Printed Circuit Board Terminals and Disconnects Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82159–PDF–LUG–12-07 Printed Circuit Board Terminals and Disconnects Table of Contents Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents Disclaimer ■ Product Samples While Tyco Electronics Corporation ■ Tyco Electronics and its affiliates referenced herein Authorized Distributor (“Tyco Electronics”) have made every reasonable effort to ensure the accuracy Locations of the information in this catalog, Tyco Electronics does not guarantee that it is error-free, nor does Tyco Electronics make any other representation, warranty or guarantee that the information is Printed Circuit Board PCB Pin Receptacles accurate, correct, reliable or current. Tyco Electronics reserves the right to Table of Contents ..........................................................2,3 make any adjustments to the information contained herein at any time without Printed Circuit Board (PCB) Pin Receptacles....................................4 - 5 notice. Tyco Electronics expressly dis- Printed Circuit Board (PCB) Receptacles.......................................6 - 7 claims all implied warranties regarding the information contained herein, includ- FASTON Printed Circuit Board Tabs and Receptacles ...........................8 - 16 ing, but not limited to, any implied war- AMP-BARREL Terminals ..................................................17 - 19 ranties of merchantability or fitness for a particular purpose. Tyco Electronics’ AMP-BARREL Terminals - Application Tooling ....................................20 only obligations are those in the QUADRA-MATE Wire-to-Printed Circuit Board Terminal .........................21 - 22 Tyco Electronics Standard Terms and Conditions of Sale, and in no case will Printed Circuit Board Disconnects ..........................................23 - 25 Tyco Electronics be responsible for any AMP EDGE Single Head Printed Circuit Terminals.............................. 26, 27 incidental, indirect, or consequential damages arising from the sale, resale, Miniature AMP-IN Terminals ................................................ 28, 29 use, or misuse of its products. Users Low Profile Miniature AMP-IN Connectors........................................30 should independently evaluate the suit- ability of, and test each product for, their Test Probe Receptacles ......................................................31 application. Power Taps .............................................................32 - 36 The dimensions, specifications, designs, construction, materials and processes in Application Tooling .......................................................37 - 39 this catalog are for reference purposes Part Number Index...........................................................40 only and are subject to change without notice. Please consult Tyco Electronics for the most current product information. The export of certain Tyco Electronics Restriction on the use of Hazardous Substances Getting the Information You Need products is restricted by the Arms Export (RoHS) Our comprehensive on-line RoHS Customer Support Center Control Act (Title 22, U.S.C. Sec 2751, et seq.) or the Export Administration Act of provides a forum to answer your questions and support your At Tyco Electronics, we’re ready to support your RoHS require- 1979, as amended (Title 50, U.S.C., App. RoHS needs. A RoHS FAQ (Frequently Asked Questions) is ments. We’ve assessed more than 1.5 million end items/com- 2401 et seq.). Orders may be subject to available with links to more detailed information. You can also ponents for RoHS compliance, and issued new part numbers export approval by the U.S. Government. submit RoHS questions and receive a response within 24 hours where any change was required to eliminate the restricted mate- Buyer must comply with all applicable during a normal work week. The Support Center also provides: rials. Part numbers in this catalog are identified as: export laws of all applicable jurisdictions. ■ Cross-Reference from RoHS Compliant — Part numbers in this catalog are RoHS © Copyright 2007, 1997, 1994, 1993, Non-compliant to Compliant Compliant, unless marked otherwise. These products comply 1989 and 1986 by Tyco Electronics Products Corporation. All International Rights with European Union Directive 2002/95/EC as amended 1 Reserved. January 2006 that restricts the use of lead, mercury, cadmium, RoHS ■ Ability to browse RoHS AMP, ACTION PIN, AMP-BARREL, hexavalent chromium, PBB, and PBDE in certain electrical and Compliant Products in our Customer AMP EDGE, AMP-IN, AMP MONO-SHAPE, electronic products sold into the EU as of 1 July 2006. on-line catalog AMP-O-LECTRIC, AMPOMATOR, NOTE: For purposes of this Catalog, included within the defini- ■ Downloadable Technical Data Support Comp-U-Sertor, FASTON, MAG-MATE, tion of RoHS Compliant are products that are clearly “Out of Customer Information QUADRA-MATE, TE LOGO and Scope” of the RoHS Directive such as hand tools and other Presentation TYCO ELECTRONICS are trademarks of Center non-electrical accessories. Tyco Electronics Corporation. ■ More detailed information Other products, logos, and company NOTE: Information regarding RoHS compliance is provided regarding the definitions used above names mentioned herein may be based on reasonable inquiry of our suppliers and represents our ■ So whatever your questions when it comes to RoHS, trademarks of their respective owners. current actual knowledge based on the information provided by we have the answers at www.tycoelectronics.com/leadfree our suppliers. This information is subject to change. For latest See inside back cover for Global compliance status, refer to our website referenced at right. Contacts and phone numbers. 2 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Table of Contents (Continued) Printed Circuit Board (PCB) Receptacles Miniature AMP-IN Terminals AMP-BARREL Terminals Low Profile Miniature AMP-IN Connectors Printed Circuit Board Disconnects Test Probe Receptacles AMP-IN and AMP EDGE Terminals Power Taps 3 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Pin Receptacles Product Facts ■ Components with pin contact can be easily inserted into the printed circuit board after the pin receptacles are flow soldered ■ The receptacles hold the pins from the components without the necessity of soldering ■ Components can be easily removed from the printed circuit board for replacement or repair ■ Components with pin contacts may be mated and unmated 10 times ■ The receptacle contacts are securely clinched to the printed circuit board prior to soldering ■ The receptacles are machine applied by semiautomatic and automatic insertion equipment ■ Components may be inserted from either side of the printed circuit board Technical Documents Product Specification 108-1411 The Printed Circuit Board Application Specification Pin Receptacle provides a 114-2127 reliable and cost effective means of attaching compo- nents with pin contacts to a printed circuit board. Components are held in place without solder allow- ing for their easy removal from the printed circuit board for replacement or repair. Receptacle contacts are inserted and securely clinched to the printed circuit board by means of semiautomatic or automatic machines. 4 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Pin Receptacles (Continued) Material and Finish Tin plated phosphor bronze A B C Dimensions Mating PCB Receptacle Insertion 1 Pin Dia. Thickness Part No. Head ABC .088-.093 .063-.079 .236 .276 .181 63566-1 904608-1 2.24-2.36 1.60-2.01 5.99 7.01 4.60 .098 .063-.079 .236 .276 .181 63572-1 853439-3 2.49 1.60-2.01 5.99 7.01 4.60 1 For use with either AMP FHIS Bench Machine 464300-1 or AMP Comp-U-Sertor II Machine 122300-1. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. .400 ± 0.10 Recommended PCB Layout [.157 ± .004] .200 2 Plcs. Ref. [.079] +0.30 -0.00 3.00 Dia. [.118] +.012 ] [ - .000 +0.00 -0.10 6.30 10.00 Min. [.248] [.394] +.000 ] [ - .004 2.10 ± 0.10 [.083 ± .004] 2.00 .079 [] 1.60 .063 5 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Receptacles Product Facts ■ Receptacles accept all .250 x .016 [6.35 x 0.41] thick terminal configurations ■ Receptacles available for .250 x .032 [6.35 x 0.81] thick FASTON tab terminals ■ Receptacles available for prepless termination of 2 24-22 AWG [0.2 - 0.4 mm ] solid wire using displacement crimp technique ■ Available in tin-plated brass ■ No tooling needed to insert or remove terminals ■ Continuous strip contacts allow high-speed application with single or multiple-head insertion machines ■ An economical means of retrofitting and field replacing wire-to-board connections Technical Documents Product Specification 108-2005 Receptacle, Spade, PCB The Printed Circuit Board of its design is to allow The pc board receptacle is Application Specifications Receptacle is used in wire- field replacement without a cost saving design that 114-2001 Receptacle, PCB to-printed circuit board costly retrofitting. In new gives you a wide selection 114-2037 Receptacle, PCB, Clinchable terminations. Wires may be equipment, the pc board of wire termination terminated with terminals receptacle can be used to alternatives. It is used in having tongue widths and give flexibility in selection of new equipment which thicknesses of .250 x .016 wire termination, including provides versatility of [6.35 x 0.41] and FASTON tongue, fork, open barrel, connection and in old tab terminals of .250 x .032 and FASTON tabs. This equipment to allow field [6.35 x 0.81]. These receptacle also has the replacements of units terminated wires are ability to replace screw without costly retrofitting. plugged into the receptacle and nut arrangements. In In all cases installation of and may be removed and existing equipment, the wire-to-board termination is replugged as required. An receptacle is just as accomplished without tools. added feature is the ability versatile and can be used For additional savings, the of one receptacle to accept for field replacement where receptacle is designed to 2 a 24-22 AWG [0.2-0.4 mm ] the original wire termination be inserted into your board unterminated solid wire as remains the same, but the by high-speed application well as a terminated wire. board layout changes. In equipment, then wave essence, it allows you to plug soldered giving you the The receptacle has the previously terminated lowest applied cost. applications in all industries wires into the new model requiring wire-to-pc board without costly changes to applications both in new wire termination tooling. equipment and existing equipment. The purpose 6 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Receptacles (Continued) Material and Finish Tin plated brass B C A D .100 Dia. Board Hole [2.54] Dimensions Strip Form Loose Piece Accepts AB C D Inserter Receptacle Receptacle 2 Max. Max. Applicator 62745-1 — .250 x .016 .290 .292 .012 .190 6.35 x 0.41 62111-2 467322-1 62806-1 7.37 7.42 0.30 4.83 Terminals 4 3 62751-1 467322-2 . .250 x .016 6.35 x 0.41 .290 .292 .012 .190 62199-2 467322-1 — 24-22 AWG 7.37 7.42 0.30 4.83 Solid Wire .250 x .032 6.35 x 0.81 .390 .318 .025 .275 1 62172-2 —— FASTON Tab 9.91 8.08 0.64 6.99 Terminals 1 ±.002 ±0.05 For .123 [3.12 ] board hole only. 2 For use with AMP “U” Frame Machine 691679-1. 3 With clinchable pcb tabs. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 7 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles Product Facts ■ Full line of PCB tabs and receptacles ■ Straight and right-angle tabs available in .250, .187 and .110 series ■ Receptacles produced in .250/.205 x .032 or .025. Standard or low insertion force receptacles available ■ Strip product for automatic insertion ■ Compatible with industry insertion equipment or full line of equipment available from Tyco Electronics Tyco Electronics now offers Insertion equipment is The Tyco Electronics a complete line of Printed available for our entire strip product has been designed Circuit Board tabs and product. The semiautomatic, to be compatible with receptacles. Tyco Electronics air-powered Modular industry insertion equipment. PCB product can be found Insertion System (MIS) In many cases, this product in switches and on control Bench machine is available will work as a “drop in” boards around the world. for customers with moderate replacement for existing Our product offering insertion requirements. The product. In some cases, includes .250, .187 and compact, fully automatic slight modifications or .110 series vertical tabs, Comp-U-Sertor II machine minor tooling changes are .250 and .187 right-angle is available for applications necessary. Please consult tabs and .250/.205 vertical where larger volumes will Technical Support or the receptacles. Product is be inserted and where Global Application Tooling available in loose piece and programmable, Group for more details. strip form. In a short time, microprocessor controlled Tyco Electronics is one of our product offering has equipment is desired. the only companies that grown from a handful of part Insertion heads for both offers printed circuit board numbers to dozens of parts. pieces of equipment are tabs and receptacles as We continue to add to our interchangeable, requiring well as the crimp to wire product family as design less equipment investment. receptacles and tabs that changes, innovation and Tyco Electronics will also offer a complete solution for customers‘ requirements custom build a complete your packaging needs. expand. “pass through” system for high-end customer applications. 8 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs Hole Stock Thickness — .032 [0.81] E .200 Board Hole Size — [5.08] .055 ± .002 [1.40 ± 0.05] Dia. Dimensions Terminal Part No. Material R R and Finish 2 1 WL K E Strip Loose Piece .502 .125 .312 3 Tin Plated Brass X X 63839-1 — 12.75 3.18 7.92 .312 .547 .157 .312 Tin Plated Brass X X 63986-1 — 7.92 13.89 3.99 7.92 .552 .150 .312 Tin Plated Brass — — 1217566-1 — 14.02 3.81 7.92 3 X X — 62409-1 .295 .622 .125 .312 Tin Plated Brass 7.49 15.80 3.18 7.92 — — — 1217056-1 .487 .125 .312 3 Tin Plated Brass X X 62650-1 — 12.37 3.18 7.92 .532 .175 .312 .280 3 Tin Plated Brass X X 63650-1 — 13.51 4.45 7.92 7.11 X X — 63900-1 .622 .125 .452 Tin Plated Brass 15.80 3.18 11.48 3 — — 63755-1 — 1 Board Hole Size:.060/.053 [1.52/1.35] Dia. 2 Insertion equipment available. 3 Dimple. Stock Thickness — .032 [0.81] Board Hole Size — Dimple .100 ± .002 [2.54 ± 0.05] Dia. .312 [7.92] .430 .330 [10.92] [8.38] Terminal Part No. Material R R and Finish 1 Strip Loose Piece Tin Plated Brass X X 63066-1 63067-1 1 Insertion equipment available. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 9 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Hole Board Tabs (Continued) K Stock Thickness — .032 [0.81] E Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .200 L [5.08] .312 [7.92] Dimensions Terminal Part No. Material R R and Finish 1 LK E Strip Loose Piece 2 2 X X 63862-1 1742188-1 .552 .150 .312 Tin Plated Brass 14.02 3.81 7.92 X X 63824-1 63849-1 — X X 1217136-1 .582 .180 .312 Tin Plated Brass 14.78 4.57 7.92 X X — 1217421-1 .650 .150 .410 2 Tin Plated Brass X X 1217126-1 — 16.51 3.81 10.41 .710 .150 .470 Tin Plated Brass X X 1217125-1 1217169-1 18.03 3.81 11.94 X X 1217127-1 — .780 .150 .540 Tin Plated Brass 26.18 3.81 13.72 X X — 1217167-1 1 Insertion equipment available. 2 Dimple. Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .312 [7.92] L .125 [3.18] .200 [5.08] DimensionMaterial Terminal R R L and Finish Part No. 1.062 Tin Plated Brass X X 63949-1 26.97 1.207 Tin Plated Brass X X 63950-1 30.66 Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 10 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) L 250 Series Printed Circuit Hole Board Tabs (Continued) Right-Angle Printed Circuit Board Tabs Stock Thickness — .032 [0.81] .150 Board Hole Size — E [3.81] .055 ± .002 [1.40 ± 0.05] Dia. .200 [5.08] Dimensions Terminal Part No. Material R R and Finish 1 EL Strip Loose Piece .312 .800 Tin Plated Brass X X 63951-1 1217754-1 7.92 20.32 .358 .630 Tin Plated Brass — — — 928814-1 9.09 16.00 .738 1.00 Tin Plated Brass — — 63952-1 — 18.74 25.40 1 Insertion equipment available. W 205 Series .125 Printed Circuit Board Only [3.18] Stock Thickness — .020 [0.51] .250 Board Hole Size — [6.35] .205 .100 – .095 [2.54 – 2.41] Dia. [5.21] L Dimensions Material Terminal R R and Finish Part No. LW .525 .070 1 Tin Plated Brass X X 62411-1 13.34 1.78 .545 .160 1 Tin Plated Brass X X 60284-2 13.84 4.06 1 Loose piece only. L .250 .250/.205 Printed Circuit [6.35] Board Receptacles .290 Stock Thickness — .016 [0.41] .200 .295 [7.37] .295 [5.08] [7.49] [7.49] .100 [2.54] .295 .330 .062 A [7.49] [8.38] [1.57] A B C Dimensions Part No. Fits Material R Style R Tab and Finish AL Strip Loose Piece .032 .075 .480 (LIF) Tin Plated Brass — — 63968-1 — 0.81 . 1.91 12.19 .032 . .075 .480 Tin Plated Brass — — 63969-1 1217080-1 0.81 . 1.91 12.19 .025 .075 .480 A (LIF) Tin Plated Brass — — 63994-1 — 0.64 . 1.91 12.19 .510 2 Tin Plated Brass — — 1217137-1 — 12.95 .025 . .075 0.64 . 1.91 .480 Tin Plated Brass — — 1217180-1 — 12.19 .020 . Tin Plated 1 B —— — — 1217107-1 — 0.51 . Phos Bronze .250 x .016 C 6.35 x 0.41 — — Tin Plated Brass — — 62751-1 62806-1 Spade Note: Part Numbers are RoHS compliant except:�Indicates 1 Horizontal mount. non-RoHS compliant. 2 .180 [4.57] length — solder legs. 11 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs Stock Thickness — .020 [0.51] .187 .187 [4.75] [4.75] A B .187 [4.75] C Dimensions Board Material Terminal R Type R Thickness and Finish Part No. TL E H .055 .250 .332 .250 .283 2 Pre-Tin Brass X X 61543-1 1.38 6.35 8.43 6.35 7.19 A .062 .250 .332 .250 .283 2 Pre-Tin Brass X X 62403-1 1.57 6.35 8.43 6.35 7.19 .062 .545 .250 1 B — — Tin Plated Brass X X 61907-1 1.57 13.84 6.35 .062 .250 .332 .250 .303 2 C Pre-Tin Brass X X 62221-1 1.57 6.35 8.43 6.35 7.70 1 Loose piece only. 2 Insertion equipment available. .045 [1.14] .250 [6.35] .200 [5.08] .125 [3.18] Board Terminal Part No. Dimensions Tab Material R R Thickness Hole Size and Finish 2 LH Strip Loose Piece .032 .053-.057 .487 .280 Tin Plated 1 1 X X 63525-1 1217057-1 0.81 1.35-1.45 12.37 7.11 Brass .487 .285 Tin Plated .. X X 63603-1 1217131-1 12.37 7.24 Brass .020 .050-.054 0.51 1.27-1.37 .440 .312 Tin Plated X X 63838-1 — 11.18 7.92 Brass 1 Dimple. 2 Insertion equipment available. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 12 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) Hole 187 Series .150 Printed Circuit Board Tabs [3.81] (Continued) E L .200 [5.08] .312 [7.92] Terminal Part No. Dimensions Tab Material R R Thickness and Finish 3 LE Strip Loose Piece 1 X X 63860-1 — .490 .250 Tin Plated Brass 12.45 6.35 — — 1742361-1 — .032 .710 .470 Tin Plated Brass X X 1217124-1 — 0.81 18.03 11.94 .635 .395 2 Tin Plated Brass — — — 1217332-1 16.13 10.03 .020 .490 .250 Tin Plated Brass X X 1742362-1 63982-1 0.51 12.45 6.35 1 Dimple. 2 No hole or dimple. 3 Insertion equipment available. Right-Angle Printed Circuit .575 [14.61] Board Tabs .250 [6.35] .055 Hole .122-.128 [1.40] [3.10-3.25] .187 [4.75] .294 [7.47] .045-.050 .150 [1.14-1.27] [3.81] .200 [5.08] Stock Board Terminal R Material and Finish R Thickness Hole Size Part No. X X 1217061-1. .032 .053-.057 Tin Plated Brass 0.81 1.35-1.45 1 — — 1217756-1 X X 1217062-1. .020 .050-.054 Tin Plated Brass 0.51 1.27-1.37 1 — — 1217156-1 1 Loose piece. Tab Caps 187 and 250 .380 Series [9.62] .155 [3.94] Dimensions Insulator 1 Tab Size Material UL 94 Color Part No. TW “187” Series .320 .260 Nylon V2 Natural 360041-1 .020 [0.51] Thick 8.13 6.60 “250” Series .380 .320 Nylon V2 Natural 360042-1 .032 [0.81] Thick 9.65 8.13 1 Flammability rating. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 13 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) .110 Series Printed Circuit Board Tabs .110 .110 [2.79] [2.79] Stock Thickness — .020 [0.51] L L .280 .280 [7.11] [7.11] A B .158 [4.01] .280 [7.11] .110 L [2.79] .110 [2.79] .280 [7.11] C D Mating Hole Dim. Material Terminal R Style R Diameter L and Finish Part No. .060-.055 .490 1 A Tin Plated Brass X X 61134-3 1.52-1.40 12.45 2 X X 61968-1 .067-.063 .485 B Tin Plated Brass 1.70-1.60 12.32 1 X X 62437-1 .490 2 Tin Plated Brass X X 62395-1 12.45 .622 2,3. Tin Plated Brass X X 63756-1 15.80 .044-.048 1.12-1.22 .910 4. C Tin Plated Brass — — 63794-1 23.11 .622 Tin Plated Brass — — 1217514-1 15.80 .067-.073 .490 Pre-tin/ 2 X X 62669-1 1.70-1.85 12.45 Pre-copper .062-.068 .545 D 2 Tin Plated Brass — — 1217577-1 1.57-1.73 13.84 1 Loose piece only. 2 Insertion machine available. 3 .032 [0.81] Stock. 4 .060 [1.52] Tab width. Right-Angle Printed Circuit .528 Board Tabs [13.41] .118 Tab Width — .114 [2.90] [3.00] .114 [2.90] .197 .315 [5.00] [8.00] Tab PCB Hole Material Terminal R R Thickness Dia. +0/-.01 [+0/-.03] and Finish Part No. .032 .055 Tin Plated Brass — — 725963-2 0.81 1.40 .020 .051 Tin Plated Brass — — 725996-2 0.51 1.30 Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 14 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series Product Facts ■ .250 x .032 [6.3 x 0.8] FASTON Tabs built on 5 mm centerlines ■ Shrouded Header Assembly that conforms to the European RAST 5 Standard ■ Mating Tyco Electronics Connector Families include Positive Lock RAST 5 Connector System, AMP Standard Timer RAST 5, AMP multifitting, AMP multifitting MKII, AMP MONO-SHAPE TAB MKI, and AMP MONO-SHAPE MKII ■ Vertical and Right-Angle Versions available in 2 through 8 positions The FASTON RAST 5 Tab designed to accept any system comes fully ■ Tin Plated Brass Tabs are Header Assembly system is RAST 5 compliant female assembled and is easily Standard, Silver Plated Tab designed to provide a receptacle system or press fit into the board for Versions are available upon RAST 5 interface to a individual quick connects. the soldering operation. Request Printed Circuit Board. The Preassembly of the tabs The most common ■ Lead Free Design is RoHS RAST 5 Standard defines into the Header ensures tab application for this product and ELV Compliant and standardizes the perpendicularity to the is for household appliance connector mating interface. board. The solder leg PCB ■ UL 94 V-0 Housing meets controls where OEMs want 250 Series Tabs are placed layout is based on the Glow Wire IEC 60695-1 to minimize the possibility on 5mm center lines with a Industry Standard for Section 30.2.3 – 750° of crossed wires. It is also plastic shroud that has similar systems available on NO FLAME suited for other applications keying, polarization, and the market. To further such as gaming, vending, ■ Component Recognition locking features that help enhance correct placement and exercise equipment USR and CSR under prevent mismating of the onto the board, the vertical controls as well as File No. E28476 corresponding RAST 5 system includes a plastic residential, commercial and ■ VDE tested according to female receptacle housing. post which allows Header industrial HVAC and light DIN EN61984 (VDE0627): The header assembly is placement to be polarized. industrial equipment. The 2002-09; EN61984: 2001 VDE Reg. No. B718 Material UL 94 V-0, 6/6 Nylon See Tyco Electronics Catalogs 296599, 889803, 1308197, 1308209 for the complete line of RAST products. 15 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) .504 FASTON RAST 5 Tab Header .587 [12.80] Assembly, 250 Series [14.90] A A (Continued) .587 .504 [14.90] [12.80] .660 [16.70] .705 [17.90] Vertical Orientation Right-Angle Orientation .098 [2.50] Ø .098 Hole for PCB Tab Position 1 [2.50] Polarizing Peg PCB Tab Position 1 .197 .197 Typ. Typ. [5.00] [5.00] .049 .252 .049 .049 .049 [1.25] [6.40] [1.25] [1.25] [1.25] ± .001 .394 Ø .053 .197 ± .001 Ø .053 .197 Typ. Typ. Typ. Typ. ± 0.05 [10.00] [1.35 ] [5.00] ± 0.05 [1.35 ] [5.00] Edge of PCB Vertical Orientation PCB Layout Right-Angle Orientation (Ref.) from Component Side PCB Layout (Ref.) from Component Side Part Numbers No. of RAST 5 Dim. A Positions Configuration Vertical Right-Angle 02-A .484 [12.30] 521382-2 521384-2 02-B .484 [12.30] 1-521382-2 1-521384-2 02-C .484 [12.30] 2-521382-2 2-521384-2 2 02-E .484 [12.30] 3-521382-2 3-521384-2 02-G .484 [12.30] 4-521382-2 4-521384-2 02-I .484 [12.30] 5-521382-2 5-521384-2 02-P .484 [12.30] 6-521382-2 6-521384-2 03-A .681 [17.30] 521382-3 521384-3 03-B .681 [17.30] 1-521382-3 1-521384-3 3 03-D .681 [17.30] 2-521382-3 2-521384-3 — .681 [17.30] 3-521382-3 3-521384-3 04-A .878 [22.30] 521382-4 521384-4 04-B .878 [22.30] 1-521382-4 1-521384-4 04-C .878 [22.30] 2-521382-4 2-521384-4 4 04-F .878 [22.30] 3-521382-4 3-521384-4 04-G .878 [22.30] 4-521382-4 4-521384-4 — .878 [22.30] 5-521382-4 5-521384-4 05-B 1.075 [27.30] 521382-5 521384-5 — 1.075 [27.30] 1-521382-5 1-521384-5 5 — 1.075 [27.30] 2-521382-5 2-521384-5 — 1.075 [27.30] 3-521382-5 3-521384-5 06-A 1.272 [32.30] 521382-6 521384-6 6 06-D 1.272 [32.30] 1-521382-6 1-521384-6 07-C 1.469 [37.30] 521382-7 521384-7 — 1.469 [37.30] 1-521382-7 1-521384-7 7 — 1.469 [37.30] 2-521382-7 2-521384-7 — 1.469 [37.30] 3-521382-7 3-521384-7 08-D 1.665 [42.30] 521382-8 521384-8 8 — 1.665 [42.30] 1-521382-8 1-521384-8 08-C 1.665 [42.30] 2-521382-8 2-521384-8 Refer to the Tyco Electronics Customer Drawing for additional details. For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 16 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals Product Facts ■ Unique insulation displacement technology ■ Eliminates wire preparation—no stripping or soldering ■ Capable of being wave- soldered to pc board with other components, enabling wires to be terminated at a more conducive time and location ■ Anti-solder wicking design ■ Accepts a wide range of wire sizes, solid or stranded ■ Available in single and two-wire version ■ Reusable terminal ■ Available in loose-piece or strip version ■ Semiautomatic insertion AMP-BARREL Terminals the use of a simple, low- This product also offers a machine for strip version solve the problem of cost screwdriver type tool wire cutoff version which ■ Simple, rugged low cost interconnecting discrete or low cost plastic stuffer allows the wire to be placed wire insertion tool wires to printed circuit cap. These caps use a across the top of the boards without permanently standard Phillips type terminal where the hand tool ■ Recognized Under soldering them in place, screwdriver to terminate the terminates and trims the Component Recognition and provide cost savings wire. When left in place on wire in one action. Program of Underwriters by eliminating the need for the terminal they provide Laboratories. Inc. Similarly constructed, but R two-piece terminal systems, strain relief and insulation. — File No. E28456 of smaller size, are the terminal strips or expensive They may be removed and .070 [1.78] and .090 [2.29] space-consuming modular reused for field changes diameter AMP-BARREL Technical Documents connectors. and/or repairs. The high Terminals. These terminals Product Specification compliancy of the terminal These unique insulation accept, respectively, wire 108-6043 .070 [1.78] Diameter Terminal assures a highly reliable, displacement terminals are sizes of 28-26 AWG [0.08- 108-6044 .090 [2.29] Diameter Terminal stable interconnection 2 suitable for most printed 0.15 mm ] with a maximum 108-6025 .125 [3.18] Diameter Terminal and withstands extreme circuit boards from .047 insulation diameter of .036 108-6026 .156 [3.96] Diameter Terminal temperature, vibration [1.19] to .125 [3.18] thick [0.91] and 28-22 AWG [0.08- Application Specification and shock. 2 and are mounted in a 0.4 mm ] with a maximum 114-6000 AMP-BARREL Terminals space-saving, free-standing AMP-BARREL Terminals insulation diameter of .053 Instruction Sheets manner wherever required. offer the added benefit of [1.35]. They also will accept accepting a wide wire two wires of the same 408-3187 AMP-BARREL Terminals 408-6505 range, solid or stranded, gauge and type. may be obtained in loose 408-6553 within the same terminal. piece or strip form for The .156 [3.96] diameter The .125 [3.18] diameter semiautomatic machine AMP-BARREL Terminal AMP-BARREL Terminal insertion. Upon insertion, accepts a wire range of accepts a wire range of 2 they are hand or wave- 24-18 AWG [0.2-0.8 mm ] 2 28-18 AWG [0.08-0.8 mm ] soldered with other with a maximum insulation with a maximum insulation components without fear of diameter of .115 [2.92]. It diameter of .086 [2.18]. solder wicking into the wire is made of tin-lead plated It is made of high strength, termination area. brass and will accept one high ductility, pre-tinned wire per terminal. Termination is achieved by phosphor bronze and placing the end of a pre-cut All AMP-BARREL Terminals accepts one or two wires unstripped wire horizontally are reusable. This feature is of the same type that may to the board at the top of extremely important when vary in size by one wire the AMP-BARREL Terminal. correcting wiring errors, gauge. The C-shaped Insertion to the proper making field repairs or cross-slot assures a reliable depth is accomplished by modifications. two-wire termination. 17 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) D .070 [1.78] and .090 [2.29] Terminals C Material and Finish A Pretinned phosphor bronze B E Wire Cut D See Detail A D .125 [3.18] Terminals Detail A Material and Finish C C Pretinned phosphor bronze A A with Insulation Cutting Feature B B in Wire Slot E E with Wire Cutoff Feature Standard D .156 [3.96] Terminals Material and Finish Tin plated brass A E Conductor (solid or stranded) PC Board Terminal Dimensions Part Nos. Terminal Wire Size Range Max. Wire per Size Thk. Range Mtg. Hole Dia. ABCD E Loose Pc. Strip 2 Ins. O.D. Terminal AWG mm .070 .036 .047-.062 .035-.040 .280 .090 .175 .070 .042 1 or 2 1742255-1 1742255-2 28-26 0.08-0.15 1.78 0.91 1.19-1.57 0.89-1.02 7.11 2.29 4.45 1.78 1.07 .090 .053 .047-.094 .050-.054 .340 .120 .210 .090 .056 28-22 0.08-0.4 1 or 2 1742254-1 1742254-2 2.29 1.35 1.19-2.39 1.27-1.37 8.64 3.05 5.33 2.24 1.42 .062-.094 .061-.065 .458 .118 .325 .125 .067 552699-1* — 1.57-2.39 1.55-1.65 11.63 3.00 8.26 3.18 1.70 .062-.125 .061-.065 .118 .325 .125 .067 ** — 552699-2* .125 1.57-3.18 1.55-1.65 3.00 8.26 3.18 1.70 .086 3.18 28-18 0.08-0.8 1 or 2 2.18 .062-.094 .061-.065 .458 .118 .325 .125 .067 Standard 552699-4 — 1.57-2.39 1.55-1.65 11.63 3.00 8.26 3.18 1.70 .062-.125 .061-.065 .118 .325 .125 .067 ** — 552699-5 1.57-3.18 1.55-1.65 3.00 8.26 3.18 1.70 .125 3.18 .086 .062-.094 .061-.065 .118 .325 .125 .067 With wire 28-18 0.08-0.8 1 or 2 ** — 554935-2* 2.18 1.57-2.39 1.55-1.65 3.00 8.26 3.18 1.70 cut-off features .156 .115 .062-.094 .078-.082 .390 .125 .250 .156 .084 24-18 0.2-0.8 1 1742253-1 1742253-2 3.96 2.92 1.57-2.39 1.98-2.08 9.91 3.18 6.35 3.96 2.13 *Has tough insulation cutting feature in wire slot (see Detail A in illustration). These barrels are not recommended for smaller standard wires. **Cutoff is adjustable depending on board thickness. Notes: 1. .070 [1.78] and .090 [2.29] terminals accept two wires of the same gauge and type. 2. The .125 [3.18] terminal accepts two wires of the same type that may vary in size by one wire gauge. 3. .070 [1.78] and .090 [2.29] terminals have a solder resist material on the inside of barrel which prevents solder wicking. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 18 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) Recommended Printed Circuit Board Dimensions (for use in .047 [1.19] to .125 [3.18] pc C boards) A B Minimum Hole Spacing Terminal Size ABC .070 .100 .050 .105 1.78 2.54 1.27 2.67 .090 .150 .075 .135 2.29 3.81 1.91 3.43 .125 .200 .100 .175 3.18 5.08 2.54 4.45 .156 .220 .110 .190 3.96 5.59 2.79 4.83 Wire Stuffer Caps Product Facts ■ Insulates ■ Provides strain relief ■ Acts as field service repair tool Material Thermoplastic Wire Size Range For Use With Wire Stuffer Cap Color 2 AWG mm Terminal Part No. Part No. 28-26 0.08-0.15 Natural 1742255 553593-1 28-22 0.08-0.4 Natural 1742254 553594-1 22-18 0.4-0.8 Yellow 552699 230707-1 28-24 0.08-0.2 Natural 552699 230707-3 24-18 0.2-0.8 Natural 1742253 553595-1 Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 19 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) Application Tooling Wire Insertion Tool Precut, unstripped wires are easily terminated in the AMP-BARREL Terminal with a simple screwdriver type tool. It properly positions the wire to the correct depth in the terminal. For two wire applications, the second wire pushes the first wire into the lower section of the terminal. For improved comfort, a slip-on cushion grip is available. Wire Size Range Color Code For use with Wire Insertion 2 on Tool Shaft Terminal Part No. Tool Part Nos. AWG mm The Wire Insertion Tool 552699-1, 552699-2 22-18 0.4-0.8 Yellow 552714-1 552699-4, 552699-5 should be used for wire 1742253-1 and termination only; it should 24-18 0.2-0.8 Red 552714-2 1742253-2 not be used to seat 552699-1, 552699-2 28-24 0.08-0.2 White 552714-3 terminals onto the pc board. 552699-4, 552699-5 1742254-1 and 28-22 0.08-0.4 Blue 552714-4 1742254-2 Cushion Grip 1742255-1 and 28-26 0.08-0.15 Green 552714-5 1742255-2 Material and Finish 22-26 0.4-0.15 None 554935-2 231890-1 Elastomer Part No. 231279-1 Manual Terminal Insertion Kit Each insertion kit consists of a ram and pedestal assembly for use in a standard drill press. The ram assembly holds the terminal and provides a firm seat during insertion. It fits into the drill chuck. The pedestal assembly sits on the drill table and supports the pc board during insertion. Kit No. 230549-3 for .070 [1.78] AMP-BARREL Terminal Part No. 1742255-1 Kit No. 230549-4 for .090 [2.29] AMP-BARREL Terminal Part No. 1742254-1 Kit No. 230549-1 for .125 [3.18] AMP-BARREL Terminals Part Nos. 552699-1 and 552699-4 Kit No. 230549-2 for .156 [3.96] AMP-BARREL Terminal Part No. 1742253-1 Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 20 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects QUADRA-MATE Wire-to-Printed Circuit Board Terminal Product Facts The QUADRA-MATE Wire- The terminal is compact in The terminals are supplied ■ Redundant wire insulation to-Printed Circuit Board design and readily in both loose piece and displacement termination Terminal is an extension of adaptable to a wide variety strip form and are easily ■ Built-in strain relief the MAG-MATE connector of materials and plating assembled to the pc board ■ Accepts 28-24 AWG program, and is designed selections, as well as in conjunction with on-board 2 [0.09-0.2 mm ] to terminate discrete wires terminating techniques components prior to wave to a pc board via insulation such as daisy chaining, soldering. With the terminal ■ Feed-thru connections allow displacement slot single ending and on-board being an integral part of the wiring flexibility technology. It is capable of jumping and programming. board, insertion of the ■ Free-standing accepting solid or stranded unstripped wire into the four The .100 [2.54] wide wire and permits wire end insulation displacement ■ Low board profile (less than terminal has an overall or feed-thru terminations. slots is accomplished by ¼" [6.35 mm] high) height of approximately The terminal features four use of a simple hand tool .210 [5.33] and occupies ■ Available in loose piece or slots for redundant wire (see table). less than .120 x .130 [3.05 x strip form terminations and strain 3.3] of board area and ■ Mass termination relief. The terminals are accommodates wire sizes adaptability installed in random 2 28-24 AWG [0.09-0.2 mm ] positions or in rows on the ■ Capable of being reused (see table). edge of a pc board either ■ Low applied costs by hand tool, semiautomatic or fully-automatic machines. Applications ■ Electronic games ■ Computer ■ Telephone equipment ■ Business machines ■ Electronic control equipment Technical Documents Application Specification Thermal Shock Data for 114-2051 Wire-to-Board Terminal Product Specification 108-2032 Competitive Terminal Wire-to-Board Terminal 2 2 24 AWG [0.2 mm ] 24 AWG [0.2 mm ] Solid Wire –––––––– Stranded Wire –– –– –– –– PVC Insulation PVC Insulation 1 cycle = 1/2 hour at –65° and 1/2 hour at +125°C Cycles of Thermal Shock 21 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Average Termination Resistance— Milliohms (.001 ohm) of 1st and 5th Wire Insertions Printed Circuit Board Terminals and Disconnects QUADRA-MATE Wire-to-Printed Circuit Board Terminal (Continued) .190 Typical Assembly [4.83] Material and Finish .130 .100 [3.30] Terminal – Brass, tin plated over [2.54] .065 .015 copper underplate Max. [1.65] [0.38] Other plating and terminal materials Cut-off Tabs 2 Plcs. available. Contact Tyco Electronics. Max. Ins. Dia. — .060 [1.52] .207 .170 [5.26] [4.32] .320 [8.13] ± 2° 8° .040 ± .001 .013 [1.02] ± 0.025 [0.330 ] 2 Wire Size (AWG) over mm Part Numbers Loose Wire to Term. 7-Strand Solid Fused Strip Piece Hand Tool 24 24-26 26 62977-1 63007-1 0.2 0.2-0.13 0.13 26 26-28 28 274377-1 63024-1* 63003-1* 0.14 0.13-0.08 0.09 (Heavy Duty) 28 28 28 63025-1* 63004-1* 0.09 0.08 0.09 Semiautomatic insertion of strip parts to pc board is accomplished using mini-insertion head, Part No. 803371-1 in “U” frame applicator, Part No. 691679-1. For more sophisticated application equipment including cable makers and C.N.C. machines, contact Tyco Electronics. * Available upon request, contact Tyco Electronics. .200 Recommended PC Board Edge of Printed [5.08] Circuit Board Applications Min. .187 See Application Note: Wire slots are designed to [4.75] Spec. 114-2051 terminate wire sizes and Min. For Drilled Hole .156 types with polyvinyl chloride Diameter Edge of Printed [3.96] (PVC) insulation, Class 12B. Circuit Board Min. For other wire sizes and insulation types, contact .300 Tyco Electronics for [7.62] .187 See Application Min. application approval. [4.75] Spec. 114-2051 Min. For Drilled Hole Diameter Single Line Applications High Density Applications Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 22 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects Product Facts ■ Quick connect or disconnect ■ Automatic or semiautomatic application of strip form receptacles to wire ■ Receptacles for wire size range 28 AWG [0.08] thru 17 AWG [1.0] and tinsel wire ■ Automatic or semiautomatic insertion of strip form pins to printed circuit boards ■ Solid or formed pins, single- or double-sided printed circuit board capability ■ Choice of materials and platings Technical Documents Product Specification 108-1025 108-1059 Application Specification Tyco Electronics printed All receptacles feature a 114-1008 circuit disconnect embodies precision wire crimp with Instruction Sheets the dual features of an insulation crimp for high 408-7850 automation and the ability to mechanical strength. A 408-7951 make quick wiring changes. variety of wire and insulation 408-7963 The special formed pins, ranges are available as 408-7698 available in .058 [1.47] and listed. The combination of 408-7850 .093 [2.36] diameters, can the pin and receptacle 408-7377 be inserted in a printed enables users to bring a 408-7345 circuit board quickly and variety of wires to a printed reliably by fully automatic or circuit board and offers semiautomatic machinery. the capability of a quick The solid pin family, in .058 connect or disconnect. [1.47] diameter, is attached The product is ideal for use manually; its knurled edge in prototype and production retains it mechanically in applications, particularly the board until soldering is where wiring changes complete. All pins must or rapid pc board be soldered to insure interconnections are mechanical and electrical required. Specific users reliability. Pins may be used include radio, television, for either single or double- test equipment, computer sided pc boards. The and business machine receptacles are applied industries. quickly and efficiently to wire using semiautomatic AMP-O-LECTRIC or fully automatic AMPOMATOR machines. 23 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects (Continued) B B B B B A A A A A C C C C C Type A Type B Type C Type D Type E .058 [1.47] Diameter Solid Pins Dimensions Hole Pc Board Material Part Nos. Type Diameter Thickness and Finish Loose Piece AB C .062-.059 .125 .195 .385 .110 A Brass, Tin 3-60753-2 1.57-1.50 3.18 4.95 9.78 2.79 .062-.059 .0312 .195 .260 .110 A Brass, Tin 3-60839-1 1.57-1.50 0.79 4.95 6.60 2.79 .058 [1.47] Diameter Formed Pins Dimensions Part Nos. Hole Pc Board Material Insertion Type Diameter Thickness and Finish 1 Head AB C Strip Form Loose Piece Phos. Brz., Pre-Tin 60802-2 60803-2 904554-1 .050-.046 .063 or .094 .210 .360 .095 B 1.27-1.17 1.60 or 2.39 5.33 9.14 2.41 2 Phos. Brz., Gold 3-60802-1 3-60803-1 904554-1 Phos. Brz., Pre-Tin 60809-1 60874-1 904554-1 .062-.058 .063 or .094 .210 .360 .095 2 B Phos. Brz., Gold 3-60809-2 3-60874-2 904554-1 1.57-1.47 1.60 or 2.39 5.33 9.14 2.41 Phos. Brz., Tin 60809-4 — 904554-1 .070-.066 .063 or .094 .210 .360 .095 B Phos. Brz., Pre-Tin 60813-1 61018-1 904554-1 1.78-1.68 1.60 or 2.39 5.33 9.14 2.41 .050-.046 .063 or .094 .210 .360 .095 3 C Phos. Brz., Gold 61038-1 61067-1 904554-1 1.27-1.17 1.60 or 2.39 5.33 9.14 2.41 Phos. Brz., Pre-Tin 60824-1 61097-1 904554-2 .073-.067 .063 .210 .310 .095 D 1.85-1.70 1.60 5.33 7.87 2.41 2 Phos. Brz., Gold 3-60824-2 3-61097-2 904554-2 .050-.046 .063 .210 .310 .095 3 E Phos. Brz., Gold 640967-2 — 904554-2 1.27-1.17 1.60 5.33 7.87 2.41 .061-.055 .047 .210 .310 .095 E Phos. Brz., Pre-Tin 641944-1 — — 1.55-1.40 1.19 5.33 7.87 2.41 Phos. Brz., Pre-Tin 60973-1 640394-1 904554-2 .061-.055 .063 .210 .310 .095 E 1.55-1.40 1.60 5.33 7.87 2.41 2 Phos. Brz., Gold 3-60973-2 — 904554-2 1 Use Insertion Tool Part No. 689141-1 for Loose Piece Pins 2 .000030 [0.00076] gold plated 3 .000030 [0.00076] gold plated in disconnect area Note: All above formed pins are made from .010 [0.25] thick material .093 [2.36] Diameter Formed Pins Dimensions Part Nos. Hole Pc Board Material Insertion Diameter Thickness and Finish Machine AB C Strip Form Loose Piece B .073-.067 .063 .305 .410 .115 Phos. Brz., Pre-Tin 61137-1 350491-1 904558-1 1.85-1.70 1.60 7.75 10.41 2.92 A C Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 24 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects (Continued) Receptacles B A B B A B A A Type A Type B Type C Type D .058 [1.47] Diameter Part Nos. Wire Size Range Dimensions Insulation Type Material and Finish 5 Strip Loose Hand Insertion Diameter 2 AWG mm AB 3 Form Piece Tool Head .035-.045 .155 .380 A 28-26 0.08-0.15 Phos. Brz., Pre-Tin 60354-7 — — 0.89-1.14 3.94 9.65 1 Phos. Brz., Gold 60888-2 60983-1 452383-1 .035-.065 .155 .380 Phos. Brz., Pre-Tin 60888-1 60983-2 A 26-22 0.15-0.4 90131-4 0.89-1.65 3.94 9.65 Be. Cu., Tin 60888-3 60983-4 1 Be. Cu., Gold 60888-4 60983-3 .040-.110 .155 .395 4 A 26-20 0.15-0.6 Be. Cu., Tin 350196-1 —— — 1.02-2.79 3.94 10.03 Phos. Brz., Pre-Tin 60598-3 60789-1 Be. Cu., Tin 60598-4 60789-2 .045-.070 .155 .380 A 24-20 0.2-0.6 91507-1 452383-1 1.14-1.78 3.94 9.65 Phos. Brz., Gold 60598-7 60789-3 2 Be. Cu., Gold 60598-9 60789-8 Phos. Brz., Pre-Tin 60940-1 60986-1 .060-.090 .155 .395 A 24-20 0.2-0.6 90221-2 — 1.52-2.29 3.94 10.03 Be. Cu., Tin 60940-2 — .155 .300 B 22-17 0.4-1.0 — Be. Cu., Tin 640259-1 - 640024-1 90314-1 453850-1 3.94 7.62 2 Be. Cu., Gold 61513-1 350189-2 .035-.065 .160 .330 C 26-22 0.15-0.4 90131-4 0.89-1.65 4.06 8.38 Phos. Brz., Pre-Tin 61513-2 350189-1 2 Be. Cu., Gold 61119-1 61276-1 .045-.070 .160 .330 C 24-20 0.2-0.6 Phos. Brz., Pre-Tin 61119-2 61276-2 91507-1 453850-1 1.14-1.78 4.06 8.38 Be. Cu., Tin 61119-3 61276-3 .030-.040 .155 .380 D Tinsel Wire Phos. Brz., Pre-Tin 350393-1 - —— 0.76-1.02 3.94 9.65 .093 [2.36] Diameter Part Nos. Wire Size Range Dimensions Insulation Type Material and Finish Strip Loose Hand Insertion 2 Diameter AWG mm AB 3 Form Piece Tool Head .032-.057 .255 .545 A 28-26 0.08-0.15 Phos. Brz., Tin 35022-1 — — 452383-1 0.81-1.45 6.48 13.84 .060-.110 .255 .550 A 22-18 0.4-0.8 Phos. Brz., Tin 61291-1 61260-1 90135-2 452383-3 1.52-2.79 6.48 13.97 .255 .435 B 22-18 0.3-0.9 — Phos. Brz., Tin 350015-2 — — 435850-1 6.48 11.05 1 .000030 [0.00076] gold plated 2 .000015 [0.00038] gold plated 3 Machine applied; applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. 4 These receptacles have an overlap insulation crimp. 5 Use the listed insertion head with either the Comp-U-Sert or II Insertion Machine No. 122300-1 or MIS Bench Machine No. 66280-4. Note: Part Nos. 350221-1, 61291-1 and 61260-1 are made from .012 [0.30] thick material. All other receptacles are made from .010 [0.25] thick material. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 25 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP EDGE Single Lead Printed Circuit Terminals Product Facts ■ Friction fitting, quick connect/disconnects— no insertion nor extraction tools required ■ Excellent vibration and shock resistance ■ Accepts wire size range 2 32-16 AWG [0.03-1.4 mm ] ■ Wide choice of materials and finishes ■ High-speed machine terminated for volume production at lowest installed cost Technical Documents Product Specification 108-1011 AMP EDGE Terminals AMP EDGE Terminals are quick connect/disconnect devices that adjust securely, through friction fitting, to machine slots in the type of board for which they are designed. Friction fitting not only precleans the contact areas, but also provides excellent vibration and shock resistance even under heavy stresses. Firm wire insulation support is a companion factor for positive retention in the board. These terminals, wholly aerated to eliminate moisture traps, may be applied anywhere on the perimeter of the board. They eliminate the need for eyelets and plated-through holes on two-sided boards and can be used back-to-back for commoning circuits. 26 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP EDGE Single Lead Printed Circuit Terminals (Continued) Related Product Data Application Tooling — pages 36-38 .200 [5.08] C .482 B [12.24] A Type A .200 [5.08] .150 [3.81] .482 [12.24] .380 [9.65] C A Max. A Type B Type C C B B Strip Wire Size Range Dimensions Stock Board Type Material Finish Ins. Dia. Form Thk. Thk. 2 AWG mm ABC 7 Part Nos. .010 .020-.050 .062 .045 .080 .153 1 A 32-24 0.03-0.2 Phos. Brz. Tin 61389-2 0.25 0.51-1.27 1.57 1.14 2.03 3.89 .010 .075 .062 .046 .080 .153 1 A 30-22 0.05-0.4 Phos. Brz. Tin 61455-2 0.25 1.91 1.57 1.17 2.03 3.89 .010 .075 .062 .050 .080 .153 1 A 22-20 0.4-0.6 Phos. Brz. Tin 42263-7 0.25 1.91 1.57 1.27 2.03 3.89 .010 .080-.100 .062 .050 .080 .153 2 B 22-18 0.4-0.8 Phos. Brz. Tin 61561-2 0.25 2.03-2.54 1.57 1.27 2.03 3.89 .016 .080-.100 .062 .052 .088 .160 3 B 22-18 0.4-0.8 Brass Tin 60156-2 0.41 2.03-2.54 1.57 1.32 2.24 4.06 .016 .080-.100 .062 .056 .088 .160 4 B 22-18 0.4-0.8 Brass Tin 60704-1 0.41 2.03-2.54 1.57 1.42 2.24 4.06 .012 — .062 .046 .070 .200 5 C 22-16 0.4-1.4 Brass Tin 61782-1 0.30 — 1.57 1.17 1.78 5.08 .012 — .062 .046 .070 .200 6 C 22-16 0.4-1.4 Brass Tin 61782-2 0.30 — 1.57 1.17 1.78 5.08 1 (2) dimples outside (.010 high) [0.25] 2 (2) dimples inside (.020 high) [0.51] 3 (2) dimples inside (.014 high) [0.36] 4 (2) dimples inside (.005 high) [0.13] 5 (2) dimples inside (.023 high) [0.58] 6 (2) dimples inside (.023 high) [0.58], reverse reeled 7 Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 27 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Miniature AMP-IN Terminals Product Facts ■ Eliminates manual preparation of wires prior to soldering into pc boards ■ Low applied cost ■ Total height above pc board is less than most other components ■ Available for 26-10 AWG, 2 [0.15-5.5 mm ] ■ Terminal locking lance holds wire in pc board for flow soldering ■ Design allows both wire and terminal to be soldered and assures proper solder flow ■ Insulation support provides strain relief for wire and protection of solder joint ■ Type A terminals will provide both a positive board stop and positive insulation stop ■ Type E terminal offers minimum below pc board length The miniature AMP-IN Terminal is designed not as an electrical terminal but as a mechanical holding device to enhance soldering of hookup wires to printed circuit boards. The combination of Technical Documents terminal and application Product Specification tooling eliminates costly 108-1081 manual preparation of Application Specification wires prior to soldering, and positions the wire to 114-1016 achieve reliable solder Material and Finish joints. Movement of the 008 phosphor bronze, Pre-tin plated wire during soldering is Pc Board Thickness — .062 [1.57] restricted, providing for proper solder flow. 28 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Miniature AMP-IN Terminals (Continued) .277 [7.04] .295 .260 [7.49] [6.60] Type A Type B Type C .135-.155 .220 [3.43-2.94] [5.59] .250 .080-.095 [6.35] [2.03-2.41] Type D Type E Extension Strip Form Wire Size Range Insulation Board Hole Type Below Terminal 2 Diameter Diameter AWG mm 3 Board (Ref.) Part Nos. ± .003 .060-.110 .072 .100 22-18 0.3-0.9 3-794121-1 ±.0.08 1.52-2.79 1.83 2.54 A ± .004 .040-.110 .055 .100 26-22 0.12-0.4 3-794122-1 ±0.10 1.02-2.79 1.40 2.54 ± .003 .090-.150 .125 .125 18-14 0.8-2.0 3-770060-1 ±0.08 2.29-3.81 3.18 3.18 ± .003 .090-.150 .125 .125 B 12 3.0 3-794013-1 ±0.08 2.29-3.81 3.18 3.18 .200 .150 .125 10 5.5 Ref. 3-794037-1 5.08 3.81 . 3.18 ± .004 .060-.110 .073 .100 22-18 0.4-0.8 3-640311-1 ±.0.10 1.52-2.79 1.85 2.54 C ± .004 .040-.100 .055 .100 26-22 0.15-0.4 3-640401-1 ±0.10 1.02-2.54 1.40 2.54 ± .004 .060-.110 .073 .125 22-18 0.4-0.8 3-350566-1 ±.0.10 1.52-2.79 1.85 3.18 ± .004 .060-.100 .055 .135 D 26-22 0.15-0.4 3-640108-1 ±0.10 1.52-2.54 1.40 3.43 ± .003 .040-.070 .125 .125 26-22 0.15-0.4 3-640663-1 ±0.08 1.02-1.78 3.18 3.18 ± .004 .060-.110 .072 .090 E 22-18 0.8-0.4 3-770565-2 ±.0.10 1.52-2.79 1.83 2.29 Notes: 1. Higher tensile available with nose crimp type C. 2. Not available in loose piece. 3. No hand tools available. 4. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 29 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Low Profile Miniature AMP-IN Connectors Product Facts ■ Connector housing provides gang insertion into pc board ■ Housing insulates and pro- vides short-circuit protec- tion between contacts ■ Housings are available in 2 to 15 positions for .079 [2.01] and 2 to 20 for .098 [2.49] centerline spacing ■ Low profile design— .200 [5.08] ■ Contacts available for 30-26 2 AWG [0.05-0.15 mm ] and 2 26-22 AWG [0.15-0.4 mm ] Low Profile Miniature AMP-IN The low profile housing allows Contacts come in 26-22 AWG 2 Connectors provide an easy compactness of leads while [0.15-0.4 mm ] and 30-26 AWG Technical Documents 2 means of gang inserting leads providing insulation between [0.05-0.15 mm ] with insulation into printed circuit boards. The them to prevent short-circuits. support crimp to provide strain Product Specification— design of the crimp snap-in Housings are available in relief. They accommodate a 108-5163 contact aids in locating the pc 2 to 15 positions for .079 [2.01] board thickness of .047 [1.19] Application Specification— board hole and inserting the centerline spacing and 2 to 20 to .062 [1.57]. contact into that hole. positions for .098 [2.49] center- 114-5062 line spacing. Material and Finish Wire Size Range Contact Part No. Insulation Hole Material Hand Tool 2 Diameter Diameter and Finish 3 Part Nos. AWG mm Strip Form Loose Piece Housing—Nylon, 94V-0 rated .031 Brass, 172781-1 172797-1 Contact—See chart 0.79 Pre-Tin .043-.055 30-26 0.05-0.15 755405-1 1.09-1.40 .039 Brass, Pc Board Thickness Range— 172781-4 172797-4 0.99 Tin .047-.062 [1.19-1.57] .031 Brass, 172782-5 — 0.79 Tin .055-.059 26-22 0.15-0.4 755405-1 1.40-1.50 .039 Brass, 172782-7 — 0.99 Tin Notes: 1. Refer to pages 36-38 for application tooling. 2. Use Extraction Tool Part No. 753760-1. 3. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. .079 [2.01] Centerline .098 [2.49] Centerline No. of Positions A Part Nos. A Part Nos. .189 .236 2 172890-2 172520-2 4.80 5.99 .268 .335 3 172890-3 172520-3 6.81 8.51 .346 .433 4 172890-4 172520-4 8.79 11.00 .425 .532 5 172890-5 172520-5 10.80 13.51 .504 .630 6 172890-6 172520-6 12.80 16.00 .583 .729 7 172890-7 172520-7 14.81 18.52 .661 .827 8 172890-8 172520-8 16.79 21.01 .741 .926 9 172890-9 172520-9 18.82 23.52 .138 .820 1.024 10 1-172890-0 1-172520-0 A [3.51] 20.83 26.01 1.123 11 — — 1-172520-1 28.52 .197 .977 1.221 12 1-172890-2 1-172520-2 .079 [5.00] 24.82 31.01 [2.01] 1.320 13 — — 1-172520-3 33.53 1.418 14 — — 1-172520-4 36.02 1.214 1.517 15 1-172890-5 1-172520-5 30.84 38.53 Note: Part Numbers are RoHS 2.010 20 — — 2-172520-0 compliant except:�Indicates 51.05 non-RoHS compliant. 30 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Test Probe Receptacles Product Facts ■ Leg mounts are "V" shaped to promote solder wicking and consistent fillets ■ Receptacle is recessed in housing to prevent shorting or flashover ■ Probe may be inserted in The Tyco Electronics line of Test legs. Two legs of a tri-leg mount stability. The two-leg mount either end of test probe Probe Receptacles is designed are not part of the live testing yields maximum density. receptacle except Type C to pro-vide low-cost test probe circuit. Receptacles are also The present line of test probe ■ Housing color is molded, capability of circuits on pc available either in the standard receptacles fits a range of board not dyed boards, with-out interruption height, or in a taller height (to thicknesses from 1/32 to 1/8 of operating currents, with permit probing at any position ±.001 ■ Accepts .080 depending on the length of the precise reliability. on the board where clearance ±0.025 receptacle legs. The legs mount [2.03 ] probes to probe is necessary). The Receptacles are available with in .052 [1.32] diameter holes. three-leg mount gives maximum either two or three mounting Material and Finish Housing—Nylon type 6/6 .460 .156 .156 .460 Type A Type B [11.68] [3.96] [3.96] [11.68] C C Contact—Beryllium copper Receptacle and Legs—Brass, ASTM B Max. B Max. B36, Alloy 6 A Contact Plating—See table below .400* .100 .175 .300* [10.16] Max. [2.54] [4.45] [7.62] A .200* .130 [5.08] [3.30] Technical Documents Type D Product Specification— Type C .218 .561 Dia. 108-1082 Receptacle, Test Probe [5.54] [14.25] B Max. .460 B Max. .156 [11.68] C [3.96] C A A Performance Characteristics Insulation Resistance— .156 10,000 megohms .090 [3.96] .400* .100 .047 [2.29] .160 .175 [10.16] [2.54] [1.19] Max. Retention Value— [4.06] [4.45] .300* .200* [7.62] 16oz. [4.45 N] [5.08] *Mounting hole location for .050-.054 [1.27-1.37] dia. holes. Operating Temperature— 55°C to 85°C [131°F to 185°F] Dimensions Contact Housing Type Part Nos.* Finish Colors ABC .130 .230 .138 Bright Tin See Table 1-521799-x 3.30 5.84 3.51 .130 .230 .138 Silver See Table 2-582118-x 3.30 5.84 3.51 .130 .230 .138 Gold See Table 3-582118-x 3.30 5.84 3.51 A .130 .230 .138 Gold Natural 6-582118-9 3.30 5.84 3.51 Color Suffix Table .130 .467 .375 Bright Tin See Table 1-521800-x 3.30 11.86 9.53 Suffix Housing Dash Number Color .130 .467 .375 Gold See Table 3-582340-x -0 Black 3.30 11.86 9.53 -1 Brown .130 .230 .138 Gold See Table 3-582119-x -2 Red 3.30 5.84 3.51 B -3 Orange .130 .467 .375 Gold See Table 3-582120-x -4 Yellow 3.30 11.86 9.53 -5 Green .130 .230 .138 C Gold See Table 350180-x -6 Blue 3.30 5.84 3.51 -7 Violet .180 .230 .138 Gold See Table 1-380736-x -8 Gray 4.57 5.84 3.51 D -9 White .180 .230 .138 Bright Tin Green 3-521801-5 4.57 5.84 3.51 *Part numbers with a numerical suffix are only for the specific color listed in the chart. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 31 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Power Taps Product Facts ■ ACTION PIN contacts eliminate soldering ■ Provides high current, separable connection to pc board traces ■ Wire-to-board connection using common terminals ■ All metal-to-metal assembly for long-term integrity ■ Standard DIP outlines (.300 x .100 [7.62 x 2.54]), 10 positions, and .250 x .125 [6.35 x 3.18], 6 and 10 positions, plus high current versions on .400 x .200 [10.16 x 5.08] footprint in 4 and 6 positions, .300 x .100 [7.62 x 2.54] in 8 positions, and both 2 and 3 position in-line .100 [2.54] tab taps ■ Low resistance interface Tyco Electronics Power ACTION PIN contacts density option with current ■ Internally threaded tap to Taps are designed for the provide a low resistance ratings from 10 amps on the secure screw to terminal growing need for power interface with tin plated- 2 position in-line .250 [6.35] ■ Anti-rotational to printed circuit board through holes in the pc tab tap up to 40 amps on embossments hold wire applications required in board, thereby eliminating the 8 position dual .250 and terminal in place today's electronic industry. the need for soldering. [6.35] tab tap. The taps provide a high ■ Standard Power Taps rated The variety of available All Tyco Electronics Power current, separable at 2.5 amps per pin— power taps allow for various Tap configurations are connection to a pc board. 6 position 15 amps, installation schemes. The easily inserted into the Pin configuration is of the 10 position 25 amps current Uninsulated Tap and Low pc board with a simple standard DIP outline with carrying capability Profile Tap can be used in Tyco Electronics or .300 x .100 [7.62 x 2.54] or bus bar pattern. The High customer supplied tool. ■ High Current Power Taps .250 x .125 [6.35 x 3.18] for Profile and Low Profile Taps rated at up to 5 amps per the Standard versions, plus offer insulation protection pin— .400 x .200 [10.16 x 5.08], from other components. 2 position 10 amps, .300 x .100 [7.62 x 2.54] The High Current versions 3 position 15 amps, and in-line spacing for the provide a greater power 4 and 6 position 20 amps High Current versions. and 8 position 40 amps 32 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Standard Power Taps Standard Insulated Power Tap Cover Material and Finish Connector Body and Lid—Nylon, Screw 105°C 94V-0 rated Contact—Copper alloy, bright tin-lead plated and matte tin plated Screw—Plated steel Electrical and Mechanical Anti-rotation Characteristics Embossments Resistance—2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force—40 lbs. [177.9 N], Housing max. per pin Retention Force—7 lbs. [31.1 N], min. per pin Technical Documents .300 x .100 [7.62 x 2.54] .300 x .100 [7.62 x 2.54] Product Specification High Profile Tap Low Profile Tap 10 Position 10 Position 108-11030 Tap, Power Distribution .450 Application Specification .565 [11.43] [14.35] .500 114-11000 Tap, Power Distribution [12.70] Handbook .275 5697 Guide to Application of ACTION .520 [6.99] 5697 PIN Connectors [13.21] .360 [9.14] .400 [10.16] .180 [4.57] .180 [4.57] .100 .025 x .035 Typ. [2.54] [0.64 x 0.89] .100 Typ. Posts .025 x .035 [2.54] .300 [0.64 x 0.89] [7.62] Posts .300 [7.62] Part Nos. Tap Pcb Screw Description Version Thickness Hole Size Tin-Lead Tin .062-.125 1 High Profile Housing and contact assembled without screw 6-32 55557-3� 5055557-3 1.57-3.18 .062-.125 1,2 High Profile Housing and contact assembled with screw 6-32 55557-4� 5055557-4 1.57-3.18 .062-.125 2 Low Profile Housing and contact assembled with screw 6-32 55556-4� 5055556-4 1.57-3.18 .062-.125 2,3 Low Profile Housing and contact assembled with screw 6-32 55673-2� 5055673-2 1.57-3.18 .062-.125 Low Profile Housing and contact assembled without screw 6-32 55556-3� 5055556-3 1.57-3.18 .062-.125 Low Profile Housing and contact assembled without screw M4 55556-9� 5055556-9 1.57-3.18 1 Cover not assembled 2 Screw not assembled 3 No anti-rotational embossments Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 33 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Standard Power Taps (Continued) Screws Standard Uninsulated (6-32 X 1/4) Power Taps B A Material and Finish Contact—Copper alloy, post plated bright tin-lead and matte tin plated .450 Screw—Stainless steel, passivated Anti-rotation [11.43] Embossments Electrical and Mechanical .180 [4.57] Characteristics C Resistance—2 milliohms, max. (stud hole to ACTION PIN contact) .025 x .035 [0.64 x 0.89] D Insertion Force—40 lbs. [177.9 N] max. per pin Retention Force—7 lbs. [31.1 N] min. per pin Dimensions Part Number Pcb Screw Size Description Thickness Size ABCD Tin Lead Tin Without Screw 6-32 55558-3� 5055558-3 .300 x .100 .062-.125 .440 .325 .100 .300 7.62 x 2.54 With Screw 6-32 55558-4� 5055558-4 1.57-3.18 11.18 8.26 2.54 7.62 10 Position 1 Without Screw 6-32 55558-7� 5055558-7 .250 x .125 Without Screw 6-32 55323-5� 5055323-5 .062-.125 .320 .275 .125 .250 6.35 x 3.18 1.57-3.18 8.13 6.99 3.18 6.35 With Screw 6-32 55323-9� 5055323-9 6 Position .250 x .125 Without Screw 6-32 55323-6� 5055323-6 .062-.125 .570 .275 .125 .250 6.35 x 3.18 1.57-3.18 14.48 6.99 3.18 6.35 With Screw 6-32 1-55323-0� 1-5055323-0 10 Position 1 No Anti-rotation Embossments Screws High Current* Power Taps (M4) *Up to 20 amps Material and Finish Contact—Phosphor bronze, tin-lead and matte tin plated .250 [6.35] Screw—Stainless steel, passivated B Washer—Stainless steel Electrical and Mechanical Characteristics Current Rating—20 amperes max. Insertion Force—40 lbs. [180 N] max. per pin C A Retention Force—7 lbs. [30 N] min. per pin D Dimensions Part Number Pcb Size Description Thickness ABCD Tin Lead Tin With Screw 213815-1� 5-213815-1 .062-.125 .358 .431 .200 .400 4 Position 1.57-3.18 9.09 10.95 5.08 10.16 Without Screw 216906-1� — With Screw 213816-1� 5-213816-1 .062-.125 .358 .431 .100 .400 6 Position 1.57-3.18 9.09 10.95 2.54 10.16 Without Screw 216907-1� — 1 No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires, use of Bellville lock- washers with a high surface contact area are strongly recommended. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 34 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects High Current* Power Taps Designed to mate with FASTON and Positive-Lock Receptacles *Up to 5 amps per pin B B Material and Finish Contact—Phosphor bronze, post plated tin-lead, except as noted in chart A Screw—Stainless steel, passivated A Washer—Stainless steel I II Electrical and Mechanical Characteristics D Current Rating—5 amps max. per pin Insertion Force—40 lbs. [180 N] max. per pin C C D B A B A III IV Dimensions Pcb Part Receptacle Style Configuration Description Thickness Number Mating A BCD .062 x .125 .200 .531 .250 x .032 � I —— Tab With Hole 216926-1 Positive Lock 1.57 x 3.18 5.08 13.49 6.35 x 0.81 .062 x .125 .100 .531 .250 x .032 � II —— Tab With Hole 216843-1 Positive Lock 1.57 x 3.18 2.54 13.49 6.35 x 0.81 1-.250 x .032 Tab With Hole .062 x .125 .400 .200 .531 .431 6.35 x 0.81 1 III Without Washer 216905-1� Positive Lock 1.57 x 3.18 10.16 5.08 13.49 10.95 2-.110 x .032 Tab Without Screw 2.79 x 0.81 2 With Dimple 5167892-3 FASTON Receptacle .125 .300 .100 .485 .500 2-.250 x .032 Tab IV 3.18 7.62 2.54 12.32 12.7 6.35 x 0.81 2 With Hole 167892-6 Positive Lock 1 No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended. 2 Phosphor bronze, post plated matte tin. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 35 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling/PCB Layout For Standard Threaded Dimensions Size ABC C Taps Only .300 x .100 .300 .100 .400 B 7.62 x 2.54 7.62 2.54 10.16 10 Position Recommended Pc Board .250 x .125 .250 .125 .250 Layout 6.35 x 3.18 6.35 3.18 6.35 A 6 Position Drilled Hole Diameter— 250 x .125 ±.001 ±0.03 .0453 [1.15 ] .250 .125 .500 6.35 x 3.18 6.35 3.18 12.7 After Plating 10 Position .037-.043 [0.94-1.09] After Reflow— IMPACT .036-.043 [0.91-1.09] TOOL (Ref) Installation and Extraction Tooling Impact Insertion Tool Number INSERTION 313102-1 TIP (Insertion Tip Part No. 58133-1 required) LOW-PROFILE POWER DISTRIBUTION TAP (Ref) Extraction Tool Number 68380-1 PC BOARD (Ref) For High Current and FASTON Taps C Dimensions Type B AB C .400 .200 .200 Recommended Pc Board 4 Position 10.16 5.08 5.08 Layout .400 .100 .200 6 Position A Drilled Hole Diameter— 10.16 2.54 5.08 ±.001 ±0.03 .063 [1.60 ] .200 .200 I— 5.08 5.08 Cu Thickness— .100 .200 .001-.003 [0.03-0.08] II — 2.54 5.08 Sn Thickness— .400 .200 .200 III .0002 min.[0.004 min.] 10.16 5.08 5.08 .300 .100 .300 Finished Hole— IV 7.62 2.54 7.62 .055-.061 [1.39-1.54] After Reflow— .054-.061 [1.36-1.54] Installation Tooling High Current Power Tap Tooling Part Number Type Part Number Use with Hand Press Upper Tool Lower Tool Part No. 677430-1 4 Position 216906-1 433600-2 or 432848-1 432130-2 6 Position 216907-1 Style I 216926-1 433600-2 or 432845-1 432130-2 Style II 216843-1 433600-2 or Style III 216905-1 432847-1 432130-2 5-167892-3 433600-2 or Style IV 432849-1 167892-6 432130-2 Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 36 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling Fully-automatic machines Semiautomatic bench AMPOMATOR CLS IV+ AMP-O-MATIC Stripper- that measure, cut, strip and crimping machines that also Lead-Making Machines, Crimper Machines, terminate single leads. strip the wire, and are there- Part Nos. 356500-1, -2 Part Nos. 1320895-1, -2 Microprocessor-controlled, fore used for terminating and programmed and oper- jacketed cable. Feature ated using an easy-to-follow, manual precision adjust- menu-driven touch-screen. ment of crimp height, keyed Features include direct- strip blades for faster, more drive terminating units with accurate setups, and an precision crimp height efficient scrap removal sys- adjustment, fully program- tem. All adjustments can be mable setups, wire runout made from the front of the and splice detection, and machines without special motorized pre-feed with wire tools. Available with crimp straightener. Crimp quality quality monitoring. monitoring is also available. For more information, request For more information, request Catalog 65004. Catalog 124324. Semiautomatic bench As a value oriented termina- AMP-O-LECTRIC Model “G” AMP 3K/40 and AMP 5K/40 machines for crimping tor, the AMP 3K/40 and Terminating Machines, Terminating Machines reeled terminals and con- AMP 5K/40 terminators are Part Nos. 354500-1, -9, -11 tacts, featuring a quiet and designed for customers that reliable direct motor drive, require the increased output microprocessor controls for and quality of a semiauto- ease of setup and opera- matic machine at a compet- tion, and guarding and itive price. By incorporating lighting designed for opera- the most commonly tor convenience. All models requested features as stan- are equipped with either dard and offering a long list manual or automatic preci- of optional equipment, these sion adjustment of crimp terminators offer flexibility to height. Machine-mounted meet the specific needs of sensors are available for various applications at the crimp quality monitoring lowest possible cost. using conventional minia- For more information, request ture-style applicators. Catalog 1654856. For more information, request Catalog 65828. The combination of the Optional Stripping Module Stripping Module with the for the AMP 3K/40, AMP-O-LECTRIC Model “G” AMP 5K/40 and Terminator or the AMP 3K/40, AMP-O-LECTRIC Model “G” and AMP 5K/40 terminating Terminating Machines machines provides an eco- nomical, proficient method of stripping wire and crimp- ing terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor, the Stripping Module does the rest, improving placement accuracy. For more information, request Catalog 1309085. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 37 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling (Continued) Applicators manufactured Applicators from high grade tool steels, and processed through state-of-the-art CNC equip- ment for tightest tolerances. Made for high repeatability and fast throughput. We offer an unmatched selection of applicator styles and terminals types, with configurations for both Tyco Electronics and other manufacturers’ terminals. For more information, request Catalogs 296393 and 296393-2. The new, versatile EDGE The EDGE, Electronic applicator counter tracks Applicator Counter wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By perform- ing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. For more information, request Catalog 1773385. Premium grade hand tools CERTI-CRIMP Straight featuring ratchet control to Action Hand Tools (SAHT) provide complete crimp cycle. Die sets close in a straight line. Include a con- tact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg] For more information, request Catalog 65780. 38 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling (Continued) AMP-O-MATIC "U" Frame Machine Part No. 691679-1 (Installs Board Mount Receptacles) These insertion machines install contacts into printed circuit boards at rates to Product Specifications 2000 per hour. A spotlight Weight — 50 lbs. highlights the insertion area Width — 18 and a lower tooling assures Height — 23 precise board location. The Depth — 19 machines are actuated by a Air Supply — 80 psi foot pedal and are bench Electrical Power — 115 VAC, 60 Hz mounted. Microprocessor-controlled Comp-U-Sertor II X-Y positioning table inserts Machines, Part Nos. a variety of products into pc 122300-1, -2 2 boards, including .025 stamped or bandoliered posts, mini-spring sockets, and FASTON tabs. Insertion heads for various products are interchangeable, and can be used with bench machines. Controlled, programmed and operated using an interactive touch- screen. Options include double-action clinch tooling, powered dereeler, splice run-out detector, take-up winder for paper tape, and scrap chopper. For more information, request Catalog 296059. Bench machines for inserting Modular Insertion System a variety of products into (MIS) Bench Machines, pc boards. Uses the same 217600 Series, 662820 interchangeable insertion Series (shown) heads as the Comp-U-Sertor II Machines. Series 217600 Strip Form Insertion Head features a manually-operated Part Number Part Number X-Y positioning fixture and 60802-1 904554-1 locator spotlight. The 60802-2 904554-1 machine cycles when the 60809-1 904554-1 board hole is placed on the 60809-2 904554-1 anvil and both triggers on 60809-4 904554-1 the dual handles attached 60813-1 904554-1 to the X-Y fixture are 61038-1 904554-1 depressed. Series 662820, 60824-1 904554-2 without board fixturing, cycle 60824-2 904554-2 automatically when the hole 640967-2 904554-2 is properly located. A stabi- 641944-1 904554-2 lizing disk over the anvil 60973-1 904554-2 helps keep the board level. 60973-2 904554-2 For more information, request 61137-1 904558-1 Catalog 296059. Note: Part Numbers are RoHS compliant except:�Indicates non-RoHS compliant. 39 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Part Number Index Note: This index lists all cataloged parts Part No. Page Part No. Page Part No. Page by base no. only. Complete part nos. (with 35022 25 63024 22 360041 13 prefixes and/or suffixes) are shown on the 42263 27 63025 22 360042 13 page(s) indicated. 55323 34 63066 9 380736 31 55556 33 63067 9 432130 36 55557 33 63525 12 432845 36 55558 34 63566 5 432847 36 55673 33 63572 5 432848 36 60156 27 63603 12 432849 36 60284 11 63650 9 433600 36 60354 25 63755 9 435850 25 60598 25 63756 14 452383 25 60704 27 63794 14 453850 25 60753 24 63824 10 467322 7 60789 25 63838 12 521382 16 60802 24, 39 63839 9 521384 16 60803 24 63849 10 521799 31 60809 24, 39 63860 13 521800 31 60813 24, 39 63862 10 521801 31 60824 24, 39 63900 9 552699 18, 19, 20 60839 24 63949 10 552714 20 60874 24 63950 10 553593 19 60888 25 63951 11 553594 19 60940 25 63952 11 553595 19 60973 24, 39 63968 11 554935 18, 20 60983 25 63969 11 582118 31 60986 25 63982 13 582119 31 61018 24 63986 9 582120 31 61038 24, 39 63994 11 582340 31 61067 24 90131 25 640024 25 61097 24 90135 25 640108 29 61119 25 90221 25 640259 25 61134 14 90314 25 640311 29 61137 24, 39 91507 25 640394 24 61260 25 122300 39 640401 29 61276 25 167892 35, 36 640663 29 61291 25 172520 30 640967 24, 39 61389 27 172781 30 641944 24, 39 61455 27 172782 30 662820 39 61513 25 172797 30 691679 39 61543 12 172890 30 725963 14 61561 27 213815 34 725996 14 61782 27 213816 34 755405 30 61907 12 216843 35, 36 770060 29 61968 14 216905 35, 36 770565 29 62111 7 216906 34, 36 794013 29 62172 7 216907 34, 36 794037 29 62199 7 216926 35, 36 794121 29 62221 12 217600 39 794122 29 62395 14 230549 20 853439 5 62403 12 230707 19 904554 24, 39 62409 9 231279 20 904558 24, 39 62411 11 231890 20 904608 5 62437 14 274377 22 928814 11 62650 9 350015 25 1217056 9 62669 14 350180 31 1217057 12 62745 7 350189 25 1217061 13 62751 7, 11 350196 25 1217062 13 62806 7, 11 350393 25 1217080 11 62977 22 350491 24 1217107 11 63003 22 350566 29 1217124 13 63004 22 354500 37 1217125 10 63007 22 356500 37 1217126 10 40 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Part Number Index (Continued) Part No. Page Part No. Page Part No. Page 1217127 10 1217421 10 1742254 18, 19, 20 1217131 12 1217514 14 1742255 18, 19, 20 1217136 10 1217566 9 1742361 13 1217137 11 1217577 14 1742362 13 1217156 13 1217754 11 5055323 34 1217167 10 1217756 13 5055556 33 1217169 10 1320895 37 5055557 33 1217180 11 1742188 10 5055558 34 1217332 13 1742253 18, 19, 20 5055673 33 41 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Engineering Notes 42 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208 Global Contacts Americas Argentina – Buenos Aires Canada – Toronto Mexico – Mexico City For Latin/South American Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-1106-0800 Countries not shown Fax: +54-11-4733-2211 Fax: +905-474-5520 +01-800-733-8926 Phone: +54-11-4733-2015 Product Information Center: Fax: +52-55-1106-0901 Fax: +54-11-4733-2083 Brasil – São Paulo (Technical Support) Phone: +55-11-3611-1311 Phone: +905-470-4425 United States – Harrisburg, PA Fax: +55-11-3611-0397 Fax: +905-474-5525 Phone: +717-564-0100 Fax: +717-986-7575 Colombia – Bogota Product Information Center: Phone: +57-1-231-9398 (Technical Support) Fax: +57-1-660-0206 Phone: +800-522-6752 Fax: +717-986-7575 Asia/Pacific Australia – Sydney Japan – Toyko New Zealand – Auckland Singapore – Singapore Phone: +61-2-9554-2600 Phone: +81-44-844-8111 Phone: +64-9-634-4580 Phone: +65-6482-0311 Fax: +61-2-9502-2556 Fax: +81-44-812-3207 Fax: +64-9-634-4586 Fax: +65-6482-1012 Product Information Center: Product Information Center: (Technical Support) (Technical Support) Philippines – Makati City Thailand – Bangkok Phone: +61-2-9840-8200 Phone: +81-44-844-8013 Phone: +632-848-0171 Phone: +66-2-955-0500 Fax: +61-2-9634-6188 Fax: +81-44-812-3200 Fax: +632-867-8661 Fax: +66-2-955-0505 India – Bangalore Korea – Seoul People’s Republic of China Vietnam and Indochina – Phone: +91-80-285-40800 Phone: +82-2-3415-4500 Hong Kong Ho Chi Minh City Fax: +91-80-285-40820 Fax: +82-2-3486-3810 Phone: +852-2735-1628 Phone: +84-8 930-5546 Fax: +852-2735-0243 Fax: +84-8 930-3443 Indonesia – Jakarta Malaysia – Kuala Lumpur Phone: +65-6482-0311 Phone: +60-3-78053055 Shanghai Fax: +65-6482-1012 Fax: +60-3-78053066 Phone: +86-21-2407-1588 Fax: +86-21-2407-1599 Taiwan – Taipei Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Europe/Middle East/Africa Austria – Vienna Germany – Bensheim Lithuania – Vilnius Spain – Barcelona Phone: +43-1 90 5 60-0 Phone: +49-6251-133-0 Phone: +370-5-2131-402 Phone: +34-93-291-0330 Fax: +43-1 90 5 60-1333 Fax: +49-6251-133-1600 Fax: +370-5-2131-403 Fax: +34-93-201-7879 Product Information Center: Product Information Center: (Technical Support) Netherlands – ’s-Hertogenbosch (Technical Support): Belgium – Kessel-Lo Phone: +49-6251-133-1999 Phone: +31-73-624-62-46 Phone: +34-93-291-0330 Phone: +32-16-35-23-00 Fax: +49-6251-133-1988 Fax: +31-73-621-23-65 Fax: +34-93-200-3779 Fax: +32-16-35-23-52 Product Information Center: (Technical Support) Germany – Langen Sweden – Upplands Väsby Bulgaria – Sofia Phone: +31-73-6246-999 Phone: +49-6103-709-0 Phone: +46-8-50-72-50-00 Phone: +359-2-971-2152 Fax: +31-73-6246-998 Fax: +49-6103-709-1223 Fax: +46-8-50-72-50-01 Fax: +359-2-971-2153 Norway – Nesbru Germany – Speyer Switzerland – Steinach Phone: +47-66-77-8886 Czech Republic – Kurim Phone: +49-6232-30-0 Phone: +41-71-447-0447 Fax: +47-66-77-8855 Phone: +420-5-41-162-111 Fax: +49-6232-30-2243 Fax: +41-71-447-0444 Fax: +420-5-41-162-223 Poland – Warsaw Phone: +48-22-45-76-700 Germany - HTS Division – Neunkirchen Turkey – Istanbul Denmark – Glostrup Fax: +48-22-45-76-720 Phone: +49-2247-305-0 Phone: +90-212-281-8181/2/3 Phone: +45-43-480-452 Fax: +49-2247-305-122 Fax: +90-212-281-8184 Fax: +45-43-441-414 Romania – Bucharest Phone: +40-21-311-3479/3596 Greece – Athens Ukraine – Kiev Fax: +40-21-312-0574 Egypt – Cairo Phone: +30-210-9370-396/397 Phone: +380-044-206-2265 Phone: +20-2-29 04 281 Fax: +30-210-9370-655 Russia – Moscow Fax: +380-044-206-2264 Fax: +20-2-41 92 334 Phone: +7-495-926-5506/07/08/09 Fax: +7-495-926-5505 Hungary – Budapest United Kingdom – Swindon Estonia – Tartu Phone: +36-1-289-1000 Phone: +44-8706-080-208 Phone: +372-5138-274 Russia – St. Petersburg Fax: +36-1-289-1010 Fax: +44-1793-572-516 Fax: +372-7400-779 Phone: +7-812-718-8192 Product Information Center: Fax: +7-812-718-8193 Ireland – Dublin (Technical Support) Finland – Helsinki Phone: +353-1-820-3000 Freephone GB: 0800-267-666 Phone: +358-95-12-34-20 Fax: +353-1-820-9790 Slovenia – Ljubljana Phone: +44-8706-080-208 Fax: +358-95-12-34-250 Phone: +386-1561-3270 Fax: +44-208-420-8081 Israel – Yokneam Fax: +386-1561-3240 Phone: +972-4-959-0508 France – Cergy-Pontoise For Middle East/African Countries Fax: +972-4-959-0506 Phone: +33-1-3420-8888 South Africa – Port Elizabeth Not Shown Fax: +33-1-3420-8600 Phone: +2741-503-4500 Phone: +33-1-3420-8866 Italy – Collegno (Torino) Product Information Center: Fax: +2741-581-0440 Fax: +33-1-3420-8300 Phone: +39-011-4012-111 (Technical Support) Fax: +39-011-4031116 Phone: +33-1-3420-8943 Fax: +33-1-3420-8623 82159–PDF–LUG–12-07 Tyco Electronics Corporation Printed in the U.S.A. www.tycoelectronics.com Printed Circuit Board Terminals and Disconnects Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82159–PDF–LUG–12-07