Instruction Sheet ExtractionTools305183, 408--1216 305183-4, -6, -7, -8,and -13 03MAY 11 RevD PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Plastic with all other components made of steel. The second and Steel style illustrated in Figure 1 has an aluminum push rod Tool button with all other components made of steel. The part number determines the style of the tool. Sleeve 3. EXTRACTIONPROCEDURE Handle Refer to Figure 1, and select the appropriate extraction tool according to the contact type and Push Rod Button Aluminum contact size, to be removed. Proceed as follows: and Steel 1. For smaller wire, use Insertion Tool 91002--1 to Tool “unseat” the contact retention spring from the housing contact cavity retention ledge by exerting a small amount of force on the back of the contact. CONTACT E EX XT TR RACT ACTIIO ON N For larger wire with sufficient column strength, TOOL TYPE SIZE push on the contact wire. II, III, III(+), VI, X, and 2. Align the sleeve of the tool with the contact to 305183--0 AllSizes D SubminiatureCoaxial be removed. See Figure 2. 305183--4 D I 14 3. Holding the tool handle, insert the sleeve straight into the contact cavity until it bottoms. To 305183--6 I 10 determine if the extraction tool is fully seated on 305183--7 I 8 the housing retention ledge; thereby ensuring that the retention tines are fully retracted, a mark can I 12 3 305183 05183--8 8 DD be placed on the tool sleeve when it comes to rest MiniatureCoaxial 20 on the retention ledge of an empty housing contact cavity. Allow the push rod button to “back out” of 1--305183--3--0 I 10 the handle as shown in Figure 3. D PlasticandSteel— AllOthers: AluminumandSteel Figure 1 Pin Contact (Ref) 1. INTRODUCTION The extraction tools listed in Figure 1 are designed to remove pin and socket contacts from Multimate connectors. Read these instructions thoroughly before starting. Sleeve Dimensions on this instruction sheet are in NOTE millimeters [with inch equivalents in brackets]. Illustrations are for identification only and are not Figure 2 i drawn to scale. Reasons for reissue of this instruction sheet are Rotate Handle Depress provided in Section 6, REVISION SUMMARY. Push Rod Button 2. DESCRIPTION Each tool features a handle and sleeve to release the contact locking lance, and a push rod button to eject Sleeve Bottomed the contact. in Cavity There are two styles of tools. The first style illustrated Figure 3 in Figure 1 has a plastic handle and push rod button E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 2 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOCB TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 408-1216 4. Rotate the tool handle to ensure contact locking Store the tool in a clean, dry place. Clean the tool with lance has released. a soft, lint--free cloth. 5. Keep the tool sleeve firmly bottomed in the 5. REPLACEMENTANDREPAIR contact cavity, and depress the push rod button. The contact will eject as the button is depressed. The tool is not repairable and should be replaced when worn or damaged. If the contact becomes lodged in the contact NOTE Order tools through your representative, or call cavity and excessive force must be used to 1--800--526--5142, or send a facsimile of your extract the contact, verify that all of the contact i purchase order to 717--986--7605, or write to: retention tines are still attached to the contact after removal and have not been embedded in CUSTOMER SERVICE (038--035) the contact cavity. TYCO ELECTRONICS CORPORATION PO BOX 3608 6. Remove the tool from the contact cavity. HARRISBURG PA 17105--3608 4. MAINTENANCEANDINSPECTION 6. REVISIONSUMMARY To ensure proper operation, it is recommended that Revisions to this instruction sheet include: the tool be inspected immediately on arrival and at S Changed company logo regularly scheduled intervals. Plastic and Steel E Tool D C A B Aluminum and Steel Tool E D C AB DIMENSION E EX XT TR RACT ACTIIO ON N TOOL A B C D E 305183--0 2.92[.115] 3.28[.129] 30.73[1.21] 81.28[3.20]{ 115.06[4.53] 305183--4 4.11[.162] 4.55[.179] 25.65[1.01] 71.88[2.83] 104.90[4.13] 305183--6 5.77[.227] 6.38[.251] 25.65[1.01] 71.88[2.83] 104.90[4.13] 305183--7 6.50[.256] 7.21[.284] 25.65[1.01] 71.88[2.83] 104.90[4.13] 305183--8 5.18[.204] 5.69[.224] 29.21[1.15] 79.76[3.14] 112.01[4.41] 1--305183--3--0 5.77[.227] 6.17[.243] 25.65[1.01] 71.88[2.83] 104.90[4.13] {This dimension was 76.2[3.00] prior totool Rev R. Figure 4 2 of 2 RevD