General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay n AC coils: 5-240VAC, 50/60 Hz.; DC coils 6-110VDC n Contact arrangements of 1 form X, 1-3 form A and 1-4 form C n Wide selection of termination and mounting styles n PC terminals available n Push-to-test button and indicator lamp options n Sockets available for panel, DIN rail or PCB mounting n Class B coil insulation Typical applications Vending, commercial sewing, tool/die equipment, robotics, timers, welding, HVAC, medical, power generators Approvals AgCdO, 4 pole (continued) UL E22575; CSA LR15734 1/3HP, 120VAC Technical data of approved types on request 1/2HP, 250VAC Total load not to exceed 30 A, 28 VDC, 120 VAC and 20 A, 250 VAC Contact Data AgSnOInO 3 Contact arrangement 1 Form X (NO-DM); 1-3 Form A (NO); 1-4 Form C (CO) 10A, 277VAC, pf = 0.8 100x10 6 Rated voltage 240VAC Mechanical endurance 10x10 ops. Rated current 10A Contact material Ag AgCdO AgSnOInO Min. recommended contact load 100mA, 12VDC 300mA, 12VDC 300mA, 12VDC Coil Data Frequency of operation 360 ops./hr 360 ops./hr 360 ops./hr Coil voltage range 5 to 110VDC Operate/releases time max. 15/10ms 6 to 240VAC Bounce time max. 17ms Coil insulation system according UL Class B Coil versions, DC coil Contact ratings Coil Rated Operate Coil Rated coil Type Load Cycles code voltage voltage resistance power UL 508 VDC VDC Ω±10% W Ag, 1, 2 and 3 pole 1, 2 and 3 pole 5A, 240VAC 5 5 3.75 21 1.2 5A, 28VDC 6 6 4.5 32.1 1.125 1/6HP, 120VAC 12 12 9.0 120 1.2 2.5A, 120VAC, tungsten 24 24 18.0 472 1.25 1/3HP, 240VAC 48 48 36.0 1800 1.3 0.5A, 120VDC 110 110 82.5 10000 1.25 5FLA, 15LRA, 250VAC 4 pole Ag, 4 pole 5 5 3.75 14 1.8 5A, 240VAC 6 6 4.5 20 1.8 2.5A, 120VAC, tungsten 12 12 9.0 80 1.8 0.5A, 120VDC 24 24 18.0 320 1.8 1/6HP, 120VAC 48 48 36.0 1250 1.85 1/3HP, 240VAC 110 110 82.5 6720 1.8 All figures are given for coil without preenergization, at ambient temperature +23°C. AgCdO, 1, 2 and 3 pole 10A, 240VAC 10A, 32VDC Coil versions, AC coil 5FLA, 15LRA, 250VAC Coil Rated Operate Coil Rated coil 1/3HP, 120VAC code voltage voltage resistance power 5A, 120VAC, tungsten VAC VAC Ω±15% VA 1/2HP, 250VAC 1 and 2 pole 0.5A, 125VDC 6 6 5.1 6 2.0 10FLA, 40LRA, 125VAC 12 12 10.2 24 2.0 3A, 600VAC 24 24 20.4 85 2.0 1/2HP, 480VAC 120 120 102.0 2250 2.1 1/2HP, 600VAC 240 240 204.0 9110 2.1 1HP, 480 VAC, 3 phase 3 and 4 pole AgCdO, 4 pole 6 6 5.1 4.2 2.8 10A, 240VAC 12 12 10.2 18 2.8 5A, 120VAC, tungsten 24 24 20.4 72 2.8 0.5A, 120VDC 120 120 102.0 1700 2.9 10A, 28VDC, resistive 240 240 204.0 7200 2.9 10FLA, 30LRA, 125VAC 3 All figures are given for coil without preenergization, at ambient temperature +23°C. 5FLA, 15LRA, 250 VAC 30x10 125VA, 250 VAC 1 08-2011, Rev. 0811 Datasheets and product specification Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com according to IEC 61810-1 and to be used terms of the disclaimer and all chapters of tion, application notes and all specifications © 2011 Tyco Electronics Corporation, only together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. a TE Connectivity Ltd. company http://relays.te.com/definitions 2.0 VA 60 Hz. COIL 2.7 VA 60 Hz. COIL 1.8 Watt DC Coil 1.2 Watt DC Coil General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) Insulation Data Other Data (continued) Initial dielectric strength between open contacts 1200V Category of environmental protection rms between contact and coil 2200V IEC 61810 RT0 - open relay; RTI - dust protected rms between adjacent contacts 2200V Terminal type Quick connects (QC), .187, .205 or .250; rms Initial insulation resistance PCB-THT between insulated elements 100MΩ, 500VDC Terminal retention, push force QC .205 17 lbs for 3s QC .187, QC .250, PCB 25 lbs for 3s Other Data Weight 85g Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content Packaging/unit tray/25 pcs., box/150pcs. refer to the Product Compliance Support Center at www.te.com/customersupport/rohssupportcenter Ambient temperature Accessories DC coil Enclosed relays, 4 pole: -45ºC to 50ºC For details see datasheet Sockets and Accessories, KUP Relays Enclosed relays, 1-3 pole: -45ºC to 70ºC Open relays: 15ºC higher maximum Product Code Description AC coil Enclosed relays, 3 and 4 pole: -45°C to +45°C 27E893 DIN socket (use 20C318 clip) Enclosed relays, 1 and 2 pole: -45ºC to +55ºC 27E121 Track mount socket (use 20C314 clips) Open relays: 15°C higher maximum 27E043 Chassis mount/solder eyelet socket (use 20C254 clip) Maximum allowable ambient temperature vs voltage (KUP enlcosed) 27E046 Chassis mount/PCB socket (use 20C254 clip) 27E067 Chassis mount/quick connect socket (use 20C254 clip) 75° 75° 27E396 Snap-in/quick connect socket (use 20C254 clip) 70° 70° 60° 60° 50° 50° 40° 40° 30° 30° 20° 20° 100 110 120 130 140 150 160 100 110 120 130 140 % of Nominal Voltage DC % Of Nominal 60 Hz. Voltage Dimensions Seated Heights For KU (open) Relays KU bracket type 1.391” (35.33mm) for #6-32 stud 2.43 MAX.* 1.437 with .218” (5.54mm) locating tab. (61.72) .19 (36.50) 2.33 MAX.** (4.8) X X (59.18) 1.52” (38.6mm) for bracket 2.29 MAX.*** with 2-#6 32 tapped holes. (58.17) .63 .63 X (16.0) (16.0) 1.282” (32.56mm) for #6-32 tapped core 2.27 MAX.* with .125” (3.18mm) or .218” (5.54mm) locating tab. (57.7) 2.171 MAX.** .16 (55.14) (2) #6-32 THREAD (4.1) 2.125 MAX.*** 2.046” (51.97mm) for relay TAPPED HOLES (53.98) with printed circuit terminals. KU stud type STUD TYPE also available with .125” (3.18mm) 1.468 MAX. 2.27 MAX.* (37.29) . .031 REF. .031 REF tab, as well as without stud and locating tab. (57.7) (.79) (.79) 2.171 MAX.** Models without stud have core tapped #6-32 1 2 3 (55.14) THREAD, .25” (6.4mm) minimum depth. 4 5 6 2.125 MAX.*** 1.391 (53.98) 1.282 MAX. 7 8 9 (35.33) (35.56) .218 *Dimensions with .250” (6.35mm) terminals. 1.687 MAX. (5.54) .109 MAX. A B (42.85) ** Dimensions with .110” (2.79mm) or .205” (5.21mm) terminals. (2.77) *** Dimensions with .187” (4.75mm) terminals. 1.39 MAX.* .31 .065 (35.3) (7.9) (1.65) .437 1.29 MAX.** .150 (32.8) #6-32 (11.10) TAB WIDTH 1.25 MAX.*** THREAD (3.81) (31.8) Relay front diagrams Models with 6.35mm 1-3 pole models with 4 pole models (.250) QC terminals all other terminals 1.531 MAX. 1.531 MAX. 1.531 MAX. (38.89) (38.89) (38.89) 1 2 3 1 2 3 1 1 2 2 3 3 4 4 5 6 4 4 5 6 5 6 7 8 1.406 MAX. 1.406 MAX. 1.406 MAX. 7 9 7 8 9 9 10 11 12 (35.71) (35.71) (35.71) A B A B A B 2 08-2011, Rev. 0811 Datasheets and product specification Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com according to IEC 61810-1 and to be used terms of the disclaimer and all chapters of tion, application notes and all specifications © 2011 Tyco Electronics Corporation, only together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. a TE Connectivity Ltd. company http://relays.te.com/definitions Max. Ambient Temp. °C Max. Ambient Temp . °C General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) Dimensions (continued) KUP plain case KUP core / stud mount case .288 .187 (4.75) DIA. 1.968 MAX.† X (7.32) PUSH-TO-TEST BUTTON (49.99) 1.906 MAX.‡ AVAILABLE (48.41) 1.531 MAX. 1.43 MAX. .219 MAX. (38.89) .130 (36.27) (5.56) 1.968 MAX.† (3.30) 1 2 3 1.74 MAX. (49.99) 4 5 6 (44.2) 1.906 MAX.‡ .406 MAX. 1 7 8 9 (48.41) (35.71) X STUD with A B #6-32 THREAD .312 1.39 MAX.* or CORE TAPPED (7.92) (35.3) X #6-32 1.29 MAX.** .437 .010 X X Is For Terminal Dimensions. (32.8) (11.10 .25) X 1.25 MAX.*** See Teminal Drawings. (31.8) KUP top flange case 1.518 MAX. .078 TYP . (38.56) (1.98) 1 2 3 1.713 ± .003 4 5 6 (43.51 ± .08) † Dimensions with .250” (6.35mm) terminals. 7 8 9 ‡ Dimensions with .187” (4.75mm and .205” 5.21mm) terminals. 1.373 ± .010 1.989 ± .003 (34.87 ± .25) (50.52) A B *Dimensions with .250” (6.35mm) terminals. ** Dimensions with .110” (2.79mm) or .205”(5.21mm) terminals. *** Dimensions with .187” (4.75mm) terminals. 2.248 MAX. .178 TYP. (57.10) (4.52) KUP bracket mount case KUP stud on end case .312 1.968 MAX. † 2.90 MAX. .078 R. TYP . .625 TYP . PUSH-TO-TEST BUTTON TYP . (73.7) .38 (49.99) (1.98) (15.88) (7.92) AVAILABLE X (9.7) 1.906 MAX. ‡ (48.41) .085 MAX. .75 (2.16) (19.1) 1.531 MAX. (38.89) .06 (1.52) X 1.968 MAX.† .375 X (49.99) .437 (9.53) #6-32 THREAD .07 2.500 1.906 MAX.‡ (11.10) .16 (1.8) (63.50) (48.41) (4.1) Terminal dimensions 4.75mm (.187) quick connect 5.21mm (.205) quick connect 1.19mm (.047) printed circuit 6.35mm (.250) quick connect .035 .125 .156 .093 .093 .156 (2.36) (.89) (3.18) (3.96) (2.36) .125 DIA. (3.96) (3.18) .250 ± .003 .187±.002 .205± .002 .180 HEADER HEADER HEADER HEADER (4.75±.05) (6.35 ± .08) (5.21± .05) (4.57) .106 .250 .078 .035 .237 .156 .285 (2.69) (6.35) (1.98) .305 .312 (.89) (6.02) (3.96) (7.24) 281 REF. .047 (7.75) (7.92) .268 REF. .358 REF. .316 REF. (7.14) (1.19) (6.81) (9.09) .020 (8.03) .032 THICKNESS .032 .032 THICKNESS (.51) THICKNESS (0.81) THICKNESS (.81) (.81) Terminal assignment 1 Form X 1 Form C 2 Form C 3 Form C 4 Form C 1 Form A (delete 2) 2 Form A (delete 1 & 3) 3 Form A (delete 1, 2 & 3) 1 1 1 2 3 4 2 3 2 3 4 6 4 4 5 6 7 8 5 6 5 6 7 9 7 8 9 7 9 10 11 12 A B A B A B A B A B 3 08-2011, Rev. 0811 Datasheets and product specification Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com according to IEC 61810-1 and to be used terms of the disclaimer and all chapters of tion, application notes and all specifications © 2011 Tyco Electronics Corporation, only together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. a TE Connectivity Ltd. company http://relays.te.com/definitions 1.406 MAX. (35.71) 1.128 (28.65) General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) PCB layout Bottom view on solder pins 1 form X version 3 pole version 4 pole version (Omit unnecessry holes for form A and 2 pole types) .076 DIA. TYP. .206 .206 .076 DIA. TYP. .076 DIA. TYP . (1.93) (5.23) (5.23) (1.93) (1.93) .626 (15.90) .328 .328 (8.33) .626 (8.33) .626 (15.90) (15.90) .875 (22.23) .437 .170 (11.10) .340 (4.32) (8.64) .875 .510 (22.23) (12.95) 1.020 (25.91) Product code structure Typical product code KUP -14 A 1 5 -120 Type KU Open style relay KUP Enclosed relay Contact arrangement 1 1 form A (1 NO) 3 1 form X (1 NO-DM) 5 1 form C (1 CO) 7 2 form A (2 NO) 11 2 form C (2 CO) 12 3 form A (3 NO) 14 3 form C (3 CO) 17 4 form C (4 CO) Coil Input A AC, 50/60Hz D DC Mounting and options KU 1 #6-32 mounting stud, 5.54mm (.218in) locating tab 3 #6-32 tapped core, 3.18mm (.125in) locating tab 4 #6-32 tapped core, 5.54mm (.218in) locating tab 5 #6-32 tapped core, no locating tab KUP 1 Socket mount (plain) case 2 Socket mount (plain) case with push-to-test button 1) 3 Socket mount (plain) case with indicator lamp 2) 4 Socket mount (plain) case with indicator lamp and push-to-test button 1) 2) 5 Bracket mount case A Plain case with #6-32 stud and locating tab E Plain case with #6-32 tapped core and locating tab T Top flange case 1) 1) Not available with four pole models (Contact arrangement 17). 2) Indicator lamps are available on models with the following coils: 6-24VAC and VDC, 110VDC and 120-240VAC. Only models with 120-240VAC coils are UL recognized. Terminal and contact material 1 and 2 pole models 1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A J 6.35mm (.250in) quick connect/solder; Ag, 5A K 6.35mm (.250in) quick connect/solder; AgCdO, 10A P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A W 6.35mm (.250in) quick connect/solder; AgSnOInO, 10A 3 pole models 1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A 4 pole models 1 4.75mm (.187in) quick connect/solder; Ag, 5A 3) 3 1.19mm (.047in) PCB; Ag, 5A 4 2.79mm (.110in) quick connect/solder; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 3) 7 1.19mm (.047in) PCB; AgCdO, 10A 9 2.79mm (.110in) quick connect/solder; AgCdO, 10A P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A 3) S 1.19mm (.047in) PCB, AgSnOInO; 10A U 2.79mm (.110in) quick connect/solder; AgSnOInO, 10A 2) 3) 4 pole KUP with 4.75mm (.187in) terminals will not plug into sockets. Must use 2.79mm (.110) terminals for socket mounting. Au flashed contact option Leave Blank No Au flashing on contacts F Optional Au flashing on contacts Coil voltage Coil code: please refer to coil versions table 4 08-2011, Rev. 0811 Datasheets and product specification Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com according to IEC 61810-1 and to be used terms of the disclaimer and all chapters of tion, application notes and all specifications © 2011 Tyco Electronics Corporation, only together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. a TE Connectivity Ltd. company http://relays.te.com/definitions General Purpose Relays Industrial Relays Potter & Brumfield KUP Series Panel Plug-in Relay (Continued) Product Code Arrangement Material Coil Terminals Mounting Part Number KUP-5A15-24 1 form C, 1 CO AgCdO 24VAC 4.75mm (.187in) QC Socket mount, plain case 6-1393118-0 KUP-5A15-120 120VAC 5-1393119-9 KUP-5A15-240 240VAC 6-1393118-1 KUP-5A55-120 120VAC Bracket mount case 6-1393118-3 KUP-5D15-12 12VDC Socket mount, plain case 6-1393118-6 KUP-5D15-24 24VDC 6-1393118-7 KUP-5D55-12 12VDC Bracket mount case 7-1393118-0 KUP-5D55-24 24VDC 7-1393118-1 KUP-11A11-120 2 form C, 2 CO Ag 120VAC Socket mount, plain case 1-1393117-7 KUP-11A15-12 AgCdO 12VDC 1-1393117-8 KUP-11A15-24 24VAC 2-1393117-1 KUP-11A15-120 120VAC 1-1393117-9 KUP-11A15-240 240VAC 2-1393117-2 KUP-11A35-120 120VAC Socket mount case w/ indicator lamp 2-1393117-5 KUP-11A55-24 24VAC Bracket mount case 3-1393117-0 KUP-11A55-120 120VAC 2-1393117-9 KUP-11AT5-120 Top flange case 1-1393117-4 KUP-11D11-24 Ag 24VDC Socket mount, plain case 4-1393117-2 KUP-11D15-5 AgCdO 5VDC 4-1393117-8 KUP-11D15-12 12VDC 4-1393117-4 KUP-11D15-24 24VDC 4-1393117-5 KUP-11D15-36 36VDC 4-1393117-6 KUP-11D15-110 110VDC 4-1393117-3 KUP-11D35-24 24VDC Socket mount case w/ indicator lamp 5-1393117-3 KUP-11D55-6 6VDC Bracket mount case 6-1393117-0 KUP-11D55-12 12VDC 5-1393117-6 KUP-11D55-24 24VDC 5-1393117-8 KUP-11D55-48 48VDC 5-1393117-9 KUP-11D55-110 110VDC 5-1393117-5 KUP-14A11-120 3 form C, 3 CO Ag 120VAC Socket mount, plain case 7-1393117-3 KUP-14A15-12 AgCdO 12VAC 7-1393117-7 KUP-14A15-24 24VAC 7-1393117-9 KUP-14A15-120 120VAC 7-1393117-8 KUP-14A15-240 240VAC 8-1393117-0 KUP-14A25-120 120VAC Socket mount w/ test button 8-1393117-3 KUP-14A35-120 Socket mount w/ indicator lamp 8-1393117-7 KUP-14A35-240 240VAC 8-1393117-9 KUP-14A35F-120 AgCdO w/ Au flash 120VAC 9-1393117-0 KUP-14A45-120 AgCdO Socket mount w/ test button, indicator lamp 9-1393117-4 KUP-14A55-24 24VAC Bracket mount case 1393118-2 KUP-14A55-120 120VAC 9-1393117-9 KUP-14A55-240 240VAC 1393118-3 KUP-14D11-24 Ag 24VDC Socket mount, plain case 1-1393118-0 KUP-14D15-6 AgCdO 6VDC 1-1393118-8 KUP-14D15-12 12VDC 1-1393118-3 KUP-14D15-24 24VDC 1-1393118-4 KUP-14D15-48 48VDC 1-1393118-7 KUP-14D15-110 110VDC 1-1393118-2 KUP-14D25-24 24VDC Socket mount w/ test button 2-1393118-3 KUP-14D35-24 Socket mount w/ indicator lamp 2-1393118-7 KUP-14D35-110 110VDC 2-1393118-6 KUP-14D35F-110 AgCdO w/ Au flash 2-1393118-9 KUP-14D45-110 AgCdO Socket mount w/ test button, indicator lamp 3-1393118-1 KUP-14D55-12 12VDC Bracket mount case 3-1393118-7 KUP-14D55-24 24VDC 3-1393118-8 KUP-17A19-120 4 form C, 4 CO 120VAC 2.79mm (.110in) QC Socket mount, plain case 4-1393118-2 KUP-17A55-24 24VAC Bracket mount case 4-1393118-6 KUP-17D19-24 24VDC Socket mount, plain case 5-1393118-0 KUP-17D55-24 24VDC Bracket mount case 5-1393118-3 5 08-2011, Rev. 0811 Datasheets and product specification Datasheets and product data is subject to the Datasheets, product data, ‘Definitions’ sec- www.te.com according to IEC 61810-1 and to be used terms of the disclaimer and all chapters of tion, application notes and all specifications © 2011 Tyco Electronics Corporation, only together with the ‘Definitions’ section. the ‘Definitions’ section, available at are subject to change. a TE Connectivity Ltd. company http://relays.te.com/definitions