TE CONNECTIVITY 336841-000

Electrical Interconnect Products Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects Product Facts ■ Resistance to moisture and abrasion ■ Strain relief ■ Protection from wire pull-out ■ Easy installation ■ UL and CUL listed R Applications DuraSeal products insulate DuraSeal devices retain and protect electrical con- flexibility and impact- nections from mechanical resistance long after similar abuse, wire pull-out, and products have become abrasion while resisting brittle. water, salt, and other DuraSeal devices contaminant's. accommodate wire gauge DuraSeal devices provide a sizes 22 to 10. They are tough, environmentally color-coded for easy 8 sealed wire connection. identification of gauge Their crimp barrel or termi- sizes, yet transparent for nal, encased in rugged, inspection of the finished heat-shrinkable nylon splice. tubing lined with a special hot-melt adhesive, resists damage from abrasions and cuts. UL listed component, file E87681, terminals except quick connect terminals; Approvals and Reference Agency approvals file E157833, quick connect terminals Documents TE specifications RB-108, Reference documents Specification DuraSeal crimp terminals DuraSeal selection guide (H54153) DuraSeal installation guidelines (H54154) Available in: Americas ■ Europe ■ Asia Pacific ■ 8-31 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Product Characteristics Property Unit Requirement Method of Test Dimensions Inches None See product dimensions Physical Tensile strength Pounds 8 to 40 lbs depending on AWG UL486C, IEC512-8 Property Unit Typical value Method of Test Voltage drop Millivolts Less than equal length of wire MIL-S-81824, IEC512-2 Insulation resistance Megohms 103 min. MIL-STD-202 method 302 Electrical Dielectric withstand Kilovolts 2.5 MIL-STD-202F method 301, voltage IEC512-2 Property Unit Requirement Method of Test Diesel fuel ASTM D 3032, ESA-603D Brake fluid Meet electrical test listed above Chemical Antifreeze — after conditioning. 5% salt water Motor oil Humidity MIL-STD-202F method 106, IEC68-2-30 Immersion MIL-STD-202F condition C, IEC68-2-14 test NC Vibration Meet electrical test MIL-STD-202F method 201, IEC68-2-6 Environmental Bending — listed above after UL486C, IEC512-8 (Fluid) Thermal shock conditioning. MIL-STD-202F method 107, IEC68-2-14 test N Heat aging (168h @ 85°C [185°F) MIL-STD-202F, IEC68-2-2 Salt spray MIL-STD-202F method 101, IEC68-2-11 Temperature rating -55°C to +125°C [-67°F to -257°F] None Operating Minimum shrink temperature — 180°C [356°F] None conditions Voltage rating 600 Volt max None Fork Terminals L max. ØA min. ØB nom. C nom. Wire Dimensions Fork Terminal Dimensions Insulation Part Insulation Color Conductor O.D. A Stud CL No. O.D. (AWG) (Min.) Min. Size Nom. Max. (Max.) Metric Imperial B-106-2401 3.81 [.15] M4 8 7.87 [.31] 32.00 [1.26] Red 22–18 3.81 [.150] 1.40 [.055] B-106-2402 4.57 [.18] M4 8 7.87 [.31] 35.05 [1.38] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-2403 6.35 [.25] M4 8 7.87 [.31] 38.10 [1.50] Yellow 12–10 6.35 [.250] 2.79 [.110] B-106-2502 4.57 [.18] M5 10 9.91 [.39] 35.05 [1.38] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-2503 6.35 [.25] M5 10 9.91 [.39] 40.15 [1.58] Yellow 12–10 6.35 [.250] 2.79 [.110] 8-32 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Ring Terminals L max. ØA min. B nom. ØC nom. Ring Wire Dimensions Terminal Dimensions Insulation Part Insulation Color Conductor A Stud CL O.D. No. O.D. (AWG) Min. Size Nom. Max. (Min.) (Max.) Metric Imperial B-106-1401 3.81 [.15] M4 8 7.88 [.31] 32.00 [1.26] Red 22–18 3.81 [.150] 1.40 [.055] B-106-1501 3.81 [.15] M5 10 9.91 [.39] 34.04 [1.34] Red 22–18 3.81 [.150] 1.40 [.055] B-106-1601 3.81 [.15] M6 1/4 11.94 [.47] 36.07 [1.42] Red 22–18 3.81 [.150] 1.40 [.055] B-106-1801 3.81 [.15] M8 5/16 13.97 [.55] 39.12 [1.54] Red 22–18 3.81 [.150] 1.40 [.055] B-106-1991 3.81 [.15] M10 3/8 17.78 [.70] 43.18 [1.70] Red 22–18 3.81 [.150] 1.40 [.055] B-106-1402 4.57 [.18] M4 8 7.88 [.31] 33.02 [1.30] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-1502 4.57 [.18] M5 10 9.91 [.39] 35.05 [1.38] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-1602 4.57 [.18] M6 1/4 11.94 [.47] 36.58 [1.44] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-1802 4.57 [.18] M8 5/16 13.97 [.55] 40.13 [1.58] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-1992 4.57 [.18] M10 3/8 17.78 [.70] 43.94 [1.73] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-1403 6.35 [.25] M4 8 7.88 [.31] 38.10 [1.50] Yellow 12–10 6.35 [.250] 2.79 [.110] B-106-1503 6.35 [.25] M5 10 9.91 [.39] 40.13 [1.58] Yellow 12–10 6.35 [.250] 2.79 [.110] B-106-1603 6.35 [.25] M6 1/4 11.94 [.47] 41.66 [1.64] Yellow 12–10 6.35 [.250] 2.79 [.110] B-106-1803 6.35 [.25] M8 5/16 13.97 [.55] 45.21 [1.78] Yellow 12–10 6.35 [.250] 2.79 [.110] B-106-1993 6.35 [.25] M10 3/8 17.78 [.70] 46.99 [1.85] Yellow 12–10 6.35 [.250] 2.79 [.110] 8 8-33 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Push-on Terminals L max. C nom. A min. B nom. Wire Dimensions Push-on Terminal Dimensions Insulation Part Tab Insulation Color Conductor O.D. AB C L No. Size O.D. (AWG) (Min.) Min. Nom. Nom. Max. (inches) (Max.) B-106-3631 .250 x .032 3.81 [.150] 6.35 [.250] .81 [.032] 30.48 [1.200] Red 22 –18 3.81 [.150] 1.40 [.055] B-106-3632 .250 x .032 4.57 [.180] 6.35 [.250] .81 [.032] 32.00 [1.260] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-3633 .250 x .032 6.35 [.250] 6.35 [.250] .81 [.032] 33.02 [1.300] Yellow 12–10 6.35 [.250] 2.79 [.110] B-106-3281 .110 x .020 3.81 [.150] 2.79 [.110] .51 [.020] 22.86 [.900] Red 22–18 3.81 [.150] 1.40 [.055] B-106-3481 .187 x .020 3.81 [.150] 4.75 [.187] .51 [.020] 30.48 [1.200] Red 22–18 3.81 [.150] 1.40 [.055] Tab Terminals L max. C nom. ØA min. B nom. Wire Dimensions Tab Terminal Dimensions Insulation Part Tab Insulation Color Conductor O.D. AB C L No. Size O.D. (AWG) (Min.) Min. Nom. Nom. Max. (inches) (Max.) B-106-4631 .250 x .032 3.81 [.150] 6.35 [.250] .81 [.032] 30.48 [1.20] Red 22–18 3.81 [.150] 1.40 [.055] B-106-4632 .250 x .032 4.57 [.180] 6.35 [.250] .81 [.032] 32.00 [1.26] Blue 16–14 4.45 [.175] 2.00 [.080] 8-34 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Pin Terminals L max. ØA min. ØB Wire Dimensions Pin Terminal Dimensions Part Insulation Insulation Color Conductor A BL No. O.D. O.D. (AWG) Min. Nom. Max. (Max.) (Min.) B-106-6201 3.81 [.150] 2.00 [.080] 30.99 [1.220] Red 22–18 3.81 [.150] 1.40 [.055] Bullet Terminals L max. ØA min. B nom. Fig. 1 L max. ØC min. Fig. 2 ØA min. ØB Wire Dimensions Bullet Terminal Dimensions Conductor Part Insulation Insulation Color AB C L (AWG) No. Fig. Type O.D. O.D. Min. Nom. Min. Max. (Max.) (Min.) B-106-7401 1M 3.81 [.150] 3.81 [.150] — 33.53 [1.32] Red 22–18 3.81 [.150] 1.40 [.055] B-106-7502 1M 4.57 [.180] 5.08 [.200] — 34.54 [1.36] Blue 16–14 4.45 [.175] 2.00 [.080] B-106-8401 2F 3.81 [.150] 3.81 [.150] 5.59 [.220] 30.48 [1.20] Red 22–18 3.81 [.150] 1.40 [.055] B-106-8502 2F 4.57 [.180] 5.08 [.200] 6.10 [.240] 32.51 [1.28] Blue 16–14 4.45 [.175] 2.00 [.080] 8 8-35 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Product Characteristics (Typical) Operating temperature -55°C to 125°C [-67°F to 257°F] Shrink ratio Approximately 2:1 Physical properties Cut-through resistance: 31.7 kg [70 lb] Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb]; yellow: 27.2 kg [60 lb] Not flame-retardant No cracking after heat aging for 168 hr at 160°C [320°F] Chemical properties Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water Electrical properties Dielectric strength: 1000 V Insulation resistance: 10 megohms Specifications/Approvals Series Agency TE UL and CUL 91J4, File E87681 Lloyd’s listed, File 65 247 HH 02-93 B-106 RB-108 UL and CUL E157833 (B-106-3XXX/B-106-4XXX) Installation 1. Select appropriate size. For terminal and discon- nect terminations, strip wire 6.5 mm (1/4 inch). 2. Crimp using AD-1522 crimp tool for preinsu- lated crimps. 3. Heat terminal or discon- nect with heat gun until tubing recovers and adhesive flows. Avoid heating ring or fork metallic parts. For proper installation of these devices, the correct crimp tool and heating tool with reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tools are recommended. You will find ordering information for these tools in Section 10. Refer to TE installation pro- cedure RPIP-684-00 for detailed instructions. 8-36 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015