RoHS Ready M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series Connectors Product Facts Standard Housings • Most connectors intermate- able with connectors made to MIL-C-28748 require- ments • Wide range of connector styles and sizes: standard connectors (unloaded), posted connectors (pre- loaded) and special applica- tion connectors (unloaded) • Complete line of accessory hardware for fastening, pro- tecting, guiding, shielding, strain relief and keying • A variety of contacts: signal, power, coaxial and posted versions - many are interchangeable and can be intermixed in the same con- nector housing • Full complement of applica- Posted Connectors tion tooling for wire crimp and posted terminations - hand tools, semiautomatic tooling and fully automatic machines provide highly reliable, low cost termina- tions to meet production requirements Need More Information? Call the Technical Support Center: 1-800-522-6752. The Center is staffed with specialists well versed in all AMP products and applica- tion tooling. The Center can provide you with: • Technical Support • Catalogs • Technical Documents • Product Samples • AMP FAX Service Product Information Faxed Special Application Connectors Immediately • Authorized Distributor Locations Specifications subject to change. Consult Tyco Electronics Corporation for lat- est design specifications. ©1968, 1970, 1972, 1974, 1978, 1985, 1990, 1996, 2001 and 2008 by Tyco Electronics Corpora- tion. All Rights Reserved. AMP, AMP FAX, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, LGH, POWERBAND, PRO-CRIMPER, RAYCHEM, TERMI-POINT and Tyco are trademarks. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. 2 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Table of Contents Product Facts........................................ 2 Introduction ...................................... 4, 5 Material Specifications .................................. 6 Current Carrying Capabilities ............................. 7, 8 How to Use this Catalog ................................. 9 Connector/Hardware Selection Guide (for Typical Applications) Cable-to-Cable ......................................................... 10-17 Cable-to-Panel ......................................................... 18-25 Contacts (Description of Types) . . . . . . . . . . . . . . . . . . . . . . . . . . 26-29 Signal Contacts Type II, Crimp, Snap-In.................................. 30 Type III+, Crimp, Snap-In; Posted; Solder Versions................ 31-35 Power Contacts Type I, Crimp, Snap-In.................................. 36 High Current Type II and Type III+ (Screw Machine, Crimp, Snap-In)........ 37 Type XII, Crimp, Snap-In................................. 38 Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 ................................... 39, 40 Miniature, Crimp, Snap-In, Size 12.......................... 41, 42 Standard Housings—Introduction........................... 44 6, 14, and 20-Positions.................................. 45 26, 34 and 36-Positions............................... 46, 47 41 and 50-Positions ................................. 47, 48 75 and 104-Positions................................... 49 104 CF Positions (with Center Fastener) ....................... 50 160 CF Positions (with Center Fastener) ....................... 51 Posted Connectors—Introduction........................... 52 6, 14, 20 and 26-Positions.............................. 53, 54 34 and 50 Positions ................................. 55, 56 75 and 104-Positions................................... 57 104 and 160 CF Positions (with Center Fastener) ................ 58, 59 15, 36 and 50 Positions (.200 [5.08] Grid)..................... 59, 60 Special Application Connectors—Introduction................... 61 V.35 Special Application Connectors—Introduction ............... 62, 63 V.35 Printed Circuit Board Connectors....................... 64-67 V.35 Cable Connectors................................ 68-71 12-Positions, High Current Connector (UL Voltage Rating: 1800 V) ........ 72 29 CF Position Connector with Mixed Contacts (with Center Fastener)...... 73 42-Positions, Connector with Mixed Contacts .................... 74 20-Positions, High Voltage Connector (UL Voltage Rating: 1800 V)........ 75 28-Positions, High Voltage Connector (UL Voltage Rating: 1800 V)........ 76 14 and 34-Positions, Grounding Blocks and Fastening Hardware ......... 77 Hardware Fastening Hardware ................................. 78-80 Guiding Hardware .................................... 81 Protective Hardware................................. 82-87 Strain Relief Hardware.................................. 88 Keying Hardware..................................... 89 Application Tooling................................. 90, 95 Technical Documents ................................ 96, 97 Part Number Index ................................. 98, 99 3 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Introduction AMP M Series connectors are contacts. A description of each one of the most versatile and contact type is presented on complete pin and socket con- pages 26 through 29. nector lines available today. Application tooling for these contacts is described on pages From the basic molded plastic 90 and 91. housing, a connector can be built up with a wide choice of Standard connectors contacts and hardware to Standard connectors are com- serve in applications ranging prised of unloaded housings from sophisticated computers, that accept a variety of crimp, medical instrumentation and solder and posted contacts. All military ground support standard connector housings equipment to rugged truck will accept pins and/or sockets, transmissions. permitting various combina- How this M Series tions of contact loading. catalog is divided Standard connectors are described on pages The M Series catalog is 44 through 51. divided into six categories: • Application section Posted connectors • Contacts/Tooling Posted connectors are • Standard Connector preloaded with post-type con- Housings tacts that accept • Posted Connector Housings TERMI-POINT Clip or • Special Application wrap-type terminations. Connector Housings All posted connectors are • Hardware described on pages 52 through Following is a brief summary 60. of each of the six categories. Special Application connec- Knowing what you need tors to meet your application Connectors for special applica- is made easy tion are available in Eight applications have been the following configurations: illustrated with selection • V.35 charts from pages 10 through • High Current 25. These charts will assist you • Mixed Contact Connectors to select the appropriate con- • High Voltage nector housing as well as the • RFI/EMI Shielded necessary hardware. Each • Grounding Blocks base part number is listed in Special Application Connectors the numerical index on pages are described on pages 61 94, 95 in order to find com- through 77. plete information about a The right hardware for the particular part. entire M Series connector line Contacts of various types Hardware is available to provide provide different functions in fastening, protection, shielding, M Series connector housings guiding, strain relief and keying Included are contacts for sig- capabilities for the entire nal and power applications, for M Series connector line. coaxial cable and posted ver- Application charts for properly sions for backpanel wiring. A selecting hardware are pre- full complement of application sented on pages 10 through 25. tooling is available to meet Detailed information on hard- any production requirement ware is located on pages 78 for terminating the crimp-type through 89. contacts and wiring posted 4 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Introduction (Continued) What makes the M Series A - Determine Connector Type– connector line so versatile This decision is based on the and special for a wide variety selected contact types, circuit of applications? density requirements and, if posted connectors are desired, • Compatibility–Most in-plant production capabilities connectors intermateable for wiring connectors using with connectors made to hand tools or semiautomatic MIL-C-28748 requirements. tooling. Detailed specifications • Wide range–Choice of con- of the various M Series connec- nector styles and sizes: tors are presented on the standard connectors following pages: Standard con- (unloaded), posted connec- nectors (pages 44 through 51), tors (preloaded) and special Posted connectors (pages 52 application connectors. through 60), Special Application connectors (pages • Complete line–Full line of 61 through 77). accessory hardware for fas- tening, protecting, guiding, B - Determine Hardware– strain relief and keying. This decision is based on the selected connector types, and • Variety of contacts–Signal, the individual application power, coaxial, and posted requirements for fastening, pro- versions—many are inter- tection, shielding, guiding, strain changeable and can be relief and keying. To assist cus- intermixed in the same con- tomers in determining the nector housing. proper hardware to use, hard- • Full complement of applica- ware selection information has tion tooling–For wire crimp been formulated for each con- and posted terminationshand nector type. This information is tools, semiautomatic tooling located on pages 10 through 25. and fully automatic machines Complete specifications of each provide highly reliable, low hardware component are pre- cost terminations to meet sented in the Hard-ware section production requirements. of the catalog (pages 78 through 89). How to choose the appropri- ate connector/contact/ C - Determine Contact Type – hardware combination This decision is based on wire size(s) and reliability and cost Choosing the appropriate con- requirements of an application, nector/contact/hardware as well as the customer’s in- combination is essential to the plant production capabilities. proper function of any Complete specifications, includ- AMP M Series connector. First, ing accepted wire sizes and a customer must evaluate available platings of all pin and each individual application socket contacts, are presented with regards to: wire size(s); in the Contacts section of the number of circuits; available catalog (pages 30 through 43). space; fastening methods; and Application tooling for crimp- needs for protection, shielding, and post-type contacts is guiding, strain relief and key- presented on pages 90 and 91). ing. Then, the customer must consider the following factors to make the appropriate selec- tion of M Series connectors and related components. 5 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Material Specifications Contacts MIL-M-14, Type CFG. The per- Performance Data formance characteristics of Temperature Rating: The material composition and these housings make them an Phenolic Housings, construction of AMP contacts excellent choice –55°C to +150°C encompass varying price for applications in which Diallyl Phthalate Housings, –65°C ranges and performance char- to +125°C exceptional resistance to acteristics. Specific materials Polyester, –55°C to +130°C acids, alkalies or solvents and available platings and Flammability Ratings: UL94V-0 is not of prime concern. plating thicknesses of each Polyester housings are Dielectric Withstanding contact type are provided on Voltage (at sea level): molded from a high tempera- individual contact pages in Type II Contacts, 1500 VAC, RMS ture thermoplastic material the Contact section (pages Type III+ Contacts, 900 VAC, RMS per ASTM D3220. Polyester 30 thru 43). A brief descrip- Durability (Mating/Unmating): housings provide the high tion of each contact type is Types II and III+ Contacts, Gold temperature characteristics of presented on pages 26 Plated: 500 cycles; diallyl phthalate and phenolic, through 29. Also, typical per- Types II and III+ Contacts, but with a higher impact formance data of M Series Tin Plated: strength. 50 cycles; Type I Contacts, connectors and contacts is Gold Plated: 100 cycles shown below. Hardware Housings A variety of materials such as Note: For detailed information on the plated steel, stainless steel M Series connector housings above performance data and further and aluminum, are used in information on other performance data are made of either diallyl such as Insulation Resistance, Thermal the construction of phthalate (blue), general pur- Shock, Moisture Resistance, Vibration M Series connector hardware. and Physical Shock, request pose phenolic (black) This provides for the proper AMP Product Specification No. or polyester (black). 108-10001. operation and durability of Diallyl phthalate housings are each hardware component, molded of material per while offering a choice of MIL-M-14, Type SDG. These economies to satisfy particu- housings are ideally suited for lar application requirements. use where adverse environ- The materials of each hard- mental conditions are an ware component are important factor. Their advan- specified on the individual tages include exceptional hardware component pages stability; excellent resistance in the Hardware section to acids, alkalies and solvents; (pages 78 through 89). low moisture absorption; and good dielectric strength. Phenolic housings are molded of material per • Recognized under the Component Program of Underwriters Laboratories Inc. for 250 volts, R File No. E28476 • Certified by Canadian Standards Association, File No. LR 7189 6 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Material Specifications Current Carring Capabilities NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Contract Carrying Capabilities The total current capacity of CONTACT CURRENT GUIDE Maximum Current (Amperes) each contact in a given con- 75 Type XII Upgrade nector is dependent upon the heat rise resulting from the Size 8 Upgrade combination of electrical 60 60 loads of the contacts in the 56 .125 POWERBAND connector arrangement and 50 Contact the maximum ambient tem- 45 Size 8 perature in which the 45 connector will be operating. 35 Type XII Caution must be taken to ensure that this combination + Type I, Type II/III 30 of conditions does not cause Upgrade 23 the internal temperature of Type III+, Type II, the connector to exceed the Type III+ Posted 13 15 maximum operating temper- 11.85 Size 20 Upgrade ature of the housing material. 7.5 Several variables which must 20 DF be considered when deter- 0 mining this maximum current capability for your applica- tion are:  Current Load Distribution -  Ambient Temperature -  Connector Size - In general,  Wire Size - Larger wire will Spreading those lines with With higher ambient with more circuits in a con- carry more current since it greater current loads temperatures, less current nector, less current per has less internal resistance through-out the connector, can be carried. contact can be carried. to current flow and gener- particularly around the ates less heat. The wire also outer perimeter, will conducts heat away from enhance heat dissipation. the connector. Current Rating Verification Practical current-carrying Temperature containing 50% current-carry- capacity is not an absolute, ing contacts will permit higher Can a contact rated at 10 One other factor influencing but an application-dependent currents (per contact) than a amps carry 10 amps? current levels is the maximum condition. connector will at 75% loading. Maybe yes, but probably not. operating temperature, for The loading percentage The reason lies in the test example, 105°C. If the appli- New Method Simplifies assumes an even distribution conditions used to rate the cation has a high ambient Ratings of contacts within the housing. contact. If these conditions temperature (over 75°C) the To help the designer set the If all 10 contacts are grouped do not adequately reflect the contact’s T-rise is limited by appropriate current level, together in one section of a application conditions, the the maximum operating tem- Tyco has developed a 20-position actual allowable current lev- perature. For example, an method of specifying cur- connector, the loading density els may be lower than application temperature of rent-carrying capacity. This may approach 100%. specified levels. For example, 90°C limits the contact T-rise method takes into account many manufacturers, includ- to 15°C. Since current pro- The Importance of EODL the various application fac- 2 ing Tyco, test a single contact duces heat (the I R law), the As stated, T-rise in a contact tors that influence current in air. This gives an accurate current must be lowered to depends on both resistance rating. measure of the basic current- limit the T-rise. and current. As it ages, a con- carrying capacity of the The method can be summa- A contact’s T-rise depends tact’s resistance will increase. contact. Use the contact 2 rized as follows: not only on its I R Joule heat- The contact designer will alone in air and it can cer- ing, but also on its ability to  The contact is aged to specify a maximum resistance tainly carry 10 amperes. Use dissipate the heat. Consider a EODL conditions by durabil- for the contact, this level is the it in a multi-position connec- contact in a multi-contact ity cycling, thermal cycling, end-of-design-life resistance. tor surrounded by other housing. Joule heating in and environmental expo- Before the contact is tested current-carrying contacts or multiple contacts will raise sure. for current, Tyco subjects it to in high ambient temperatures, the local ambient tempera- a sequence of tests that exer-  The contact’s resistance and the contact should carry ture. Since the contact will cises the major failure stability is verified. less current. not be able to dissipate its mechanisms and thereby sim-  The current necessary to Similarly, as the contact ages own heat as well by convec- ulates EODL conditions. produce the specified tem- and stress relaxation, environ- tion, the maximum T-rise will Conditioning includes mating perature rise is measured. mental cycling, and other be realized at a lower current cycling, industrial mixed-flow- This T-rise is usually 30°C. degradation factors take their level. Conse-quently, the ing gases, humidity and toll, the contact’s current- allowable current level must  A rating factor is deter- tempera-ture cycling, and carrying capacity decreases. be lower to maintain an mined to allow derating of vibration to sequentially A prudent design must set acceptable T-rise. multiple contacts in the introduce wear, corrosion, current levels for such end-of- same housing and for differ- stress relaxation, and For a given connector, the design-life (EODL) conditions. ent conductor sizes. mechanical disturbance. current level will be set by the loading density. A connector 7 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Presentation - Example of New Current Rating Format The presentation of current- car- Note: Data is not typical of a spe- rying capacity in AMP product cific M Series connector 15 specifications includes two parts: configuration. For specific Single Contact current rating information based  First, a base curve showing cur- 18 AWG on % connector loading, contact rent levels versus T-rise for a Tyco Electronics. single circuit and the largest wire size (See figure 1). This repre- 10 To demonstrate the method of sents the maximum current specifying current, consider the capacity of the contact. The following application conditions; curve is usually flat up to 75°C an ambient temperature of 65°C, a ambient and then drops off. Up 50% loading of contacts in the 5 2 to 75°C, the 30°C T-rise limits housing, and 20 AWG [0.6mm ] the amount of current, and wire. above 75°C the current must be  From Figure 1, the base current reduced to keep the combina- rating is 14 ampere with 18 AWG tion of ambient temperature 0 2 [0.8mm ] wire. 0 10 20 30 40 50 60 70 80 90 100 and T-rise from exceeding the Ambient Temperature (C) maximum operating tempera-  Figure 2, the rating factor for ture of 105°C. 50% loading and 20 AWG Graph shows the relationship between base current, ambient 2 temperature, and contact T-rise. [0.6mm ] wire is 0.68.  Next are rating factors; a table of multipliers to account for  The specific rating for this appli- connector loading and for cation is the product of the smaller wire sizes (See figure 2). base rating and the rating factor: AWG The designer first determines 14 x 0.68 = 9.5 ampere the base current for the ambi-  Each of the contacts can carry 18 20 22 24 26 ent conditions of the 9.5 ampere. application; then multiplies this  However, if the ambient tem- base current by the rating fac- perature is 80°C the allowable tors to find the current level for Single 1 .83 .69 .59 .50 T-rise becomes 25°C. The base the application’s loading factor current must be lowered to 12.8 and wire size. ampere so that the 105°C maxi- 30% .97 .80 .66 .57 .49 mum operating temperature is not exceeded. The current rat- ing then becomes: Practical Values 12.8 x 0.68 = 8.7 ampere. 50% .83 .68 .57 .48 .42 The current-rating method gives designers practical values appli- cable to their applications. While contact under varying conditions the specified current levels for a of temperature, connector load- 70% .65 .53 .45 .38 .33 contact may be lower than for ing, and wire size. other testing methods, they are Specific current-carrying data more realistic and simplify the based on EOL and % loading 100% .55 .45 .38 .32 .28 system design process. is available from Tyco Electronics “Spec-manship” is replaced Corporation. Please contact your by a realistic assessment of the local Sales Engineer or call Tyco current-carrying capacity of a Electronics Corporation. Figure 2 Rating factors allow the base current to be adjusted for various Connector/Contact connector loading and wire sizes. Acceptability As previously stated, choosing the appropriate connector/contact combination is fundamental to the Contact Selection Chart successful function of all connec- Connector High Current Posted High Current Sub-Mini tors. The Selection Chart, shown at Type I Type II Type III+ Type XII Mini-coax Type Type II/III Type III+ Type XII Coax right, is designed to simplify your choice of connectors and their M Series      acceptable contacts. Once you M Series          have selected the wire size, cur- Special rent-carrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type. 8 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Current Carrying Capabilities % Loading Current Rating (Amperes) How to Use this Catalog NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors How to Use the M Series Connector Catalog The information in this indicated. Noted under each catalog has been arranged to Special Application assist the customer in select- Connector is the standard ing the connector and size hardware used for that associated hardware that connector. Substitute into the best satisfies their require- appropriate column of the ments. component selection charts. Four cable-to-cable and four The main portion of the cable-to-panel applications catalog is divided into five utilizing the various types of basic sections: contacts, fastening, guiding and pro- standard connectors, posted tective hardware have been connectors, special applica- illustrated on pages 10 tion connectors and through 25. hardware. These sections contain brief descriptions, After selecting the appro-pri- dimensions and other ate application to fit a technical information. The particular requirement, refer remainder of the catalog con- to the indicated pages for tains application tooling component selection. information, a technical docu- Posted connectors and ments list and a numerical Special Application connec- index which references pages tors can be substituted for covering all cataloged part Standard Connectors where numbers. 9 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable Application A Locking Springs Sockets Housings Featured Hardware  Strain Relief Clamps  Locking Springs  Pin Hoods Pin Hoods Pins  Guide Hardware Guide Hardware Strain Relief Clamps Number of Positions Component Description 6 14 20 26 34 Plug Block 202758-1 201355-1 201356-1 201359-1 1-201357-1 Phenolic } Receptacle Block 202757-1 201298-1 200346-2 200512-2 200838-2 STANDARD 202758-3 — 201356-3 201359-3 201357-3 Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 202757-3 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 2013800-1 Plug Block }Polyester Receptacle Block — — — — 200802-1 — 201843-3 — 201845-2 201846-5 Long STRAIN Nickel Plated Steel } Short 203432-1 200686-4 — 201229-5 — RELIEF CLAMPS — — — — — Long } Stainless Steel Page 88 Short — — 201237-2 — 201224-7 200389-2 200389-2 200389-2 200389-2 200389-2 Center Male GUIDE Center Female 200390-9 200390-9 200390-9 200390-9 200390-9 HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 Page 81 } Corner Female — — — — 1-200835-1 Male—Nickel Plated Spring Steel 201921-1 201921-1 201921-1 201923-1 201925-1 1 LOCKING SPRINGS 201918-1 Page 80 Female—Stainless Steel 201922-1 201922-1 201922-1 201926-1 (Single Spring) Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — — PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — — — External Closed End Nickel Plated Steel — — — — — 1 Each part number contains two locking springs. Order one male and one female for each mated pair of connectors. 10 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application A (at left) most closely meets Special application housings may be substituted your requirements. (Other applications are shown on for these standard housings. See Special Application pages 12 through 25.) Section. 2. Find the appropriate column for the number of positions This cable-to-cable application utilizes locking springs, strain required. relief clamps, a pin hood for pin protection and guide hard- 3. Select part numbers required for the application listed ware. in the column below the number of positions. The 34 and 50 position connectors can be used with either 3. If a part number is not listed for a particular item, it is center or corner guide hardware. If center guide hardware is not available. used, an additional four 4-40 screws, nuts and lockwashers are required to secure the locking springs. Corner guides require 3. If more than one part number is listed for a particular four guide pins and four guide sockets for each mated pair of hardware item, choose the one which best fits your connectors. application. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 — — — — Plug Block Phenolic } Receptacle Block 201302-1 200277-2 — — — — STANDARD 202135-4 201358-3 — — — — Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 201302-3 200277-4 — — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block Polyester } Receptacle Block — — — — — — — — — — — — Long STRAIN Nickel Plated Steel } Short — 201182-4 — — — — RELIEF 201766-1 201847-1 — — — — CLAMPS Long Stainless Steel } Page 88 Short — — — — — — 200389-2 200389-2 — — — — Center Male GUIDE 200390-9 200390-9 — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 — — — — Corner Male Page 81 } — 1-200835-1 — — — — Corner Female 201921-1 201925-1 — — — — Male—Nickel Plated Spring Steel 1 LOCKING SPRINGS 201922-1 201926-1 — — — — Female—Stainless Steel Page 80 — — — — — — Internal Open End Nickel Plated Steel — — — — — — Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — — — — — — External Closed End Nickel Plated Steel 11 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) Application Sockets B Featured Hardware Guide Hardware  Strain Relief Clamps  Pin Hoods  Jackscrews  Guide Hardware Pin Hoods Pins Jackscrews Housings Strain Relief Clamps Number of Positions Component Description 6 14 20 26 34 202758-1 201355-1 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block 202757-1 201298-1 200346-2 200512-2 200838-2 STANDARD 202758-3 — 201356-3 201359-3 201357-3 Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 202757-3 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 — 201843-3 — 201845-2 201846-5 Long STRAIN Nickel Plated Steel } Short 203432-1 200686-4 — 201229-5 — RELIEF CLAMPS — — — — — Long Stainless Steel } Page 88 Short — — 201237-2 — 201224-7 201092-4 201092-4 201092-4 201092-4 201092-4 Fixed Male Stainless Steel } Fixed Female 201089-4 201089-4 201089-4 201089-4 201089-4 Long-Long Male — — — — — 1 Long-Long Female — — — — — JACKSCREWS Tip: Pages 78 and 79 Long Male — — — — — Stainless Steel Long Female — — — — — Body: Short-Short Male 201827-1 201827-1 201827-1 201827-1 201827-1 } Die Cast Zinc Short-Short Female 201828-1 201828-1 201828-1 201828-1 201828-1 — — — — — Center Male GUIDE Center Female — — — — — HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 Page 81 } Corner Female — — — — 1-200835-1 Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — 201349-2 201350-2 External Closed End Nickel Plated Steel — — — — — 1 Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79. 12 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application B (at left) most closely meets Special application housings may be substituted your requirements. (Other applications are shown on for these standard housings. See Special Application pages 10-11 and 14 through 25.) Section. 2. Find the appropriate column for the number of positions required. This cable-to-cable application utilizes jackscrews, strain relief clamps and guide hardware. A pin hood is provided for pin 3. Select part numbers required for the application listed protection. Sizes 6, 14, 20, 26, and 41 do not use guide hard- in the column below the number of positions. ware with this application. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your appli- cation. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 201310-1 201345-1 — — Plug Block Phenolic } Receptacle Block 201302-1 200277-2 201311-1 201037-1 — — STANDARD 202135-4 201358-3 201310-3 201345-2 — — Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 201302-3 200277-4 201311-3 — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block Polyester } Receptacle Block — — — — — — — — — 201849-1 — — Long STRAIN Nickel Plated Steel } Short — 201182-4 200730-4 — — — RELIEF 201766-1 201847-1 201848-5 — — — CLAMPS Long Stainless Steel } Page 88 Short — — — — — — 201092-4 201092-4 201092-4 201092-4 — — Fixed Male Stainless Steel } 201089-4 201089-4 201089-4 201089-4 — — Fixed Female — — — — — — Long-Long Male — — — — — — Long-Long Female 1 JACKSCREWS Tip: — — — — — — Long Male Pages 78 and 79 Stainless Steel — — — — — — Long Female Body: 201827-1 201827-1 201827-1 201827-1 — — Short-Short Male } Die Cast Zinc 201828-1 201828-1 201828-1 201828-1 — — Short-Short Female — — — — — — Center Male GUIDE — — — — — — Center Female Stainless Steel HARDWARE — 1-200833-1 1-201046-2 1-201046-2 — — Corner Male } Page 81 — 1-200835-1 201047-2 201047-2 — — Corner Female — — — — — — Internal Open End Nickel Plated Steel — 202394-2 201369-4 201364-4 — — Internal Closed End Nickel Plated Steel PIN HOODS — — — — — — External Closed End Al Iridite Pages 82 and 83 — 201390-5 201368-4 201346-4 — — External Closed End Nickel Plated Steel 13 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) Application Locking Springs C Sockets Housings Featured Hardware  Shields (One-piece)  Pin Hoods Pin Hoods  Locking Springs Pins  Guide Hardware Guide Hardware Shields Number of Positions Component Description 6 14 20 26 34 — 201355-1 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block — 201298-1 200346-2 200512-2 200838-2 STANDARD — — 201356-3 201359-3 201357-3 Plug Block HOUSINGS Diallyl Phthalate } Receptacle Block — 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 Al Anodized — — — — — 180° Two- Piece Long Zinc Plated Steel — — — — — Al Anodized — — — — — 180° Two- Zinc Plated Steel — — — — — Piece Short Zinc Plated Cast Al — — — — — 90° Two-Piece Long — — — — — SHIELDS Pages 84 to 87 90° Two-Piece Short — — — — — 45° Two-Piece Short — — — — — Nickel 45° Two-Piece Deep Plated — — — — — Steel 180° One-Piece Long — 201378-2 — — 201384-2 } 180° One-Piece Short — 201360-2 201227-2 201169-2 201165-2 90° One-Piece Short — 201460-2 201468-2 201469-2 — 200389-2 200389-2 200389-2 200389-2 Center Male GUIDE Center Female — 200390-2 200390-2 200390-2 200390-2 HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 Page 81 } Corner Female — — — — 1-200835-1 1 Male—Nickel Plated Spring Steel — 201921-1 201921-1 201923-1 201925-1 LOCKING SPRINGS Page 80 Female—Stainless Steel — 201922-1 201922-1 — 201926-1 Internal Open End Nickel Plated Steel — 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — — PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — — — External Closed End Nickel Plated Steel — — — — — 1 Each part number contains two locking springs. Order one male and one female for each mated pair of connectors. 14 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide } } Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application C (at left) most closely meets Special application housings may be substituted your requirements. (Other applications are shown on for these standard housings. See Special Application pages 10-13 and 16 through 25.) Section. 2. Find the appropriate column for the number of positions required. This cable-to-cable application utilizes locking springs, 3. Select part numbers required for the application listed one- piece shields, a pin hood for pin protection and guide in the column below the number of positions. hardware. The shields are available with both 180° and 90° If a part number is not listed for a particular item, it is cable exits. The 180° shields are available in a long version not available. which provides pin protection in lieu of a pin hood. If more than one part number is listed for a particular A short shield and a pin hood or a long shield can be used on hardware item, choose the one which best fits your appli- one side only of a mated pair of connectors. The mating con- cation. nector must use a short shield. 4. Dimensional information is available on the indicated The 34 and 50 position connectors can be used with either pages under description column. center or corner guide hardware. If center guides are used, an additional four 4-40 screws are required to secure the locking 5. Select Contacts: Type II (page 30), Type III+ (pages 31 springs. If corner guides are used, an additional two 4-40 through 35) or Subminiature Coaxial (pages 40, 41). screws will be required to attach the shield. Corner guides require four guide pins and four guide sockets for each mated pair of connectors. Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 — — — — Plug Block Phenolic } Receptacle Block 201302-1 200277-2 — — — — STANDARD 202135-4 201358-3 — — — — Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 201302-3 200277-4 — — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block Polyester } Receptacle Block — — — — — — — — — — — — Al Anodized 180° Two- Piece Long — — — — — — Zinc Plated Steel — — — — — — Al Anodized 180° Two- — — — — — — Zinc Plated Steel Piece Short — — — — — — Zinc Plated Cast Al — — — — — — 90° Two-Piece Long SHIELDS Pages 84 to 87 — — — — — — 90° Two-Piece Short — — — — — — 45° Two-Piece Short Nickel — — — — — — 45° Two-Piece Deep Plated Steel — — — — — — 180° One-Piece Long — — — — — — 180° One-Piece Short } 201486-2 201470-2 — — — — 90° One-Piece Short 200389-2 200389-2 — — — — Center Male GUIDE 200390-2 200390-2 — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 — — — — Corner Male Page 81 } — 1-200835-1 — — — — Corner Female 1 201921-1 201925-1 — — — — Male—Nickel Plated Spring Steel LOCKING SPRINGS Page 80 201922-1 201926-1 — — — — Female—Stainless Steel — — — — — — Internal Open End Nickel Plated Steel — — — — — — Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — — — — — — External Closed End Nickel Plated Steel 15 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 } } NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) Application Sockets D Guide Hardware Featured Hardware Pins  Shields (Two-piece)  Pin Hoods  Jackscrews Pin Hoods  Strain Relief Clamps  Guide Hardware Strain Relief Clamps Jackscrews Housings Shields Number of Positions Component Description 6 14 20 26 34 — — 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block — — 200346-2 200512-2 200838-2 STANDARD — — 201356-3 201359-3 201357-3 Plug Block HOUSINGS Diallyl Phthalate } Receptacle Block — — 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 Al Anodized — — — 201576-1 201571-1 180° Two- Piece Long Nickel Plated Steel — — — 201576-2 201571-2 Al Anodized — — — — 200517-1 180° Two- Nickel Plated Steel — — 204087-1 200514-2 200517-9 Piece Short Nickel Plated Cast Al — — — — — 90° Two-Piece Long — — — — — SHIELDS Pages 84 to 87 90° Two-Piece Short — — — — — 45° Two-Piece Short — — — — — Nickel 45° Two-Piece Deep Plated — — — — — Steel 180° One-Piece Long — — — — — } 180° One-Piece Short — — — — — 90° One-Piece Short — — — — — — — — 201845-2 201846-5 Long STRAIN Nickel Plated Steel } Short — — — 201229-5 — RELIEF CLAMPS — — — — — Long } Stainless Steel Page 88 Short — — 201237-2 — 201224-7 — — 201092-4 201092-4 201092-4 Fixed Male } Stainless Steel Fixed Female — — 201089-4 201089-4 201089-4 Long-Long Male — — — — — 1 Long-Long Female — — — — — JACKSCREWS Tip: Pages 78 and 79 Long Male — — 201413-4 201413-4 201413-4 Stainless Steel Long Female — — 201414-4 201414-4 201414-4 Body: Short-Short Male — — — — — } Die Cast Zinc Short-Short Female — — — — — — — — — — Center Male GUIDE Center Female — — — — — HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 Page 81 } Corner Female — — — — 1-200835-1 Internal Open End Nickel Plated Steel — — — — 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — — 201350-2 External Closed End Nickel Plated Steel — — — — — 1 Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79.Erat veliquate magnibh enit, conullam vel ea feuguercip exerili quatio er sequisci essismod magna feuis aliquatue feugait velestrud tinci tat. Duismodigna ad magna consequat ex eu feugait wis 16 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide } } Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application D (at left) most closely meets Special application housings may be substituted for these your requirements. (Other applications are shown on standard housings. See Special Application Section. pages 10-15 and 18 through 25.) 2. Find the appropriate column for the number of positions required. This cable-to-cable application utilizes jackscrews, a two- piece short shield, a strain relief clamp, a pin hood for pin 3. Select part numbers required for the application listed protection and guide hardware. in the column below the number of positions. Do not use a pin hood in combination with the shield for sizes If a part number is not listed for a particular item, it is 20, 26 and 41. A long shield may be used in lieu of pin hood not available. for pin protection for all sizes except the 20 position. Shields If more than one part number is listed for a particular are available with 180° cable exit and for the 50 through 104 hardware item, choose the one which best fits your appli- position connectors, a 90° cable exit. cation. Select the appropriate jackscrew length for the type of shield 4. Dimensional information is available on the indicated chosen as indicated by symbol (). pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 201310-1 201345-1 — — Plug Block Phenolic } Receptacle Block 201302-1 200277-2 201311-1 201037-1 — — STANDARD 202135-4 201358-3 201310-3 201345-2 — — Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 201302-3 200277-4 201311-3 — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block Polyester } Receptacle Block — — — — — — — 201443-1 — — — — Al Anodized 180° Two- Piece Long 202383-2 201443-2 202713-2 — — — Nickel Plated Steel — 200532-1 — — — — Al Anodized 180° Two- 202383-1 200532-2 202713-1 — — — Nickel Plated Steel Piece Short — — — 201131-1 — — Nickel Plated Cast Al — 203975-2 202711-3 — — — 90° Two-Piece Long SHIELDS Pages 84 to 87 — 203975-1 202711-1 — — — 90° Two-Piece Short — — — — — — 45° Two-Piece Short Nickel — — — — — — 45° Two-Piece Deep Plated Steel — — — — — — 180° One-Piece Long — — — — — — 180° One-Piece Short } — — — — — — 90° One-Piece Short — — — 201849-3 — — Long STRAIN } Nickel Plated Steel Short — 201182-4 200730-4 — — — RELIEF 201766-1 201847-1 201848-5 — — — CLAMPS Long Stainless Steel } Page 88 Short — — — — — — 201092-4 201092-4 201092-4 201092-4 — — Fixed Male Stainless Steel } 201089-4 201089-4 201089-4 201089-4 — — Fixed Female — 207234-1 207234-1 207234-1 — — Long-Long Male — 207235-1 207235-1 207235-1 — — Long-Long Female 1 JACKSCREWS Tip: 201413-4 201413-4 201413-4 201413-4 — — Long Male Pages 78 and 79 Stainless Steel 201414-4 201414-4 201414-4 201414-4 — — Long Female Body: — — — — — — Short-Short Male } Die Cast Zinc — — — — — — Short-Short Female — — — — — — Center Male GUIDE — — — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 1-201046-2 1-201046-2 — — Corner Male Page 81 } — 1-200835-1 201047-2 201047-2 — — Corner Female — — — — — — Internal Open End Nickel Plated Steel — 202394-2 201369-4 201364-4 — — Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — 201390-5 201368-4 201346-4 — — External Closed End Nickel Plated Steel 17 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 } } NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel Application E Locking Springs Sockets Featured Hardware Guide Hardware  Strain Relief Clamps  Locking Springs  Pin Hoods  Guide Hardware Pin Hoods Pins Housings Panel Strain Relief Clamps Number of Positions Component Description 6 14 20 26 34 202758-1 201355-1 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block 202757-1 201298-1 200346-2 200512-2 200838-2 STANDARD 202758-3 — 201356-3 201359-3 201357-3 Plug Block HOUSINGS Diallyl Phthalate } Receptacle Block 202757-3 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 — 201843-3 — 201845-2 201846-5 Long STRAIN } Nickel Plated Steel Short 203432-1 200686-4 — 201229-5 — RELIEF CLAMPS — — — — — Long } Stainless Steel Page 88 Short — — 201237-2 — 201224-7 200389-2 200389-2 200389-2 200389-2 200389-2 Center Male GUIDE Center Female 200390-9 200390-9 200390-9 200390-9 200390-9 HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 Page 81 } Corner Female — — — — 1-200835-1 1 Male—Nickel Plated Spring Steel 201921-1 201921-1 201921-1 201923-1 201925-1 LOCKING SPRINGS Page 80 Female—Stainless Steel 201922-1 201922-1 201922-1 — 201926-1 Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — — PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — — — External Closed End Nickel Plated Steel — — — — — 1 Each part number contains two locking springs. Order one male and one female for each mated pair of connectors. 18 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) 1. Confirm that Application E (at left) most closely meets Special application housings and posted housings may be your requirements. (Other applications are shown on substituted for these standard housings. See Special pages 10-17 and 20 through 25.) Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. This cable-to-panel application utilizes locking springs, strain 3. Select part numbers required for the application listed relief clamps, a pin hood for pin protection and guide hard- in the column below the number of positions. ware. If a part number is not listed for a particular item, it is The 34 and 50 position connectors can be used with either not available. center or corner guide hardware. If center guide hardware is If more than one part number is listed for a particular used, an additional four 4-40 screws, nuts and lockwashers hardware item, choose the one which best fits your appli- are required to secure the locking springs. Corner guides cation. require four guide pins and four guide sockets for each mated pair of connectors. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 — — — — Plug Block } Phenolic Receptacle Block 201302-1 200277-2 — — — — STANDARD 202135-4 201358-3 — — — — Plug Block } Diallyl Phthalate HOUSINGS Receptacle Block 201302-3 200277-4 — — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block } Polyester Receptacle Block — — — — — — — — — — — — Long STRAIN Nickel Plated Steel } Short — 201182-4 — — — — RELIEF 201766-1 201847-1 — — — — CLAMPS Long Stainless Steel } Page 88 Short — — — — — — 200389-2 200389-2 — — — — Center Male GUIDE 200390-9 200390-9 — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 — — — — Corner Male Page 81 } — 1-200835-1 — — — — Corner Female 201921-1 201925-1 — — — — Male—Nickel Plated Spring Steel 1 LOCKING SPRINGS Page 80 201922-1 201926-1 — — — — Female—Stainless Steel — — — — — — Internal Open End Nickel Plated Steel — — — — — — Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — — — — — — External Closed End Nickel Plated Steel 19 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) Application F Featured Hardware  Strain Relief Clamps  Pin Hoods Guide Hardware  Jackscrews  Guide Hardware Pin Hoods Pins Sockets Jackscrews Housings Panel Strain Relief Clamps Number of Positions Component Description 6 14 20 26 34 202758-1 201355-1 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block 202757-1 201298-1 200346-2 200512-2 200838-2 STANDARD 202758-3 — 201356-3 201359-3 201357-3 Plug Block HOUSINGS Diallyl Phthalate } Receptacle Block 202757-3 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 — 201843-1 — 201845-1 201846-1 Long STRAIN Nickel Plated Steel Short 203432-1 200686-1 — 201229-1 — RELIEF CLAMPS — — — — — Long Stainless Steel Page 88 Short — — 201237-1 — 201224-1 201092-4 201092-4 201092-4 201092-4 201092-4 Fixed Male Stainless Steel Fixed Female 201089-4 201089-4 201089-4 201089-4 201089-4 Long-Long Male — — — — — 1 Long-Long Female — — — — — JACKSCREWS Tip: Pages 78 and 79 Long Male — — — — — Stainless Steel Long Female — — — — — Body: Short-Short Male 201827-1 201827-1 201827-1 201827-1 201827-1 Die Cast Zinc } Short-Short Female 201828-1 201828-1 201828-1 201828-1 201828-1 — — — — — Center Male GUIDE Center Female — — — — — HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 } Page 81 Corner Female — — — — 1-200835-1 Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — 201349-2 201350-2 External Closed End Nickel Plated Steel — — — — — 1 Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79. 20 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide } } Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) 1. Confirm that Application F (at left) most closely meets Special application housings and posted housings may be your requirements. (Other applications are shown on substituted for these standard housings. See Special pages 10-19 and 22 through 25.) Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. This cable-to-panel application utilizes jackscrews, strain relief 3. Select part numbers required for the application listed clamps and guide hardware. A pin hood is provided for pin in the column below the number of positions. protection. Sizes 6, 14, 20, 26, and 41 do not use guide hard- If a part number is not listed for a particular item, it is ware for this application. not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your appli- cation. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 201310-1 201345-1 — — Plug Block Phenolic } Receptacle Block 201302-1 200277-2 201311-1 201037-1 — — STANDARD 202135-4 201358-3 201310-3 201345-2 — — Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 201302-3 200277-4 201311-3 — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block Polyester } Receptacle Block — — — — — — — — — 201849-1 — — Long STRAIN Nickel Plated Steel } Short — 201182-1 200730-1 — — — RELIEF 201766-1 201847-1 201848-1 — — — CLAMPS Long Stainless Steel } Page 88 Short — — — — — — 201092-4 201092-4 201092-4 201092-4 — — Fixed Male Stainless Steel } 201089-4 201089-4 201089-4 201089-4 — — Fixed Female — — — — — — Long-Long Male — — — — — — Long-Long Female 1 JACKSCREWS Tip: — — — — — — Long Male Pages 78 and 79 Stainless Steel — — — — — — Long Female Body: } 201827-1 201827-1 201827-1 201827-1 — — Short-Short Male Die Cast Zinc 201828-1 201828-1 201828-1 201828-1 — — Short-Short Female — — — — — — Center Male GUIDE — — — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 1-201046-2 1-201046-2 — — Corner Male Page 81 } — 1-200835-1 201047-2 201047-2 — — Corner Female — — — — — — Internal Open End Nickel Plated Steel — 202394-2 201369-4 201364-4 — — Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — 201390-5 201368-4 201346-4 — — External Closed End Nickel Plated Steel 21 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) Application G Locking Springs Sockets Featured Hardware Guide Hardware  Shields (One-piece)  Pin Hoods  Locking Springs Pin Hoods  Guide Hardware Pins Housings Panel Shields Number of Positions Component Description 6 14 20 26 34 — 201355-1 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block — 201298-1 200346-2 200512-2 200838-2 STANDARD — — 201356-3 201359-3 201357-3 Plug Block HOUSINGS Diallyl Phthalate } Receptacle Block — 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 Al Anodized — — — — — 180° Two- Piece Long Nickel Plated Steel — — — — — Al Anodized — — — — — 180° Two- Nickel Plated Steel — — — — — Piece Short Nickel Plated Cast Al — — — — — 90° Two-Piece Long — — — — — SHIELDS Pages 84 to 87 90° Two-Piece Short — — — — — 45° Two-Piece Short — — — — — Nickel 45° Two-Piece Deep Plated — — — — — Steel 180° One-Piece Long — 201378-2 — — 201384-2 } 180° One-Piece Short — 201360-2 201227-2 201169-2 201165-2 90° One-Piece Short — — — — 201469-2 — 200389-2 200389-2 200389-2 200389-2 Center Male GUIDE Center Female — 200390-9 200390-9 200390-9 200390-9 HARDWARE Stainless Steel Corner Male — — — — 1-200833-1 Page 81 } Corner Female — — — — 1-200835-1 1 Male—Nickel Plated Spring Steel — 201921-1 201921-1 201923-1 201925-1 LOCKING SPRINGS Page 80 Female—Stainless Steel — 201922-1 201922-1 — 201926-1 Internal Open End Nickel Plated Steel — 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — — PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — — — External Closed End Nickel Plated Steel — — — — — 1 Each part number contains two locking springs. Order one male and one female for each mated pair of connectors. 22 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide } } Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) 1. Confirm that Application G (at left) most closely meets Special application housings and posted housings may be your requirements. (Other applications are shown on substituted for these standard housings. See Special pages 10-21 and 24, 25.) Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. This cable-to-panel application utilizes locking springs, 3. Select part numbers required for the application listed one-piece shields, a pin hood for pin protection and guide in the column below the number of positions. hardware. The shields are available with both 180° and 90° If a part number is not listed for a particular item, it is cable exits. The 180° shields are available in a long version not available. which provides pin protection in lieu of a pin hood. If more than one part number is listed for a particular Do not select a long shield and a pin hood. hardware item, choose the one which best fits your appli- The 34 and 50 position connectors can be used with either cation. center or corner guide hardware. If center guides are used, an 4. Dimensional information is available on the indicated additional four 4-40 screws are required to secure the locking pages under description column. springs. If corner guides are used, an additional two 4-40 screws will be required to attach the shield. Corner guides 5. Select Contacts: Type II (page 30), Type III+ (pages 31 require four guide pins and four guide through 35) or Subminiature Coaxial (pages 40, 41). sockets for each mated pair. Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 — — — — Plug Block Phenolic } Receptacle Block 201302-1 200277-2 — — — — STANDARD 202135-4 201358-3 — — — — Plug Block Diallyl Phthalate HOUSINGS } Receptacle Block 201302-3 200277-4 — — — — Pages 44 to 51 — — — — 1-201692-6 — Plug Block Polyester } Receptacle Block — — — — — — — — — — — — Al Anodized 180° Two- Piece Long — — — — — — Nickel Plated Steel — — — — — — Al Anodized 180° Two- — — — — — — Nickel Plated Steel Piece Short — — — — — — Nickel Plated Cast Al — — — — — — 90° Two-Piece Long SHIELDS Pages 84 to 87 — — — — — — 90° Two-Piece Short — — — — — — 45° Two-Piece Short Nickel — — — — — — 45° Two-Piece Deep Plated Steel — — — — — — 180° One-Piece Long } — — — — — — 180° One-Piece Short — — — — — — 90° One-Piece Short 200389-2 200389-2 — — — — Center Male GUIDE 200390-9 200390-9 — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 — — — — Corner Male Page 81 } — 1-200835-1 — — — — Corner Female 1 201921-1 201925-1 — — — — Male—Nickel Plated Spring Steel LOCKING SPRINGS Page 80 201922-1 201926-1 — — — — Female—Stainless Steel — — — — — — Internal Open End Nickel Plated Steel — — — — — — Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — — — — — — External Closed End Nickel Plated Steel 23 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 } } NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) Application Sockets H Featured Hardware Guide Hardware  Shields (Two-piece)  Pin Hoods  Guide Hardware Pins  Jackscrews Pin Hoods Jackscrews Housings Panel Shields Number of Positions Component Description 6 14 20 26 34 — — 201356-1 201359-1 1-201357-1 Plug Block Phenolic } Receptacle Block — — 200346-2 200512-2 200838-2 STANDARD — — 201356-3 201359-3 201357-3 Plug Block HOUSINGS Diallyl Phthalate } Receptacle Block — — 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester } Receptacle Block — — — — 213802-1 Al Anodized — — — 201576-1 201571-1 180° Two- Piece Long Nickel Plated Steel — — — 201576-2 201571-2 Al Anodized — — — — 200517-1 180° Two- Nickel Plated Steel — — 204087-1 200514-2 200517-9 Piece Short Nickel Plated Cast Al — — — — — 90° Two-Piece Long — — — — — SHIELDS Pages 84 to 87 90° Two-Piece Short — — — — — 45° Two-Piece Short — — — — — Nickel 45° Two-Piece Deep Plated — — — — — Steel 180° One-Piece Long — — — — — } } 180° One-Piece Short — — — — — 90° One-Piece Short — — — — — } — — 201092-4 201092-4 201092-4 Fixed Male Stainless Steel } Fixed Female — — 201089-4 201089-4 201089-4 Long-Long Male — — — — — 1 Long-Long Female — — — — — JACKSCREWS Tip: Pages 78 and 79 Long Male — — 201413-4 201413-4 201413-4 Stainless Steel Long Female — — 201414-4 201414-4 201414-4 Body: Short-Short Male — — — — — } Die Cast Zinc Short-Short Female — — — — — — — — — — Center Male GUIDE Center Female — — — — — Stainless Steel HARDWARE Corner Male — — — — 1-200833-1 Page 81 Corner Female } — — — — 1-200835-1 Internal Open End Nickel Plated Steel — — — — 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 PIN HOODS Pages 82 and 83 External Closed End Al Iridite — — — — 201350-2 External Closed End Nickel Plated Steel — — — — — 1 Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79. 24 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Connector/Hardware Selection Guide } } Connector/Hardware Selection Guide NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) 1. Confirm that Application H (at left) most closely meets Special application housings and posted housings may be your requirements. (Other applications are shown on substituted for these standard housings. See Special pages 10 through 23.) Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. This cable-to-panel application utilizes jackscrews, a two- 3. Select part numbers required for the application listed piece short shield, a strain relief clamp, a pin hood for pin in the column below the number of positions. protection and guide hardware. If a part number is not listed for a particular item, it is not Do not use a pin hood in combination with the shield for sizes available. 20, 26 and 41. A long shield may be used in lieu of pin hood If more than one part number is listed for a particular for pin protection for all sizes except the 20 position. Shields hardware item, choose the one which best fits your appli- are available with 180° cable exit and for the 50 thru 104 posi- cation. tion connectors, a 90° cable exit. 104 CF has 90° and 45° cable exits. 160 CF has 45° cable exit. 4. Dimensional information is available on the indicated pages under description column. Select the appropriate jackscrew length for the type of shield chosen as indicated by symbol (). 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 201310-1 201345-1 201692-4 202799-2 Plug Block } Phenolic Receptacle Block 201302-1 200277-2 201311-1 201037-1 201532-4 202800-2 STANDARD 202135-4 201358-3 201310-3 201345-2 201692-3 202799-1 Plug Block } Diallyl Phthalate HOUSINGS Receptacle Block 201302-3 200277-4 201311-3 — 201532-2 202800-1 Pages 44 to 51 — — — — 1-201692-6 — Plug Block } Polyester Receptacle Block — — — — — — — 201443-1 — — — — Al Anodized 180° Two- Piece Long 202383-2 201443-2 202713-2 — — — Nickel Plated Steel — 200532-1 — — — — Al Anodized 180° Two- 202383-1 200532-2 202713-1 — — — Nickel Plated Steel Piece Short — — — 201131-1 — — Nickel Plated Cast Al — 203975-2 202711-3 — — — 90° Two-Piece Long SHIELDS Pages 84 to 87 — 203975-1 202711-1 — 202395-1 — 90° Two-Piece Short — — — — 202110-1 202798-1 45° Two-Piece Short Nickel — — — — 202169-1 — 45° Two-Piece Deep Plated Steel — — — — — — 180° One-Piece Long } — — — — — — 180° One-Piece Short — — — — — — 90° One-Piece Short 201092-4 201092-4 201092-4 201092-4 — — Fixed Male } Stainless Steel 201089-4 201089-4 201089-4 201089-4 — — Fixed Female — 207234-1 207234-1 207234-1 — — Long-Long Male — 207235-1 207235-1 207235-1 — — Long-Long Female 1 JACKSCREWS Tip: 201413-4 201413-4 201413-4 201413-4 — — Long Male Pages 78 and 79 Stainless Steel 201414-4 201414-4 201414-4 201414-4 — — Long Female Body: — — — — — — Short-Short Male Die Cast Zinc } — — — — — — Short-Short Female — — — — — — Center Male GUIDE — — — — — — Center Female HARDWARE Stainless Steel — 1-200833-1 1-201046-2 1-201046-2 202173-8 1-201046-2 Corner Male Page 81 } — 1-200835-1 201047-2 201047-2 202174-5 201047-2 Corner Female — — — — — — Internal Open End Nickel Plated Steel — 202394-2 201369-4 201364-4 — 203743-4 Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — — — — — — External Closed End Al Iridite — 201390-5 201368-4 201346-4 202119-2 203744-4 External Closed End Nickel Plated Steel 25 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 } } NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts Type III+, Crimp, Snap-In, Size 16 Precision formed pin and socket contacts in Size 16. They are used in M Series, Special M Series, “G” Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 c onnectors. Contacts feature a high normal force which provides a low resistance in significant applications such as dry circuit signal conditions. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. Stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. The contacts are formed from brass. Single contact rating is 13 amperes at 30°C T-Rise. The single contact rating for enhanced high current Type III+ is 24 amperes @ 30°C T-Rise. See page 31 for product details. Type III+, Solder Type, Size 16 As with the crimp snap-in Type III+, these precision formed sol- der-type contacts are also used in M Series, Special M Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connec- tors. Contacts feature a high normal force which provides a low resistance in significant applications, such as dry circuit condi- tions. A preformed wire barrel accepts both stranded and solid wire, while the preformed insulation barrel provides strain relief for various wire insulation thicknesses. Mating entry is closed- ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is 13 amperes at 30°C Temperature Rise. Single contact rating for enhanced high current Type III+ is 24 amperes at 30°C T-Rise. See pages 34 and 35 for product details. Type III+, Solder Tab, Size 16 A companion contact style to the crimp snap-in and solder- type, the Type III+ Solder Tab is compatible with the same AMP connector families, and features high normal forces to provide a low resistance in significant applications. A pre-crimped solder tab with slot accepts various sizes of solid and stranded wire. Mating entry is closed-ended to prevent stubbing due to mis- alignment. A stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical con- tact area. Single contact current rating is 13 amperes at 30°C Temperature Rise. See page 35 for product details. 26 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contacts (Description of Types) Contacts (Description of Types) NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) Type III+, Posted Version, Size 16 The last member of the Type III+ family of contacts, the posted version is compatible with M Series, Special M Series, Metrimate, Metrimate Drawer, and CPC Series 1 connectors. Precision formed, they are pre-crimped to various post config- urations including those that accept TERMI-POINT Clip or wire-wrap type terminations. Contacts feature high normal force which provides a low resistance in significant applica- tions. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring pro- vides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. Contacts are formed from brass. Single contact current rating is 13 amperes at 30°C Temperature Rise. See page 32 for product details. Type II, Crimp, Snap-In, Size 16 Precision screw-machined pin and socket contacts, they are used in M Series, Special M Series, “G” Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature high normal force which provides a low resis- tance in significant applications such as dry circuit signal conditions. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. The contact bodies are machined from solid brass. Single con- tact current rating is 13 amperes at 30°C Temperature Rise. See page 30 for product details. 27 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Power Contacts Type I, Crimp, Snap-In, Size 12 Precision screw-machined pin and socket, Size 12 contacts, they are used in Special M Series and “G” Series connectors, and are inserted into the same cavities as Miniature Coaxial contacts. These contacts feature a high normal force which provides a low resistance in significant applications. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. Beryllium copper springs are used to provide contact normal force and are assisted by a stainless steel hood which provides anti-overstress assurance. Single contact cur- rent rating is 23 amperes at 30°C Temperature Rise. See page 36 for product details. Type XII, Crimp-Type Precision formed male and female contacts used in CPC Series 3 and 4, Special M Series and “G” Series connectors, these con- tacts offer a low cost power option which provides additional applied cost savings when terminated with semiautomatic application equipment. The contact body is made from 100% copper, which provides for excellent conductivity. Spring char- acteristics are derived from a captive stainless steel spring which assists the dual cantilever spring members of the female contact. Single contact current rating is 35 amperes at 30°C Temperature Rise. See page 38 for product details. High Current Upgrades Precision screw-machined pin and socket contacts have increased current capability. All upgraded contacts use the high amperage Louvertac contact band. The design of this contact allows for increased current in the same form factor. For example, Type II/Type III+ upgraded contacts increase the current from 13 amperes free air to 23 amperes free air at a 30°C Temperature Rise. See pages 37 and 39 for product details. 28 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Contacts (Description of Types) Contacts (Description of Types) NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 Precision screw-machined pin and socket, Size 16 contacts, they are used in M Series, Special M Series, and CPC Series 1 and 4. They provide cost effective solutions in applications where mixtures of signal, power, and coaxial cable termina- tions are desired. The contact outer shell is made from brass, while the center pin conductor is beryllium copper, and the socket is brass. Both the pin and socket center conductor are gold plated for maximum corrosion resistance and minimum contact resistance. The retention spring is stainless steel, while the ferrule is tin plated copper. Contact design offers applica- tion of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 200 VRMS, and a current rating of 1.0 ampere at 30°C Temperature Rise. See pages 40 and 41 for product details. Miniature, Crimp, Snap-In, Size 12 Precision screw-machined, Size 12 pin and socket contacts, they are used in Special M Series and “G” Series connectors. They provide cost effective solutions in applications where a mixture of signal, power, and coaxial cable terminations is desirable. Contact body and center wire conductor are made from brass, and are gold plated for maximum corrosion resis- tance and minimum contact resistance. The retention spring is beryllium copper, and the ferrule is tin plated copper. Contact design offers application of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 325 VRMS, and a current rating of 7.5 amperes at 30°C Temperature Rise. See pages 42 and 43 for product details. 29 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts (Continued) Type II, Screw Machine, ±.010 1.087 ±0.25 [27.61 ] Crimp ±.0056 .472 ±0.13 [11.99 ] Material Contact Body - Brass Retention Spring - Stainless steel ±.001 .062 Dia. ±0.03 [1.57 ] .107 Finish Max. Dia. Spring Pin Body Pin [2.72] Contact Body - Pin .000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled ±.010 .795 on socket O.D. ±0.25 [20.19 ] Retention Spring - Spring Stainless steel Related Product Data Application Tooling - Pages 76-79 Socket Socket Body Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Tooling Part No. Wire Size Tape Mounted Loose Piece Ins. Contact Tape Mounted Loose Piece 2 Range Contact No. Contact No. Dia. Color Dies for Dies for 1 Range Code Hand 2 AWG [mm ] Pin Socket Pin Socket AMP-TAPETRONIC Pneumatic Tool Machine 69875 Tool System .035-.055 * 4 5 201611-4 — 201611-1 201613-1 Red/Red ** 0.89-1.40 7 -1*91538-1 90230-1 or 601967-1 048-.065 * 4 5 28-24 0.08-0.20 90249-21* — — 201334-1 201332-1 Red/Red ** 1.22-1.65 -1* ** .095-.110 4 5 — — 202410-1 202411-1 Green — 601967-1 2.41-2.79 1* ** .040-.062 91538-1 4 5 201578-4 — 201578-1 201580-1 Yellow/Red 1.02-1.57 or 58541-1*1* 7 24-20 0.2-0.6 90249-2 90230-1 .055-.088 4 5 201330-6 201328-9 201330-1 201328-1 Yellow/Red or 601967-1 ** 1.40-2.16 ** 18 0.9-0.9 No. Ins. 91539-1-1 4 4 7 — — 202725-1 202726-1 Blue — 90231-2 ** (Two) (Two) Support or 601967-1 90136-1** .080-.105 4 5 — — 202507-1 202508-1 — — — ** 2.03-2.67 or 601967-1 4 4 7 ** 18-16 0.8-1.4 200336-6 200333-8 200336-1 200333-1 Blue/Blue 90250-1 90231-2 91539-1- 1 No. Ins. 58541-1* 5,6 Support — — 204219-1 — Blue/Blue — ,6 or 601967-1** 4 5 3 3 7 91539-1 ** 212618-2 201568-3 201570-1 201568-1 Violet/Blue 90250-1 90231-2 -1 No. Ins. 14 2 58541-1* †,6,3 3,6,† Support 201570-2 — 212618-1 — — — — or 601967-1** 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3 Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4 Use turret TH502 (1-601967-6) with hand tool 601967-1. 5 Use turret TH501 (1-601967-5) with hand tool 601967-1. 6 ±.005 ±.127 Pin length is .630 [16.002 ] on these two pins. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. † Does not use Hand Tool 91539-1 or 601967-1. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183 30 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Signal Contacts Signal Contacts NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) +.0010 .0625 -.0020 Dia. Type III+, Crimp, +0.025 Spring, Stainless Steel [ ] 1.588 Pin Body -0.051 Spring, Stainless Steel Snap-In .390 Ferrule, Brass, Nickel Flash Min. [ ] 9.91 .113 Max. [ ] 2.87 Dia. Pin Pin ± .010 .530 ± 0.25 [ ] 13.46 Socket Socket Related Product Data Application Tooling - Pages 76-79 Material and Finish - See chart Technical Documents 7 Contact Body - Brass or phospher bronze 114-10004 application Specification Retention Spring - Stainless steel 108-10024 Product Specification Contact Size 16 - Pin Diameter .062 [1.57] ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. (Test Current, 13 Ampere)‡ Refer to contact current carrying capability information on page 8. Wire Size Strip Form Loose PieceTooling Part No. Ins. Range Contact Contact No.Contact No. Dia. Loose Piece Strip Form Finish 2 Range AWG mm Pin Socket Pin Socket Hand Tool Applicators 2 567867-1*** Gold/Nickel 788085-3 788088-2— — .015-.030 30-28 0.05-0.09 90716-1 or 567947-1*** 0.38-0.76 3 Sel. Gold/Nickel 788085-1 788088-1 788085-4 788088-3 or 680602- *** Bright Tin 1-66425-2 1-66424-1 —— 1 .040-.060 2 6 Gold/Nickel 66425-7 66424-7 66429-3 66428-391515-1 466598- *** 1.02-1.52 3 30-26 0.05-0.15 Sel. Gold/Nickel 66425-8 66424-8 66429-4 66428-4 2 1 .014-.030 Gold/Nickel 66393-7 66394-7 —— 6 90225-2 466585-3*** 0.36-0.76 3 Sel. Gold/Nickel 66393-8 66394-8 66406-4 66405-4 Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 6 91515-1 466321- 2 *** Gold/Nickel 66106-7 66108-7 66107-3 66109-3 1 .035-.055 26-24 0.12-0.2 or or 3 Sel. Gold/Nickel 66106-8 66108-8 66107-4 66109-4 0.89-1.40 58495-1* 466908-2*** 4 Sel. Gold/Nickel — 66108-1 — 66109-1 Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 2 6 1 Gold/Nickel 66102-8 66104-8 66103-3 66105-3 91515-1 466323- *** .040-.080 1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or 3 Sel. Gold/Nickel 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1*466907-2*** 4 Sel. Gold/Nickel — 66104-1 — 66105-1 24-20 0.2-0.6 466383-4*** Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 5 .060-.120 6 91542-1 or 466979-1*** 3 1.52-3.05 Sel. Gold/Nickel 66564-8 66563-8 66566-4 66565-4 or 567363- *** Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 6 2 91523-1 466324- *** 1 Gold/Nickel 66332-7 66331-7 66400-3 66399-3 .080-.100 or or 3 Sel. Gold/Nickel 66332-8 66331-8 66400-4 66399-4 2.03-2.54 6 90225-2 466942-1*** 4 Sel. Gold/Nickel — 66331-2 — 66399-2 S 1-66098-9 Bright Tin 1-66100-9 1-66099-5 1-66101-9 6 1-66098-8 91505-1 or 466325- *** 1 .080-.100 2 6 18-16 0.8-1.4 Gold/Nickel 66098-8 66100-8 66099-3 66101-3 91523-1 or or 2.03-2.54 3 Sel. Gold/Nickel 66098-9 66100-9 66099-4 66101-4 58495-1*466906-1*** 4 Sel. Gold/Nickel 66098-6 — 66099-1— 1-66359-4 1-66358-6 1-66361-2 1-66360-2 Bright Tin 1 77 .080-.100 1-66359-5 1-66358-8 466326- *** 2 Gold/Nickel 66359-9 66358-9 66361-3 66360-3 2.03-2.54 6 or 91519-1 1-66359-0 1-66358-0 66361-4 66360-4 3 466923-2*** 18-14 0.8-2.0 Sel. Gold/Nickel 7 7 77 1-66359-2 1-66358-3 66361-8 66360-8 4 Sel. Gold/Nickel — 66358-1— 66360-1 66598-9 466958-1*** 5 .110-.150 Bright Tin 66597-8 66602-8 66601-9 6 1-66598-091521-1 or 2.79-3.81 3 Sel. Gold/Nickel 66597-2 66598-2 66602-2 66601-2 567364-*** 1 5 S Overall insulation crimp diameter, including crimp barrel, must not Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- Standard reeling of strip form contacts. exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: 2 6 .000015 [0.00038] gold in the mating area over .000050 [0.00127] To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System. min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 , Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] 3 .000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). remainder, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) 4 actuated). .000030 [0.00076] gold in the mating area, with gold gradient on *** Call Technical Support for Machine Applicator Part Numbers. 7 Phosphor bronze contact body remainder, over .000050 [0.00127] min. nickel. 31 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts (Continued) Type III+, Posted (Replacement Contacts, See Note Below) .062 [1.58] Dia. Ref. .100 [2.54] Point of Gold Plating Thk. Measurement .025 [0.64] Pin Pin Spring Stainless Steel ±.001 .025 ±0.03 [0.64 ] Post Body Socket Brass Brass Material Contact Body and Post—Brass .525 [13.34] Retention Spring—Stainless steel Finish See chart. Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Loose Piece Contact No. Termination Post Contact 3 Termination High Post 2 Termination High Post 1 Termination High Post Method Configuration Finish Pin Socket Pin Socket Pin Socket 1 Sel. Gold/Nickel 66460-9 66461-9 66460-8 66461-8 66460-7 66461-7 .025 x .025 2 Gold/Nickel 66460-6 66461-6 — 66461-5 66460-4 66461-4 0.64 x 0.64 Bright Tin 6-66460-6 5-66461-9 6-66460-7 5-66461-8 6-66460-5 5-66461-4 1 Sel. Gold/Nickel 66471-9 66473-9 — — 66471-7 66473-7 Wrap-Type .045 x .045 1.14 x 1.14 Bright Tin 1-66471-7 1-66473-8 — — 1-66471-6 1-66473-7 .031 x .062 1 Sel. Gold/Nickel 66470-9 — — — 66470-7 — 0.79 x 1.57 TERMI-POINT .031 x .062 1 Sel. Gold/Nickel 66468-9 66459-9 — — — — 0.79 x 1.57 Clip 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. 2 .000030 [0.00076] gold over .000050 [0.00127] nickel on contact body. Gold thickness controlled on socket O.D. Posts plated tin over copper. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Insertion Tool Part No. 200893-2 Note: These contacts are used as replacement contacts for all posted connectors. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 7. 32 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Signal Contacts Signal Contacts NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) +.0010 Enhanced High Current .0625 -.0020 Dia. Spring, Stainless Steel +0.025 Pin Body [ ] 1.588 -0.051 Type III+, Crimp, Snap-In Spring, Stainless Steel .390 Min. [ ] 9.91 Ferrule, Brass, Nickel Flash .113 Max. [ 2.87] Dia. Pin ± .010 .530 [ ] ± 0.25 13.46 Pin Socket Socket Material and Finish - See chart Related Product Data Contact Body - Copper Nickel Alloy Application Tooling - Pages 76-79 Retention Spring - Stainless steel Technical Documents 114-10004 application Specification 108-10024-2 Product Specification Ratings Base Current: Type III+ contacts: 13 amperes, 30˚C temperature rise with single contact on 14 AWG wire in free air Enhanced High Current Type III+ contacts: 24 amperes, 30˚C temperature rise with single contact on 14 AWG wire Temperature: -55˚C to +105˚C 33 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts (Continued) Grounding Pin Type III+ (Precision (make first - break last) Formed, Crimp) Contact Size - 6 Pin Diameter - .062 [1.57] Material and Finish Contact Body - Copper alloy, plated tin or gold Spring - Stainless steel Related Product Data Performance Characteristics - Page 6 Application Tooling - Pages 76-79 Technical Documents - Page 80 Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece Dia. Contact Applicator Hand Tool□ 1 mm2 AWG Range Finish Strip Form Loose Piece Part No. Part No. 5 .035-.055 Tin 164159-3 164162-1 — 91515-1 or 4 0.12-0.2 26-24 0.89-1.4 Sel. Gold/Nickel 164159-4 164162-2 58495-1* 5 □ .045-.070 Bright Tin 164160-3 164163-1 466323- *** 91515-1 or or 5 0.2-0.6 24-20 1.14-1.78 4 91505-1 or Sel. Gold/Nickel 164160-4 164163-2 466907-2*** 58495-1* 5 □ .078-.098 Tin 164161-3 164164-1 466741- *** 91523-1 or or 5 0.8-1.4 18-16 1.98-2.49 4 91505-1 or Sel. Gold/Nickel 164161-4 164164-2 680114-3*** 58495-1* 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 4 Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1. Material High Current Power Body - Copper alloy Contact—Size 16 Louvertac Band - Beryllium copper Retention Spring - Stainless steel The features of the High Current Size 16 contact have been designed to ret- Finish rofit into the existing AMP Connectors such as CPC (Circular Plastic Connec- Body - Silver tor), CMC (Circular Metal Connector), Louvertac Band - Gold G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30° T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. 601967-1. Use turret Socket TH502 (1-601967-6) for the pin and Pin turret TH501 (1-601967-5) for the socket. Contact Part Nos. Crimping Tool Wire Range Pin Socket Turret mm2 AWG Loose Tape Loose Tape Tool for for Piece Mounted Piece Mounted Pins Sockets 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-6 1-601967-5 2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5 Extraction Tool Part No. 305183 34 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Signal Contacts Signal Contacts NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) Type III+ (Precision Formed, Solder) Solder-Type Contact Size - 16 (with Preformed Wire Barrel/Insulation Support) Pin Diameter - .062 [1.57] Material and Finish Contact Body - Copper alloy, plated tin to gold Spring - Stainless steel Related Product Data Performance Characteristics - Page 6 Pin Socket Technical Documents - Page 80 Solder-Tab Pin Socket Solder-Type Pin Socket Socket Pin Solder-Tab Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Loose Piece Contact Range Contact No. Finish 2 AWG mm Pin Socket 1 26-20 0.12-0.6 Gold/Nickel 66182-1 66183-1 1 18-16 0.8-1.4 Gold/Nickel 66180-166181-1 2 Duplex 202236-7 202237-7 4 Solder Tab Bright Tin202236-5202237-5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2 Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 Bright tin on entire contact. 4 Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note:These contacts can be used in Multimate contact cavities of all connector housings. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 35 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Power Contacts Type I, Crimp, Snap-In .953 [24.21] Ref. .663 Max. [16.84] .150 Dia. .449 [3.81] [11.40] Pin ±.001 .094 Dia. ±.025 [2.39 ] .222 Dia. Max. [5.64] Pin .150 .560 Dia. Max. [3.81] [14.25 ] Socket Accommodates ±.001 .094 ±.025 [2.39 ] Dia. Pin .222 Dia. Max. [5.64] .843 Ref. [21.41] Socket Material Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡ Tooling Part No. Contact Body - Bronze Wire Size Loose Piece Dies for Range Contact No. Retention Spring - Beryllium copper Hand Pneumatic 2 Tool AWG [mm ] Pin Socket Tool* Finish 18-16 0.8-1.4 202421-1 202418-1 90122 90121 Contact Body - .000030 [0.00076] 14-12 2-3 202422-1 202417-1 90122 90121 gold over .000050 [0.00127] nickel. *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Gold thickness controlled on socket O.D. Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Retention Spring - Nickel plated Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more Related Product Data information on the 626 Pneumatic Tool System. ‡ Single contact, free-air test current; not to be construed as contact rating Application Tooling - Pages 90, 91 current. Use only for testing. Refer to contact current carrying capability Technical Documents information, page 7. 108-10108 Product Specification Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) 114-10037 Application Specification 36 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Power Contacts Power Contacts NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Power Contacts (Continued) .615 Type XII, Precision [15.62] Formed, Crimp, Snap-In Material Copper .230 Max. [5.84] Finish .978 Ref. A - Tin [24.84 ] B - .000030 [0.00076] selective gold over .000030 [0.00076] nickel .230 Max. C - .000100 [0.00254] silver plated [ 5.84 ] contacts with lubricant added D - RoHS compliant Tin plating Male .027 ±.006 .287 Ref. [0.686] ±0.152 [7.29 ] Test Current Rating Silver or Gold - 35 amperes ‡ Male Tin or Lead - 15 amperes ‡ ‡ Single contact, free-air test cur- .637 [16.18] rent; not to be construed as .185 [4.7] contact rating current. Use only for testing. Refer to contact cur- rent carrying capability information, page 7. .085 [2.16] Related Product Data .230 .200 Max. Min. [5.84] [5.08] 1.500 Application Tooling - Ref. [38.1] .287 Pages 90, 91 [7.29] Technical Documents - .027 Pages 92, 93 .230 Max. [0.686] [ 5.84] Ref. Female .015 Cutoff 1.267 [0.38] Ref. [32.18] (Loose Piece Only) Female Extraction Tool Part No. 91019-3 Tooling Strip Form Contact Part Nos. Loose Piece Wire Size Ins. Die Set for Heavy Duty Contact Heavy Duty 1 Standard*** Range Dia. Contact Hand Tool 69710-1 Miniature*** Part Nos. Miniature Range Finish or 626 Pneumatic Male Female Applicator 2 Male Female Male Female AWG mm Tool System 66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8 A 2 2 2 2 2 2 66256-1 — 66256-5 — 66262-1 — 3,7 16 1.25-1.4 90145-2 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 .135-.160 and and B 567455-□*** and 2 2 2 3.43-4.06 2 2 2 66256-2 — 66256-4 — 66262-2 — 4,7 14-12 2-3 90145-1 66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2 5 5 C 2 2 2 2 2 2 66256-6 — 66256-7 — 66262-4 — 16 1-66255-1 1-66740-9 1-66255-2 2-66740-0 66261-5 2-66740-1 and D 2 2 2 2 2 2 66256-8 — 66256-9 — 66262-5 — 14-12 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 A 2 2 2 2 66254-1 — — — 66260-1 — 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 .190-.220 7 10 5-6 B 567021-□*** 90140-1 2 2 4.83-5.59 2 2 2 66254-2 — 66252-5 — 66260-2 — 66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2 5 5 C 2 2 2 2 66254-4 — — — 66260-4 — 66253-9 1-66741-9 1-66253-0 2-66741-0 66259-5 2-66741-1 10 D 2 2 2 2 2 66254-6 — — — 66260-5 — 1 Wire strip length—.281 [7.14]. 2 Ground contact. 3 2 Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm ] wire. 4 2 Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm ] wire. 5 Recommended for high current/vibration applications where fretting corrosion is a problem. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 ***Call the Technical Support Center at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. 37 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Power Contacts (Continued) Type XII, Crimp, Snap-In Cable-to-Cable The Multimate features of the High Current Type XII contact Standard have been designed to fit into Type XII Socket the existing AMP Connectors (Page 38) such as CPC (Circular Plastic Connector), CMC (Circular Metal-Shell Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability Standard with a 30° T-Rise with 8 gage Type XII Pin wires. The contact may be (Page 38) crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and High Current Positioner TP1068S or AMP P/N Type XII Socket 356119-1. Part No. 193990-2 Material Body - Copper alloy Louvertac Band - Beryllium copper Retention Spring - Stainless steel High Current Type XII Pin Finish Part No. 193991-4 Body - Silver Louvertac Band - Gold Extraction Tool Part No. 224155-1 Current-Carrying Capacity. Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. The graph shows current-car- 2. Additional information on CPC and CMC connectors is available in Tyco Electronics Catalog No. 82021. rying capacity versus 3. Additional information on G Series connectors is available in Tyco Electronics Catalog No. 82046. 4. Additional information on M Series connectors is available in Tyco Electronics Catalog No. 82003. temperature rise for a fully 5. Additional information on LGH connectors is available in Tyco Electronics Catalog No. 82024. energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were con- ducted with 8 AWG wires that were 3 feet long. 38 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Power Contacts Coaxial Contacts NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 1.010 Ref. [25.65] Pin .650 Ref. [16.51] Socket Pin +.005 0 .107 –.000 ±.003 .250 A +.127 ±.076 [2.718 ] [6.35] –.000 Dia. Dia. Ferrule .120 ±.003 Part No. 225088-1— A Dia. .111 [3.05] Dia. ±.076 [2.82 ] .123 Part No. 225088-3— A Dia. [3.12] ±.008 .250 Socket ±.203 [6.35 ] ±.005 .112 ±.127 [2.845 ] Ferrule Dia. Part No. 1-332056-0 .084 .086 [2.134] .235 [2.184] Max. [5.969] Dia. Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Tooling Part No. Loose Piece Material Cable Size Contact Ferrule Die Inserts for Contact No. Hand (RG/U) Finish Part No. Hand Tool 69710-1 Outer Shell - Brass per Tool * Pin Socket or Pneumatic Tool MIL-C-50 Gold/Nickel 226537-2 51565-2 1 Gold/Copper Center Conductor - Beryllium 178, 196 1-332057-0 69690-2 69656-2 Gold/Nickel copper per QQ-C-533 (Pin); — 51565-5 2 Gold/Copper Brass per QQ-B-626 (Socket) Gold/Nickel 226537-2 51565-2 Inner Dielectric - 1 Gold/Copper 196 1-225088-1 — 69656-9 Polypropylene (Double Braid) Gold/Nickel — 51565-5 2 Gold/Copper Retention Spring - Stainless steel per QQ-S-766 Gold/Nickel 226537-1 51565-1 1 Gold/Copper Ferrule - Copper per 174, 188, 316 1-332056-0 69690-2 69656-9 Gold/Nickel QQ-C-576 or ASTM-B-152 226537-4 51565-4 2 Gold/Copper (1-332056-0) Gold/Nickel 226537-1 51565-1 1 Gold/Copper 174 1-225088-3 — 69656-7 Finish (Double Braid) Gold/Nickel 226537-4 51565-4 2 Gold/Copper Outer Shell, Center Gold/Nickel Conductor—See charts 226537-1 51565-1 1 Gold/Copper 179, 187 1-332056-0 69690-1 354940-1 Ferrule—Tin per MIL-T-10727 Gold/Nickel 226537-4 51565-4 & 91911-4 2 Gold/Copper Gold/Nickel 226537-1 51565-1 1 Gold/Copper 187 1-225088-1 — 69656-8 (Double Braid) Gold/Nickel 226537-4 51565-4 2 Gold/Copper Gold/Nickel 226537-1 51565-1 1 Gold/Copper 161 1-332056-0 — — Gold/Nickel 226537-4 51565-4 2 Gold/Copper * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Extraction Tool Part No. 305183 39 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Subminiature, Crimp, Snap-In, Size 16 Tooling Part No. Loose Piece (Continued) Wire Size Contact Ferrule Die Inserts for Contact No. Hand Finish Part No. Hand Tool 69710-1 2 AWG [mm ] Tool Pin Socket or Pneumatic Tool* 30 0.05 Gold/Nickel 226537-3 51565-3 1-332057-0 69690-2 69656-2 1 (Twisted Pair, Solid) Gold/Copper 28 0.08-0.09 Gold/Nickel 226537-3 51565-3 1-332057-0 69690 69656 1 (Twisted Pair, Solid) Gold/Copper 28 0.08-0.09 69690-1 354940-1 & 91911-4 1 (Twisted Pair, Gold/Nickel or or 226537-3 51565-3 1-332057-0 Stranded 7 Str., Gold/Copper 69690-2 69656-2 .0050 [0.13] Dia.) 26 0.12-0.15 1 (Twisted Pair, Solid Gold/Nickel 226537-3 51565-3 1-332057-0 69690 69656 or Stranded 7 Str. Gold/Copper .0063 [0.16] Dia.) Gold/Nickel 226537-1 51565-1 26 0.12-0.15 1 Gold/Copper (Shielded, .075 [1.91] 1-332057-0 69690-3 69656-3 Gold/Nickel Max. O.D.) 226537-4 51565-4 2 Gold/Copper 1 000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2 000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 40 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Coaxial Contacts Coaxial Contacts NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts (Continued) Miniature, Crimp, .865 Ref. Snap-In, Size 12 [21.97] .005 Max. [0.127] .199 Dia. ±.005 [5.05] .231 .171 Dia. Ref. Dia. ±0.127 [ 5.87 ] [4.35 ] Pin 1.118 Ref. [28.4] Pin ±.002 .040 ±0.05 Socket [1.02 ] .226 Ref. Dia. .199 Dia. [5.75] [5.05] Over Sleeve Dust Cap Ferrule Retention Spring Part No. 201142-1 Socket Material Outer Shell - Brass per MIL-C-50 .425 Ref. Center Conductor - Brass per [10.80] QQ-B-626 Inner Dielectric - Polymethylpentene Retention Spring - Beryllium copper per QQ-C-533 Ferrule Ferrule - Copper per QQ-C-576 Finish Outer Shell, Center Conductor - See charts on next page Retention Spring - Nickel per QQ-N-290 Ferrule - Tin per MIL-T-10727 Extraction Tool Part No. 305183-8 41 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts (Continued) Selection Chart for Coaxial Cable Miniature, Crimp, Snap-In, Size 12 Tooling Part No. Loose Piece Cable Size Contact Ferrule (Continued) Die Inserts for Contact No. Hand (RG/U) Finish Part No. Hand Tool 69710-1 Tool * Pin Socket or Pneumatic Tool 1 Gold/Nickel 201145-4 201146-4 55, 55A, 55B 330478 69315-4 69248-4 141, 142, 223 2 Gold/Copper — 201146-9 1 Gold/Nickel 201145-4 201146-4 58, 58A, 58B, 58C 328663 69220-2 45740-2 2 Gold/Copper — 201146-9 1 Gold/Nickel 201143-1 201144-1 354940-1 174, 179A, 187, 328666 69227-2 21-598 2 Gold/Copper — 201144-6 & 91912-3 1 Gold/Nickel 201145-2 201146-2 180, 180A, 195, 328664 69222-2 45639-2 21-597 2 Gold/Copper 1-201145-0 1-201146-0 1 178, 178A, 196 Gold/Nickel 201511-1 201512-1 328667 69373-2 69186-2 1 Gold/Nickel 201143-5 201144-5 354940-1 188 328666 69227-2 2 Gold/Copper 201143-7 201144-7 & 91912-4 1 122 Gold/Nickel 201145-1 — 328664 69222-2 45639-2 1 Gold/Nickel 201143-5 201144-5 188 Double Braid 3-221848-3 — 58290-1 316 Double Braid 2 Gold/Copper 201143-7 201144-7 Special .125, .100, 1 Gold/Nickel 201143-1 201144-1 3-221848-3 — 58290-1 .066, .012DB Selection Chart for Twisted Pair Tooling Part No. Max. Loose Piece Wire Size Ins. Dia. Contact Ferrule Die Inserts for Contact No. Hand 2 (Two Wires Finish Part No. Hand Tool 69710-1 AWG [mm ] Tool Combined) Pin Socket or Pneumatic Tool* 28-26 0.08-0.15 .080 345940-1 1 Gold/Nickel 201511-1 201512-1 328667 69373-2 (Solid) 2.03 & 91912-3 1 Gold/Nickel 201143-5 201144-5 24-22 0.2-0.4 .115 328666 69672-2 45638-3 (Stranded) 2.92 2 Gold/Copper 201143-7 201144-7 24-22 0.2-0.4 .160 1 Gold/Nickel 250079-1 250080-1 329029 69222-2 45639-2 (Solid or Stranded) 4.06 Selection Chart for Shielded Wire Tooling Part No. Contact Loose Piece Ferrule Shielded Wire Die Inserts for Hand Finish Contact No. Part No. Hand Tool 69710-1 AWG No. Tool * Pin Socket or Pneumatic Tool 22 NAS-702, Class A 354940-1 1 Gold/Nickel — 201144-3 328666 69227-2 22 MIL-C-7078A, Type II & 91912-3 1 Gold/Nickel 201145-4 201146-4 22 NAS-702, Class B 328663 69220-2 45740-2 2 Gold/Copper — 201146-9 Selection Chart for Various Manufacturers’ Cables Tooling Part No. Dielectric Cable Contact Loose Piece Ferrule Cable Size Die Inserts for Braid Hand O.D. (Max.) O.D. Range Finish Contact No. Part No. Hand Tool 69710-1 2 Type/AWG [mm ] Tool * Pin Socket or Pneumatic Tool Brand-Rex .076 .112-.122 1 T209A 0.08 Single Gold/Nickel 1-— 1-201146-6 330587 — — 1.93 2.84-3.10 29 AWG Brand-Rex 1 Gold/Nickel 1-201145-2 1-201146-2 .106 .160 T5788A 0.12-0.15 Single 328664 69222-2 45639-2 2.69 4.06 2 Gold/Copper 1-201145-0 1-201146-0 26 AWG RAYCHEM 0030D1314 .129 .122-.137 1 Army Ord. 0.03-0.15 Single Gold/Nickel 1-— 1-201146-6 330587 — — 3.28 3.10-3.48 11207177 32-26 AWG 1 .000030 [0.00076] gold over .000030 [0.00076] nickel. 2 .000100 [0.00254] gold over .000100 [0.00254] copper. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Note: A ferrule and retention spring (201142-2) are required for each pin and socket. 42 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Coaxial Contacts Engineering Notes NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Engineering Notes 43 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings Standard connectors are Standard connector hous- furnished as unloaded ings are available in sizes housings that have ranging from 6 thru 160 Multimate contact cavities positions. They mate with for accepting Type II, Type each other, as well as III+, and subminiature posted connectors of a COAXICON crimp-type corresponding size for contacts, as well as Type hand tool and semiauto- III+ solder-type and matic machine wiring. See posted contacts. All Posted Connector section. Multimate contacts are interchangeable in the same housing cavity. 44 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Standard Housings Standard Housings NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) .915 6 Position [23.24] Typ. .380 .365 .412 [9.65] [9.27] [10.46] Typ. .054 .120 Dia. .093 [1.37] [3.05] R [2.36] 2 Holes .206 4 Plc. [5.23] ±.002 .131 Dia. ±0.05 [3.33 ] Typ. .688 .016 R. Typ. ±.010 .548 [17.48] [0.41] ±.020 1.00 ±0.25 [13.92 ] ±0.51 [25.40 ] .580 .688 [14.73] [17.48] .130 ±.015 Dia. .187 [3.30] ±0.38 [4.75 ] Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 202758-1 Phenolic Part No. 202757-1 Diallyl Phthalate Part No. 202758-3 Diallyl Phthalate Part No. 202757-3 14 Position .915 .120 [23.24] [3.08] ±.010 Dia. .440 ±.005 .300 .472 .220 ±0.25 .054 2 Holes [11.18 ] ±0.13 [7.62] [11.99] [5.59 ] [1.37] .236 .075 .133 [5.99] [1.91] [3.38] Typ. .129 .016 [3.28] R. Typ. [0.41] Dia. .168 .937 [4.27] [23.8] .937 Ref. ±.020 1.250 [23.80] ±0.51 .150 [31.75 ] .829 [3.81] [21.06] Typ. .130 Dia. [3.30] .130 .365 [3.30] [9.27] Typ. Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 201355-1 Phenolic Part No. 201298-1 Diallyl Phthalate Part No. 201298-3 20 Position .915 .472 [23.24] [11.99] ±.010 .440 .300 .093 ±0.25 R [11.18 ] [7.62] .054 [2.36] .236 [1.37] [5.99] .016 R. Typ. [0.41] 1.250 ±.020 1.560 1.250 ±.010 [31.75] 1.110 ±0.51 [39.62 ] [31.75] ±0.25 [28.19 ] 1.142 [29.01] .130 Dia. [3.30] Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 201356-1 Phenolic Part No. 200346-2 Diallyl Phthalate Part No. Diallyl Phthalate Part No. 201356-3 200346-4 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127], unless otherwise noted. 4. Housing cavity identification are mirror image. 45 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 26 Position .915 ±.010 .560 [23.24] ±0.25 [14.22 ] .365 .592 [9.27] [15.04] .296 .075 [7.52] [1.91] Typ. .016 R. Typ. [0.41] .131 [3.33] 1.112 .150 [28.24] .129 ±.020 1.630 [3.81] [3.28] B ±0.51 [41.40 ] Typ. A .130 .100 .130 [3.30] Dia. [2.54] [3.30] Typ. Plug Housing (Shown) Recommended Panel Cutout 34 Position .131 ±.010 .915 .750 [3.33] .790 ±0.25 [23.24] .468 [19.05 ] [20.01] .129 .161 [11.89] .118 [3.28] [4.09] [3.00] .016 R.Typ. [0.41] ±.020 2.000 ±0.51 [50.80 ] 1.450 A B [36.83] .130 .365 Dia. .130 [3.3] Dia. [3.30] [9.27] or (4 Holes) 2 Plc. .218 [5.54] Dia. .468 is required when [11.89] jackscrews are used. Plug Housing (Shown) Recommended Panel Cutout 36 Position .468 .780 .915 .468 [11.89] [19.81] [23.24] [11.89] .365 .177 [9.27] [4.48] .130 Dia. 2 Plc. [3.30] (4 Holes) .016 R.Typ. [0.41] .010 [0.25] Typ. ±.020 2.595 ±0.51 [65.91 ] ±.010 2.025 2.281 1.983 A ±0.25 [51.43] [57.94] [50.37 ] .128 [3.25] .411 [10.43] R .790 [20.07] Plug Housing (Shown) Recommended Panel Cutout 46 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Standard Housings Standard Housings NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) No. of Housing Plug Dimension Receptacle Dimension 26, 34 and 36 Positions Pos. Material Part Number A Part Number B (Continued) 1.312 1.312 Phenolic 201359-1 200512-2 33.32 33.32 26 Diallyl 1.322 1.322 201359-3 200512-3 Phthalate 33.58 33.58 Related Product Data Phenolic 1-201357-1 200838-2 213799-1 (Modified) 1.686 213801-1 (Modified) 1.686 Dimensions—Page 46 34 Polyester 213800-1 42.82 213802-1 42.82 — 213800-2 (Pins only) Diallyl 1.696 1.696 201357-3 200838-3 Phthalate 43.08 43.08 2.281 36 Phenolic 203956-2 — — 57.94 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing, except for 213800-2, which accepts only pin contacts. 3. Dimensions are ±.005 [0.127], unless otherwise noted. 4. Housing cavity identification are mirror image. .915 ±.010 41 Position [23.24] .440 .550 ±0.25 [11.18 ] .120 [13.97] .275 [3.05] [6.99] Dia. .016 R. Typ. [0.41] .133 2.322 [3.38] [58.98] .129 [3.28] 2.312 ±.020 2.687 Dia. [58.72] ±0.51 2.200 [68.25 ] [55.88] .061 .130 Dia. [1.55] ±.020 [3.30] .240 ±0.51 [6.10 ] .365 [9.27] Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 202135-2 Phenolic Part No. 201302-1 Diallyl Phthalate Part No. 202135-4 Diallyl Phthalate Part No. 201302-3 .915 50 Position .790 [23.24] ±.010 .750 [20.01] .365 ±0.25 [19.05 ] .161 .395 ±.010 [9.27] .750 [10.03] [4.09] ±0.25 .128 [19.05 ] [3.25] .016 R. Typ. [0.41] .133 +.015 [3.38] 2.281 -.005 .129 +0.38 2.281 [57.94 ] -0.13 [3.28] [57.94] Dia. ±.020 2.593 2.025 ±0.51 [65.91 ] [51.44] .130 [3.3] Dia. .130 Dia. or [3.30] .468 .218 [5.54] Dia. (4 Holes) [11.89] is required when jackscrews are used. Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 201358-1 Phenolic Part No. 200277-2 Diallyl Phthalate Part No. 201358-3 Diallyl Phthalate Part No. 200277-4 47 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 50 Position .327 .500 ±.010 .365 1.110 .140 ±.001 [8.31] [12.70] .011 ±0.25 [9.27] [28.19 ] [3.56] ±0.03 Typ. Typ. [0.28 ] Typ. Typ. Mating 2.281 Face [57.94] 1.983 2.025 ±.008 [50.37] 2.281 [51.44] ±0.20 Typ. [57.94 ] ±.010 Typ. 2.595 ±0.25 [65.91 ] .016 R.Typ. [0.41] .128 ±.005 .156 [3.25] Dia. ±0.13 [3.96 ] Typ. .915 Typ. [23.24] ±.008 .766 ±0.20 [19.46 ] .766 .195 [19.46] [4.95] Typ. Typ. 1.155 [29.34] Plug Housing Recommended Panel Cutout Phenolic Part No. 203622-2 (Mating face contact cavities numbered left to right.) 50 Position .365 .766±.008 .011±.001 [9.27] [19.46±0.20] [0.28±0.03] .327 .500 Typ. Typ. [8.31] [12.70] .140 Typ. Typ. [3.56] Typ. Mating 2.281 Face 2.281±.008 [57.94] [57.94±0.20] 1.983 2.025 2.595±.010 [50.37] [51.44] [65.91±0.25] Typ. .016 R.Typ. [0.41] .128 ±.005 [3.25] .156 Dia. ±0.13 Typ. [3.96 ] 1.110±.010 Typ. [28.19±0.25] .915 [23.24] .766 .195 [19.46] [4.95] Typ. Typ. 1.155 [29.34] Plug Housing Phenolic Part No. 205058-2 Recommended Panel Cutout (Mating face contact cavities numbered right to left.) 48 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Standard Housings Standard Housings NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) .915 75 Position [23.24] .156 ±.010 .500 Dia. 1.110 .327 [3.96] .365 .766 ±0.25 [12.70] [28.19 ] [8.31] (4 Holes) [9.27] [19.46] .016 R. [0.41] 2.281 [57.94] 2.281 [57.94] ±.020 2.595 2.025 ±0.51 [65.91 ] [51.44] .133 [3.38] .129 .128 [3.28] [3.25] Dia. .766 .195 [19.46] .140 [4.95] [3.56] 1.155 .120 [29.34] [3.05] Dia. Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 201310-1 Phenolic Part No. 201311-1 Diallyl Phthalate Part No. 201310-3 Diallyl Phthalate Part No. 201311-3 104 Position 1.580 [40.13] .915 ±.010 1.527 [23.24] .130 [3.30] Dia. .790 ±0.25 [38.79 ] or .365 [20.07] ±.015 .438 .375 .218 [5.54] Dia.† [9.27] R. Typ. ±0.38 [11.13] [9.53 ] .016 R. Typ. [0.41] .133 [3.38] 2.375 2.165 .129 ±.010 2.750 [60.32] 2.375 [54.99] [3.28] ±0.25 [69.85 ] [60.32] Dia. .105 [2.67] .353 .875 .156 Dia. [8.97] [22.22] [3.96] (4 Holes) † .218 [5.54] diameter is required when jackscrews are used. Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Part No. 201345-1 Phenolic Part No. 201037-1 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127], unless otherwise noted. 4. Housing cavity identification are mirror image. 49 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 104 CF Position (with Center Fastener) ±.020 ±.010 .915 1.130 1.172 ±0.51 ±0.25 [23.24 ] [28.70 ] [29.77] .812 .812 ±.005 .230 ±.005 .150 [20.62] [20.62] ±0.13 [5.84 ] ±0.13 [3.81 ] Typ. .150 [3.81] Typ. .172 R. Typ. [4.37] .531 .812 .075 [13.49] [20.62] [1.31] ±.010 2.83 Typ. ±0.25 [71.86 ] 2.875 [73.02] 2.50 2.500 [63.50] .175 .281 Dia. [63.5] 1.250 Typ. [4.44] [7.14] [31.75] Typ. 2.188 Typ. [55.58] .130 .165 [3.30] [4.19] Typ. Typ. 2.500 [63.50] .500 .143 Dia. [12.70] [3.63] (4 Holes) Recommended Panel Cutout Plug Housing 1.245 [31.62] 1.265 [32.13] ±.020 .350 ±0.51 [8.89 ] 2.940 (Deep from [74.68] Back Face) 2.500 2.960 1 4 [63.50] / -26UNF-2B [75.18] .133 [3.38] .129 .895 [3.28] [22.73] Dia. .935 [23.75] Receptacle Housing Plug Housing Part No. Receptacle Housing Part No. Center Fastener Diallyl Diallyl Description Length Phenolic Polyester Phenolic Polyester Phthalate Phthalate 2.500 “T” Handle 201692-4 201692-3 1-201692-6 63.50 2.500 Slotted Hex 201692-6 — — 201532-4 201532-2 — 63.50 .531 Slotted Hex 201692-2 — — 13.49 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127], unless otherwise noted. 4. Housing cavity identification are mirror image. 50 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Standard Housings Standard Housings NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 160 CF Position (with Center Fastener) 1.867 [47.42] 1.174 [29.82] .915 ±.010 1.826 [23.24] ±0.25 [46.38 ] .365 .500 4.156 [9.27] [12.70] [105.56] Typ. Ref. 2.795 .125 R. Typ. [70.99] [3.18] .165 [4.19] Ref. ±.010 2.374 2.374 ±0.25 [60.30] [60.30 ] ±.010 2.750 Typ. ±0.25 [69.85 ] 2.095 [53.21] .010 .155 [0.25] Dia. [3.94] .012 (4 Holes) [0.31] Typ. Plug Housing Recommended Panel Cutout Phenolic Part No. 202799-2 Diallyl Phthalate Part No. 202799-1 ±.010 1.826 ±0.25 [46.38 ] ±.010 2.750 ±.010 2.374 ±0.25 [69.85 ] ±0.25 [60.30 ] Typ. .365 [9.27] Typ. .915 [23.24] Receptacle Housing Phenolic Part No. 202800-2 Diallyl Phthalate Part No. 202800-1 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127]. 4. Housing cavity identification are mirror image. 51 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors Posted connectors are Posted connector hous- Posted connectors can furnished preloaded with ings are made of black be substituted for stan- Size 16, posted contacts phenolic or diallyl phtha- dard connectors in the (as shown on page 32) late and are available in Connector/ Hardware and are specifically sizes ranging from 6 thru Selection Charts, pages 10 designed to be wired with 104 positions. They will to 25. hand tools and semiauto- mate with correspond- matic machines. The ingly sized standard cavity centerline spacing connector (except .200 is too close to accommo- [5.08] grid) housings date the heads and loaded with Size 16 crimp- mandrels of fully auto- type contacts. It is not matic machines. Post recommended to mate configurations of the pre- two posted connectors. loaded contacts are Since the preloaded available for accepting posted contacts are rigid TERMI-POINT Clip and in the housing, mating Tyco Electronics does not recommend wrap-type terminations. two posted connectors, the use of shields or strain relief clamps particularly of the larger with posted connectors because of the potential of shorting. sizes, would be difficult. 52 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Posted Connectors Posted Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 6 Position .365 .412 [9.27] [10.46] .054 [1.37] A .206 [5.23] .016 R. [0.41] Typ. .580 [14.73] ±.020 1.000 ±0.51 [25.40 ] .688 [17.48] .130 Dia. [3.30] .915 [23.24] Recommended Panel Cutout Plug Assembly 14 Position .258 .472 [6.55] [11.99] Typ. .054 [1.37] A .236 [5.99] .016 R. [0.41] Typ. .829 ±.020 [21.06] 1.250 ±0.51 [31.75 ] .937 [23.80] .130 .300 Dia. [3.30] [7.62] ±.010 2 Plc. .440 .915 ±0.25 [11.18 ] [23.24] Recommended Panel Cutout Plug Assembly Receptacle Assembly 20 Position .472 [11.99] .258 .236 [6.55] [5.99] .054 Typ. [1.37] A .016 R. Typ. [0.41] 1.250 [31.75] ±.020 1.560 1.142 ±0.51 [39.62 ] [29.01] .130 Dia. [3.30] .390 [7.62] 2 Plc. .915 [23.24] Recommended Panel Cutout Plug Assembly 53 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 26 Position .592 [15.04] .296 A [7.52] .016 R. Typ. [0.41] 1.312 [33.32] ±.020 1.630 ±0.51 [41.40 ] 1.112 [28.24] .130 .300 .100 Dia. [3.30] [7.62] ±.010 [2.54] .560 Typ. .915 ±0.25 [14.22 ] [23.24] Recommended Panel Cutout Plug Assembly A ±.020 1.630 ±0.51 [41.40 ] .300 ±.010 [7.62] .560 ±0.25 Typ. [14.22 ] .915 [23.24] Receptacle Assembly Plug and Receptacle Assemblies No. of Termination Post A Contact Plug Assembly Receptacle Assembly Pos. Method Configuration Dimension Finish Part No. Part No. .025 x .025 .659 Sel. 6 Wrap Type 205507-1 — 1 0.64 x 0.64 16.74 Gold/Nickel .659 205317-1 — 16.74 .025 x .025 Sel. 14 Wrap Type 1 0.64 x 0.64 Gold/Nickel .261 — 3-205508-1 6.63 .025 x .025 .659 Sel. 20 Wrap Type 205509-1 — 1 0.64 x 0.64 16.74 Gold/Nickel TERMI-POINT .031 x .062 .810 Sel. 26 1-205512-3 1-205511-3 1 Clip 0.79 x 1.57 20.57 Gold/Nickel 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. Notes: 1. Posted connectors listed above have black phenolic housings. 2. Replacement contacts are shown on page 32. 3. These posted connectors mate with standard connector housings shown on pages 45-47. 54 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Posted Connectors Posted Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 34 Position ±.010 .750 .468 ±0.25 .915 [19.05 ] [11.89] [23.24] ±.020 2.000 1.687 ±0.51 [50.80 ] [42.85] .075 [1.91] Typ. .150 [3.81] Typ. A .365 [9.27] 2 Plc. Plug Assembly .790 [20.07] .395 [10.03] .161 .365 .468 [4.09] .118 [9.27] [11.89] Typ. [3.00] Typ. A 1.686 [42.84] ±.020 2.000 ±0.51 [50.80 ] .275 [6.99] Typ. .016 R [0.41] Typ. .915 ±.010 .750 [23.24] ±0.25 [19.05 ] +.005 .130 +.005 Dia. -.000 .130 -.000 +0.13 3.30 +0.13 [ ] -.000 3.30 [ ] -.000 .468 Typ. 4 Holes [11.89] or Typ. Receptacle Assembly +.005 .218 -.000 † +0.13 [ -.000 5.54 ] † .218 [5.54] diameter is required when jackscrews are used. Recommended Panel Cutout 55 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 50 Position .161 .790 [4.09] [20.01] .395 [10.03] .128 A [3.25] .016 R [0.41] Typ. 2.281 [57.94] ±.020 2.593 ±0.51 [65.86 ] 2.025 [51.44] .130 Dia. [3.30] ±.010 .750 (4 Holes) ±0.25 [19.05 ] .915 .468 [23.24] [11.89] .130 [3.30] Dia. or Plug Assembly .218 [5.54] Dia.† A Recommended Panel Cutout † .218 [5.54] diameter is required when jackscrews are used. ±.020 2.595 ±0.51 [65.91 ] .250 [6.35] 4 Plc. ±.010 .750 .915 ±0.25 [19.05 ] [23.24] Receptacle Assembly Plug and Receptacle Assemblies No. of Termination Post A Contact Plug Assembly Receptacle Assembly Pos. Method Configuration Dimension Finish Part No. Part No. .659 1 Sel. Gold/Nickel 205361-1 3-205505-1 16.74 .025 x .025 34 Wrap Type 0.64 x 0.64 .261 1 Sel. Gold/Nickel — 3-205505-1 6.63 .659 1 Sel. Gold/Nickel 205156-1 3-205514-1 16.74 .025 x .025 50 Wrap Type 0.64 x 0.64 .261 1 Sel. Gold/Nickel — 3-205514-1 6.63 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. Notes: 1. Posted connectors listed above have black phenolic housings. 2. Replacement contacts are shown on page 32. 3. These posted connectors mate with standard connector housings shown on pages 46-47. 56 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Posted Connectors Posted Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 75 Position 1.155 [29.34] .766 .766 .195 [19.46] .140 .365 [19.46] [4.95] [3.56] [9.27] A 2.281 [57.94] ±.010 2.750 ±0.25 [69.85 ] 2.025 [51.44] .016 R. [0.41] Typ. .128 [3.25] ±.015 .156 .218 .915 .327 .500 Dia. ±.010 ±0.38 [3.96] 1.110 [5.54 ] [23.24] [8.31] [12.70] ±0.25 (4 Holes) [28.19 ] Typ. Recommended Panel Cutout Receptacle Assembly 104 Position .130 [3.30] Dia. or 1.580 .218 [5.54] Dia.† [40.13] .790 .156 [20.01] Dia. [3.96] A (4 Holes) .016 R. [0.41] Typ. 2.375 [60.32] ±.010 2.750 2.165 ±0.25 [69.85 ] [54.99] .438 .105 [11.13] [2.67] .875 .300 .353 [22.22] [7.62] [8.97] 2 Plc. .915 ±.010 1.110 [23.24] ±0.25 [28.19 ] Recommended Panel Cutout † .218 [5.54] diameter is required when jackscrews are used. Receptacle Assembly Receptacle Assemblies No. of Termination Post A Contact Receptacle Assembly Pos. Method Configuration Dimension Finish Part No. .025 x .025 .659 1 75 Wrap-Type Sel. Gold/Nickel 205515-1 0.64 x 0.64 16.74 .025 x .025 .659 1 104 Wrap-Type Sel. Gold/Nickel 205359-1 0.64 x 0.64 16.74 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. Notes: 1. Posted connectors listed above have black phenolic housings. 2. Replacement contacts are shown on page 32. 3. These posted connectors mate with standard connector housings shown on page 49. 57 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors with Center Fastener 1.172 104 CF Position [29.77] .812 (with Center Fastener) [20.62] A .172 R. Typ. [4.37] .365 2.500 [9.27] [63.50] 2.875 2.188 [73.02] [55.58] .150 [3.81] Typ. ±.010 2.950 ±0.25 [74.93 ] .143 Dia. [3.63] .500 ±.020 .915 (4 Holes) ±.010 [12.70] 1.250 ±0.51 [23.24 ] ±0.25 [31.75 ] Recommended Panel Cutout Receptacle Assembly (With Posted Socket Contacts) 104 CF Position (with Center Insert) .230 .150 1.250 [5.84] .812 [3.81] [31.75] [20.62] A .143 Dia. [3.63] (4 Holes) .172 .365 R. Typ. [4.37] [9.27] 2.875 ±.010 2.950 [73.02] ±0.25 ±.015 2.500 [74.93 ] 2.500 [63.50] ±0.03 [63.50 ] 2.188 Typ. [55.58] .500 ±.010 Typ. .276 [12.70] ±0.25 [7.01 ] 1.172 [29.77] Plug Assembly (With Posted Pin Contacts) 160 CF Position .915 ±.010 1.826 (with Jackscrew Socket) 1.174 [23.24] ±0.25 [46.38 ] [29.82] .365 A [9.27] Typ. ±.010 2.375 ±.015 ±0.25 2.755 [60.32 ] ±0.38 [69.97 ] Typ. Receptacle Assembly (With Posted Pin Contacts) 58 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Posted Connectors Posted Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors with Center Fastener (Continued) Receptacle Assembly Housing Receptacle Mating Plug No. of Termination Post A Contact Material Assembly Assembly Pos. Method Configuration Dimension Finish (Color) Part No. Part No. .659 1 Sel. Gold/Nickel 205720-2 16.74 Phenolic Page 50 .025 x .025 (Black) .261 1 104 CF Wrap-Type Sel. Gold/Nickel 205720-1 0.64 x 0.64 6.63 Diallyl Phthalate .261 2 Sel. Gold/Nickel — 213763-1 (Blue) 6.63 .025 x .025 Diallyl Phthalate .261 2 160 CF Wrap-Type Sel. Gold/Nickel 213521-1 202799 (Page 51) 0.64 x 0.64 (Blue) 6.63 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. 2 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .250 [6.53] from mating end. Posts are plated tin-lead over copper. Extraction Tool Part No. 305183. Note: Replacement contacts (Type III+ posted) are shown on page 32. 59 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors, .200 [5.08] Grid .468 36 Position [11.89] +.005 .130 -.000 +0.13 [ 3.30 ] .780 .173 -.000 or [19.81] [4.39] .300 +.005 .218 -.000 † [7.62] +0.13 [ 5.54 ] -.000 .016 R [0.41] 4 Plc. 2.025 ±.020 2.595 [51.44] ±0.51 [65.91 ] 2.281 [57.94] +.005 -.000 .130 Dia. R +0.13 [ .365 -.000 3.30 ] .407 [9.27] 4 Plc. † .218 [5.54] diameter [10.34] .915 is required when jack- .815 [23.24] screws are used. [20.70] Recommended Panel Cutout Plug Assembly (With Posted Pin Contacts) ±.010 1.110 .500 50 Position ±0.25 [28.19 ] [12.70] .140 .300 Typ. [3.56] [7.62] .327 Typ. [8.31] Typ. .016 R [0.41] 2.281 ±.020 2.595 [57.94] ±0.51 [65.91 ] 2.025 [51.44] +.005 .156 -.000 +0.13 [3.96 ] -.000 Dia. 4 Holes .128 .195 .766 Typ. .365 [3.25] [4.95] [19.45] [9.27] Typ. 1.155 .915 [29.33] [23.24] Plug Assembly (With Posted Pin Contacts) Recommended Panel Cutout Material and Finish Plug Assemblies Housing - Phenolic per No. of Termination Post Post Contact Plug Assembly Mates with Receptacle Assembly MIL-M-14, Type CFG; color, Pos. Method Configuration Length† Finish Part Number Part Number black 36 205629-1n  1 TERMI-POINT .031 x .062 .810 Sel. Gold/Nickel Contacts - Brass per Clip 0.79 x 1.57 20.57 50 205630-1  MIL-C-50; 1 Gold flash over .000050 [0.00127] nickel on entire contact with .000030 [0.00076] gold to a distance of .200 [5.08] from selective .000030 [0.00076] mating end. Posts are plated tin-lead over copper. gold over .000050 [0.00127] †Post length will accommodate up to 3 terminations. nickel plated (gold plating Extraction Tool-Part No. 305183. per MIL-G-45204, nickel plat- Refer to page 32 for contact specifications (Type III+, Size 16). ing per QQ-N-290) m Mating receptacle block using crimp, snap-in contacts for 36-Position Plug Assembly, order Part No. 203956-2. Mating receptacle block using crimp, snap-in contacts for 50-Position Plug Assembly, order Part No. 203622-2. Refer to the appropriate column of Application Chart for Hardware Selection Page 10 through Page 25. Note: 36 position c onnector uses standard 50 position hardware. 50 position connector uses standard 75 position hardware. 60 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Posted Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors Special Application housing. Housings are avail- Grounding blocks are Connectors are available in able in 15-, 16-, 29 CF ideally suited for aircraft appli- the following configurations: (center fastener) and cations, where shielded cable V.35 42-position sizes and, is to be grounded to an air- Shallow Block depending upon the specific frame. The ground wires of High Current configuration, will accept shielded cables are pigtailed Mixed Multimate contacts, Type I off with ferrules and are High Voltage and Miniature, Standard and crimped to Size 16 socket con- RFI/EMI Shielded Twin Standard COAXICON tacts. The contacts are loaded Grounding Blocks contacts. The rectangular into a standard 14- or 34-posi- contact cavities accept tion connector housing. This V.35 Connector Type XII contacts. connector then can be mated The 34 position V.35 to the grounding block which High voltage connectors are Connector is fully assembled is fastened to the aircraft designed for high voltage and ready for placement on a frame. Grounding blocks have applications using Multimate printed circuit board. They are Size 16 screw-machined pin contacts. The cavity centerline also available in kit form for contacts which are staked, riv- spacings and the silo con- cable assembly. These eted and soldered into the struction of the contact AMP V.35 connectors meet L-shaped metal bracket. The cavities increase the current the requirements of 408-2593 bracket has fixed jackscrew creepage path for higher volt- for CCITT V.35 interfacing. receptacles that will accept age ratings. Housing sizes the special turnable jack- High current connectors are include 20 and 28 positions. screws fastened to the mating designed for applications RFI/EMI shielding kits socket connector half. requiring up to 25 amperes of provide shielding capabilities current. They are available in against radio frequency and 12-position male and female electromagnetic interferences. housings which have rectan- Special 104-position housings gular contact cavities for accept Multimate contacts accepting Type XII contacts. and are especially designed Mixed connectors are for use with shielding hard- designed for applications that ware. These shielding kits require intermixing signal, cannot be used with the power and/or coaxial circuits standard 104-position in the same connector connector housings. 61 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Special Application Connectors Product Facts  Meets requirements of 408-2593 for CCITT V.35 interface  Pcb connectors fully assembled, right-angle and vertical mount  Mounting bracket secures pcb connector to board  Pcb connectors pre- loaded with Size 16 contacts  Right-angle connector features true position location wafer  Intermateable with comparable M Series connectors  Cable connector kits available with 1-piece stamped and formed shield or new, more durable die cast 2-piece shield  Cable connectors The 34-position V.35 Series connectors. AMP M Series V.35 Special accept Size 16, Type includes both printed cir- Application Connectors Cable connector assem- III+ strip form or loose cuit board mount and meet the requirements of blies are offered in kit piece contacts cable mount configura- ISO 2593 for CCITT V.35 form. Each kit contains: a  Housings made of UL tions. interface. 34-position housing; one- 94V-0 rated flame Technical Documents The pcb connectors are piece or two-piece shield; retardant material Product Specifications— fully assembled and ready two, one-piece turnable 108-10001 M Series 042 Type  Recognized under the for placement on printed jackscrews; strain relief Component Program of circuit boards. Available clamp; and necessary the Underwriters in vertical or right-angle mounting screws. Shields Laboratories mount versions, they offer are offered in an economi- Inc. for 250 volts, dependable, convenient cal one-piece stamped File No. E28476 assembly in high-speed and formed version or a data transmission applica- more durable two-piece  Certified by Canadian tions. Connectors are die cast version. A choice Standards preloaded with economi- of die cast zinc, nickel Association, cal, dependable Size 16 plated File No. LR7189 precision stamped and or stainless steel turnable formed contacts. Contact jackscrews are available. posts feature a chamfered Cable connectors accept lead-in that eases assem- Size 16, Type III+ pin and bly to the pc boards. A socket contacts. mounting bracket for (Contacts sold separately, securing the connector to see page 31.) the pc board is standard equipment. Right-angle pcb connectors feature true position, location wafers that provide for the exact location of each post. Both the right-angle and vertical mount pcb connectors are fully mate- able with comparable M 62 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Special Application Connectors (Continued) Current Carrying Material Specifications Performance Data Capabilities Temperature Rating - Contacts Phenolic Housings, -55°C to The total current capacity The material composition and +150°C of each contact in any given construction of AMP Type III+ Polyester Housings - M Series connector is depen- contacts encompasses vary- –55°C to +130°C dent upon the heat rise ing price ranges and Flammability Rating - resulting from the combina- performance characteristics. Phenolic Material, UL 94V-0 tion of electrical loads of all Specific materials and avail- Dielectric Withstanding contacts in the connector able plating thicknesses of Voltage (at sea level) arrangement and the maxi- each contact are provided. Type III+ Contacts, 900 VAC, mum ambient temperature in RMS Housings which the connector will be Durability (Mating/Unmating) operating. Caution must be M Series V.35 connector - Contacts, Gold plated - taken to insure that this com- housings are made of 500 cycles; Contacts, Bright bination of conditions does general purpose phenolic tin-lead plated - 50 cycles not cause the internal tem- (black) or polyester (black). perature of the connector to Phenolic housings are Note: For detailed information on exceed the maximum operat- molded of material per the above performance data and ing temperature of the MIL-M-14, Type CFG. The per- further information on other perfor- housing material. Several vari- mance data such as Insulation formance characteristics of Resistance, Thermal Shock, Moisture ables which must be this material makes the con- Resistance, Vibration and Physical considered when determining nector an excellent choice in Shock, request AMP Product this maximum current capa- Specification No. 108-10001. applications where excep- bility for your application are: tional resistance to acids, a) Wire Size - Larger wire alkalies, or solvents is not a will carry more current prime factor. since it has less internal Hardware resistance to current flow A variety of materials such as and generates less heat. plated steel, stainless steel, The wire also conducts zinc (nickel plated) and alu- heat away from the minum are used in the connector. manufacture of M Series V.35 b) Connector Size - In connector hardware. This general, with more provides for the proper oper- circuits in a connector, ation and durability of each less current per contact hardware component, while can be carried. offering a choice of econo- c) Current Load Distribution - mies to satisfy partic- Spreading those lines ular application with greater current loads requirements. throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. d) Ambient Temperature - With higher ambient temperature, less current can be carried. 63 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors Right-Angle .468 Receptacle Assembly 1.565 [11.89] [39.75] 2 Plc. .275 [6.98] 2 Plc. ±.020 2.000 ±0.51 1.687 [50.80 ] [42.85] Material and Finish Housing—Flame retardant phenolic or polyester, black Contacts—Brass, plated: .375 a) .000030 [0.00076] gold .365 [9.52] [9.27] min. in Ref. 2 Plc. .750 mating area, .000050 [19.05] [0.00127] nickel min. under- plating overall (For Recommended PC Board Hole Pattern see page 65) Contact Spring—Stainless steel Contact Post—Brass, tin Boardlocks—Copper alloy, tin plated plated Mounting Bracket—Brass, Location Wafer—Phenolic tin-nickel plated or zinc, Nuts and Lockwashers— nickel plated Steel, zinc plated Jackscrews—Stainless steel PCB No. of Mounting Housing Part Dimensions Boardlocks Select Load Pattern Pos. Bracket Material Number A B .555 34 * No Phenolic Fully Loaded 2-212810-0 14.10 Brass, .555 14 Tin-Nickel * No Phenolic B, C, D, E, F, H, P, R, S, T, V, X, Y, AA 2-212810-4 14.10 Plated .555 A, B, C, D, E, F, H, J, P, R, S, T, U, V, W, X, Y, 27 * No Phenolic 2-212810-7 14.10 AA, BB, CC, DD, FF, HH, JJ, KK, LL, NN .572 .347 34 Yes Phenolic Fully Loaded 1-213574-1 14.53 8.81 .572 .347 17 Yes Phenolic A, B, C, D, E, F, H, P, R, S, T, U, V, W, X, Y, AA 1-213574-2 14.53 8.81 Zinc, .572 .347 A, B, C, D, E, F, H, J, K, L, N, P, R, S, T, U, V, W, X, Y, Nickel 23 Yes Phenolic 1-213574-3 14.53 8.81 AA, BB, NN Plated .572 .347 22 Yes Phenolic A, B, C, D, E, F, H, K, L, N, P, R, S, T, U, V, W, X, Y, AA, BB, NN 1-213574-4 14.53 8.81 .555 .330 22 Yes Phenolic A, B, C, D, E, F, H, J, L, N, P, R, S, T, U, V, W, X, Y, AA, HH, NN 1-213574-5 14.10 8.38 PCB No. of Mounting Housing Part Dimensions Boardlocks Select Load Pattern Pos. Bracket Material Number A B Brass, .555 No Polyester Fully Loaded 1-213806-0 34 * Tin-Nickel Plated 14.10 34 None — * No Polyester Fully Loaded 1-213806-3 Brass, .555 A, B, C, D, E, F, H, J, L, P, Hardware Supplied Unassembled 19 * No Polyester 1-213806-1 Tin-Nickel Plated 14.10 R, S, T, U, V, W, X, Y, AA A, B, C, D, E, F, H, K, P, No Hardware Supplied 18 None — * — Polyester 1-213806-2 R, S, T, U, V, W, X, Y, AA Zinc, .572 .347 34 Yes Polyester Fully Loaded 213977-9 Nickel Plated 14.53 8.81 Zinc, .572 .347 23 Yes Polyester A, B, C, D, E, F, H, J, K, L, N, P, R, S, T, U, V, W, X, Y, AA, BB, NN 213977-7 Nickel Plated 14.53 8.81 Zinc, .572 .347 23 Yes Polyester A, B, C, D, E, F, H, J, L, N, P, R, S, T, U, V, W, X, Y, AA, HH, KK, NN 213977-8 Nickel Plated 14.53 8.81 Zinc, .572 .347 17 Yes Polyester A, B, C, D, E, F, H, P, R, S, T, U, V, W, X, Y, AA 1-213807-0 Nickel Plated 14.53 8.81 *The mounting bracket has an elongated slot for a 4-40 screw that will accommodate a .330 [8.38] or .347 [8.81] footprint. Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. 64 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors (Continued) Right-Angle Plug ±.020 1.565 ±0.51 [39.75 ] .468 Assembly .275 [11.89] [6.98] 2 Plc. 2 Plc. ±.020 2.000 1.687 ±0.51 [50.80 ] [42.85] Material and Finish Housing - Flame retardant phenolic or polyester, black Contacts—Brass, plated: .365 .375 a) .000030 [0.00076] gold [9.27] [9.52] 2 Plc. Typ. min. in mating area, .000050 .750 [0.00127] nickel min. under- [19.05] plating overall Contact Spring - Stainless steel .843 .002 .054 Contact Post—Brass, tin [21.41] 0.05 [1.37 ] Dia. .005 .125 34 Plc. plated 0.13 [3.18 ] Dia. 2 Plc. .600 Mounting Bracket - Brass, MM NN [15.24] .525 tin-nickel plated or zinc, [13.34] KK LL .450 JJ HH [11.43] .375 nickel plated [9.53] EE FF .300 CC DD [7.62] Boardlocks - Copper alloy, tin .225 [5.72] AA BB .150 plated Z Y [3.81] .075 [1.91] W X .000 Location WafervPhenolic U V [0.00] .075 [1.91] S T Nuts and Lockwashers - .150 P R [3.81] .225 Steel, zinc plated [5.72] M N .300 L [7.62] K .375 Jackscrews - Stainless steel [9.53] H J .450 E F [11.43] .525 [13.34] C D .600 A B [15.24] .843 [21.41] Note: Pc board layouts and connector dimen- B sions illustrated above serve as a guide only; they A are not to be used for actual design or construc- tion of customer equipment. Consult AMP Recommended PC Board Hole Pattern customer drawings for latest detailed pc board layout and connector dimension requirements. (All dimensions typical) Dimensions No. of Mounting Housing Part Boardlocks Select Load Pattern Pos. Bracket Material Number A B Brass, Tin .555 34 * No Phenolic Fully Loaded 213289-2 Nickel Plated 14.10 Zinc, Nickel .572 .347 34 Yes Phenolic Fully Loaded 213513-4 Plated 14.53 8.81 *The mounting bracket has an elongated slot for a 4-40 screw that will accommodate a .330 [8.38] or .347 [8.81] footprint. Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. Dimensions No. of Mounting Housing Part Boardlocks Select Load Pattern Pos. Bracket Material Number A B .572 .347 Zinc, Nickel 34 Yes Polyester Fully Loaded 213808-3 14.53 8.81 Plated 18 — No Hardware Supplied Polyester A, B, C, D, E, F, H, K, P, R, S, T, U, V, W, X, Y, AA 213808-4 Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. 65 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 .225 [5.72] .075 [1.91] .000 0.00 .075 [1.91] .225 [5.72] NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors (Continued) .915 .468 Vertical Receptacle [23.24] [11.89] 2 Plc. Assembly ±.020 2.000 1.686 ±0.51 [50.80 ] [42.82] Material and Finish Housing - Flame retardant phenolic or polyester, black .365 Contacts - Brass, plated: .750 [9.27] [19.05] 2 Plc. a) .000030 [0.00076] gold min. in mating area, .000050 ±.005 .125 ±0.13 [3.18 ] Dia. [0.00127] nickel min. under- 2 Plc. plating overall .843 [21.41] Contact Spring - Stainless steel A B .600 [15.24] Contact Post - Brass, tin-lead C D .525 F [13.34] E .450 plated H [11.43] J .375 [9.53] K L .300 Nuts and Lockwashers - M N [7.62] .225 Steel, zinc plated [5.72] P R .150 [3.81] S T .075 Spacers - Stainless steel [1.91] U V .000 [0.00] W X .075 Jackscrews - Stainless steel Y Z [1.91] .150 [3.81] AA BB .225 [5.72] DD CC .300 EE FF [7.62] .375 [9.53] HH JJ .450 [11.43] KK LL .525 [13.34] MM NN .600 [15.24] ±.002 .054 ±0.05 .843 [1.37 ] Dia. 34 Plc. [21.41] Note: Pc board layouts and connector dimen- sions illustrated above serve as a guide only; they are not to be used for actual design or construction of customer equipment. Consult Recommended PC Board Hole Pattern AMP customer drawings for latest detailed pc board layout and connector dimension require- (All dimensions typical) ments. No. of Mounting Housing Part Select Load Pattern Pos. Hardware Material Number None Phenolic Fully Loaded 213473-3 34 Phenolic 213524-8 Spacers Fully Loaded Polyester 213809-7 Nuts & 13 Phenolic B, C, D, E, F, P, R, S, T, V, X, Y, AA 213524-9 Lockwashers Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. 66 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors .260 [6.60] .080 [2.03] .100 [2.54] .280 [7.11] Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors (Continued) .468 .915 Vertical Plug Assembly [11.89] [23.24] 2 Plc. 1.686 ±.020 2.000 [42.82] ±0.51 [50.80 ] Material and Finish Housing - Flame retardant phenolic, black Contacts - Brass, plated: .365 .750 a) .000030 [0.00076] gold [9.27] [19.05] min. in mating area, .000050 2 Plc. [0.00127] nickel min. under- plating overall Contact Spring - Stainless steel Contact Post - Brass, tin-lead plated Nuts and Lockwashers - ±.005 .125 ±0.13 Steel, zinc plated [3.18 ] Dia. 2 Plc. Spacers - Stainless steel .843 [21.41] Jackscrews - Stainless steel .600 MM NN [15.24] .525 [13.34] KK LL .450 [11.43] HH JJ .375 [9.53] EE FF .300 CC [7.62] DD .225 [5.72] AA BB .150 Y [3.81] Z .075 [1.91] W X .000 U [0.00] V .075 [1.91] T S .150 P R [3.81] .225 [5.72] M N .300 [7.62] K L .375 [9.53] H J .450 E [11.43] F .525 [13.34] C D .600 A [15.24] B ±.002 .054 ±0.05 [1.37 ] Dia. .843 34 Plc. [21.41] Note: Pc board layouts and connector dimen- sions illustrated above serve as a guide only; they are not to be used for actual design or construction of Recommended PC Board Hole Pattern customer equipment. Consult Tyco Electronics customer drawings for latest detailed pc board (All dimensions typical) layout and connector dimension requirements. No. of Mounting Part Select Load Pattern Pos. Number Hardware 19 Spacers* A, B, C, D, E, F, K, L, N, P, R, S, T, U, V, W, X, Y, AA 213550-4 34 Spacers* Fully Loaded 213550-5 *Jackscrews and spacers are provided unassembled. Note: Other select loaded configurations can be made available, consult Tyco Electronics Corporation. 67 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 .260 [6.60] .080 [2.03] .100 [2.54] .280 [7.11] NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors Cable Connector Kits, 34 Position, Phenolic ±.030 2.050 ±0.76 [52.07 ] Plug ±.030 .828 0 ±.040 ±0.76 [21.03 ] ±.040 A [±1.02] 1.620 ±1.02 [41.15 ] Receptacle Material and Finish Housing - Flame retardant phenolic, black Shield - Anodized aluminum Screws - Steel, zinc plated Jackscrews - Stainless steel Cable Clamp - Steel, nickel Notes: plated 1. Plug and receptacle connector kits come partially assembled. 2. Plug connector kits are Kits include: available with long and short shields, (long shield provides pin protection) and two differ- ent size cable clamps.  Housing 3. Housings are keyed to fix the proper location of the male and female jackscrew as defined  One-piece shield by 408-2593.  One-piece turnable 4. Short shield kits, Part No. 213753-1 available with all accessories listed above except hous- jackscrews ing block and jackscrews. Part number for blocks are found on page 47.  Strain relief clamp 5. Pin and socket contacts sold separately. Size 16, Type III+ contacts are listed on page 31.  Mounting screws Kit Part Numbers Shield Cable Dia. Housing Dimension Size Range Material A Receptacle Plug .435-.545 1.53 Short Phenolic — 213300-1 11.05-13.83 38.86 .300-.450 1.53 Phenolic Short — 213300-2 7.62-11.43 38.86 .435-.545 1.97 Phenolic Long — 213300-3 11.05-13.83 50.04 .300-.450 1.97 Phenolic Long — 213300-4 7.62-11.43 50.04 .435-.545 1.53 Phenolic Short 213522-1 — 11.05-13.83 38.86 .300-.450 1.53 Phenolic Short 213522-2 — 7.62-11.43 38.86 .200-.300 1.53 Phenolic Short — 213300-7 5.08-7.62 38.86 68 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors (Continued) Cable Connector Kits, 34 Position, Polyester (Continued) ±.030 2.050 ±0.76 [52.07 ] Plug ±.030 .828 ±0.76 [21.03 ] ±.040 1.620 ±1.02 [41.15 ] Receptacle Material and Finish Housing—Flame retardant polyester, black Shield—Anodized aluminum Notes: Screws—Steel, zinc plated 1. Plug and receptacle connector kits come partially assembled. Jackscrews—Stainless steel or zinc, nickel plated 2. Two different size cable clamps. Cable Clamp—Steel, nickel 3. Housings are keyed to fix the proper location of the male and female jackscrew as defined plated by 408-2593. 4. Pin and socket contacts sold separately. Size 16, Type III+ contacts are listed on page 31. Kits include:  Housing  One-piece shield Kit Part Numbers Cable Dia. Housing Jackscrew  One-piece turnable Packaging Range Material Type Receptacle Plug jackscrews .435-.545  Strain relief clamp Bulk Polyester Stainless Steel 213931-1 — 11.05-13.83  Mounting screws .300-.450 Individual Polyester Stainless Steel 213931-2 — 7.62-11.43 .435-.545 Polyester Zinc 213931-3 — Individual 11.05-13.83 .435-.545 * Zinc 213931-4 — Individual 11.05-13.83 .300-.450 Individual Polyester Zinc 213931-5 — 7.64-.11.43 .435-.545 Bulk Polyester Stainless Steel — 213932-1** 11.05-13.83 .300-.450 Polyester Stainless Steel — 213932-2** Individual 7.62-11.43 .435-.545 Polyester Zinc — 213932-3** Individual 11.05-13.83 .300-.450 Individual Polyester Zinc — 213932-4** 7.62-11.43 .300-.450 Individual Polyester Zinc — 213932-5** 7.62-11.43 **Housing not included in Kit No. 213931-4 ±.040 ±1.20 **Long Shield, Assembled Length – 2.060 [52.32 ] 69 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors (Continued) Cable Connector Kits, 34 Position, Phenolic Long Screw (2) (Continued) Material and Finish Housing - Flame retardant phenolic, black Shield - Zinc, nickel plated Screws - Steel, zinc plated Jackscrews - Stainless steel Male Cable or zinc, nickel plated Jackscrew Clamp Cable Clamp - Steel, nickel plated Two-Piece Shield Kits include:  Housing  Two-piece shield Pin Hood  One-piece turnable jackscrews  Two cable clamp Female inserts Jackscrew  Mounting screws Notes: 1. Plug and receptacle con- Short Screw (4) Connector nector kits come partially Housing assembled. 2. Plug connector kits are available with or without pin hoods. 3. Housings are keyed to fix the proper location of the male and female jack- screw as defined by 408-2593. Kit Part Numbers Pin Cable Dia. Jackscrew 4. Choice of stainless steel or Hood Range Type Receptacle Plug zinc die cast one-piece .400-.600 jacksrews. No Zinc — 213684-1 10.16-15.24 5. Pin and socket contacts .250-.400 No Zinc — 213684-2 sold separately. Size 16, 6.35-10.16 Type III+ contacts are .400-.600 Yes Zinc — 213684-3 listed on page 31. 10.16-15.24 .250-.400 Yes Zinc — 213684-4 6.35-10.16 .400-.600 No Stainless Steel — 213684-7 10.16-15.24 .400-.600 No Zinc 213685-1 — 10.16-15.24 .250-.400 No Zinc 213685-2 — 6.35-10.16 .400-.600 No Stainless Steel 213685-3 — 10.16-15.24 .150-.300 No Zinc 213685-5 — 3.81-7.62 .150-.300 Yes Zinc — 213684-9 3.81-7.62 .150-.300 No Zinc — 1-213684-0 3.81-7.62 70 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors (Continued) Cable Connector Kits, 34 Position, Polyester Long Screw (2) (Continued) Material and Finish Housing—Flame retardant polyester, black Shield—Zinc, nickel plated Screws—Steel, zinc plated Jackscrews—Zinc, nickel plated Male Cable Jackscrew Clamp Cable Clamp—Steel, nickel plated Two-Piece Shield Kits include:  Housing  Two-piece shield Pin Hood  One-piece turnable jackscrews  Two cable clamp inserts Female Jackscrew  Mounting screws Notes: 1. Plug and receptacle con- nector kits come partially Short Screw (4) Connector assembled. Housing 2. Plug connector kits are available with or without pin hoods. 3. Housings are keyed to fix the proper location of the male and female jack- screw as defined by Kit Part Numbers Pin Cable Dia. 408-2593. Hood Range Receptacle Plug .150-.300 4. Pin and socket contacts No — 213803-1 3.81-7.62 sold separately. Size 16, .250-.400 Type III+ contacts are No — 213803-2 6.35-10.16 listed on page 31. .150-.300 Yes — 213804-1 3.81-7.62 .250-.400 Yes — 213804-2 6.35-10.16 .150-.300 No 213805-1 — 3.81-7.62 .250-.400 No 213805-2 — 6.35-10.16 .400-.600 No — 213803-3 10.16-15.24 .400-.600 Yes — 213804-3 10.16-15.24 .400-.600 No 213805-3 — 10.16-15.24 71 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors High Current 12 Position UL Voltage Rating: 1800 V Material and Finish Housing - Phenolic, 94V-O rated, black Contacts must be ordered separately. +.020 1.090 -.000 .140 ±.010 1.110 +0.51 27.69 .500 [3.56] ±0.25 [ -.000 ] .386 [28.19 ] .365 [12.70] [9.80] .327 [9.27] Typ. [8.31] Typ. .016 R [0.41] Typ. 2.025 [51.44] ±.020 ±.010 2.595 1.983 ±0.51 ±0.25 [65.91 ] [50.37 ] 2.281 .450 [57.94] [11.43] Typ. .156 Dia. [3.96] 4 Holes .195 .766 .120 .128 [4.95] [19.46] [3.05] [3.25] Dia. 1.155 [29.34] Recommended Panel Cutout Plug Housing ±.010 1.110 1.500 ±0.25 [28.19 ] [38.10] .365 [9.27] ±.010 ±.020 1.983 2.281 2.595 ±0.25 ±0.51 [50.37 ] [57.94] [65.91 ] .120 [3.05] Dia. Receptacle Housing Phenolic Contacts Accepted Housing Part No. Quantity Contact Type Page Ref. Plug Receptacle 205042-1 205043-1 12 Type XII 38, 39 Note: 12 position connector uses Standard 75 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection pages 10 through 25. 72 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) Mixed 29 CF Position (with Center Fastener) Material and Finish Housing - Phenolic, 94V-O rated, black Contacts must be ordered separately. 1.147 .766 1.025 [29.13] [19.46] [26.04] ±.010 1.110 .365 .190 ±0.25 [28.19 ] [9.27] [4.83] ±.015 .213 ±0.38 [5.41 ] .200 .015 R [5.08] [0.38] 2.282 Typ. ±.020 [57.96] 2.595 ±.010 2.025 1.983 ±0.51 [65.91 ] ±0.25 [51.44] .128 [50.37 ] [3.25] .148 [3.76] Dia. .152 [3.86] .156 Dia. [3.96] 4 Holes .500 .095 [12.70] R [2.41] .323 [8.20] Plug Housing Recommended Panel Cutout 1.440 ±.010 [36.58] 1.110 .365 ±0.25 [28.19 ] [9.27] 2.282 2.595 1.983 [57.96] [65.91] [50.37] .148 [3.76] Dia. .152 [3.86] Receptacle Housing Phenolic Contacts Accepted Housing Part No. Quantity Contact Type Page Ref. Plug Receptacle Type II 30 Type III+ 31-35 *14* Subminiature 40, 41 COAXICON 12 Type XII 38, 39 202479-2 202478-2 Standard 2 — COAXICON Type I 36 1 Miniature 42, 43 COAXICON *Quantity may be all of the same type, or a combination of those types listed. See Hardware Section for appropriate hardware for this connector. See pages 78-89. 73 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) Mixed 42 Position Material and Finish Housing - Phenolic, black or diallyl phthalate, blue, 94V-O rated Contacts must be ordered separately. .790 [20.01] .395 .915 .065 [10.03] [23.24] R ±.010 .750 [1.65] .365 ±0.25 [19.05 ] or .161 [9.27] .109 [4.09] 2 Plc. [2.77] R† .120 Dia. [3.05] 2 Plc. .016 R [0.41] Typ. 2.281 2.282 ±.020 [57.94] 2.593 [57.96] ±0.51 [65.86 ] 2.025 [51.44] .130 Dia. [3.30] .128 or .218 [3.25] Dia. .218 .120 [5.54] Dia. [5.54] Dia.† [3.05] 4 Plc. .468 4 Plc. .130 [11.89] Dia. [3.30] 4 Holes †.218 [5.54] diameter is required when jackscrews are used. Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Diallyl Phthalate Contacts Accepted Housing Part No. Housing Part No. Quantity Contact Type Page Ref. Plug Receptacle Plug Receptacle Type II 30 Type III+ 31-35 36* Subminiature 40, 41 202515-1 202516-1 202515-3 202516-3 COAXICON Type I 36 6* Miniature 42, 43 COAXICON *Quantity may be all of the same type, or a combination of those types listed. Note: 42 position connector uses Standard 50 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection pages 10 through 25. 74 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) High Voltage 20 Position UL Voltage Rating: 1800 V Material and Finish Housing - Diallyl phthalate, 94V-O rated, blue Contacts must be ordered separately. .782 [19.86] .157 .468 [3.99] [11.89] .750 [19.05] .234 [5.94] .119 [3.02] .093 R [2.36] Typ. 1.686 2.000 [42.82] 1.411 [50.80] [35.84] 1.448 [36.78] .155 .375 Dia. [3.94] [9.53] .078 .090 R Typ. R 4 Holes Typ. [1.98] [2.29] .960 4 Plc. [24.38] Recommended Panel Cutout Plug Housing Receptacle Housing Plug Housing Receptacle Housing Wiring Side Wiring Side Diallyl Phthalate Contacts Accepted Housing Part No. Quantity Contact Type Page Ref. Plug Receptacle Type II 30 Type III+ 31-35 203908-2 203909-2 20* Subminiature 40, 41 COAXICON *Quantity may be all of the same type, or a combination of those types listed. Note: 20 Position connector uses Standard 34 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection pages 10 through 25. 75 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) High Voltage 28 Position UL Voltage Rating: 1800 V Material and Finish Housing - Phenolic, 94V-O rated, black Contacts must be ordered separately. .500 [12.70] 1.305 .140 [33.15] .327 .365 [3.56] [8.31] [9.27] .156 Dia. [3.96] 4 Plc. .015 R [0.38] Typ. 2.281 [47.94] ±.010 1.983 ±.020 2.595 ±0.25 [50.37 ] 2.025 ±0.51 [65.91 ] [51.44] .195 [4.95] .766 .156 .128 ±.010 Dia. .120 [19.46] 1.110 [3.96] [3.25] Dia. ±0.25 [3.05] [28.19 ] 4 Holes 1.155 4 Plc. [29.34] Plug Housing Recommended Panel Cutout .915 [23.24] .766 .365 .156 [19.46] Dia. [9.27] [3.96] 4 Holes ±.010 ±.020 1.983 2.595 ±0.25 ±0.51 [50.37 ] [65.91 ] ±.010 1.110 .120 Dia. ±0.25 [28.19 ] [3.05] 4 Plc. Receptacle Housing Phenolic Contacts Accepted Housing Part No. Quantity Contact Type Page Ref. Plug Receptacle Type II 30 Type III+ 31-35 205689-2 205690-2 28* Subminiature 40, 41 COAXICON *Quantity may be all of the same type, or a combination of those types listed. Note: 28 Position connector uses Standard 75 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection Pages 10 through 25. 76 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Special Application Connectors Special Application Connectors NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) Grounding Blocks .062 Dia. [1.57] Typ. Material and Finish .059 .060 R [1.50] [1.53] Plate - Brass, tin plated .620 Typ. [15.75] Clinch Nuts - Stainless steel Pin Contacts - Phosphor bronze, gold over nickel plated .937 [23.80] .492 [12.50] ±.020 1.250 ±0.51 [31.75 ] 14-Position, Part No. 203540-1* .930 [23.62] 1.686 [42.82] .062 Dia. [1.57] .492 .060 [12.50] [1.53] Typ. .059 R [1.50] ±.020 2.000 ±0.51 [50.80 ] 34-Position, Part No. 204814-1* Grounding blocks mate with standard 14 and 34 position receptacle housings. Note: Use referenced turnable jackscrews on mating housings when mating to grounding blocks. *CSA Certification pending. Fastening Hardware - For use in connector housings to mate with grounding blocks Jackscrews .562 1.098 [14.27] [27.89] Material and Finish Jackscrew Body - Die cast zinc, (clear chromate) con- Short Turnable Short-Short Turnable version coating Jackscrew, Male Jackscrew, Male Jackscrew Tip, Roll Pin - Part No. 203618-1 Part No. 203535-2 Stainless steel (2 Req’d.) (2 Req’d.) 77 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Fastening Hardware Turnable Jackscrews Jackscrews Material and Finish Roll Roll Roll Roll Turnable Jackscrew Body - Pin Pin Pin Pin Die cast zinc, chromate conversion coating Turnable Jackscrew Tip - Stainless steel Roll Pin - Stainless steel 3.305 2.285 3.285 2.305 [83.95] [58.04] [83.44] [58.55] (Assembled) (Assembled) (Assembled) (Assembled) For Fixed Jackscrews Lockwasher - Steel Hex Nut - Steel, zinc plated Jackscrews are used as an Male Female Male Female aid in mating and unmating Long-Long Long connectors and for holding mated connectors together, mostly larger sizes (34-posi- Roll Roll Roll tion and up). They can also Roll Pin Pin Pin Pin be used for polarization. Turnable jackscrews are free to rotate in a connector hous- Flat Flat ing and are always used Washer Washer 1.648 1.670 opposite mating fixed jack- [41.84] 1.180 1.200 [42.42] (Assembled) [29.97] screws. Where provided, roll [30.48] (Assembled) (Assembled*) (Assembled*) pins are used to hold a male or female tip onto the turn- able jackscrew body. AMP Assembly Tool No. Male Female Male Female 91016-2 (shown below) is Short Short-Short available for properly assem- bling the turnable jackscrews on a connector housing. * Assembled dimension includes metal thickness of Pin Hood or Strain Relief Clamp. Remove washer when both Pin Hood and Strain Relief Clamp are used. Fixed jackscrews can be readily assembled to a connector housing with the Nut Driver Tool (also shown Turnable Jackscrews below). Connectors Used on (No. of Positions) Jackscrew Part No. 6-32 [M3.5 x 0.6] 6-32 [M3.5 x 0.6] Special Application Style Double Lead Single Lead Standard Posted High High Mixed Thread Thread Current Voltage Long-Long 201911-1 207234-1 50 (90° 1 Male shield only), — 12 42 28 Long-Long 75 and 104 201910-1 207235-1 1 Female Long 1-200871-0 201413-4 Male 20, 26, 34, 41, 20, 26, 34, 41, 15, 16 20 12 and 50 and 50 and 42 and 28 Long 1-200867-1 201414-4 Female Short 200868-1 201087-1 6, 14, 20, 26, 6, 14, 20, 26, 34, Male 15, 16 20 34, 41, 50, 34, 41, 50, 12 and 42 and 28 Short 75 and 104 75 and 104 200870-1 201088-1 AMP Assembly Tool Female Part No. 91016-2 Short-Short 201388-1 201827-1 6, 14, 20, 26, 6, 14, 20, 26, 34, (for Roll Pins) Male 15, 16 20 34, 41, 50, 34, 41, 50, 12 and 42 and 28 Short-Short 75 and 104 75 and 104 201389-1 201828-1 Female 1 Long-Long Turnable Jackscrews are used only with Two-Piece Shields on the connector sizes listed. Notes: 1. Turnable Jackscrews mate with any Fixed Jackscrew listed below having the same thread size. 2. Special Turnable Jackscrews for use in connector housings to mate with Grounding Blocks are presented on page 77. 3. Single-lead versions are designed to mate with competitive Jackscrews. Roll pins for turnable jackscrews, Long-Long, Long, Short Part No. 201501-1, Short-Short Part No. 201501-2. Nut Driver Part No. 811262-1 (4-40) 78 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Hardware Hardware NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Fastening Hardware (Continued) Fixed Jackscrews 4-40 4-40 Hex Nut Hex Nut Lock Lock Washer Washer .815 .840 [20.7] [21.34] Male Female Fixed Jackscrews Jackscrew Part No. 6-32 [M3.5 x 0.6] 6-32 [M3.5 x 0.6] Type Double Lead Single Lead Thread Thread Male 1-200874-2 201092-4 Female 200875-7 201089-4 Notes: 1. Fixed Jackscrews mate with any Turnable Jackscrew listed above having the same thread size. Notes: 2. Single-lead versions are designed to mate with competi- tive Jackscrews. Notes: 3. Double-Lead Thread and Single-Lead Thread Jackscrews can NOT be mixed; i.e., Double-Lead must mate with Double, Single-Lead with Single. Notes: 4. Double-Lead Thread has two leads in the same revolution versus one lead for Single-Lead Thread. Therefore, Double-Lead Thread will pick up twice as fast. 79 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Fastening Hardware (Continued) For Housings with Locking Springs Single Mounting Hole .375 [9.53] Material and Finish Male (Spring Member) - A Max. Spring steel, nickel plated (Assembled) Female (Latching Member) - Stainless steel Male .375 Locking Springs are used [9.53] to hold mated connectors together. Although Locking Springs can be used on con- nectors up to 50 positions, they are primarily used on .620 smaller size connectors (less [15.75] than 34 positions). Female In all applications, a Male A Max. (Spring Member) is used (Assembled) opposite a Female (Latching Member). They can be secured to a connector housing using Guide Pins and Sockets or .320 [8.13] 4-40 x .250 [6.35] fillister head screws and nuts. Locking Springs can be used with all .375 hardware, except Closed-End [9.53] Pin Hoods. For Housings with Three Mounting Holes A Max. (Assembled) Male .375 [9.53] .620 [15.75] Standard A Connector Max. Size* 1.413 Female 6 35.89 A Max. (Assembled) 1.662 14 42.21 1.975 20 50.17 .320 2.037 [8.13] 26 51.74 2.412 34 61.26 3.047 41 77.39 Connectors Used On (No. of Positions) Locking Spring Part No. 3.006 50 76.35 Male Female Special Application (Spring (Latching Standard Posted High High * A dimension also applies to Mixed Member) Member) Current Voltage other comparably sized con- 6, 14, 20 6, 14, 20 nector types listed in the chart 201921-1 201922-1 — — — and 41 and 41 at the right. 201923-1 201918-1* 26 26 — 15 — 201925-1 201926-1 34 and 50 34 and 50 — 16 and 42 20 *Single female latch, two must be ordered per assembly. 80 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Hardware Hardware NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Guiding Hardware 6-32 6-32 Guide Pins and Hex Nut Hex Nut (75, 104, 160CF Pos.) (75, 104, 160CF Pos.) Sockets 4-40 4-40 4-40 4-40 Hex Nut Hex Nut Hex Nut Hex Nut (34 & 50 Pos.) (34 & 50 Pos.) Material and Finish Lock Lock Lock Lock Washer Washer Washer Guide Pins and Sockets— Washer Stainless steel Lockwashers—Stainless steel Hex Nuts—Steel, zinc plated .840 .780 .830 .795* [21.34] [19.81] [21.08] [20.19] Guiding hardware is used to Pin Socket Pin Socket align connector halves during mating. This hardware can Center Guide Corner Guide also be used for keying con- nectors to provide for proper mating. Guiding hardware can be readily secured to connec- tor housings using the Nut 6-32 Hex Nut Driver Tool shown below. Lock 6-32 6-32 Center Guide Pins and Sockets Washer Hex Nut Hex Nut are used primarily in housings Spacer Lock Lock having a single mounting hole, Washer Washer Spacer but can also be used in the centermost hole of housings having 3 or 4 mounting holes. 1.097 1.156 [27.86] [29.36] Corner Guide Pins and Sockets .625** [15.88] are used in the corner holes of housings having 2, 3 or 4 mounting holes. They cannot Pin Socket Long Pin be used in center mounting holes which are slightly Corner Guide (104 CF) deeper than corner mounting holes to accept Jackscrews. Connectors Used On (No. of Positions) Guide Pins and Sockets Special Application Type Part No. Standard Posted High High Mixed Current Voltage Center Pin 200389-2 6, 14, 20, 26, 34, 6, 14, 20, 26, 34, 200390-9 12 15, 16 and 42 20 and 28 41, 50, 75 and 104 41, 50, 75 and 104 Center Socket 2 207619-1* Corner Pin 1-200833-1 1-200835-1 34 and 50 34 and 50 — 16 and 42 20 Corner Socket 203964-1* Corner Pin 1-201046-2 201047-2 75, 104 and 160 CF 75, 104 and 160 CF 12 29 28 Corner Socket 203966-1* 202173-8 Corner Pin 3 202173-7 202174-5 104 CF 104 CF — — — 3 Corner Socket 202174-4 204099-2** 1 Long Pin 201540-1 1 Two Long Pins are to be installed in diagonal corners. Use without Guide Sockets. 2 Hex Nut Stainless Steel. 3 Without Spacer. ** These Corner or Center Guide Sockets (.880 [22.35] long) are to be used when housings are loaded with Subminiature COAXICON contacts. Nut Driver ** Corner Socket, Part No. 204099-2 (.838 [21.29] long), is to be used when housings are loaded with Part No. 811262-1 (4-40) Subminiature COAXICON contacts. Part No. 811262-2 (6-32) 81 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware Pin Hoods, Internal C C Open-End and Closed- End Material and Finish See charts A A Pin Hoods are used to protect pin contacts that protrude from a connector B B housing. When contacts are mixed (pins and sockets in both Internal Open-End Internal Closed-End housings), an Internal Pin Hood is used on one housing Note: Typical Internal Open-End and Closed-End Pin Hoods are illustrated. Slight differences in configu- and an External Pin Hood ration exist for various sizes. The mounting holes and/or slots in each Pin Hood match the (page 83) is used on the mounting hole pattern of the connector housing on which the Pin Hood is used. other housing. Or a Long Shield is used on one housing and an External Pin Hood must be used on the other housing. When a housing is loaded with all pin contacts, an Internal or External Pin Pin Hoods, Internal Open-End Hood may be used—no Pin Connectors Used On (No. of Positions) Dimensions Pin Hood Special Application Hood is required on the mat- Material Part No. Standard Posted A B C High High ing half. Mixed Current Voltage External Open-End Pin 1.000 .500 .718 Nickel Plated 204258-6 6 6 — — — 25.4 12.7 18.24 Steel Hoods with flanges (page 83) 1.250 .550 .718 Nickel Plated are used primarily for mount- 201363-4 14 14 — — — 31.75 13.97 18.24 Steel ing a connector with pin 1.632 .725 .718 Nickel Plated 201785-4 26 26 — 15 — contacts to a panel. 41.45 18.42 18.24 Steel 2.000 .880 .718 Nickel Plated All Pin Hoods may be 201786-4 34 34 — 16 20 50.8 22.35 18.24 Steel secured to connector hous- ings using other appropriate hardware, such as Jackscrews and Guide Pins and Sockets. Pin Hoods, Internal Closed-End Connectors Used On (No. of Positions) Dimensions Pin Hood Special Application Material Part No. Standard Posted A B C High High Mixed Current Voltage 2.130 .880 .687 Nickel Plated 202434-4 34 34 — 16 20 54.1 22.35 17.45 Steel 2.875 .952 .687 Nickel Plated 202394-2 50 50 — 42 — 73.02 24.18 17.45 Steel 2.765 1.310 .687 Nickel Plated 201369-4 75 75 12 — 28 70.23 33.27 17.45 Steel 2.975 1.740 .687 Nickel Plated 201364-4 104 104 — — — 75.57 44.2 17.45 Steel 2.975 2.040 .687 Nickel Plated 203743-4 CF160 CF CF160 CF — — — 75.57 51.82 17.45 Steel 82 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Hardware Hardware NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Pin Hoods, External C C Closed-End and Open-End (with Flanges) A Material and Finish A See charts B B External Open-End with Flanges External Closed-End Note: Typical External Closed-End and Open-End (with Flanges) Pin Hoods are illustrated. Slight differ- ences in configuration exist for various sizes. The mounting holes and/or slots in each Pin Hood match the mounting hole pattern of the connector housing on which the Pin Hood is used. Pin Hoods, External Closed-End Connectors Used On (No. of Positions) Dimensions Pin Hood Special Application Material Part No. Standard Posted A B C High High Mixed Current Voltage 1.880 .812 .687 Aluminum 201349-2 26 26 — 15 — 47.75 20.62 17.45 Iridite 2.250 1.000 .687 Aluminum 201350-2 34 34 — 16 20 57.15 25.4 17.45 Iridite 2.845 1.000 .687 Nickel Plated 201390-5 50 50 — 42 — 72.26 25.4 17.45 Steel 2.845 1.360 .687 Nickel Plated 201368-4 75 75 12 29 28 72.26 34.54 17.45 Steel 3.025 1.800 .687 Nickel Plated 201346-4 104 104 — — — 76.84 45.72 17.45 Steel 3.040 1.340 .718 Nickel Plated 202119-2 CF104 CF CF104 CF — — — 77.22 34.04 18.24 Steel 3.025 2.100 .687 Nickel Plated 203744-4 CF160 CF CF160 CF — — — 76.84 53.34 17.45 Steel Pin Hoods, External Open-End with Flanges Connectors Used On (No. of Positions) Dimensions Pin Hood Special Application Material Part No. Standard Posted A B C High High Mixed Current Voltage 2.875 .891 .687 Nickel Plated 202095-5 34 34 — 16 20 73.02 22.63 17.45 Steel 3.375 .565 .687 Nickel Plated 202165-5 41 41 — — — 85.73 14.35 17.45 Steel 3.468 .891 .687 Nickel Plated 202096-5 50 50 — 42 — 88.09 22.63 17.45 Steel 83 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Shields, Two-Piece, 180° and 90° Cable Exit A Material and Finish (Assembled) Shields - See charts Cable Clamp - Steel, nickel plated D Screws - Steel, zinc plated (Long) C D (Short, (Short) Assembled) C These Two-Piece Shields are (Long, Assembled) used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. They feature integral cable clamps B formed at 180° and 90° and are available in long and short versions. Long versions offer pin protection as well as con- nector protection and strain 180° Cable Exit relief. Short versions may be used in combination with Pin Hoods to provide pin protec- tion. For shielding and fastening applications, Two-Piece Shields are used with Jackscrews. They may be secured to a connector housing using other appropriate hardware such as Guide Pins and Sockets. C A (Assembled) (Assembled) Two-Piece Shields with cable clamps formed at 45° are available, see page 87. Tyco Electronics does NOT recommend the use of shields with posted connectors D D (Long) because of the potential of (Short) shorting. B 90° Cable Exit 84 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Hardware Hardware NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Two-Piece Shields, 180° Cable Exit (Long and Short) Connectors Used On (No. of Positions) Max. Dimensions Shield Part No. Special Application Material Cable Standard A B C D Long Short High High Dia. Mixed Current Voltage .520 1.562 1.815 1.300 Nickel Plated .375 — 204087-1 20 — — — 13.21 39.67 46.10 33.02 Steel 9.53 Anodized 201576-1 — Aluminum 2.453 1.970 62.31 50.04 Nickel Plated .415 .640 1.625 201576-2 — 26 — 15 — 16.26 41.28 Steel 10.54 1.781 1.300 Nickel Plated — 200514-2 45.24 33.02 Steel Anodized 201571-1 — Aluminum 2.453 1.937 62.31 49.2 Nickel Plated 201571-2 — Steel .828 2.000 .500 34 — 16 20 21.03 50.8 12.7 Anodized — 200517-1 Aluminum 1.765 1.250 44.83 31.75 Nickel Plated — 200517-9 Steel .515 2.687 2.453 1.968 202383-2 — 13.08 68.25 62.31 49.99 Nickel Plated .435 41 — — — Steel 11.05 .515 2.687 1.781 1.290 — 202383-1 13.08 68.25 45.24 32.77 Anodized 201443-1 — Aluminum 2.468 1.970 62.69 50.04 Nickel Plated 201443-2 — Steel .828 2.593 .550 50 — 42 — 21.03 65.86 13.97 Anodized — 200532-1 Aluminum 1.796 1.290 45.62 32.77 Nickel Plated — 200532-2 Steel 3.327 2.797 202713-2 — 84.51 71.04 1.195 2.727 Nickel Plated 1.000 75 12 — 28 30.35 69.27 Steel 25.4 2.655 2.125 — 202713-1 67.44 53.98 1.703 2.765 1.843 1.290 Nickel Plated .800 104 — — — — 201131-1 43.26 70.23 46.81 32.77 Cast Aluminum 20.32 Two-Piece Shields, 90° Cable Exit (Long and Short) Connectors Used On (No. of Positions) Max. Dimensions Shield Part No. Special Application Cable Standard A B C D Long Short High High Dia. Mixed Current Voltage 2.797 203975-2 — 71.04 .900 2.592 3.098 .550 50 — 42 — 22.86 65.84 78.69 13.97 2.125 — 203975-1 53.98 2.797 202711-3 — 71.04 1.195 2.730 3.260 1.000 75 12 — 28 30.35 69.34 82.80 25.4 2.125 — 202711-1 53.98 1.145 2.845 3.375 2.375 1.000 — 202395-1 CF104 CF — — — 29.08 72.26 85.73 60.33 25.4 Notes: 1. All parts are packaged unassembled. 2. Material: nickel plated steel. 85 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Shields, One-Piece, 180° and 90° Cable Exit A A C (Assembled) C Material and Finish (Short, D Assembled) Shields and Cable Clamps - D (Short) (Short) Steel, nickel plated D (Long) Screws - Steel, zinc plated C (Long, Assembled) One-Piece Shields are used to B protect connectors from dust, B dirt and physical damage and to provide strain relief for the contacts. They feature integral cable clamps formed at 180° 180° Cable Exit 90° Cable Exit and 90° and are available in long and short versions. Long versions offer pin protection Note: Typical 180° and 90° Cable Exit Shields are illustrated. Slight differences in configuration exist for as well as connector protec- various sizes. tion and strain relief. Short versions may be used in com- bination with Pin Hoods to provide pin protection. For shielding and fastening applications, One-Piece Shields are used with Locking Springs. They cannot be used with Jackscrews. One-Piece Shields, 180° Cable Exit (Long and Short) One-Piece Shields may be Connectors Used On (No. of Positions) secured to a connector hous- Max. Dimensions Shield Part No. Special Application Cable ing using other appropriate Standard A B C D Long Short High Dia. Mixed hardware such Voltage 2.468 1.969 as Guide Pins and Sockets. 201378-2 — 62.69 50.01 .531 1.312 .375 14 — — Tyco Electronics does NOT 13.49 33.32 9.53 1.796 1.300 — 201360-2 45.62 33.02 recommend the use of shields .515 1.640 1.796 1.300 .350 with posted connectors — 201227-2 20 — — 13.08 41.66 45.62 33.02 8.89 because of the potential of .640 1.687 1.796 1.296 .400 26 15 — 201169-2 — shorting. 10.16 16.26 42.85 45.62 32.92 2.468 1.969 201384-2 — 62.69 50.01 .828 2.062 .500 34 16 20 21.03 52.37 12.7 1.781 1.281 — 201165-2 45.24 32.54 One-Piece Shields, 90° Cable Exit (Short) Connectors Used On (No. of Positions) Max. Dimensions Shield Part No. Special Application Cable A B C D Short Standard High Dia. Mixed Voltage .828 2.062 2.562 1.812 .500 201469-2 34 16 20 21.03 52.37 65.07 46.02 12.7 Note: All parts are packaged unassembled. 86 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Hardware Hardware NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Shields,Two-Piece, 45° and 30° Cable Exit A Assembled Material and Finish Shields and Cable Clamps - Steel, nickel plated Screws - Steel, zinc plated C These Two-Piece Shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. They feature integral cable clamps formed at 45° and are specif- ically designed for use with B 104 CF and 160 CF position standard connectors; 30° exit shield is available for 29 CF position connectors. These Shields may be used 45° Cable Exit with Pin Hoods to provide pin protection. Note: A typical 45° Cable Exit Shield is illustrated. Slight differences in configuration exist between sizes. These Two-Piece Shields may be secured to a connector housing using other appropri- ate hardware such as Guide Pins and Sockets. Two-Piece Shields, 45° Cable Exit Connectors Used On Max. Tyco Electronics does NOT Dimensions (No. of Positions) Shield Part No. Cable A B C recommend the use of Dia. Standard shields with posted connec- 2.375 1.000 202169-4 tors because of the potential 60.33 25.4 1.145 2.845 104 CF 29.08 72.26 of shorting. 1.875 .650 202110-1 47.63 16.51 1.845 2.770 2.750 1.200 202798-1 160 CF 46.86 70.36 69.85 30.48 Note: All parts are packaged unassembled. Two-Piece Shield, 30° Cable Exit Connectors Used On Max. Dimensions (No. of Positions) Shield Part No. Cable A B C Dia. Standard 1.375 2.685 3.440 1.250 202483-3 29 CF 34.93 68.19 87.38 31.75 87 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Strain Relief Hardware Strain Relief Clamps L Material and Finish Clamp—Steel, nickel plated W Cable Opening Hex Nuts—Steel, zinc plated “U” Bolt—Stainless steel B Sleeves—Black plastic Bracket—See chart A Strain Relief Clamps are used to relieve the stress of the wires on the contacts and to group the wires where they C enter a connector. Both long (Assembled) and short versions are avail- able. The long versions are normally used for all applica- tions and provide a greater distance between the wire bundle and the connector for operating Jackscrews with- out interference. The short versions are ideally suited for Shown for Shown for applications where space is 180° Cable Exit 90° Cable Exit limited. Tyco Electronics does NOT recommend the use of Strain Note: A typical Strain Relief Clamp is illustrated. Slight differences in configuration exist for various sizes. Relief Clamps with posted connectors because of the potential of shorting. Cable Clamps (Long and Short) Connectors Used On (No. of Positions) Cable Strain Relief Bracket Dimensions Opening Special Application Clamp Part No. Material A B C Standard High Mixed High L x W Long Short Current Voltage 1.000 1.125 .305 x .155 — — 203432-1 6 — — — 25.4 25.58 7.75 x 3.94 Steel, 2.125 2.687 Nickel 201843-3 — 53.98 68.25 1.250 .530 x .335 Plated 14 — — — 31.75 13.46 x 8.51 1.125 1.687 — 200686-4 28.58 42.85 Stainless 1.562 1.187 2.000 .780 x .335 — 201237-2 20 — — — Steel 39.67 30.15 50.8 19.81 x 8.51 2.125 2.937 .780 x .505 201845-2 — 53.98 74.6 19.81 x 12.83 1.625 26 — 15 — Steel, 41.28 1.250 2.062 .780 x .430 Nickel — 201229-5 31.75 52.37 19.81 x 10.92 Plated 2.281 2.851 .780 x .500 201846-5 — 57.94 72.42 19.81 x 12.7 2.000 34 — 16 20 50.8 1.500 2.265 .780 x .425 — 201224-7 38.1 57.33 19.81 x 10.8 Stainless 2.625 2.000 3.343 1.500 x .360 201766-1 — 41 — — — Steel 66.68 50.8 84.91 38.1 x 9.14 2.593 2.406 3.296 1.125 x .675 201847-1 — 65.86 61.11 83.72 28.58 x 17.15 50 — 42 — Steel, 2.562 1.703 2.780 1.125 x .550 — 201182-4 Nickel Plated 65.07 43.26 70.61 28.58 x 13.97 Stainless 2.594 2.531 3.717 1.125 x .925 201848-5 — Steel 65.89 64.29 94.41 28.58 x 23.5 75 12 — 28 2.625 1.734 2.874 1.125 x .800 — 200730-4 Steel, 66.68 44.04 73.0 28.58 x 20.32 Nickel 2.750 2.531 3.389 1.125 x 1.235 Plated 201849-3 — 104 — — — 69.85 64.29 86.08 28.58 x 31.37 Notes: All parts are packaged unassembled. 88 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Hardware Hardware NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Keying Hardware Keying Plug (for Multimate Contact Cavities) Material Natural color nylon 1.000 [25.4] This cylindrical keying plug is Part No. 200821-1 used in Multimate contact cavities that accept Type II, Type III+ and Subminiature COAXICON socket contacts. The plug protrudes from the mating face of a connector and will prevent connector halves from being mated by butting against the pin con- tact. The mating pin contact must be removed to provide for proper mating. Male Pin Style Contact Cavities 1.730 [43.94] Part No. 207597-1 Keying Plugs (for Type XII Contact Cavities) Material For 207597-1—Gray nylon For 206508-1—Natural color nylon Two versions of rectangular keying plugs are available for Type XII contact cavities. A pin style is used in cavities Plug Style that accept Type XII male contacts, and a plug style is Female Contact used in cavities that accept 1.750 Cavities [44.45] Type XII female contacts. These keying plugs perform the same as the cylindrical Part No. 206508-1 keying plug described above. The mating contact must also be removed to provide for proper connector mating. 89 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling For more information, request SDE die sets provide cost- SDE (Standard Die Mechanical Hand Tools Catalog 1654003. effective flexibility, through Envelope) Die Sets for Interchangeable Die many options for a common Sets die-set outline. The SDE die sets can be adapted for use These tools are ideal for small pro- with CERTI-CRIMP hand duction, prototype and tools, PRO-CRIMPER III hand experimental applications. They tools, the SDE Terminator are used for terminating pin and socket contacts to wire and fea- and the 626 Pneumatic Tool ture a ratchet device to provide System. consistently formed crimps. Commercial grade hand For use with Type III+ contacts, PRO-CRIMPER III Hand see pages 17-19. tool for crimping various Tool, Part No. 58495-1 For more information, request products. Features ratchet Catalog 1773379-1, Instruction control to provide complete Sheet 408-9930. crimp cycle. Accepts both pinned- and shouldered- style die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For Type III+ contacts, see pages Premium grade hand tools. CERTI-CRIMP Straight 17-19. Feature ratchet control to Action Hand Tools (SAHT) For more information, request provide complete crimp Catalog 65780. cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg]. Premium grade hand tool. For subminiature coaxial CERTI-CRIMP “C” Head contacts, see pages 22-23. Features ratchet control Straight Action Hand Tool For more information, request to provide complete crimp (SAHT), Part No. 69710-1 Catalog 65780, Instruction Sheet cycle. The interchangeable 408-2095. die sets close in a straight line to minimize contact or terminal rotation during crimping. When applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. Approximate weight 1.9 lb [0.86 kg]. For more information, request Electric Machine for SDE Terminator, An electric crimp terminator Catalog 1654714. with compact design features Part No. 1490076-2 Interchangeable Die Sets a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. 90 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling 112383 92936-8 112076 Application Tooling NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) Effortless crimping for a and fiber optic cable Pneumatic Hand Tool for 6-26 Pneumatic Tool broad range of terminals, • Works with existing AMP- System Interchangeable Die Sets either bench-mounted or compatible crimp heads hand-held for working in and die sets cramped quarters. • Ratchet control option pro- • Lightweight tool eliminates vides complete crimp cycle, physical force required by eliminating partial crimps hand tools • Use rotating head • Hand- or foot-switch assembly to reach difficult operation termination locations • Termination wire For more information, request range from 26-6 AWG Catalog 124208. [0.12-13.0mm2], plus coaxial The Battery-Powered P/N 1213890-1 — SDE Battery Battery-Powered Crimp Crimp Tool Kit is a fast, Powered Crimp Tool Kit Tool Kits ergonomically-designed (dies not included) tool is ideal for use at the P/N 1213805-1 — CERTI- bench, on the line, or in CRIMP II, SA Battery the field. It’s completely Powered Crimp Tool Kit portable, lightweight (3.48 (heads not included) lbs including battery) and P/N 1213840-1 — CERTI- compact. The charge delivers CRIMP, Large Die, C-Head over 100 crimps - charge time Adapter Battery Powered is 40 mins. The kit includes Crimp Tool Kit (dies not the tool, 2 batteries and the included) charger. P/N 1213819-1 — CERTI-CRIMP, Large Die, Straight-Action Adapter Battery Powered Crimp Tool Kit (dies not included) For more information, request Catalog 1773381. CRIMP MACHINES Semiautomatic bench AMP-O-LECTRIC Model “K” AMP-O-LECTRIC Model AMP-TAPETRONIC machines for crimping Terminating Machine with a “G” Terminating Machine, Part No. 69875 reeled terminals and con- permanently-mounted ap- Machines, Part Nos. tacts, featuring a quiet and plicator that accepts inter- 354500-1, -9, -11 reliable direct motor drive, changeable die sets to apply microprocessor controls for a variety of tape-mounted ease of setup and operation, terminals and splices. Many of and guarding and light- the die sets can also be used ing designed for operator in AMP-O-LECTRIC Termi- convenience and safety. All nating Machines with a tape models are equipped with applicator. either manual or automatic For more information, contact precision adjustment of crimp Tyco Electronics. height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature- style applicators. For more information, request Catalog 1654956-2, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Note: New Stripping Module available, see page 79. 91 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 103330 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) The unique system pro- Features Crimp Quality Monitor Crimp Force Monitor vides 100% on-the-fly crimp (CQM) (CFM) • 1 or 2 Channels inspection. It measures the Part No. 1320420-2 • 128 x 128 Dot Matrix crimp height of each termina- • Zone & Peak Force tion, and evaluates the quality of each crimp. If a crimp is Analysis questionable, the monitor • Force Trigger alerts the operator with both • Encoder Proximity Trigger visual and audible alarms. It • Absolute Force also provides ports for print- Measurement ing and networking. When used with AMP-O-LECTRIC • Monitors the wire barrel Model “G” Termination Ma- crimp of open-barrel, chines, the monitor is mount- uninsulated contacts and ed to the machine. When terminals used with AMPOMATOR CLS • Real-time monitoring of IV Lead Making Machines, it is every crimp integrated into the machine’s Your Quality Program • Special applicators are not operating system. calls for more than a required Good Crimping System. It For more information, request • Use with the AMP-3K/40 demands proof — the proof Catalog 82275. and AMP-5K/40 presses you get with the SLE crimp from Tyco Electronics force monitor. It has high- The AMP 3K/40 and AMP AMP 3K/40 and AMP resolution piezo-quartz • Frame-mounted force 5K/40 Terminators are sensor technology for a 5K/40 Terminating sensor designed for customers more precise identification of Machines • For bench or fully- that require the increased typical crimping faults. automatic machines output and quality of a Sure, you can sample and • Please contact us for any semiautomatic machine test crimp height with a other type of press you at a competitive price. By micrometer. In fact, that’s would like to use with the incorporating the most how you standardize your CFM commonly requested process. But for ongoing features as standard and quality control, testing every Crimp Force Monitor offering a long list of optional crimp, SLE is the choice. Specifications equipment, these terminators It’s known worldwide, and offer flexibility to meet the • Electrical: 110-230 VAC specific needs of various meets our standards or a Single Phase, 50-60 Hz, 15 applications at the lowest high performance terminating watts possible cost. system. That’s how you can • Size (Monitor): 178mm x be sure. Features 137mm x 95mm • 3,000 lb [1361 kg] max. • Weight (Monitor): 1.02kg High quality crimping — with crimp force (AMP 3K/40); (single channel), 1.05kg verification — means higher (double channel) production and productivity. • 5,000 lb [2268 kg] max. crimp force (AMP 5K/40) For more information, request Catalog 1309085-2 • Toolless removal of applicators and guards • Jog capability System III Applicator The System III Applicator introduces several new tech- • Quiet, fast operation - 80/76 dBA and cycle time nologies into the applicator less than 0.400 seconds including a precision servo- electric motorized feed- • Accepts Heavy Duty Mini ing system, a built-in data stye applicators module for storing terminal • Wide range of optional crimp and set-up information, equipment such as toolless a precision fit round ram, and precision crimp height a newly designed terminal adjust, batch counter, CQM depressor. It still utilizes the capability and work light proven quality of the HD-M For more information, request crimper and anvil tooling. Catalog 1654956-2. For more information, request Note: New Stripping Module Catalog 1654956-8 available, see page 79. 92 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling Application Tooling NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) LEAD MAKERS APPLICATORS This fully-automatic, PC- Interchangeable applicators Komax gamma 333 PC End-Feed Heavy-Duty controlled leadmaker can be for crimping products reeled Lead-Making Machine Miniature Applicators equipped with up to three end-to-end (primarily open- (coded HDM) processing stations enabling barrel terminals). Used in the crimping of both ends bench and lead-making of the wire, double-crimp machines; most designs can connections with three be used, or adapted for use different contacts, single- with minor tooling changes, ended seal applications, dial-in settings for different tinning or ink-jet marking. wire sizes and insulation Features include ultra-short diameters. Mechanical or conversions times, easy-to- air-powered feed systems, use graphic-based TopWin depending on the product interface with multiple- applied. language capability, crimp For more information, request force analyzer with statistical Catalog 296393-2 and Instruction analysis, seal monitoring, and Sheet 408-8039. integrated good/bad sorting. For more information, request Catalog 1307901. The new EDGE counter EDGE Applicator Counter tracks wearable tool usage for the most effective The AMPOMATOR System III AMPOMATOR System III maintenance planning. Leadmaker is designed for Leadmaker The completely electronic the demands of low-volume/ counter, with clear LCD high mix manufacturing display, indicates cycles since and precision quality. This installation. By performing leadmaker combines the best maintenance at measured wire processing capabilities intervals with pre-set limits, with new technologies in operators avoid breakdowns terminal feeding and machine and rejects caused by tool set-up found in the System III wear or mis-adjustment. A Applicator to offer signifi- wireless interface transfers cant advantages for higher counters to a PC running throughput and efficiencies. the optional Edge Counter Software Pack. For more information, request Catalog 1654956-5 The EDGE is standard on all new applicators and can be retrofitted to most existing The 433-S alpha offers Komax 433-S alpha Tyco Electronics applicators. maximum flexibility for Lead-Making Machine applying seals to one or For more information, request Catalog 1773385.. both ends of the wire with the corresponding terminal. When equipped with the mci 711 crimp terminator and mci Interchangeable applicators Side-Feed Heavy-Duty 761 seal applicator, the fully- for crimping products reeled Miniature Applicators automated 433-S alpha forms side-by-side on single or (coded HDM) a highly compact system dual carrier strips (primarily with optimum accessibility. closed-barrel terminals Dynamic servo-drives provide and open-barrel contacts). fine travel settings on all Similar design as the end- motor axes and the wire feed version. All side-feed straightening unit with quick- applicators include a wire release lock and automatic stop to help correctly lead-in feature reduces wire position the wire end in the changeover time. The TopWin crimping target area. software provides for fast, simple data input. For more information, request Catalog 296393-2 and Instruction For more information, request Sheet 408-8040. Catalog 1307801. 93 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 89828 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) Interchangeable applicators The Cosmic 30M is a high Stripper-Crimper Cosmic 30M Wire Strip- for crimping products in precision, high speed Applicators (coded SCA) ping Machine, 5-528367-0 AMP-O-MATIC Stripper- electrical wire stripper that Crimper Machines. Consist is very easy to operate. It’s of separate ram and equipped with a four blade lower tooling assemblies. system and an optional Similar dial-in settings for gripper for more difficult different wire sizes and wires. There is a digital insulation diameters as HDM display for the wire diameter applicators. Available with that can be set at 0.01 mm sensors for use with the increments. Crimp Quality Monitor. For more information, request Catalog 1773385-2. For more information, request Catalog 65004 (AMP-O-MATIC Stripper-Crimper Machines), The compact, lightweight, Cosmic 927R Micro-Cable Catalog 82275 [Crimp Quality benchtop Cosmic 927R was Stripper Monitor (CQM)]. designed and developed to reliably strip various STRIPPER-CRIMPER MACHINES insulation materials and micro-cable. From conductor Semiautomatic bench AMP-O-MATIC Stripper- diameter 36 to 10 AWG, the crimping machines that Crimper Machines, Part stripping diameter display also strip the wire, and Nos. 1320895-1, -2 can be set to within 0.1 mm are therefore used for increments. terminating jacketed cable. For more information, request Feature manual precision Catalog 1773385-4. adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. For more information, request Catalog 65004, Video 198075, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Stripping Module (for the The combination of the Stripping Module with the AMP 3K/40 and AMP AMP 3K/40 and AMP 5K/40 5K/40 Terminating Terminating Machines or Machines and AMP-O- the AMP-O-LECTRIC Model LECTRIC Model “G” “G” Terminator provides an Terminator on page 77) economic and proficient method of stripping the wire and crimping terminals on the same machine. The module accepts End- and Side-Feed HDM Applicators (32-14 AWG) and operates in three modes: crimp only, strip only, or strip and crimp. It can be installed on existing machines in the field or purchased as one unit from the factory. For more information, request Catalog 1309085. 94 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Application Tooling 12075-2 89827 Tooling Numerical Index NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Tooling Numerical Index Application Tooling/Technical Tooling Numerical Index Document Cross Reference Part No. Page No. Part No. Page No. Part No. Instruction Sheet 45098 30 200893 30,31,32 58541-1 408-4051 45638 42 217201 31,33 58495-1 408-9819 45639 42 224155 38 69710-1 408-2095 45740 42 305183 30,31,32,35,36, 91550-1 408-7608 37,39,41,42,59,60 58290 43 91521-1 408-7608 318161 30,36,37,39,41,42 58305 30 91519-1 408-7942 354940 39,40,42 58448 14 91019-3 408-7276 356114 38 58495 31,34 91067-2 408-7508 356119 38 58541 30 189721-2 408-5862 356304 30,31,34,36, 69186 42 37,39,41,43 189722-2 408-5862 69220 42 356336 22 305183 408-1216 69222 42 466321 31 69227 42 466323 31,34 69248 42 466324 31 69315 42 466325 31 69360 42 466326 31 69373 42 466383 31 69656 39,40 466422 14 69672 42 466423 14 69690 39 466585 31 69710 37,39,41,42 466598 31 69875 30 466741 34 90066 31,34 466758 14 90067 31,34 466900 14 90121 36 466901 14 90122 36 466906 31 90136 30 466907 31,34 90140 38 466908 31 90145 37 466923 31 90225 31 466942 31 90230 30 466958 31 90231 30 466963 14 90249 30 466968 14 90250 30 466979 31 90265 15 567021 37 90302 14 567036 14 90310 31 567363 31 90331 31 567364 31 90374 14 567455 37 90405 15 567801 14 90406 14 567804 14 90716 31 567849 14 91002 31 567867 31 91016 78 567947 31 91019 37 601967 30,37 91067 19 608651 21 91285 14 608668 21 91911 39,40 680114 34 91912 42 680602 31 126195 19 725840 34 189721 30,31,33,36, 811262 78,81 37,39,40,43 1016002 14 189722 30,31,33,36, 37,39,40,43 1616015 14 189928 30,31,33,36, 37,39,40,43 95 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Technical Documents The following is a list of technical documents that provide specifications, applica- tion and performance data for M Series connectors, contacts, tooling and hardware. Product Specifications describe technical performance characteristics and verifica- tion tests. They are intended for the Design, Component and Quality Engineer. 108-10001 M Series Connectors 108-10024 CPC Connectors 108-10037 Contacts, Type XII 108-10039 Type II Contacts 108-10040 Metal-Shell CPC Connectors 108-10042 Type III+ Contacts 108-10108 Type I Contacts 108-12011 Subminiature COAXICON Contacts 108-12021 Miniature COAXICON Contacts Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10000 Contacts, Size 20 DF 114-10004 Type III+ Contacts, Application of 114-10005 Type XII Contacts, Application of 114-10026 Type II Contacts 114-10038 CPC Connectors Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-1379 Selection Charts for Multimate Pin and Socket Contacts 408-7053 Selection Chart for Type I Pin and Socket Contacts 408-1770 Selection Chart for Miniature COAXICON Contacts 408-7170 6, 14, 20 and 41 Position M Series Connectors 408-7177 21 and 26 Position M Series Connectors 408-7161 34 and 50 Position and 20 Position (High Voltage) M Series Connectors 408-7164 75 and 104 Position M Series Connectors 408-7005 104 CF Position M Series Connectors 408-7293 160 CF Position M Series Connectors 408-7105 14, 20, 26 and 41 Position M Series Connector Kits 408-7107 34 and 50 Position M Series Connector Kits 408-7730 34, 50, 75 and 104 Position M Series Connector Kits 408-7108 75 and 104 Position M Series Connector Kits 408-7048 15 Position (Mixed) M Series Connectors 408-7455 29 Position (Mixed) M Series Connectors 408-6800 Shield Kit 208783-1 for 104 Position M Series Connector 408-7485 Press-Fit Jackscrews for M Series Connectors 408-7066 Locking Springs for 14, 20, 21, 26 and 41 Position M Series Connectors 408-7067 Locking Springs for 34 and 50 Position M Series Connectors 408-7055 Corner Guide Pins and Sockets for 34 and 50 Position M Series Connectors 408-7056 Corner Guide Pins and Sockets for 75 and 104 Position M Series Connectors 408-7121 Guide Pins and Sockets for 104 CF Position M Series Connectors 408-7013 Pin Hoods for M Series Connectors 96 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Technical Documents Technical Documents NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Technical Documents (Continued) Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. (Continued) 408-7094 Pin Hoods w/Mounting Flange for 34 and 50 Position M Series Connectors 408-7103 Pin Hoods w/Mounting Flange for 41 Position M Series Connectors 408-7095 Pin Hoods w/Mounting Flange for 75 Position M Series Connectors 408-9731 M Series V.35 Cable Connector Kits 408-7089 Pin Hoods, Closed-End, for 104 CF Position M Series Connectors 408-1238 Shields (Long) for 34 and 50 Position M Series Connectors 408-1197 Shields (Short) for 34 and 50 Position M Series Connectors 408-1298 Shields, 180° (Long) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-1312 Shields, 180° (Short) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-1296 Shields, 90° (Long) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-1297 Shields, 90° (Short) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-7026 Shields, 90° (Short) for 21 and 41 Position M Series Connectors 408-1192 Shields, 180° (Long and Short) for 26 and 41 Position M Series Connectors 408-7220 Shields, 180° and 90° (Long and Short) for 75 Position M Series Connectors 408-1321 Shields, 90° (Short) for 104 Position M Series Connectors 408-7148 Shields, 90° and 45° (Long) for 104 CF Position M Series Connectors 408-7088 Shields, 45° (Short) for 104 CF Position M Series Connectors 408-7423 Shields, 45° (Short) for 160 CF Position M Series Connectors 408-7017 Strain Relief Clamps (Long) for 14 and 20 Position M Series Connectors 408-7018 Strain Relief Clamps (Long) for 26 Position M Series Connectors 408-1313 Strain Relief Clamps (Short) for 14, 20 and 26 Position M Series Connectors 408-7012 Strain Relief Clamps (Long and Short) for 21 and 41 Position M Series Connectors 408-7019 Strain Relief Clamps (Long) for 34 Position M Series Connectors 408-1317 Strain Relief Clamps (Short) for 34 and 50 Position M Series Connectors 408-7216 Strain Relief Clamps (Long) for 75 Position M Series Connectors 408-1368 Strain Relief Clamps (Short) for 75 Position M Series Connectors 408-7020 Strain Relief Clamps (Long) for 50 and 104 Position M Series Connectors 408-1322 Strain Relief Clamps (Short) for 104 Position M Series Connectors 408-1340 Keying Plug (Cylindrical) for Multimate Contact Cavities 408-6613 Application and Maintenance of AMP Hand Crimping Tool 90067 408-7414 Application and Maintenance of AMP Hand Crimping Tool 90225-2 408-7942 Application and Maintenance of AMP Hand Crimping Tool 90310-2 408-7773 Application and Maintenance of AMP Hand Crimping Tool 90331-1 408-7126 AMP Assembly Tool 91016 for Turnable Jackscrews 97 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Part Number Index Note: This numerical index lists all Part No. Page Part No. Page Part No. Page cataloged parts by base no. only. 50079 42 164159 34 201349 83 Complete part nos. (with prefixes and/or suffixes) are shown on the 50080 42 164160 34 201350 83 page(s) indicated. 51565 39, 40 164161 34 201355 45 66098 31 164162 34 201356 45 66099 31 164163 34 201357 47 66100 31 164164 34 201358 47 66101 31 193990 38 201359 47 66102 31 193991 38 201360 86 66103 31 200277 47 201363 82 66104 31 200333 30 201364 82 66105 31 200336 30 201368 83 66106 31 200346 45 201369 82 66107 31 200389 81 201378 86 66108 31 200390 81 201384 86 66109 31 200512 47 201388 78 66180 35 200514 85 201389 78 66181 35 200517 85 201390 83 66182 35 200532 85 201413 78 66183 35 200686 88 201414 78 66253 37 200730 88 201443 85 66254 37 200821 89 201469 86 66255 37 200833 81 201501 78 66256 37 200835 81 201511 43 66259 37 200838 47 201512 43 66260 37 200867 78 201532 50 66261 37 200868 78 201540 81 66262 37 200870 78 201568 30 66331 31 200871 78 201570 30 66332 31 200874 79 201571 85 66358 31 200875 79 201576 85 66359 31 201037 49 201578 30 66360 31 201046 81 201580 30 66361 31 201047 81 201611 30 66393 31 201087 78 201613 30 66394 31 201088 78 201692 50 66399 31 201089 79 201766 88 66400 31 201092 79 201785 82 66405 31 201131 85 201786 82 66406 31 201142 42, 43 201827 78 66424 31 201143 43 201828 78 66425 31 201144 43 201843 88 66428 31 201145 43 201845 88 66429 31 201146 43 201846 88 66459 32 201165 86 201847 88 66460 32 201169 86 201848 88 66461 32 201182 88 201849 88 66468 32 201224 88 201910 78 66470 32 201227 86 201911 78 66471 32 201229 88 201918 80 66473 32 201237 88 201921 80 66563 31 201298 45 201922 80 66564 31 201302 47 201923 80 66565 31 201310 49 201925 80 66566 31 201311 49 201926 80 66597 31 201328 30 202095 83 66598 31 201330 30 202096 83 66601 31 201332 30 202110 87 66602 31 201334 30 202119 83 66740 37 201345 49 202135 47 66741 37 201346 83 202165 83 98 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Part Number Index Part Number Index NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Part Number Index (Continued) Note: This numerical index lists all Part No. Page Part No. Page cataloged parts by base no. only. 202169 87 205514 56 Complete part nos. (with prefixes 202173 81 205515 57 and/or suffixes) are shown on the page(s) indicated. 202174 81 205516 72 202236 35 205606 60 202237 35 205628 60 202383 85 205629 60 202394 82 205630 60 202395 85 205689 76 202417 36 205690 76 202418 36 205720 59 202421 36 206508 89 202422 36 207234 78 202434 82 207235 78 202478 73 207597 89 202479 73 207619 81 202483 87 212618 30 202507 30 212810 64 202508 30 213289 65 202515 74 213300 68 202516 74 213473 66 202711 85 213513 65 202713 85 213521 59 202725 30 213522 68 202726 30 213524 66 202757 45 213550 67 202758 45 213574 64 202798 87 213684 70 202799 51,59 213685 70 202800 51 213753 68 203432 88 213763 59 203535 77 213799 47 203540 77 213800 47 203618 77 213801 47 203622 48,60 213802 47 203743 82 213803 71 203744 83 213804 71 203908 75 213805 71 203909 75 213806 64 203956 47,60 213807 64 203964 81 213808 65 203966 81 213809 66 203975 85 213931 69 204087 85 213932 69 204099 81 221848 42 204219 30 225088 39 204258 82 226537 39, 40 204814 77 328663 42 205042 72 328664 42 205043 72 328666 42 205058 48 328667 42 205156 56 329029 42 205317 54 330478 42 205359 57 330587 42 205361 56 332056 39 205505 56 332057 39, 40 2075507 54 788085 31 205508 54 788088 31 205509 54 205511 54 205512 54 99 Catalog 82003 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Tyco Electronics Corporation Harrisburg, PA 82003 - Rev. 06/08 - OG3B