Ultra-Fast Fully Insulated FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Product Facts ■ One-piece Fully Insulated Premier Line FASTON Receptacle crimp helps prevent shock and short hazards ■ Designed for correct lead-in of tab ■ Designed for full mating with a variety of tab styles including those with shoulders ■ Funnel wire entry ■ Wire Stop ■ Visual inspection of crimp and wire brush ■ Assemblies are color-coded by wire size ■ Assemblies contain wire size and tab size designation ■ Mating tab thickness marked on terminal and visible through housing The Ultra-Fast Fully Insulated and Tab are preinsulated This permits positive (.110, .187 and .205 Series) FASTON Receptacle and assemblies featuring a engagement, even in blind Tab offers the advantage of housing molded from mating locations. ■ Application tooling a completely protected type 6/6 nylon material available to meet The Ultra-Fast FASTON terminal and a wire crimp with a +130°C UL production requirements Tab housing completely with comparable temperature rating. encloses a tin plated copper ■ Tin plated copper alloy electromechanical The Ultra-Fast FASTON alloy FASTON tab. The terminals performance to open barrel Receptacle housing FASTON tab is recessed ■ UL rated at + 105°C “F” crimp FASTON Terminals. completely encloses a tin sufficiently within the The “User-Friendly” design ■ Terminates 26-10 AWG plated copper alloy Premier housing to allow its use in combines easy mating with solid, fused and stranded FASTON receptacle which 600-volt applications. The rounded corners. The .187 wire (Flags terminate has been stress-relieved for housing is designed to and .250 series receptacles stranded wire only) increased durability and completely encapsulate the incorporate a two-stage roll resistance to abuse. The tab and receptacle when the configuration and a canti- FASTON receptacle is two are mated. Performance Capabilities lever mounted dimple which recessed sufficiently within Quality control is easily ■ Meets UL-310 specification provides easy insertion and the housing to allow its use maintained. The nylon for quick connect terminals; multiple independent points in 600-volt applications. The housing is translucent, UL listed under of contact for reduced tab receptacle portion of the allowing visual inspection of File No. E-66717 R interface resistance. terminal is designed for the termination. In addition, ■ Meets CSA C22.2, No. 153 Ultra-Fast Fully Insulated positive mating with a variety a crimp code on the platform specification for quick FASTON Receptacles, of tabs, including those with hand tool is indented into the connect terminals; Flag Receptacles and Tabs shoulders. The housing has housing during the crimping R CSA Certified under preclude the need for costly a slotted membrane which operation which identifies File No. LR 7189 electrical safety interlocks or is displaced by two tab that the proper crimp dies special protective shields to shoulders allowing proper ■ 600-volt application were used. help prevent shock hazards. engagement of tab and capability (1,000 volts for Depending on production In addition, electrical short receptacle while maintaining signs and fixtures) requirements, TE provides circuits from exposed leads the fully insulated a complete selection of are eliminated, even in characteristic. terminating equipment from equipment requiring close Positive entry and lead-in of hand tools to automatic contact spacing. the tab is provided by the lead makers. The Ultra-Fast FASTON inner housing wall and the Receptacle, Flag Receptacle lead-in on the terminal rolls. 89 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) To test a product, it must be subjected to 500 on and off Test Specifications cycles at twice the rated current for the particular wire size. The following information and accompanying graphs are The temperature rise is measured on the 24th cycle and taken from TE Product Qualification Testing of Ultra-Fast the 500th cycle. The maximum temperature rise is limited FASTON product. Tests were conducted on representative to 85°C above ambient temperature with a maximum of production samples, and all values shown are averages of 15°C increase on any sample between the 24th and 500th group results. The values shown are typical results and cycles. Our testing of 16 AWG wire application indicated a may vary due to differences in processing, application and 25.5°C maximum temperature rise up to 500 cycles, with a methods of testing. maximum increase of 0.8°C from the 24th to the 500th cycle for one sample in the test group. Current vs. Temperature Rise (16 AWG) Engagement/Separation The heat generated by the current passing through a termination is a primary limit to the load-carrying The forces caused by the rolls of FASTON style terminals capabilities of the application. A low termination resistance determine the contact interface integrity of a mated will produce a lower temperature rise as current is applied. receptacle and tab. These forces must be high enough to In order to evaluate this characteristic, UL has established prevent oxidation and corrosion from forming inside the current ratings for each wire size and set a maximum contact area. As these forces are raised to increase the temperature rise to assure safe operation. For example, 16 electrical performance, the engagement and separation AWG stranded wire has a UL 310 maximum temperature forces for mating the contacts are significantly increased. rise of 30°C above ambient temperature at the rated current For this reason, the Premier Low Insertion Force FASTON of 10 amps. In the testing of the Ultra-Fast FASTON product concept of receptacle design has been carried over to the applied to 16 AWG wire, the temperature rise was found to Ultra-Fast FASTON products. This feature provides be below 10°C at the rated current. In fact, the temperature consistent engagement and separation forces while rise did not exceed 30°C until the current was above 20 maintaining a high standard of electrical reliability. amps, more than twice the rated current. Crimp Tensile Current Cycling vs. Temperature Rise (16 AWG) 1 UL does not have requirements for wire gauges below 22 AWG. Maintaining a safe temperature rise during cyclic Note: Minimum requirements are per TE specifications. applications of excessive current is the toughest challenge for the crimp-thru-plastic concept. The ability of the The crimp tensile strength of a wire-to-terminal connection Ultra-Fast FASTON product line to meet this goal sets it is important in guarding against such hazards as wire apart from other preinsulated terminations. TE’s experience flexing, vibration and wire strain. However, maximum tensile in crimp development results in a termination that exhibits strength does not insure maximum electrical performance. stable heating characteristics which are well within the An acceptable compromise between tensile strength and safety requirements of the industry. electrical performance must always be reached, using recommended crimp heights. 90 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Fully Insulated FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Fully Insulated Insulation Guide Housing FASTON Receptacles Terminal Wire Crimp Area A Tab Slot C Material Housing — Nylon Type 6/6 Carrier Strip Cutoff Flammability — UL 94 V-2 Wire Inspection Window Terminal — Tin plated, copper alloy Wire Size Wire Stop Funnel Entry Color Code (Translucent) Violet — 26-22 AWG B Red — 22-18 AWG Max. Blue — 16-14 AWG Yellow — 12-10 AWG Receptacle Size D Dimensions Part Numbers Wire Range Ins. Mating Terminal Base Description AWG Dia. Max. Tab Material AB C D Strip Loose Piece .100 .145 .275 .138 .735 .020 x .110/.125 1 1 1 26-22 Brass 7-520365-2 7-520366-2 2.54 3.68 6.99 3.51 18.67 0.51 x 2.79/3.18 .016 x .110/.125 1 1 1 Brass 2-520080-2 2-520081-2 0.41 x 2.79/3.18 .120 .160 .275 .167 .735 .020 x .110/.125 3 Brass 2-520083-2 2-520084-2 3.05 4.06 6.99 4.24 18.67 0.51 x 2.79/3.18 .110/.125 .032 x .110/.125 3 22-18 Brass 2-520272-2 2-520273-2 Series 0.81 x 2.79/3.18 .020 x .110/.125 3 Brass 2-520306-2 — 0.51 x 2.79/3.18 .230 .155 .275 .295 .865 5.84 3.94 6.99 7.49 21.97 .032 x .110/.125 3 Brass 2-520310-2 — 0.81 x 2.79/3.18 .260 .175 .275 .325 .865 .020 x .110/.125 2 16-14 Brass 3-520370-2 — 6.60 4.45 6.99 8.26 21.97 0.51 x 2.79/3.18 3 Brass 2-520181-2 2-520182-2 .020 x .187 3 0.51 x 4.75 Phos. Brz. 2-520181-4 — .135 .165 .336 .200 .855 3.43 4.19 8.53 5.08 21.72 .032 x .187 3 Brass 2-520193-2 2-520194-2 0.81 x 4.75 22-18 .020 x .187 3 Brass 2-520261-2 2-520262-2 0.51 x 4.75 .230 .165 .336 .295 .935 5.84 4.19 8.53 7.49 23.75 .032 x .187 3 Brass 2-520274-2 2-520275-2 0.81 x 4.75 .187 Series .020 x .187 3 Brass 3-350815-2 3-350816-2 0.51 x 4.75 .160 .185 .336 .225 .855 4.06 4.70 8.53 5.72 21.72 .032 x .187 3 Brass 3-520124-2 3-520125-2 0.81 x 4.75 16-14 .020 x .187 3 Brass 3-520150-2 3-520151-2 0.51 x 4.75 .260 .185 .336 .325 .935 6.60 4.70 8.53 8.26 23.75 .032 x .187 3 Brass 3-520276-2 — 0.81 x 4.75 .020 x .205 3 Brass 2-521406-2 — 0.81 x 5.21 .205 .135 .195 .409 .200 .855 22-18 Series 3.43 4.95 10.39 5.08 21.72 .032 x .205 3 Brass 2-521308-2 — 0.81 x 5.21 3 Brass 2-520183-2 2-520184-2 .135 .195 .409 .200 .855 .032 x .250 3.43 4.95 10.39 5.08 21.72 0.81 x 6.35 3 Phos. Brz. 2-520183-4 2-520184-4 22-18 3 Brass 2-520263-2 2-520264-2 .230 .195 .409 .295 .935 .032 x .250 5.84 4.95 10.39 7.49 23.75 0.81 x 6.35 3 Phos. Brz. 2-520263-4 — 3 Brass 3-350819-2 3-350820-2 .250 .160 .195 .409 .225 .855 .032 x .250 Series 4.06 4.95 10.39 5.72 21.72 0.81 x 6.35 3 Phos. Brz. 3-520116-2 3-520117-2 16-14 3 Brass 3-520140-2 3-520141-2 .260 .195 .409 .325 .935 .032 x .250 6.60 4.95 10.39 8.26 23.75 0.81 x 6.35 3 Phos. Brz. 3-520140-4 — .320 .250 .409 .388 .935 .032 x .250 3 12-10 Brass 4-520447-2 4-520448-2 8.13 6.35 10.39 9.86 23.75 0.81 x 6.35 1 UL Recognized, CSA Certified. 2 UL Recognized 8 AMPS Max. CSA Certified. 3 Available with black insulator — Part Number 9-XXXXXX-2. Note: All part numbers are RoHS compliant. 91 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Fully Insulated FASTON Tabs Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Dimensions Part Numbers Wire Range Ins. Dia Tab Terminal Base Description Red — 22-18 AWG AWG Max. Size Material AB CD Strip Loose Piece Blue — 16-14 AWG .135 .290 .522 .205 .855 .032 x .250 Brass 2-520102-2 2-520103-2 3.43 7.37 13.26 5.21 21.72 0.81 x 6.35 Yellow — 12-10 AWG 22-18 .230 .290 .522 .295 .935 .032 x. 250 Brass 2-521144-2 2-521192-2 5.84 7.37 13.26 7.49 23.75 0.81 x 6.35 .250 Series .160 .290 .522 .230 .855 .032 x. 250 Brass 3-520106-2 3-520107-2 4.06 7.37 13.26 5.84 21.72 0.81 x 6.35 16-14 .260 .290 .522 .325 .935 .032 x. 250 Brass 3-521142-2 3-521191-2 6.60 7.37 13.26 8.26 23.75 0.81 x 6.35 .320 .352 .522 .388 .935 .032 x .250 12-10 Brass 4-521097-2 4-521098-2 8.13 8.94 13.26 9.86 23.75 0.81 x 6.35 .020 x .187 Brass 2-521102-2 2-521103-2 0.51 x 4.75 .187 .135 .250 .448 .205 .793 22-18 Series 3.43 6.35 11.38 5.21 20.14 .032 x .187 Brass 2-521104-2 2-521105-2 0.81 x 4.75 Ultra-Fast Fully Insulated FASTON Flag Receptacles Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG 1 Dimensions Part Numbers Wire Range Ins. Dia. Mating Terminal Base Description Yellow — 12-10 AWG AWG Max. Tab Material ABC DE Strip Loose Piece .020 x .187 2 Brass 2-520334-2 2-520335-2 0.51 x 4.75 .165 .187 .320 .235 .636 .515 22-18 4.19 4.75 8.13 5.97 16.15 13.08 .032 x .187 2 Brass 2-520336-2 2-520337-2 0.81 x 4.75 .020 x .187 2 Brass 3-520338-2 3-520339-2 0.51 x 4.75 .187 .185 .187 .320 .255 .632 .515 Series 4.70 4.75 8.13 6.48 16.05 13.08 .032 x .187 2 Brass 3-520340-2 — 0.81 x 4.75 16-14 .020 x .187 2 Brass 3-520997-2 — 0.51 x 4.75 .260 .187 .320 .325 .668 .565 6.60 4.75 8.13 8.26 16.97 14.35 .032 x .187 2 Brass 3-521247-2 — 0.81 x 4.75 .205 .165 .187 .385 .235 .636 .580 .032 x .205 2 22-18 Brass 2-521164-2 — Series 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 5.21 .165 .187 .385 .235 .636 .580 .032 x .250 2 Brass 2-520128-2 2-520129-2 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 6.35 22-18 .230 .187 .385 .295 .665 .630 .032 x .250 2 Brass 2-520856-2 — 5.84 4.75 9.78 7.49 16.89 16.00 0.81 x 6.35 .250 .185 .187 .385 .255 .632 .580 .032 x .250 2 Brass 3-520132-2 3-520133-2 Series 4.70 4.75 9.78 6.48 16.05 14.73 0.81 x 6.35 16-14 .260 .187 .385 .325 .668 .630 .032 x .250 2 Brass 3-521013-2 — 6.60 4.75 9.78 8.26 16.97 16.00 0.81 x 6.35 1 Stranded wire only. 2 Available with black insulator — Part Number 9-XXXXXX-2. Note: All part numbers are RoHS compliant. 92 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Product Facts ■ One-piece fully insulated ■ Tested by TUV File No. premier line FASTON E9071003 as suitable for end receptacle with insulation product certification to the crimp helps prevent shock following standards: and short hazards EN 60 950/09.87 ■ Designed for correct lead-in DIN IEC 380/VDE 0806/08.81 of tab DIN IEC 601-1 Part 1/VDE 0750 ■ Designed for full mating T1/05.82 with a variety of tab styles DIN VDE 0700 T1/02.81 including those with shoulders ■ Funnel wire entry ■ Wire stop ■ Visual inspection of crimp and wire brush Ultra-Fast Plus fully housing are molded from engagement of tab and ■ Assemblies are color-coded insulated FASTON type 6/6 nylon material with receptacle while by wire size receptacles and tabs offer a +130°C UL temperature maintaining the fully ■ Assemblies contain wire all the advantages of the rating. The insulation barrel insulated characteristics. size and tab size designation standard Ultra-Fast product is molded from a premium Positive entry and lead-in of ■ Mating tab thickness marked plus an insulation crimp. grade nylon selected to the tab is provided by the on terminal and visible retain the insulation crimp inner housing wall and the through housing (110 and shape. This premium lead-in on the terminal 187 series) nylon exhibits minimal rolls. This permits positive springback, thus providing ■ Application tooling available engagement, even in blind actual insulation crimp to meet production mating locations. tensile strength as well as requirements The Ultra-Fast Plus FASTON strain relief for applications ■ Tin plated copper alloy tab housing completely where extreme wire terminals encloses a tin plated dressing and/or vibration copper alloy FASTON tab. are present. ■ UL rated at +105°C Insulation Crimp Cross Section The FASTON tab is The Ultra-Fast Plus FASTON ■ Terminates 22-14 AWG recessed sufficiently within Ultra-Fast Plus fully receptacle housing solid, fused and stranded the housing to allow its use insulated FASTON completely encloses a tin wire in 600-volt applications. receptacles and tabs plated copper alloy premier The housing is designed to ■ Complies with the IEC preclude the need for costly FASTON receptacle which completely encapsulate the 380, 601, 950, and UL electrical safety interlocks has been stress relieved for tab and receptacle when 1950 requirements for a or special protective shields increased durability and the two are mated. secondary means of to help prevent shock resistance to operator insulation fixing Quality control is easily hazards. In addition, abuse. The FASTON maintained. The nylon electrical short circuits receptacle is recessed housing is translucent, from exposed leads are sufficiently within the Performance Capabilities allowing visual inspection of eliminated, even in housing to allow its use in the termination. ■ Meets UL-310 specification equipment requiring close 600-volt applications. The for quick connect terminals; contact spacing. receptacle portion of the Depending on UL listed under File terminal is designed for production requirements, Ultra-Fast Plus FASTON No. E-66717 R positive mating with a TE provides a complete receptacles and tabs are variety of tabs, including selection of terminating ■ Meets CSA C22.2, No.153 preinsulated assemblies those with shoulders. The equipment from hand tools specification for quick featuring a co-molded housing has a slotted to automatic lead makers. connect terminals; housing produced from two membrane which is CSA certified under different nylon materials. R displaced by two tab File No. LR 7189 The receptacle/ tab and shoulders allowing proper wire barrel portions of the ■ 600-volt application capability (1,000 volts for signs and fixtures) 93 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Plus Fully Insulated FASTON Receptacles Material Housing — Nylon Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Dimensions Part Numbers Wire Range Ins. Dia. Mating Terminal Base Description AWG Range Tab Material AB C D Strip Loose Piece .020 x .110/.125 Brass 2-520932-2 — 0.51 x 2.79/3.18 .110/.125 .060-.120 .160 .275 .167 .735 22-18 Series 1.52-3.05 4.06 6.99 4.24 18.67 .032 x .110/.125 Brass 2-520979-2 — 0.81 x 2.79/3.18 .020 x .187 Brass 2-520401-2 2-520409-2 0.51 x 4.75 .060-.135 .165 .336 .200 .855 22-18 1.52-3.43 4.24 8.53 5.08 21.72 .032 x .187 Brass 2-520403-2 2-520411-2 0.81 x 4.75 .187 Series .020 x .187 Brass 3-520402-2 3-520410-2 0.51 x 4.75 .090-.160 .185 .336 .225 .855 16-14 2.29-4.06 4.70 8.53 5.72 21.72 .032 x .187 Brass 3-520404-2 3-520412-2 0.81 x 4.75 .060-.135 .195 .409 .200 .855 .032 x .250 22-18 Brass 2-520405-2 2-520407-2 1.52-3.43 4.95 10.39 5.08 21.72 0.81 x 6.35 .250 Series .090-.160 .195 .409 .225 .855 .032 x .250 16-14 Brass 3-520406-2 3-520408-2 2.29-4.06 4.95 10.39 5.72 21.72 0.81 x 6.35 Ultra-Fast Plus Fully Insulated FASTON Tabs Material Housing — Nylon Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Dimensions Part Numbers Wire Range Ins. Dia. Mating Terminal Base Description AWG Range Tab Material AB C D Strip Loose Piece .020 x .187 Brass 2-521360-2 — 0.51 x 4.75 .187 .060-.135 .250 .488 .205 .793 22-18 Series 1.52-3.43 6.35 11.38 5.21 20.14 .032 x .187 Brass 2-521361-2 — 0.81 x 4.75 .060-.135 .290 .522 .205 .855 .032 x .250 22-18 Brass 2-521055-2 — 1.52-3.43 7.37 13.26 5.21 21.72 0.81 x 6.35 .250 Series .090-.160 .290 .522 .230 .855 .032 x .250 16-14 Brass 3-521057-2 — 2.29-4.06 7.37 13.26 5.84 21.72 0.81 x 6.35 Note: All part numbers are RoHS compliant. 94 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Ultra-Pod Fully Insulated FASTON Receptacles FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Product Facts ■ Reduced insertion force ■ Designed for correct lead-in of tab ■ Mates with typical 110, 187 and 250 series tab styles including those with shoulders ■ 110 series accepts 22-18 2 AWG [0.3–1 mm ], 187 series accepts 20-16 AWG 2 [0.5–1.4mm ] wire and 250 series accepts 22-10 2 AWG [0.3–5 mm ] wire ■ Visual inspection of crimp and wire brush ■ Terminated by automatic or semi-automatic equipment to meet production requirements ■ Complies with the IEC 380, 601 and 950 and UL 1950 requirements for a secondary means of insulation fixing ■ Listed by Underwriters Laboratories Inc., File No. E66717 R Ultra-Pod fully insulated The receptacles contained covers the FASTON ■ CSA certified, R FASTON receptacles offer within the Ultra-Pod receptacle sufficiently to File No. LR 7189 the newest in one-step FASTON receptacle provide for use in 600-volt automatic application of assemblies are tested and applications. Most insulated quick connects. customer qualified and importantly, this insulating Technical Documents The unique integral plastic can be used in existing system helps eliminate the Product Specification carrier designed specifically applications where workplace hazards and 108-1285 for this product allows insulation has been labor costs of chemically 108-2215 insulated F-Crimp accomplished by other expanded or heat shrink Application Specification terminations to be produced means. The low insertion tubing. 114-2124 quickly and easily. Applied force design provides easier Depending on production cost savings are attainable tab insertion, reduces requirements, TE provides with either bench or operator fatigue and a complete selection of high-speed automatic improves the productivity terminating equipment from Hand Tools — Insertion termination equipment and reliability of the end bench press to automatic 250 Series—314916-1 and the elimination of any assembly operation. lead maker. 250 Series Flag—314919-1 secondary insulation The insulating housing is operations. Both the Hand Tools — Extraction produced by a unique crimping of the terminal and 250 Series—314917-1 molding process which the terminal insulating occur provides an integral carrier in a single stroke of the and eliminates the crimp press and applicator — location problems related to the crimping on the down- secondary carriers. This stroke and the insulating on housing, produced from the up-stroke. 130°C rated 6/6 nylon, 95 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Insulation Support B D A C Dimensions Wire Ins. Dia. Mating Material 1 Description UL 94 Color Part Numbers Range Range Tab and Finish ABCD Brass 521228-1 V-2 Natural .020 Tin Plated Brass 521228-2 0.51 4 V-0 Natural Tin Plated Brass 521408-2 .110 .080-.120 .151 .224 .205 .805 4 22-18 Brass 521436-1 Series 2.03-3.05 3.83 5.69 5.21 20.45 V-2 Natural Tin Plated Brass 521436-2 .032 4 0.81 Brass 521437-1 V-0 Natural 2,4 Tin Plated Brass 521437-2 Brass 520973-1 V-2 Natural Tin Plated Brass 520973-2 .020 0.51 Brass 521225-1 V-0 Natural Tin Plated Brass 521225-2 .090-.130 .170 .295 .200 .775 20-16 2.29-3.30 4.32 7.49 5.08 19.68 Brass 520982-1 V-2 Natural Tin Plated Brass 520982-2 .032 .187 0.81 Brass 521284-1 Series V-0 Natural Tin Plated Brass 521284-2 Brass 521293-1 V-2 Natural 521293-2 Tin Plated Brass 18-16 or .105 .170 .295 .200 .775 .020 4,5 (2) Max. 521995-2 2-18 2.67 5.33 7.49 5.08 19.68 0.51 Brass 521586-1 V-0 Natural Tin Plated Brass 521586-2 Brass 520988-1 V-2 Natural Tin Plated Brass 520988-2 .090-.130 .195 .370 .225 .945 .032 22-18 2.29-3.30 4.95 9.40 5.72 24.00 0.81 Brass 521368-1 V-0 Natural Tin Plated Brass 521368-2 4,5 521997-1 Brass V-2 Natural 520963-1 Tin Plated Brass 520963-2 Brass 521367-1 .120-.170 .195 .370 .225 .945 .032 18-14 V-0 Natural 3.05-4.32 4.95 9.40 5.72 24.00 0.81 Tin Plated Brass 521367-2 2 Tin Plated Brass 521011-2 .250 2,3 V-2 Black 521011-1 Series Nickel Plated Steel 3 521113-2 Brass 521637-1 V-2 Natural 521637-2 Tin Plated Brass 18-14 or .105 .195 .370 .225 .945 .032 4,5 (2) Max. 521998-2 2-18 2.67 4.95 9.40 5.72 24.00 0.81 Brass 521632-1 V-0 Natural Tin Plated Brass 521632-2 2 Brass 520974-1 V-2 Natural Tin Plated Brass 520974-2 .130-.180 .195 .370 .225 .945 .032 14-10 3.30-4.57 4.95 9.40 5.72 24.00 0.81 Brass 521366-1 V-0 Natural Tin Plated Brass 521366-2 1 Flammability rating of plastic material. 2 150°C rated nylon. 3 UL recognized. 4 No UL or CSA approvals. 5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. Note: All part numbers are RoHS compliant. 96 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Ultra-Pod Fully Insulated FASTON Receptacles Ultra-Pod Fully Insulated FASTON Receptacles FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Flag Insulation Support C B D A Dimensions Wire Ins. Dia. Mating Material 1 Description UL 94 Color Part Numbers Range Range Tab and Finish ABCD 4 Brass 521470-1 4 V-2 Natural 521470-2 Tin Plated Brass .020 3,5 1969106-2 0.51 4 Brass 521596-1 V-0 Natural 4 Tin Plated Brass 521596-2 .060-.110 .170 .295 .485 .680 22-18 3 1.52-2.79 4.32 7.49 12.32 17.27 Brass 521598-1 V-2 Natural 3 Tin Plated Brass 521598-2 .032 0.81 4 Brass 521600-1 V-0 Natural 4 Tin Plated Brass 521600-2 .187 4 Brass 521471-1 Series 4 V-2 Natural 521471-2 Tin Plated Brass .020 3,5 1969133-2 0.51 4 Brass 521597-1 V-0 Natural 4 18-14 or Tin Plated Brass 521597-2 .105 .170 .295 .485 .680 (2) Max. (2) 20 or 4 2.66 4.32 7.49 12.32 17.27 Brass 521599-1 (2) 18 4 V-2 Natural 521599-2 Tin Plated Brass .032 3,5 1969107-2 0.81 4 Brass 521601-1 V-0 Natural 4 Tin Plated Brass 521601-2 Brass 521050-1 V-2 Natural Tin Plated Brass 521050-2 .050-.100 .200 .370 .585 .680 .032 22-18 1.27-2.54 5.08 9.40 14.86 17.27 0.81 Brass 521411-1 V-0 Natural Tin Plated Brass 521411-2 3,5 Brass 1969109-1 3,5 Tin Plated Brass 1969109-2 Natural Brass 520971-1 V-2 Tin Plated Brass 520971-2 .250 .110-.160 .200 .370 .585 .680 .032 18-14 Series 2.79-4.06 5.08 9.40 14.86 17.27 0.81 Tin Plated Brass 520971-4 Black 3 Nickel Plated Steel 521087-1 Brass 521282-1 V-0 Natural Tin Plated Brass 521282-2 Brass 521112-1 V-2 Natural 18-14 or 3,5 Tin Plated Brass 1969110-2 .105 .200 .370 .585 .680 .032 (2) 20 or (2) Max. 2.66 5.08 9.40 14.86 17.27 0.81 Brass 521633-1 (2) 18 V-0 Natural Tin Plated Brass 521633-2 1 Flammability rating of plastic material. 2 UL pending for double wire terminations. 3 No UL or CSA approvals. 4 No CSA approvals. 5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C. Note: All part numbers are RoHS compliant. 97 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Positive Lock Insulation Support B C A D Dimensions Wire Ins. Dia. Mating Material 1 Description UL 94 Color Part Numbers Range Range Tab and Finish ABCD 2 Brass 521271-1 V-2 Natural .187 .110-.180 .186 .307 .265 .812 .020 2 18-14 Tin Plated Brass 521271-2 2.79-4.57 0.51 Series 4.72 7.80 6.73 20.62 2 V-0 Natural Tin Plated Brass 521212-2 2 Brass 521213-1 V-2 Natural 2 Tin Plated Brass 521213-2 .250 .110-.180 .205 .370 .245 .950 .032 18-14 Series 2.79-4.57 5.21 9.40 6.22 24.13 0.81 2 Brass 521317-1 V-0 Natural 2 Tin Plated Brass 521317-2 1 Flammability rating of plastic material. 2 UL Recognized, CSA Certified Tabs Insulation Support B C A D Dimensions Wire Ins. Dia. Material 1 Description Tab UL 94 Color Part Numbers Range Range and Finish ABCD Brass 521217-1 V-2 Natural Tin Plated Brass 521217-2 .130-.180 .275 .450 .310 1.120 .032 18-14 3.30-4.57 6.99 11.43 7.87 28.45 0.81 Brass 521451-1 .250 V-0 Natural Series Tin Plated Brass 521451-2 2 Brass 521227-1 .150-.200 .275 .450 .310 1.120 .032 12-10 V-2 Natural 3.81-5.08 6.99 11.43 7.87 28.45 0.81 2 Tin Plated Brass 521227-2 1 Flammability rating of plastic material. 2 No UL or CSA approvals Note: All part numbers are RoHS compliant. 98 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Ultra-Pod Fully Insulated FASTON Receptacles PIDG FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Product Facts ■ Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment ■ Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel ■ Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The TE Mated Tool/Terminal Concept ■ TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and Here is a pre-insulated TE compression crimping jaws of TE automated performance terminal designed for produces crimps for a crimping machines. ■ Terminal and the crimping complete and uniform given size wire and terminal Crimping pressure can tool are designed as reliability in most difficult that are precisely alike neither over-stress nor precisely matched devices circuit environments. Each in appearance and understress the terminal PIDG Terminal consists of a performance. This is a ■ Dies are precision- barrel — machined dies tin plated brass body with a calculated result made engineered from the finest fully bottom to the precise specially designed copper possible by designing the hard-metal alloys crimp height required. sleeve and insulation sleeve terminal and the crimping ■ Crimping pressure is The resulting termination fitted over the terminal tool as precisely matched controlled by a ratchet is free of contamination, barrel. The design of the tool devices. The dies are device on the hand tool is resistant to shock and dies and the construction precision-engineered from or a corresponding pre- critical environments, of the terminal promotes the finest hard-metal alloys. calibration in the crimping and its tensile strength uniform insulation thickness Crimping pressure is jaws of TE automated approaches that of the under crimping pressure, controlled by a ratchet crimping machines wire itself. transmitting this pressure device on the hand tool or evenly to the center of the a corresponding pre- The Crimp crimp area. calibration in the crimping ■ Crimping pressure does not overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height Temperature Rating: 105° C ■ Resulting termination is Wire E66717 LR7189 free of contamination R R Range Recognized Certified ■ Resistant to most shock and 22-16 22-16 Stranded 300 V Max., critical environments 16-14 16-14 Stranded 1 105°C Max. 12-10 12-10 Stranded ■ Tensile strength approaches 1 that of the wire itself UL and CSA — Nylon. 99 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacle Style Material Related Product Data Receptacles A — No dimple with wire stop Insulation — Nylon Application Tooling — reference Catalog 82042 for tooling B — Dimple with wire stop Receptacle Body — Brass per ASTM B-36 or phosphor bronze per C — No dimple, no wire stop ASTM B-139 Plating — Tin per MIL-T-10727 except where noted. Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 W W W W W L L L L L .250 .205 .187 .110 .110 Series Series Series Series- Series- Standard Low Insertion Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series Style W L Loose Tape Strip Diameter Matl. Thk. 2 [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. .140 .018 .032 Red Brass 640903-1* 640903-2 640902-1 22-18 3.56 0.46 0.81 .300 .900 509-1,900 B 7.62 22.86 .140 .018 .032 [0.26-0.96] 2 2 55675-2 — . Red Brass 55675-1 3.56 0.46 0.81 16-14 .300 .900 .170 .018 .032 2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1 7.62 22.86 4.32 0.46 0.81 [1.04-2.62] .250 .250 .018 .032 † † † Green Brass 42844-1* 42844-3 60544-3 14-12 6.35 0.46 0.81 .300 1.012 1 3,831-6,470 B 7.62 25.70 .250 .018 .032 † [1.94-3.28] Green Phos. Brz. 42844-2* — . — . 6.35 0.46 0.81 .250 .018 .032 Yellow Brass 640907-1* 640907-2 640906-1 12-10 6.35 0.46 0.81 .300 1.012 5,180-13,100 B 7.62 25.70 .250 .018 .032 [2.62-6.64] 3† 4† Yellow Phos. Brz. 61198-2 61198-4 61197-2 . 6.35 0.46 0.81 22-18 .300 .900 .145 .016 .032 † † † 509-1,900 B Red Brass 184262-1 184262-2 184261-1 7.62 22.86 3.68 0.41 0.81 .250 [0.26-0.96] Low 16-14 Insertion .300 .900 .173 .016 .032 † † † 2,050-5,180 B Blue Brass 184265-1 184265-2 184264-1 7.62 22.86 4.39 0.41 0.81 [1.04-2.62] .205 22-18 .250 .800 .016 .020 † † Low 509-1,900 B Red .135 Brass 696018-1 696018-2 — . 6.35 20.32 0.41 0.51 Insertion [0.26-0.96] 3.43 .140 .016 .020 Red Brass 640909-1* 640909-2 640908-1 3.56 0.41 0.51 22-18 .250 .800 .140 .016 .020 B Red/Black Brass 640174-1 — . — . 509-1,900 6.35 20.32 3.56 0.41 0.51 [0.26-0.96] .140 .016 .032 .205 Red Brass 640911-1* 640911-2 — . 3.56 0.41 0.81 .170 .016 .020 Blue Brass 640913-1* 640913-2 — . 16-14 4.32 0.41 0.51 .250 .800 2,050-5,180 B 6.35 20.32 .170 .016 .032 [1.04-2.62] Blue Brass 640915-1* 640915-2 — . 4.32 0.41 0.81 26-24 .230 .700 .082 .016 .020 † † † 641321-2 641320-1 238-475 B Yellow Brass 641321-1* 5.84 17.78 2.08 0.41 0.51 [0.12-0.24] .187 22-18 .230 .800 .140 .016 .020 509-1,900 B Red Brass 640917-1* 640917-2 640916-1 5.84 20.32 3.56 0.41 0.51 [0.26-0.96] † 1 3 Not UL or CSA approved or listed. Wire range is limited as noted. Requires tool 90276-2 2 4 Unplated receptacle body. Requires die 58541-1 * Available in small packaging quantities. Note: All part numbers are RoHS compliant. 100 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 PIDG FASTON Receptacles and Tabs PIDG FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles (Continued) Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series Style W L Loose Tape Strip Diameter Matl. Thk. 2 [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. .230 .800 .170 .016 .020 Blue Brass 640919-1* 640919-2 640918-1 16-14 5.84 20.32 4.32 0.41 0.51 2,050-5,180 B .230 .900 .250 .016 .032 [1.04-2.62] † † Blue Brass 696108-1 696108-2 — . .187 5.84 22.86 6.35 0.41 0.81 16-14 .235 .800 .170 .016 .032 † † 509-1,900 B Blue Brass 184235-1 184235-2 — . 5.84 20.32 4.32 0.41 0.81 [0.26-0.96] .020 696777-2 — . 696776-1 .187 22-18 0.51 .230 .800 .140 .016 Low 509-1,900 B Red Brass 5.84 22.86 3.68 0.41 .032 † † † Insertion [0.26-0.96] 184268-1 184268-2 184267-1 0.81 .148 .734 .110 .012 .016 † † Natural Brass 61048-1* 61048-2 — . 3.76 18.64 2.79 0.30 0.41 22-18 .110 .148 .734 .110 .012 .020 † † † 509-1,900 B Natural Brass 61060-1* 61060-2 61059-2 Standard 3.76 18.64 2.79 0.30 0.51 [0.26-0.96] .148 .734 .110 .012 .032 † † † Natural Brass 60894-1* 60894-2 60893-2 3.76 18.64 2.79 0.30 0.81 26-24 .160 .700 .082 .016 .020 † † 238-475 A Yellow Brass 641324-1 641324-2 — 4.06 17.78 2.08 0.41 0.51 . [0.12-0.24] .160 .796 .140 .016 .012 † Red Brass — . — . 350871-1 4.06 20.22 3.56 0.41 0.30 .016 640921-1 640921-2 — . 22-18 0.41 .110 509-1,900 A Low .160 .800 .140 .016 .020 [0.26-0.96] Red Brass 640923-1* 640923-2 640922-1 Insertion 4.06 20.32 3.56 0.41 0.51 .032 640925-1* 640925-2 640924-1 0.81 .020 640929-1* 640929-2 — . 0.51 .160 .800 .170 .016 A Blue Brass 16-14 4.06 20.32 4.32 0.41 .032 640931-1* 640931-2 — . 2,050-5,180 0.81 [1.04-2.62] .160 .800 .170 .016 .016 B Blue Brass 640927-1 640927-2 — . 4.06 20.32 4.32 0.41 0.41 † Not UL or CSA approved or listed. *Available in small packaging quantities. Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range Tools for Tape Mounted Terminations Tools for Strip Form Terminations Tape Dies for Tape Dies for Tape Dies for AMPOMATOR Wire Size Hand Tool 1 69875 AMP-TAPETRONIC AMP-O-LECTRIC Model “G” AMPOMATOR CLS III G, CLS III G, CLS IV No Applicator Required Applicator 567200-3 CLS IV Applicator 687658-1 Applicators 26-24 48518-2 69877-2 69877-2 69877-2 — 2 22-18 59824-1 59826-1 59826-1* 59826-1 466788-3 22-18 2 90185-1 90248-2 90248-2 90248-2 466554-3 (Natural) 2 16-14 59824-1 59827-1 59827-1* 59827-1 466789-3 14-12 90246-1 90240-2 90240-2 90240-2 — 2 12-10 59824-1 59828-1 59828-1* 59828-1 466790-4 *Only UL and CSA approved. 1 AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2. 2 Die included with applicator. Note: All part numbers are RoHS compliant. 101 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) W Positive Lock Receptacle Low Insertion Force with Locking Device E L Dimensions Wire Ins. Dia. Material Description Part Number Range Max. and Finish WL E For Tab .190 .362 .850 .315 † 16-14 Tin Plated Brass 165536-1 .250 x .032 4.83 9.19 21.59 8.00 † Not UL or CSA approved or listed. W Tab E L Dimensions Wire Ins. Dia. Material Description Part Number Range Max. and Finish WL E .157 .250 .866 .300 22-18 Tin Plated Brass 696362-1 3.99 6.35 22.00 7.62 For Receptacle .197 .250 .866 .300 16-14 Tin Plated Brass 696369-1 .250 x .032 5.00 6.35 22.00 7.62 .256 .250 .950 .300 12-10 Tin Plated Brass 696372-1 6.50 6.35 24.13 7.62 W PIDG FASTON Flag Receptacles E L Dimensions Wire Ins. Dia. Material Description Part Number Range Max. and Finish WL E .134 .300 .720 .610 22-18 Tin Plated Brass 156667-1 3.40 7.62 18.29 15.49 For Tab .250 x .032 .157 .300 .720 .610 16-14 Tin Plated Brass 156666-1 3.99 7.62 18.29 15.49 Note: All part numbers are RoHS compliant. 102 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 PIDG FASTON Receptacles and Tabs PIDG FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) W Fully Insulated Receptacles Insulation Sleeve — Nylon L Dimensions Wire Ins. Dia. Material Description Part Number Range Range and Finish WL .128 .375 .891 22-18 Tin Plated Brass 696357-1 3.25 9.53 22.63 For Tab .165 .375 .881 16-14 Tin Plated Brass 696366-1 .250 x .032 4.19 9.53 22.38 .225 .375 .998 12-10 Tin Plated Brass 696371-1 5.72 9.53 25.35 W Budget Line PIDG FASTON Receptacles Material Insulation — PVC, UL 94V-0 L Receptacle Body — Brass Plating — Tin Metallic Sleeve — Copper Plating — Tin Wire Dimensions Part Numbers Wire Size Fits Terminal Insulation Series Circular Mils Tab WL Loose Tape Color Diameter 2 [mm ] Thk. Nom. Nom. Piece Mounted Max. .300 .819 .150 .032 22-18 Red 696301-1 696301-2 7.62 20.80 3.81 0.81 .250 .300 .819 .185 .032 16-14 Blue 696302-1 696302-2 7.62 20.80 4.70 0.81 Note: All part numbers are RoHS compliant. 103 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015