RoHS Ready AMP Standard Terminals and Splices AMP Standard Terminals and Splices Table of Contents Product Facts Table of Contents  Solderless terminals and splices performs up to Introduction .................................................................................2, 3 today’s standards for reli- Performance Specifications ................................................. 4, 5 able termination in applications ranging from Terminal Stud Hole Sizes ........................................................... 6 control circuits to heavy duty power wiring PIDG (Pre-Insulated Diamond Grip) .................................7-32  This catalog describes Terminals ................................................................................. 8-30 only standard terminals Splices .....................................................................................31, 32 and splices accommodat- ing wire sizes from 26 PIDG FASTON.........................................................................33-36 AWG through 4/0 AWG Terminals .............................................................................. 34, 35  These terminals are pre- insulated and color coded Splices ...........................................................................................36 by wire size for easy iden- tification PLASTI-GRIP ............................................................................37-52  Funnel entry on many ter- Terminals ...............................................................................38-49 minals allows for easy Splices ....................................................................................50-52 wire insertion for high speed production TERMINYL ................................................................................53-56  Nylon or vinyl insulation Terminals .............................................................................. 54, 55 provides high dielectric strength Splices ...........................................................................................56  The serration or dimple CERTI-SEAL ............................................................................57, 58 feature inside the terminal Splices and Tooling ..................................................................58 barrel provides excep- tional barrel contact and Class 1 and Class 2 Military Approvals .......................59- 65 tensile strength Tooling ......................................................................................66-70  Special plating process creates a high resistance Part Numerical Index ............................................................71-73 to corrosion Global Contacts ........................................................................... 74  Use of AMP application tooling is designed for uniform high quality ter- minations Need more information? Numerical values To convert U.S. customary unit values in this catalog to  UL, CSA, Military Call Technical Support: their metric equivalents, use the following formulas: Approved 1-800-522-6752 To convert from to Multiply by The Center is staffed with special- inch millimeter (mm) 2.540000 x 10 ists well versed in Tyco Electron- -2 inch metre (m) 2.540000 x 10 ics products. They can provide inch centimeter (cm) 2.540000 you with: -1 foot metre (m) 3.0480000 x 10 • Technical Support pound-force newton (N) 4.448222 • Catalogs 5 • Technical Documents bar pascal (Pa) 1.000000 x 10 2 3 • Product Samples pound-force/inch pascal (Pa) 6.894757 x 10 -1 pound-mass kilogram (kg) 4.535924 x 10 ©1977, 1980, 1982, 1985, 1986, 1988, -2 ounce-mass kilogram (kg) 2.834952 x 10 1995, 2000 and 2008 by Tyco Electron- To convert wire size (AWG) to the equivalent metric value using the ics Corporation. All Rights Reserved. circular mil area of the wire, use the following formula: 2 circular mil area (CMA)/1550.003 = square millimeter (mm ) AMP, AMP-O-LECTRIC, AMPOMATOR, TETRA-CRIMP, AMP-TAPETRONIC, Note: Dimensions in this catalog are for reference purposes only. Customer AUTO-PRO, CERTI-SEAL, DYNA-CRIMP, drawings are available on request. FASTON, PIDG, PLASTI-GRIP, PRO- CRIMPER, SHUR-PLUG, TERMINYL, Specifications subject to change. Consult Tyco Electronics for latest design T-HEAD, TE logo and Tyco Electronics specifications. are trademarks. 2 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Terminals and Splices AMP Standard Terminals and Splices Terminals and Splices PIDG Terminals and Splices PIDG FASTON Terminals and PLASTI-GRIP Terminals and Page 7 Splices Page 33 Splices Page 37 (Insulation Restricting (Insulation Restricting Terminals also) Terminals also) TERMINYL Terminals and CERTI-SEAL Splices Splices Page 57 Page 53 3 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Terminals and Spices (Continued) Ordering Information Standard Packaging Quantities This catalog is designed for Wire Size Range Packaging Quantity Tape Mounted AWG Loose Piece easy selection of terminal type to meet your needs. All 26-22 1M/Box 2,500/Reel terminals and splices are 22-14 1M/Box 5,000/Reel cataloged by tongue type 16-14 H.D. 500/Box 2,500/Reel and wire size. 12-10 500/Box 2,500/Reel 8 thru 4 100/Box — If the part number is known, refer to the numerical index 2 thru 4/0 50/Box — at the back of this catalog for Note: Package quantities may vary with specific part numbers. page location of tabular information. In many instances the part is available in loose piece as well as tape mounted. FASTON terminals Insulation Color Code are available in strip form. When ordering tape mounted Insulation Wire Size Range Comments Color Code AWG parts, specify the terminal or splice part number, the total Yellow 26-22 — quantity of parts required, Transparent 24-20 — the part number of the Red 22-16 — tooling to be used and the Blue 16-14 — type of packaging desired (if Yellow/Black 16-14 Heavy Duty applicable). The table shown Yellow 12-10 — at top right, lists the wire Red 8 — sizes available and the Blue 6 — quantity per package for Yellow 4 — tape mounted and loose piece. Red 2 — Blue 1/0 — Insulated terminals and Yellow 2/0 — splices are color coded to Red 3/0 — indicate wire range and to Blue 4/0 — help match the terminal with the appropriate tool. The table shown at right identifies the specific wire range insulation color. For detailed test information and product specifications, request appropriate report or refer Terminals and Splices to the applicable specification listed in the following table. Performance Specifications Product Type Test Report Number Application Specification PIDG Terminals 501-31 MIL-T-7928 Nylon Insulation PIDG GPR-575-69 Insulation Restriction MIL-T-7928/1 110-236 Terminals PIDG FASTON Terminals — UL310 PLASTI-GRIP Terminals 110-11514 UL486 TERMINYL Terminals 110-178 MIL-T-7928 CERTI-SEAL Terminals — — 4 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Terminals and Splices Terminals and Splices AMP Standard Terminals and Splices Terminal and Splices Performance Specifications (Continued) The many millions of AMP MIL-T-7928 terminals and splices that have given ten, fifteen and Group III Group VI twenty years of service are Tensile Strength After Tensile Strength After Wire Spec. Vibration - Lb. Corrosion - Lb. ample proof of the testing Size Min. lb. Terminal Type Terminal Type and research that went into their design and PIDG PIDG manufacturing. Like all AMP 26 7 11.7 10.7 solderless wiring devices, 24 10 19.8 19.2 they are thoroughly tested to 22 15 29.0 23.5 conform to standards of 20 19 37.7 46.5 performance under heavy 18 38 58.9 70.5 usage. Tests conducted in 16 50 78.5 81.9 Tyco Electronics laboratories 14 70 100 105 and research facilities, some 12 110 209 213 of the best-equipped in their field, indicate that these 10 150 247 282 terminals and splices meet or TERMINYL TERMINYL exceed applicable industrial 8 225 299 310 requirements and military 6 300 600 609 specifications. The result of 4 400 784 835 some of the most popular 2 550 1,035 1,136 tests are tabulated here. 1/0 700 1,781 1,767 Upon request, a formal test 2/0 750 1,787 1,721 report will be supplied to 3/0 825 2,845 2,880 support these values and 4/0 875 3,048 3,268 document additional performance requirements not listed. MIL-T-7928 Group II Group III Group VI Millivolt Drop After Millivolt Drop After Millivolt Drop After Specification 2 2 2 Wire Current Cycling Vibration Corrosion Maximum Size 1 Millivolt Drop Terminal Type Terminal Type Terminal Type PIDG PIDG PIDG 26 9.2 3.2 3.1 3.3 24 7.9 2.6 4.9 2.9 22 9.0 4.5 3.8 6.0 20 7.5 3.6 3.8 3.6 18 7.2 3.1 3.6 3.1 16 7.7 3.6 3.7 3.9 14 7.7 3.7 4.0 3.6 12 8.4 4.0 4.6 4.2 10 7.5 3.3 3.6 3.3 TERMINYL TERMINYL TERMINYL 8 5.2 3.7 3.8 4.2 6 5.7 4.3 4.1 4.1 4 5.4 4.1 4.0 4.1 2 5.5 4.2 4.2 4.2 1/0 6.8 4.4 4.3 4.4 2/0 6.7 4.2 4.2 4.2 3/0 6.3 4.2 4.1 4.1 4/0 6.4 4.0 4.1 4.1 1 Value is millivolt drop permitted after test plus equal length of wire. 2 Value includes equal length of wire. 5 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Terminal Stud Hole Size Use to Select Proper Size Terminal The chart shows sizes and For example, with stud #5 Terminal stud hole sizes may dimensions of various studs (.125 Diameter), use AMP easily be checked by fitting and the corresponding ter- device listed for #5 stud sample terminal to black cir- minal stud hole sizes used (.129 Hole Diameter). cle. with AMP devices. Stud Size Stud Size Minimum Terminal Minimum Terminal Stud Dia. Stud Dia. Hole Diameter Hole Diameter U.S. Cust. Metric U.S. Cust. Metric #0 .060 .064 5/8" M16 .625 .651 #1 .073 .077 #2 M2 .086 .090 #3 .099 .103 3/4" .750 .776 #4 .112 .116 #5 M3 .125 .129 #6 M3.5 .138 .142 7/8" M22 .875 .901 #8 M4 .164 .168 #10 .190 .194 #12 .216 .220 1" 1.000 1.026 #14 .242 .245 1/4" M6 .250 .260 5/16" M8 .312 .323 1 1/8" 1.125 1.151 3/8" .375 .385 7/16" .437 .448 1 1/4" 1.250 1.276 1/2" M12 .500 .510 6 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Terminal Stud Hole Sizes PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal is sleeve has high dielectric constructed of fine grade high conductivity  Pre-insulated terminal strength. copper per ASTM B-152 and tin-plated per designed for uniform reli- ASTM B-545. Basic material for Spring Spade ability in most difficult cir- Tongue Terminals is phosphor cuit environments bronze per ASTM B-139 and tin-plated per ASTM B-545. Tyco Electronics' special plating  PIDG Terminals consist of process creates durable corrosion resistance tin plated copper or tin to salt spray and most chemical fumes. plated phosphor bronze Color Coding. Terminal insulation body for spring spades is color-coded by wire range to with a copper sleeve and prevent errors during installation. insulation sleeve fitted over terminal barrel  Design of the tool dies and construction of the terminal allows for uni- form insulation thickness under crimping pressure, transmitting this pressure evenly to the center of Copper Sleeve. The specially the crimp area designed copper sleeve, fitted over the terminal barrel, provides cir- The AMP Mated Serrations. Serra- cumferential insulation support to Tool/Terminal Concept tions inside barrel the wire and allows the wire to be provide maximum bent in any direction, without fray-  AMP compression crimp- contact and tensile ing the wire’s insulation or break- ing produces crimps for a strength after crimp- ing the conductor. given size wire and termi- ing. nal that are alike in Funnel Ramp Entry. Prevents a turned back strand and permits rapid wire inser- appearance and perfor- tion during high speed production. mance  Terminal and crimping tool are designed as uni- form matched devices Note: Over size expansions are provided in vinyl insulation only. Temperature Rating: 105°C Max.  Dies are precision- engineered from the fin- AMP PIDG Terminals AMP PIDG Nylon Butt Window Splice est hard-metal alloys (Use PIDG Tooling) (Use PIDG Tooling)  Crimping pressure is con- AMP AMP LR7189 LR7189 trolled by a ratchet device Wire Wire Certified Certified on the hand tool or a cor- Range Range responding pre-calibra- 22-16 22-16 Solid or Stranded 22-16 22-16 Stranded or Solid tion in the crimping jaws 1 16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max. 16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max. of AMP automated crimp- 12-10 12-10 Solid or Stranded 12-10 12-10 Stranded or Solid ing machines Note: 22-16 terminals are stamped 22-18 in accordance Note: 22-16 splices are stamped 22-18 in accordance The Crimp with MIL-T-7928. with MIL-T-7928. 1 UL & CSA—Nylon  When done properly, crimping pressure can neither overstress nor under stress the terminal barrel—machined dies fully bottom to the pre- cise crimp height  Resulting termination is free of contamination  Resistant to shock and critical environments  Tensile strength approaches that of the wire itself  PIDG Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 1 and 2  Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specifi- cation Number to AMP Part Number cross refer- ence 7 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) W Material Related Product Data Ring Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve-Copper per ASTM C L Performance Specifications- B-152 E pgs. 4 & 5 Plating-Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 2 .203 .211 .632 .739 .105 † Yellow 54310-1 — M2 5.16 5.36 16.05 18.77 2.67 .203 .211 .632 .736 .105 † 4 Yellow 52189 — 5.16 5.36 16.05 18.69 2.67 26-24 .029 6 .250 .243 .664 .792 .105 † Yellow 53073 — 238-475 0.74 M3.5 6.35 6.17 16.87 20.12 2.67 [0.12-0.24] 8 .281 .250 .671 .814 .105 † Yellow 54311-1 — M4 7.14 6.35 17.04 20.68 2.67 .312 .281 .702 .868 .105 † † 10 Yellow 54312-1 54312-2 7.92 7.14 17.83 22.05 2.67 .140 .121 .452 .525 .082 0 Yellow 321013 — 3.56 3.07 11.48 13.34 2.08 .140 .121 .452 .525 .082 Yellow 323912* 2-323912-1 3.56 3.07 11.48 13.34 2.08 .140 .211 .542 .615 .082 Yellow 329951* — 3.56 5.36 13.77 15.62 2.08 2 M2 .165 .211 .542 .617 .082 Yellow/Br. 321620* 1-321620-0 4.19 5.36 13.77 15.67 2.08 .203 .211 .542 .646 .082 Yellow 323913 2-323913-1 5.16 5.36 13.77 16.41 2.08 .203 .211 .542 .646 .082 4 Yellow 323914* 2-323914-1 5.16 5.36 13.77 16.41 2.08 26-22 .020 .198 .308 .643 .745 .082 Yellow 321617 — 202-810 0.51 5.03 7.82 16.33 18.92 2.08 [0.10-0.41] 6 .203 .211 .542 .646 .082 Yellow 323915* 2-323915-2 M3.5 5.16 5.36 13.77 16.41 2.08 .250 .281 .612 .740 .082 Yellow 326875* 2-326875-1 6.35 7.14 15.54 18.80 2.08 .250 .281 .612 .740 .082 Yellow 323916* 2-323916-1 6.35 7.14 15.54 18.80 2.08 8 M4 .300 .281 .612 .765 .082 Yellow 52124 52124-2 7.62 7.14 15.54 19.43 2.08 .250 .281 .612 .740 .082 Yellow 324075* 2-324075-1 6.35 7.14 15.54 18.80 2.08 10 .300 .281 .612 .765 .082 Yellow 52124-1 — 7.62 7.14 15.54 19.43 2.08 .160 .125 .506 .589 .100 0 Natural — 2-328489-1 4.06 3.18 12.85 14.96 2.54 2 .160 .125 .506 .589 .100 Natural 329636 2-329636-1 M2 4.06 3.18 12.85 14.96 2.54 .203 .250 .631 .735 .100 Natural 50534 — 5.16 6.35 16.03 18.67 2.54 4 24-20 .025 .281 .250 .631 .774 .100 Natural 323985 — 320-1,290 0.64 7.14 6.35 16.03 19.66 2.54 [0.16-0.65] 6 .281 .250 .631 .774 .100 Natural 323986 2-323986-1 M3.5 7.14 6.35 16.03 19.66 2.54 8 .312 .281 .662 .821 .100 Natural 323989 1-323989-0 M4 7.92 7.14 16.81 20.85 2.54 .312 .281 .662 .821 .100 10 Natural 323990 2-323990-1 7.92 7.14 16.81 20.85 2.54 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. † Must be crimped with 22-18 or 22-16 PIDG (red) Tooling. 8 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued) Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .160 .156 .560 .643 .125 1 Red 327174 2-327174-1 4.06 3.96 14.22 16.33 3.18 .182 .172 .576 .669 .125 Red 324158 2-324158-1 4.62 4.37 14.63 16.99 3.18 2 .182 .172 .576 .669 .140 Red 320773 — M2 4.62 4.37 14.63 16.99 3.56 .218 .156 .560 .672 .125 Red 328657* 2-328657-1 5.54 3.96 14.22 17.07 3.18 .182 .172 .576 .669 .125 Red/Green 327654* — 4.62 4.37 14.63 16.99 3.18 .182 .172 .576 .669 .140 Red 320882* 2-320882-1 4.62 4.37 14.63 16.99 3.56 .218 .156 .560 .672 .125 Red 320553* 2-320553-2 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 .125 1 Red 36254 5.54 3.96 14.22 17.07 3.18 4 .218 .156 .560 .672 .140 Red 31880* 2-31880-1 5.54 3.96 14.22 17.07 3.56 .218 .156 .560 .672 .140 Black 35229 — 5.54 3.96 14.22 17.07 3.56 .250 .312 .716 .844 .125 Red 323758 2-323758-1 6.35 7.92 18.19 21.44 3.18 .250 .312 .716 .844 .140 Red 330648 2-330648-1 6.35 7.92 18.19 21.44 3.56 .218 .156 .560 .672 .125 Red 36149* 2-36149-2 5.54 3.96 14.22 17.07 3.18 .218 .156 .560 .672 .140 Red 36150* 2-36150-1 5.54 3.96 14.22 17.07 3.56 .250 .250 .654 .782 .125 22-16 Red 51863* 51863-1 6.35 6.35 16.61 19.86 3.18 .033 509-3,260 0.84 [0.26-1.65] 6 .281 .250 .654 .797 .125 Red 36151* 2-36151-2 M3.5 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 Red 36152* 2-36152-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 .125 Red 323008 2-323008-1 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 .140 Red 326878 2-326878-1 7.92 7.14 17.40 21.44 3.56 .281 .250 .654 .797 .125 Red 320554* 2-320554-1 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 Red 31886* 2-31886-2 7.14 6.35 16.61 20.24 3.56 8 .312 .281 .685 .844 .125 Red 320551* 1-320551-1 M4 7.92 7.14 17.40 21.44 3.18 .312 .281 .685 .844 .140 Red 31890* 2-31890-1 7.92 7.14 17.40 21.44 3.56 .344 .297 .701 .876 .140 Red 32835 2-32835-2 8.74 7.54 17.81 22.25 3.56 .281 .250 .654 .797 .125 Red 320552* 2-320552-1 7.14 6.35 16.61 20.24 3.18 .281 .250 .654 .797 .140 Red 31887* 2-31887-1 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 .125 Red 36153* 2-36153-2 7.92 7.14 17.40 21.44 3.18 10 .312 .281 .685 .844 .140 Red 36154* 2-36154-2 7.92 7.14 17.40 21.44 3.56 .344 .297 .701 .876 .125 Red 32836* — 8.74 7.54 17.81 22.25 3.18 .344 .297 .701 .876 .140 Red 32837* 32837-1 8.74 7.54 17.81 22.25 3.56 *Available in small packaging quantities. 1 Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.) Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 9 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) W Material Related Product Data Ring Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 (Continued) Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve-Copper per ASTM C L Performance Specifications- B-152 E pgs. 4 & 5 Plating-Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .469 .437 .841 1.078 .125 Red 320571* 2-320571-2 11.91 11.10 21.36 27.38 3.18 1/4 .469 .437 .841 1.078 .125 Black 55936-1 55936-2 M6 11.91 11.10 21.36 27.38 3.18 .469 .437 .841 1.078 .140 Red 31894* 2-31894-2 11.91 11.10 21.36 27.38 3.56 .469 .437 .841 1.078 .125 Red 320572* 2-320572-1 11.91 11.10 21.36 27.38 3.18 5/16 .469 .437 .841 1.078 .140 Red 31895* 2-31895-1 22-16 M8 11.91 11.10 21.36 27.38 3.56 .033 509-3,260 0.84 .531 .546 .950 1.218 .125 [0.26-1.65] Red 324123 — 13.49 13.87 24.13 30.94 3.18 .531 .546 .950 1.218 .125 Red 320573* 2-320573-4 13.49 13.87 24.13 30.94 3.18 .531 .546 .950 1.218 .140 3/8 Red 31897* 2-31897-2 13.49 13.87 24.13 30.94 3.56 .656 .437 .841 1.171 .125 Red 321522 — 16.66 11.10 21.36 29.74 3.18 1/2 .713 .530 .934 1.293 .125 Red 328975* — M12 18.11 13.46 23.72 32.84 3.18 1 20-16HD .042 .469 .312 .718 .955 .150 992-2,800 10 Blue 150247 — 1.07 11.91 7.92 18.24 24.26 3.81 [0.50-1.42] 2 .180 .171 .575 .668 .170 Blue 324993 — M2 4.57 4.34 14.61 16.97 4.32 .250 .171 .575 .703 .150 Blue 324159* 2-324159-2 6.35 4.34 14.61 17.86 3.81 .250 .171 .575 .703 .170 4 Blue 328996* 2-328996-1 6.35 4.34 14.61 17.86 4.32 .250 .281 .685 .813 .150 Blue 323676 — 6.35 7.14 17.40 20.65 3.81 .250 .171 .575 .703 .150 Blue 320561* 2-320561-2 6.35 4.34 14.61 17.86 3.81 .250 .171 .575 .703 .170 Blue 320619* 2-320619-1 6.35 4.34 14.61 17.86 4.32 .250 .281 .685 .813 .170 Blue 50881 50881-2 6.35 7.14 17.40 20.65 4.32 16-14 .033 6 .312 .250 .654 .813 .170 Blue 326882* 2-326882-1 2,050-5,180 0.84 M3.5 7.92 6.35 16.61 20.65 4.32 [1.04-2.62] .312 .281 .685 .844 .150 Blue 51864* 51864-3 7.92 7.14 17.40 21.44 3.81 .343 .281 .685 .859 .150 Blue 36157* 2-36157-2 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 .170 Blue 36158* 2-36158-1 8.71 7.14 17.40 21.82 4.32 .312 .250 .654 .813 .170 Blue 53941-1* 53941-2 7.92 6.35 16.61 20.65 4.32 .312 .281 .685 .844 .150 Blue 51864-1* 51864-5 7.92 7.14 17.40 21.44 3.81 8 M4 .343 .281 .685 .859 .150 Blue 320560* 2-320560-1 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 .170 Blue 320565* 2-320565-1 8.71 7.14 17.40 21.82 4.32 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 10 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued) Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .312 .250 .654 .813 .170 Blue 53942-1 53942-2 7.92 6.35 16.61 20.65 4.32 .312 .281 .685 .844 .150 Blue 51864-2* 51864-4 7.92 7.14 17.40 21.44 3.81 .343 .281 .685 .859 .150 10 Blue 320574* 2-320574-2 8.71 7.14 17.40 21.82 3.81 .343 .281 .685 .859 .170 Blue 36160* 2-36160-1 8.71 7.14 17.40 21.82 4.32 .469 .437 .841 1.078 .170 Blue 324533 2-324533-2 11.91 11.10 21.36 27.38 4.32 .469 .437 .841 1.078 .170 12 Blue 324086 2-324086-1 11.91 11.10 21.36 27.38 4.32 .468 .312 .716 .953 .170 14 Blue 35274 — 11.89 7.92 18.19 24.21 4.32 .469 .437 .841 1.078 .150 Blue 320563* 2-320563-2 16-14 11.91 11.10 21.36 27.38 3.81 .033 2,050-5,180 0.84 1/4 .469 .437 .841 1.078 .170 [1.04-2.62] Blue 321045* 2-321045-1 M6 11.91 11.10 21.36 27.38 4.32 .469 .437 .841 1.078 .170 Black 325034 2-325034-1 11.91 11.10 21.36 27.38 4.32 .469 .437 .841 1.078 .150 Blue 320575* 2-320575-1 11.91 11.10 21.36 27.38 3.81 5/16 M8 .469 .437 .841 1.078 .170 Blue 328998* 2-328998-1 11.91 11.10 21.36 27.38 4.32 .531 .546 .950 1.218 .150 Blue 320564* 2-320564-3 13.49 13.87 24.13 30.94 3.81 3/8 .531 .546 .950 1.218 .170 Blue 328999* 2-328999-1 13.49 13.87 24.13 30.94 4.32 .713 .530 .934 1.293 .150 Blue 328976 — 18.11 13.46 23.72 32.84 3.81 1/2 M12 .713 .530 .934 1.293 .170 Blue 328849* — 18.11 13.46 23.72 32.84 4.32 .281 .219 .810 .953 .230 4 Yellow/Blk. 33734 — 7.14 5.56 20.57 24.21 5.84 .281 .219 .810 .953 .230 Yellow/Blk. 320631* 2-320631-1 7.14 5.56 20.57 24.21 5.84 6 .281 .219 .810 .953 .250 Yellow/Blk. 35634* — M3.5 7.14 5.56 20.57 24.21 6.35 .343 .281 .872 1.046 .230 Yellow/Blk. 33724 — 8.71 7.14 22.15 26.57 5.84 .343 .281 .872 1.046 .230 Yellow/Blk. 320627* 1-320627-0 8.71 7.14 22.15 26.57 5.84 8 M4 .343 .281 .872 1.046 .250 Yellow/Blk. 35106* 2-35106-1 8.71 7.14 22.15 26.57 6.35 .343 .281 .872 1.046 .230 Yellow/Blk. 320630* 2-320630-2 8.71 7.14 22.15 26.57 5.84 1 16-14HD .050 .343 .281 .872 1.046 .250 10 Yellow/Blk. 34805* 2-34805-1 2,050-5,180 1.27 8.71 7.14 22.15 26.57 6.35 [1.04-2.62] .500 .344 1.179 1.432 .220 Yellow/Blk. 329391 — 12.70 8.74 29.95 36.37 5.59 .500 .344 .935 1.188 .230 Yellow/Blk. 34974* 2-34974-1 12.70 8.74 23.75 30.18 5.84 .500 .344 .935 1.188 .250 Yellow/Blk. 323682 2-323682-1 12.70 8.74 23.75 30.18 6.35 1/4 .531 .437 1.028 1.296 .230 Yellow/Blk. 327743 1-327743-1 M6 13.49 11.10 26.11 32.92 5.84 .531 .437 1.028 1.296 .250 Yellow/Blk. 34806* 2-34806-3 13.49 11.10 26.11 32.92 6.35 .531 .437 1.028 1.296 .250 Blue — 2-34806-2 13.49 11.10 26.11 32.92 6.35 5/16 .531 .437 1.028 1.296 .250 Yellow/Blk. 34810 1-34810-1 M8 13.49 11.10 26.11 32.92 6.35 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 11 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) W Material Related Product Data Ring Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 (Continued) Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM C L Performance Specifications- B-152 E pgs. 4 & 5 Plating-Tin per ASTM B-545 Application Tooling-pg. 66 except where noted. Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .531 .437 1.028 1.296 .230 3/8 Yellow/Blk. 330896 — 13.49 11.10 26.11 32.92 5.84 .750 .625 1.216 1.594 .250 1 Yellow/Blk. 35316* — 16-14HD 19.05 15.88 30.89 40.49 6.35 .050 1/2 2,050-5,180 1.27 M12 1.250 1.000 1.591 2.219 .250 [1.04-2.62] Yellow/Blk. 36203 — 31.75 25.40 40.41 56.36 6.35 1.250 1.000 1.591 2.219 .250 3/4 Yellow/Blk. 322724 — 31.75 25.40 40.41 56.36 6.35 .281 .219 .810 .953 .250 4 Yellow 35148* 1-35148-1 7.14 5.56 20.57 24.21 6.35 .281 .219 .810 .953 .230 Yellow 320634* 2-320634-1 7.14 5.56 20.57 24.21 5.84 .281 .219 .810 .953 .250 Yellow 35149* 2-35149-1 7.14 5.56 20.57 24.21 6.35 6 .312 .302 .893 1.052 .230 Yellow 326886 326886-1 M3.5 7.92 7.67 22.68 26.72 5.84 .375 .302 .893 1.083 .230 Yellow 320567* 2-320567-2 9.53 7.67 22.68 27.51 5.84 .375 .302 .893 1.083 .250 Yellow 35107* 2-35107-1 9.53 7.67 22.68 27.51 6.35 .312 .281 .872 1.031 .230 Yellow 35787* 1-35787-0 7.92 7.14 22.15 26.19 5.84 .312 .302 .893 1.052 .230 Yellow 324915* — 7.92 7.67 22.68 26.72 5.84 8 M4 .375 .302 .893 1.083 .230 Yellow 320568* 2-320568-1 9.53 7.67 22.68 27.51 5.84 .375 .302 .893 1.083 .250 Yellow 35108* 2-35108-1 12-10 9.53 7.67 22.68 27.51 6.35 .042 5,180-13,100 1.07 .312 .302 .893 1.052 .230 [2.62-6.64] Yellow 324918* 1-324918-0 7.92 7.67 22.68 26.72 5.84 .343 .281 .872 1.046 .230 Yellow 32883* 1-32883-0 8.71 7.14 22.15 26.57 5.84 .375 .302 .893 1.083 .230 Yellow 36161* 2-36161-2 9.53 7.67 22.68 27.51 5.84 10 .375 .302 .893 1.083 .250 Yellow 35109* 2-35109-1 9.53 7.67 22.68 27.51 6.35 .500 .344 .935 1.188 .230 Yellow 2-323762-1 2-323762-3 12.70 8.74 23.75 30.18 5.84 .500 .344 1.179 1.432 .220 Yellow 329389 — 12.70 8.74 29.95 36.37 5.59 .500 .344 .935 1.188 .230 Yellow 35273* 2-35273-2 12.70 8.74 23.75 30.18 5.84 1/4 .531 .468 1.054 1.322 .230 Yellow 320569* 2-320569-3 M6 13.49 11.89 26.77 33.58 5.84 .531 .468 1.054 1.322 .230 2 Yellow — 2-32545-4 13.49 11.89 26.77 33.58 5.84 .531 .468 1.054 1.322 .250 Yellow 35110* 2-35110-1 13.49 11.89 26.77 33.58 6.35 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. 2 Terminal body plating—Gold per MIL-G-45204 Type II over Nickel per QQ-N-290. 3 Terminal body plating—Nickel per QQ-N-290. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 12 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued) Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .375 .302 .967 1.160 .300 † M5 Yellow — 55157-2 9.53 7.67 24.56 29.46 7.62 .531 .468 1.054 1.322 .230 Yellow 320576* 2-320576-1 13.49 11.89 26.77 33.58 5.84 5/16 M8 .531 .468 1.054 1.322 .250 Yellow 35111* 2-35111-1 13.49 11.89 26.77 33.58 6.35 .593 .531 1.115 1.414 .230 Yellow 320577* 2-320577-3 15.06 13.49 28.32 35.92 5.84 .593 .531 1.115 1.414 .250 3/8 Yellow 35112* — 15.06 13.49 28.32 35.92 6.35 12-10 .042 .750 .625 1.216 1.594 .250 Yellow 35150 — 5,180-13,100 19.05 15.88 30.89 40.49 6.35 1.07 [2.62-6.64] .715 .474 1.065 1.414 .230 Yellow 52077 — 18.16 12.04 27.05 35.92 5.84 .715 .560 1.151 1.511 .230 Yellow 331467 — 18.16 14.22 29.24 38.38 5.84 1/2 M12 .750 .625 1.216 1.594 .230 Yellow 323784 — 19.05 15.88 30.89 40.49 5.84 .750 .625 1.216 1.594 .250 Yellow 35151* — 19.05 15.88 30.89 40.49 6.35 5/8 1.250 1.000 1.591 2.219 .230 Yellow 324615 — M16 31.75 25.40 40.41 56.36 5.84 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. † Vinyl insulation material 13 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) W Material Ring Tongue Terminals Insulation-Vinyl, UL 94V-0 (Vinyl) Terminal Body and Metallic C Sleeve-Copper per ASTM L B-152 E Plating-Tin per ASTM B-545 except where noted. Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 6 .281 .250 .654 .797 .140 Red 31885 — M3.5 7.14 6.35 16.61 20.24 3.56 .312 .281 .685 .844 .125 Red 31888 — 7.92 7.14 17.40 21.44 3.18 8 22-16 M4 .033 .312 .281 .685 .844 .125 2 509-3,260 Red 2-31888-1 — 0.84 7.92 7.14 17.40 21.44 3.18 [0.26-1.65] .281 .250 .654 .797 .125 Red 31884 — 7.14 6.35 16.61 20.24 3.18 10 .312 .281 .685 .844 .140 Red 31891 — 7.92 7.14 17.40 21.44 3.56 .312 .250 .654 .813 .170 Blue — 2-322238-1 7.92 6.35 16.61 20.65 4.32 16-14 .033 .312 .281 .685 .844 .150 2,050-5,180 10 Blue — 51861-4 0.84 7.92 7.14 17.40 21.44 3.81 [1.04-2.62] .343 .281 .685 .859 .170 Blue 31903 — 8.71 7.14 17.40 21.82 4.32 .343 .281 .961 1.135 .300 Yellow/Blk. 35363* — 10 8.71 7.14 24.41 28.83 7.62 1/4 .531 .437 1.117 1.385 .300 1 Yellow/Blk. 35362* — 16-14HD M6 13.49 11.10 28.37 35.18 7.62 .050 2,050-5,180 1.27 5/16 .531 .437 1.117 1.385 .300 [1.04-2.62] Yellow/Blk. 35538 — M8 13.49 11.10 28.37 35.18 7.62 1/2 1.250 1.000 1.680 2.308 .300 Yellow/Blk. 36485 — M12 31.75 25.40 42.67 58.62 7.62 6 .375 .302 .982 1.172 .300 Yellow 35604 — M3.5 9.53 7.67 24.94 29.77 7.62 8 .375 .302 .982 1.172 .300 Yellow 35605* 2-35605-2 M4 9.53 7.67 24.94 29.77 7.62 .375 .302 .982 1.172 .300 Yellow 35364* 2-35364-1 10 9.53 7.67 24.94 29.77 7.62 .375 .302 .967 1.160 .300 3 5mm Yellow — 55157-2 12-10 9.53 7.67 24.56 29.46 7.62 .042 5,180-13,100 1.07 .500 .344 1.024 1.277 .300 [2.62-6.64] Yellow 323763 2-323763-2 12.70 8.74 26.01 32.44 7.62 1/4 M6 .531 .468 1.148 1.416 .300 Yellow 35345* 2-35345-1 13.49 11.89 29.16 35.97 7.62 5/16 .531 .468 1.148 1.416 .300 Yellow 35346* 2-35346-1 M8 13.49 11.89 29.16 35.97 7.62 .593 .531 1.211 1.510 .300 3/8 Yellow 35478 1-35478-0 15.06 13.49 30.76 38.35 7.62 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. 2 Terminal body plating—Gold per MIL-G-45204 Type II over Nickel per QQ-N-290. 3 #10 stud may be substituted. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 14 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) W Material Related Product Data Ring Tongue Terminals Insulation-Nylon, UL 94V-2 (Insulation Restricting) Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 C L Performance Specifications- E Plating-Tin per ASTM B-545 pgs. 4 & 5 Metallic Sleeve-Copper per Application Tooling-pg. 66 ASTM B-152 Plating-Nickel per QQ-N-290 or Tin per ASTM B-545 Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation Circular Mils W C E L Loose Tape 2 Thickness Size Color Diameter [mm ] Min. Max. Max. Piece Mounted Max. Solid/Stripe Range 2 .203 .211 .632 .739 .026-.055 † Yellow/Black 53078 — M2 5.16 5.36 16.05 18.77 0.66-1.40 .203 .211 .632 .736 .026-.055 † 4 Yellow/Black 53049 — 5.16 5.36 16.05 18.69 0.66-1.40 26 .029 6 .250 .243 .664 .792 .026-.055 † 304 Yellow/Black 53050 — 0.74 M3.5 6.35 6.17 16.87 20.12 0.66-1.40 [0.15] 8 .281 .250 .671 .814 .026-.055 † Yellow/Black 53051 — M4 7.14 6.35 17.04 20.68 0.66-1.40 .312 .281 .702 .863 .026-.055 † 10 Yellow/Black 53052 — 7.92 7.14 17.83 21.92 0.66-1.40 .203 .211 .587 .691 .031-.055 4 Yellow/Blue 2-323914-2 — 5.16 5.36 14.91 17.55 0.79-1.40 6 .250 .281 .657 .785 .031-.055 Yellow/Blue 2-326875-4 — M3.5 6.35 7.14 16.69 19.94 0.79-1.40 .020 0.51 8 .250 .281 .657 .785 .031-.055 Yellow/Blue 2-323916-3 — M4 6.35 7.14 16.69 19.94 0.79-1.40 .250 .281 .657 .785 .031-.055 10 Yellow/Blue 2-326875-5 — 6.35 7.14 16.69 19.94 0.79-1.40 24 2 .203 .211 .632 .739 .031-.055 † 475 Yellow/Blue 53053 — M2 5.16 5.36 16.05 18.77 0.79-1.40 [0.24] .203 .211 .632 .736 .031-.055 † 4 Yellow/Blue 53054 — 5.16 5.36 16.05 18.69 0.79-1.40 .029 6 .250 .243 .664 .792 .031-.055 † † Yellow/Blue 53055 53055-1 0.74 M3.5 6.35 6.17 16.87 20.12 0.79-1.40 8 .281 .250 .671 .814 .031-.055 † Yellow/Blue 53056 — M4 7.14 6.35 17.04 20.68 0.79-1.40 .312 .281 .702 .860 .031-.055 † † 10 Yellow/Blue 53057 53057-1 7.92 7.14 17.83 21.84 0.79-1.40 2 .182 .172 .638 .731 .038-.110 Red/Green 52307 — M2 4.62 4.37 16.21 18.57 0.97-2.79 .218 .156 .622 .734 .038-.110 4 Red/Green 52273* — 5.54 3.96 15.80 18.64 0.97-2.79 .218 .156 .622 .734 .038-.110 Red/Green 2-36149-3* — 5.54 3.96 15.80 18.64 0.97-2.79 6 M3.5 .250 .250 .716 .844 .038-.110 Red/Green 51863-2* 51863-5 6.35 6.35 18.19 21.44 0.97-2.79 8 .312 .281 .747 .906 .038-.110 Red/Green 1-320551-2* 1-320551-5 22 M4 7.92 7.14 18.97 23.01 0.97-2.79 .033 754 0.84 .312 .281 .747 .906 .038-.110 [0.38] 10 Red/Green 2-36153-3* 2-36153-6 7.92 7.14 18.97 23.01 0.97-2.79 1/4 .469 .437 .903 1.140 .038-.110 Red/Green 2-320571-3 — M6 11.91 11.10 22.94 28.96 0.97-2.79 5/16 .469 .437 .903 1.140 .038-.110 Red/Green 2-320572-2 — M8 11.91 11.10 22.94 28.96 0.97-2.79 .531 .546 1.012 1.280 .038-.110 3/8 Red/Green 2-320573-1 — 13.49 13.87 25.70 32.51 0.97-2.79 1/2 .713 .530 .996 1.355 .038-.110 Red/Green 2-328975-1 — M12 18.11 13.46 25.30 34.42 0.97-2.79 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. † Must be crimped with 22-18 or 22-16 PIDG (red) Tooling. 15 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) W Material Related Product Data Ring Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 (Insulation Restricting) Terminal Body-Copper per Packaging Quantities-pg. 4 (Continued) ASTM B-152 C L Performance Specifications- E Plating-Tin per ASTM B-545 pgs. 4 & 5 Metallic Sleeve-Copper per Application Tooling-pg. 66 ASTM B-152 Plating-Nickel per QQ-N-290 or Tin per ASTM B-545 Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation Circular Mils W C E L Loose Tape Thickness Size Color Diameter 2 [mm ] Min. Max. Max. Piece Mounted Max. Solid/Stripe Range 2 .182 .172 .638 .731 .046-.110 Red/Red 52307-1 — M2 4.62 4.37 16.21 18.57 1.17-2.79 .218 .156 .622 .734 .046-.110 4 Red/Red 52273-1* — 5.54 3.96 15.80 18.64 1.17-2.79 .218 .156 .622 .734 .046-.110 Red/Red 2-36149-4* — 5.54 3.96 15.80 18.64 1.17-2.79 6 M3.5 .250 .250 .716 .844 .046-.110 Red/Red 51863-3 51863-6 6.35 6.35 18.19 21.44 1.17-2.79 8 .312 .281 .747 .906 .046-.110 Red/Red 1-320551-3* 1-320551-7 20 M4 7.92 7.14 18.97 23.01 1.17-2.79 .033 1,186 0.84 .312 .281 .747 .906 .046-.110 [0.60] 10 Red/Red 2-36153-4* — 7.92 7.14 18.97 23.01 1.17-2.79 1/4 .469 .437 .903 1.140 .046-.110 Red/Red 2-320571-4 — M6 11.91 11.10 22.94 28.96 1.17-2.79 5/16 .469 .437 .903 1.140 .046-.110 Red/Red 2-320572-3 — M8 11.91 11.10 22.94 28.96 1.17-2.79 .531 .546 1.012 1.280 .046-.110 3/8 Red/Red 2-320573-2 — 13.49 13.87 25.70 32.51 1.17-2.79 1/2 .713 .530 .996 1.355 .046-.110 Red/Red 2-328975-2 — M12 18.11 13.46 25.30 34.42 1.17-2.79 .218 .156 .622 .734 .056-.110 4 Red/White 52273-2* — 5.54 3.96 15.80 18.64 1.42-2.79 .218 .156 .622 .734 .056-.110 Red/White 2-36149-5* — 5.54 3.96 15.80 18.64 1.42-2.79 6 M3.5 .250 .250 .716 .844 .056-.110 Red/White 51863-4* 51863-7 6.35 6.35 18.19 21.44 1.42-2.79 8 .312 .281 .747 .906 .056-.110 Red/White 1-320551-4* 1-320551-8 M4 7.92 7.14 18.97 23.01 1.42-2.79 18 .033 .312 .281 .747 .906 .056-.110 10 Red/White 2-36153-5* 2-36153-9 1,900 0.84 7.92 7.14 18.97 23.01 1.42-2.79 [0.96] 1/4 .469 .437 .903 1.140 .056-.110 Red/White 2-320571-5 — M6 11.91 11.10 22.94 28.96 1.42-2.79 5/16 .469 .437 .903 1.140 .056-.110 Red/White 2-320572-4 2-320574-7 M8 11.91 11.10 22.94 28.96 1.42-2.79 .531 .546 1.012 1.280 .056-.110 3/8 Red/White 2-320573-3 — 13.49 13.87 25.70 32.51 1.42-2.79 1/2 .713 .530 .996 1.355 .056-.110 Red/White 2-328975-3 — M12 18.11 13.46 25.30 34.42 1.42-2.79 .250 .171 .637 .765 .063-.130 4 Blue/Blue 52274 — 6.35 4.34 16.18 19.43 1.60-3.30 .250 .171 .637 .765 .063-.130 Blue/Blue 2-320561-3* 2-320561-5 6.35 4.34 16.18 19.43 1.60-3.30 6 M3.5 .312 .281 .747 .906 .063-.130 Blue/Blue 51864-6* 1-51864-2 7.92 7.14 18.97 23.01 1.60-3.30 8 .312 .281 .747 .906 .063-.130 Blue/Blue 1-51864-0* 1-51864-6 M4 7.92 7.14 18.97 23.01 1.60-3.30 16 .033 .312 .281 .747 .906 .063-.130 10 Blue/Blue 51864-7* — 2,800 0.84 7.92 7.14 18.97 23.01 1.60-3.30 [1.42] 1/4 .469 .437 .903 1.140 .063-.130 Blue/Blue 2-320563-3 — M6 11.91 11.10 22.94 28.96 1.60-3.30 5/16 .469 .437 .903 1.140 .063-.130 Blue/Blue 2-320575-2 — M8 11.91 11.10 22.94 28.96 1.60-3.30 .531 .546 1.012 1.280 .063-.130 3/8 Blue/Blue 2-320564-1 — 13.49 13.87 25.70 32.51 1.60-3.30 1/2 .713 .530 .996 1.355 .063-.130 Blue/Blue 2-328976-1 — M12 18.11 13.46 25.30 34.42 1.60-3.30 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 16 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Insulation Restricting) (Continued) Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation Circular Mils W C E L Loose Tape Thickness Size Color Diameter 2 [mm ] Min. Max. Max. Piece Mounted Max. Solid/Stripe Range .250 .171 .637 .765 .078-.130 4 Blue/Green 52274-1 — 6.35 4.34 16.18 19.43 1.98-3.30 .250 .171 .637 .765 .078-.130 Blue/Green 2-320561-4 — 6.35 4.34 16.18 19.43 1.98-3.30 6 M3.5 .312 .281 .747 .906 .078-.130 Blue/Green 51864-8* 1-51864-4 7.92 7.14 18.97 23.01 1.98-3.30 8 .312 .281 .747 .906 .078-.130 Blue/Green 1-51864-1* 1-51864-7 M4 7.92 7.14 18.97 23.01 1.98-3.30 14 .033 .312 .281 .747 .906 .078-.130 4,234 10 Blue/Green 51864-9* 1-51864-5 0.84 7.92 7.14 18.97 23.01 1.98-3.30 [2.15] 1/4 .469 .437 .903 1.140 .078-.130 Blue/Green 2-320563-4 — M6 11.91 11.10 22.94 28.96 1.98-3.30 5/16 .469 .437 .903 1.140 .078-.130 Blue/Green 2-320575-3 — M8 11.91 11.10 22.94 28.96 1.98-3.30 .531 .546 1.012 1.280 .078-.130 3/8 Blue/Green 2-320564-2 — 13.49 13.87 25.70 32.51 1.98-3.30 1/2 .713 .530 .996 1.355 .078-.130 Blue/Green 2-328976-2 — M12 18.11 13.46 25.30 34.42 1.98-3.30 6 .375 .302 .958 1.148 .095-.200 Yellow/Yellow 2-36161-5 — M3.5 9.53 7.67 24.33 29.16 2.41-5.08 8 .375 .302 .958 1.148 .095-.200 Yellow/Yellow 2-320568-2* — M4 9.53 7.67 24.33 29.16 2.41-5.08 .375 .302 .958 1.148 .095-.200 10 Yellow/Yellow 2-36161-3* — 9.53 7.67 24.33 29.16 2.41-5.08 12 .042 1/4 .531 .468 1.124 1.392 .095-.200 6,654 Yellow/Yellow 2-320569-5 — 1.07 M6 13.49 11.89 28.55 35.36 2.41-5.08 [3.37] 5/16 .531 .468 1.124 1.392 .095-.200 Yellow/Yellow 2-320576-2 — M8 13.49 11.89 28.55 35.36 2.41-5.08 .593 .531 1.187 1.486 .095-.200 3/8 Yellow/Yellow 2-320577-1 — 15.06 13.49 30.15 37.74 2.41-5.08 1/2 .715 .474 1.130 1.490 .095-.200 Yellow/Yellow 52077-1 — M12 18.16 12.04 28.70 37.85 2.41-5.08 6 .375 .302 .958 1.148 .119-.200 Yellow/Brown 2-36161-6 3-36161-0 M3.5 9.53 7.67 24.33 29.16 3.02-5.08 8 .375 .302 .958 1.148 .119-.200 Yellow/Brown 2-320568-3* — M4 9.53 7.67 24.33 29.16 3.02-5.08 .375 .302 .958 1.148 .119-.200 10 Yellow/Brown 2-36161-4 2-36161-8 9.53 7.67 24.33 29.16 3.02-5.08 10 .042 1/4 .531 .468 1.124 1.392 .119-.200 12,066 Yellow/Brown 2-320569-6 2-320569-8 1.07 M6 13.49 11.89 28.55 35.36 3.02-5.08 [6.11] 5/16 .531 .468 1.124 1.392 .119-.200 Yellow/Brown 2-320576-3 — M8 13.49 11.89 28.55 35.36 3.02-5.08 .593 .531 1.187 1.486 .119-.200 3/8 Yellow/Brown 2-320577-2 — 15.06 13.49 30.15 37.74 3.02-5.08 1/2 .715 .474 1.130 1.490 .119-.200 Yellow/Brown 52077-2 — M12 18.16 12.04 28.70 37.85 3.02-5.08 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 17 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Ring Tongue Terminals Insulation-Vinyl, UL 94V-0 90° Bend Insulation Color Code -pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve-Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating-Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Number Wire Size Terminal Material Stud Insulation Cicular Mils W D Insulation Loose Thickness Size Diameter 2 [mm ] Min. Color Piece Max. Max. 22-16 .033 .312 .157 .140 Vinyl 509-3,260 10 Red 55148-1 0.84 7.92 3.99 3.56 [0.26-1.65] 12-10 .040 .375 .206 .250 Nylon 5,180-13,100 6 Yellow 696020-1 1.02 9.53 5.23 6.35 [2.62-6.64] 18 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Rectangular Tongue Terminals Insulation-Nylon except Insulation Color Code-pg. 4 where noted. Packaging Quantities-pg. 4 Terminal Body and Metallic Performance Specifications- Sleeve -Copper per ASTM pgs. 4 & 5 B-152 except where noted. Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 2 .182 .211 .542 .647 .100 .082 2 Yellow 321206 — 26-22 M2 4.62 5.36 13.77 16.43 2.54 2.08 .020 202-810 0.51 6 .277 .308 .643 .783 .130 .082 [0.10-0.41] Yellow 330250 — M3.5 7.04 7.82 16.33 19.89 3.30 2.08 2 .182 .203 .607 .727 .115 .125 Red 325148 — M2 4.62 5.16 15.42 18.47 2.92 3.18 .237 .237 .643 .796 .143 .140 Red 2-327968-1 — 6.02 6.02 16.33 20.22 3.63 3.56 4 .237 .404 .810 1.015 .195 .140 Red 327962 — 6.02 10.26 20.57 25.78 4.95 3.56 .250 .187 .591 .736 .140 .140 Red 55777-1 — 6.35 4.75 15.01 18.69 3.56 3.56 5 M3 .277 .277 .702 .855 .143 .140 Red 2-327950-1 — 7.04 7.04 17.83 21.72 3.63 3.56 .237 .404 .810 1.015 .195 .140 Red 2-327956-1 — 22-16 6.02 10.26 20.57 25.78 4.95 3.56 .033 509-3,260 0.84 .250 .312 .716 .846 .125 .125 [0.26-1.65] Red 320629 2-320629-1 6.35 7.92 18.19 21.49 3.18 3.18 6 M3.5 .250 .312 .716 .846 .125 .140 Red 33476* 2-33476-1 6.35 7.92 18.19 21.49 3.18 3.56 .302 .465 .872 1.109 .227 .140 Red 2-327938-1 2-327938-2 7.67 11.81 22.15 28.17 5.77 3.56 .302 .465 .872 1.109 .227 .140 Red 327944* 2-327944-2 7.67 11.81 22.15 28.17 5.77 3.56 8 M4 .390 .621 1.039 1.359 .310 .140 Red 327932 — 9.91 15.77 26.39 34.52 7.87 3.56 .312 .281 .685 .893 .203 .140 10 Red 320209* — 7.92 7.14 17.40 22.68 5.16 3.56 .237 .237 .643 .796 .143 .150 Blue 2-327970-4 — 6.02 6.02 16.33 20.22 3.63 3.81 4 .237 .404 .810 1.015 .195 .150 Blue 2-327964-4 — 16-14 6.02 10.26 20.57 25.78 4.95 3.81 .033 2,050-5,180 0.84 .244 .312 .716 .856 .125 .150 1 [1.04-2.62] Blue — 55694-1 6.20 7.92 18.19 21.74 3.18 3.81 5 M3 .277 .277 .702 .855 .143 .150 Blue 2-327952-2 — 7.04 7.04 17.83 21.72 3.63 3.81 *Available in small packaging quantities. 1 Insulation - Vinyl 2 Terminal Body - Brass per MIL-C-50. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 19 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Rectangular Tongue Insulation-Nylon except Terminals Insulation Color Code -pg. 4 where noted. Packaging Quantities-pg. 4 (Continued) Terminal Body and Metallic Performance Specifications- Sleeve -Copper per ASTM pgs. 4 & 5 B-152 Application Tooling—pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .237 .404 .810 1.015 .195 .150 Blue 2-327958-4 — 6.02 10.26 20.57 25.78 4.95 3.81 .237 .404 .810 1.015 .195 .170 Blue 2-327958-1 — 6.02 10.26 20.57 25.78 4.95 4.32 .244 .312 .716 .856 .125 .150 Blue 33172 — 6.20 7.92 18.19 21.74 3.18 3.81 6 M3.5 .244 .312 .716 .856 .125 .170 Blue 33173* — 6.20 7.92 18.19 21.74 3.18 4.32 .296 .203 .607 .752 .140 .150 Blue 33168 — 7.52 5.16 15.42 19.10 3.56 3.81 16-14 .033 .302 .465 .872 1.109 .227 .150 2,050-5,180 Blue 2-327940-4 — 0.84 7.67 11.81 22.15 28.17 5.77 3.81 [1.04-2.62] .244 .312 .716 .856 .125 .170 Blue 35279 — 6.20 7.92 18.19 21.74 3.18 4.32 .296 .343 .747 .939 .187 .170 Blue 321283* — 7.52 8.71 18.97 23.85 4.75 4.32 8 M4 .302 .465 .872 1.109 .227 .150 Blue 2-327946-4 — 7.67 11.81 22.15 28.17 5.77 3.81 .390 .621 1.039 1.359 .310 .150 Blue 2-327934-2 — 9.91 15.77 26.39 34.52 7.87 3.81 .312 .281 .685 .940 .250 .170 10 Blue 324603 — 7.92 7.14 17.40 23.88 6.35 4.32 .237 .237 .831 .984 .143 .230 Yellow 327972 — 6.02 6.02 21.11 24.99 3.63 5.84 4 .237 .404 .998 1.203 .195 .230 Yellow 327966 — 6.02 10.26 25.35 30.56 4.95 5.84 5 .277 .277 .889 1.042 .143 .230 Yellow 327954 2-327954-2 M3 7.04 7.04 22.58 26.47 3.63 5.84 .237 .404 .998 1.203 .195 .230 Yellow 2-327960-1 2-327960-2 6.02 10.26 25.35 30.56 4.95 5.84 .250 .302 .893 1.085 .187 .230 Yellow 329697 — 12-10 6.35 7.67 22.68 27.56 4.75 5.84 .042 6 5,180-13,100 1.07 M3.5 .290 .218 .809 .954 .140 .230 — [2.62-6.64] Yellow 34512 7.37 5.54 20.55 24.23 3.56 5.84 .302 .465 1.044 1.281 .227 .230 Yellow 327942 — 7.67 11.81 26.52 32.54 5.77 5.84 .302 .465 1.044 1.281 .227 .230 Yellow 327948 — 7.67 11.81 26.52 32.54 5.77 5.84 8 .302 .465 1.077 1.247 .160 .230 Yellow 331268 2-331268-1 M4 7.67 11.81 27.36 31.67 4.06 5.84 .390 .621 1.211 1.531 .310 .230 Yellow 327936 — 9.91 15.77 30.76 38.89 7.87 5.84 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 20 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Rectangular Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body -Copper per (Continued) Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Metallic Sleeve -Copper per Application Tooling-pg. 66 ASTM B-152 Plating — Nickel per QQ-N-290 Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation Circular Mils W C E L X Loose Thickness Size Color Diameter 2 [mm ] Min. Max. Max. Piece Max. Solid/Stripe Range 24 .020 6 .312 .308 .683 .875 .187 .031-.055 475 Yellow/Blue 2-326876-2 0.51 M3.5 7.92 7.82 17.35 22.23 4.75 0.79-1.40 [0.24] 5 .277 .277 .934 1.087 .143 .119-.200 Yellow/Brown 53912-2 10 M3 7.04 7.04 23.72 27.61 3.63 3.02-5.08 .042 12,066 1.07 8 .390 .621 1.276 1.596 .310 .119-.200 [6.11] Yellow/Brown 53914-2 M4 9.91 15.77 32.41 40.54 7.87 3.02-5.08 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Material Related Product Data Spade Tongue Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminals Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 26-24 .029 6 .250 .211 .632 .709 .072 .095 238-475 Yellow — 53115-2 0.74 M3.5 6.35 5.36 16.05 18.01 1.83 2.41 [0.12-0.24] .125 .078 .409 .476 .062 .082 0 Yellow 322001 — 26-22 3.18 1.98 10.39 12.09 1.57 2.08 .020 202-810 0.51 .203 .211 .542 .627 .076 .082 [0.10-0.41] 4 Yellow 321035* 2-321035-1 5.16 5.36 13.77 15.93 1.93 2.08 2 .182 .203 .607 .727 .115 .140 Red 328394* 2-328394-1 M2 4.62 5.16 15.42 18.47 2.92 3.56 .218 .156 .560 .674 .109 .125 Red 1-327717-0 — 5.54 3.96 14.22 17.12 2.77 3.18 4 .218 .156 .560 .674 .109 .140 Red 327717* 1-327717-2 5.54 3.96 14.22 17.12 2.77 3.56 .250 .312 .716 .846 .125 .140 Red 34541* 2-34541-1 6.35 7.92 18.19 21.49 3.18 3.56 .297 .203 .607 .753 .141 .125 Red 34080* 2-34080-1 7.54 5.16 15.42 19.13 3.58 3.18 6 .297 .203 .607 .753 .141 .140 Red 326861* 2-326861-1 22-16 M3.5 7.54 5.16 15.42 19.13 3.58 3.56 .033 509-3,260 0.84 .344 .218 .622 .783 .156 .125 [0.26-1.65] Red 32403 — 8.74 5.54 15.80 19.89 3.96 3.18 .344 .218 .622 .783 .156 .140 Red 32404 2-32404-1 8.74 5.54 15.80 19.89 3.96 3.56 .375 .312 .716 .908 .187 .125 Red 32050* 2-32050-1 9.53 7.92 18.19 23.06 4.75 3.18 8 M4 .375 .312 .716 .908 .187 .140 Red 32053* 2-32053-1 9.53 7.92 18.19 23.06 4.75 3.56 .375 .312 .716 .908 .187 .125 Red 32051* 2-32051-1 9.53 7.92 18.19 23.06 4.75 3.18 10 .375 .312 .716 .908 .187 .140 Red 32054* 2-32054-1 9.53 7.92 18.19 23.06 4.75 3.56 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 21 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Spade Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Terminal Body and Metallic (Continued) Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .244 .312 .716 .846 .125 .170 Blue 328281* 1-328281-1 6.20 7.92 18.19 21.49 3.18 4.32 6 .297 .203 .607 .753 .141 .170 Blue 35559* 2-35559-1 M3.5 7.54 5.16 15.42 19.13 3.58 4.32 .385 .312 .716 .908 .187 .170 Blue 32058* — 9.78 7.92 18.19 23.06 4.75 4.32 .297 .203 .607 .753 .141 .170 Blue 321233* 2-321233-1 7.54 5.16 15.42 19.13 3.58 4.32 16-14 .033 .312 .375 .779 1.034 .250 .170 2,050-5,180 Blue 325199 — 0.84 7.92 9.53 19.79 26.26 6.35 4.32 8 [1.04-2.62] M4 .385 .312 .716 .908 .187 .150 Blue 32056* 2-32056-1 9.78 7.92 18.19 23.06 4.75 3.81 .385 .312 .716 .908 .187 .170 Blue 32059* 2-32059-1 9.78 7.92 18.19 23.06 4.75 4.32 .385 .312 .716 .908 .187 .150 Blue 32057 — 9.78 7.92 18.19 23.06 4.75 3.81 10 .385 .312 .716 .908 .187 .170 Blue 32060* 2-32060-1 9.78 7.92 18.19 23.06 4.75 4.32 .290 .218 .809 .954 .140 .230 Yellow 322985* 1-322985-0 7.37 5.54 20.55 24.23 3.56 5.84 6 M3.5 .312 .296 .887 1.095 .203 .230 Yellow 326859* 2-326859-1 7.92 7.52 22.53 27.81 5.16 5.84 .312 .468 1.059 1.314 .250 .230 12-10 Yellow 325197 — 7.92 11.89 26.90 33.38 6.35 5.84 .042 5,180-13,100 1.07 8 .406 .296 .887 1.095 .203 .230 [2.62-6.64] Yellow 32588* 2-32588-1 M4 10.31 7.52 22.53 27.81 5.16 5.84 .406 .296 .887 1.095 .203 .250 Yellow 35152* 2-35152-1 10.31 7.52 22.53 27.81 5.16 6.35 .406 .296 .887 1.095 .203 .230 10 Yellow 32589* 2-32589-1 10.31 7.52 22.53 27.81 5.16 5.84 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 22 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Flanged Spade Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X H Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Min. Piece Mounted Max. Max. 2 .182 .203 .534 .649 .110 .026 .082 Yellow 324597* 2-324597-1 M2 4.62 5.16 13.56 16.48 2.79 0.66 2.08 26-22 .020 .193 .203 .534 .649 .110 .026 .082 202-810 4 Yellow 52369* 52369-1 0.51 4.90 5.16 13.56 16.48 2.79 0.66 2.08 [0.10-0.41] 6 .250 .203 .534 .649 .110 .026 .082 Yellow 51874* 51874-1 M3.5 6.35 5.16 13.56 16.48 2.79 0.66 2.08 .182 .203 .607 .727 .115 .041 .125 Red 2-324608-2 — 4.62 5.16 15.42 18.47 2.92 1.04 3.18 2 M2 .182 .203 .607 .727 .115 .041 .140 Red 324608* 2-324608-1 4.62 5.16 15.42 18.47 2.92 1.04 3.56 .250 .203 .607 .737 .125 .046 .125 Red 322777* 2-322777-1 6.35 5.16 15.42 18.72 3.18 1.17 3.18 .265 .203 .607 .737 .125 .046 .140 Red 322426 — 6.73 5.16 15.42 18.72 3.18 1.17 3.56 6 .296 .203 .607 .737 .125 .046 .125 Red 32561* 2-32561-1 M3.5 7.52 5.16 15.42 18.72 3.18 1.17 3.18 22-16 .033 .296 .203 .607 .737 .125 .046 .140 509-3,260 Red 32562* 2-32562-1 0.84 7.52 5.16 15.42 18.72 3.18 1.17 3.56 [0.26-1.65] .328 .203 .607 .737 .125 .046 .140 Red 324557 2-324557-1 8.33 5.16 15.42 18.72 3.18 1.17 3.56 .296 .203 .607 .737 .125 .046 .140 Red 2-32562-2 2-32562-3 7.52 5.16 15.42 18.72 3.18 1.17 3.56 8 .416 .250 .654 .830 .171 .062 .125 Red 32497 2-32497-1 M4 10.57 6.35 16.61 21.08 4.34 1.57 3.18 .416 .250 .654 .830 .171 .062 .140 Red 32498* 2-32498-1 10.57 6.35 16.61 21.08 4.34 1.57 3.56 .296 .203 .607 .737 .125 .046 .140 10 Red 1-331366-0 1-331366-1 7.52 5.16 15.42 18.72 3.18 1.17 3.56 .294 .203 .607 .737 .125 .047 .150 Blue 2-320861-2 2-320861-3 7.47 5.16 15.42 18.72 3.18 1.19 3.81 6 .294 .203 .607 .737 .125 .047 .170 Blue 320861* 2-320861-1 M3.5 7.47 5.16 15.42 18.72 3.18 1.19 4.32 .328 .203 .607 .737 .125 .047 .170 Blue 324567* — 8.33 5.16 15.42 18.72 3.18 1.19 4.32 16-14 .033 .294 .203 .607 .737 .125 .047 .170 2,050-5,180 Blue 320862* 2-320862-1 0.84 7.47 5.16 15.42 18.72 3.18 1.19 4.32 [1.04-2.62] 8 .416 .250 .654 .830 .171 .062 .150 Blue 33155* — M4 10.57 6.35 16.61 21.08 4.34 1.57 3.81 .416 .250 .654 .830 .171 .062 .170 Blue 33156 2-33156-1 10.57 6.35 16.61 21.08 4.34 1.57 4.32 .294 .203 .607 .737 .125 .052 .170 10 Blue 320863* 2-320863-2 7.47 5.16 15.42 18.72 3.18 1.19 4.32 .296 .250 .841 1.017 .171 .052 .230 Yellow 324577 1-324577-0 7.52 6.35 21.36 25.83 4.34 1.32 5.84 6 .296 .250 .841 1.017 .171 .052 .250 Yellow 325150* — M3.5 7.52 6.35 21.36 25.83 4.34 1.32 6.35 .328 .250 .841 1.017 .171 .052 .230 Yellow 324587 — 12-10 8.33 6.35 21.36 25.83 4.34 1.32 5.84 .042 5,180-13,100 1.07 8 .416 .250 .841 1.017 .171 .052 .230 [2.62-6.64] Yellow 32510* 2-32510-1 M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84 .416 .250 .841 1.017 .171 .052 .230 Yellow 326865 2-326865-1 10.57 6.35 21.36 25.83 4.34 1.32 5.84 10 .416 .250 .841 1.017 .171 .052 .250 Yellow 324015* 2-324015-1 10.57 6.35 21.36 25.83 4.34 1.32 6.35 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 23 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Short Spring Spade Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Terminal Body -Phosphor Packaging Quantities-pg. 4 Bronze per ASTM B-139 Performance Specifications- Metallic Sleeve -Copper per pgs. 4 & 5 ASTM B-152 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 2 .171 .206 .537 .651 .109 .082 Yellow 52921* 52921-1 M2 4.34 5.23 13.64 16.54 2.77 2.08 .203 .219 .550 .695 .140 .082 4 Yellow 52922* 52922-1 5.16 5.56 13.97 17.65 3.56 2.08 26-22 .020 5 .250 .203 .534 .679 .140 .082 202-810 Yellow 52923 52923-1 0.51 M3 6.35 5.16 13.56 17.25 3.56 2.08 [0.10-0.41] 6 .250 .203 .534 .679 .140 .082 Yellow 52924* 52924-1 M3.5 6.35 5.16 13.56 17.25 3.56 2.08 8 .375 .281 .612 .787 .170 .082 Yellow 52925 52925-1 M4 9.53 7.14 15.54 19.99 4.32 2.08 .203 .250 .654 .799 .140 .125 4 Red 52927* 52927-1 5.16 6.35 16.61 20.29 3.56 3.18 5 .250 .250 .654 .799 .140 .125 Red 52928* 52928-1 M3 6.35 6.35 16.61 20.29 3.56 3.18 .250 .250 .654 .799 .140 .125 Red 52929* 52929-1 6.35 6.35 16.61 20.29 3.56 3.18 6 M3.5 .250 .250 .654 .799 .140 .140 Red — 52929-3 6.35 6.35 16.61 20.29 3.56 3.56 .244 .281 .725 .895 .170 .140 Red — 55768-1 22-16 6.20 7.14 18.42 22.73 4.32 3.56 .033 509-3,260 0.84 8 .375 .281 .685 .860 .170 .125 [0.26-1.65] Red 52930* 52930-1 M4 9.53 7.14 17.40 21.84 4.32 3.18 .375 .281 .685 .860 .170 .140 Red — 52930-3 9.53 7.14 17.40 21.84 4.32 3.56 .406 .281 .685 .908 .218 .125 Red 52931* 52931-1 10.31 7.14 17.40 23.06 5.54 3.18 10 .406 .281 .685 .908 .218 .140 Red — 52931-3 10.31 7.14 17.40 23.06 5.54 3.56 1/4 .625 .343 .747 1.033 .281 .125 Red 52933* — M6 15.88 8.71 18.97 26.24 7.14 3.18 5 .250 .250 .654 .799 .140 .170 Blue 52934* 52934-1 M3 6.35 6.35 16.61 20.29 3.56 4.32 .250 .250 .654 .799 .140 .170 Blue 52935* 52935-1 6.35 6.35 16.61 20.29 3.56 4.32 6 M3.5 .250 .250 .654 .799 .140 .182 Blue 52935-2* 52935-3 6.35 6.35 16.61 20.29 3.56 4.62 .375 .281 .685 .860 .170 .170 Blue 52936* 52936-1 16-14 9.53 7.14 17.40 21.84 4.32 4.32 .033 8 2,050-5,180 0.84 M4 .375 .281 .685 .860 .170 .182 [1.04-2.62] Blue 52936-2 52936-3 9.53 7.14 17.40 21.84 4.32 4.62 .406 .281 .685 .908 .218 .170 Blue 52937* 52937-1 10.31 7.14 17.40 23.06 5.54 4.32 10 .406 .281 .685 .908 .218 .182 Blue 52937-2* 52937-3 10.31 7.14 17.40 23.06 5.54 4.62 1/4 .625 .343 .747 1.033 .281 .170 Blue 52939 — M6 15.88 8.71 18.97 26.24 7.14 4.32 5 .250 .169 .770 .959 .184 .250 Yellow 52940* 52940-1 M3 6.35 4.29 19.56 24.36 4.67 6.35 6 .250 .174 .775 .959 .179 .250 Yellow 52941* 52941-1 M3.5 6.35 4.42 19.69 24.36 4.55 6.35 12-10 .042 8 .375 .276 .877 1.052 .170 .250 5,180-13,100 Yellow 52942* 52942-1 1.07 M4 9.53 7.01 22.28 26.72 4.32 6.35 [2.62-6.64] .406 .276 .877 1.100 .218 .250 10 Yellow 52943* 52943-1 10.31 7.01 22.28 27.94 5.54 6.35 1/4 .625 .338 .939 1.225 .281 .250 Yellow 52945* — M6 15.88 8.59 23.85 31.12 7.14 6.35 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 24 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Long Spring Spade Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body -Phosphor Packaging Quantities-pg. 4 Bronze per ASTM B-139 Performance Specifications- Metallic Sleeve -Copper per pgs. 4 & 5 ASTM B-152 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 26-22 .020 6 .250 .235 .566 .847 .276 .082 202-810 Yellow 52403 52403-1 0.51 M3.5 6.35 5.97 14.38 21.51 7.01 2.08 [0.10-0.41] .203 .201 .615 .896 .276 .125 4 Red 52408 — 5.16 5.11 15.62 22.76 7.01 3.18 .250 .238 .652 .933 .276 .125 Red 52409* 52409-1 6.35 6.05 16.56 23.70 7.01 3.18 6 22-16 M3.5 .033 .250 .238 .652 .933 .276 .140 509-3,260 Red 52409-2 52409-3 0.84 6.35 6.05 16.56 23.70 7.01 3.56 [0.26-1.65] 8 .281 .270 .684 .979 .290 .125 Red 52410* 52410-1 M4 7.14 6.86 17.37 24.87 7.37 3.18 .343 .283 .697 1.005 .303 .125 10 Red 52411* 52411-1 8.71 7.19 17.70 25.53 7.70 3.18 .250 .238 .652 .933 .276 .150 Blue 52420* 52420-2 6.35 6.05 16.56 23.70 7.01 3.81 6 M3.5 .250 .238 .652 .933 .276 .170 Blue 52420-1* 52420-3 6.35 6.05 16.56 23.70 7.01 4.32 .281 .270 .684 .979 .290 .150 Blue 52421* — 16-14 7.14 6.86 17.37 24.87 7.37 3.81 .033 8 2,050-5,180 0.84 M4 .281 .270 .684 .979 .290 .170 [1.04-2.62] Blue 52421-1* 52421-3 7.14 6.86 17.37 24.87 7.37 4.32 .343 .283 .697 1.005 .303 .170 10 Blue 52422-1* 52422-3 8.71 7.19 17.70 25.53 7.70 4.32 1/4 .437 .345 .759 1.102 .338 .150 Blue 52423 52423-2 M6 11.10 8.76 19.28 27.99 8.59 3.81 .312 .242 .843 1.131 .283 .230 Yellow 52430 52430-2 7.92 6.15 21.41 28.73 7.19 5.84 6 M3.5 .312 .242 .843 1.131 .283 .250 Yellow 52430-1 52430-3 7.92 6.15 21.41 28.73 7.19 6.35 8 .375 .273 .874 1.174 .295 .250 Yellow 52431-1 52431-3 12-10 M4 9.53 6.93 22.20 29.82 7.49 6.35 .042 5,180-13,100 1.07 .375 .305 .906 1.219 .308 .230 [2.62-6.64] Yellow — 52432-2 9.53 7.75 23.01 30.96 7.82 5.84 10 .375 .305 .906 1.219 .308 .250 Yellow 52432-1 52432-3 9.53 7.75 23.01 30.96 7.82 6.35 1/4 .437 .345 .946 1.289 .338 .250 Yellow 52433-1 — M6 11.10 8.76 24.03 32.74 8.59 6.35 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 25 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Slotted Ring Tongue Terminals Insulation-Nylon except Insulation Color Code -pg. 4 where noted. Packaging Quantities-pg. 4 Terminal Body and Metallic Performance Specifications- Sleeve -Copper per ASTM pgs. 4 & 5 B-152 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 26-22 .020 6 .250 .281 .612 .719 .082 202-810 Yellow 323011 2-323011-2 0.51 M3.5 6.35 7.14 15.54 18.26 2.08 [0.10-0.41] 6 .312 .281 .685 .828 .140 Red 35216* 2-35216-1 M3.5 7.92 7.14 17.40 21.03 3.56 8 .281 .250 .654 .770 .140 Red 36954* 2-36954-2 22-16 M4 7.14 6.35 16.61 19.56 3.56 .033 509-3,260 0.84 .312 .281 .685 .812 .125 [0.26-1.65] 10 Red 331453 1-331453-0 7.92 7.14 17.40 20.62 3.18 1/4 .469 .437 .841 1.039 .125 Red 321808 — M6 11.91 11.10 21.36 26.39 3.18 6 .343 .281 .685 .844 .170 Blue 34406 — 16-14 M3.5 8.71 7.14 17.40 21.44 4.32 .033 2,050-5,180 0.84 8 .344 .281 .685 .837 .170 [1.04-2.62] Blue 35440 — M4 8.74 7.14 17.40 21.26 4.32 16-14 HD .048 .750 .625 1.216 1.594 .250 2,050-5,180 3/8 Yellow/Black 696077-2 696077-1 1.22 19.05 15.88 30.89 40.49 6.35 [1.04-2.62] .042 1/4 .531 .468 1.156 1.390 .300 1 Yellow 321611 — 12-10 1.07 M6 13.49 11.89 29.36 35.31 7.62 5,180-13,100 .040 .750 .625 1.216 1.594 .250 [2.62-6.64] 3/8 Yellow 696076-2 696076-1 1.02 19.05 15.88 30.89 40.49 6.35 *Available in small packaging quantities. 1 Insulation—Vinyl. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Material Related Product Data Hook Tongue Terminals Insulation-Nylon except Insulation Color Code -pg. 4 where noted. Packaging Quantities-pg. 4 Terminal Body and Metallic Performance Specifications- Sleeve -Copper per ASTM pgs. 4 & 5 B-152 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 6 .281 .203 .607 .750 .140 Red 34313* — 22-16 M3.5 7.14 5.16 15.42 19.05 3.56 0.84 509-3,260 .033 8 .343 .296 .705 .879 .140 [0.26-1.65] Red 32456 — M4 8.71 7.52 17.91 22.33 3.56 6 .343 .281 .685 .859 .150 Blue 320381 2-320381-1 M3.5 8.71 7.14 17.40 21.82 3.81 16-14 .033 8 .343 .281 .685 .859 .170 2,050-5,180 Blue 320306* 2-320306-1 0.84 M4 8.71 7.14 17.40 21.82 4.32 [1.04-2.62] .343 .281 .685 .859 .170 1 10 Blue 35481 — 8.71 7.14 17.40 21.82 4.32 *Available in small packaging quantities. 1 Insulation—Vinyl. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 26 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Multiple Stud Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body -Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Metallic Sleeve -Copper per Application Tooling-pg. 66 ASTM B-152 Plating -Nickel per QQ-N-290 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 22-16 .033 .325 .281 .685 .957 .125 509-3,260 6-8-10 Red 54771-1* 54771-2 0.84 8.26 7.14 17.40 24.31 3.18 [0.26-1.65] 12-10 .042 .325 .302 .893 1.165 .230 5,180-13,100 6-8-10 Yellow 54773-1* 1.07 8.26 7.67 22.68 29.59 5.84 — [2.62-6.64] *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Material Related Product Data Offset Ring Tongue Terminals Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Terminal Wire Size Material Stud Insulation Insulation Circular Mils W C E L Loose Thickness Size Diameter 2 Color [mm ] Min. Max. Max. Piece Max. Max. .375 .312 .716 .906 .125 Red 323039 22-16 9.53 7.92 18.19 23.01 3.18 .033 6 509-3,260 0.84 M3.5 .375 .312 .716 .906 .125 [0.26-1.65] Red 324011 9.53 7.92 18.19 23.01 3.18 6 .375 .312 .716 .906 .150 Blue 323817 16-14 M3.5 9.53 7.92 18.19 23.01 3.81 .033 2,050-5,180 0.84 .375 .312 .716 .906 .150 [1.04-2.62] 10 Blue 323818 9.53 7.92 18.19 23.01 3.81 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 27 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Offset Ring Tongue Material Related Product Data Insulation-Nylon, UL 94V-2 Terminals Insulation Color Code -pg. 4 Terminal Body and Metallic (Insulation Restricting) Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Terminal Wire Dimensions Part Numbers Wire Size Material Stud Insulation Insulation Circular Mils W C E L Loose Thickness Size Color Diameter 2 [mm ] Min. Max. Max. Piece Max. Solid/Stripe Range 22 .033 6 .375 .312 .758 .946 .038-.110 754 Red/Green 52284-4 0.84 M3.5 9.53 7.92 19.25 24.03 0.97-2.79 [0.38] 6 .375 .312 .758 .946 .046-.110 Red/Red 52284-2 20 M3.5 9.53 7.92 19.25 24.03 1.17-2.79 .033 1,186 0.84 .375 .312 .758 .946 .046-.110 [0.60] 10 Red/Red 52284-3 9.53 7.92 19.25 24.03 1.17-2.79 16 .033 6 .375 .312 .748 .938 .063-.130 2,800 Blue/Blue 52283-2 0.84 M3.5 9.53 7.92 19.00 23.83 1.60-3.30 [1.42] 14 .033 .375 .312 .748 .938 .078-.130 4,234 10 Blue/Green 52283-1 0.84 9.53 7.92 19.00 23.83 1.98-3.30 [2.15] Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 28 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data SHUR-PLUG Terminal Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Dimension Part Numbers Wire Size Terminal Wire Insulation Circular Mils Insulation Diameter L Loose Tape 2 [mm ] Color Max. Max. Piece Mounted 16-14 .790 .170 2,050-5,180 Blue 324225* 2-324225-1 20.07 4.32 [1.04-2.62] 16-14 Receptacle .768 .157 2,050-5,180 Blue 165429-1 — 19.51 3.99 [1.04-2.62] *Available in small packaging quantities. 3-Way Connector Terminal Material Related Product Data Insulation-Nylon, UL 94V-2 Insulation Color Code-pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Rivet-Brass per QQ-B-626 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Dimensions Part Number Wire Size Tongue Terminal Wire Insulation Circular Mils Material Insulation Diameter W L Loose 2 [mm ] Thickness Max. Color Max. Max. Max. Piece 16-14 .033 .859 1.370 .170 2,050-5,180 Blue 53222-1* 0.84 21.82 34.80 4.32 [1.04-2.62] *Available in small packaging quantities. 29 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Tabs Material Related Product Data Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Terminal Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Insulation Style Circular Mils Insulation W C L D Loose Thickness Diameter 2 [mm ] Color Min. Max. Piece Max. Max. 22-16 .033 .140 .480 .904 .140 509-3,260 A — Red 34294* 0.84 3.56 12.19 22.96 3.56 [0.26-1.65] 16-14 .033 .156 .375 .809 .170 2,050-5,180 B — Blue 327748 0.84 3.96 9.53 20.55 4.32 [1.04-2.62] 12-10 .042 .225 .600 1.194 .125 .230 5,180-13,100 C Yellow 324543* 1.07 5.72 15.24 30.33 3.18 5.84 [2.62-6.64] *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to end of tab. 30 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG Terminals and Splices AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Material Related Product Data Butt Splices Insulation Sleeve - Insulation Color Code-pg. 4 Standard, Step Down Assem- Packaging Quantities-pg. 4 bly and Special– Nylon Radiation Resistant– Performance Specifications- Polyvinylidene Fluoride pgs. 4 & 5 (PVF ) 2 Application Tooling-pg. 66 Splice Bodyand Insulation Support Sleeve-Copper per ASTM B-152 Plating -Tin per ASTM B-545 Part Numbers Wire Size Dimension Splice Wire Insulation 2 Circular Mils Style L Insulation Diameter Loose Tape 2 [mm ] Max. Color Max. Piece Mounted 3 26-24 .890 .082 238-475 Yellow 323994 2-323994-1 22.61 2.08 [0.12-0.24] 26-22 .890 .082 202-810 Yellow 2-323994-2* — 22.61 2.08 [0.10-0.41] 24-20 1.035 .100 320-1,290 Natural 323975 2-323975-3 26.29 2.54 [0.16-0.65] Standard 4 22-16 1.265 .125 509-3,260 Red 320559* 2-320559-4 32.13 3.18 [0.26-1.65] 16-14 1.265 .150 2,050-5,180 Blue 320562* 2-320562-3 32.13 3.81 [1.04-2.62] 12-10 1.656 .220 † 5,180-13,100 Yellow 320570* 2-320570-3 42.06 5.59 [2.62-6.64] 16-14 22-18 1.265 .150/.115 2,050-5,180 to 509-1,900 Blue 327583 2-327583-1 32.13 3.81/2.92 [1.04-2.62] [0.26-0.96] 12-10 22-18 Step Down 1.656 .220/.140 5,180-13,100 to 509-1,900 Yellow 327639 — 42.06 5.59/3.56 Assembly [2.62-6.64] [0.26-0.96] 12-10 16-14 1.656 .220/.170 5,180-13,100 to 2,050-5,180 Yellow 327638 — 42.06 5.59/4.32 [2.62-6.64] [1.04-2.62] 3 26-24 Radiation .890 Natural w/ .082 238-475 53546-1 — Resistant 22.61 Yellow Stripes 2.08 [0.12-0.24] 26-22 Radiation .890 Natural w/ .082 202-810 53546-3 — Resistant 22.61 Yellow Stripes 2.08 [0.10-0.41] 24-20 1.035 Natural w/ .100 320-1,290 53547-1 53547-2 26.29 White Stripes 2.54 [0.16-0.65] Radia tion 4 22-16 Resistant 1.265 Natural w/ .125 509-3,260 53548-1* 53548-2 32.13 Red Stripes 3.18 [0.26-1.65] 16-14 1.265 Natural w/ .150 2,050-5,180 53549-1* 53549-2 32.13 Blue Stripes 3.81 [1.04-2.62] 12-10 1.656 Natural w/ .220 5,180-13,100 53550-1* — 42.06 Yellow Stripes 5.59 [2.62-6.64] 12-10 1.245 .220 5 5,180-13,100 Special Yellow 328961 — 31.62 5.59 [2.62-6.64] *Available in small packaging quantities. 1 Includes adapter insert. 2 When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed. 3 26-24 range in accordance with MIL-T-7928. 4 22-16 splices are 22-18 range in accordance with MIL-T-7928. 5 12-10 butt splice, threaded 8-32 one end. † AMP-TAPETRONIC machine tools only. 31 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG Terminals and Splices (Continued) Butt Splice Step Down Material Related Product Data 1 Adapter Body -Copper per Adapter Inserts Insulation Color Code -pg. 4 ASTM B-152 Packaging Quantities-pg. 4 Plating -Zinc Plate/ Performance Specifications- DyeChromate pgs. 4 & 5 Application Tooling-pg. 66 Butt Splice Adapter Insert Wire Size Wire Size Dimension Color Part Numbers Part No. Circular Mils Circular Mils L Code 2 2 [mm ] [mm ] .350 Red 1-327635-1 16-14 22-18 8.89 2,050-5,180 320562 509-1,900 .402 [1.04-2.62] [0.26-0.96] Red 327635* 10.21 22-18 .562 509-1,900 Red 327636* 14.27 12-10 [0.26-0.96] 5,180-13,100 320570 16-14 [2.62-6.64] .562 2,050-5,180 Blue 327637* 14.27 1.04-2.62] *Available in small packaging quantities. 1Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices. Knife Disconnect Splices Material Related Product Data Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Splice Body and Metallic Packaging Quantities-pg. 4 Sleeve -Copper per ASTM Performance Specifications- B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Wire Dimensions Wire Size Splice Part Numbers Material Insulation Circular Mils Insulation W L Loose Piece Tape Mounted 2 Thickness Diameter [mm ] Color Max. Max. .203 .878 .125 Red 320555* — 22-16 5.16 22.30 3.18 .031 509-3,260 0.79 .203 .878 .140 [0.26-1.65] Red 32446* 2-32446-1 5.16 22.30 3.56 .203 .878 .150 Blue 320566* — 16-14 5.16 22.30 3.81 .031 2,050-5,180 0.79 .203 .878 .170 [1.04-2.62] Blue 32448* — 5.16 22.30 4.32 .281 1.234 .230 Yellow 320620* — 12-10 7.14 31.34 5.84 .040 5,180-13,100 1.02 .281 1.260 .250 [2.62-6.64] Yellow 35762* — 7.14 32.00 6.35 *Available in small packaging quantities. 32 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG Terminals and Splices PIDG FASTON Terminals and Splices AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices Product Facts Basic Terminal Material. The basic terminal is Nylon Insulation. Nylon constructed of fine grade high conductivity  Pre-insulated terminal sleeve has high dielectric brass per ASTM B-36 or phosphor bronze per strength. designed for uniformed ASTM B-139. The brass terminal is either reliability in most difficult unplated or tin-plated per ASTM B-545. circuit environment The phosphor bronze terminal is tin-plated per ASTM B-545. Tyco Electronics' special plating  Consists of an unplated or process creates durable corrosion resistance to tin-plated brass body or a salt spray and most chemical fumes. tin-plated phosphor bronze body with a spe- Color Coding. Terminal insulation is color-coded by wire range to cially designed copper prevent errors during installation. sleeve and insulation sleeve fitted over the ter- minal barrel  Design of the tool dies and construction of the Copper Sleeve. The spe- cially designed copper terminal permits uniform sleeve, fitted over the ter- insulation thickness under minal barrel, provides cir- crimping pressure, trans- cumferential insulation mitting this pressure support to the wire and evenly to the center of allows the wire to be bent the crimp area in any direction, without fraying the wire’s insula- The AMP Mated tion or breaking the Tool/Terminal Concept conductor.  AMP compression crimp- Funnel Ramp Entry. Serrations. Serrations inside ing produces crimps for a Prevents a turned back strand barrel provide maximum contact given size wire and termi- and rapid wire insertion during and tensile strength after crimping. nal that are alike in high speed production. appearance and perfor- mance  Terminal and the crimping Temperature Rating: 105°C Max. tool are designed as uni- form matched devices AMP PIDG FASTON AMP PIDG FASTON Terminals Line Splice Connectors  Dies are precision- (Use TETRA-CRIMP Tooling) “250” Series engineered from the fin- est hard-metal alloys AMP Component Component 105°C 105°C LR 7189 LR 7189 Wire Recognized Recognized Max. Max. Certified Certified  Crimping pressure is con- Range File E 66717 File E 66717 (Vinyl) (Vinyl) trolled by a ratchet device 22-18 22-18 Stranded AMP Part No. AMP Part No. 600 V 300 V on the hand tool or a cor- 1-321235-0 1-321235-0 1 16-14 16-14 Stranded 300 V Max., 105°C. Max. Max. Max. 1-321235-1 1-321235-1 responding pre-calibra- 12-10 12-10 Stranded 321235 300 V 321235 300 V tion in the crimping jaws 321688 Max. 321688 Max. of AMP automated crimp- 1 ing machines UL & CSA—Nylon except where noted The Crimp  When done properly, crimping pressure can neither overstress nor under stress the terminal barrel—machined dies fully bottom to the pre- cise crimp height  Resulting termination is free of contamination  Resistant to shock and critical environments  Tensile strength approaches that of the wire itself 33 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices (Continued) Receptacle Style: Receptacles Material Related Product Data A - No dimple with wire stop Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 B - Dimple with wire stop Receptacle Body-Brass per Packaging Quantities-pg. 4 ASTM B-36 or Phosphor C - No dimple, no wire stop Performance Specifications- Bronze per ASTM B-139 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 67 except where noted. Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545 Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series Style W L Loose Tape Strip Diameter Matl. Thk. 2 [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. .300 .900 .140 .018 .032 Red Brass 640903-1* 640903-2 640902-1 22-18 7.62 22.86 3.56 0.46 0.81 509-1,900 B .300 .900 .140 .018 .032 2 2 [0.26-0.96] Red Brass 55675-1 55675-2 — 7.62 22.86 3.56 0.46 0.81 16-14 .300 .900 .170 .018 .032 2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1 7.62 22.86 4.32 0.46 0.81 [1.04-2.62] .300 1.012 .250 .018 .032 † † † .250 Green Brass 42844-1* 42844-3 60544-3 14-12 7.62 25.70 6.35 0.46 0.81 1 B 3,831-6,470 .300 1.012 .250 .018 .032 [1.94-3.28] † Green Phos. Brz. 42844-2* — — 7.62 25.70 6.35 0.46 0.81 .300 1.012 .250 .018 .032 Yellow Brass 640907-1* 640907-2 640906-1 12-10 7.62 25.70 6.35 0.46 0.81 5,180-13,100 B .300 1.012 .250 .018 .032 [2.62-6.64] Yellow Phos. Brz. 61198-2 61198-4 — 7.62 25.70 6.35 0.46 0.81 22-18 .300 .900 .145 .016 .032 509-1,900 Red Brass 184262-1 184262-2 184261-1 7.62 22.86 3.68 .406 .813 .250 [0.26-0.96] Low 16-14 Insertion .300 .900 .173 .016 .032 2,050-5,180 Blue Brass 184265-1 184265-2 184264-1 7.62 22.86 4.39 .406 .813 [1.04-2.62] .250 .800 .135 .016 .020 Red Brass 696018-1 696018-2 — 6.35 20.32 3.43 0.41 0.51 .250 .800 .140 .016 .020 Red Brass 640909-1* 640909-2 640908-1 22-18 6.35 20.32 3.56 0.41 0.51 509-1,900 B .250 .800 .140 .016 .020 [0.26-0.96] Red/Black Brass 640174-1 — — 6.35 20.32 3.56 0.41 0.51 .205 .250 .800 .140 .016 .032 Red Brass 640911-1* 640911-2 640910-1 6.35 20.32 3.56 0.41 0.81 .250 .800 .170 .016 .020 Blue Brass 640913-1* 640913-2 — 16-14 6.35 20.32 4.32 0.41 0.51 2,050-5,180 B .250 .800 .170 .016 .032 [1.04-2.62] Blue Brass 640915-1* 640915-2 — 6.35 20.32 4.32 0.41 0.81 26-24 .230 .700 .082 .016 .020 † † † 238-475 B Yellow Brass 641321-1* 641321-2 641320-1 5.84 17.78 2.08 0.41 0.51 [0.12-0.24] .230 .800 .140 .016 .020 .187 Red Brass 640917-1* 640917-2 640916-1 22-18 5.84 20.32 3.56 0.41 0.51 509-1,900 B .230 .800 .140 .016 .040 [0.26-0.96] † Red Brass — 640578-2 — 5.84 20.32 3.56 0.41 1.02 † 1 Not UL or CSA approved or listed. Wire range is limited as noted. 2 *Available in small packaging quantities. Unplated receptacle body. 34 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG FASTON Terminals and Splices PIDG FASTON Terminals and Splices AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices (Continued) Reseptacles (Continued) Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series Style W L Loose Tape Strip Diameter Matl. Thk. 2 [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. .230 .800 .170 .016 .020 Blue Brass 640919-1* 640919-2 640918-1 16-14 5.84 20.32 4.32 0.41 0.51 .187 2,050-5,180 B .230 .900 .250 .016 .020 [1.04-2.62] Blue Brass 696108-1 696108-2 — 5.84 22.86 6.35 0.41 0.51 22-18 .230 .800 .145 .016 .032 509-1,900 Red Brass 184268-1 184268-2 184267-1 5.84 22.86 3.68 .406 .813 .187 [0.26-0.96] Low 16-14 Insertion .300 .900 .173 .016 .032 2,050-5,180 Blue Brass 184235-1 184235-2 184234-1 7.62 22.86 4.39 .406 .813 [1.04-2.62] .148 .734 .110 .012 .016 † † Natural Brass 61048-1* 61048-2 — 3.76 18.64 2.79 0.30 0.41 .148 .734 .110 .012 .020 † † † Natural Brass 61060-1* 61060-2 61059-2 22-18 3.76 18.64 2.79 0.30 0.51 .110 509-1,900 B Standard .148 .734 .110 .012 .032 † † † [0.26-0.96] Natural Brass 60894-1* 60894-2 60893-2 3.76 18.64 2.79 0.30 0.81 .148 .734 .110 .012 .032 † Black Brass — 61678-2 — 3.76 18.64 2.79 0.30 0.81 26-24 .160 .700 .082 .016 .020 † † 238-475 A Yellow Brass 641324-1 641324-2 — 4.06 17.78 2.08 0.41 0.51 [0.12-0.24] .160 .796 .140 .016 .012 † Red Brass — — 350871-1 Standard 4.06 20.22 3.56 0.41 0.30 .160 .800 .140 .016 .016 Red Brass 640921-1 640921-2 — 22-18 Low 4.06 20.32 3.56 0.41 0.41 509-1,900 A .160 .800 .140 .016 .020 [0.26-0.96] Red Brass 640923-1* 640923-2 640922-1 .11 0 4.06 20.32 3.56 0.41 0.51 .110 Low .160 .800 .140 .016 .032 Red Brass 640925-1* 640925-2 640924-1 Insertion Insertion 4.06 20.32 3.56 0.41 0.81 .160 .800 .170 .016 .020 A Blue Brass 640929-1* 640929-2 — 4.06 20.32 4.32 0.41 0.51 .160 .800 .170 .016 .032 A Blue Brass 640931-1* 640931-2 — 16-14 4.06 20.32 4.32 0.41 0.81 2,050-5,180 .160 .800 .170 .016 .016 [1.04-2.62] B Blue Brass 640927-1 640927-2 — 4.06 20.32 4.32 0.41 0.41 .160 .796 .170 .016 .032 C Blue Brass 641317-1 — — 4.06 20.19 4.32 0.41 0.81 † Not UL or CSA approved or listed. *Available in small packaging quantities. Receptacles Material Related Product Data Insulation-Nylon, UL 94V-2 (Insulation Restricting) Insulation Color Code-pg. 4 Receptacle Body-Brass per Packaging Quantities-pg. 4 ASTM B-36 Performance Specifications- Receptacle Style B-Dimple pgs. 4 & 5 with wire stop Application Tooling-pg. 67 Plating -Tin per ASTM B-545 Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545 or Nickel per QQ-N-290 Terminal Wire Dimensions Part Numbers Wire Size Fits Insulation Insulation Recept. Stock Circular Mils Tab Series Style W L Loose Tape Strip Color Diameter Matl. Thk. 2 [mm ] Thk. Nom. Max. Piece Mounted Form Solid/Stripe Range 22 .110 .148 .780 Red/ .040-.080 .012 .016 754 B Brass 55319-1 55319-3 — Standard 3.76 19.81 Green 1.02-2.03 0.30 0.41 [0.38] 35 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PIDG FASTON Terminals and Splices (Continued) Line Splice Connector Material Related Product Data Insulation-Vinyl, UL 94V-0 for “250” Series Insulation Color Code -pg. 4 Color-Natural Terminals Packaging Quantities-pg. 4 Splice Body -Brass per ASTM Performance Specifications- B-36 pgs. 4 & 5 Plating -Tin per ASTM B-545 except where noted. Dimensions Part Numbers Wire Size Plating W L E Loose Piece Max. Min. .391 2.093 .860 Unplated 321235* 9.93 53.16 21.84 .391 2.093 .860 Tin 321688 9.93 53.16 21.84 .409 2.625 1.151 22-10 Unplated 1-321235-0 10.39 66.68 29.24 .409 2.625 1.151 Tin 1-321235-1 10.39 66.68 29.24 2 .409 2.451 .970 1 Unplated 1-321235-3 10.39 62.26 24.64 *Available in small packaging quantities. 1 Oval expansion at end opposite “w”. (.380 x .320 inside diameter.) 2 E min. on expansion end only. Line Splice Connector Material Related Product Data Housing -Nylon, UL 94V-2 for “187” Series Insulation Color Code -pg. 4 Splice Body -Brass per ASTM Terminals Packaging Quantities-pg. 4 B-36 Performance Specifications- pgs. 4 & 5 Dimensions Housing Temperature Part Numbers Type Color Rating Loose Piece W L .345 1.750 † Single Natural — 360035-1 8.76 44.45 .650 1.750 † Dual Natural 105°C 360025-1 16.51 44.45 .650 1.750 † Dual Black 150°C 360025-2 16.51 44.45 † UL File E66717 600 V Max Receptacle (Low Insertion Force) Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series W L Loose Tape Strip 2 Diameter Matl. Thk. [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. 22-18 .250 Low .300 .900 .145 .016 .032 509-1,900 Red Brass 184262-1 184262-2 184261-1 Insertion 7.62 22.86 3.68 .406 .813 [0.26-0.96] 16-14 .250 Low .300 .900 .173 .016 .032 2,050-5,180 Blue Brass 184265-1 184265-2 184264-1 Insertion 7.62 22.86 4.39 .406 .813 [1.04-2.62] 22-18 .187 Low .230 .800 .145 .016 .032 509-1,900 Red Brass 184268-1 184268-2 184267-1 Insertion 5.84 22.86 3.68 .406 .813 [0.26-0.96] 16-14 .187 Low .300 .900 .173 .016 .032 2,050-5,180 Blue Brass 184235-1 184235-2 184234-1 Insertion 7.62 22.86 4.39 .406 .813 [1.04-2.62] 36 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PIDG FASTON Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices Product Facts Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity  Pre-insulated PLASTI- copper per ASTM B-152 and tin-plated per GRIP solderless terminals ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per and splices ASTM B-139 or brass per ASTM B-36 and tin-  Designed specifically to plated per ASTM B-545. Tyco Electronics' special plating process creates durable corro- answer the need for sion resistance to salt spray and most chemi- inexpensive, insulated cal fumes. electrical terminations Color Coding. Terminal insulation is color-coded by wire size range to  Can be used in almost eliminate errors during installation. every type of commer- cial application  Accommodate wire sizes from 22 AWG through 2/0 AWG The Crimp  Carefully engineered application tooling has been developed to ensure uniformly high Insulation. Vinyl insulation sleeve quality terminations provides good dielectric strength and supports the wire insulation  Tool and terminal have so that no bare wire is exposed. been designed as a team to promote ease and speed of application and Serrations. Serrations inside at the same time to pro- barrel provide maximum contact vide precise crimping Funnel Entry. Assures rapid wire and tensile strength after crimping. pressure for every wire insertion during high speed pro- Dimples on 8 to 2/0 range. size duction. (Except 8 to 2/0 range.)  The wire and the termi- nal barrel form a homo- Temperature Rating: 90°C Max. geneous mass of metal, providing a connection of maximum conductiv- AMP PLASTI-GRIP Terminals and Splices (Use PLASTI-GRIP or PIDG Tooling) ity, tensile strength, and AMP high resistance to corro- LR 7189 8 thru 4/0 Wire Listed Certified 600V sion Range Except as noted with individual part number listing.  The quality performance, Terminals, Butt & Parallel Splices the facility of installation 22-16 1 22-16 Solid or Stranded Recognized under 600 V Max. and the inherent simplic- the component program Terminals, Butt & Parallel Splices (1000 V Fixture ity make them well- of Underwriters 16-14 1 16-14 Solid or Stranded or Sign) Laboratories Incorporated suited for many industrial 90°C Max. Terminals, Butt & Parallel Splices File No. E13288 applications 12-10 1 12-10 Solid or Stranded Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928. 1 Stranded wire only using TETRA-CRIMP tooling. 37 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals Material Related Product Data W Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 L C Performance Specifications- Plating -Tin per ASTM B-545 E pgs. 4 & 5 Application Tooling-pg. 66 A Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Style Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 2 .218 .156 .572 .684 .140 A Red 134140* 2-34140-1 M2 5.54 3.96 14.53 17.37 3.56 .218 .156 .572 .684 .125 Red 132944* 2-32944-1 5.54 3.96 14.53 17.37 3.18 .218 .156 .572 .684 .140 4 A Red 134141* 2-34141-1 5.54 3.96 14.53 17.37 3.56 .281 .250 .666 .809 .140 Red 34143 2-34143-1 7.14 6.35 16.92 20.55 3.56 .218 .156 .572 .684 .125 Red 132945* 2-32945-1 5.54 3.96 14.53 17.37 3.18 .218 .156 .572 .684 .140 Red 134142* 1-34142-1 5.54 3.96 14.53 17.37 3.56 .281 .250 .666 .809 .125 Red 132947* 2-32947-1 7.14 6.35 16.92 20.55 3.18 .281 .250 .666 .809 .140 Red 134144* 2-34144-1 7.14 6.35 16.92 20.55 3.56 6 A M3.5 .281 .250 .666 .809 .140 Black 326819 2-326819-1 7.14 6.35 16.92 20.55 3.56 .281 .250 .666 .809 .170 Red — 2-35449-1 7.14 6.35 16.92 20.55 4.32 .312 .281 .697 .856 .125 Red 32950 2-32950-1 7.92 7.14 17.70 21.74 3.18 .312 .281 .697 .856 .140 Red 134147* 2-34147-1 7.92 7.14 17.70 21.74 3.56 .281 .250 .666 .809 .125 Red 132948* 2-32948-1 7.14 6.35 16.92 20.55 3.18 22-16 .033 .281 .250 .666 .809 .140 509-3,260 Red 134145* 2-34145-1 0.84 7.14 6.35 16.92 20.55 3.56 [0.26-1.65] 8 .312 .281 .697 .856 .125 A Red 132951* 2-32951-1 M4 7.92 7.14 17.70 21.74 3.18 .312 .281 .697 .856 .140 Red 134148* 2-34148-1 7.92 7.14 17.70 21.74 3.56 .312 .281 .746 .905 .200 Red — 2-34148-4 7.92 7.14 18.95 22.99 5.08 .281 .250 .666 .809 .125 Red 132949* 2-32949-1 7.14 6.35 16.92 20.55 3.18 .281 .250 .666 .809 .140 Red 134146* 2-34146-1 7.14 6.35 16.92 20.55 3.56 .281 .250 .666 .809 .140 Black 2-34146-4 2-34146-5 7.14 6.35 16.92 20.55 3.56 .281 .250 .666 .809 .170 10 A Red 35451 2-35451-1 7.14 6.35 16.92 20.55 4.32 .312 .281 .697 .856 .125 Red 132952* 2-32952-1 7.92 7.14 17.70 21.74 3.18 .312 .281 .697 .856 .140 Red 134149* 2-34149-1 7.92 7.14 17.70 21.74 3.56 .312 .281 .746 .905 .200 Red — 2-34149-3 7.92 7.14 18.95 22.99 5.08 .469 .437 .853 1.090 .125 Red 132953* 2-32953-1 11.91 11.10 21.67 27.69 3.18 1/4 .469 .437 .853 1.090 .140 A Red 134150* 2-34150-1 M6 11.91 11.10 21.67 27.69 3.56 .469 .437 .853 1.090 .140 Black — 2-34150-3 11.91 11.10 21.67 27.69 3.56 *Available in small packaging quantities. 38 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals (Continued) Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Style Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). .469 .437 .853 1.090 .140 Red 1134151* 2-34151-1 11.91 11.10 21.67 27.69 3.56 5/16 A M8 .469 .437 .853 1.090 .140 22-16 Black — 2-34151-3 11.91 11.10 21.67 27.69 3.56 .033 509-3,260 0.84 .531 .546 .962 1.230 .140 [0.26-1.65] Red 1134152* 2-34152-2 13.49 13.87 24.43 31.24 3.56 3/8 A .531 .546 .962 1.230 .140 Black — 2-34152-4 13.49 13.87 24.43 31.24 3.56 .250 .171 .587 .715 .170 4 A Blue 1134157* 2-34157-1 6.35 4.34 14.91 18.16 4.32 .250 .171 .587 .715 .145 Blue 1132957* 2-32957-1 6.35 4.34 14.91 18.16 3.68 .250 .171 .587 .715 .170 Blue 1134158* 2-34158-1 6.35 4.34 14.91 18.16 4.32 6 A M3.5 .343 .281 .697 .871 .145 Blue 1132958* 2-32958-1 8.71 7.14 17.70 22.12 3.68 .343 .281 .697 .871 .170 Blue 1134159* 2-34159-1 8.71 7.14 17.70 22.12 4.32 .312 .250 .666 .825 .170 Blue 1328527* 2-328527-1 7.92 6.35 16.92 20.96 4.32 .343 .281 .697 .871 .145 Blue 1132959* 2-32959-1 8.71 7.14 17.70 22.12 3.68 8 A M4 .343 .281 .697 .871 .170 Blue 1134160* 2-34160-1 8.71 7.14 17.70 22.12 4.32 .343 .281 .746 .920 .250 Blue 2-34160-2 2-34160-3 8.71 7.14 18.95 23.37 6.35 .343 .281 .697 .871 .145 Blue 1132960* 2-32960-1 16-14 8.71 7.14 17.70 22.12 3.68 .033 2,050-5,180 0.84 .343 .281 .697 .871 .170 [1.04-2.62] Blue 1134161* 2-34161-1 8.71 7.14 17.70 22.12 4.32 .343 .281 .746 .920 .250 10 A Blue 2-34161-2 2-34161-3 8.71 7.14 18.95 23.37 6.35 .343 .281 .746 .920 .250 Black — 2-34959-1 8.71 7.14 18.95 23.37 6.35 .468 .312 .728 .965 .170 Blue — 2-34954-1 11.89 7.92 18.49 24.51 4.32 .469 .437 .853 1.090 .145 Blue 1132961* 2-32961-1 11.91 11.10 21.67 27.69 3.68 1/4 .469 .437 .853 1.090 .170 A Blue 1134162* 2-34162-1 M6 11.91 11.10 21.67 27.69 4.32 .469 .437 .853 1.090 .170 Black 2-34162-2 2-34162-3 11.91 11.10 21.67 27.69 4.32 5/16 .469 .437 .853 1.090 .170 A Blue 1134163* 2-34163-1 M8 11.91 11.10 21.67 27.69 4.32 .531 .546 .962 1.248 .170 1 Blue 134164* 2-34164-2 13.49 13.87 24.43 31.70 4.32 3/8 A .531 .546 .962 1.248 .170 Black — 2-34164-4 13.49 13.87 24.43 31.70 4.32 6 .281 .219 .810 .953 .200 1 A Yellow/Blk. 34821 2-34821-1 M3.5 7.14 5.56 20.57 24.21 5.08 8 .343 .281 .872 1.046 .200 11 † 1 16-14HD A Yellow/Blk. 34822 — M4 8.71 7.14 22.15 26.57 5.08 .050 2,050-5,180 1.27 .343 .281 .872 1.046 .200 111 † † [1.04-2.62] Yellow/Blk. 34823* 2-34823-1 8.71 7.14 22.15 26.57 5.08 10 A .343 .281 .872 1.046 .250 Yellow/Blk. 321518 2-321518-1 8.71 7.14 22.15 26.57 6.35 † Not UL or CSA Approved or Listed. *Available in small packaging quantities. 1 Heavy Duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 39 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals Material Related Product Data Insulation-Vinyl, UL 94V-0 (Continued) Insulation Color Code-pg. 4 W Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 L C Application Tooling- E pgs. 66 & 67 A E Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Style Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .500 .344 .935 1.188 .230 Yellow/Blk. 35349 2-35349-1 12.70 8.74 23.75 30.18 5.84 1/4 A M6 .531 .437 1.028 1.296 .200 Yellow/Blk. 34824 2-34824-3 13.49 11.10 26.11 32.92 5.08 1 16-14HD .050 5/16 .531 .437 1.028 1.296 .200 2,050-5,180 A Yellow/Blk. 34825 — 1.27 M8 13.49 11.10 26.11 32.92 5.08 [1.04-2.62] .750 .625 1.216 1.594 .200 3/8 A Yellow/Blk. 34826 — 19.05 15.88 30.89 40.49 5.08 1/2 .750 .625 1.216 1.594 .200 A Yellow/Blk. 34827 — M12 19.05 15.88 30.89 40.49 5.08 .281 .219 .810 .953 .250 0 A Yellow 2-34835-4 — 7.14 5.56 20.57 24.21 6.35 .281 .219 .810 .953 .250 4 A Yellow 34835 2-34835-1 7.14 5.56 20.57 24.21 6.35 .281 .219 .810 .953 .250 Yellow 134852* 2-34852-1 7.14 5.56 20.57 24.21 6.35 6 A M3.5 .375 .302 .893 1.098 .230 Yellow 134168* 2-34168-1 9.53 7.67 22.68 27.89 5.84 .312 .302 .893 1.062 .250 Yellow 1— 696047-1 7.92 7.67 22.68 26.97 6.35 .312 .302 .893 1.062 .250 Yellow 1— 696048-1 7.92 7.67 22.68 26.97 6.35 8 A M4 .375 .302 .893 1.098 .230 Yellow 134169* 2-34169-1 9.53 7.67 22.68 27.89 5.84 .375 .302 .893 1.098 .250 Yellow 134853* 2-34853-1 9.53 7.67 22.68 27.89 6.35 .312 .302 .893 1.052 .230 Yellow 330518 — 7.92 7.67 22.68 26.72 5.84 .312 .302 .953 1.111 .300 Yellow 12-10 — 1-330518-2 7.92 7.67 24.21 28.22 7.62 .375 .302 .893 1.083 .250 12-10 10 A Black — 2-328261-1 9.53 7.67 22.68 27.51 6.35 .042 5,180-13,100 1.07 .375 .302 .893 1.098 .230 [2.62-6.64] Yellow 134170* 2-34170-1 9.53 7.67 22.68 27.89 5.84 .375 .302 .893 1.098 .250 Yellow 134854* 2-34854-1 9.53 7.67 22.68 27.89 6.35 .400 .468 1.118 1.373 .300 Yellow 1-55678-1 1-55678-2 E 10.16 11.89 28.40 34.87 7.62 .500 .344 .994 1.247 .300 Black 35492 — 12.70 8.74 25.25 31.67 7.62 1/4 M6 .531 .468 1.059 1.327 .230 A Yellow 134171* 2-34171-1 13.49 11.89 26.90 33.71 5.84 .531 .468 1.059 1.327 .250 Yellow 134855* 2-34855-1 13.49 11.89 26.90 33.71 6.35 .531 .468 1.059 1.327 .230 Yellow 134172* 2-34172-1 13.49 11.89 26.90 33.71 5.84 5/16 .531 .468 1.059 1.327 .230 A Black — 2-34172-3 M8 13.49 11.89 26.90 33.71 5.84 .531 .468 1.059 1.327 .250 Yellow 134856* 2-34856-1 13.49 11.89 26.90 33.71 6.35 .593 .531 1.122 1.421 .230 3/8 A Yellow 134173* 2-34173-1 15.06 13.49 28.50 36.09 5.84 1/2 .750 .625 1.216 1.594 .250 A Yellow 134837* 2-34837-4 M12 19.05 15.88 30.89 40.49 6.35 1 *Available in small packaging quantities. Heavy Duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 40 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals (Continued) B C D F Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Style Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Max. Max. Piece Mounted Max. Max. 8 .478 .437 1.344 1.586 .360 C Red 52041 1-52041-6 M4 12.14 11.10 34.14 40.28 9.14 .430 .437 1.363 1.605 .360 D Red — 1-54351-2 10.92 11.10 34.62 40.77 9.14 .431 .437 1.338 1.556 .360 Red 52263 1-52263-2 10.95 11.10 33.99 39.52 9.14 10 .431 .437 1.338 1.556 .390 B Red 1-52263-5 1-52263-4 10.95 11.10 33.99 39.52 9.91 .431 .437 1.358 1.576 .330 Red 1-52263-1 1-52263-3 10.95 11.10 34.49 40.03 8.38 8 .043 .431 .437 1.303 1.561 .360 13,100-20,800 Red 1-55621-1 1-55621-2 1.09 10.95 11.10 33.10 39.65 9.14 [6.64-10.5] 1/4 .478 .437 1.344 1.586 .360 C Red 52041-1 52041-7 M6 12.14 11.10 34.14 40.28 9.14 .478 .437 1.358 1.600 .330 Red 52041-3* 52041-9 12.14 11.10 34.49 40.64 8.38 5/16 .587 .500 1.400 1.696 .360 C Red 52291*1 52291-4 M8 14.91 12.70 35.56 43.08 9.14 .587 .500 1.400 1.696 .360 3/8 C Red 52291-1* 52291-5 14.91 12.70 35.56 43.08 9.14 1/2 .875 .625 1.420 1.860 .330 A Red 52262-1 — M12 22.23 15.88 36.07 47.24 8.38 .500 .515 1.591 1.844 .436 Blue 520421* — 12.70 13.08 40.41 46.84 11.07 8 C M4 .500 .515 1.591 1.869 .360 Blue 52042-2 — 12.70 13.08 40.41 47.47 9.14 .468 .421 1.482 1.719 .360 Blue — 52265-4 11.89 10.69 37.64 43.66 9.14 B .468 .421 1.482 1.719 .436 Blue 52265*1 52265-3 11.89 10.69 37.64 43.66 11.07 10 .500 .515 1.591 1.844 .436 Blue 52042-4 — 12.70 13.08 40.41 46.84 11.07 C .500 .515 1.591 1.869 .360 Blue 52042-5* — 6 12.70 13.08 40.41 47.47 9.14 .048 20,800-33,100 1.22 .398 .515 1.591 1.846 .450 [10.5-16.8] F Blue 55679-1 55679-2 10.11 13.08 40.41 46.89 11.43 1/4 .500 .515 1.591 1.844 .436 Blue 52042-1 52042-7 M6 12.70 13.08 40.41 46.84 11.07 C .500 .515 1.591 1.869 .360 Blue 52042-3* 52042-9 12.70 13.08 40.41 47.47 9.14 5/16 .625 .515 1.591 1.906 .450 B Blue 52264*1 52264-4 M8 15.88 13.08 40.41 48.41 11.43 .625 .515 1.591 1.906 .450 3/8 B Blue 52264-1* 52264-5 15.88 13.08 40.41 48.41 11.43 1/2 .815 .515 1.441 1.851 .436 C Blue 52350*1 — M12 20.70 13.08 36.60 47.02 11.07 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 41 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals Material Related Product Data Insulation-Vinyl, UL 94V-0 (Continued) Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 67 B Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Style Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Max. Max. Piece Mounted Max. Max. .546 .531 1.672 1.948 .450 Yellow 52043-2 — 13.87 13.49 42.47 49.48 11.43 10 B .546 .531 1.672 1.948 .515 Yellow 520431* 52043-4 13.87 13.49 42.47 49.48 13.08 .391 .531 1.672 1.927 .450 Yellow — 55680-2 9.93 13.49 42.47 48.95 11.43 1/4 .546 .531 1.672 1.948 .450 B Yellow 52043-3* 52043-7 M6 13.87 13.49 42.47 49.48 11.43 4 .051 .546 .531 1.672 1.948 .515 Yellow 52043-1 52043-5 33,100-52,600 1.30 13.87 13.49 42.47 49.48 13.08 [16.8-26.7] .679 .531 1.672 2.014 .450 Yellow 52266-3 52266-9 17.25 13.49 42.47 51.16 11.43 5/16 B M8 .679 .531 1.672 2.014 .515 Yellow 522661* — 17.25 13.49 42.47 51.16 13.08 .679 .531 1.672 2.014 .450 Yellow 52266-4* 1-52266-0 17.25 13.49 42.47 51.16 11.43 3/8 B .679 .531 1.672 2.014 .515 Yellow 52266-1 — 17.25 13.49 42.47 51.16 13.08 .675 .578 1.731 2.071 .560 Red 52267-1 — 17.15 14.68 43.97 52.60 14.22 1/4 B M6 .675 .578 1.731 2.071 .632 Red 522671* — 17.15 14.68 43.97 52.60 16.05 .711 .578 1.731 2.089 .560 Red 52044-4 — 2 18.06 14.68 43.97 53.06 14.22 .060 5/16 52,600-83,700 B 1.52 M8 .711 .578 1.731 2.089 .632 [26.7-42.4] Red 52044-1 — 18.06 14.68 43.97 53.06 16.05 .711 .578 1.731 2.089 .560 Red 52044-5 — 18.06 14.68 43.97 53.06 14.22 3/8 B .711 .578 1.731 2.089 .632 Red 52044-2 — 18.06 14.68 43.97 53.06 16.05 5/16 .807 .625 2.041 2.447 .684 B Blue 52045-1 — M8 20.50 15.88 51.84 62.15 17.37 .807 .625 2.041 2.447 .665 Blue 52045-5 — 1/0 20.50 15.88 51.84 62.15 16.89 .073 83,700-119,500 3/8 B 1.85 .807 .625 2.041 2.447 .684 [42.4-60.6] Blue 52045-2 — 20.50 15.88 51.84 62.15 17.37 1/2 .875 .625 2.041 2.478 .684 B Blue 52289-1 — M12 22.23 15.88 51.84 62.94 17.37 2/0 .083 5/16 .926 .625 2.082 2.477 .775 119,500-150,500 B Yellow 52046-1 — 2.11 M8 23.52 15.88 52.88 62.92 19.69 [60.6-76.3] *Available in small packaging quantities. 42 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Material Related Product Data Insulation-Vinyl, UL 94V-0 90° Bend Terminals Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 67 Tongue Wire Wire Size Dimensions Terminal Part Numbers Material Stud Insulation Circular Mils Insulation Thickness Size W D Diameter Loose 2 [mm ] Color Max. Min. Max. Piece .431 .311 .360 10 Red 55654-1 8 10.95 7.90 9.14 .043 13,100-20,800 1.09 1/4 .478 .435 .360 [6.64-10.5] Red 54725-1 M6 12.14 11.05 9.14 .500 .310 .436 10 Blue 54753-1 6 12.70 7.87 11.07 .048 20,800-33,100 1.22 1/4 .500 .379 .436 [10.5-16.8] Blue 54754-1 M6 12.70 9.63 11.07 Rectangular Material Related Product Data Insulation-Vinyl, UL 94V-0 Tongue Terminals Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifica- Plating -Tin per ASTM B-545 tions-pgs. 4 & 5 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 16-14 .033 6 .249 .312 .728 .868 .125 .145 2,050-5,180 Blue 34898 — 0.84 M3.5 6.32 7.92 18.49 22.05 3.18 3.68 [1.04-2.62] Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 43 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Spade Tongue Terminals Material Related Product Data Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .250 .312 .728 .858 .125 .140 Red 327043* 2-327043-1 6.35 7.92 18.49 21.79 3.18 3.56 6 .297 .203 .619 .765 .141 .125 Red 327735* 2-327735-1 M3.5 7.54 5.16 15.72 19.43 3.58 3.18 .297 .203 .619 .765 .141 .140 Red 320665* 2-320665-1 7.54 5.16 15.72 19.43 3.58 3.56 22-16 .033 .307 .245 .661 .836 .175 .140 509-3,260 Red 696003-1 696003-2 0.84 7.80 6.22 16.79 21.23 4.45 3.56 [0.26-1.65] 8 .375 .312 .728 .920 .187 .120 Red * 2-32981-1 M4 9.53 7.92 18.49 23.37 4.75 3.18 .375 .312 .728 .920 .187 .140 Red 34155* 2-34155-1 9.53 7.92 18.49 23.37 4.75 3.56 .375 .312 .728 .920 .187 .140 10 Red 34156* 2-34156-1 9.53 7.92 18.49 23.37 4.75 3.56 .237 .312 .728 .865 .125 .145 † 5 Blue 696006-1 — 6.02 7.92 18.49 21.97 3.18 3.68 .297 .203 .619 .765 .141 .145 Blue 322994* 2-322994-1 7.54 5.16 15.72 19.43 3.58 3.68 6 .297 .203 .619 .765 .141 .170 Blue 54367-1 2-54367-2 M3.5 7.54 5.16 15.72 19.43 3.58 4.32 .385 .312 .728 .920 .187 .170 Blue 34165* — 16-14 9.78 7.92 18.49 23.37 4.75 4.32 .033 2,050-5,180 0.84 .297 .203 .619 .765 .141 .170 [1.04-2.62] Blue 326741 2-326741-1 7.54 5.16 15.72 19.43 3.58 4.32 8 .307 .245 .661 .836 .175 .170 Blue 696024-1 696024-2 M4 7.80 6.22 16.79 21.23 4.45 4.32 .385 .312 .728 .920 .187 .170 Blue 34166* 2-34166-1 9.78 7.92 18.49 23.37 4.75 4.32 .385 .312 .728 .920 .187 .170 10 Blue 34167* 2-34167-1 9.78 7.92 18.49 23.37 4.75 4.32 .237 .296 .887 1.095 .203 .230 † 5 Yellow 696007-1 — 12-10 6.02 7.52 22.53 27.81 5.16 5.84 .042 5,180-13,100 1.07 .406 .296 .887 1.095 .203 .230 [2.62-6.64] 10 Yellow 34176* 2-34176-1 10.31 7.52 22.53 27.81 5.16 5.84 *Available in small packaging quantities. † Gold Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 44 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Flanged Spade Tongue Material Related Product Data Insulation-Vinyl, UL 94V-0 Terminals Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X H Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Min. Piece Mounted Max. Max. .296 .203 .619 .749 .125 .045 .140 Red 322249* 1-322249-1 7.52 5.16 15.72 19.02 3.18 1.14 3.56 6 M3.5 .328 .203 .619 .749 .125 .045 .140 Red 324560 2-324560-1 8.33 5.16 15.72 19.02 3.18 1.14 3.56 22-16 .033 .296 .203 .619 .749 .125 .045 .140 509-3,260 Red 1-322249-0 1-322249-9 0.84 7.52 5.16 15.72 19.02 3.18 1.14 3.56 8 [0.26-1.65] M4 .416 .250 .666 .842 .171 .062 .140 Red 324169* 2-324169-1 10.57 6.35 16.92 21.39 4.34 1.57 3.56 .296 .203 .619 .749 .125 .045 .140 10 Red 328516* 2-328516-1 7.52 5.16 15.72 19.02 3.18 1.14 3.56 .294 .203 .619 .749 .125 .047 .170 Blue 324165* 2-324165-1 7.47 5.16 15.72 19.02 3.18 1.19 4.32 6 M3.5 .294 .203 .668 .798 .125 .047 .250 Blue — 2-324165-4 16-14 7.47 5.16 16.97 20.27 3.18 1.19 6.35 .033 2,050-5,180 0.84 .294 .203 .619 .749 .125 .047 .170 [1.04-2.62] Blue 53874-1 53874-2 7.47 5.16 15.72 19.02 3.18 1.19 4.32 8 M4 .416 .250 .666 .842 .171 .062 .170 Blue 324170 2-324170-1 10.57 6.35 16.92 21.39 4.34 1.57 4.32 6 .296 .250 .841 1.017 .171 .052 .230 Yellow 324581* 1-324581-1 M3.5 7.52 6.35 21.36 25.83 4.34 1.32 5.84 12-10 .042 8 .416 .250 .841 1.017 .171 .052 .230 5,180-13,100 Yellow 324172* 1-324172-0 1.07 M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84 [2.62-6.64] .416 .250 .841 1.017 .171 .052 .250 10 Yellow 52856 52856-1 10.57 6.35 21.36 25.83 4.34 1.32 6.35 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 45 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Material Related Product Data Short Spring Spade Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Tongue Terminals Terminal Body-Phosphor Packaging Quantities-pg. 4 Bronze per ASTM B-139 for Performance Specifications- wire sizes 24 to 14 pgs. 4 & 5 Brass per ASTM B-36 for wire sizes 12 to 10 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 except where noted Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 24-20 .025 .203 .219 .624 .744 .115 .125 320-1,290 4 White — 53829-2 0.64 5.16 5.56 15.85 18.90 2.92 3.18 [0.16-0.65] .203 .250 .666 .811 .140 .140 4 Red 52947*-1 52947-1 5.16 6.35 16.92 20.60 3.56 3.56 5 .250 .250 .666 .811 .140 .140 Red 52948*-1 52948-1 M3 6.35 6.35 16.92 20.60 3.56 3.56 .234 .250 .666 .811 .140 .140 Red 53240-1* 53240-2 5.94 6.35 16.92 20.60 3.56 3.56 6 .250 .250 .666 .811 .140 .140 Red 52949*-1 52949-1 M3.5 6.35 6.35 16.92 20.60 3.56 3.56 .250 .250 .715 .860 .140 .200 Red 52949-2* 52949-3 6.35 6.35 18.16 21.84 3.56 5.08 .244 .281 .697 .872 .170 .140 Red 53241-1* 53241-2 22-16 6.20 7.14 17.70 22.15 4.32 3.56 .033 509-3,260 0.84 8 .375 .281 .697 .872 .170 .140 [0.26-1.65] Red 52950*-1 52950-1 M4 9.53 7.14 17.70 22.15 4.32 3.56 .375 .281 .746 .921 .170 .200 Red 52950-2* 52950-3 9.53 7.14 18.95 23.39 4.32 5.08 .294 .281 .697 .920 .218 .140 Red 53242-1* 53242-2 7.47 7.14 17.70 23.37 5.54 3.56 .294 .281 .746 .969 .218 .200 Red 53242-5* 53242-6 7.47 7.14 18.95 24.61 5.54 5.08 10 .406 .281 .697 .920 .218 .140 Red 52951*-1 52951-1 10.31 7.14 17.70 23.37 5.54 3.56 .406 .281 .746 .969 .218 .200 Red — 52951-3 10.31 7.14 18.95 24.61 5.54 5.08 .250 .250 .666 .811 .140 .170 Blue 52955*-1 52955-1 6.35 6.35 16.92 20.60 3.56 4.32 6 .250 .250 .715 .860 .140 .250 Blue 52955-2* 52955-3 M3.5 6.35 6.35 18.16 21.84 3.56 6.35 .250 .250 .715 .860 .140 .250 1 Blue 52955-4 — 6.35 6.35 18.16 21.84 3.56 6.35 .244 .281 .697 .872 .170 .170 Blue 53244-1* 53244-2 6.20 7.14 17.70 22.15 4.32 4.32 .244 .281 .746 .921 .170 .250 Blue — 53244-4 6.20 7.14 18.95 23.39 4.32 6.35 8 16-14 M4 .033 .375 .281 .697 .872 .170 .170 Blue 52956*-1 52956-1 2,050-5,180 0.84 9.53 7.14 17.70 22.15 4.32 4.32 [1.04-2.62] .375 .281 .746 .921 .170 .250 Blue 52956-2* 52956-3 9.53 7.14 18.95 23.39 4.32 6.35 .294 .281 .697 .920 .218 .170 Blue 53245-1* 53245-2 7.47 7.14 17.70 23.37 5.54 4.32 .294 .281 .746 .969 .218 .250 Blue — 53245-6 7.47 7.14 18.95 24.61 5.54 6.35 10 .406 .281 .697 .920 .218 .170 Blue 52957*-1 52957-1 10.31 7.14 17.70 23.37 5.54 4.32 .406 .281 .746 .969 .218 .250 Blue 52957-2* 52957-3 10.31 7.14 18.95 24.61 5.54 6.35 *Available in small packaging quantities. 1 Terminal body plating—Gold per MIL-G-45204 over Nickel per QQ-N-290. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 46 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Short Spring Spade Tongue Terminals (Continued) Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. .250 .174 .775 .959 .179 .200 Yellow 52961*-1 52961-1 6.35 4.42 19.69 24.36 4.55 5.08 6 .250 .174 .775 .959 .179 .250 Yellow 53246-1* 53246-2 M3.5 6.35 4.42 19.69 24.36 4.55 6.35 .250 .174 .775 .959 .179 .250 1 Yellow 53246-3 — 6.35 4.42 19.69 24.36 4.55 6.35 .312 .276 .877 1.052 .170 .250 Yellow 53247-1* 53247-2 7.92 7.01 22.28 26.72 4.32 6.35 8 .375 .276 .877 1.052 .170 .200 Yellow 52962*-1 52962-1 12-10 M4 9.53 7.01 22.28 26.72 4.32 5.08 .042 5,180-13,100 1.07 .375 .276 .936 1.111 .170 .300 [2.62-6.64] Yellow 52962-2* 52962-3 9.53 7.01 23.77 28.22 4.32 7.62 .312 .276 .877 1.100 .218 .250 Yellow 53248-1* 53248-2 7.92 7.01 22.28 27.94 5.54 6.35 .406 .276 .877 1.100 .218 .200 Yellow 52963*-1 52963-1 10.31 7.01 22.28 27.94 5.54 5.08 10 .406 .276 .877 1.100 .218 .250 Yellow 52963-2* 52963-3 10.31 7.01 22.28 27.94 5.54 6.35 .406 .276 .936 1.159 .218 .300 Yellow 52963-4* 52963-5 10.31 7.01 23.77 29.44 5.54 7.62 *Available in small packaging quantities. 1 Terminal body plating—Gold per MIL-G-45204 over Nickel per QQ-N-290. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Long Spring Spade Material Related Product Data Insulation-Vinyl, UL 94V-0 Tongue Terminals Insulation Color Code-pg. 4 Terminal Body-Phosphor Packaging Quantities-pg. 4 Bronze per ASTM B-139 for Performance Specifications- wire sizes 22 to 14 pgs. 4 & 5 Brass per ASTM B-36 for wire sizes 12 to 10 Application Tooling-pg. 66 Plating -Tin per ASTM B-545 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L X Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 6 .250 .238 .664 .945 .276 .140 Red 52453* 52453-1 M3.5 6.35 6.05 16.87 24.00 7.01 3.56 22-16 .033 8 .281 .270 .696 .991 .290 .140 509-3,260 Red 52454* 52454-1 0.84 M4 7.14 6.86 17.68 25.17 7.37 3.56 [0.26-1.65] .343 .283 .709 1.017 .303 .140 10 Red 52455* 52455-1 8.71 7.19 18.01 25.83 7.70 3.56 6 .250 .238 .664 .945 .276 .170 Blue 52463* 52463-1 M3.5 6.35 6.05 16.87 24.00 7.01 4.32 16-14 .033 8 .281 .270 .696 .991 .290 .170 2,050-5,180 Blue 52464* 52464-1 0.84 M4 7.14 6.86 17.68 25.17 7.37 4.32 [1.04-2.62] .343 .283 .709 1.017 .303 .170 10 Blue 52465* 52465-1 8.71 7.19 18.01 25.83 7.70 4.32 8 .375 .273 .874 1.174 .295 .200 Yellow 52474* 52474-1 M4 9.53 6.93 22.20 29.82 7.49 5.08 12-10 .042 .375 .305 .906 1.219 .308 .200 5,180-13,100 Yellow 52475* 52475-1 1.07 9.53 7.75 23.01 30.96 7.82 5.08 [2.62-6.64] 10 .375 .305 .965 1.278 .308 .300 Yellow — 52475-3 9.53 7.75 24.51 32.46 7.82 7.62 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 47 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Slotted Ring Material Related Product Data Insulation-Vinyl, UL 94V-0 Tongue Terminals Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 6 .218 .156 .572 .658 .125 Red 340901 — 22-16 M3.5 5.54 3.96 14.53 16.71 3.18 .033 509-3,260 0.84 8 .281 .250 .666 .782 .140 [0.26-1.65] Red 324184 2-324184-1 M4 7.14 6.35 16.92 19.86 3.56 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Material Related Product Data Hook Tongue Terminals Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 16-14 .033 8 .343 .281 .697 .871 .170 2,050-5,180 Blue 320263 2-320263-1 0.84 M4 8.71 7.14 17.70 22.12 4.32 [1.04-2.62] Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 48 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Flag Tongue Terminals Material Related Product Data Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Color-Natural Packaging Quantities-pg. 4 Terminal Body-Copper per Performance Specifications- ASTM B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 A B Tongue Terminal Wire Dimensions Wire Size Part Numbers Material Stud Insulation Insulation Circular Mils Style W C L D Thickness Size Stripe Diameter 2 Loose Piece [mm ] Min. Max. Max. Max. Color Max. 1 20-16HD .042 .500 .266 .749 .695 .170 810-3,260 A 14 Green 322307 1.07 12.70 6.76 19.02 17.65 4.32 [0.41-1.65] .385 .272 .741 .695 .170 B 10 Blue 322834 16-14 9.78 6.91 18.82 17.65 4.32 .033 2,050-5,180 0.84 .500 .266 .749 .695 .170 [1.04-2.62] A 14 Blue 322310 12.70 6.76 19.02 17.65 4.32 .500 .266 .810 .775 .230 1 10 Black 322312 16-14HD 12.70 6.76 20.57 19.69 5.84 .050 2,050-5,180 A 1.27 .500 .266 .810 .775 .230 [1.04-2.62] 14 Black 322313 12.70 6.76 20.57 19.69 5.84 .500 .266 .812 .775 .230 10 Yellow 322315 12.70 6.76 20.62 19.69 5.84 12-10 .042 .500 .266 .812 .775 .230 5,180-13,100 A 14 Yellow 322316 1.07 12.70 6.76 20.62 19.69 5.84 [2.62-6.64] .500 .266 .812 .775 .280 14 Yellow 322395 12.70 6.76 20.62 19.69 7.11 1 Heavy Duty for extra mechanical strength. Multiple Stud Terminals Material Related Product Data Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Tape Thickness Size Diameter 2 [mm ] Color Min. Max. Max. Piece Mounted Max. Max. 22-16 .033 .325 .271 .691 .969 .125 509-3,260 6-8-10 Red 54774-1 54774-2 0.84 8.26 6.88 17.55 24.61 3.18 [0.26-1.65] 16-14 .033 .325 .271 .691 .969 .145 2,050-5,180 6-8-10 Blue 54775-1 54775-2 0.84 8.26 6.88 17.55 24.61 3.68 [1.04-2.62] Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 49 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Butt Splices Material Related Product Data Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Splice Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Part Numbers Wire Size Dimension Splice Wire Insulation 1 Circular Mils L Insulation Diameter Loose Tape 2 [mm ] Max. Color Max. Piece Mounted 26-22 .620 .080 † † 202-810 Yellow 321026* 2-321026-1 15.75 2.03 [0.10-0.41] 1.065 .170 .115 22-18/16-14 Red/Blue Stripe 696010-1 — 27.05 6.86 2.92 1.065 .120 Red 34067* 2-34067-1 27.05 3.05 1.065 .170 Red 34243* 1-34243-1 27.05 4.32 1.076 Natural w/ .120 2 324138* — 22-16 27.33 Red Letters 3.05 509-3,260 1.076 .140 [0.26-1.65] Red 34070* 1-34070-1 27.33 3.56 1.076 Natural w/ .140 55792-1* 55792-2 27.33 Red Stripes 3.56 1.065 .083 x .171 3 Red 34203 * — 27.05 2.11 x 4.34 .600 Blue — 55629-2 — 15.24 1.065 .140 Blue 34068* 2-34068-1 27.05 3.56 1.065 Natural w/ .140 328427* — 27.05 Blue Letters 3.56 1.065 .170 Blue 34071* 2-34071-1 16-14 27.05 4.32 2,050-5,180 1.065 Natural w/ .170 [1.04-2.62] 55785-1* 55785-2 27.05 Blue Stripes 4.32 1.065 .215 Blue 35244* 2-35244-1 27.05 5.46 1.105 .170 4 4 Blue 2-34071-2 2-34071-3 28.07 4.32 1.065 .135 x .245 3 Blue 34204 * 1-34204-0 27.05 3.43 x 6.22 1.160 .200 Yellow 34069 — 29.46 5.08 1.160 .230 Yellow 34072* 2-34072-2 29.46 5.84 1.160 Natural w/ .230 55793-1* 55793-2 29.46 Yellow Stripes 5.84 1.160 .250 Yellow 34945* — 12-10 29.46 6.35 5,180-13,100 1.160 .300 [2.62-6.64] Yellow 326742 — 29.46 7.62 1.200 .250 4 4 Yellow 2-34945-1 2-34945-2 30.48 6.35 1.160 .250 .165 x .315 † 5 Yellow 321286 — 29.46 6.35 4.19 x 8.00 1.160 .138 x .281 3 Yellow 34205 * — 29.46 3.51 x 7.14 1.340 .250 8 Red 696025-1 — 34.04 6.35 1.530 .330 6 Blue 696026-1 — 38.86 8.38 † Not UL or CSA Approved or Listed. *Available in small packaging quantities. 1 When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil range listed. (Not UL or CSA approved with use of multiple wires.) 2 22-16 splices are 22-18 range in accordance with MIL-T-7928. 3 Oval expansion. 4 Funnel entry 5 Oval expansion at one end; circular expansion at other end. 50 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices PLASTIC-GRIP Terminals and Splices AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) Parallel Splices Material Related Product Data Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Splice Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 66 Wire Wire Size Dimension Splice Insulation Part Numbers 1 Circular Mils L Insulation Diameter Loose Piece 2 [mm ] Max. Color Max. .760 .120 Red 34131* 22-16 19.30 3.05 509-3,260 .760 .140 [0.26-1.65] Red 34132* 19.30 3.56 .760 .140 Blue 34133* 19.30 3.56 16-14 .760 .170 Blue 34134* 2,050-5,180 19.30 4.32 [1.04-2.62] .760 .135 x .245 2 Blue 34207 * 19.30 3.43 x 6.22 .843 .200 Yellow 34135 12-10 21.41 5.08 5,180-13,100 .870 .230 [2.62-6.64] Yellow 34136* 22.10 5.84 *Available in small packaging quantities. 1 When using two or more wires in a parallel splice, the combined cross sectional area must be within the (CMA) circular mil area listed. 2 Oval expansion. Shur-Plug Material (.093 Series) Related Product Data Insulation-Vinyl, UL 94V-0 (.093, .156 and .180 Series) Insulation Color Code-pg. 4 Terminal Body-Brass per Packaging Quantities-pg. 4 ASTM B-36 .093 Series Performance Specifications- pgs. 4 & 5 Material Application Tooling-pg. 66 (.156 & .180 Series) Insulation-Vinyl, UL 94V-0 Terminal Body-Copper per .156 Series ASTM B-152 Plating -Tin per ASTM B-545 .180 Series Tongue Part Numbers Wire Size Dimension Terminal Wire Insulation Material Circular Mils Series L Insulation Diameter Loose Tape Thickness 2 [mm ] Max. Color Max. Piece Mounted Max. 22-16 .812 .140 509-3,260 — .093 Red 34178 — 20.62 3.56 [0.26-1.65] .800 .170 † .156 Blue 324227* 1-324227-0 16-14 20.32 4.32 .033 2,050-5,180 0.84 .753 .170 † [1.04-2.62] .180 Blue 324228* — 19.13 4.32 † Not UL or CSA Approved or Listed. *Available in small packaging quantities. 51 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices PLASTI-GRIP Terminals and Splices (Continued) 3-Way Connector Material Related Product Data Insulation-Vinyl, UL 94V-0 Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Rivet-Brass per QQ-B-626 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 66 Dimensions Wire Size Tongue Material Terminal Wire Insulation Part Number Circular Mils Thickness Insulation Diameter W L Loose Piece 2 [mm ] Max. Color Max. Max. Max. 16-14 .033 .877 1.400 .145 2,050-5,180 Blue 34073* 0.84 22.28 35.56 3.68 [1.04-2.62] *Available in small packaging quantities. .250 Tube Cap Material Related Product Data Insulation-Vinyl, UL 94V-0 Assembly Insulation Color Code-pg. 4 Terminal Body-Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Tube Cap -Copper/Zinc alloy Application Tooling-pg. 66 per MIL-C-50 Plating -Tin per ASTM B-545 Rivet-Brass Plating -Tin per ASTM B-545 over Copper Dimensions Wire Size Tongue Material Terminal Wire Insulation Part Number Circular Mils Thickness Insulation Diameter E L Loose Piece 2 [mm ] Max. Color Max. Max. Max. 22-16 .033 .666 .978 .140 † 509-3,260 Black 55137-1 0.84 16.92 24.84 3.56 [0.26-1.65] † Not UL or CSA Approved or Listed. Wire Pins Dimensions Wire Size Terminal Wire Insulation Circular Mils Tab Insulation Diameter L Part Number Ins. 2 [mm ] Color Max. Max. .070 .140 .943 .145 Red 696116-1 (Tape) 1.78 3.56 23.95 3.68 22-16 .071 .135 .905 .145 Red 165167 (Loose Piece) 1.80 3.43 22.99 3.68 52 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 PLASTI-GRIP Terminals and Splices TERMINYL Terminals and Splices AMP Standard Terminals and Splices TERMINYL Terminals and Splices Product Facts  Designed to provide insu- Basic Terminal Material. The basic termi- lated terminals and nal is constructed of fine grade high con- splices for large wire ductivity copper per ASTM B-152 and sizes, many of which are tin-plated per ASTM B-545. used in airborne and Tyco Electronics special plating process ground support applica- creates durable corrosion resistance to Funnel Entry. Molded insulation for salt spray and most chemical fumes. tions ease of wire insertion and snug fit over MIL-standard wire diameters.  Tested under the proce- dures stipulated by MIL Spec. MIL-T-7928, they meet and exceed require- ments  Designed and engineered to withstand extreme vibration, shock and structural stresses, ele- vated temperatures and other conditions which could adversely affect the circuit requirements in complex air and space flight equipment  The use of matching AMP tooling provides for preci- sion crimping which makes all terminations identical  This uniformity promotes Insulation. Nylon insulation for maximum reliability and, dielectric strength, color coded coupled with tool die to wire size. marks on the barrel indi- Dimples. Dimples afford maximum cating the wire size and contact of barrel and wire and color coding of the insula- maximum tensile strength. tion sleeve, also serves as a built-in quality control factor Temperature Rating: 105°C Max.  Pre-insulated with color coded nylon which also acts as insulation support TERMINYL Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 2.  Wire size range of termi- Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification nals is 8 AWG through Number to AMP Part Number cross reference. 4/0 AWG 53 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices TERMINYL Terminals and Splices (Continued) Ring Tongue Terminals Material Related Product Data Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Terminal Body -Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 Application Tooling-pg. 67 Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Thickness Size Diameter 2 [mm ] Color Max. Max. Piece Max. Max. 8 .478 .437 1.183 1.425 .256 Red 53041 M4 12.14 11.10 30.05 36.20 6.50 .431 .437 1.183 1.402 .256 10 Red 324043 10.95 11.10 30.05 35.61 6.50 8 .043 1/4 .478 .437 1.183 1.425 .256 Red 324082 13,100-20,800 1.09 M6 12.14 11.10 30.05 36.20 6.50 [6.64-10.5] 5/16 .587 .500 1.246 1.542 .256 Red 324044 M8 14.91 12.70 31.65 39.17 6.50 .587 .500 1.246 1.542 .256 3/8 Red 324045 14.91 12.70 31.65 39.17 6.50 .398 .515 1.447 1.700 .314 1 Blue 53119-1 10.11 13.08 36.75 43.18 7.98 10 .468 .421 1.338 1.575 .314 Blue 324046 11.89 10.69 33.99 40.01 7.98 6 .048 1/4 .500 .515 1.447 1.700 .314 Blue 324047 20,800-33,100 1.22 M6 12.70 13.08 36.75 43.18 7.98 [10.5-16.8] 5/16 .625 .515 1.447 1.762 .314 Blue 324048 M8 15.88 13.08 36.75 44.75 7.98 .625 .515 1.447 1.762 .314 3/8 Blue 324049 15.88 13.08 36.75 44.75 7.98 8 .437 .265 1.155 1.376 .382 Yellow 331456 M4 11.10 6.73 29.34 34.95 9.70 .437 .265 1.155 1.376 .382 Yellow 1-331456-0 11.10 6.73 29.34 34.95 9.70 10 .546 .531 1.536 1.812 .382 Yellow 324111 13.87 13.49 39.01 46.02 9.70 4 .051 1/4 .546 .531 1.536 1.812 .382 Yellow 324050 33,100-52,600 1.30 M6 13.87 13.49 39.01 46.02 9.70 [16.8-26.7] 5/16 .679 .531 1.536 1.878 .382 Yellow 324051 M8 17.25 13.49 39.01 47.70 9.70 .679 .531 1.536 1.878 .382 3/8 Yellow 324052* 17.25 13.49 39.01 47.70 9.70 1/2 .679 .531 1.536 1.878 .382 Yellow 324114 M12 17.25 13.49 39.01 47.70 9.70 1/4 .500 .390 1.349 1.602 .443 Yellow 330966 M6 12.70 9.91 34.26 40.69 11.25 3 4HD .094 5/16 .679 .456 1.565 1.907 .443 Yellow 1-331421-0 33,100-52,600 2.39 M8 17.25 11.58 39.75 48.44 11.25 [16.8-26.7] .679 .456 1.565 1.907 .443 3/8 Yellow 1-331421-1 17.25 11.58 39.75 48.44 11.25 .711 .578 1.705 2.063 .468 10 Red 328655 18.06 14.68 43.31 52.40 11.89 1/4 .679 .578 1.705 2.045 .468 Red 324053 M6 17.25 14.68 43.31 51.94 11.89 2 .060 5/16 .711 .578 1.705 2.063 .468 Red 324112 52,600-83,700 1.52 M8 18.06 14.68 43.31 52.40 11.89 [26.7-42.4] .711 .578 1.705 2.063 .468 3/8 Red 324054 18.06 14.68 43.31 52.40 11.89 1/2 .855 .578 1.705 2.135 .468 Red 324055 M12 21.72 14.68 43.31 54.23 11.89 *Available in small packaging quantities. 1 Rectangular tongue terminal 2 90° bend ring tongue terminal 3 Heavy duty for extra mechanical strength. 54 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 TERMINYL Terminals and Splices TERMINYL Terminals and Splices AMP Standard Terminals and Splices TERMINYL Terminals and Splices (Continued) Ring Tongue Terminals (Continued) Tongue Wire Dimensions Part Numbers Wire Size Terminal Material Stud Insulation Circular Mils Insulation W C E L Loose Thickness Size Diameter 2 [mm ] Color Max. Max. Piece Max. Max. .675 .625 2.033 2.360 .580 Blue 55822-1 17.15 15.88 51.64 59.94 14.73 1/4 M6 .807 .625 2.033 2.426 .580 Blue 324056 20.50 15.88 51.64 61.62 14.73 1/0 .073 5/16 .807 .625 2.033 2.426 .580 83,700-119,500 Blue 324113 1.85 M8 20.50 15.88 51.64 61.62 14.73 [42.4-60.6] .807 .625 2.033 2.426 .580 3/8 Blue 324057 20.50 15.88 51.64 61.62 14.73 1/2 .875 .625 2.017 2.454 .580 Blue 324058 M12 22.23 15.88 51.23 62.33 14.73 5/16 .926 .625 2.026 2.416 .610 Yellow 324083 M8 23.52 15.88 51.46 61.37 15.49 2/0 .083 .926 .625 2.026 2.416 .610 119,500-150,500 3/8 Yellow 324084 2.11 23.52 15.88 51.46 61.37 15.49 [60.6-76.3] 1/2 .926 .625 2.026 2.416 .610 Yellow 324085 M12 23.52 15.88 51.46 61.37 15.49 3/0 .094 1.082 .625 2.294 2.794 .680 150,500-190,000 3/8 Red 324185 2.39 27.48 15.88 58.27 70.97 17.27 [76.3-96.3] .835 .625 2.295 2.700 .765 Blue 329150 21.21 15.88 58.29 68.58 19.43 3/8 4/0 .105 1.150 .625 2.295 2.858 .765 190,000-231,100 Blue 324187 2.67 29.21 15.88 58.29 72.59 19.43 [96.3-117] 1/2 1.150 .625 2.295 2.858 .765 Blue 324188 M12 29.21 15.88 58.29 72.59 19.43 55 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices TERMINYL Terminals and Splices (Continued) Butt Splices Material Related Product Data Insulation Sleeve-Nylon, UL Insulation Color Code -pg. 4 94V-2 Packaging Quantities-pg. 4 Splice Body -Copper per Performance Specifications- ASTM B-152 pgs. 4 & 5 Plating -Tin per ASTM B-545 Application Tooling-pg. 67 Wire Size Dimension Splice Wire Insulation Diameter Max. Circular Mils Style L Insulation Part Numbers 2 Single End Multiple End [mm ] Max. Color 8 to 12-10 13,100-20,800 Single to Single Red w/ [6.64-10.5] 2.066 .255 Step-Down Yellow at — 328569 to 52.48 6.48 Assembly adapter end 5,180-13,100 [2.62-6.64] 6 to 8 20,800-33,100 Single to Single Blue w/ [10.5-16.8] 2.265 .310 Step-Down Red at — 328571 to 57.53 7.87 Assembly adapter end 13,100-20,800 [6.64-10.5] 8 2.066 .255 13,100-20,800 Red — 324625 52.48 6.48 [6.64-10.5] 6 2.265 .310 20,800-33,100 Blue — 324660 57.53 7.87 Single to Single [10.5-16.8] 4 Standar d Splice 2.804 .370 33,100-52,600 Yellow — 324622 71.22 9.40 [16.8-26.7] 2 3.094 .445 52,600-83,700 Red — 324623 78.59 11.30 [26.7-42.4] 8 2.171 .255 .335 13,100-20,800 Red 324658 55.14 6.48 8.51 [6.64-10.5] 6 Single to Multiple 2.359 .310 .415 20,800-33,100 Blue 324621 59.92 7.87 10.54 Standard Splice [10.5-16.8] 4 2.804 .370 .495 33,100-52,600 Yellow 324662 71.22 9.40 12.57 [16.8-26.7] 8 2.276 .335 13,100-20,800 Red — 324657 57.81 8.51 [6.64-10.5] 6 Multiple to Multiple 2.484 .415 20,800-33,100 Blue — 324659 63.09 10.54 Standard Splice [10.5-16.8] 2 3.094 .595 52,600-83,700 Red — 324663 78.59 15.11 [26.7-42.4] 1 Step-Down Assembly includes adapter which is visible through insulation sleeve window. 56 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 TERMINYL Terminals and Splices CERTI-SEAL Terminals and Splices AMP Standard Terminals and Splices CERTI-SEAL Terminals and Splices Product Facts  Nylon window splice for Color Coding. The splice body is color coded by wire Basic Splice Material. The military, commercial, air- size: Tin plated for 24-20, Red for 22-18, Blue for 16-14, basic splice body is con- craft, and missile applica- Yellow for 12-10. The metal rings are color coded structed of fine grade high tions that seals out green or orange to identify the presence of adapters. conductivity copper per ASTM vapors and fluids and B-152 and is either color coded imparts exceptional wire or tin-plated per ASTM B-545. insulation support Tyco Electronics special plat- ing process creates durable  Metal rings at both ends corrosion resistance to salt of splice and permanently spray and most chemical crimped to wire insulation fumes. for a moisture tight seal, Rings. Metal rings at both even at altitude ends permanently seal  Designed to fit more than the splice to the wire 100 insulation diameters insulation for a moisture in MIL-Spec wires from tight seal. #24 to #10 AWG, and is available in three types Insulation. Nylon insulation assures high dielectric strength.  First type is made with a Special notch feature allows nylon ring adapter within crimping tool locator to posi- the wire entrance tion the splice to prevent twist- ing during crimping.  Second type, without nylon ring adapters  Third type with a nylon Adapters. Nylon ring ring adapter in one end adapter allows for smaller only wire insulation diameters.  Special notch feature on the outside of the splice allows locator in the crimping tool to precisely position splice before crimping and to prevent twisting or horizontal movement during crimp- ing  Window area of each splice permits visual inspection of the linear plane of the crimp in rela- tion to the inner metal sleeve  Wire-stops in splice barrel indicate exact insertion depth of stripped wire- ends 57 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices CERTI-SEAL Terminals and Splices (Continued) Splice Material Related Product Data Insulation-Nylon, UL 94V-2 Insulation Color Code -pg. 4 Splice Body -Copper per Packaging Quantities-pg. 4 ASTM B-152 Performance Specifications- Plating -Tin per ASTM B-545 pgs. 4 & 5 or Zinc Plate/Dye Chromate Application Tooling-shown below Splices with nylon wire insulation diameter adapters Wire Size Wire L Body Ring Part Hand Tool Circular Mils Insulation Max. Color Color Numbers Part No. 2 [mm ] Dia. Max. 24-20 .970 .065 320-1,290 Tin Plated Green 324987 46073 24.64 1.65 [0.16-0.65] 24-20 .970 .073 320-1,290 Tin Plated Orange 1-324987-0 46073 24.64 1.85 [0.16-0.65] 22-18 1.156 .101 509-1,900 Red Green 324988 46074 29.36 2.57 [0.26-0.96] 16-14 1.156 .120 2,050-5,180 Blue Green 324989 59282 29.36 3.05 [1.04-2.62] 12-10 1.345 .150 5,180-13,100 Yellow Green 324990 58325-1 34.16 3.81 [2.62-6.64] Splices without nylon wire insulation diameter adapters Wire Size Wire L Body Ring Part Hand Tool Circular Mils Insulation Max. Color Color Numbers Part No. 2 [mm ] Dia. Max. 24-20 .970 .100 320-1,290 Tin Plated Tin Plated 324544 46073 24.64 2.54 [0.16-0.65] 22-18 1.156 .133 509-1900 Red Tin Plated 324548 46074 29.36 3.38 [0.26-0.96] 16-14 1.156 .157 2,050-5,180 Blue Tin Plated 324549 59282 29.36 3.99 [1.04-2.62] 12-10 1.345 .218 5,180-13,100 Yellow Tin Plated 324631 58325-1 34.16 5.54 [2.62-6.64] 1.345 .218 16-14 HD Tin Plated Tin Plated 55685-1 58325-1 34.16 5.54 Splices with nylon wire insulation diameter adapter in one end Wire Size Wire Insulation Dia. Max. L Body Ring Part Hand Tool Circular Mils Max. Color Color Number Part No. 2 Adapter End Other End [mm ] 24-20 .970 .073 .100 320-1,290 Tin Plated Orange & Tin Plated 1-324987-1 46073 24.64 1.85 2.54 [0.16-0.65] Tooling Tool Part No. 46073 or 46074 Tool Part No. 59282 or 58325-1 Hand tooling features the AMP CERTI-CRIMP ratchet so that the operator fully closes tool so that crimping dies in tool head fully “bottom”. Locator feature in head assures that splice is properly oriented in tool. CERTI-SEAL Tools do not require wire insulation adjustment prior to crimping. 58 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 CERTI-SEAL Terminals and Splices Military Approvals AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals Dimensional Application Performance Approval Use Requirement Tooling Requirement Terminals must comply Hand application tool For procurement with the dimensional which must conform to by government Class 1 requirements specified the military’s dimensional agencies for by the military. and performance maintenance and specification. repair. Terminals must comply The terminal For procurement Per Military with the dimensional manufacturers by contractors Specification requirements specified recommended and Mil-T-7928G by the manufacturer’s application tooling. manufacturers customer drawing. For Note: Several tape for high volume Class 2 field repair purposes mounted part numbers production, Class 2 terminals must are currently Class 2 modification, be capable of being approved. and repair. replaced by Class 1 Terminals. MS25036 Military Specifications PIDG Part Numbers AWG Dash Class Stud Size MS 25036 Loose Piece Tape Mounted Numbers 36149 — 1 & 2 6 — 2-36149-2 2 6 101 36150 — 1 & 2 6 — 2-36150-1 2 6 51863 — 1 & 2 6 102 — 51863-1 2 6 36153 — 1 & 2 10 — 2-36153-2 2 10 103 36154 — 1 & 2 10 22-18 — 2-36154-2 2 10 31895 — 1 & 2 5/16 — 2-31895-1 2 5/16 104 320572 — 1 & 2 5/16 — 2-320572-1 2 5/16 31897 — 1 & 2 3/8 — 2-31897-2 2 3/8 105 320573 — 1 & 2 3/8 — 2-320573-4 2 3/8 320561 — 1 & 2 6 106 — 2-320561-2 2 6 51864 — 1 & 2 6 107 — 51864-3 2 6 51864-2 — 1 & 2 10 16-14 108 — 51864-4 2 10 320575 — 1 & 2 5/16 109 — 2-320575-1 2 5/16 320564 — 1 & 2 3/8 110 — 2-320564-3 2 3/8 35107 — 1 & 2 6 — 2-35107-1 2 6 111 320567 — 1 & 2 6 — 2-320567-2 2 6 35109 — 1 & 2 10 — 2-35109-1 2 10 112 36161 — 1 & 2 10 12-10 — 2-36161-2 2 10 35111 — 1 & 2 5/16 — 2-35111-1 2 5/16 113 320576 — 1 & 2 5/16 — 2-320576-1 2 5/16 35112 — 1 & 2 3/8 114 320577 — 1 & 2 3/8 — 2-320577-3 2 3/8 59 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals (Continued) MS25036 Military Specifications TERMINYL Part Numbers AWG Dash Class Stud Size MS 25036 Loose Piece Tape Mounted Numbers (Continued) 115 324043 — 2 10 116 324082 — 2 1/4 8 117 324044 — 2 5/16 118 324045 — 2 3/8 119 324046 — 2 10 120 324047 — 2 1/4 6 121 324048 — 2 5/16 122 324049 — 2 3/8 123 324050 — 2 1/4 4 124 324051 — 2 5/16 125 324052 — 2 3/8 126 324053 — 2 1/4 2 127 324054 — 2 3/8 128 324055 — 2 1/2 129 324056 — 2 1/4 130 324057 — 2 3/8 1 1 131 324058 — 2 1/2 132 324056 — 2 1/4 1/0 133 324057 — 2 3/8 134 324058 — 2 1/2 135 324083 — 2 5/16 2/0 136 324084 — 2 3/8 137 324085 — 2 1/2 3/0 138 324185 — 2 3/8 140 324187 — 2 3/8 4/0 141 324188 — 2 1/2 1 Tyco Electronics recommends #1/0 AWG terminals for #1 AWG application. 60 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Military Approvals Military Approvals AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals (Continued) MS25036 Military Specifications PIDG Part Numbers AWG Dash Class Stud Size MS 25036 Loose Piece Tape Mounted Numbers (Continued) 54310-1 — 1 & 2 2 143 323913 — 2 2 52189 — 1 & 2 4 144 323914 2-323914-1 2 4 53073 — 1 & 2 6 145 26-24 326875 2-326875-1 2 6 54311-1 — 1 & 2 8 146 323916 2-323916-1 2 8 54312-1 — 1 & 2 10 147 — 54312-2 2 10 324075 2-324075-1 2 10 31880 — 1 & 2 4 — 2-31880-1 2 4 148 320553 — 1 & 2 4 — 2-320553-2 2 4 31890 — 1 & 2 8 — 2-31890-1 2 8 149 22-18 320551 — 1 & 2 8 — 1-320551-1 2 8 31894 — 1 & 2 1/4 — 2-31894-2 2 1/4 150 320571 — 1 & 2 1/4 — 2-320571-2 2 1/4 151 328975 — 1 & 2 1/2 152 324159 — 1 & 2 4 51864-1 — 1 & 2 8 153 — 51864-5 2 8 16-14 320563 — 1 & 2 1/4 154 — 2-320563-2 2 1/4 155 328976 — 1 & 2 1/2 35108 — 1 & 2 8 — 2-35108-1 2 8 156 320568 — 1 & 2 8 — 2-320568-1 2 8 12-10 35110 — 1 & 2 1/4 — 2-35110-1 2 1/4 157 320569 — 1 & 2 1/4 — 2-320569-3 2 1/4 158 52077 — 2 1/2 61 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals (Continued) PIDG-Insulation Restricting Military Specifications M7928/1 Part Numbers AWG Dash Class Stud Size M7928/1 Numbers Loose Piece Tape Mounted 1 53078 — 1 & 2 2 2 53049 — 1 & 2 4 26 3 53050 — 1 & 2 6 4 53051 — 1 & 2 8 5 53052 — 1 & 2 10 6 53053 — 1 & 2 2 7 53054 — 1 & 2 4 24 8 53055 — 1 & 2 6 9 53056 — 1 & 2 8 10 53057 — 1 & 2 10 11 52273 — 1 & 2 4 12 2-36149-3 — 1 & 2 6 51863-2 — 1 & 2 6 13 — 51863-5 2 6 1-320551-2 — 1 & 2 8 14 — 1-320551-5 2 8 22 2-36153-3 — 1 & 2 10 15 — 2-36153-6 2 10 16 2-320571-3 — 1 & 2 1/4 17 2-320572-2 — 1 & 2 5/16 18 2-320573-1 — 1 & 2 3/8 19 2-328975-1 — 1 & 2 1/2 20 52273-1 — 1 & 2 4 21 2-36149-4 — 1 & 2 6 51863-3 — 1 & 2 6 22 — 51863-6 2 6 23 1-320551-3 — 1 & 2 8 20 2-36153-4 — 1 & 2 10 24 — 2-36153-8 2 10 25 2-320571-4 — 1 & 2 1/4 26 2-320572-3 — 1 & 2 5/16 27 2-320573-2 — 1 & 2 3/8 28 2-328975-2 — 1 & 2 1/2 29 52273-2 — 1 & 2 4 30 2-36149-5 — 1 & 2 6 51863-4 — 1 & 2 6 31 — 51863-7 2 6 1-320551-4 — 1 & 2 8 32 — 1-320551-8 2 8 18 2-36153-5 — 1 & 2 10 33 — 2-36153-9 2 10 34 2-320571-5 — 1 & 2 1/4 35 2-320572-4 — 1 & 2 5/16 36 2-320573-3 — 1 & 2 3/8 37 2-328975-3 — 1 & 2 1/2 38 52274 — 1 & 2 4 39 2-320561-3 — 1 & 2 6 51864-6 — 1 & 2 6 40 — 1-51864-2 2 6 41 1-51864-0 — 1 & 2 8 16 51864-7 — 1 & 2 10 42 — 1-51864-3 2 10 43 2-320563-3 — 1 & 2 1/4 44 2-320575-2 — 1 & 2 5/16 45 2-320564-1 — 1 & 2 3/8 46 2-328976-1 — 1 & 2 1/2 62 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Military Approvals Military Approvals AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals (Continued) PIDG-Insulation Restricting Military Specifications M7928/1 Part Numbers AWG Dash Class Stud Size M7928/1 Numbers Loose Piece Tape Mounted (Continued) 47 52274-1 — 1 & 2 4 48 2-320561-4 — 1 & 2 6 49 51864-8 — 1 & 2 6 1-51864-1 — 1 & 2 8 50 — 1-51864-7 2 8 14 51864-9 — 1 & 2 10 51 — 1-51864-5 2 10 52 2-320563-4 — 1 & 2 1/4 53 2-320575-3 — 1 & 2 5/16 54 2-320564-2 — 1 & 2 3/8 55 2-328976-2 — 1 & 2 1/2 56 2-36161-5 — 1 & 2 6 57 2-320568-2 — 1 & 2 8 58 2-36161-3 — 1 & 2 10 12 59 2-320569-5 — 1 & 2 1/4 60 2-320576-2 — 1 & 2 5/16 61 2-320577-1 — 1 & 2 3/8 62 52077-1 — 2 1/2 63 2-36161-6 — 1 & 2 6 64 2-320568-3 — 1 & 2 8 2-36161-4 — 1 & 2 10 65 — 2-36161-8 2 10 10 2-320569-6 — 1 & 2 1/4 66 — 2-320569-8 2 1/4 67 2-320576-3 — 1 & 2 5/16 68 2-320577-2 — 1 & 2 3/8 69 52077-2 — 2 1/2 PIDG PVF M7928/4 2 Military Specifications Part Numbers AWG Dash Class Stud Size M7928/4 Numbers Loose Piece Tape Mounted 101 53406-1 — 1 & 2 6 53407-1 — 1 & 2 6 102 — 53407-2 2 6 22-18 103 53409-1 — 1 & 2 10 104 53411-1 — 1 & 2 5/16 105 53412-1 — 1 & 2 3/8 106 53415-1 — 1 & 2 6 53416-1 — 1 & 2 6 107 — 53416-2 2 6 16-14 53418-1 — 1 & 2 10 108 — 53418-2 2 10 109 53420-1 — 1 & 2 5/16 110 53421-1 — 1 & 2 3/8 111 53423-1 — 1 & 2 6 53425-1 — 1 & 2 10 112 12-10 — 53425-2 2 10 113 53427-1 — 1 & 2 5/16 114 53428-1 — 1 & 2 3/8 143 53400-1 — 1 & 2 2 144 53401-1 — 1 & 2 4 26-24 145 53402-1 — 1 & 2 6 146 53403-1 — 1 & 2 8 147 53404-1 — 1 & 2 10 63 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals (Continued) PIDG PVF 2 Military Specifications M7928/4 Part Numbers AWG Dash Class Stud Size M7928/4 Numbers Loose Piece Tape Mounted (Continued) 148 53405-1 — 1 & 2 4 53408-1 — 1 & 2 8 149 — 53408-2 2 8 22-18 53410-1 — 1 & 2 1/4 150 — 53410-2 2 1/4 151 53413-1 — 1 & 2 1/2 152 53414-1 — 1 & 2 4 153 53417-1 — 1 & 2 8 16-14 154 53419-1 — 1 & 2 1/4 155 53422-1 — 1 & 2 1/2 53424-1 — 1 & 2 8 156 — 53424-2 2 8 12-10 157 53426-1 — 1 & 2 1/4 158 53429-1 — 2 1/2 PIDG Window Splice Military Specifications M7928/5 Part Numbers AWG Dash Class M7928/5 Numbers Loose Piece Tape Mounted 26-24 1 323994 — 1 & 2 323975 — 1 & 2 24-20 2 — 2-323975-3 2 320559 — 1 & 2 22-18 3 — 2-320559-4 2 320562 — 1 & 2 16-14 4 — 2-320562-3 2 12-10 5 320570 — 1 & 2 PIDG Window Splice PVF 2 Military Specifications M7928/6 Part Numbers AWG Dash Class M7928/6 Numbers Loose Piece Tape Mounted 26-24 1 53546-1 — 1 & 2 53547-1 — 1 & 2 24-20 2 — 53547-2 2 53548-1 — 1 & 2 22-16 3 — 53548-2 2 16-14 4 53549-1 — 1 & 2 64 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Military Approvals Military Approvals AMP Standard Terminals and Splices Class 1 and Class 2 Military Approvals (Continued) PIDG Military Specifications MS17143 Part Numbers AWG Dash Class Stud Size MS 17143 Numbers Loose Piece Tape Mounted 22-18 1 327932 — 1 & 2 8 16-14 2 2-327934-2 — 1 & 2 8 12-10 3 327936 — 1 & 2 8 2-327938-1 — 1 & 2 6 22-18 4 — 2-327938-2 2 6 16-14 5 2-327940-4 — 1 & 2 6 12-10 6 327942 — 1 & 2 6 327944 — 1 & 2 8 22-18 7 — 2-327944-2 2 8 16-14 8 2-327946-4 — 1 & 2 8 12-10 9 327948 — 1 & 2 8 22-18 10 2-327950-1 — 1 & 2 5 2-327952-2 — 1 & 2 5 16-14 11 — 2-327952-6 2 5 327954 — 1 & 2 5 12-10 12 — 2-327954-2 2 5 22-18 13 2-327956-1 — 1 & 2 6 16-14 14 2-327958-4 — 1 & 2 6 2-327960-1 — 1 & 2 6 12-10 15 — 2-327960-2 2 6 22-18 16 327962 — 1 & 2 4 16-14 17 2-327964-4 — 1 & 2 4 12-10 18 327966 — 1 & 2 4 22-18 19 2-327968-1 — 1 & 2 4 16-14 20 2-327970-4 — 1 & 2 4 12-10 21 327972 — 1 & 2 4 65 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Tooling Insulated Terminals and Splices—30 to 10 AWG Wire Range Tools for Loose Piece Termination Tools for Tape Mounted Terminations Hand Tools Pneumatic Tools Tape Dies for Tape Dies for Tape Dies for Tape Dies for Tape Dies for AMP 69875 354500-1 818380-1 AMPOMATOR 565435-5 Single Multi- Heads for Heads for Dies for Description Wire AMP-TAPETRONIC AMP-O-LECTRIC AUTO-PRO CLS III G, CLS IV AMP-O-LECTRIC Wire Wire 6-26 6-26 69365, Range No Applicator Model “G” Applicator Applicator Model “K” Range Range Single Wire Multi-Wire 69365-2, 3 Required Applicator 818057-2 687658-1 Applicator Range Range 69710-1 , 4 567200-3 567200-2 217200-1 69163–uses 30-26 — — — — — — — — — 26-22 Terms. † † 26-22 46121 59275 314537-1 — 69344 69877 69877 69877 69877 69877 † 59250 PIDG 69872* 69872* 69872* 69872* 69872* † 22-16 47386 59824-1 314270-3 679305-1 47806-2 Terminals & 1 1 1 1 1 59826-1 59826-1 59826-1 59826-1 59826-1 2 58433-3 Splices and † 68343-1 59250 69873* 69873* 69873* 69873* 69873* 1 PLASTI-GRIP 16-14 (.250 exp.) 59824-1 314269-1 679305-1 47807-1 1 1 1 1 1 59827-1 59827-1 59827-1 59827-1 59827-1 2 Terminals 47387 58433-3 * * * * * 69874 69874 69874 69874 69874 † 59239-4 47808-6 Std. 1 12-10 59824-1 69897 69897 69897 69897 69897 59287-2 679300-1 679305-1 47808-5 2 16-14 HD 58433-3 (.300 exp.) (.300 exp.) (.300 exp.) (.300 exp.) (.300 exp.) (.300 exp.) (.300 exp.) 1 1 1 1 1 59828-1 59828-1 59828-1 59828-1 59828-1 46121 26-22 — — — — — — — — — (butt spl. only) 45160 2 58433-3 314868-1 (butt spl. only) — — 69872 69872 69872 69872 69872 22-16 (butt spl. (butt spl. 45449 (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) only) only) (parallel spl. only) 45575-1 2 58433-3 314869-1 (butt spl. only) — — 69873 69873 69873 69873 69873 PLASTI-GRIP 16-14 (butt spl. (butt spl. 45450 (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only Splices only) only) (parallel spl. only) 59489 (butt spl. only) 2 59287-1 58433-3 12-10 69874 69874 69874 69874 69874 (.300 exp. (butt spl. — — — 16-14 HD (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) (butt spl. only) butt spl. only) only) 59270 (parallel spl. only) † Tooling with adjustable insulation crimp. *Same die set/configuration as in hand tools. 1 TETRA-CRIMP die configuration. 2 PRO-CRIMPER II commercial tool not approved for UL applications. 3 69710-1 hand tool. 4 6-26 Pneumatic Tool Adapter 66 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Tooling Tooling AMP Standard Terminals and Splices Tooling (Continued) Insulated Terminals and Splices—8 to 4/0 AWG Wire Range Tools for Loose Piece Terminations Tools for Tape Mounted Terminations Wire Hand Tools Dies for Crimp Head Dies for Head for Dies for Dies for AMP- Description 1 Size 69051 Crimp Head Pneumatic AMP-TAPETRONIC TAPETRONIC Machine 1 & Hydraulic Hand Tool 69066 Hand Tool Machine with Insulation 1 59974-1 & 58422-1 69015 68250-1 Adjustment 68250-2 3 48752-1 1214512-1 2 8 69959 — — 68247-1 2 4 47820 1214512-2 3 48753-1 1213500-1 2 6 — — 68325-1 68248-1 2 4 47821 1213500-2 3 PLASTI-GRIP 48754-1 1213098-1 2 4 — — — 68249-1 2 4 Terminals 47822 1213098-2 and Splices 48755-1 2 — — — — — 2 47823 1/0 — — 48756-1 — — — 2/0 — — 48757-1 — — — 8 — 47820 — 68285-1 — — 6 — 47821 — — — — 4 — 47822 — — — — TERMINYL 2 — 47823 — — — — Terminals 1/0 — — 47824 — — — and Splices 2/0 — — 47825 — — — 3/0 — — 47915 — — — 4/0 — — 47918 — — — 4 HD — — 69463 — — — 1 Heads for Power Units 69120-1, 69120-2, or 314979-1. 2 No insulation crimp. 3 Without insulation crimp. 4 With insulation crimp. Insulated FASTON Terminals and Splices—26 to 10 AWG Wire Range Tools for Tape Mounted Terminations Tools for Strip Form Terminations Tape Dies for Tape Dies for Tape Dies for AMPOMATOR Wire Size Hand Tool 1 69875 AMP-TAPETRONIC AMP-O-LECTRIC AMPOMATOR CLS III G, CLS IV No Applicator Required Model “G” CLS III G, CLS IV Applicators Applicator 567200-3 Applicator 687658-1 26-24 48518-2 69877-2 69877-2 69877-2 — 2 22-18 59824-1 59826-1 59826-1* 59826-1 466788-3 22-18 90185-1 90248-2 90248-2 90248-2 466554-3 (Natural) 2 16-14 59824-1 59827-1 59827-1* 59827-1 466789-3 14-12 90246-1 90240-2 90240-2 90240-2 — 2 12-10 59824-1 59828-1 59828-1* 59828-1 466790-4 *Only UL and CSA approved. 1 AMP-O-LECTRIC Model “K” 565435-5 uses applicator 567200-2. 2 Die included with applicator. 67 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Tooling (Continued) CERTI-CRIMP Hand Tools Loose Form Terminal and Splice Tooling Double Action Heavy Head Hand Tool Hand Tool “C” Head Straight PRO-CRIMPER II Action Hand Tool Hand Tool Part No. 69710-1 Part No. 58433-3 T-HEAD Tool Part No. 59250, 59275 TETRA-CRIMP Hand Tool Part No. 59824-1 Hydraulic Hand Tools Part No. 59974-1 (Dies Required) 68 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Tooling Tooling AMP Standard Terminals and Splices Tooling (Continued) Pneumatic Tools Part No. 69365 (Hand Actuation) Part No. 69365-2 (Foot Actuation) Part No. 69015 Crimping Heads Part No. Part No. 69066 58422-1 (408-2453) (408-9535) Part No. 69051 6-26 Tool 69 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Tooling (Continued) Tape Mounted AMP-TAPETRONIC Machine 69875, 68250-1 AMP-O-LECTRIC, Model “G” Machine (Requires Dies) (Requires Applicator and Dies) AUTO-PRO Machine 818380-1 (Requires Applicator and Dies) AMPOMATOR CLS IV Machine 217500-1 (Requires Applicator and Dies) 70 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Tooling Part Number Index AMP Standard Terminals and Splices Part Number Index Note: This index lists all cataloged Part No. Page Part No. Page Part No. Page parts by base no. only. Complete 33734 11 34823 39 36203 12 part nos. (with prefixes and/or 34067 50 34824 40 36254 9 suffixes) are shown on the page(s) indicated. 34068 50 34825 40 36485 14 34069 50 34826 40 36954 26 Part No. Page 34070 50 34827 40 42844 34 31880 9 34071 50 34835 40 50534 8 31884 14 34072 50 34837 40 50881 10 31885 14 34073 52 34852 40 51861 14 31886 9 34080 21 34853 40 51863 9, 15, 16 31887 9 34090 48 34854 40 51864 10, 11, 16, 17 31888 14 34131 51 34855 40 51874 23 31890 9 34132 51 34856 40 52041 41 31891 14 34133 51 34898 43 52042 41 31894 10 34134 51 34945 50 52043 42 31895 10 34135 51 34954 39 52044 42 31897 10 34136 51 34959 39 52045 42 31903 14 34140 38 34974 11 52046 42 32050 21 34141 38 35106 11 52077 13, 17 32051 21 34142 38 35107 12 52124 8 32053 21 34143 38 35108 12 52189 8 32054 21 34144 38 35109 12 52262 41 32056 22 34145 38 35110 12 52263 41 32057 22 34146 38 35111 13 52264 41 32058 22 34147 38 35112 13 52265 41 32059 22 34148 38 35148 12 52266 42 32060 22 34149 38 35149 12 52267 42 32403 21 34150 38 35150 13 52273 15, 16 32404 21 34151 39 35151 13 52274 16, 17 32446 32 34152 39 35152 22 52283 28 32448 32 34155 44 35216 26 52284 28 32456 26 34156 44 35229 9 52289 42 32497 23 34157 39 35244 50 52291 41 32498 23 34158 39 35273 12 52307 15, 16 32510 23 34159 39 35274 11 52350 41 32561 23 34160 39 35279 20 52369 23 32562 23 34161 39 35316 12 52403 25 32588 22 34162 39 35345 14 52408 25 32589 22 34163 39 35346 14 52409 25 32835 9 34164 39 35349 40 52410 25 32836 9 34165 44 35362 14 52411 25 32837 9 34166 44 35363 14 52420 25 32883 12 34167 44 35364 14 52421 25 32944 38 34168 40 35440 26 52422 25 32945 38 34169 40 35449 38 52423 25 32947 38 34170 40 35451 38 52430 25 32948 38 34171 40 35478 14 52431 25 32949 38 34172 40 35481 26 52432 25 32950 38 34173 40 35492 40 52433 25 32951 38 34176 44 35538 14 52453 47 32952 38 34178 51 35559 22 52454 47 32953 38 34203 50 35604 14 52455 47 32957 39 34204 50 35605 14 52463 47 32958 39 34205 50 35634 11 52464 47 32959 39 34207 51 35762 32 52465 47 32960 39 34243 50 35787 12 52474 47 32961 39 34294 30 36149 9, 15, 16 52475 47 32981 44 34313 26 36150 9 52856 45 33155 23 34406 26 36151 9 52921 24 33156 23 34512 20 36152 9 52922 24 33168 20 34541 21 36153 9, 15, 16 52923 24 33172 20 34805 11 36154 9 52924 24 33173 20 34806 11 36157 10 52925 24 33476 19 34810 11 36158 10 52927 24 33643 14 34821 39 36160 11 52928 24 33724 11 34822 39 36161 12, 17 52929 24 71 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Part Number Index (Continued) Part No. Page Part No. Page Part No. Page Part No. Page 52930 24 54754 43 320571 10, 15, 16 323914 8, 15 52931 24 54771 27 320572 10, 15, 16 323915 8 52933 24 54773 27 320573 10, 15, 16 323916 8, 15 52934 24 54774 49 320574 11 323975 31 52935 24 54775 49 320575 11, 16, 17 323985 8 52936 24 55137 52 320576 13, 17 323986 8 52937 24 55148 18 320577 13, 17 323989 8 52939 24 55157 14 320619 10 323990 8 52940 24 55319 35 320620 32 323994 31 52941 24 55621 41 320627 11 324011 27 52942 24 55629 50 320629 19 324015 23 52943 24 55654 43 320630 11 324043 54, 60 52945 24 55675 34 320631 11 324044 54, 60 52947 46 55678 40 320634 12 324045 54, 60 52948 46 55679 41 320665 44 324046 54, 60 52949 46 55680 42 320773 9 324047 54, 60 52950 46 55685 58 320861 23 324048 54, 60 52951 46 55694 19 320862 23 324049 54, 60 52955 46 55768 24 320863 23 324050 54, 60 52956 46 55777 19 320882 9 324051 54, 60 52957 46 55785 50 321013 8 324052 54, 60 52961 47 55792 50 321026 50 324053 54, 60 52962 47 55793 50 321035 21 324054 54, 60 52963 47 55822 55 321045 11 324055 54, 60 53041 54 55936 10 321206 19 324056 55, 60 53049 15 60544 34 321233 22 324057 55, 60 53050 15 60893 35 321235 36 324058 55, 60 53051 15 60894 35 321283 20 324075 8 53052 15 61048 35 321286 50 324082 54 53053 15 61059 35 321518 39 324083 55, 60 53054 15 61060 35 321522 10 324084 55, 60 53055 15 61198 34 321611 26 324085 55, 60 53056 15 61678 35 321617 8 324086 11 53057 15 150247 10 321620 8 324111 54 53073 8 165167 52 321688 36 324112 54 53078 15 165429 29 321808 26 324113 61 53115 21 184234 35 322001 21 324114 54 53119 54 184235 35 322238 14 324123 10 53222 29 184261 34 322249 45 324138 50 53240 46 184262 34 322307 49 324158 9 53241 46 184264 34 322310 49 324159 10 53242 46 184265 34 322312 49 324165 45 53244 46 184267 35 322313 49 324169 45 53245 46 184268 35 322315 49 324170 45 53246 47 320209 19 322316 49 324172 45 53247 47 320263 48 322395 49 324184 48 53248 47 320306 26 322426 23 324185 55, 60 53546 31 320381 26 322724 12 324187 55, 60 53547 31 320551 9, 15, 16 322777 23 324188 55, 60 53548 31 320552 9 322834 49 324225 29 53549 31 320553 9 322985 22 324227 51 53550 31 320554 9 322994 44 324228 51 53829 46 320555 32 323008 9 324533 11 53874 45 320559 31 323011 26 324543 30 53912 21 320560 10 323039 27 324544 58 53914 21 320561 10, 16, 17 323676 10 324548 58 53941 10 320562 31 323682 11 324549 58 53942 11 320563 11, 16, 17 323758 9 324557 23 54310 8 320564 11, 16, 17 323762 12 324560 45 54311 8 320565 10 323763 14 324567 23 54312 8 320566 32 323784 13 324577 23 54351 41 320567 12 323817 27 324581 45 54367 44 320568 12, 17 323818 27 324587 23 54725 43 320569 12, 17 323912 8 324597 23 54753 43 320570 31 323913 8 324603 20 72 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Part Number Index Part Number Index AMP Standard Terminals and Splices Part Number Index (Continued) Part No. Page Part No. Page Part No. Page 324608 23 327964 19 640925 35 324615 13 327966 20 640927 35 324621 56 327968 19 640929 35 324622 56 327970 19 640931 35 324623 56 327972 20 641317 35 324625 56 328261 40 641320 34 324631 58 328281 22 641321 34 324657 56 328394 21 641324 35 324658 56 328427 50 696003 44 324659 56 328489 8 696006 44 324660 56 328516 45 696007 44 324662 56 328527 39 696010 50 324663 56 328569 56 696018 34 324915 12 328571 56 696020 18 324918 12 328655 54 696024 44 324987 58 328657 9 696025 50 324988 58 328849 11 696026 50 324989 58 328961 31 696047 40 324990 58 328975 10, 15, 16 696048 40 324993 10 328976 11, 16, 17 696076 26 325034 11 328996 10 696077 26 325148 19 328998 11 696108 35 325150 23 328999 11 696116 52 325197 22 329150 55 325199 22 329389 12 326741 44 329391 11 326742 50 329636 8 326819 38 329697 20 326859 22 329951 8 326861 21 330250 19 326865 23 330518 40 326875 8, 15 330648 9 326876 21 330896 12 326878 9 330966 54 326882 10 331268 20 326886 12 331366 23 327043 44 331421 54 327174 9 331453 26 327583 31 331456 54 327635 32 331467 13 327636 32 350871 35 327637 32 360025 36 327638 31 360035 36 327639 31 640174 34 327654 9 640578 34 327717 21 640902 34 327735 44 640903 34 327743 11 640904 34 327748 30 640905 34 327932 19 640906 34 327934 20 640907 34 327936 20 640908 34 327938 19 640909 34 327940 20 640910 34 327942 20 640911 34 327944 19 640913 34 327946 20 640915 34 327948 20 640916 34 327950 19 640917 34 327952 19 640918 35 327954 20 640919 35 327956 19 640921 35 327958 20 640922 35 327960 20 640923 35 327962 19 640924 35 73 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 AMP Standard Terminals and Splices Contact Us Worldwide Americas Argentina – Buenos Aires Canada – Toronto Mexico – Mexico City United States Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-1106-0800 Harrisburg, PA Fax: +54-11-4733-2211 Fax: +905-474-5520 +01-800-733-8926 Phone: +1-717-564-0100 Product Information Center: Fax: +52-55-1106-0901 Fax: +1-717-986-7575 Brasil – São Paulo Phone: +905-470-4425 Product Information Center: Phone: +55-11-2103-6000 For Latin/South American Fax: +905-474-5525 Phone: +1-800-522-6752 Fax: +55-11-2103-6030 Countries not shown Fax: +1-717-986-7575 Colombia – Bogota Phone: +54-11-4733-2015 Chile – Santiago Troy, MI Phone: +57-1-319-8959 Fax: +54-11-4733-2083 Phone: +56-2-345-0361 Phone: +1-248-273-3359 Fax: +57-1-319-8960 Fax: +56-2-223-1477 Fax: +1-248-273-3322 Asia/Pacific Australia – Sydney Japan – Kawasaki, Kanagawa New Zealand – Auckland Singapore – Singapore Phone: +61-2-9554-2600 Phone: 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+386-1561-3270 Phone: +39-011-4012-428 Fax: +386-1561-3240 Fax: +39-011-40-287-428 74 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Global Contacts Engineering Notes AMP Standard Terminals and Splices Engineering Notes 75 Catalog 82042 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 54-11-4733-2015 Revised 07-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-8706-080208 Tyco Electronics Corporation Harrisburg, PA 82042 - Rev. 7/08 - OG3B