 with posts 3.56 [.140] [.900] [ .197] Part No. 211580-4 with posts 19.76 [.778] Part No. 211580-5 with posts 3.56 [.140] Part No. 211580-5 with posts 3.56 [.140] Recommended PC Board Layout 87.63 87.63 [ ] 3.45 Recommended PC Boar [3.45] d Layout 87.63 [ ] 3.45 64.99 64.99 [ ] 2.55 [2.55] 64.99 [ ] 2.55 4.75 4.75 [ ] .187 [.187] 4.75 [ ] .187 22.64 5 Typ. 22.64 5 Typ. [.900] [ .197] [ ] [ ] 22.64 .900 .197 5 Typ. [.900] [ .197] Recommended PC Board Layout Recommended PC Board Layout Recommended PC Board Layout Recommended PC Board Layout AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 56 Mark/MPD • 2-18-94 AMP/2007 AMP/2007 AMP/2007 Metrimate Pin and Socket Catolog 53 Metrimate Pin and Socket Catolog Catalog 82045 Dimensions are in millimeters Dimensions ar Metrimate Pin and Socket Catolog e shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Illustration No. 56 Illustration No. 56 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Illustration No. 56 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Mark/MPD • 2-18-94 Mark/MPD • 2-18-94 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Mark/MPD • 2-18-94 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Commoning Connectors Product Facts • 36-circuit commoning system • Choice of bussing con- 95.1 [3.744] figurations: full bus and 5.1 84.9 split bus of 8-8-8-8-4. 6.35 [.200] [3.344] [.250] Other arrangements are available, consult Tyco Electronics. • Compact design: 20.3 4.3 95.1 [3.744] x 33 [1.300] Dia. [.800] [.169] • Mounts onto machine frame and other panel areas Circuit No. 1 Copper Bus Plates (See Note 1.) Material and Finish Contacts - Copper alloy, tin plated 33 [1.300] Pin Header (See Note 2.) Base 16.5 [.650] Notes: 1. See chart belo w for bus configurations. 2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31). Notes: 3. Dimensional t olerances are not illustrated. This information is available on engineering drawings; use product part number when ordering drawings. Bus Commoning Part Number Configuration Arrangements 1 thru 8 9 thru 16 Split 17 thru 24 208062-8 8-8-8-8-4 25 thru 32 33 thru 36 Full All Circuits Common 208062-9 54 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Commoning Connectors Power Distribution Connectors NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Distribution Connectors Product Facts 95.1 [3.744] • 36-circuit power distribution system 5.1 84.9 [.200] 6.35 [3.344] • High current capability [.250] • Compact design: Copper Bus 95.1 [3.744] x 33 [1.300] • Accommodates one or 20.3 two voltages (with split [.800] bus) 4.3 Dia. [.169] Split Bus Bus Contact Connector (See Note 1.) Configuration Plating Part No. 33 Full Bus Tin 208063-5 Socket Header [1.300] (See Note 2.) 208063-6 Tin Split Bus Sel. Gold/ (See Note 1.) 208063-7 1 Nickel M5 x 0.8 Base Screw (2) 1 [10-32] 0.00076 [.000030] gold on mating area, 0.00381 [.000150] tin on remainder, both over 0.00127 16.5 [.000050] nickel. [.650] Notes: 1. Copper bus for Part Nos. 208063-6 and 208063-7 is divided lengthwise, providing dual 18-cir- cuit buses. Other bussing configurations can be made available, consult Tyco Electronics. Notes: 2. These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31). Notes: 3. Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering drawings; use product part number when ordering drawings. Heat Rise Characteristics The following graph indi- 30 cates the maximum temper- ature rise of a power distribution connector with various currents being 20 applied. The specific con- nector under test is a fully bussed, 36-circuit power distribution connector with 2 7-8 mm [8 AWG] input 10 wire. The mating connector is a standard 36-circuit Met- rimate receptacle with all contacts terminated to 1 219 2 [48] leads using 2 mm [14 A B C D E F G H AWG] wire. Current Applied A — 13 amperes, one central contact. B — 13 amperes (combined), two adjacent central contacts. C — 20 amperes (combined), four central contacts. D — 40 amperes (combined), four central contacts. E — 60 amperes (combined), four central, three end contacts. F — 50 amperes (combined), four corner contacts. G — 100 amperes (combined), 36 contacts. H — 155 amperes (combined), 36 contacts. 55 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Max. Temperature Rise. ºC NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling For more information, request SDE die sets provide cost- SDE (Standard Die Mechanical Hand Tools Catalog 1654003. effective flexibility, through Envelope) Die Sets for Interchangeable Die many options for a common Sets die-set outline. The SDE die sets can be adapted for use These tools are ideal for small pro- with CERTI-CRIMP hand duction, prototype and experimen- tools, PRO-CRIMPER III hand tal applications. They are used for tools, the SDE Terminator terminating pin and socket con- and the 626 Pneumatic Tool tacts to wire and feature a ratchet System. device to provide consistently formed crimps. Commercial grade hand For use with Type III+ contacts, PRO-CRIMPER III Hand see pages 17-19. tool for crimping various Tool, Part No. 58495-1 For more information, request products. Features ratchet Catalog 1773379-1, Instruction control to provide complete Sheet 408-9930. crimp cycle. Accepts both pinned- and shouldered- style die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For Type III+ contacts, see pages Premium grade hand tools. CERTI-CRIMP Straight 17-19. Feature ratchet control to Action Hand Tools (SAHT) For more information, request provide complete crimp Catalog 65780. cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg]. Premium grade hand tool. For subminiature coaxial CERTI-CRIMP “C” Head contacts, see pages 22-23. Features ratchet control Straight Action Hand Tool For more information, request to provide complete crimp (SAHT), Part No. 69710-1 Catalog 65780, Instruction Sheet cycle. The interchangeable 408-2095. die sets close in a straight line to minimize contact or terminal rotation during crimping. When applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. Approximate weight 1.9 lb [0.86 kg]. For more information, request Electric Machine for SDE Terminator, An electric crimp terminator Catalog 1654714. with compact design features Interchangeable Die Sets Part No. 1490076-2 a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. 56 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling 112383 92936-8 112076 Application Tooling NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) Effortless crimping for a and fiber optic cable Pneumatic Hand Tool for 6-26 Pneumatic Tool broad range of terminals, • Works with existing AMP- Interchangeable Die Sets System either bench-mounted or compatible crimp heads hand-held for working in and die sets cramped quarters. • Ratchet control option pro- • Lightweight tool eliminates vides complete crimp cycle, physical force required by eliminating partial crimps hand tools • Use rotating head • Hand- or foot-switch assembly to reach difficult operation termination locations • Termination wire For more information, request range from 26-6 AWG Catalog 124208. [0.12-13.0mm2], plus coaxial The Battery-Powered P/N 1213890-1 — SDE Battery Battery-Powered Crimp Crimp Tool Kit is a fast, Powered Crimp Tool Kit Tool Kits ergonomically-designed (dies not included) tool is ideal for use at the P/N 1213805-1 — CERTI- bench, on the line, or in CRIMP II, SA Battery the field. It’s completely Powered Crimp Tool Kit portable, lightweight (3.48 (heads not included) lbs including battery) and P/N 1213840-1 — CERTI- compact. The charge delivers CRIMP, Large Die, C-Head over 100 crimps - charge time Adapter Battery Powered is 40 mins. The kit includes Crimp Tool Kit (dies not the tool, 2 batteries and the included) charger. P/N 1213819-1 — CERTI-CRIMP, Large Die, Straight-Action Adapter Battery Powered Crimp Tool Kit (dies not included) For more information, request Catalog 1773381. CRIMP MACHINES Semiautomatic bench AMP-O-LECTRIC Model “K” AMP-O-LECTRIC Model AMP-TAPETRONIC machines for crimping Terminating Machine with a “G” Terminating Machine, Part No. 69875 reeled terminals and con- permanently-mounted ap- Machines, Part Nos. tacts, featuring a quiet and plicator that accepts inter- 354500-1, -9, -11 reliable direct motor drive, changeable die sets to apply microprocessor controls for a variety of tape-mounted ease of setup and operation, terminals and splices. Many of and guarding and light- the die sets can also be used ing designed for operator in AMP-O-LECTRIC Termi- convenience and safety. All nating Machines with a tape models are equipped with applicator. either manual or automatic For more information, contact precision adjustment of crimp Tyco Electronics. height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature- style applicators. For more information, request Catalog 1654956-2, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Note: New Stripping Module available, see page 79. 57 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 103330 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) The unique system pro- Features Crimp Quality Monitor Crimp Force Monitor vides 100% on-the-fly crimp (CQM) (CFM) • 1 or 2 Channels inspection. It measures the Part No. 1320420-2 • 128 x 128 Dot Matrix crimp height of each termina- tion, and evaluates the quality • Zone & Peak Force of each crimp. If a crimp is Analysis questionable, the monitor • Force Trigger alerts the operator with both • Encoder Proximity Trigger visual and audible alarms. It also provides ports for print- • Absolute Force ing and networking. When Measurement used with AMP-O-LECTRIC • Monitors the wire barrel Model “G” Termination Ma- crimp of open-barrel, chines, the monitor is mount- uninsulated contacts and ed to the machine. When terminals used with AMPOMATOR CLS • Real-time monitoring of IV Lead Making Machines, it is every crimp integrated into the machine’s Your Quality Program operating system. • Special applicators are not calls for more than a required Good Crimping System. It For more information, request demands proof — the proof • Use with the AMP-3K/40 Catalog 82275. you get with the SLE crimp and AMP-5K/40 presses force monitor. It has high- from Tyco Electronics resolution piezo-quartz • Frame-mounted force AMP 3K/40 and AMP The AMP 3K/40 and AMP sensor technology for a sensor 5K/40 Terminators are 5K/40 Terminating more precise identification of • For bench or fully- designed for customers Machines typical crimping faults. automatic machines that require the increased Sure, you can sample and output and quality of a • Please contact us for any test crimp height with a semiautomatic machine other type of press you micrometer. In fact, that’s at a competitive price. By would like to use with the how you standardize your incorporating the most CFM process. But for ongoing commonly requested quality control, testing every Crimp Force Monitor features as standard and crimp, SLE is the choice. Specifications offering a long list of optional • Electrical: 110-230 VAC equipment, these terminators It’s known worldwide, and Single Phase, 50-60 Hz, 15 offer flexibility to meet the meets our standards or a watts specific needs of various high performance terminating applications at the lowest system. That’s how you can • Size (Monitor): 178mm x possible cost. be sure. 137mm x 95mm Features • Weight (Monitor): 1.02kg High quality crimping — with (single channel), 1.05kg • 3,000 lb [1361 kg] max. verification — means higher (double channel) crimp force (AMP 3K/40); production and productivity. • 5,000 lb [2268 kg] max. For more information, request crimp force (AMP 5K/40) Catalog 1309085-2 • Toolless removal of applicators and guards System III Applicator The System III Applicator • Jog capability introduces several new tech- • Quiet, fast operation - nologies into the applicator 80/76 dBA and cycle time including a precision servo- less than 0.400 seconds electric motorized feed- • Accepts Heavy Duty Mini ing system, a built-in data stye applicators module for storing terminal crimp and set-up information, • Wide range of optional a precision fit round ram, and equipment such as toolless a newly designed terminal precision crimp height depressor. It still utilizes the adjust, batch counter, CQM proven quality of the HD-M capability and work light crimper and anvil tooling. For more information, request Catalog 1654956-2. For more information, request Note: New Stripping Module Catalog 1654956-8 available, see page 79. 58 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling Application Tooling NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) LEAD MAKERS APPLICATORS This fully-automatic, PC- Interchangeable applicators Komax gamma 333 PC End-Feed Heavy-Duty controlled leadmaker can be for crimping products reeled Lead-Making Machine Miniature Applicators equipped with up to three end-to-end (primarily open- (coded HDM) processing stations enabling barrel terminals). Used in the crimping of both ends bench and lead-making of the wire, double-crimp machines; most designs can connections with three be used, or adapted for use different contacts, single- with minor tooling changes, ended seal applications, dial-in settings for different tinning or ink-jet marking. wire sizes and insulation Features include ultra-short diameters. Mechanical or conversions times, easy-to- air-powered feed systems, use graphic-based TopWin depending on the product interface with multiple- applied. language capability, crimp For more information, request force analyzer with statistical Catalog 296393-2 and Instruction analysis, seal monitoring, and Sheet 408-8039. integrated good/bad sorting. For more information, request Catalog 1307901. The new EDGE counter EDGE Applicator Counter tracks wearable tool usage for the most effective The AMPOMATOR System III AMPOMATOR System III maintenance planning. Leadmaker is designed for Leadmaker The completely electronic the demands of low-volume/ counter, with clear LCD high mix manufacturing display, indicates cycles since and precision quality. This installation. By performing leadmaker combines the best maintenance at measured wire processing capabilities intervals with pre-set limits, with new technologies in operators avoid breakdowns terminal feeding and machine and rejects caused by tool set-up found in the System III wear or mis-adjustment. A Applicator to offer signifi- wireless interface transfers cant advantages for higher counters to a PC running throughput and efficiencies. the optional Edge Counter Software Pack. For more information, request Catalog 1654956-5 The EDGE is standard on all new applicators and can be retrofitted to most existing The 433-S alpha offers Komax 433-S alpha Tyco Electronics applicators. maximum flexibility for Lead-Making Machine applying seals to one or For more information, request Catalog 1773385.. both ends of the wire with the corresponding terminal. When equipped with the mci 711 crimp terminator and mci Interchangeable applicators Side-Feed Heavy-Duty 761 seal applicator, the fully- for crimping products reeled Miniature Applicators automated 433-S alpha forms side-by-side on single or (coded HDM) a highly compact system dual carrier strips (primarily with optimum accessibility. closed-barrel terminals Dynamic servo-drives provide and open-barrel contacts). fine travel settings on all Similar design as the end- motor axes and the wire feed version. All side-feed straightening unit with quick- applicators include a wire release lock and automatic stop to help correctly lead-in feature reduces wire position the wire end in the changeover time. The TopWin crimping target area. software provides for fast, simple data input. For more information, request Catalog 296393-2 and Instruction For more information, request Sheet 408-8040. Catalog 1307801. 59 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 89828 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) Interchangeable applicators The Cosmic 30M is a high Stripper-Crimper Cosmic 30M Wire Strip- for crimping products in precision, high speed Applicators (coded SCA) ping Machine, 5-528367-0 AMP-O-MATIC Stripper- electrical wire stripper that Crimper Machines. Consist is very easy to operate. It’s of separate ram and equipped with a four blade lower tooling assemblies. system and an optional Similar dial-in settings for gripper for more difficult different wire sizes and wires. There is a digital insulation diameters as HDM display for the wire diameter applicators. Available with that can be set at 0.01 mm sensors for use with the increments. Crimp Quality Monitor. For more information, request Catalog 1773385-2. For more information, request Catalog 65004 (AMP-O-MATIC Stripper-Crimper Machines), The compact, lightweight, Cosmic 927R Micro-Cable Catalog 82275 [Crimp Quality benchtop Cosmic 927R was Stripper Monitor (CQM)]. designed and developed to reliably strip various STRIPPER-CRIMPER MACHINES insulation materials and micro-cable. From conductor Semiautomatic bench AMP-O-MATIC Stripper- diameter 36 to 10 AWG, the crimping machines that Crimper Machines, Part stripping diameter display also strip the wire, and Nos. 1320895-1, -2 can be set to within 0.1 mm are therefore used for increments. terminating jacketed cable. For more information, request Feature manual precision Catalog 1773385-4. adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. For more information, request Catalog 65004, Video 198075, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Stripping Module (for the The combination of the Stripping Module with the AMP 3K/40 and AMP AMP 3K/40 and AMP 5K/40 5K/40 Terminating Terminating Machines or Machines and AMP-O- the AMP-O-LECTRIC Model LECTRIC Model “G” “G” Terminator provides an Terminator on page 77) economic and proficient method of stripping the wire and crimping terminals on the same machine. The module accepts End- and Side-Feed HDM Applicators (32-14 AWG) and operates in three modes: crimp only, strip only, or strip and crimp. It can be installed on existing machines in the field or purchased as one unit from the factory. For more information, request Catalog 1309085. 60 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling 12075-2 89827 Technical Documents NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Technical Documents The following is a list of technical documents covering the application, performance and maintenance of Metrimate Connectors. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-10033 Metrimate Connectors 108-10042 Contacts, Type III+ Stamped and Formed 108-12011 Subminiature COAXICON Contacts 108-1317 Power Drawer Connectors 108-1682 Power Drawer Connectors with .125 POWERBAND Contacts 108-1449 Power Drawer with High Current Louvertac Size 8 108-10033-1 Metrimate Connectors loaded with contacts Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10014 Contacts, Pin and Socket, Power Application of 114-10004 Contacts, Type III+ 114-10039 Drawer Connectors 114-10040 Metrimate Connectors 114-10043 POWERBAND Contacts Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-7846 Metrimate Connectors (Square Grid) 408-1379 Pin and Socket Contacts 408-7347 Insertion Tool 91002-1, Type III+ Contacts 408-2024-2 Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection 408-1216 Extraction Tool 305183, Type III+ and Subminiature COAXICON Contacts 408-4374 Extraction Tool 318813-1 408-4391 CERTI-CRIMP SAHT 90716-1 408-8547 Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools 408-7414 CERTI-CRIMP SAHT 90225-2 408-9819 PRO-CRIMPER II Hand Tool 58495-1 408-1817 Insertion Tool 200893-2 408-2095 "C" Head Hand Tool 69710-1 408-9930 PRO-CRIMPER II Hand Crimping Tool Frame Assembly 354940-1 Customer Manuals provide a compilation of customer prints, product specifications, application specifications, features and benefits, IS sheets, test specifications and could include a product catalog. 409-5862 AMP 626 Pneumatic Tool Assemblies 61 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Part Number Index Note: This numerical index lists all Part No. Page No. Part No. Page No. Part No. Page No. cataloged part numbers by base 207020 31, 34, 55 208334 52, 53 332056 13 number only. Complete part num- bers (with prefixes and/or suffixes) 207088 31 208400 44 332057 13, 14 are shown on the page indicated. 207119 34 208403 44 788085 9 207120 34 208404 44 788088 9 Part No. Page No. 207121 34 208627 52 796964 11 51565 13, 14 207152 31, 34 208628 52 796966 11 66098 9 207153 31, 34 208708 48 66099 9 207158 34 211076 39 Tooling 66100 9 207304 31, 34 211108 44 58495 9, 10 66101 9 207305 31, 34 211149 18 69656 13, 14 66102 9 207359 39, 41, 48, 50 211150 18, 24 69690 13, 14 66103 9 207360 39, 41 211580 52, 53 69710 13, 14, 17, 57 66104 9 207365 41 211758 18 90225 9 66105 9 207376 39, 41, 51 211759 18 90716 9 66106 9 207377 39, 41 212008 15 91002 9 66107 9 207378 41 212014 15 91505 9, 10 66108 9 207396 39, 41 212608 18 91515 9, 10 66109 9 207397 39, 41, 49 212609 18 91519 9 66331 9 207398 41 212630 44 91521 9 66332 9 207439 31, 34 213283 20 91523 9, 10 66358 9, 12 207440 31, 34 213426 16, 19 66359 9, 12 91542 9 207441 34 213427 16, 19 66360 9, 12 207442 31, 34 213499 16, 19 91911 13, 14 66361 9, 12 207443 31, 34 213500 16, 17, 19 189721 9, 10, 13, 14, 17 66393 9 207444 34 213552 15 189722 9, 10, 13, 14, 17 66394 9 207496 34 213558 18 189928 9, 10, 13, 14 66399 9 207524 34 213567 15 200893 9 66400 9 207526 34 213662 15 305183 9, 11, 12, 13, 14, 16 66405 9 207528 34 213672 18 318161 13, 14, 17 66406 9 207530 34 213713 19 318813 16 66424 9 207532 34 213737 15 354500 17 66425 9 207534 34 213738 18 354940 13, 14 66428 9 207535 39 213740 15 356114 16 66429 9 207541 41 213748 18 356304 9, 10, 13, 14, 17 66563 9 207542 39, 41 213749 18 356336 16 66564 9 207543 39, 41 213750 15 356611 17 66565 9 207544 41 213752 19 356612 17 66566 9 207583 41 213766 27, 29 466321 9 66597 9, 12 207584 41 213768 27, 29 466323 9, 10 66598 9, 12 207599 41 213784 18 466324 9 66601 9, 12 207600 31 213792 31 466325 9 66602 9, 12 207601 31 213793 31 466326 9 164159 10 207602 31 213794 31 466383 9 164160 10 207603 31 213795 31 466585 9 164161 10 207604 31 213796 31 466598 9 164162 10 207608 41 213797 31 466741 10 164163 10 207609 41 213824 18 466906 9 164164 10 207610 41 213841 17 466907 9, 10 193457 16 207611 41 213843 17 466908 9 193458 16 207612 41 213845 17 466923 9 193534 16 207613 41 213847 17 466942 9 193535 16 207614 41 213881 18 466958 9 193642 16 207615 41 213882 19 466979 9 193643 16 207654 44 213883 19 567363 9 193814 16 208062 54 213886 17, 19 567364 9 193844 11 208063 55 213908 19 567867 9 193846 11 208099 44 213940 27, 28 567947 9 194264 11 208100 44 213942 27 601967 12 202236 10 208116 44 213973 27, 30 608651 15 202237 11 208117 44 213974 27, 30 608668 15 206763 34 208209 18 225088 13 680114 10 207015 31, 34 208210 18 226537 13, 14 680195 17 207016 31, 34 208211 20 266180 10 680197 17 207017 31, 34 208222 50 266181 10 680602 9 207018 31, 34 208309 49 266182 10 725840 10 207019 31, 34, 54 208212 51 266183 10 62 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Part Number Index Engineering Notes NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Engineering Notes 63 Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Tyco Electronics Corporation Harrisburg, PA 82045 - Rev. 6/08 - OG3B