TE CONNECTIVITY 54011-1

RoHS Ready AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev. 6-07 OG3B Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Introduction Product Facts n Certified by MIL-C-5015 Style Circular Miniature CPC Canadian Standards R Plastic Connectors (CPC) Connectors n Lightweight, all-plastic and Association, metal-shell connectors Product Facts Product Facts File No. LR 7189 n CPC connectors are UL n Intermateable with Metal-Shell n Compact, high contact density, n Produced under a Quality 94V-0 rated and made of sizes 20-14 and environmentally sealed Management System certified stabilized, heat resistant, self- 18-10, MIL-C-5015 Style connectors to ISO 9001 extinguishing thermoplastic connectors n A copy of the n Uses existing Mini-Universal material certificate is available n High impact resistant MATE-N-LOK stamped and n Metal-shell CPC connector upon request. plastic housing made of formed pin and socket contacts housings made of UL 94V-0 rated UL 94V-0 rated material n Certain products meet n Two shell sizes—available thermoplastic VDE Standard 062 n Lightweight in 1 to 4 and 5 to 9 position n Operating temperature range: configurations n Lower cost than standard MIL-C- -40°C to +105°C Six connector series for 5015 connectors Need more information? different interconnection n Available in panel or chassis requirements: n Industry accepted Type III+ pin Call Technical Support. mount and free-hanging and socket contacts, available n Series 1—Standard density, configurations They are staffed with specialists on reels in strip form for high signal and low-current well versed in Tyco Electronics n Quick connect/disconnect volume, low cost, automatic applications using durable products. They can provide: capability with thread assist, machine terminations, or in Multimate contacts (.062 [1.57] positive detent coupling loose piece form for low n Technical Support pin diameter) volume, prototype or n Catalogs n Built-in pin and socket n Series 2—High density maintenance and repair n Technical Documents protection applications using Size n Product Samples n Improved alignment (U.S. n Polarized for proper mating of 20 DM and 20 DF contacts (.040 n Authorized Tyco Electronics Standard MIL-C-5015 connector halves [1.02] pin diameter) Distributor Locations Connectors) prevents mismating n Special connector configurations n Series 3—Low density, power with other housing insert offer special solder and posted applications with Type XII arrangements contacts, special receptacles contacts capable of carrying up to ©1973, 1975, 1976, 1978, 1981, 1983, 1985, n Recognized under the 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, with or without threaded inserts 35 amperes of current Component Program of 2001, 2002, 2004, 2006 and 2007 by Tyco n Full complement of optional n Series 4—Combination of Electronics Corporation. All Rights Reserved. Underwriters accessories standard and power density R AMP, AMPOMATOR, AMP-O-LECTRIC, Laboratories Inc., AMP-O-MATIC, AMP-TAPETRONIC, application with Type III+ and File No. E28476 n Recognized under the CERTI-CRIMP, COAXICON, MATE-N-LOK, Type XII contacts POWERBAND, PRO-CRIMPER and TYCO are Component Program of n Certified by trademarks. Underwriters n Series 5—Power density Canadian Standards Komax and TopWin are trademarks of Laboratories Inc. R application with Size 8 screw Association, R Komax AG. for 250 VAC, rms machined and precision formed File No. LR 7189 TETRASEALS is a trademark of or 250 VDC, Service‡; contacts Parker Hannifin Corporation. Series 1 and Series 3 (600 V); AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex n Series 6—Combination of Series 4 (600 V) and are trademarks of Flexa GmbH & Co. standard and power density Series 2, Series 6 (250 V) Other products, logos, and Company names application with Type III+ and mentioned herein may be trademarks of their File No. E28476 Size 8 contacts respective owners. ‡Select connectors are recognized for 600 volts service. certain electrical and electronic n Downloadable Technical Data Restriction on the use of Getting the Information products sold into the EU as of Hazardous Substances (RoHS) You Need n Customer Information 1 July 2006. Presentation At Tyco Electronics, we’re Our comprehensive on-line Note - For purposes of this ready to support your RoHS RoHS Customer Support Center n More detailed information Catalog, included within the requirements. We’ve assessed provides a forum to answer regarding the definitions used definition of RoHS Compliant more than 1.5 million end your questions and support above are products that are clearly items/components for RoHS your RoHS needs. A RoHS FAQ So whatever your questions “Out of Scope” of the RoHS compliance, and issued new (Frequently Asked Questions) is when it comes to RoHS, we’ve Directive such as hand tools part numbers where any available with links to more got the answers at and other non-electrical change was required to detailed information. You can www.tycoelectronics.com/leadfree accessories. Information eliminate the restricted also submit RoHS questions regarding RoHS compliance is materials. and receive a response within provided based on reasonable 24 hours during a normal work Part numbers in this catalog are inquiry of our suppliers and week. The Support Center also RoHS Compliant, unless represents our current actual provides: marked otherwise. These knowledge based on the products comply with European n Cross-Reference from Non- information provided by our Union Directive 2002/95/EC as compliant to Compliant suppliers. This information is amended 1 January 2006 that Products subject to change. For latest restricts the use of lead, n Ability to browse RoHS compliance status, refer to our mercury, cadmium, hexavalent Compliant Products in our website referenced at right. chromium, PBB, and PBDE in on-line catalog 2 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 ISO 9001 Certified Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 CPC, Series 1 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16 Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20 Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 CPC, Series 2 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CPC, Series 3 Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 CPC, Series 4 Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 CPC Connector Accessories Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39 Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Sealed CPC Connectors One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 .125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 CPC Connector Sealing Accessories Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 MIL-C-5015 Style Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57 Metal-Shell Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Metal-Shell CPC Connector Accessories Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71 Miniature CPC Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Part Number Index Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 3 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Connector Series and Types Series 1—Size 16 Contacts 1 3 Series 1 connectors permit subminiature coaxial Type III solder contacts the use of multiple combina- contacts, interchangeable in and posted contacts for pc 4 7 tions of signal and coaxial the same Multimate contact board applications are also circuits in the same housing cavity. Type III+ contacts available. Many connector 6 11 by accepting durable (.062 [1.57] pin diameter) arrangements offer both Multimate contacts. These are capable of carrying a standard and reverse sex pin and socket contacts maximum of 13 amperes contact loading—from 4 12 14 include Type III+ and when crimped in wire. thru 37 positions. Series 2—Size 20 Contacts 3 1 Series 2 connectors accept for wrap-type and pc board 4 8 Size 20 DF (precision applications. Maximum 9 14 formed) and Size 20 DM current carrying capability (screw-machined) pin and is 7.5 amperes. Many 20 15 socket contacts with a .040 connector arrangements [1.02] pin diameter, Size 20 offer both standard and 25 21 DF contacts are available in reverse sex contact crimp and solder versions, loading—from 8 thru 63 28 26 as well as a posted version positions. Series 3—Power Contacts 2 Series 3 connectors accept 10 AWG [1.4 to 5 mm ]. 12 Type XII power contacts Two connector sizes are which can carry up to 25 available in both standard 3 5 amps per contact. These and reverse sex connector contacts will accommodate arrangements 3 and 7 a wire size range of 16 to positions. 6 7 Series 4—Combination 1 Size 16 and Power Contacts 23 Series 4 connectors accept power circuit capabilities of 4 5 Size 16 Multimate and Series 3 connectors. 7 10 Type XII power contacts, Available in two connector 6 8 combining the signal and sizes offering power mixing coaxial circuit capabilities of combinations totaling 16 11 13 Series 1 connectors with the and 22 positions. 14 16 15 4 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Connector Series and Types (Continued) Series 5—Power Contacts 1 1 2 2 .125 POWERBAND Series 5 connectors combine performance of the best Mil Rated at 600 VAC or VDC, the revolutionary Spec Size 8 screw-machined 45 amperes maximum in performance of the new contacts with the economy a single contact, the AMP POWERBAND and productivity of strip-fed, connectors are available in Contact, high current precision formed contacts. free-hanging and panel- 3 3 contact in configurations mount applications—one Series 5 connectors are similar to the Series 3 connector configuration environmentally sealable to connectors. AMP containing three .125 meet IEC IP 65 and IP 67 POWERBAND contacts POWERBAND contacts. specifications. offer the electrical Series 6—Combination, 2 Size 16 and .125 3 1 POWERBAND Contacts This combination of power Series 6 combines the high and signal contacts is current and environmental offered in one connector sealing capability of configuration containing Series 5, POWERBAND two .125 POWERBAND 10 8 contacts, and the reliability contacts and eight 9 of signal carrying, low Type III+ signal pin and current Type III+ contacts. socket contacts. MIL-C-5015 Style—Size 16 Contacts This new addition to the AMP and lower cost than existing economies of crimp Circular Plastic Connector Line metal-shell connectors. In Type III+ pin and socket is specifically designed to be addition the connector design contacts in reel-mounted, intermateable with Metal- prevents mismating when strip-form for high volume Shell size 20-14 and 18-10, used with other insert automatic machine MIL-C-5015 Style connector arrangements. As part of termination, as well as in loose systems. The high impact the AMP Multimate family of piece-form for low volume, resistant plastic housing offers connectors, the MIL-C-5015 prototype or maintenance and the advantages of light weight style connector offers the repair. Metal-Shell, Circular Plastic Connectors Metal-Shell CPC connectors shell sizes 14, 22 and 28, consist of a black and in two basic thermoplastic insert in a configurations consisting nickel-plated, zinc alloy of plugs and square shell. These connectors flange receptacles. are currently available in Miniature CPC Connectors Two shell sizes (8 or 11) are Featuring high contact These compact connectors available, accommodating density and IP67 sealing, accept existing Mini- from 1 to 4 and 5 to 9 these durable connectors Universal MATE-N-LOK pin positions. are well suited for many and socket contacts, 2 wire-to-wire, wire-to-board, 30-18 AWG [.05-.8 mm ]. and wire-to-panel applications. 5 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Performance Characteristics — CPC and Metal-Shell CPC Connectors More information on the Test Description Procedure Requirements performance of AMP CPC Maintenance Contacts removed and No damage to contacts and metal-shell CPC Aging reinserted 10 times using or housings. Contact connectors is available by applicable tools retention maintained requesting the following AMP Product Specifications: Contact Retention Axial load applied to Contacts remain in contact to displace to the place when subjected to 108-10024–– rear of the connector a minimum 10 lb. load* CPC Connectors 108-10037–– Dielectric Withstanding Connectors subjected to No breakdown or Type XII Contacts Voltage (MIL-STD-1344, 1500 volts rms at sea flashover 108-10020–– Method 3001) level Size 20 DM and 20 DF Thermal Shock Connectors subjected to No damage Contacts five cycles of temperature 108-10040–– change (-55°C and +125°C) Metal-Shell CPC Connectors Vibration Connectors vibrated No damage or loosening of 108-10042–– (MIL-STD-202, (wired and mated). parts. No interruption Type III+ Contacts Method 204, Contacts wired in series of electrical continuity 108-1579–– Test Condition B) with 100 milliamperes longer than 10 microseconds Sealed CPC Connectors flowing during the test with Removeable Contacts Physical Shock Connectors shocked No damage or loosening (MIL-STD-202, 50 G (wired and mated). of parts. No interruption of Method 213A, Contacts wired in series electrical continuity longer Test Condition A) with 100 milliamperes than 10 microseconds flowing during the test Durability Connectors mated and No wear through unmated 25 times with tin damage to plating plated contacts and 500 times with gold plated contacts Corrosion (Salt Spray) Mated connectors No damage (MIL-STD-202, Method 101, subjected to 5% salt Test Condition B) spray for 48 hours Protection Against a. Test wire is pushed a. Must not touch live parts Solids into mated connectors b. No dust deposits b. Mated connectors observed on mating subjected to circulating surfaces talcum powder Protection Against Water is projected through No water deposits shall Water jets against mated be observed on mating connector from any direction surfaces of contacts and then temporarily or housings immersed in water Temperature Life Mated connectors No damage subjected to a temperature of +125°C for 200 hours Insulation Resistance Measurement made 5000 megohms (MIL-STD-1344, between adjacent contacts minimum ambient Method 3003) with connector mated temperature Humidity Mated connectors Minimum insulation (MIL-STD-202, Method 103, subjected to 10 days resistance of Test Condition B) moisture test 100 megohms *For size 16 contacts. Size 8 contacts 25 lb. load, min. 6 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C Internal Protection (IP) Environmentally Protected Definition: Circular Plastic Connectors, for Mated CPC Connectors n Per IEC 60947, Appendix C— Pertains to low voltage switchgear and Utilizing Peripheral Seals control gear. and either Wire Entry Seals n Per IEC 60529—Pertains to degrees (for Discrete Wire of protection provided by enclosures Applications) or Heat (IP code). Shrink Boots (for Jacketed Cable Applications). Sample Designation: Available are Various (Where x is a numeral value), i.e. IP 65 Sizes, Series 1, 5 and 6. IP Codes IP X X 1 2 Index Letter Degree of Protection Degree of Protection against ingress of solid against ingress of water foreign objects Degree of Protection against ingress of Degree of Protection against Protection, X solid foreign objects Protection, X ingress of water 1 2 0 No Protection No Protection Protection against objects Vertical Dripping— >50mm diameter— 1 1 Protection against vertical including inadvertently drops of water touched by hands Dripping <15°— Protection against objects Protection against dripping 2 2 >12.5mm—including fingers water when the enclosure is tilted 15° from vertical Protection against objects Spraying at an angle up 3 3 >2.5mm diameter including tools to 60° from vertical Protection against objects Splashing—Protection 4 >1.0mm diameter— 4 against water splashed including grains from any direction Jetting—Protection against Protection against ingress 5 5 water stream out of a nozzle, of solid foreign bodies from any direction Powerful Jetting—Protection against temporary flooding due Protection against ingress of dust 6 6 to powerful jet streams out of a nozzle from any direction Temporary immersion—Protection 7 against temporary immersion 7 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Current Carrying Capabilities The total current capacity of CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size each contact in a given 75 Type XII Upgrade connector is dependent upon the heat rise resulting from the Size 8 Upgrade combination of electrical loads 60 60 of the contacts in the connector 56 .125 POWERBAND Contact arrangement and the maximum 50 ambient temperature in which 45 Size 8 the connector will be operating. 45 Caution must be taken so that 35 Type XII this combination of conditions does not cause the internal Type I, Type II/III+ 30 temperature of the connector to Upgrade 23 exceed the maximum operating + Type III , Type II, temperature of the housing + Type III Posted 13 15 material. Several variables 11.85 Size 20 Upgrade which must be considered 7.5 when determining this 20 DF maximum current capability for 0 your application are: n Wire Size—Larger wire will n Connector Size—In general, n Current Load Distribution— n Ambient Temperature—With carry more current since it with more circuits in a Spreading those lines with higher ambient temperatures, has less internal resistance connector, less current per greater current loads through- less current can be carried. to current flow and generates contact can be carried. out the connector, particularly less heat. The wire also around the outer perimeter, conducts heat away from the will enhance heat dissipation. connector. design-life (EODL) conditions. loading density. A connector Current Rating Verification Temperature Practical current-carrying capac- containing 50% current-carrying Can a contact rated at 10 amps One other factor influencing ity is not an absolute, but an contacts will permit higher carry 10 amps? current levels is the maximum application-dependent condition. currents (per contact) than a operating temperature, for Maybe yes, but probably not. connector will at 75% loading. example, 105°C. If the appli- New Method Simplifies Ratings The reason lies in the test The loading percentage assumes cation has a high ambient conditions used to rate the To help the designer set the an even distribution of contacts temperature (over 75°C) the contact. If these conditions do appropriate current level, Tyco within the housing. If all 10 contact’s T-rise is limited by not adequately reflect the appli- Electronics has developed a contacts are grouped together in the maximum operating cation conditions, the actual method of specifying current- one section of a 20-position temperature. For example, an allowable current levels may be carrying capacity. This method connector, the loading density application temperature of lower than specified levels. For takes into account the various may approach 100%. 90°C limits the contact T-rise example, many manufacturers, application factors that influ- to 15°C. Since current The Importance of EODL including Tyco Electronics, test ence current rating. 2 produces heat (the I R law), the a single contact in air. This As stated, T-rise in a contact The method can be summarized current must be lowered to gives an accurate measure of depends on both resistance and as follows: limit the T-rise. the basic current-carrying current. As it ages, a contact’s capacity of the contact. Use the n The contact is aged to EODL A contact’s T-rise depends not resistance will increase. The 2 contact alone in air and it can conditions by durability only on its I R Joule heating, but contact designer will specify a certainly carry 10 ampere. Use cycling, thermal cycling, and also on its ability to dissipate maximum resistance for the it in a multi-position connector environmental exposure. the heat. Consider a contact in contact, this level is the end-of- surrounded by other current- a multi-contact housing. Joule design-life resistance. Before n The contact’s resistance carrying contacts or in high heating in multiple contacts will the contact is tested for current, stability is verified. ambient temperatures, and the raise the local ambient temper- Tyco Electronics subjects it to a n The current necessary to contact should carry less ature. Since the contact will not sequence of tests that exercises produce the specified tempera- current. be able to dissipate its own the major failure mechanisms ture rise is measured. This heat as well by convection, the and thereby simulates EODL Similarly, as the contact ages T-rise is usually 30°C. maximum T-rise will be realized conditions. Conditioning and stress relaxation, environ- n A rating factor is determined at a lower current level. Conse- includes mating cycling, indus- mental cycling, and other to allow derating of multiple quently, the allowable current trial mixed-flowing gases, degradation factors take their contacts in the same housing level must be lower to maintain humidity and temperature toll, the contact’s current- and for different conductor an acceptable T-rise. cycling, and vibration to carrying capacity decreases. sizes. sequentially introduce wear, A prudent design must set For a given connector, the corrosion, stress relaxation, current levels for such end-of- current level will be set by the and mechanical disturbance. 8 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Presentation — An Example* Current Rating of connectors and their accept- The presentation of current- Figure 1 able contacts. Once you have carrying capacity in AMP 15 selected the wire size, current- product specifications includes Single Contact carrying capacity need, two parts: 18 AWG number of positions required, n First, a base curve showing and the type of contacts current levels versus T-rise for needed in your choice of 10 a single circuit and the largest connector, refer to this matrix wire size (See figure 1). This for a quick look at exactly what represents the maximum is acceptable in a given current capacity of the connector type. contact. The curve is usually 5 flat up to 75°C ambient and then drops off. Up to 75°C, the *Note: Data is not typical of a 30°C T-rise limits the amount specific CPC connector configu- of current, and above 75°C ration. For specific current 0 the current must be reduced 0 10 20 30 40 50 60 70 80 90 100 rating information based on % to keep the combination of Ambient Temperature (°C) connector loading, contact ambient temperature and Tyco Electronics. Graph shows the relationship between base current, ambient T-rise from exceeding the temperature, and contact T-rise. To demonstrate the method of maximum operating tempera- specifying current, consider the ture of 105°C. following application conditions; n Next are rating factors, a an ambient temperature of 65°C, table of multipliers to account a 50% loading of contacts in AWG for connector loading and for the housing, and 20 AWG smaller wire sizes (See figure 2). 2 [0.6mm ] wire. 18 20 22 24 26 The designer first determines n From Figure 1, the base the base current for the current rating is 14 ampere ambient conditions of the 2 with 18 AWG [0.8mm ] wire. application; then multiplies Single 1 .83 .69 .59 .50 this base current by the rating n Figure 2, the rating factor for factors to find the current 50% loading and 20 AWG level for the application’s 2 [0.6mm ] wire is 0.68. 30% .97 .80 .66 .57 .49 loading factor and wire size. n The specific rating for this application is the product of Practical Values the base rating and the rating 50% .83 .68 .57 .48 .42 factor: The current-rating method 14 x 0.68 = 9.5 ampere gives designers practical values applicable to their appli- n Each of the contacts can 70% .65 .53 .45 .38 .33 cations. While the specified carry 9.5 ampere. current levels for a contact may n However, if the ambient temper- be lower than for other testing ature is 80°C the allowable 100% .55 .45 methods, they are more practi- .38 .32 .28 T-rise becomes 25°C. The base cal and simplify the system current must be lowered to design process. 12.8 ampere so that the 105°C “Spec-manship” is replaced maximum operating tempera- by a realistic assessment of the ture is not exceeded. The Figure 2 current-carrying capacity of a current rating then becomes: Rating factors allow the base current to be adjusted for various contact under varying condi- connector loading and wire sizes. 12.8 x 0.68 = 8.7 ampere. tions of temperature, connector loading, and wire size. Specific current-carrying data based on EOL and % loading is Contact Selector Chart available from Tyco Electronics. Please contact your local Connector Posted Sub-Mini POWERBAND 20 DF Type I Type II Type III+ Type XII Type Type III+ Coax Contacts Tyco Electronics Sales Engineer or call Tyco Electronics. CPC Series 1 4 4 4 4 CPC Series 2 4 CPC Series 3 4 CPC Series 4 44 4 4 Connector/Contact Acceptability CPC Series 5 4 As previously stated, choosing CPC Series 6 44 4 4 the correct connector/contact CPC 5015 4 combination is fundamental CMC Series 1 44 4 4 to the successful function of CMC Series 2 4 all connectors. The Selector CMC Series 3 4 Chart shown at right, is designed to simplify your choice CMC Series 4 44 4 4 9 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 % Loading Current Rating (Amperes) Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Size 1 ±.025 Square Flange Receptacle *G [±0.64] CPC Connectors, Series 1 ±.010 *J Dia. *Panel Thk. *F for Cable or Panel Mount [±0.25] .125 Max. (Accepts Type III+, High- [3.18] Current Power, Type II and Subminiature Coax Contacts) ±.010 ±.010 *E *F *D [±0.25] [±0.25] Max. +.007 *H Dia. –.000 [+0.18] *Thread Size *A (See chart) Max. Panel Cutout ±.015 *B [±0.38] ±.010 *C [±0.25] Free-Hanging Receptacle *A Max. Listed part numbers are for ±.015 *B [±0.38] connectors only; contacts ±.010 must be ordered separately. *C [±0.25] Material ±.010 *E Max. *D *L Max. [±0.25] Housing—Thermoplastic, 94V-0 rated, black *Note: See page 25 for callout dimensions *Thread Size *K Related Product Data (See chart) Max. Contacts—Pages 17-23 Plug *M Max. Contact Arrangement—Page 24 Component Dimensions—Page 25* Accessories—Pages 38-42, 52-54 Performance Characteristics— *N Max. Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 *Thread Size (See chart) Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Square Flange Receptacle Replacement Coupling Rings Arrangement Keying Free-Hanging Plug With Threaded With Mounting Shell No. of Receptacle Shell Size Part No. 1 Inserts Holes Size Positions 11 213811-1 11-4 A 208130-1 206061-1 206153-1 206060-1 13 213813-1 13-9 A 208131-1 206705-1 206705-2 206708-1 17 213810-1 A 206036-8 206036-1 206036-3 206037-1 23 213812-1 17-16 B — 213862-1 — 213849-1 A 211839-1 206838-1 206838-2 206837-1 23-24 B — 213866-1 — 213851-1 A 787610-1 206151-1 206151-2 206150-1 Keying 23-37 B — 213860-1 — 213848-1 Molded-in keying in two configurations: 1 Four 4-40 threaded inserts per receptacle. A—Standard Configuration: 5 Keys Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Receptacle Arrangement Keying Free-Hanging Plug With Threaded With Mounting Shell No. of Receptacle 1 Inserts Holes Size Positions B—Optional Configuration: 4 Keys to prevent mismating of standard and 11-4 A 211102-1 206430-1 206430-2 206429-1 reverse sex. A 211103-1 206043-1 206043-3 206044-1 17-14 B — 796437-2 — 796449-1 A 206306-5 206306-1 206306-2 206305-1 23-37 B — 213864-1 — 213850-1 1 Four 4-40 threaded inserts per receptacle. Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement. 10 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1, VDE Tested Square Flange Receptacle ±.025 CPC Connectors, Series 1, *G [±0.64] ±.010 for Cable or Panel Mount *J Dia. *F *Panel Thk. [±0.25] .125 (Accepts Type III+, High- Max. [3.18] Current Power, Type II and Subminiature Coax Contacts) ±.010 ±.010 *F [±0.25] *D *E Max. [±0.25] +.007 *H Dia. –.000 [+0.18] *A *Thread Size Max. (See chart) Panel Cutout ±.015 *B [±0.38] ±.010 *C [±0.25] Free-Hanging Receptacle n Designed to meet *A requirements of VDE as Max. ±.015 shown in DIN *B [±0.38] Specification 57627 ±.010 *C [±0.25] n Recognized under the Component Program of Underwriters ±.010 *E Max. *D *L Max. [±0.25] Laboratories Inc. for 600 VAC and *Note: 600 VDC service, See page 25 for callout dimensions R *Thread Size *K File No. E28476 (See chart) Max. n Certified by Canadian Standards R Plug Association, *M Max. File No. LR 7189 Listed part numbers are for connectors only; contacts must be ordered separately. *N Max. Material *Thread Size Housing—Thermoplastic, 94V-0 rated, (See chart) black Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Square Flange Receptacle Arrangement Related Product Data Shell No. of Keying With Threaded With Mounting Plug 1 Size Positions Inserts Holes Contacts—Pages 17-23 13-7 A 211401-4 211401-1 211399-1 Contact Arrangement—Page 24 17-9 A 211767-2 211767-1 211766-1 Component Dimensions—Page 25* A 211771-2 211771-1 211770-2 23-19 Accessories—Pages 38-42, 52-54 B — 213870-1 213853-1 Performance Characteristics— 1 Four 4-40 threaded inserts per receptacle. Page 6 Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Application Tooling—Pages 76-79 Technical Documents—Page 80 Arrangement Square Flange Receptacle Free-Hanging Shell No. of Keying With Threaded With Mounting Plug Receptacle 1 Size Positions Inserts Holes Replacement Coupling Rings 13-7 A 211398-4 211398-1 211398-2 211400-1 A — 211769-1 211769-3 211768-1 Shell Size Part No. 17-9 B — 796439-2 — 796450-1 13 213813-1 17 213810-1 A — 211773-1 — 211772-1 23-19 23 213812-1 B — 213868-1 — 213852-1 1 Four 4-40 threaded inserts per receptacle. Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement. Keying A—Standard Configuration: 5 Keys B—Optional Configuration: 4 Keys 11 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 ±.015 1.435 Square Flange ±0.38 [36.45 ] .094 Receptacles, Printed [2.39] ±.010 Circuit Board Mount 1.125 ±.015 .420 ±0.25 [28.58 ] ±0.38 [10.67 ] with .025 [0.64] sq. solder tails Typ. B .150 Dia. [3.81] 4 Holes ±.010 1.050 ±.010 1.125 ±0.25 ±.015 [26.67 ] 1.435 ±0.25 [28.58 ] ±0.38 Dia. [36.45 ] Typ. A .125 Max. [3.18] Panel Thk. Standard Sex (Posted Pin Contacts) Material and Finish Receptacle Assemblies Contact Housing—Thermoplastic, 94V-0 rated, Dimensions Arrangement Keying Peripheral Finish Mounting 4-40 Threaded black No. Style Seal A B Code Holes Inserts Contacts— .119 .816 11-4 — 207825-9 A N A A—Duplex plated gold flash on entire 3.02 20.73 contact with .000030 [0.00076] min. .220 .816 13-7 — 1-796433-1 A N A gold on contact engagement area, tin on 5.59 20.73 the termination area .220 .816 208223-9 — AN A C—Plated tin on the entire contact, tin 5.59 20.73 13-9 on the termination area .220 .816 — 1-208223-0 AN A 5.59 20.73 — 1-207303-4 .220 .816 A A N Related Product Data 1-207303-5 — 5.59 20.73 C 17-16 1-207303-3 —A .220 .816 Contact Arrangement—Page 24 AN 5.59 20.73 213855-4 213855-3 B Performance Characteristics— .429 .679 Page 6 213782-4 — AN A 10.90 17.24 23-19 Technical Documents—Page 80 .618 .674 213859-2 — A N B 15.70 17.12 .220 .654 — 213588-2 CN A 5.59 16.61 .618 .679 213798-3 — A N A 15.70 17.24 Keying 23-24 .220 .654 213780-2 — AN A Molded-in keying in two configurations: 5.59 16.61 .429 .679 A—Standard Configuration: 5 Keys 213857-2 — AN B 10.90 17.24 .220 .654 1-206934-1 — AN A 5.59 16.61 206934-5 — N .119 .654 A A 3.02 16.61 — 1-206934-7 Y B—Optional Configuration: 4 Keys to 208132-2 — A C 23-37 prevent mismating of standard and .429 .654 1-206934-8 — A A N 10.90 16.61 reverse sex. 213854-3 — B A .618 .654 1-206934-9 — A N A 15.70 16.61 Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location. Other Available Posted Contacts Tyco Electronics can make available contacts with .119 various solder tail lengths Min. [3.02] for loading into the standard .618 Max. or reverse sex, square [15.70] flange receptacles for applications requiring custom solder tail lengths. 12 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Square Flange 1.050 1.435±.015 [26.67] Receptacles, Printed [36.45±0.38] Circuit Board Mount .420±.005 .094±.005 1.125±.005 [10.67±0.13] [2.39±0.13] [28.58±0.13] with .025 [0.64] sq. solder tails 1.125±.005 [28.58±0.13] 1.050±.005 1.110 Dia. Max. Dia. 1.435±.015 [26.67±0.13] [28.19] [36.45±0.38] ±.030 B A Typ. [±0.76] Material and Finish .125 [3.18] Housing—Thermoplastic, 94V-0 rated, Max. black Thk. Panel Contacts— A—Duplex plated gold flash on entire Reverse Sex (Posted Socket Contacts) contact with .000030 [0.00076] min. Receptacle Assemblies Contact Dimensions gold on contact engagement area, tin on Arrangement Keying Peripheral Finish Mounting 4-40 Threaded No. Style Seal the termination area AB Code Holes Inserts C—Plated tin on the entire contact, tin .159 .536 A N 208283-4 — A on the termination area 4.04 13.61 11-4 .704 .541 Related Product Data CN 1-788130-1 — A 17.88 13.74 Contact Arrangement—Page 24 .220 .536 17-9 1-213826-1 — CY A 5.59 13.61 Performance Characteristics— .368 .536 Page 6 AN 213729-9 213729-6 A 9.35 13.61 Technical Documents—Page 80 .220 .536 C Y 17-14 1-213825-7 — A Keying—Page 12 5.59 13.61 .159 .536 — 213729-8 CN A 4.04 13.61 Special CPC Connectors, .645 .394 AN 213858-3 — B 16.38 10.00 Square Flange Receptacles, .557 .374 Printed Circuit Board Mount CN 23-19 213781-9 — A 14.15 9.50 With Round Posted Contacts .368 .374 CY 213827-8 — A 9.35 9.50 (Size 16), Contact 2-208224-1 — A .557 .374 Arrangement 17-16 AN 14.15 9.50 213856-4 —B .368 .374 C N 1-208224-2 — A 9.35 9.50 23-37 .368 .374 CY 1-213828-6 — A 9.35 9.50 .159 .374 AN 207890-2 — A 4.04 9.50 Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper Material and Finish contact/post location. Housing—Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, self- extinguishing, black Contacts—Brass Plating— Connector Part No. 207292-1— Plated tin over .000050 [0.00127] min. nickel on entire contact Connector Part No. 207292-2— Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel on entire contact Notes: 1. Connector can be used for pressure bulkhead feed- thru (sealed) applications. Notes: 2. Receptacle is Standard Sex, supplied preloaded with 16 special round posted pin contacts, .030 [0.76] diameter. 13 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Special CPC Connectors, Square Flange Receptacles, ±.015 .420 With Solder Type Contacts ±0.38 [10.67 ] (Size 16), Contact .010 ± .094 0.25 [2.39± ] Arrangement 17-16 ±.010 .010 ± 1.050 1.090 Dia. Dia. ±0.25 0.25 [27.69± ] [26.67 ] Panel Thk. Solder Cup .125 Max. Contact [3.18] .015 ± .250 0.38 [6.35± ] .156 Material and Finish [3.96] Housing—Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, self- extinguishing, black Contacts—Brass Notes: 1. Connector can be used for Plating— pressure bulkhead feed- Connector Part No. 206404-1— thru (sealed) applications. Plated .000030 [0.00076] min. gold over Notes: 2. Receptacle is standard .000030 [0.00076] min. nickel on entire sex, supplied preloaded contact with 16 special solder cup pin contacts. Connector Part No. 206404-2— Plated tin over .000100 [0.00254] min. copper on entire contact Receptacle, Feed-Thru .025 E [0.64] Panel Thk. .125 Max. .010 [3.18] Special CPC Connectors, D [0.25] Feed-Thru G Dia. Pressure Rating up to 30 psi .010 B [0.25] F Dia. (4 Holes) Pin Both Sides Panel Cutout .010 H Max. C [0.25] A Max. Plug Material and Finish Housing—Thermoplastic, 94V-0 rated, black J Max. Contacts—Copper alloy, gold over nickel plated Thread Size Part Numbers (See Chart) Standard Reverse Feed-Thru Arrangement Numbering Numbering Receptacle Plug Plug 11-4 206060-1 206516-1 206518-2 17-16 206037-1 206554-1 206552-1 Dimensions Dimensions Thread Arrangement Size A B C D E F G HJ Note: Feed-Thru Receptacles are fully loaded with Size 16, 1.209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-24 11-4 30.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 UNEF-2A feed-thru pin contacts. Order Size 16 crimp, snap-in socket 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-20 17-16 30.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 UNEF-2A contacts for plugs separately. 14 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .025 [0.64] sq. solder tails *A Max. *B *C *D Max. *E Max. .150 [3.81] Material and Finish Housing—Thermoplastic, 94V-0 rated, Location Wafer 4 Holes .125 black *F Max. [3.18] .025 Sq. Location Wafer—Phenolic, black Thk. Panel [0.64] *G Contact Contact Posts—.000100 [0.00254] Post Typ. min. tin over .000100 [0.00254] min. copper Contact Body— A—.000100 [0.00254] min. tin over *H Dia. .000050 [0.00127] min. nickel *Note: B—.000030 [0.000762] min. gold for a See page 25 for length of .200 [5.08] min. from mating callout dimensions end, with remainder gold flash, both *F over .000050 [0.00127] min. nickel *J Dia. Related Product Data Contact Arrangements—Page 24 Component Dimensions—Page 25* Performance Characteristics— Panel Cutout Page 6 Keying—Standard Configuration: 5 Keys Technical Documents—Page 80 Standard Sex (Posted Pin Contacts) Receptacle Assemblies Arrangement Contact Body Mating Plug Mounting 4-40 Threaded No. Finish Code Part No. Holes Inserts 11-4 1-796403-1 1-796403-2 B 206060-1 13-7 1-796435-1 1-796435-2 B 211399-1 13-9 1-796375-1 1-796375-2 B 206708-1 17-9 1-796497-1 — B 211766-1 17-16 1-796404-1 — B 206037-1 23-19 1-796405-1 — B 211770-2 1-796387-1 — A 23-24 206837-1 1-796387-2 —B 23-37 1-796406-1 — B 206150-1 Reverse Sex (Posted Socket Contacts) Receptacle Assemblies Arrangement Contact Body Mating Plug Mounting 4-40 Threaded No. Finish Code Part No. Holes Inserts 11-4 1-796407-1 — B 206429-1 13-7 1-796500-1 — B 211400-1 17-9 1-796501-1 — B 211768-1 796348-3 — A 17-14 (shown) 206044-1 796348-2 — B 23-19 1-796502-1 — B 211772-1 23-37 1-796409-1 — B 206305-1 15 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .045 [1.14] sq. solder tails. Receptacle 2.43 Ref. Mail: Thermoplastic For Higher Current Applications [61.72] Color: Black 1.33 Max. [33.78] .520±.015 .156 Mating Face Major Key [13.2±.381] [3.96] Ø 1.45 Ø 1.51 Max. Max. [36.83] [38.35] Material and Finish Housing—Thermoplastic, 94V-0 rated, .125 .16 Max. 1.438 .045 [3.18] black [4.064] Sq. [36.525] [1.14] Thk. Panel 2 PLC Location Wafer—Phenolic, black Post Typ. Location Wafer 1.750±.025 Contact Posts—.000100 [0.00254] Material: Phenolic [44.45±.635] Color: Black min. tin over .000100 [0.00254] min. 2 PLC Contact copper 24 PLC Contact Body— A—.000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B—.000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating 1.438 end, with remainder gold flash, both [36.525] 2 PLC over .000050 [0.00127] min. nickel Technical Documents—Page 80 Ø .150—157 [3.81—3988] 4 Holes Ø 1.61 [40.89] Recommended Panel Cutout Standard Sex (Posted Pin Contacts) Arrangement Receptacle Assemblies Contact Body Mating Plug No. Mounting Holes Finish Code Part No. 13-7 1776903-1 B 211399-1 17-16 1776904-1 B 206037-1 23-24 1776905-1 B 206837-1 23-37 1776906-1 B 206150-1 16 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts Spring, +.0010 Type III+, Crimp, Snap-In [.0625 –.0020 Stainless Steel Dia. +0.025 Spring, Stainless Steel [1.588 ] Pin Body –0.051 Ferrule, Brass, .390 Nickel Flash Min. [9.91] Pin .113 Max. [2.87] Dia. Pin ±.010 .530 Socket ±0.25 [13.46 ] Material and Finish — See chart. Application Tooling—Pages 76-79 Socket Technical Documents Contact Body—Brass or phosphor bronze 114-10004 Application Specification Retention Spring—Stainless steel 108-10042 Product Specification ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Refer to contact current carrying capability information on page 8. Wire Size Strip Form Loose Piece Tooling Part No. Ins. Range Contact Contact No. Contact No. Dia. Loose Piece Strip Form Finish 2 Range AWG mm Pin Socket Pin Socket Hand Tool Applicators 2 567867-1*** Gold/Nickel 788085-3 788088-2 — — .015-.030 30-28 0.05-0.09 90716-1 or 567947-1*** 0.38-0.76 3 Sel. Gold/Nickel 788085-1 788088-1 788085-4 788088-3 or 680602-□*** Bright Tin 1-66425-2 1-66424-1 — — 1 .040-.060 2 6 Gold/Nickel 66425-7 66424-7 66429-3 66428-3 91515-1 466598-□*** 1.02-1.52 3 30-26 0.05-0.15 Sel. Gold/Nickel 66425-8 66424-8 66429-4 66428-4 2 1 .014-.030 Gold/Nickel 66393-7 66394-7 — — 6 90225-2 466585-3*** 0.36-0.76 3 66393-8 66394-8 66406-4 66405-4 Sel. Gold/Nickel Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 6 □ 91515-1 466321- *** 2 Gold/Nickel 66106-7 66108-7 66107-3 66109-3 1 .035-.055 26-24 0.12-0.2 or or 3 Sel. Gold/Nickel 66106-8 66108-8 66107-4 66109-4 0.89-1.40 58495-1* 466908-2*** 4 Sel. Gold/Nickel — 66108-1 — 66109-1 Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 2 6 1 Gold/Nickel 66102-8 66104-8 66103-3 66105-3 91515-1 466323-□*** .040-.080 1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or 3 Sel. Gold/Nickel 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2*** 4 Sel. Gold/Nickel — 66104-1 — 66105-1 24-20 0.2-0.6 466383-4*** Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 5 .060-.120 6 or 466979-1*** 91542-1 3 1.52-3.05 Sel. Gold/Nickel 66564-8 66563-8 66566-4 66565-4 or 567363-□*** Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 6 □ 2 91523-1 466324- *** 1 Gold/Nickel 66332-7 66331-7 66400-3 66399-3 .080-.100 or or 3 Sel. Gold/Nickel 66332-8 66331-8 66400-4 66399-4 2.03-2.54 6 90225-2 466942-1*** 4 Sel. Gold/Nickel — 66331-2 — 66399-2 S 1-66098-9 Bright Tin 1-66100-9 1-66099-5 1-66101-9 6 □ 1-66098-8 91505-1 or 466325- *** 1 .080-.100 2 6 18-16 0.8-1.4 Gold/Nickel 66098-8 66100-8 66099-3 66101-3 91523-1 or or 2.03-2.54 3 58495-1* 466906-1*** Sel. Gold/Nickel 66098-9 66100-9 66099-4 66101-4 4 Sel. Gold/Nickel 66098-6 — 66099-1 — 1-66359-4 1-66358-6 1-66361-2 1-66360-2 Bright Tin 1 .080-.100 1-66359-5 1-66358-8 66361-7 66360-7 □ 466326- *** 2 Gold/Nickel 66359-9 66358-9 66361-3 66360-3 2.03-2.54 6 91519-1 or 1-66359-0 1-66358-0 66361-4 66360-4 3 18-14 0.8-2.0 466923-2*** Sel. Gold/Nickel 1-66359-2 1-66358-3 66361-8 66360-8 4 Sel. Gold/Nickel — 66358-1 — 66360-1 66598-9 5 466958-1*** .110-.150 Bright Tin 66597-8 66602-8 66601-9 6 1-66598-0 91521-1 or 2.79-3.81 3 □ 567364- *** Sel. Gold/Nickel 66597-2 66598-2 66602-2 66601-2 1 5 S Overall insulation crimp diameter, including crimp barrel, must not Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- Standard reeling of strip form contacts. exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: 2 6 .000015 [0.00038] gold in the mating area over .000050 [0.00127] To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System. min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] 3 .000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). remainder, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) 4 .000030 [0.00076] gold in the mating area, with gold gradient on actuated). ***Call Technical Support for Machine Applicator Part Numbers. remainder, over .000050 [0.00127] min. nickel. 17 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) +.0010 Enhanced High Current [.0625 –.0020 Spring, Dia. +0.025 Spring, Stainless Steel Type III+, Crimp, Snap-In Stainless Steel [1.588 ] Pin Body –0.051 .390 Ferrule, Brass, Min. [9.91] Nickel Flash Pin .113 Max. [2.87] Dia. Pin Socket ±.010 .530 ±0.25 [13.46 ] Material and Finish — See chart. Related Product Data Contact Body—Copper Nickel Alloy Application Tooling — Pages 76-79 Socket Retention Spring—Stainless steel Technical Documents 114-10004 Application Specification 108-10024-2 Product Specification Contact Size 16—Pin Diameter .062 [1.57] Wire Size Strip Form Loose Piece Tooling Part No. Ins. Contact Range Contact No. Contact No. Dia. Loose Piece Strip Form Finish 2 Range AWG mm Pin Socket Pin Socket Hand Tool Applicators □ 466326- *** 1 Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4 .080-.100 3 or 91519-1 2.03-2.54 Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 466923-2*** 18-14 0.8-2.0 466958-1*** 2 Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 .110-.150 3 or 91521-1 2.79-3.81 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-2 □ 567364- *** 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *** Call Technical Support for Automatic Machine Applicator Part Numbers. Ratings Voltage: 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire Temperature: -55˚C to +105˚C VDE 0627: XA/630/4KV/2 - Series I, VDE tested only Multiplication Rating Factor (F) Type III+ Contacts (Note: 1 = 17 amperes) Percent Connector Loading Single Circuit ≅ 50% 100% Shell Size Wire Size Wire Size Wire Size 30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG 11-4 .291 1 .212 .905 .140 .684 13-9 .278 .995 .175 .750 .134 .567 17-16 .270 .990 .146 .625 .127 .472 23-24 .281 .985 .138 .550 .120 .416 23-37 .275 .985 .131 .497 .114 .376 Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes) Percent Connector Loading Single Circuit ≅ 50% 100% Shell Size 14 AWG 14 AWG 14 AWG 11-4 .880 .840 .640 13-9 .880 .640 .480 17-16 .880 .520 .400 23-24 .880 .520 .400 23-37 .880 .440 .320 18 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Type III+ (Precision Grounding Pin (make first - break last) Formed, Crimp) Contact Size—16 Related Product Data Pin Diameter—.062 [1.57] Performance Characteristics—Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 Material and Finish Contact Body—Copper alloy, plated tin or gold Spring—Stainless steel Ins. Strip Form Loose Piece Grounding Pin Part No. Wire Size Range Contact Dia. Applicator Hand Tool 2 Finish mm AWG 1 Strip Form Loose Piece Range Part No. Part No. 5 Tin 164159-3 164162-1 .035-.055 91515-1 or 0.12-0.2 26-24 — 0.89-1.4 4 58495-1* Sel. Gold/Nickel 164159-4 164162-2 5 □ Bright Tin 164160-3 164163-1 466323- *** 91515-1 or .045-.070 5 0.2-0.6 24-20 or 91505-1 or 1.14-1.78 4 Sel. Gold/Nickel 164160-4 164163-2 466907-2*** 58495-1* 5 91523-1 or Tin 164161-3 164164-1 466741-□*** .078-.098 5 0.8-1.4 18-16 or 91505-1 or 1.98-2.49 4 Sel. Gold/Nickel 164161-4 164164-2 680114-3*** 58495-1* 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 4 Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1. Material High Current Power Body—Copper alloy Contact—Size 16 Louvertac Band—Beryllium copper Retention Spring—Stainless steel The features of the High Current Size 16 contact have been designed to Finish retrofit into the existing Body—Silver AMP Connectors such as Louvertac Band—Gold CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30° T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. Contact Part Nos. Crimping Tool 601967-1. Use turret TH502 Wire Range Pin Socket Turret 2 (1-601967-6) for the mm AWG Loose Tape Loose Tape Tool for for Piece Mounted Piece Mounted Pins Sockets pin and turret TH501 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-5 1-601967-5 (1-601967-5) for the socket. 2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5 Extraction Tool Part No. 305183 19 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Type III+ (Precision Formed, Solder) Solder-Type (with Preformed Wire Barrel/Insulation Support) Contact Size—16 Pin Diameter—.062 [1.57] Material and Finish Contact Body—Copper alloy, plated tin or gold Spring—Stainless steel Related Product Data Pin Socket Performance Characteristics—Page 6 Technical Documents—Page 80 Solder-Tab Pin Socket Solder-Type Pin Socket Pin Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Loose Piece Contact Range Contact No. Finish 2 AWG mm Pin Socket Solder-Tab 1 26-20 0.12-0.6 Gold/Nickel 266182-1 266183-1 1 18-16 0.8-1.4 Gold/Nickel 266180-1 266181-1 2 Duplex 202236-7 202237-7 4 Solder Tab Bright Tin 202236-5 202237-5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2 Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 Bright tin on entire contact. 4 Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 20 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Type II, Screw Machined, Crimp ±.010 1.087 ±0.25 [27.61 ] Material ±.005 .472 Contact Body—Brass ±0.13 [11.99 ] Retention Spring—Stainless steel Finish ±.001 .062 Dia. Contact Body—.000030 [0.00076] ±0.03 [1.57 ] Pin gold over .000050 [0.00127] .107 Spring Pin Body Max. Dia. [2.72] nickel. Gold thickness controlled Pin on socket O.D. Retention Spring—Stainless steel Related Product Data ±.010 .795 ±0.25 [20.19 ] Application Tooling—Pages 76-79 Spring Socket Socket Body Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Tooling Part No. Wire Size Tape Mounted Loose Piece Ins. Contact Tape Mounted Loose Piece 2 Range Contact No. Contact No. Dia. Color Dies for Die Set for 1 2 Range Code Hand AWG mm Pin Socket Pin Socket AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System .035-.055 4 5 201611-4 — 201611-1 201613-1 Red/Red 0.89-1.40 * 91538-1 7 90230-1 or 601967-1 .048-.065 * 4 5 28-24 0.08-0.20 — — 201334-1 201332-1 Red/Red 90249-2 1.22-1.65 .095-.110 * 4 5 —— 202410-1 202411-1 Green — 601967-1 2.41-2.79 .040-.062 91538-1* 4 5 201578-4 — 201578-1 201580-1 Yellow/Red 1.02-1.57 or 58541-1* 7 24-20 0.2-0.6 90249-2 90230-1 .055-.088 4 5 201330-6 201328-9 201330-1 201328-1 Yellow/Red or 601967-1* 1.40-2.16 18 0.9-0.9 No. Ins. 91539-1* 4 4 7 —— 202725-1 202726-1 Blue — 90231-2 (Two) (Two) Support or 601967-1* .080-.105 90136-1* 4 5 —— 202507-1 202508-1—— — 2.03-2.67 or 601967-1* 4 4 7 18-16 0.8-1.4 200336-6 200333-8 200336-1 200333-1 Blue/Blue 90250-1 90231-2 * 91539-1 No Ins. 58541-1* 5,6 Support —— 204219-1 — Blue/Blue — — ,6 or 601967-1 * 3 3 4 5 7 212618-2 201568-3 201570-1 201568-1 Violet/Blue 90250-1 90231-2 - 91539-1 No Ins. 58541-1* 14 2 †,6,3 3,6,† Support 201570-2 — 212618-1 — — — — or 601967-1 * 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3 Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4 Use turret TH502 (1-601967-6) with hand tool 601967-1. 5 Use turret TH501 (1-601967-5) with hand tool 601967-1. 6 ±.005 ±.127 Pin length is .630 [16.002 ] on these two pins. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. †Does not use Hand Tool 91539-1 or 601967-1. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. 21 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Coaxial Contacts Subminiature Coax, Size 16 Precision Formed, Crimp 1.010 Ref. [25.65] Pin .650 Pin Ref. [16.51] Socket +.005 ±.003 +.005 0 .107 .112 A –.000 .250 ±.076 +.127 +.127 [2.845 ] [2.718 ] [6.35] Dia. –.000 Dia. Dia. .084 .086 [2.134] Ferrule .235 .120 Max. [2.184] A Dia. Part No. 5-225088-1— [5.969] [3.05] Socket Dia. .123 Ferrule Part No. 225088-3— A Dia. [3.12] Part No. 1-332057-0 Material Outer Shell—Brass per MIL-C-50 Center Conductor—Beryllium copper per QQ-C-533 (Pin); Brass per Selection Chart for Coaxial Cable QQ-B-626 (Socket) Tooling Part No. Inner Dielectric—Polypropylene Loose Piece Die Sets for Cable Size Contact Ferrule Hand Contact No. Hand Tool 69710-1 Retention Spring—Stainless steel per (RG/U) Finish Part No. Tool Pin Socket or 626 Pneumatic QQ-S-766 or Die Set* Tool System Ferrule—Copper per QQ-C-576 Gold/Nickel 226537-2 51565-2 1 Gold/Copper † 7 178, 196 1-332057-0 69690-2 69656-2 Gold/Nickel † — 51565-5 2 Finish Gold/Copper Gold/Nickel Outer Shell, Center Conductor— 226537-2 51565-2 1 Gold/Copper 196 † 1-5-225088-1 — 69656-9 See charts (Double Braid) Gold/Nickel † † — 51565-5 2 Ferrule —Bright tin per Gold/Copper MIL-T-10727 Gold/Nickel 226537-1 51565-1 1 Gold/Copper 7 174, 188, 316 1-332056-0 69690 -2 91911-3*-9 Gold/Nickel 226537-4 51565-4 2 Gold/Copper Related Product Data Gold/Nickel 226537-1 51565-1 Application Tooling—Pages 76-79 1 Gold/Copper 174 1-5-225088-3 — 69656-7 (Double Braid) Gold/Nickel 226537-4 51565-4 2 Gold/Copper Gold/Nickel 226537-1 51565-1 1 Gold/Copper 7 179, 187 1-332056-0 69690-1 91911-4* Gold/Nickel 226537-4 51565-4 2 Gold/Copper Gold/Nickel 226537-1 51565-1 1 Gold/Copper 187 † 1-5-225088-1 — 69656-8 (Double Braid) Gold/Nickel † 226537-4 51565-4 2 Gold/Copper Gold/Nickel 226537-1 51565-1 1 Gold/Copper 161 1-332056-0 —— Gold/Nickel 226537-4 51565-4 2 Gold/Copper 1 .000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2 .000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). †Does not use Hand Tool 91539-1 or 601967-1. *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Extraction Tool Part No. 305183 22 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Coaxial Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Subminiature Coax, Size 16 Precision Formed, Crimp Tooling Part No. Loose Piece (Continued) Wire Size Die Sets for Contact Hand Contact No. Ferrule Hand Tool 69710-1 2 Finish AWG mm Tool Part No. Pin Socket or 626 Pneumatic or Die Set* Tool System Finish Gold/Nickel † 226537-3 51565-3 1 Ferrule —Bright tin per Gold/Copper 30 0.05 † 7 69690-2 69656-2 1-332057-0 MIL-T-10727 (Twisted Pair, Solid) Gold/Nickel 226537-6 51565-6 2 Gold/Copper Gold/Nickel 226537-3 51565-3 1 Gold/Copper Related Product Data 28 0.08-0.09 † 7 69690 -2 91911-3*-2 1-332057-0 (Twisted Pair, Solid) Gold/Nickel Application Tooling—Pages 76-79 226537-6 51565-6 2 Gold/Copper Gold/Nickel 28 0.08-0.09 7 226537-3 51565-3 69690-1 91911-4* 1 Gold/Copper (Twisted Pair, † oror 1-332057-0 Stranded 7 Str., Gold/Nickel 7 69690-2 69656-2 226537-6 51565-6 .0050 [0.13] Dia.) 2 Gold/Copper Gold/Nickel 26 0.12-0.15 226537-3 51565-3 1 Gold/Copper (Twisted Pair, Solid † 7 69690 -2 91911-3*-2 1-332057-0 or Stranded 7 Str., Gold/Nickel 226537-6 51565-6 .0063 [0.16] Dia.) 2 Gold/Copper Gold/Nickel 226537-1 51565-1 26 0.12-0.15 1 Gold/Copper † 7 1-332057-0 69690-3 69656-3 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) 226537-4 51565-4 2 Gold/Copper 1 .000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2 .000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183. 23 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Contact Arrangements, Series 1 .093 .093 Shell Sizes 11 and 13 [2.36] [2.36] .150 .150 .185 .185 .000 .000 [3.81] [3.81] [4.7] [4.7] .110 .110 .000 [2.79] [2.79] 1 2 .160 [4.06] .150 [3.81] .110 [2.79] 3 5 .000 .000 .000 6 7 .110 [2.79] .150 [3.81] .160 [4.06] .155 [3.94] Arrangement 11-4 Arrangement 13-7 Arrangement 13-9 Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Shell Size 17 .000 .150 .000 .150 .193 .043 .032 .182 [3.81] [3.81] [4.9] [1.09] [0.81] [4.62] .197 .197 [5] .000 [5] .225 .075 .075 .225 .268 .118 .107 .257 [5.72] [1.90] [1.90] [5.72] [6.81] [3] [2.72] [6.53] .260 [6.6] .205 [5.21] .197 [5] .130 [3.3] .075 [1.91] .000 .000 .000 .075 [1.91] .130 [3.3] .197 [5] .205 [5.21] .260 [6.6] .150 [3.81] .150 [3.81] Arrangement 17-9 Arrangement 17-14 Arrangement 17-16 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Shell Size 23 .364 .182 .182 .364 .000 [9.25] [4.62] [4.62] [9.25] .375 .225 .075 .075 .225 .375 .394 .197 .197 .394 [9.52] [5.72][1.90] [1.90] [5.72][9.52] .000 [10.01] [5] [5] [10.01] .455 .273 .091 .091 .273 .455 .450 .300 .150 .150 .300 .450 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .296 .098 .098 .296 .000 [11.43] [7.62] [3.81] [3.81] [7.62] [11.43] [7.52] [2.49] [2.49] [7.52] .342 [8.69] .390 [9.91] .316 [8.03] .260 [6.6] .171 [4.34] .158 [4.01] .130 [3.3] .000 .000 .000 .130 [3.3] .158 [4.01] .171 [4.34] .260 [6.6] .316 [8.03] .390 [9.91] .342 [8.69] .150 [3.81] .182 [4.62] Arrangement 23-19 Arrangement 23-24 Arrangement 23-37 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image. 24 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 1 CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Component Dimensions, Series 1 ±.025 Square Flange Receptacle G [±0.64] ±.010 J Dia. F [±0.25] Panel Thk. .125 Max. [3.18] ±.010 F ±.010 [±0.25] D E Max. [±0.25] +.007 *H Dia. –.000 [+0.18] Thread Size (See chart) Panel Cutout A Max. ±.015 B [±0.38] ±.010 C [±0.25] Free-Hanging Receptacle A Max. ±.015 B [±0.38] ±.010 C [±0.25] ±.010 E Max. D [±0.25] L Max. Thread Size K (See chart) Max. Plug M Max. N Max. Thread Size (See chart) Dimensions Shell Thread Sex Size Size ABCD E F G H J K L M N 1.070 1.365 Rev. 27.18 34.67 .420 .094 .687 .740 .844 1.125 .125 .840 .817 .935 .975 5/8-24 11 10.67 2.39 17.45 18.8 21.44 28.58 3.18 21.34 20.75 23.75 24.77 UNEF-2A 1.350 1.080 Std. 34.29 27.43 1.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 3/4-20 13 Std. 34.29 10.67 2.39 20.62 22.33 24.61 32.54 3.18 24.87 22.2 27.23 27.43 28.07 UNEF-2A 1.070 1.365 Rev. 27.18 34.67 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.349 15/16-20 17 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 34.26 UNEF-2A 1.350 1.080 Std. 34.29 27.43 1.070 1.365 Rev. 27.18 34.67 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.788 1-3/8-18 23 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 45.42 UNEF-2A 1.350 1.080 Std. 34.29 27.43 25 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 Square Flange Receptacle CPC Connectors, Series 2 ±.035 for Cable or Panel Mount *G [±0.64] (Accepts Size 20 DM or DF Crimp, ±.010 *J Dia. *F [±0.25] Panel Thk. Snap-In Contacts) .125 Max. [3.18] ±.010 ±.010 *F *E Max. [±0.25] *D [±0.25] +.007 *H –.000 Dia. [+0.18] *Thread Size (See chart) *A Max. Panel Cutout ±.015 *B [±0.38] ±.010 *C [±0.25] *Note: See page 32 for callout dimensions Listed part numbers are for Free-Hanging Receptacle connectors only; contacts must be ordered separately. ±.010 *L Max. *D [±0.25] *E Max. Material Housing—Thermoplastic, 94V-0 rated, black ±.015 *Thread Size *B [±0.38] (See chart) *K Max. ±.010 *A Max. *C [±0.25] Related Product Data Contacts—Pages 29-30 Plug Contact Arrangement—Page 31 *M Max. Component Dimensions—Page 32* Accessories—Pages 38-42 Performance Characteristics— Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts) Square Flange Receptacle Free-Hanging Arrangement Plug With Mounting With Threaded Receptacle 1 Holes Inserts 11-8 205841-1 205841-3 205841-2 205838-1 11-9 206486-1 206852-8 206486-2 206485-1 17-28 205840-3 205840-4 206152-1 205839-3 23-63 205843-1 — 205843-2 205842-1 1 Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts) Square Flange Receptacle Free-Hanging Arrangement Plug With Mounting With Threaded Replacement Coupling Rings Receptacle 1 Holes Inserts Shell Size Part No. 11-8 206433-1 206433-3 206433-2 206434-1 11 213811-1 17-28 206038-1 206038-4 206038-2 206039-1 17 213810-1 23-57 206438-1 — 206438-2 206437-1 23 213812-1 1 Four 4-40 threaded inserts per receptacle. Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73]. 26 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 2 CPC Series 2 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 (Continued) Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails A B Material and Finish Housing—Thermoplastic, 94V-0 rated, black Standard Sex (Posted Pin Contacts) Contacts— Arrangement Receptacle Assemblies Dimensions Contact A—Duplex plated gold flash on entire Finish Shell No. of Mounting 4-40 Threaded contact with .000030 [0.00076] min. A B 1 Code Size Positions Holes Inserts gold on contact engagement area, .125 .230 tin on the termination area, all over 1-206852-2 — A 3.18 5.84 11-9 .000050 [0.00127] min. nickel under- .352 .230 1-206852-1 — A plating 8.94 5.84 B—Plated gold flash on the entire .125 .230 1-207369-1 — A contact, tin on the termination area 3.18 5.84 17-28 .352 .230 1-207369-3 — A 8.94 5.84 .227 .338 Related Product Data 1-206455-2 — A 5.77 8.59 23-63 Contact Arrangement—Page 31 .449 .338 1-206455-1 — A 11.40 8.59 Performance Characteristics— 1 Page 6 Four 4-40 threaded inserts per receptacle. Technical Documents—Page 80 Accessories—Pages 38-42 Reverse Sex (Posted Socket Contacts) Arrangement Receptacle Assemblies Dimensions Contact Finish Shell No. of Mounting 4-40 Threaded AB 1 Code Size Positions Holes Inserts .352 .285 1-208657-1 — A 8.94 7.24 11-8 .574 .230 — 1-208657-0 A 14.58 7.24 .125 .230 1-207216-6 — B 3.18 5.84 17-28 .352 .230 1-207216-7 — A 8.94 5.84 .232 .333 23-57 1-796329-1 — A 5.89 8.46 1 Four 4-40 threaded inserts per receptacle. Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the .125 [3.18] Min. .574 [14.58] Max. standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. 27 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 (Continued) Square Flange Feed-Thru Receptacles Special CPC Connectors, (with Permanently Sealed .040 [1.02] Dia. Solid Pins) Series 2 (Pressure rated up to 30 psi) ±.025 E G Dia. [±0.64] ±.010 Panel Thk. D [±0.25] .125 Max. [3.18] ±.010 B [±0.25] ±.010 D [±0.25] Pin Both Sides +.007 F Dia. –.000 [+0.18] ±.010 C [±0.25] Panel Cutout A Max. Listed plug connector part numbers H Max. are for connectors only; contacts must be ordered separately. Plug Material J Max. Housing—Thermoplastic, 94V-0 rated, black Feed-Thru Contacts—Copper alloy, Thread Size plated gold over nickel (See chart) Related Product Data Socket Contacts (for Plugs)— Dimensions Arrangement Thread Pages 29-30 No. Size AB C D E F G H J Contact Arrangement—Page 31 1.035 .688 .188 .844 1.125 .125 .840 .800 .975 5/8-24 11-8 26.29 17.48 4.78 21.44 28.58 3.18 21.34 20.32 24.77 UNEF-2A Performance Characteristics— 1.040 1.050 .188 1.125 1.435 .150 1.210 .800 1.349 15/16-20 Page 6 17-28 26.42 26.67 4.78 28.58 36.45 3.81 30.73 20.32 34.26 UNEF-2A Accessories—Pages 38-42 Technical Documents—Page 80 Part Numbers Standard Reverse Square Flange Arrangement Numbering Numbering Feed-Thru No. Plug Plug Receptacle 11-8 205838-1 206460-1 206458-1 17-28 206125-1 206126-1 206127-1 Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities. 28 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 2 CPC Series 2 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts With Insulation Support Size 20 DF, Precision Formed, .085 Dia. Crimp Contacts [2.16] Max. Contact Size—20 Pin Diameter—.040 [1.02] *Test Current—7.5 ampere (Single contact, free-air test current; not to be construed as contact rating .390 [9.91] current. Use only for testing.) .575 *Note: Total current capacity of each [14.61] contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads ±.0015 .0400 Dia. ±0.034 of all contacts in the connector [1.02 ] arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. .150 [3.81] Localized Gold Plate Area Pin Pin .370 [9.34] .555 [14.1] Socket .085 Dia. [2.16] Material Max. Pin Body—Brass Socket—Phosphor bronze Contact Finish .100 [2.54] A—Select gold flash over nickel Localized Gold Plate Area Socket on entire contact, with additional .000030 [0.00076] gold on Contact Part Nos. Color Wire Ins. Contact Tooling mating end Code Size Dia. Code Pin Socket B—Duplex plated .000030 Strip Form Hand (Loose Range Max. Finish †† Applicator Tool Strip Form Loose Piece Strip Form Loose Piece [0.00076] gold on mating end, tin Piece) on termination end, with entire A 66507-3 66507-9 66505-3 66505-9 □†† contact nickel underplated 466423- B 1658540-4 1658540-5 1658538-2 — .040 Blue 5 †† 91503-1 or 466901-1 C—Gold flash over nickel on entire 1.02 Dot 28-24 C 66507-4 1-66507-0 66505-4 1-66505-0 †† or 1016015-1 AWG contact D 1658540-1 1658540-2 1658538-3 5-66505-9 [0.08-0.2 D—Duplex plated gold flash on 2 mm ] A 66682-2 66682-4 66683-2 66683-4 †† 466758-2 .060 Black mating end, tin on termination end, †† 5 B 5066682-9 — 1-5066683-0 — or 466963-1 91549-1 1.52 Dot with entire contact nickel †† or 567804-1 D 5066682-6 — 5066683-7 — underplated A 745254-2 745254-6 745253-2 745253-6 26-22 †† 466968-1 B 1658544-2 1658544-1 1658543-2 1658543-1 AWG .050 Yellow Related Product Data 5 †† 91525-1 □ or 567036- [0.12-0.4 1.27 Dot C 745254-3 745254-7 745253-3 745253-7 †† 2 or 567849-1 Application Tooling—Pages 76-79 mm ] D 1658544-3 1-745254-6 1658543-3 1-745253-6 Technical Documents—Page 80 A 66506-3 66506-9 66504-3 66504-9 †† □ 24-20 466422- Product Specification—108-40005 †† B 1658539-1 1658539-3 1658537-3 1658537-4 AWG .060 or 466900-1 Red 5 91503-1 †† [0.2-0.6 1.52 or 567801-1 Dot C 66506-4 1-66506-0 66504-4 1-66504-0 2 †† mm ] or 1016002-1 Insertion/Extraction Tool D 1658539-2 1658539-4 1658537-1 1658537-2 Part No. 91285-1 5 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Instruction Sheet—408-9404 Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 This tool includes interchangeable (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). tips to Insert/Extract: ††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, Size 22, 28-22 AWG contact Technical Support. 2 [0.08-0.03 mm ] Crimp Contacts 2 Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm ] 2 2 Size 20, 28-20 AWG [0.08-0.6 mm ] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm ] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2. Crimp and Solder Cup Contacts Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. Size 20, Posted Contacts 29 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Size 20 DM, Screw-Machined, Crimp Contacts Pin Diameter—.040 [1.02] Test Current*—7.5 amperes (Single Pin Socket contact, free-air test current; not to be M39029/64-369 M39029/63-368 construed as contact rating current. (Supersedes M24308/11-1) (Supersedes M24308/10-1) Use only for testing.) Tape Mounted Wire Size Loose Piece Contacts Hand Tool Nos. Positioner Nos. 2 Ins. Dia. Contact Contacts 1 Range Material and Finish Military Part Military Part Military Part (Max.) Configuration Part 2 AWG mm No. (M39029/) No. (M22520/) No. (M22520/) No. No. Pin Body—Copper alloy per Pin 205089-2 64-369 205089-1 QQ-B-626 .068 24-20 0.2-0.6 02-01 601966-1 2-08 601966-5 1.73 Socket 205090-2 63-368 205090-1 Socket Body—Beryllium copper per QQ-C-530 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 .000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel. Socket Sleeve—Passivated stainless steel per QQ-S-766 Plating pin and socket body— .000050-.000100 [0.00127-0.00254] .085 Dia. [2.16] min. gold over .000100-.000150 Max. [0.00254-0.00381] min. copper Gold plating per MIL-G-45204 Copper plating per MIL-C-14550 .133 .390 [9.58] [9.91] Max. .580 [14.73] Type 20 DF, Solder Contacts Pin Diameter—.040 [1.02] ±.0015 .0400 Dia. ±0.034 [1.02 ] Test Current*—7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use .150 only for testing.) [3.81] Localized Gold Plate Pin Area Material and Finish Pin—Brass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end Socket—Phosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end .560 Ref. [14.23] *Note: Total current capacity of each contact in a given connector is .085 Dia. dependent on the heat rise resulting [2.16] from the combination of electrical Max. loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See .070 page 8. Dia. [1.78] Socket Max. Strip Form Loose Piece Contact No. Contact No. Pin Socket Pin Socket 66570-2 66569-2 66570-3 66569-3 Note: Contacts to be soldered to wire before being inserted into 2 housing, 18 AWG [0.8 - 0.9 mm ] max. wire size. 30 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 2 CPC Series 2 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Contact Arrangements, Series 2 Note: Contact arrangements Shell Size 11 shown are of pin mating face (plug or receptacle). Socket .062 .062 [1.57] [1.57] mating face is mirror image. .124 .124 [3.15] .000 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 [.334 Dia. .091 [2.31] [8.48] 45° Arrangement 11-8 Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73] Shell Size 17 .248 .124 .124 .248 [6.3] [3.15] .000 [3.15] [6.3] .186 .062 .310 .062 .186 .310 [4.72] [1.57] [7.87] [1.57] [4.72] [7.87] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15] Arrangement 17-28 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 23 .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15].000 [3.15] [6.3] [9.45] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .448 [11.38] .443 [11.25] .340 [8.64] .319 [8.1] .232 [5.89] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] Arrangement 23-57 Arrangement 23-63 Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73] 31 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Component Dimensions, Series 2 Square Flange Receptacle ±.025 G [±0.64] ±.010 J Dia. F [±0.25] Panel Thk. .125 Max. [3.18] ±.010 ±.010 E Max. D F [±0.25] [±0.25] +.007 *H –.000 Dia. [+0.18] Thread Size (See chart) A Max. Panel Cutout ±.015 B [±0.38] ±.010 C [±0.25] Free-Hanging Receptacle ±.010 L Max. D E Max. [±0.25] ±.015 Thread Size K B [±0.38] (See chart) Max. ±.010 A Max. C [±0.25] Plug M Max. N Max. Thread Size (See chart) Dimensions Arrangement Thread No. Size AB C D E F G H J K L M N 11-8 .809 .420 .094 .688 .630 .844 1.125 .125 .840 .817 .935 .800 .975 5/8-24 11-9 20.55 10.67 2.39 17.48 16 21.44 28.58 3.18 21.34 20.75 23.75 20.32 24.77 UNEF-2A .809 .420 .094 1.050 .943 1.125 1.435 .150 1.210 1.161 1.310 .800 1.349 15/16-20 17-28 20.55 10.67 2.39 26.67 23.95 28.58 36.45 3.81 30.73 29.49 33.27 20.32 UNEF-2A 34.26 23-57 .924 .420 .156 1.438 1.515 1.438 1.750 .150 1.610 1.500 1.733 .915 1.788 1-3/8-18 23-63 23.47 10.67 3.96 36.53 38.48 36.53 44.45 3.81 40.89 38.1 44.02 23.24 45.42 UNEF-2A Note: All dimensions apply to both standard and reverse sex connectors. 32 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 2 CPC Series 3 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 3 Square Flange Receptacle CPC Connectors, Series 3 ±.025 *G [±0.64] ±.010 *J Dia. Panel Thk. *F [±0.25] .125 Max. [3.18] ±.010 ±.010 *F *E Max. [±0.25] *D [±0.25] +.007 *H Dia. –.000 [+0.18] *Thread Size Panel Cutout Listed part numbers are for (See chart) connectors only; contacts must *A be ordered separately. Max. ±.015 *B [±0.38] ±.010 *C [±0.25] Material Housing—Thermoplastic, 94V-0 rated, black Free-Hanging Receptacle *Note: See page 36 for Callout Dimensions *A Related Product Data Plug Max. Contacts—Page 34–35 ±.015 *B [±0.38] Contact Arrangement—Page 35 ±.010 *C [±0.25] Component Dimensions—Page 36* Accessories—Pages 38-42 Performance Characteristics— Page 6 ±.010 *E Max. Application Tooling—Pages 76-79 *L Max. *D [±0.25] Technical Documents—Page 80 *K *Thread Size Max. (See chart) *M Max. Plug *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts) Square Flange Receptacle Free-Hanging Arrangement With With Plug Receptacle 1 Mounting Holes Threaded Inserts 17-3 206036-2 213581-1 206207-1 206037-2 23-7 206137-1 206137-5 206137-2 206136-1 1 Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts) Square Flange Receptacle Free-Hanging Arrangement With With Plug Receptacle 1 Mounting Holes Threaded Inserts 17-3 206425-1 206425-5 206425-2 206426-1 Replacement Coupling Rings 23-7 206227-1 206227-6 206227-2 206226-1 Shell Size Part No. 1 Four 4-40 threaded inserts per receptacle. 17 213810-1 Note: Maximum wire insulation diameter is .220 [5.59]. 23 213812-1 33 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Power Contacts, Series 3 .615 Type XII, Precision [15.62] Formed, Crimp Material .230 Max. Copper [5.84] .978 Finish Ref. [24.84] A—Tin B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel .230 C—.000100 [0.00254] silver plated Max. [5.84] contacts with lubricant added Male ±.006 .027 .287 Ref. Test Current Rating ±0.152 [0.686] [7.29 ] Silver or Gold—35 amperes ‡ Male Tin—15 amperes ‡ .637 [16.18] ‡Single contact, free-air test current; .185 [4.7] not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. .085 [2.16] .230 .200 Max. Related Product Data Min. [5.84] [5.08] 1.500 Ref. [38.1] Application Tooling—Pages 76-79 .287 [7.29] Technical Documents—Page 80 .027 .230 Max. [0.686] [5.84] Ref. Female .015 Cutoff 1.267 Ref. [0.38] [32.18] (Loose Piece Only) Female Extraction Tool Part No. 91019-3 Tooling Strip Form Contact Part Nos. Loose Piece Wire Size Ins. Die Set for Heavy Duty Contact Contact Heavy Duty 1 Range Dia. Standard*** Hand Tool 69710-1 Miniature*** Part Nos. Finish Miniature Range or 626 Pneumatic 2 Applicator AWG mm Male Female Male Female Male Female Tool System 66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8 A 2 2 2 2 2 2 66256-1 — 66256-5 — 66262-1 — 3,7 16 1.25-1.4 90145-2 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 .135-.160 and and □ B 567455- *** and 3.43-4.06 2 2 2 2 2 2 66256-2 — 66256-4 — 66262-2 — 4,7 14-12 2-3 90145-1 66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2 5 5 C 2 2 2 2 2 2 66256-6 — 66256-7 — 66262-4 — 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 A 2 2 2 2 66254-1 — —— 66260-1 — 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 .190-.220 7 10 5-6 □ B 567021- *** 90140-1 4.83-5.59 2 2 2 2 66254-2 —— — 66260-2 — 66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2 5 5 C 2 2 2 2 66254-4 —— — 66260-4 — 1 Wire strip length—.281 [7.14]. 2 Ground contact. 3 2 Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm ] wire. 4 2 Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm ] wire. 5 Recommended for high current/vibration applications where fretting corrosion is a problem. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool No. 91019-3. ***Call Technical Support for Automatic Machine Applicator Part Numbers. 34 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 3 CPC Series 3 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Power Contacts, Series 3 (Continued) Material High Current Type XII Crimp Contacts Body — Copper Alloy The Multimate features of the High Louvertac Band — Beryllium Copper High Current Current Type XII contact have been Type XII Pin Retention Spring — Stainless Steel designed to fit into the existing AMP Part No. 193991-4 Finish Connectors such as CPC (Circular High Current Body — Silver Type XII Socket Plastic Connector), CMC (Circular Louvertac Band — Gold Part No. 193990-2 Plastic Metal-Shell Connector), G Series, M Series, and CMPC (Circular Multipin Connector) housings. An initial T-Rise test in free air has shown a 60 amp Extraction Tool Part No. 224155-1 capability with a 30° T-Rise with 8 gage wires. The contact may be Current Rating for 30°C Temperature Rise crimped onto 8 AWG wire with a 100% Energized TEMPERATURE RISE VS CURRENT Daniels Hand Tool M310 or AMP 3 Circuit Connector (Wire-to-Wire) P/N 356114-1 and Positioner 50 TP1068 or AMP P/N 356119-1. 40 Current-Carrying Capacity The graph shows current-carrying capacity versus temperature rise for 30 a fully energized 3 position CPC plug P/N 206037-2 and receptacle 20 P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires 10 that were 3 feet long. 0 0 10 20 30 40 50 60 70 CURRENT IN AMPS Contact Arrangements, Series 3 Shell Size 17 Shell Size 23 .343 .172 .172 .343 .000 [8.71] [4.37] [4.37] [8.71] .148 .148 .000 [3.76] [3.76] .296 [7.52] .107 [2.72] .000 .000 .213 [5.41] .296 [7.52] Arrangement 17-3 Max. Wire Ins. Dia. = .220 [5.59] Arrangement 23-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 35 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 TEMPERATURE RISE (DEGREES C) Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Component Dimensions, Series 3 Square Flange Receptacle ±.025 G [±0.64] ±.010 Panel Thk. J Dia. F [±0.25] .125 Max. [3.18] ±.010 ±.010 E Max. F D [±0.25] [±0.25] +.007 *H Dia. –.000 [+0.18] Thread Size Panel Cutout (See chart) A Max. Free-Hanging Receptacle ±.015 B [±0.38] ±.010 C [±0.25] Free Hanging Receptacle A Max. ±.015 B [±0.38] ±.010 C [±0.25] ±.010 E Max. L Max. D [±0.25] K Thread Size Max. (See chart) Plug M Max. N Max. Thread Size (See chart) Dimensions Arrangement Thread No. Size AB C D E F G H J K L M N 1.635 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.645 1.349 15/16-20 17-3 41.53 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 41.78 34.26 UNEF-2A 1.635 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.645 1.788 1-3/8-18 23-7 41.53 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 41.78 45.42 UNEF-2A Note: All dimensions apply to both standard and reverse sex. 36 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Series 3 CPC Series 4 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 4 Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts) CPC Connectors, Series 4, ±.025 1.750 Panel Thk. ±0.64 [44.45 ] Standard Sex .125 ±.010 Max. 1.610 1.438 [3.18] Max. ±0.25 [40.89] [36.53 ] Max. ±.010 1.438 1.510 Max. ±0.25 [36.53 ] [38.35] ±.010 1.438 ±0.25 [36.53 ] +.007 .150 –.000 Dia. [3.81+0.18] Thread Size 1-3/8-18 UNEF-2A Panel Cutout 1.635 [41.53] Max. ±.015 .520 ±0.38 Listed part numbers are for [13.21 ] ±.010 .156 connectors only; contacts must ±0.25 [3.96 ] be ordered separately. Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts) 1.635 [41.53] Max. Material ±.015 .520 NEW ±0.38 [13.21 ] Housing—Thermoplastic, 94V-0 rated, .000 black; 23-9M – Nylon 6/6, glass filled, .296 .079 .079 .296 ±.010 .156 [7.52] [2.01] [2.01] [7.52] ±0.25 black [3.96 ] Related Product Data Max Max. ±.010 1.438 1.510 1.733 Max. ±0.25 Max. [36.53 ] [38.35] [44.02] Contacts—Pages 17-21 and 34–35 .343 Contact Arrangements—Below [8.71] .172 Accessories—Pages 38-42 [4.37] Thread Size Max. 1.505 1-3/8-18 UNEF-2A .000 Max. Performance Characteristics— [38.23] .172 Page 6 [4.37] Plug (Accepts Type XII Female and Multimate socket contacts) .343 Max. [8.71] Application Tooling—Pages 76-79 1.645 Max. [41.78] Technical Documents—Page 80 Arrangement 23-9M Replacement Coupling Ring Max. 1.788 Max. Shell Size Part No. [45.42] Thread 23 213812-1 Size 1-3/8-18 UNEF-2A Contact Arrangements, No. of Cavities Square Flange Free-Hanging Series 4 Arrangement Plug Receptacle Receptacle Power Multimate Shell Size 23 1 23-9M 6 (POWERBAND) 3 1776247-2 — 206136-4 Note: Contact arrangements 23-13M 5 (Type XII) 8 211825-1 211825-2 211824-1 shown are of pin mating face 23-16M 4 (Type XII) 12 207486-1 207486-2 207485-1 (plug or receptacle). Socket 23-22M 2 (Type XII) 20 206613-1 206613-3 206612-1 mating face is mirror image. 1 Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts. .276 .092 .092 .276 .364 .182 .182 .364 [7.01] [2.34] [2.34] [7.01] .307 .255 [9.25] [4.62] .000 [4.62] [9.25] [9.4] [6.48] .000 .455 .273 .091 .091 .273 .455 .407 .255 .307 .407 .400 .184 .184 .400 [11.56] [6.93] [2.31] [2.31][6.93] [11.56] [10.34] [6.48] [9.4] [10.34] [10.16] [4.67] .000 [4.67] [10.16] .407 [10.34] .400 [10.16] .382 [9.7] .360 [9.14] .316 [8.03] .316 [8.03] .254 [6.45] .158 [4.01] .158 [4.01] .000 .000 .000 .158 [4.01] .158 [4.01] .254 [6.45] .316 [8.03] .316 [8.03] .360 [9.14] .400 [10.16] .382 [9.7] .407 [10.34] Arrangement 23-13M Arrangement 23-16M Arrangement 23-22M Max. Wire Ins. Dia. = Max. Wire Ins. Dia. = Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts .220 [5.59] for Power Contacts .220 [5.59] for Power Contacts 37 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories Cable Clamps Standard Size Clamping Insert Cable clamps provide strain Clamping relief and can be used on Insert all series receptacles and plugs. Plug ±.025 (See Note 3) A Dia. [±0.64] Material Black thermoplastic heat-stabilized, Cable Clamp fire-resistant, self-extinguishing, UL 94V-0 rated ±.030 B [±0.76] Part No. Cable Dimensions Shell Thread O.D. Individually Bulk Size Size AB (Max.) Packaged Packaged* .825 1.250 .329 1-206062-7** 11 5/8-24 UNEF-2B 1-206062-4 20.96 31.75 8.36 (400) .950 1.400 .453 206966-9** 13 3/4-20 UNEF-2B 206966-7 24.13 35.56 11.51 (200) 1.125 1.400 .453 1-206070-0** 17 15/16-20 UNEF-2B 206070-8 28.58 35.56 11.51 (200) 1.600 1.555 .703 1-206138-0** 23 1-3/8-18 UNEF-2B 206138-8 40.64 39.5 17.86 (100) **Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]— 5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5. Notes: 5. Cable clamp inserts not sold separately. The clamping area can be Large Size Clamping adjusted by reversing the Insert Clamping clamping insert as shown Insert below. ±.025 Plug Dia. A Dia. [±0.64] (See Note 3) Cable Clamp ±.030 B [±0.76] Part No. Cable For additional information Dimensions Shell Thread O.D. Individually Bulk Size Size concerning cable clamps, refer AB (Max.) Packaged Packaged* to Instruction Sheet .850 1.450 .453 206358-6** 11 5/8-24 UNEF-2B 206358-5 408-7582. 21.59 36.83 11.51 (200) 1.131 1.655 .703 207008-6** 13 3/4-20 UNEF-2B 207008-5 28.73 42.04 17.86 (100) 1.131 1.655 .703 1-206322-0** 17 15/16-20 UNEF-2B 206322-9 28.73 42.04 17.86 (100) 1.600 1.655 1.125 206512-6** 23 1-3/8-18 UNEF-2B 206512-5 40.64 42.04 28.58 (75) **Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]— 5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5. Notes: 5. Cable clamp inserts not sold separately. 38 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Connector Accessories CPC Connector Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Clamping Self-Centering Cable Clamp Insert (for Shell Size 23) The self-centering cable clamp is Dia. ±.015 1.600 used in applications where strain Dia. ±0.38 [40.64 ] relief protection is required and Adjustable the cable or wire bundle is large Clamping Area and/or stiff. (See Note 1) Intermediate ±.030 1.663 Material ±0.76 [42.24 ] Black thermoplastic, UL 94V-0 rated Part Numbers 207774-3 (individually packaged) Adjustable 207774-4 (bulk packaged) Clamping Area Cable Clamping (See Note 1) Clamp Insert Adjustable Minimum Clamping Area (See Note 1) Plug (See Note 3) Maximum Notes: 1. Clamping area is adjustable by inverting clamping inserts; maximum cable diameter is 1.125 [28.58]. Clamping 2. Components for cable clamp are packaged Insert unassembled. This includes the cable clamp, two screws (1.00 [25.4]) and the clamping inserts. 3. Cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). Thread Size 1-3/8-18 UNEF-2B Style A Style B Right-Angle Cable Clamps Kit Kit w/Cover Part Number 213982-1 Right-angle cable clamps are used (for Shell Size 13) in tight areas where typical 180° cable clamp strain reliefs will not fit. Material Body Clamping Nut Black thermoplastic, UL 94V-0 rated Related Product Data Technical Documents — page 80 ±.070 1.400 (Assembled) ±1.78 [35.56 ] 1.025 Dia. Max. [28.04] A A Shell Dim. Cable O.D. Coupling Ring Part Number Size A Max. Thread Size Kit Kit w/Cover .900 .329 11 5/8-24 UNEF-2B 796379-2 1546347-2 [22.86] [8.36] 1.100 .453 13 3/4-20 UNEF-2B 796380-2 1546348-2 [27.94] [11.51] 1.200 .453 17 15/16-20 UNEF-2B 796381-2 1546349-2 [30.48] [11.51] 1.500 .703 23 1-3/8-18 UNEF-2B 796382-2 1546350-2 [38.10] [17.86] 39 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Back-Shell Extender (for Shell Size 23) A back-shell extender is used with a 1.620 cable clamp in applications where ±.015 1.200 [41.15] ±0.38 [30.48 ] added length and/or additional wire Dia. Max. breakout are required. Material Max. 1.450 Black glass-filled thermoplastic Max. [36.83] Part No. 207055-1 Cable Clamp Thread Size 1-3/8-18 UNEF-2A Plug (See Note) Back-Shell Extender Thread Size 1-3/8-18 UNEF-2B Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the appropriate size (pages 38 and 39). Panel Mount Flanges D Dia. (for Plugs only) ±.010 A panel mount flange is used in A [±0.25] (2 Places) applications that require the plug ±.015 C Dia. Max. half of a connector to be panel B [±0.38] (2 Places) mounted. Material Black thermoplastic .156 [3.96] Ref. .280 [7.11] Panel Mount Flange Plug Dimensions Shell Part Size No. A B C D .844 1.125 .750 .125 11 207299-1 21.44 28.58 19.05 3.18 .969 1.280 .875 .125 13 207299-2 24.61 32.51 22.22 3.18 1.125 1.435 1.110 .150 17 207299-3 28.58 36.45 28.19 3.81 1.438 1.750 1.510 .150 23 207299-4 36.53 44.45 38.35 3.81 40 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Connector Accessories CPC Connector Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Flexible Cable Boot and .850 Internal Cable Grip .265 [21.59] ±.031 2.750 .265 Dia. 1.795 [6.73] Dia. ±0.79 [69.85 ] [6.73] Dia. (for Shell Size 11) [45.59] Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable .345 Dia. [8.76] .390 in applications where aesthetic .885 [9.91] Dia. [22.48] appearance is essential. They can be threaded onto plugs or Flexible Cable Boot Internal Cable Grip receptacles. Material Black thermoplastic Internal Cable Grip Plug Cable Range Jacketed Cable .150-.250 [3.81-6.35] Dia. Flexible Cable Boot Part Numbers 207489-1 (Cable Boot) 207490-1 (Cable Grip) Flexible Cable Boot and Internal Cable Grip .050 ±.010 1.795 .360 ±.031 2.750 A Dia. Dia. [1.27] ±0.25 (for Shell Size 17) [45.59 ] [9.14] ±0.79 [69.85 ] Flexible cable boots, with internal cable grip installed, provide strain 1.090 [27.69] relief capabilities for jacketed cable Dia. in applications where aesthetic ±.010 .400 appearance is essential. They ±0.25 [10.16 ] .390 ±.010 1.090 Dia. [9.91] can be threaded onto plugs or Dia. ±0.25 [27.69 ] receptacles. Flexible Cable Boot Internal Cable Grip Material Black thermoplastic Internal Cable Grip Part Numbers Plug Jacketed Cable 207241-1 (Cable Boot) 207387-1 (Cable Grip) Flexible A Dia. = .325 [8.26] for cable range Cable Boot of .200-.250 [5.08-6.35] 207387-2 (Cable Grip) A Dia. = .385 [9.78] for cable range of .250-.350 [6.35-8.89] 41 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Keying Plugs Keying plugs are used to provide keying capabilities 1.000 for all connector series. [25.4] Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. Material Nylon, natural, UL 94V-2 rated Series 1 and Series 4 Keying Plug (for Types III+ and Subminiature COAXICON Contacts) Part No. 200821-1 ±.010 .200 ±0.25 [5.08 ] ±.001 .053 ±0.03 [1.35 ] Dia. .116 Max. [2.95] Dia. Material Polyphenylene oxide, white, UL 94V-1 rated Series 2 Keying Plug (for Size 20 DM and 20 DF Contacts) Part No. 206509-1 1.733 Max. [44.01] Material (206508-1) Nylon, natural, UL 94V-2 rated (207597-1) Thermoplastic, black, UL 94V-0 rated Series 3 and Series 4 Keying Plugs (for Type XII Contacts) Part Nos. 206508-1 (Socket Cavities)—Shown Above 207597-1 (Pin Cavities) 42 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Connector Accessories One-Piece Sealed CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors Product Facts n Economical environmentally sealed connector designed for industrial applications n Meets major Industrial Standards n High strength, impact resistant thermoplastic housing, rated UL 94V-0 n Contains wire entry and peripheral seals n AMP POWERBAND precision formed power contact (Series 5 and 6) n Type III+ precision formed signal/low current contacts (Series 1 and Series 6) n Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA The new Sealed One-Piece capability to provide this Performance Characteristics Circular Plastic Connectors product sealing to you in all meets the same are the latest product the shell sizes. If you don’t performance character- innovation to the sealed see your particular size istics as shown on page 6. CPC product family. This configuration, contact your Operating Temperature Range— design allows for easy local Tyco Electronics -50°C to +125°C [-58˚F to +257˚F] assembly. The housing and Sales Engineer or call Tyco UL Voltage Rating— the seal are attached. A Electronics for the latest Series 1 600 V (AC or DC) newly designed wire entry information. Series 6 250 V (AC or DC) seal protects the rear of the .125 POWERBAND Power Contact – 45 amps, single contact connector and a peripheral Industry Standards rating at 30°C T-Rise seal protects the connector Type III+ Contacts – interface. Simply crimp the One-Piece Sealed CPC 13 amps, single contact contact onto a wire and products meet – rating at 30°C T-Rise insert the crimped wire Flammability Rating— contact through the seal UL 94V-0 rated and into the housing cavity. n IP 67 (Temporary Sealing Capability— The connector loads the immersion) Per IP 67 same as if the seal wasn’t Housing Material— there. All connector cavities High strength, impact Fluid Protection Against – come in a sealed condition. resistant thermoplastic diesel fuel, gear and No plugs are required if Fluid Resistance— engine lubricants, gasoline, you do not use a position Diesel fuel, gear and engine lubricants, anti-freeze, hydraulic fluid, cavity. We have the gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc. water 43 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors, Series 1 Sealed CPC Receptacles, Square Flange Receptacle (Uses Flange Seal Part No. 81665-n n on page 51) Special Series 1 with 1.705 1.125±.025 Max. .844±.010 [43.31] Pre-Installed, Bonded [28.58±0.64] [21.44±0.25] .420±.015 .094±.010 .844±.010 Peripheral Seal Typ. [10.67±0.38 [2.39±0.25] [21.44±0.25] 1.750±.025 [44.45±0.64] .687±.010 .844±.010 Dia. .844±.010 [17.45±0.25 [21.44±0.25] Typ. [21.44±0.25] Recommended Panel Cutout 1.705 Max. Free-Hanging Receptacle [43.31] Listed part numbers are for connectors only; contacts must .935 .420±.015 .094±.010 be ordered separately. Dia. Max. [23.75] [10.67±0.38] [2.39±0.25] Material and Finish .687±.010 Dia. .817 17.45±0.25 Max. Housing—Thermoplastic, UL 94V-0 [20.75] rated, black Seal—Elastomer, gray Related Product Data Contacts—Pages 17-22 Plug .975 Dia. Max. Contact Arrangement—Page 24 [24.77] Component Dimensions— Size 11-4 shown; request Customer Drawings for other sizes Accessories—Pages 38-42 and 51-54 Performance Characteristics— Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 1.425 Max. [36.20] Arrangement Square Flange Recptacle Free-Hanging Insulation Shell No. of With Mounting With Threaded Sex Plug 1 Receptacle Diameter Size Positions Holes Inserts Standard 796095-2 – 796096-2 796094-2 .065-.100 [1.65-2.54] 11-4 Reverse 788154-2 – 788155-2 788153-2 .065-.100 [1.65-2.54] 13-9 Standard 788158-2 – 788159-2 788157-2 .065-.100 [1.65-2.54] 17-14 Reverse 796272-1 – 796273-1 796271-1 .065-.100 [1.65-2.54] Standard 796275-1 796275-3 796276-1 796274-1 .065-.100 [1.65-2.54] 17-16 Standard 796275-2 – 796276-2 796274-2 .040-.080 [1.01-2.03] 23-24 Standard 796190-1 – 796291-1 796188-1 .065-.120 [1.65-3.04] 23-37 Standard 796286-1 – 796287-1 796288-1 .065-.100 [1.65-2.54] 1 Four 4-40 threaded inserts per receptacle. Assembly Accessories Wire Entry Seal Plug Seal Protectors are recommended to aid Part Number 208337-1 (Insert Pins) Part Number 796075-1 (6 per carrier strip) contact insertion through the wire entry .453 [11.5] seal. They are reusable. Part Number 208338-1 (Insert Sockets) Material—Polypropylene, natural 44 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 One-Piece Sealed CPC Connectors One-Piece Sealed CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors, Series 5 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) CPC Connectors, Series 5 Sealed – Reverse Sex ±.010 1.125 ±0.25 [28.58 ] 1.050 1.105 Dia. Max. [26.67] [28.07] 1.435 Dia. [36.45] .094 ±.010 [2.39] 1.125 .514 ±0.25 [28.58 ] [13.06] 1.435 1.690 [36.45] Max. [42.93] Listed part numbers are for connectors only; contacts must 1.690 Max. Plug [42.93] be ordered separately. Material Housing—Nylon, glass-filled UL rated 94V-0, black 1.349 Max. 1.105 [34.26] Dia. [28.07] Dia. Related Product Data Contacts—Page 47 Accessories—Page 51 Application Tooling—Pages 76-79 Arrangement Technical Documents—Page 80 Insulation Square Flange Free-Hanging Shell No. of Plug Diameter Receptacle Receptacle Size Positions .095-.205 [2.41-5.21] 788189-1 796112-1 788188-1 17-3 .150-.265 [3.81-6.73] 788189-2 796112-2 788188-2 One-Piece Sealed Circular Plastic Connectors, Series 6 CPC Connectors, Series 6 Sealed 1.625 Free-Hanging Receptacle Max. Square Flange Receptacle [41.28] 1.625 Max. .520 .156 [41.28] [13.21] [3.96] .520 .156 [13.21] [3.96] 1.728 Max. 1.438 1.505 [43.89] Max. [36.53] [38.23] 1.505 1.438 Max. [38.23] [36.53] 1.500 Max. [38.10] Listed part numbers are for 1.683 Max. Plug connectors only; contacts must [42.75] be ordered separately. Material 1.750 1.438 [44.45] Housing—Nylon, glass-filled UL rated 1.783 [36.53] Max. 94V-0, black [45.29] Related Product Data Contacts—Pages 17-23 and 47 Arrangement Square Flange Insulation Diameter Free-Hanging Application Tooling—Pages 76-79 Sex Receptacle Plug Shell No. of Power Signal Receptacle Technical Documents—Page 80 Size Positions w/Mounting Holes .095-.205 .065-.100 Standard 796466-1 796207-1 796203-1 23-16 [2.41-5.21] [1.65-2.54] Reverse — 796330-1 796332-1 45 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors Product Facts n Economical environmentally sealed connector designed for industrial applications n Meets major Industrial Standards n High strength, impact resistant thermoplastic housing, rated UL 94V-0 n Contains wire entry, peripheral, and full interfacial seals n AMP POWERBAND precision formed power contact (Series 5 and 6) n Type III+ precision formed signal/low current contacts (Series 6) n Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA Sealed CPC connectors are (power/signal mix) sealed Performance Characteristics the latest additions to the connector configurations. Technical Documents Operating Temperature Range— growing family of AMP Other sizes are available in Instruction Sheet -50°C to +125°C [-58˚F to +257˚F] 408-4317 Two-Piece Sealed CPC Circular Plastic Connectors. a Series 1 (signal/low UL Voltage Rating— Connectors Sealed CPC connectors current) configuration. Series 5 600 V (AC or DC) Product Specification were developed as part of Contact your local Tyco Series 6 250 V (AC or DC) 108-1579 Sealed CPC Connectors .125 POWERBAND Power Contact – the Series 5 and 6 product Electronics Sales Engineer, with Removable Contacts 45 amps, single contact line, specifically to meet the or call Tyco Electronics for rating at 30°C T-Rise increasing demand for an the latest design Type III+ Contacts – economical environmentally information. 13 amps, single contact sealed connector. rating at 30°C T-Rise Industry Standards Sealed CPC connectors Flammability Rating— are designed to meet the UL 94V-0 rated Two-Piece Sealed CPC requirements of UL, CSA, Sealing Capability— connectors meet— and VDE for Per IP 65 n IP65 environmentally sealed Housing Material— connectors used in High strength, impact resistant thermoplastic industrial applications. Fluid Resistance— In addition, sealed CPC Diesel fuel, gear and engine lubricants, connectors are designed gasoline, anti-freeze, hydraulic fluid, to meet the latest SAE and water ASAE requirements as outlined in the standards listed here. Sealed CPC connectors incorporated the latest technology in thermoplastic design and use the new AMP POWERBAND precision formed high current contact. Illustrated above are the Series 5 (power) and Series 6 46 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Two-Piece Sealed CPC Connectors Sealed CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Sealed Circular Plastic Connectors Multimate Size 16 Contacts Precision formed signal/low current Pin Diameter—.062 [1.57] Test Current—13 amps max. .125 POWERBAND Contacts Precision formed high current Pin Diameter—.125 [3.175] Test Current—50 amps max. Type III+ Type II Precision Formed Contacts Screw-Machined Contacts Extraction Tool See pages 17-23 for complete product information and part numbers of Size 16 Part Number 318813-1 contacts applicable in Sealed CPC Connectors. (Instruction Sheet 408-4374) .125 .206 Serrations Dia. [3.18] [5.23] Material and Finish Dia. Contacts—Copper with beryllium copper spring Plating Code A — Post plated .000200 [0.00508] min. silver in mating area with .000050 Contact 1 [0.00127] min. silver on remainder of Extended Strip .485 contact, all over .000050 [0.00127] min. [12.32] nickel B — Post plated .000030 [0.00076] .206 Standard [5.23] min. gold in mating area with gold flash .400 Dia. [10.16] on remainder of contact, all over .000050 [0.00127] min. nickel Related Product Data Application Tooling—Pages 76-79 Technical Documents—Page 80 .125 POWERBAND .125 POWERBAND Pin Contact Socket Contact Tooling Part No. Contact Part No. Heavy Duty Miniature (HDM) Die Sets for Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 2 AWG/mm Finish Length Model G Machine, or 626 Pneumatic Tool Pin Socket Pin Socket Base Part No. 354500) System* A Standard 213845-1 213847-1 213845-3 213847-3 B Standard 213845-2 213847-2 213845-4 213847-4 14-12 680195-3 356612-1 1 2-3 A Extended 213845-5 — 213845-7 — 1 B Extended 213845-6 — 213845-8 — A Standard 213841-1 213843-1 213841-3 213843-3 356611-1 (8 AWG) B Standard 213841-2 213843-2 213841-4 213843-4 10-8 680197-3 1 5-8 356611-2 (10 AWG) A Extended 213841-5 — 213841-7 — 1 B Extended 213841-6 — 213841-8 — 1 For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. Specifically designed for MIL-Spec screw machined offer maximum production prototype or maintenance AMP CPC Connectors, Size 8 contact with the capabilities using standard and repair requirements, Series 5 and 6, the new economy of a stamped AMP bench-mount, semi- the .125 POWERBAND .125 POWERBAND contact and formed, strip-feed automatic termination contact is available in loose offers the performance of a contact. Strip-feed contacts equipment. For low volume, piece form. 47 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors, Series 5 CPC Connectors, Series 5 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) Sealed – Reverse Sex ±.015 1.435 ±0.38 [36.45 ] ±.010 1.125 ±0.25 [28.58 ] ±.010 .420 .280 Typ. ±0.25 [10.67] [7.11 ] ±.015 1.435 ±0.38 [36.45 ] ±0.15 1.090 1.050 ±.010 ±0.38 1.125 [27.69 ] [26.67] ±0.25 [28.58 ] Dia. Dia. Typ. .094 Listed part numbers are for ±.003 [2.39] .065 ±0.08 ±.013 [1.65 ] 1.675 connectors only; contacts must ±0.33 Typ. [42.54 ] be ordered separately. Typ. Free-Hanging Receptacle ±.010 1.146 .420 ±.010 Material .280 ±0.25 [29.11 ] [10.67] ±0.25 [7.11 ] Housing—Nylon, glass-filled UL rated 94V-0, black ±.015 1.090 1.050 ±.010 1.295 ±0.38 [27.69 ] [26.67] ±0.25 Related Product Data [32.89 ] Dia. Dia. Dia. Contacts—Pages 47 Accessories—Page 51 .094 Application Tooling—Pages 76-79 ±.003 .065 [2.39] ±0.08 ±.013 [1.65 ] 1.675 Technical Documents—Page 80 ±0.33 Typ. [42.54 ] Typ. Plug (With Full Interfacial Seal) Replacement Coupling Ring 1.349 .995 Max. [34.26] [25.27] Shell Size Part No. Dia. ±.010 .280 17-3 213810-1 ±0.25 [7.11 ] ±.015 1.609 ±0.38 [40.87 ] Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Free-Hanging Arrangement Plug Receptacle Receptacle 17-3 - Connector 213889-2 213890-2 213905-1 17-3 - Wire Entry Seal Kit 213899-1 213899-1 213899-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Wire Entry Seals* *Cable clamp kit 213902-3 .880 [22.35] required. (Similar to 206322-9. Dia. See page 38 for dimensional detail of cable clamp) or cable clamp kit .325 When 213904-3. (Similar to 206070-8. [8.26] Flush See page 38 for dimensional detail Rear View Rear View Side View of cable clamp). Receptacles Plugs Plugs/Receptacles Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60]. 48 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Two-Piece Sealed CPC Connectors Two-Piece Sealed CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors, Series 6 CPC Connectors, Series 6 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) ±.015 1.435 Sealed – Reverse Sex ±0.38 [36.45 ] .280 ±.010 1.125 .420 [7.11] ±0.25 [28.58 ] [10.67] Typ. ±.015 1.435 ±0.38 [36.45 ] 1.090 Dia. ±.010 [27.69] 1.125 ±0.25 [28.58 ] Typ. .094 .065 [2.39] [1.65] ±.013 1.675 Listed part numbers are for ±0.33 [42.55 ] connectors only; contacts must Free-Hanging Receptacle be ordered separately. ±.010 1.146 .420 .094 ±0.25 [29.11 ] [10.67] [2.39] Material Housing—Nylon, glass-filled UL rated 94V-0, black ±.010 1.295 ±.015 1.090 ±0.25 [32.89 ] ±0.38 [27.69 ] Dia. Dia. Related Product Data Contacts—Pages 17-21 and 47 ±.003 .065 ±.010 .280 ±0.08 [1.65 ] Accessories—Page 51 ±.013 ±0.25 1.675 [7.11 ] Typ. ±0.33 Application Tooling—Pages 76-79 [42.55 ] Technical Documents—Page 80 Plug .995 [25.27] ±.010 .280 1.349 Max. ±0.25 [7.11 ] [34.26] Dia. Replacement Coupling Ring Shell Size Part No. 17-10 213810-1 ±.015 1.609 ±0.38 [40.87 ] Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Free-Hanging Arrangement Plug Receptacle Receptacle 17-10 Connector 213893-2 213894-2 213906-1 17-10 Wire Entry Seal Kit 213900-1 213900-1 213900-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Wire Entry Seal* .880 Dia. *Cable clamp kit 213902-3 [22.35] required. (Similar to 206322-9. See page 38 for dimensional detail .325 When of cable clamp) or cable clamp kit [8.26] Flush 213904-3. (Similar to 206070-8. See page 38 for dimensional detail Rear View Rear View Side View Receptacles Plugs Plugs/Receptacles of cable clamp). Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts. Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts. 49 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors, Special Series 1 Square Flange Receptacle (Uses Flange Seal Part No. 81665- n n on page 51) Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal E B A 4 Plc. Recommended Panel Cutout Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must be ordered separately. D Material and Finish Housing—Thermoplastic, UL 94V-0 rated, black C Seal—Elastomer, gray Shell Dimension Size E Related Product Data .844 11 Contacts—Pages 17-21 21.44 Contact Arrangement—Page 24 .969 13 24.61 Accessories—Pages 38-42 and 51 1.125 17 Performance Characteristics— 28.58 Page 6 1.438 23 36.53 Application Tooling—Pages 76-79 Technical Documents—Page 80 Series I Receptacles with Peripheral Seal Arrangement Mates with Dimensions Dimensions Square Flange Part No. Free-Hanging Plug Part No. Sex Shell No. of With Mounting With Threaded Part No. C D A B Size Positions 1 Holes Inserts Std. 206061-2 206153-2 206060-1 1.125 .607 – .935 .817 11-4 28.58 15.42 – 23.75 20.75 Rev. 206430-3 206430-4 206429-1 13-7 1.281 .812 Std. 211401-3 – 1.072 .874 – 211399-1 32.54 20.62 Std. 27.23 22.20 13-9 206705-3 208131-2 206705-4 206708-1 17-16 Std. 206036-4 – 206036-5 206037-1 1.435 1.050 1.310 1.161 36.45 26.67 33.27 29.49 17-14 Rev. 206043-4 – 206043-5 206044-1 23-24 Std. 206838-3 – 206838-4 206837-1 1.733 1.505 1.750 1.438 Std. 206151-3 44.02 38.23 206151-4 206150-1 44.45 36.53 – 23-37 – Rev. 206306-3 206306-4 206305-1 1 Four 4-40 threaded inserts per receptacle. Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024. 2. Receptacles mate with Series 1 plugs found on page 10. Seal shown outside of connector for illustration purposes only. Receptacles with pre-installed, bonded peripheral seals are recommended for use in sealing/splash-proof applications, or where connectors will be subjected to vibration. 50 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Two-Piece Sealed CPC Connectors Sealed CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Circular Plastic Connector Sealing Accessories Wire Entry Seal Kits for Plug and Receptacle Housings ±.010 A [±0.254] Material and Finish Dia. .075 [1.94] Seal—Silicon, black Pressure Plate—Nylon, black ±.010 .250 ±0.25 [6.35 ] Dia. Seal Pressure Plate Arrangement Insulation Dimension Kit for Kit for No. Dia. Range A Pins Sockets .075-.125 .681 13-9 213926-1 213925-1 1.91-3.18 17.30 .178-.265 .790 213899-1 213899-1 17-3 4.52-6.73 20.07 .178-.265 4.52-6.73 .790 17-10 213900-1 213900-1 20.07 .075-.125 1.91-3.18 .075-.125 .790 . 17-14 213919-2 213919-1 1.91-3.16 20.07 .075-.125 .790 213920-2 213920-1 17-16 1.91-3.16 20.07 Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity identification. Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for two holes, .075-125 [1.95-3.18] for eight holes. One-Piece or Two-Piece Sealed CPC Sealing Accessories 1.500 [38.1] 1.125 [28.58] Flange Seals Shell Size Part No. 11 81665-3 13 81665-4 Material Neoprene, black 1.500 1.125 17 (shown) 81665-2 [38.1] [28.58] 23 81665-5 Related Product Data Dimensions—Shell Size 17 shown; request Customer Drawings for other sizes 51 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accessories A Sealing Caps for Receptacles only ±.015 B [±0.38] Sealing caps are used to protect exposed contacts of unmated ±.030 3.000 ±0.76 receptacles. [76.2 ] .143 Dia. [3.63] Material and Finish Plastic Strap Cap—Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black Dimensions Shell Plastic Strap Metal Bead Chain Series Size Part No. Part No. A B Sealing Gasket—Neoprene, black .360 .927 Bead Chain—Steel, nickel plated 11 1 & 2 206903-1 208800-1 9.14 23.55 Bead Chain Coupling—Brass, plated .360 1.055 13 1 211870-1 213485-1 nickel 9.14 26.80 .360 1.295 17 1,2,& 3 207445-1 208652-1 9.14 32.89 1, 3, & 4 207446-1 208680-1 .460 1.728 23 11.68 43.89 2 207446-2 208680-2 A Min. Cable Entry Seals Heat Shrinkable Sealing Boots Jacketed Cable Cable entry seals are used with B Dia. Min. jacketed cable to provide an environmentally sealed wire-to- connector system. They can be used Expanded Sealing Max. Recovered Dimensions Shell Part Wall Range Inside with either plugs or receptacles. Size No. A B Thickness (Dia.) Diameter .160 54010-4 2.500 .625 .050 Ref. .250 - .600 4.06 Thick Wall Boots 11 63.50 15.88 1.27 Ref. 6.35 - 15.24 .250 54010-1 6.35 Ref. .250 - .375 .220 54123-2 Material 6.35 - 9.53 5.59 2.500 .775 .060 Ref. 13 63.50 19.68 1.52 Internal Sleeve—Nylon .375 - .725 .300 54123-1 9.53- 18.42 7.62 Outer Tubing—Polyolefin, black 2.500 ef. 54011-1 63.50 .975 .060 Ref. .400 - .875 .375 Ref. 17 24.76 1.52 10.16 - 22.22 9.52 3.000 . 54011-3 76.20 3.000 1.250 .070 Ref. .550 - 1.250 .500 23 Ref. 54012-1 76.20 31.75 1.78 13.97 - 31.75 12.70 Threaded Sleeve 15/16-20 UNEF 38 THD Thin Wall Boot Tubing with Sealant ±.015 1.027 .625 Material ±0.38 [26.09] [15.88 ] Dia. Dia. Inter Sleeve—Nylon Outer Tubing—Polyolefin Expanded Wall Thickness— ±.010 .875 .020 [0.51] ±0.25 [22.22 ] ±.025 2.000 Max. Recovered Wall Thickness— ±0.64 [50.80 ] .040 [10.16] Sealing Range—.250 [6.35]- .500 [12.70] Dia. Shell Size 17 Part No. 213933-1 52 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Sealing Accessories CPC Sealing Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accesories (Continued) ±.030 3.500 Jacketed Cable Seals ±0.76 [88.9 ] (for Shell Size 23) A jacketed cable seal kit provides an environmentally sealed connection +.000 –0.15 for jacketed cable. 1.095 1.290 –0.38 [27.81] [32.77 ] Dia. Dia. Material Peripheral Seal—Grey elastomer See Sealing Range (Dia.) Collar—Aluminum Female Jacketed Cable Seal—Black rubber Back-Shell Extender—Black glass-filled thermoplastic Special Clamp Saddle—Black Special thermoplastic Clamp Saddle Note: Jacketed cable seals must be Plug used with large cable clamps and (See Note) can be used on plugs or receptacles. Jacketed Large cable clamps are to be Cable Seal* ordered separately (see page 38). Each jacketed cable seal kit Collar includes: • Peripheral Seal—to be Back-Shell Extender discarded if kit is used on plug. Large Cable Clamp Additional seals may be Sealing Part No. 206512-5 Kit purchased (see page 51) Range (See Note) Number • Collar—provides bearing surface (Dia.) for back-shell extender .300-.450 207052-1 • Jacketed Cable Seal 7.62-11.43 *Jacketed cable seal is pressed flush against rear • Back-Shell Extender .450-.600 connector face when back-shell extender is threaded 207052-2 • Special Clamp Saddle—to be 11.43-15.24 onto rear of connector. used in lieu of clamping insert .600-.875 supplied with large cable clamp 207052-3 15.24-22.22 ±.020 Rubber Boot 1.800 ±0.51 [45.72 ] Rubber boots are used with ±.010 B [±0.25] jacketed cable to provide splash- proof connections for Series 1 and Series 3 connectors. ±.010 D C A [±0.25] (Not for Metal Shell Connectors.) Material Black neoprene Rubber Boot Plug (See Note 1) Jacketed Cable Dimensions Shell Cable Dia. Part Size Sealing Range No. AB C D .219-.438 .750 .300 .600 .170 11 206304-1 5.56-11.13 19.05 7.62 15.24 4.32 Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles, except Series 2 connectors. Notes: 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024. 53 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accesories (Continued) Flexible Cable Protection System Product Facts n For cables that require better protection n Fittings allow more reliable connections to be made n Sealed fittings enhance reliability of machinery operating under many Related Product Data extreme environmental Catalog 1654227 conditions encountered Identification Products in manufacturing and construction industries Technical Documents n High-quality, complete systems are available Product Specifications combining innovative 108-1696 FLEXAgraff Metal Conduits technology with rapid 108-1696-1 ROHRflex Plastic Tubing in-stock availability 108-1696-2 AIRflex Plastic Conduits n Conforms with the latest Application Specifications industry standards 114-18274 FLEXAgraff-AS, -PU-AS, -ME-ASF Metal Conduits n Recognized under the Component Program of 114-18275 FLEXAgraff-CU Metal Conduits Underwriters R Laboratories Inc. 114-18276 AIRflex-KUW-PU Plastic Conduits on applied products as marked. 114-18277 ROHRflex-PA 6, ROHRflex-PA 6 S, ROHRflex- n Certified by Canadian PA 12 Plastic Tubing Standards R Association on applied products as marked. n Certified by VDE on Typical Industrial Application applied products as marked. Circular Plastic Connectors (CPC) / FLEXAquick-System Selection Aid CPC Female ROHRflex-PA 6 Male Male Flat Shell ROHRflex quick Plastic ROHRflex quick ROHRflex quick Counternut Sealing Size Connector Tubing Connector Elbow Connector Washer 11 1-969807-2 969789-2 969803-2 969817-2 796260-2 796257-2 13 1-969809-3 969789-3 969803-3 969817-3 796260-3 796257-7 17 1-969811-4 969789-4 969803-4 969817-4 796260-5 796257-8 23 2-969813-5 969789-5 969803-5 969817-5 796260-6 796257-9 NOTE: Request Flexible Cable Protection System Catalog 1307244. 54 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 CPC Sealing Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 55 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts n Intermateable with other manufacturers’ Metal-Shell Sizes 20-14 and 18-10, MIL-C-5015 Style Connectors n High impact resistant plastic housing n Lighter weight n Lower cost n Industry accepted, Type III+ pin and socket contacts, available on reels in strip- form for high volume, low cost, automatic machine terminations n Contacts also available in loose piece form for low volume, prototype or maintenance and repair n Housing designed to prevent mismating with other insert arrangements n Recognized under the This new addition to the Technical Documents Component Program of AMP Circular Plastic Application Specification Underwriters Connector Line is R 114-10004 Contacts, Type III+ Laboratories Inc., specifically designed to be Product Specifications File No. E28476 intermateable with other 108-10024 CPC Connectors n Certified by manufacturers’ Metal-Shell 108-10042 Contacts, Type III+ Canadian Standards sizes 20-14 and 18-10, Instruction Sheets Association, R MIL-C-5015 Style Connector 408-7582 Accessories for File No. LR 7189 Systems. The high impact CPC Connectors resistant plastic housing 408-7592-A Improved Strain Relief Clamps for offers the advantages of CPC Connectors lighter weight and lower 408-7593 CPC Connectors cost than existing metal shell connectors. In addition, the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate Family of Connectors, the MIL-C-5015 style connector offers the additional economies of crimp Type III+ Pin and Socket contacts in reel- mounted, strip-form for high volume automatic machine termination, as well as in loose piece form for low volume, prototype or maintenance and repair. 56 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 MIL-C-5015 Style Circular Plastic Connectors MIL-C-5015 Style Circular Plastic Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 20-14 Plug Kit, Unassembled 5-20 Self Tapping Screw, Quantity 2 Reverse Sex (Accepts pins) Part Number 213571-2 without Cable Clamp .625 Standard Sex (Accepts sockets) [15.88] ±.040 2.839 Part Number 213652-1 ±1.02 [72.11 ] without Cable Clamp Clamping Inserts Assembled with Cable Clamp .703 [17.86] Cable Clamps O.D. 1.180 Max. Outside Dia. Part No. Type Max. [29.97] 15/16-20 UNEF .453 Dia. 206070-8 standard [11.51] .703 206322-9 large ±.003 [17.86] 1.045 Coupling Ring ±0.08 [26.54 ] Dia. 1.635 1.565 1.470 [41.53] ±.025 1.131 [39.75] [37.34] Max. [28.73] Max. Dia. Max. Dia. Dia. Standard Sex 1.180 [29.97] 15/16-20 UNEF ±.030 1.665 Dia. ±0.76 .161 [42.04 ] [4.09] ±.010 1.174 ±.003 1.045 ±0.25 [29.82 ] ±0.08 [26.54 ] Dia. 1.635 [41.53] Receptacle, Square Flange Max. Reverse Sex Reverse Sex (Accepts sockets) ±.025 1.500 Part Number 213570-1 ±0.64 [38.10 ] Standard Sex (Accepts pins) ±.010 1.156 1.210 ±.025 1.500 ±.025 [29.36 ] Max. Part Number 213651-1 [30.73] ±0.64 [38.10 ] Typ. ±.010 ±.010 1.156 1.165 ±.025 ±0.25 [29.36 ] [29.59 ] +.007 Typ. Dia. .125 - 0.00 +.018 [3.18 ] - 0.00 .578 4 Plc. [14.68] 1 1/4-18 UNEF Mating Face Reverse Sex ±.025 1.500 ±.010 1.156 ±0.64 [38.10 ] ±0.25 [29.36 ] 1.410/1.350 ±.010 1.156 Typ. [35.81/34.29] ±.025 1.560 ±.025 1.500 [29.36 ] Max. Dia. ±0.64 [39.62] [38.10 ] Typ. .578 [14.68] ±.010 1.156 ±0.25 [29.36 ] ±.010 1.156 ±.010 1.165 Typ. ±.025 [29.36 ] ±0.25 [29.59 ] Typ. Dia. Panel Cutout 1 1/4-18 UNEF 1.210 Mating Face Max. [30.73] Standard Sex Mating Face Receptacle, Free-Hanging 1.165 [29.59] Reverse Sex (Accepts sockets) Dia. Part Number 213650-1 15/16-20 UNEF 1 1/4-18 UNEF 57 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 18-10 ±.010 ±.010 1.174 1.620 Plug Kit, Unassembled ±0.25 ±0.38 [29.82 ] [41.15 ] .560 Reverse Sex (Accepts pins) [14.22] ±.010 1.435 Part Number 213671-1 ±0.25 [36.45 ] ±.003 without Cable Clamp .925 Dia. ±0.08 [23.50 ] Dia. 15/16-20 UNEF 1 1/18-18 UNEF Coupling Ring ±.015 1.375 Receptacle, Square Flange +.007 ±0.38 [34.92 ] .125 - 0.00 +.018 [3.18 ] ±.010 - 0.00 1.062 ±.015 1.375 ±.010 1.450 .531 4 Plc. ±0.25 [26.97 ] Reverse Sex (Accepts sockets) ±0.38 [34.92 ] ±0.25 [36.83 ] [13.49] Typ. Part Number 213667-1 ±.010 ±.010 .990 ±.010 1.062 1.062 ±0.25 ±0.25 [25.15 ] ±0.25 [26.97 ] [26.97 ] 1.285/1.320 Dia. Typ. Typ. [32.64/33.53] Dia. .531 ±.010 [13.49] 1.062 1 1/18-18 UNEF-2A ±0.25 [26.97 ] Typ. ±.010 Panel Cutout 1.200 Receptacle, Free-Hanging ±0.25 [30.48 ] Reverse Sex (Accepts sockets) ±.004 1.115 Part Number 213668-1 ±0.10 [28.32 ] Dia. 15/16-20 UNEF-2A 1 1/18-18 UNEF-2A Type III+ Contacts Material Contact—Brass Spring—Stainless Steel Contact Finish .535 A—.000030 [0.00076] gold on the [13.59] Pin*** Socket electrical engagement area over .000030 [0.00076] min. nickel B—Tin Related Product Data Application Tooling—Pages 76-79 Wire Size Range Strip Form Contact No. Loose Piece Contact No. Ins. Dia. Contact Strip Form Hand Tool 2 Range Finish Code Applicator Part No. AWG mm Pin Socket Pin Socket B 213605-7 1-66563-1 — 66565-7 .060-.135 †† 5 567363-□ 91542-1 24-20 0.2-0.6 1.52-3.43 A — 66563-8 — 66565-4 †† 466958-1 (for Sockets) B 213603-5 66598-9 213603-6 66601-9 .110-.150 †† 5 □ 18-14 0.8-2 or 567364- 91521-1 2.79-3.81 †† A 213603-3 66598-2 213603-4 66601-2 or 567834-1 (for Sockets) †† Note: Applicators for AMP semiautomatic or fully-automatic termination equipment are available. Contact Technical Support. ***MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts. Extraction Tool Part No. 305183 Note: Gold-plated contacts should not be mated with tin or silver plated contacts. 5 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). 58 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 MIL-C-5015 Style Circular Plastic Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 59 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors Product Facts n Economical combination of thermoplastic UL 94V-0 rated connector housings and metal shells n Available in three sizes: n Series 1–Accepts Multimate contacts, shell sizes 14-5, 14-7, 22-16, 28-24, and 28-37 standard sex; 14-5, 14-7, 22-14, and 28-37 reverse sex n Series 2–Accepts 20 DF and 20 DM contacts, shell sizes 22-28 and 28-63 standard sex; 22-28 and 28-57 reverse sex n Series 3–Accepts Type XII power contacts, shell sizes 22-3 and 28-7 standard and reverse sex n Series 4–Accepts Multimate contacts, and Type XII power contacts, shell size 28-16M and 28-22M standard sex AMP Metal-Shell Circular Signal and low current is For additional economy, Plastic Connectors offer provided by a choice of industry accepted AMP n Compatible with MIL the reliability of higher AMP Multimate contacts: Type III+ pin and socket Spec metal housing type priced all metal connectors .062 [1.57] pin diameter contacts are available on connectors at a fraction of the cost, and and 20 DF and 20 DM reels in strip-form for high n Choice of application are offered in the more contacts, .040 [1.02] pin volume, low cost, automatic tooling to meet all popular contact diameter. High current machine terminations. For production requirements configurations. requirements are met by low volume, prototype or the Type XII capable of maintenance and repair Connector housings are carrying up to 35 amperes Type III+ contacts are also made of lightweight, sturdy, of current. available in loose piece thermoplastic material that form. are UL 94V-0 rated, with These quick connect/ zinc alloy, nickel plated disconnect circular shells for added strength connectors feature and protection. These polarized housings to connectors are available prevent mismating with in a variety of configurations other insert arrangements. to meet your signal, low AMP Metal-Shell Circular current and high current Plastic Connectors are requirements. Operating available in square flange temperatures range from receptacles and free- -55°C to +125°C [-67˚F to hanging plug connectors. +257˚F]. 60 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell Circular Plastic Connectors Metal-Shell CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 1 Square Flange Receptacles Metal-Shell CPC (Accepts Multimate Pins) Connectors, Series 1, F Standard Sex Mating Face E D ±.010 Listed part numbers are for .975 B ±0.03 [24.77 ] connectors only; contacts must 2 Plc. A be ordered separately. Mating Face Plugs Material and Finish (Accepts Multimate Sockets) Square Flange Receptacle— Housing—Thermoplastic, UL 94V-0 rated, black L Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Steel alloy, plated nickel Plug— Housing—Thermoplastic, UL 94V-0 M rated, black K Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon Plug Part No. Square Flange Arrangement Retainer Ring—Stainless steel Receptacle without TETRASEALS Ring with TETRASEALS Ring Coupling Ring—Zinc alloy, plated 14-5 208719-1 208718-1 208718-2 nickel 14-7 208715-1 208714-1 208714-2 22-16 208489-1 208488-1 208488-3 28-24 208459-1 208457-1 208457-3 Related Product Data 28-37 208471-1 208470-1 208470-3 Contacts—Pages 17-21 Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max. Contact Arrangement—Page 61 Component Dimensions—Page 70 Accessories—Page 71 J Dia. Performance Characteristics— G Page 6 Dia. Application Tooling—Pages 76-79 Technical Documents—Page 80 E E H Dia. J Dia. TETRASEALS Ring Rear Mount Panel Cutout Front Mount Panel Cutout (Installed in plugs only.) TETRASEALS Ring The TETRASEALS Ring provides splash- proof sealing between mating metal shells. It is located behind the plug shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 61 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles Metal-Shell CPC (Accepts Multimate Sockets) F Connectors, Series 1, Mating Face Reverse Sex E D B A Listed part numbers are for Plugs connectors only; contacts must (Accepts Multimate Pins) Mating Face be ordered separately. Material and Finish Square Flange Receptacle— Housing—Thermoplastic, UL 94V-0 L rated, black Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Steel alloy, plated nickel M K Plug— Housing—Thermoplastic, UL 94V-0 rated, black Plug Part No. Metal-Shell—Zinc alloy, plated nickel Square Flange Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring Tetraseal Seal—Fluorocarbon 14-5 208721-1 208720-1 — Retainer Ring—Retainer Ring 14-7 208717-1 208716-1 208716-2 Coupling Ring—Zinc alloy, plated 22-14 208487-1 208486-1 208486-3 nickel 28-37 208473-1 208472-1 208472-3 Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max. Related Product Data Contacts—Pages 17-21 J Dia. J Contact Arrangement—Page 61 Dia. Component Dimensions—Page 70 Accessories—Page 71 Performance Characteristics— E Page 6 E Application Tooling—Pages 76-79 H Technical Documents—Page 80 G Dia. Dia. Rear Mount Panel Cutout Front Mount Panel Cutout TETRASEALS Ring (Installed in plugs only.) TETRASEALS Ring The TETRASEALS Ring provides splash- proof sealing between mating metal shells. It is located behind the plug shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 62 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 1 Metal-Shell CPC Series 1 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 1, Contact Arrangements .170 .170 Shell Size 14 .172 .172 [4.32] .000 [4.32] [4.37] .000 [4.37] .094 .094 .086 .086 [2.39] [2.39] [2.18] [2.18] .130 .126 [3.3] [3.2] .000 .000 .047 [1.19] .126 .130 [3.2] [3.3] Arrangement 14-5 Arrangement 14-7 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] .000 Shell Size 22 .150 .150 .193 .043 .032 .182 [3.81] .000 [3.81] [4.9] [1.09] [0.81] [4.62] .225 .075 .075 .225 .268 .118 .107 .257 [5.72] [1.90] [1.90] [5.72] [6.81] [3] [2.72] [6.53] .260 [6.6] .205 [5.21] .130 [3.3] .075 [1.91] .000 .000 .075 [1.91] .130 [3.3] .205 [5.21] .260 [6.6] .150 Note: Contact arrangements [3.81] .150 [3.81] shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Arrangement 22-14 Arrangement 22-16 Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] .375 .225 .075 .075 .225 .375 Shell Size 28 [9.52] [5.72] [1.90] [1.90] [5.72] [9.52] .364 .182 .182 .364 .000 [9.25] [4.62] [4.62] [9.25] .450 .300 .150 .150 .300 .450 .000 [11.43] [7.62] [3.81] [3.81] [7.62] [11.43] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .390 [9.91] .316 [8.03] .260 [6.6] .158 [4.01] .130 [3.3] .000 .000 .130 [3.3] .158 [4.01] .260 [6.6] .316 [8.03] .390 [9.91] .150 [3.81] Arrangement 28-24 Arrangement 28-37 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] 63 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 2 Square Flange Receptacles Metal-Shell CPC (Accepts 20 DF and 20 DM Pins) Connectors, Series 2, Standard Sex F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Material and Finish Square Flange Receptacle— Plugs Housing and Retention Insert— (Accepts 20 DF and 20 DM Sockets) Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Mating Face Grooved Pin—Steel alloy, plated nickel Plug— Housing—Thermoplastic, UL 94V-0 rated, black L Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon Retainer Ring—Stainless steel Coupling Ring—Zinc alloy, plated nickel M K Related Product Data Contacts—Pages 29-30 Contact Arrangement—Page 64 Part No. Component Dimensions—Page 70 Arrangement Square Flange Plug Accessories—Pages 38, 39 and 71 Receptacle without Tetraseals Ring Performance Characteristics— 22-28 208491-1 208490-1 Page 6 28-63 208477-1 208476-1 Application Tooling—Pages 76-79 Technical Documents—Page 80 J Dia. G Dia. E Recommended Panel Cutout 64 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 2 Metal-Shell CPC Series 2 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 2 (Continued) Square Flange Receptacles Metal-Shell CPC (Accepts 20 DF and 20 DM Sockets) Connectors, Series 2, Reverse Sex A Mating Face E F D Listed part numbers are for B connectors only; contacts must be ordered separately. Material and Finish Plugs Square Flange Receptacle— (Accepts 20 DF and 20 DM Pins) Housing and Retention Insert— Thermoplastic, UL 94V-0 rated, black Mating Face Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Steel alloy, plated nickel Plug— L Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon M Retainer Ring—Stainless steel K Coupling Ring—Zinc alloy, plated nickel Related Product Data Contacts—Pages 29-30 Contact Arrangement—Page 64 Component Dimensions—Page 70 Part No. Accessories—Pages 38, 39 and 71 Arrangement Square Flange Plug Performance Characteristics— Receptacle without Tetraseals Ring Page 6 22-28 208493-1 208492-1 Application Tooling—Pages 76-79 28-57 208475-1 208474-1 Technical Documents—Page 80 J G Dia. Dia. E E J G Dia. Dia. Rear Mount Panel Cutout Front Mount Panel Cutout 65 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 2, Contact Arrangements Shell Size 22 .248 .124 .124 .248 .000 [6.3] [3.15] [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15] Arrangement 22-28 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 28 .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .496 .372 .248 .124 .124 .248 .372 .496 .372 .248 .124 .124 .248 .372 .000 .000 [12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] [12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .448 [11.38] .340 [8.64] .443 [11.25] .232 [5.89] .319 [8.1] .108 [2.74] .212 [5.38] .000 .105 [2.67] .000 .108 [2.74] .019 [0.48] .232 [5.89] .143 [3.63] .340 [8.64] .250 [6.35] .448 [11.38] .357 [9.07] .464 [11.79] .124 [3.15] .124 [3.15] Arrangement 28-57 Arrangement 28-63 Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 66 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 2 Metal-Shell CPC Series 3 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 3 Square Flange Receptacles Metal-Shell CPC (Accepts Type XII Male Pins) Connectors, Series 3, Standard Sex F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Plugs Material and Finish (Accepts Type XII Female Sockets) Square Flange Receptacle— Mating Face Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Peripheral Seal—Elastomer, grey L Grooved Pin—Stainless steel Plug— Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel M Tetraseal Seal—Fluorocarbon K Retainer Rings—Stainless Steel Coupling Ring—Zinc alloy, plated Plug Part No. nickel Square Flange Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring 22-3 208495-1 208494-1 208494-3 Related Product Data 28-7 208483-1 208482-1 — Contacts—Page 34-35 Contact Arrangement—Page 67 Component Dimensions—Page 70 J Dia. Accessories—Pages 38, 39 and 71 Performance Characteristics— G Page 6 Dia. Application Tooling—Pages 76-79 E Technical Documents—Page 80 Recommended Panel Cutout TETRASEALS TETRASEALS Ring Ring (Installed in Plugs only) The TETRASEALS Ring provides splash- proof sealing between connector metal- shells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 67 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 3 (Continued) Square Flange Receptacles Metal-Shell CPC (Accepts Type XII Female Sockets) Connectors, Series 3, Reverse Sex F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Plugs Material and Finish (Accepts Type XII Male Pins) Square Flange Receptacle— Mating Face Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Peripheral Seal—Elastomer, grey Grooved Pin—Stainless steel L Plug— Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon M Retainer Rings—Stainless Steel K Coupling Ring—Zinc alloy, plated nickel Plug Part No. Square Flange Arrangement Receptacle without TETRASEALS Ring with TETRASEALS Ring Related Product Data 22-3 208497-1 208496-1 — 28-7 208485-1 208484-1 208484-3 Contacts—Page 34-35 Contact Arrangement—Page 67 Component Dimensions—Page 70 J Accessories—Pages 38, 39 and 71 Dia. Performance Characteristics— Page 6 G Application Tooling—Pages 76-79 Dia. Technical Documents—Page 80 E Recommended Panel Cutout TETRASEALS TETRASEALS Ring Ring (Installed in Plugs only) The TETRASEALS Ring provides splash- proof sealing between connector metal- shells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 68 Catalog 82021 Catalog 82021 Dimensions are in inches and Dimensions are in inches and Dimensions are shown for Dimensions are shown for USA: 1-800-522-6752 USA: 1-800-522-6752 South America: 55-11-2103-6000 South America: 55-11-2103-6000 Revised 7-07 Revised 7-07 millimeters unless otherwise millimeters unless otherwise reference purposes only. reference purposes only. Canada: 1-905-470-4425 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Hong Kong: 852-2735-1628 specified. Values in brackets specified. Values in brackets Specifications subject Specifications subject Mexico: 52-55-1106-0800 Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 Japan: 81-44-844-8013 www.tycoelectronics.com www.tycoelectronics.com are metric equivalents. are metric equivalents. to change. to change. C. America: 57-1-254-4444 C. America: 57-1-254-4444 UK: UK: 44-208-420-8341 44-208-420-8341 Metal-Shell CPC Series 3 Metal-Shell CPC Series 3 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 3, Contact Arrangements Shell Size 22 .148 .148 .000 [3.76] [3.76] .107 [2.72] .000 .213 [5.41] Arrangement 22-3 Max. Wire Ins. Dia. = .220 [5.59] Shell Size 28 .343 .172 .172 .343 .000 [8.71] [4.37] [4.37] [8.71] .296 [7.52] .000 .296 [7.52] Arrangement 28-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 69 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell Circular Plastic Connectors, Series 4 Square Flange Receptacles Metal-Shell CPC (Standard Sex Receptacles accept Type XII Male and Multimate Pins. Reverse Sex Receptacles accept Type XII Connectors, Series 4 Female and Multimate Sockets.) F A E B D Listed part numbers are for connectors only; contacts must be ordered separately. Plugs (Standard Sex Plugs accept Type XII Female and Multimate Sockets. Reverse Sex Plugs accept Type XII Male and Material and Finish Multimate Pins.) Mating Face Square Flange Receptacle— Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Grooved Pin—Stainless steel Plug— L Housing—Thermoplastic, UL 94V-0 rated, black Metal-Shell—Zinc alloy, plated nickel Tetraseal Seal—Fluorocarbon Retainer Rings—Stainless Steel M Coupling Ring—Zinc alloy, plated nickel K Plug Part No. Square Flange Arrangement Related Product Data Receptacle without TETRASEALS Ring with TETRASEALS Ring Standard Sex Reverse Sex Standard Sex Reverse Sex Standard Sex Contacts—Pages 17-23 and 34-35 28-16M 208479-1 1776088-1 208478-1 1776089-1 208478-3 Contact Arrangement—Page 69 28-22M 208481-1 — 208480-1 — 208480-3 Component Dimensions—Page 70 Accessories—Pages 38, 39 and 71 J Dia. Performance Characteristics— G Page 6 Dia. Application Tooling—Pages 76-79 G Technical Documents—Page 80 Dia. E E J Dia. Rear Mount Panel Cutout Front Mount Panel Cutout TETRASEALS TETRASEALS Ring Ring (Installed in Plugs only) The TETRASEALS Ring provides splash- proof sealing between connector metal- shells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. 70 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Series 4 Metal-Shell CPC Series 4 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors, Series 4, Contact Arrangements Shell Size 28 .276 .092 .092 .276 [7.01][2.34][2.34][7.01] .400 .184 .184 .400 .000 [10.16][4.67] [4.67] [10.16] .400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16] Arrangement 28-16M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts .364 .182 .182 .364 .000 [9.25][4.62] [4.62][9.25] .455 .273 .091 .091 .273 .455 [11.56][6.93][2.31][2.31][6.93][11.56] .382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7] Arrangement 28-22M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 71 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connectors Component Dimensions Thread-Size: Square Flange Receptacles 7/8-20 UNEF-2A ±.005 J [±0.13] (Shell Size 14) Dia. 15/16-20 UNEF-2A ±.015 (Shell Size 22) F [±0.38] 1-3/8-18 UNEF-2A ±.005 ±.005 (Shell Size 28) E E [±0.13] [±0.13] ±.010 G [±0.25] Dia. Panel Cutout, Front Mounted Receptacle D Max. ±.005 J [±0.13] Dia. ±.005 E [±0.13] H Dia. ±.010 C [±0.25] Front and Rear ±.010 Panel Thk. B [±0.25] .125 Max. Panel Cutout, Rear Mounted A Max. [3.18] Receptacle K Max. Plugs ±.010 M [±0.25] Thread-Size: 7/8-20 UNEF-2A ±.015 (Shell Size 14) L [±0.38] 1-3/16-18 UNEF-2A (Shell Size 22) 1-7/16-18 UNEF-2A For drawings, technical data or (Shell Size 28) samples, contact your sales engineer or call Technical Support. Dimensions Arrangement Series Sex No. A B CD E F G H J K LM Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380 14-5 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65 Rev. Std. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380 14-7 35.94 18.92 2.54 26.19 23.01 30.1 27.18 27.18 3.18 35.56 31.12 9.65 Rev. 1.190 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.560 1.750 .380 22-14 Rev. 30.22 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 39.62 44.45 9.65 1 1.470 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.265 1.750 .380 22-16 Std. 37.34 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.13 44.45 9.65 1.555 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 .380 28-24 Std. 39.5 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 39.62 55.12 9.65 1.540 1.560 Std. 39.12 39.62 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.170 .380 28-37 22.23 3.18 48.26 39.67 49.53 40.89 50.04 3.68 55.12 9.65 1.260 1.840 Rev. 31.00 46.74 Std. .934 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.295 1.750 .380 22-28 23.72 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 32.89 44.45 9.65 Rev. 1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380 2 28-57 Rev. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65 1.229 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 .380 28-63 Std. 31.22 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 35.76 55.12 9.65 Std. 1.755 .790 .103 1.503 1.250 1.534 1.156 1.554 .120 1.805 1.750 .380 22-3 44.58 20.07 2.62 38.18 31.75 38.96 29.36 39.47 3.05 45.85 44.45 9.65 Rev. 3 Std. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 28-7 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 Rev. 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 28-13M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 4 28-16M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 1.825 .875 .125 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 .380 28-22M Std. 46.36 22.22 3.18 48.26 39.67 49.53 40.89 50.04 3.68 53.98 55.12 9.65 72 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Metal-Shell CPC Component Dimensions Metal-Shell CPC Accessories Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Metal-Shell CPC Connector Accessories Internal Threads Cable Clamps Screw with Lock Washer ±.031 Material and Finish (Two Supplied) A [±0.79] Body and Clamp Halves—Zinc alloy, Clamp Half (Two Supplied) nickel plated Screws and Washers—Stainless Cable Clamp steel ±.031 Body B [±0.79] ±.031 C [±0.79] Plug (Shown for reference only) Cable Dia. Range Dimensions Shell Cable Thread Size Part No. Size O.D. Range A B C .938 1.175 1.165 .225-.562 14 7/8-20 UNEF-3B 208945-5 23.83 29.85 29.59 5.71-14.27 .938 1.432 1.469 .325-.750 22 1-3/16-18 UNEF-3B 208945-7 23.83 36.37 37.31 8.26-19.05 1.031 1.593 1.688 .450-.938 28 1-7/16-18 UNEF-3B 208945-8 26.19 40.46 42.88 11.43-23.83 Notes: 1. For Shell Size 22 Receptacle use plastic cable clamp Size 17 (See page 38), for Shell Size 28 Receptacle use plastic cable clamp Size 23 (See pages 38-39). Use Size 14 metal cable clamp for both plug and receptacle Size 14 connectors. 2. Metal cable clamps (Sizes 22 and 28) are for use with Metal-Shell CPC plugs ONLY. Cable Entry Seals Heat Shrinkable Sealing Boots Cable entry seals are used with jacketed cable to provide an environmentally sealed wire-to- connector system. They can be used with plugs. Thick Wall Boots Material Internal Sleeve—Nylon Outer Tubing—Polyolefin, black Shell Dimensions Expanded Sealing Range Max. Recovered Part No. Size A B Wall Thickness (Dia.) Inside Dia. 22 54012-3 3.000 1.250 .070 .550 - 1.250 .500 76.20 31.75 1.78 13.97 - 31.75 12.70 28 54012-4 ±.010 B [±0.25] Protective Cap Assemblies Dimensions Shell Part Size No. A B (for Metal-Shell CPC ±.010 1.225 .515 A Receptacles Only) [±0.25] 14 213823-2 31.11 13.08 1.750 .635 22 211903-1 ±.010 3.000 44.45 16.13 Bead ±0.25 Material and Finish [76.2 ] Chain 2.170 .635 28 211904-1 55.12 16.13 Zinc alloy, nickel plated 73 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 74 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Miniature CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) Product Facts n Two shell sizes: Size 8 (1-4) or Size 11 (5-9) contact positions n Pre-positioned 1/4 turn coupling ring with positive lock and alignment feature n Unique contact pattern for each position size helps prevent accidental mating with other position sizes n Sealed to IP67 (Protected against immersion in water up to 1 meter for 1/2 hour) n Front or rear jam nut panel mounting n No assembly required n Receptacle available in free-hanging or panel mount versions n Alternate keys available AMP Miniature Circular Nylon housings offer good Technical Documents Plastic Connectors (CPC) resistance to a wide range Product Specification are available in wire-to- of chemical agents while 108-2079 Miniature CPC Connectors wire and wire-to-panel the IP67 sealing helps configurations. prevent ingress of dirt or Material and Finish fluids that could have an Utilizes existing Mini- adverse effect on the Seal, Wire Entry—Elastomer, yellow Universal MATE-N-LOK contact interface. or white stamped and formed con- Seal, Peripheral—Elastomer, gray tacts designed for up to Ideal for Industrial, 500 mating cycles when Housing—Thermoplastic, black or red Instrumentation and plated with gold or up to 50 Transportation applications Protector, Seal—Thermoplastic, cycles with tin plating. natural where size, contact density and environmental expo- Ring, Coupling—Thermoplastic, black sure are primary concerns. Nut, Jam—Brass, nickel plated Plate, Seal Retention— Thermoplastic, black Cable Assemblies n Wide variety of custom n Capability to produce n For more information on discrete type cable custom overmolded our cable assembly assemblies, terminated assemblies and insert capabilities, see our with Terminals and and injection molding. website at Splices, Soft Shell, n Jacketed cable www.tycoelectronics.com/ and Circular Plastic assemblies and discrete cables Connectors and other wire: Subminiature-D, crimp and mass- SCSI, Circular Plastic, terminated products. VHDCI, USB and Shielded Data Link 75 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) (Continued) Shell Size 8 (4 Position shown) 1.142 Receptacle Assembly, [29.00] 1.142 Panel Mount .555 [29.0] [14.10] (Order pin contacts separately .125 [3.18] Max. — see page 75) .125 Panel Thickness [3.18] Alignment Indicator .827 [21.00] 1/2-20 UNF-2A White Alignment Dot 1/2-20 UNF-2A 5/8-24 UNEF-2A Jam Nut .555 Jam Nut shown for Thread 5/8-24 & Flange Seal reference only. [14.1] Flange Seal shown for UNEF-2A shown for Must be ordered reference only. reference only. Thread separately. Must be ordered Must be ordered separately. separately. Receptacle Assembly, .059 Free-Hanging .06 .55 .551 [1.5] [1.50] (Order pin contacts separately [14.10] [14.00] .394 1/2-20 UNF-2A — see page 75) [10.0] Thread 1/2-20 UNF-2A White Thread Alignment Dot .551 [14.00] .606 1.142±.010 [15.39] White [29.00±0.25] .413 Aignment [10.48] Dots 1.142 1.14 [29.0] [29.00] Positive Lock Alignment Indicator Indicator Slots Plug Assembly .669 [17.00] 1.142±.010 White [29.00±0.25] (Order socket contacts .413 Aignment [10.48] separately — see page 75) Dots Positive Lock Alignment Indicator Indicator Slots .669 [17.00] Related Product Data Part Numbers—Page 74 Contacts—Page 75 Accessories—Page 75 76 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Miniature CPC Connectors Miniature CPC Connectors Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) (Continued) Shell Size 11 (9 Position shown) Receptacle Assembly, Plug Assembly Panel-Mount (Order socket contacts (Order pin contacts separately separately — see page 75) — see page 75) 1.14 ± .010 [29.00 ± 0.25] Jam Nut & Flange .413 Seal shown for reference Z [10.48] only. Must be ordered .689 separately. White [17.50] Alignment Dots K REF SEE TABLE Positive Lock .059 Ø21.75 Indicator .555 Alignment Z [1.50] [14.10] Indicator 3/4-20 1.14 Slots UNEF-2A [29.00] Thread .866 [22.00] Receptacle Assembly, Free-Hanging (Order pin contacts separately — see page 75) .555 [14.10] .059 [1.50] 3/4-20 .689 UNEF-2A [17.50] Thread Positive Lock Indicator .902 1.14 [22.90] [29.00] Arrangement Housing Part Numbers Housing Part Numbers Insulation Shell No. of Panel Mount Free-Hanging Diameter Range Plug Size Pos. Receptacle Receptacle .035-.059 [.89-1.5]* 1445539-1 1445526-1 1445536-1 81 Standard stocked Part .059-.110 [1.5-2.39] 1445539-3 1445526-3 1445536-3 Numbers in BOLD type. .035-.059 [.89-1.5]* 1445538-1 1445522-1 1445535-1 82 .059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3 .035-.059 [.89-1.5]* 1445537-1 1445510-1 1445534-1 83 .059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3 .035-.059 [.89-1.5]* 1445421-1 1445389-1 1445390-1 8 4 .059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3 .035-.059 [.89-1.5]* 1445824-1 1445829-1 1445820-1 11 5 .059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3 .035-.059 [.89-1.5]* 1445823-1 1445828-1 1445819-1 11 6 .059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3 .035-.059 [.89-1.5]* 1445822-1 1445827-1 1445818-1 11 7 .059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3 .035-.059 [.89-1.5]* 1445821-1 1445826-1 1445817-1 11 8 .059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3 .035-.059 [.89-1.5]* 1445816-1 1445825-1 1445807-1 11 9 .059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3 Note: Alternate keys available (115˚ part numbers shown in above chart) *Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range. 77 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Miniature Circular Plastic Connectors (CPC) (Continued) Contacts and Application Contact Part Numbers Wire Size HDM Hand Tooling Pin Socket Ins. Dia. Material Range Applicator Tool Range and Finish Strip Loose Strip Loose 2 AWG [mm ] Part No. Part No. Pin (for Receptacles) Form Piece Form Piece Brass, Pre-tin 770835-1 794059-1 770834-1 794058-1 .671 [17.04] 2 567418-1 Phos. Brz., Pre-tin — — 770834-4 — 30-26 .035-.050 2 90717-2 567418-2 1 [.05-.12] .889-1.27 Brass, Duplex 1-770835-0 1-794059-0 1-770834-0 1-794058-0 2 567418-3 1 Phos. Brz., Duplex — — 1-770834-1 — Brass, Pre-tin 770901-1 770985-1 770902-1 770986-1 3 Socket (for Plugs) 567066-3 Phos. Brz., Pre-tin — — 770902-4 — 26-22 .047-.069 3 91529-1 567066-4 1 [.12-.3] 1.19-1.75 .659 [16.74] Brass, Duplex 1-770901-0 1-770985-0 1-770902-0 1-770986-0 3 567066-5 1 Phos. Brz., Duplex — — 1-770902-1 — Brass, Pre-tin 770903-1 770987-1 770904-1 770988-1 22-18 .059-.094 2 567067-1 [.3-.8] 1.50-2.39 Phos. Brz., Pre-tin — — 770904-4 — 2 567067-2 91522-1 oror Contact Extraction Tool 1 Brass, Duplex 1-770903-0 1-770987-0 1-770904-0 1-770988-0 2 22 x (2) .067 x (2) 567067-3 Part No. 189727-1 1 [.3] 3.38 Phos. Brz., Duplex — — 1-770904-1 — Instruction Sheet 408-4118 1 Duplex Finish – Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area Contact Insertion Tool over .000050 [.00127] min. nickel underplate on entire contact. 2 HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used Part No. 455830-1 on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See page 133 for further Instruction Sheet 408-7984 information. (For inserting contacts applied to small diameter 3 HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used wire) on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See page 133 for further information. Insertion Tip (Seal Protector) Note: All part numbers are RoHS Compliant. Part No. 1604816-1 (For inserting socket contacts applied to small diameter wire) Accessories (All accessories must be ordered separately.) Strain Reliefs Dimensions Part Number Shell Size A B Straight Right-Angle B 8 .925 [23.5] .709 [18.0] 1445730-1 1445771-1 1 1546746-3 11 1.10 [28.0] .964 [24.5] 1445856-1 2 1546746-4 1 2 A Open Style With Cover A B Dimensions Heat Shrink Boots Shell Part Sealant Length Size Number AB 8 2.00 [50.8] .75 [19.0] 1546997-1 11 2.50 [63.5] 1.00 [25.4] 1546921-1 Dimensions Flange Seals Shell Part Size Number AB 8 .60 [15.3] .26 [6.6] 1445420-1 11 .73 [18.5] .33 [8.5] 1445420-2 B see chart Dimensions Jam Nuts Shell Part for Threads Thread Size Number AB 8 .75 [19.0] .125 [3.2] 5/8-24 UNEF-2B 1604196-1 11 .875 [22.25] .125 [3.2] 3/4-20 UNEF-2B 1445904-1 A .146 [3.70] Dimensions Dust Caps Shell Part Size Number AB 1.49±.010 ∅ A ±.025 [37.9±0.25] 8 .795 [20.2] .551 [14.0] 1604089-1 [±0.64] ∅ B ±.025 11 .89 [22.6] .736 [18.7] 1604089-2 [±0.64] .094 [2.4] 78 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Miniature CPC Connectors Application Tooling Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling Mechanical Hand Tools for SDE die sets provide cost- For more information, request Catalog SDE (Standard Die 1654003. effective flexibility, through Interchangeable Die Sets Envelope) Die Sets many options for a common die-set outline. The SDE die These tools are ideal for small produc- sets can be adapted for use tion, prototype and experimental applica- with CERTI-CRIMP hand tions. They are used for terminating pin tools, PRO-CRIMPER III and socket contacts to wire and feature a hand tools, the SDE ratchet device to provide consistently Terminator and the 626 formed crimps. Pneumatic Tool System. Commercial grade hand help minimize contact PRO-CRIMPER III Hand tool for crimping various rotation and bending during Tool, Part No. 58495-1 products. Features ratchet crimping. Approximate control to provide complete weight 1.3 lb [0.60 kg]. crimp cycle. Accepts both pinned- and shouldered- For use with Type III+ contacts, see style die sets. Locators are pages 17-19. provided with pinned-style For more information, request Catalog die sets for proper contact 1773380, Instruction Sheet 408-9930. and wire positioning, and to Premium grade hand tools. adjustment lever, when CERTI-CRIMP Straight Feature ratchet control to applicable. Approximate Action Hand Tools (SAHT) provide complete crimp weight 1.3 lb [0.59 kg] cycle. Die sets close in a straight line. Include a con- For Type III+ contacts, see pages 17-19. tact locator and wire stop, For more information, request Catalog plus an insulation crimp 65780. Premium grade hand tool. a contact or terminal locator CERTI-CRIMP “C” Head Features ratchet control to and a wire stop, are built Straight Action Hand Tool provide complete crimp into the die set. Approximate (SAHT), Part No. 69710-1 cycle. The interchangeable weight 1.9 lb [0.86 kg]. die sets close in a straight line to minimize contact or For subminiature coaxial contacts, see terminal rotation during pages 22-23. crimping. When applicable, For more information, request Catalog user-assist features such as 65780, Instruction Sheet 408-2095. An electric crimp terminator For more information, request Catalog Electric Machine for SDE Terminator, 1654714. with compact design Interchangeable Die Sets Part No. 1490076-2 features a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. Lightweight, air-operated hand- or foot-actuation Pneumatic Hand Tool for 626 Pneumatic Tool System modular tooling system. switch. Optional ratchet Interchangeable Die Sets Accepts a wide variety of control available to provide interchangeable heads for complete crimp cycle. crimping various types of contacts, terminals and For subminiature coaxial contacts, see splices onto wires ranging pages 22-23. 2 6-26 AWG [13-0.12 mm ], For more information, request Catalog plus coaxial and fiber optic 124208. cable. Available with either 79 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 112383 92936-8 112076 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling (Continued) Crimp Machines Semiautomatic bench AMP-O-LECTRIC Model “K” AMP-O-LECTRIC Model “G” AMP-TAPETRONIC Machine, machines for crimping Terminating Machine with a Terminating Machines, Part No. 69875 reeled terminals and con- permanently-mounted Part Nos. 354500-1, -9, -11 tacts, featuring a quiet and applicator that accepts reliable direct motor drive, interchangeable die sets to microprocessor controls for apply a variety of tape- ease of setup and opera- mounted terminals and tion, and guarding and splices. Many of the die lighting designed for opera- sets can also be used in tor convenience and safety. AMP-O-LECTRIC All models are equipped Terminating Machines with with either manual or auto- a tape applicator. matic precision adjustment of crimp height. Machine- For more information, contact Tyco mounted sensors are avail- Electronics. able for crimp quality moni- toring using conventional miniature-style applicators. For more information, request Catalog 1654956-2, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Note: New Stripping Module available, see page 79. The unique system provides Crimp Quality Monitor (CQM) AMP 3K/40 and AMP 5K/40 n 3,000 lb [1361 kg] max. 100% on-the-fly crimp crimp force (AMP 3K/40); Part No. 1320420-2 Terminating Machines inspection. It measures the 5,000 lb [2268 kg] max. crimp height of each crimp force (AMP 5K/40) termination, and evaluates n Toolless removal of the quality of each crimp. If applicators and guards a crimp is questionable, the n Jog capability monitor alerts the operator with both visual and audible n Quiet, fast operation — alarms. It also provides 80/76 dBA and cycle time ports for printing and less than 0.400 seconds networking. When used with n Accepts Heavy Duty Mini AMP-O-LECTRIC Model “G” stye applicators Termination Machines, the n Wide range of optional monitor is mounted to the equipment such as toolless machine. When used with precision crimp height AMPOMATOR CLS IV Lead adjust, batch counter, CQM Making Machines, it is integrated into the capability and work light machine’s operating system. For more information, request The AMP 3K/40 and AMP For more information, request Catalog 1654956-2. 5K/40 Terminators are Catalog 82275. designed for customers that Note: New Stripping Module require the increased available, see page 79. output and quality of a The System III Applicator System III Applicator semiautomatic machine at introduces several new a competitive price. By technologies into the incorporating the most applicator including a commonly requested precision servo-electric features as standard and motorized feeding system, offering a long list of a built-in data module for optional equipment, these storing terminal crimp and terminators offer flexibility to set-up information, a meet the specific needs of precision fit round ram, and various applications at the a newly designed terminal lowest possible cost. depressor. It still utilizes the proven quality of the HD-M For more information, request Catalog crimper and anvil tooling. 1654956-8 80 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Application Tooling 103330 Application Tooling Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling (Continued) Lead Makers This fully-automatic, PC- The 433-S alpha offers Komax gamma 333 PC Komax 433-S alpha controlled leadmaker can be maximum flexibility for Lead-Making Machine Lead-Making Machine equipped with up to three applying seals to one or both processing stations enabling ends of the wire with the the crimping of both ends of corresponding terminal. When the wire, double-crimp equipped with the mci 711 connections with three crimp terminator and mci 761 different contacts, single- seal applicator, the fully- ended seal applications, automated 433-S alpha forms tinning or ink-jet marking. a highly compact system with Features include ultra-short optimum accessibility. conversions times, easy-to- Dynamic servo-drives provide use graphic-based TopWin fine travel settings on all motor interface with multiple- axes and the wire straightening language capability, crimp unit with quick-release lock and force analyzer with statistical automatic lead-in feature analysis, seal monitoring, and reduces wire changeover time. integrated good/bad sorting. The TopWin software provides for fast, simple data input. For more information, request Catalog 1307901. For more information, request Catalog 1307801. The AMPOMATOR System III Applicators AMPOMATOR System III Leadmaker is designed for Leadmaker Interchangeable applicators End-Feed Heavy-Duty the demands of low- for crimping products Miniature Applicators volume/high mix reeled end-to-end (primarily (coded HDM) manufacturing and precision open-barrel terminals). quality. This leadmaker Used in bench and lead- combines the best wire making machines; most processing capabilities with designs can be used, or new technologies in terminal adapted for use with minor tooling changes, dial-in set- feeding and machine set-up tings for different wire sizes found in the System III and insulation diameters. Applicator to offer significant Mechanical or air-powered advantages for higher feed systems, depending throughput and efficiencies. on the product applied. See catalog 1654956-5 for more For more information, request information. Catalog 296393-2 and Instruction Sheet 408-8039. Fully-automatic machines AMPOMATOR CLS IV+ The new EDGE counter tracks EDGE Applicator Counter that measure, cut, strip and Lead-Making Machines, wearable tool usage for the terminate single leads. Part Nos. 356500-1, -2; most effective maintenance Microprocessor-controlled, 1213400-1, -2 planning. The completely and programmed and electronic counter, with clear operated using an easy-to- LCD display, indicates cycles follow, menu-driven touch- since installation. By screen. Features include performing maintenance at direct-drive terminating measured intervals with pre- units with precision crimp set limits, operators avoid height adjustment, fully breakdowns and rejects programmable setups, wire caused by tool wear or mis- runout and splice detection, adjustment. A wireless and motorized pre-feed with interface transfers counters to wire straightener. Crimp a PC running the optional quality monitoring is also Edge Counter Software Pack. available. The EDGE is standard on all For more information, request new applicators and can be Catalog 124324, Video 198142 (NTSC), 199609 (PAL). retrofitted to most existing Tyco Electronics applicators. See catalog 1773385 for more information. 81 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 110234 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Application Tooling (Continued) Interchangeable applicators The combination of the Side-Feed Heavy-Duty Stripping Module (for the for crimping products Stripping Module with the Miniature Applicators AMP 3K/40 and AMP 5K/40 reeled side-by-side on sin- AMP 3K/40 and AMP 5K/40 (coded HDM) Terminating Machines and gle or dual carrier strips Terminating Machines or AMP-O-LECTRIC Model “G” (primarily closed-barrel ter- the AMP-O-LECTRIC Terminator on page 77) minals and open-barrel con- Model “G” Terminator tacts). Similar design as the provides an economic and end-feed version. All side- proficient method of feed applicators include a stripping the wire and wire stop to help correctly crimping terminals on the position the wire end in the same machine. The module crimping target area. accepts End- and Side- Feed HDM Applicators For more information, request Catalog 296393-2 and (32-14 AWG) and operates Instruction Sheet 408-8040. in three modes: crimp only, strip only, or strip and For more information, request crimp. It can be installed Catalog 1309085. on existing machines in the field or purchased as one unit from the factory. The semiautomatic Delta 60 is Interchangeable applicators Komax Delta 60 Stripper-Crimper designed to strip single- and for crimping products in Wire Stripper Applicators (coded SCA) multiple-pole conductors with AMP-O-MATIC Stripper- pull-off lengths of .984 [25] or Crimper Machines. Consist 3.78 [96]. Thanks to the of separate ram and lower electric drive and non- tooling assemblies. Similar pneumatic design, the device dial-in settings for different is quick and quiet in operation wire sizes and insulation and can be utilized virtually diameters as HDM anywhere. The Delta 60 can applicators. Available with desheath or strip stranded sensors for use with the conductors and multiple wire Crimp Quality Monitor. cables with external diameters For more information, request Catalog of up to .433 [11]. 65004 (AMP-O-MATIC Stripper- See catalog 1654956 for more information. Crimper Machines), Catalog 82275 [Crimp Quality Monitor (CQM)]. The Cosmic 30M is a high Cosmic 30M Wire Stripping precision, high speed Machine, 5-528367-0 electrical wire stripper that is very easy to operate. It’s Stripper-Crimper Machines equipped with a four blade system and an optional Semiautomatic bench AMP-O-MATIC Stripper- gripper for more difficult wires. crimping machines that also Crimper Machines, There is a digital display for strip the wire, and are there- Part Nos. 1320895-1, -2 the wire diameter that can be fore used for terminating set at 0.01 mm increments. jacketed cable. Feature manual precision adjust- See catalog 1773385-2 for more ment of crimp height, keyed information. strip blades for faster, more accurate setups, and an The compact, lightweight, Cosmic 927R Micro-Cable efficient scrap removal sys- benchtop Cosmic 927R was Stripper tem. All adjustments can be designed and developed to made from the front of the reliably strip various insulation machines without special materials and micro-cable. tools. Available with crimp From conductor diameter quality monitoring. 36 to 10 AWG, the stripping For more information, request diameter display can be set to Catalog 65004, Video 198075, Catalog within 0.1 mm increments. 82275 [Crimp Quality Monitor (CQM)], Video 198094. See catalog 1773385-4 for more information. 82 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Application Tooling 89827 89828 112075-2 Technical Documents Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1579 Sealed CPC Connectors with Removable Contacts 108-2079 Miniature CPC Connectors 108-10024 CPC Connectors 108-10024-2 (Series 1) 108-10024-3 (Series 2) 108-10024-4 (Series 3 & 4) 108-10037 Contacts, Type XII 108-10040 Metal-Shell CPC Connectors 108-10042 Contacts, Type III + 108-40005 Contacts, Size 20 DF Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10000 Contacts, Size 20 DF 114-10004 Contacts, Type III + 114-10005 Contacts, Type XII 114-10038 CPC Connectors Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-4317 Two-Piece Sealed CPC Connectors 408-6641 Metal-Shell CPC Connectors 408-7582 Accessories for CPC Connectors 408-7593 CPC Connectors 408-7901 Application and Maintenance for AMP Hand Crimp Tool 408-8416 CPC Right-Angle Cable Clamp Assembly Application Tooling/Instruction Sheet Cross Reference Tool Part No. Instruction Sheet Tool Part No. Instruction Sheet 58495-1 408-9819 91285-1 408-9404 69710-1 408-2095 305183 408-1216 91019-3 408-7276 318813-1 408-4374 91067-2 408-7508 83 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Part Number Index Note: This part number index lists Part Number Page Part Number Page Part Number Page all cataloged parts by base number 66602 17,18 206226 33 208338 44 only. Complete part numbers (with 66740 34 206227 33 208457 59 prefixes and/or suffixes) are shown on the pages indicated. 66741 34 206304 53 208459 59 81665 44,48,49,50,51 206305 10,15,50 208470 59 164159 19 206306 10,50 208471 59 Part Number Page 164160 19 206322 38,48,49,56 208472 60 51565 22,23 164161 19 206358 38 208473 60 54010 52 164162 19 206404 14 208474 63 54011 52 164163 19 206425 33 208475 63 54012 52,71 164164 19 206426 33 208476 62 54123 52 193844 19 206429 10,15,50 208477 62 66098 17 193846 19 206430 10,50 208478 68 66099 17 193990 35 206433 26 208479 68 66100 17 193991 35 206434 26 208480 68 66101 17 200333 21 206437 26 208481 68 66102 17 200336 21 206438 26 208482 65 66103 17 200821 42 206455 27 208483 65 66104 17 201328 21 206458 28 208484 66 66105 17 201330 21 206460 28 208485 66 66106 17 201332 21 206485 26 208486 60 66107 17 201334 21 206486 26 208487 60 66108 17 201568 21 206508 42 208488 59 66109 17 201570 21 206509 42 208489 59 66180 20 201578 21 206512 38,53 208490 62 66181 20 201580 21 206516 14 208491 62 66182 20 201611 21 206518 14 208492 63 66183 20 201613 21 206552 14 208493 63 66253 34 202236 20 206554 14 208494 65 66254 34 202237 20 206612 37 208495 65 66255 34 202410 21 206613 37 208496 66 66256 34 202411 21 206705 10,50 208497 66 66259 34 202507 21 206708 10,15,50 208652 52 66260 34 202508 21 206837 10,15,16,50 208657 27 66261 34 202725 21 206838 10,50 208680 52 66262 34 202726 21 206852 27 208714 59 66331 17 204219 21 206903 52 208715 59 66332 17 205089 30 206934 12 208716 60 66358 17,18 205090 30 206966 38 208717 60 66359 17,18 205838 26,28 207008 38 208718 59 66360 17,18 205839 26 207052 53 208719 59 66361 17,18 205840 26 207055 40 208720 60 66393 17 205841 26 207216 27 208721 60 66394 17 205842 26 207241 41 208800 52 66399 17 205843 26 207292 13 208945 71 66400 17 206036 10,33,35,50 207299 40 211102 10 66405 17 206037 10,14,16,33,35,50 207303 12 211103 10 66406 17 206038 26 207369 27 211398 11 66424 17 206039 26 207387 41 211399 11,15,16,50 66425 17 206043 10,50 207445 52 211400 11,15 66428 17 206044 10,15,50 207446 52 211401 11,50 66429 17 206060 10,14,15,50 207485 37 211766 11,15 66504 29 206061 10,50 207486 37 211767 11 66505 29 206062 38 207489 41 211768 11,15 66506 29 206070 38,48,49,56 207490 41 211769 11 66507 29 206125 28 207597 42 211770 11,15 66563 17,57 206126 28 207774 39 211771 11 66564 17 206127 28 207825 12 211772 11,15 66565 17,57 206136 33 207890 13 211773 11 66566 17 206137 33 208130 10 211824 37 66569 30 206138 38 208131 10,50 211825 37 66570 30 206150 10,15,16,50 208132 12 211839 10 66597 17,18 206151 10,50 208223 12 211870 52 66598 17,18,57 206152 26 208224 13 211903 71 66600 17 206153 10,50 208283 13 211904 71 66601 17,18,57 206207 33 208337 44 212618 21 84 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Part Number Index Part Number Index Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Part Number Index (Continued) Part Number Page Part Number Page Part Number Page Part Number Page 213485 52 225088 22 796405 15 1658538 29 213570 56 226537 22,23 796406 15 1658539 26 213571 56 332056 22 796407 15 1658540 29 213581 33 332057 22,23 796409 15 1658543 29 213588 12 539972 19 796433 12 1658544 29 213603 57 745253 29 796435 15 1776088 68 213605 57 745254 29 796437 10 1776089 68 213650 56 770834 75 796439 11 1776903 16 213651 56 770835 75 796449 10 1776904 16 213652 56 770901 75 796450 11 1776905 16 213667 57 770902 75 796497 15 1776906 16 213668 57 770903 75 796500 15 5019024 38 213671 57 770904 75 796501 15 5066682 29 213729 13 770834 75 796502 15 5066683 29 213780 12 770985 75 796964 19 213781 13 770986 75 796966 19 213782 12 770987 75 969789 54 213798 12 770988 75 969803 54 213810 10,11,26,33,48,49 787610 10 969807 54 213811 10,26 788085 17 969809 54 213812 10,11,26,33,37 788088 17 969811 54 213813 10,11 788130 13 969813 54 213823 71 788153 44 969817 54 213825 13 788154 44 1445389 75 213826 13 788155 44 1445390 75 213827 13 788157 44 1445420 75 213828 13 788158 44 1445421 75 213841 47 788159 44 1445510 75 213843 47 788188 45 1445522 75 213845 47 788189 45 1445526 75 213847 47 794058 75 1445534 75 213848 10 795059 75 1445535 75 213849 10 796075 44 1445536 75 213850 10 796094 44 1445537 75 213851 10 796095 44 1445538 75 213852 11 796096 44 1445539 75 213853 11 796112 45 1445730 74 213854 12 796188 44 1445771 75 213855 12 796190 44 1445807 75 213856 13 796203 45 1445816 75 213857 12 796207 45 1445817 75 213858 13 796257 54 1445818 75 213859 12 796260 54 1445819 75 213860 10 796271 44 1445820 75 213862 10 796272 44 1445821 75 213864 10 796273 44 1445822 75 213866 10 796274 44 1445823 75 213868 11 796275 44 1445834 75 213870 11 796276 44 1445825 75 213889 48 796286 44 1445826 75 213890 48 796287 44 1445827 75 213893 49 796288 44 1445828 75 213894 49 796291 44 1445829 75 213899 48,51 796329 27 1445856 74 213900 49,51 796330 45 1445904 75 213902 48,49 796332 45 1546347 39 213904 48,49 796348 15 1546348 39 213905 48 796375 15 1546349 39 213906 49 796379 39 1546350 39 213919 51 796380 39 1546746 75 213920 51 796381 39 1546921 75 213925 51 796382 39 1546997 75 213926 51 796387 15 1604089 75 213933 52 796403 15 1604196 75 213982 39 796404 15 1658537 29 85 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Tooling Part Number Index Part Number Page Part Number Page Part Number Page Part Number Page 58448 29 91521 17,18, 57 356500 78 567066 75 58495 17,19,80 91522 75 356611 47 567067 75 58541 21 91523 17,19 356612 47 567363 17,57 69656 23 91525 29 455830 75 567364 17,18,57 69690 23 91529 75 466321 17 567418 75 69710 22,23,34,47,76,80 91538 21 466323 17,19 567455 34 69875 21,77 91539 21,22 466324 17 567801 29 90136 21 91542 17,57 466325 17 567804 29 90140 34 91549 29 466326 17,18 567834 57 90145 34 91911 23 466383 17 567849 29 90225 17 189721 17,18,19,21,22, 466422 29 567867 17 90230 21 23,29,34,47,57 466423 29 567947 17 90231 21 189722 17,18,19,21,22, 466585 17 601966 30 90249 21 23,29,34,47,57 466598 17 601967 19,21,22 90250 21 189727 75 466741 19 680114 19 90716 17 189928 17,18,19,21,22, 466758 29 680195 47 90717 75 23,29,34,47,57 466900 29 680197 47 90758 75 200893 17,21 466901 29 680602 17 90759 75 217201 17,18,19,29,57 466906 17 725840 19 90870 75 224155 35 466907 17,19 1016002 29 91002 17 305183 17,19,20,21,22,23,57,80 466908 17 1016015 29 91019 34,80 318161 21,22,23,34,47 466923 17,18 1213400 78 91067 80 318813 47,80 466942 17 1320420 77 91285 29,80 354500 47,77 466958 17,18,57 1320895 79 91503 29 354940 23 466963 29 1490076 76 91505 17,19 356114 35 466968 29 1604816 75 91515 17,19 356119 35 466979 17 91519 17,18 356304 17,18,19,21,22,23, 567021 34 29,34,47,57 567036 29 Cross Reference: Non-Compliant to RoHS Compliant Part Numbers Non- RoHS Non- RoHS Non- RoHS Non- RoHS Compliant Compliant Page Compliant Compliant Page Compliant Compliant Page Compliant Compliant Page Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. 19024-1 5019024-1 38 5-66507-7 1658540-5 29 207369-3 1-207369-3 27 770901-3 1-770901-0 75 19024-2 5019024-2 38 5-66507-9 1658540-2 29 207774-1 207774-3 39 770902-3 1-770902-0 75 19024-3 5019024-3 38 66563-6 1-66563-1 17,57 207774-2 207774-4 39 770902-6 1-770902-1 75 19024-4 5019024-4 38 66564-6 1-66564-2 17 207825-1 207825-9 12 770903-3 1-770903-0 75 19024-5 5019024-5 38 66565-2 66565-7 17,57 207890-1 207890-2 13 770904-3 1-770904-0 75 45098 91539-1 21,22 66566-2 66566-7 17 208132-1 208132-2 12 770904-6 1-770904-1 75 66098-2 1-66098-9 17 66597-1 66597-8 17,18 208223-1 208223-9 12 770985-3 1-770985-0 75 66098-7 1-66098-8 17 66598-1 66598-9 17,18,57 208223-3 1-208223-0 12 770986-3 1-770986-0 75 66099-2 1-66099-5 17 1-66598-0 208224-1 2-208224-1 13 770987-3 1-770987-0 75 66598-7 17,18,57 1-66598-4 66100-7 1-66100-9 17 208224-2 1-208224-2 13 770988-3 1-770988-0 75 66101-2 1-66101-9 17 66601-1 66601-9 17,18,57 208283-1 208283-4 13 788130-1 1-788130-1 13 66102-7 2-66102-5 17 66602-1 66602-8 17,18 208657-1 1-208657-1 27 794058-3 1-794058-0 75 66103-2 1-66103-8 17 66682-6 5066682-6 29 208657-5 1-208657-0 27 794059-3 1-794059-0 75 66104-7 3-66104-0 17 66682-9 5066682-9 29 213588-1 213588-2 12 796329-1 1-796329-1 27 2-66104-5 3-66104-0 17 1-66682-1 66682-4 29 213603-1 213603-5 57 796348-1 796348-2 16 66105-2 1-66105-9 17 66683-7 5066683-7 29 213603-2 213603-6 57 796375-1 1-796375-1 16 66106-6 1-66106-5 17 1-66683-0 1-5066683-0 29 213605-1 213605-7 57 796375-2 1-796375-2 16 66107-2 1-66107-1 17 202236-1 202236-7 20 213729-1 213729-9 13 796379-1 796379-2 39 66108-6 1-66108-5 17 202236-2 202236-5 20 213729-2 213729-6 13 796380-1 796380-2 39 66109-2 1-66109-7 17 202237-1 202237-7 20 213729-4 213729-8 13 796381-1 796381-2 39 66331-5 1-66331-4 17 202237-2 202237-5 20 213780-1 213780-2 12 796382-1 796382-2 39 66332-5 1-66332-4 17 206062-3 1-206062-4 38 213781-1 213781-9 13 796387-1 1-796387-1 16 66358-6 1-66358-6 17,18 206062-4 1-206062-7 38 213782-1 213782-4 12 796387-2 1-796387-2 16 1-66358-2 1-66358-8 17,18 206070-1 206070-8 38,48,49,56 213798-1 213798-3 12 796403-1 1-796403-1 16 1-66358-4 1-66358-6 17,18 206070-3 1-206070-0 38,48,49,56 213825-1 1-213825-7 13 796403-2 1-796403-2 16 2-66358-0 2-66358-1 17,18 206138-1 206138-8 38 213826-1 1-213826-1 13 796404-1 1-796404-1 16 66359-6 1-66359-4 17 206138-2 1-206138-0 38 213827-1 213827-8 13 796405-1 1-796405-1 16 1-66359-1 1-66359-5 17,18 206322-1 206322-9 38,48,49,56 213828-1 1-213828-6 13 796406-1 1-796406-1 16 206322-2 1-206322-0 38,48,49,56 213854-1 213854-3 12 796407-1 1-796407-1 16 1-66359-7 1-66359-9 17,18 206358-1 206358-5 38 213855-1 213855-4 12 796409-1 1-796409-1 16 66360-2 1-66360-2 17,18 206358-2 206358-6 38 213855-2 213855-3 12 796433-1 1-796433-1 12 1-66360-5 1-66360-6 17,18 206455-1 1-206455-1 27 213856-1 213856-4 13 796435-1 1-796435-1 16 66361-2 1-66361-2 17,18 206455-2 1-206455-2 27 213857-1 213857-2 12 796435-2 1-796435-2 16 1-66361-5 1-66361-6 17,18 206512-1 206512-5 38,53 213858-1 213858-3 13 796497-1 1-796497-1 16 66399-1 1-66399-0 17 206512-2 206512-6 38,53 213859-1 213859-2 12 796500-1 1-796500-1 16 66400-1 1-66400-0 17 206852-1 1-206852-1 27 213902-1 213902-3 48,49 796501-1 1-796501-1 16 66424-6 1-66424-1 17 206852-2 1-206852-2 27 213904-1 213904-3 48,49 796502-1 1-796502-1 16 66425-6 1-66425-2 17 206934-1 1-206934-1 12 225088-1 5-225088-1 22 1490076-1 1490076-2 76 5-66504-6 1658537-1 29 206934-6 1-206934-8 12 225088-3 5-225088-3 22 1546347-1 1546347-2 39 5-66504-7 1658537-2 29 206934-7 1-206934-9 12 466598-1 466598-2 17 1546348-1 1546348-2 39 5-66504-9 1658537-3 29 206934-9 1-206934-7 12 1-745253-1 1658543-3 29 1546349-1 1546349-2 39 6-66504-0 1658537-4 29 206966-1 206966-7 38 1-745253-3 1-745253-6 29 1546350-1 1546350-2 39 5-66505-7 1658538-3 29 206966-2 206966-9 38 1-745253-4 1658543-2 29 1546746-1 1546746-3 75 6-66505-0 1658538-2 29 207008-1 207008-5 38 1-745253-6 1658543-1 29 1546746-2 1546746-4 75 6-66505-2 66505-9 29 207008-2 207008-6 38 1-745254-1 1658544-3 29 2-66506-4 1658539-1 29 207216-2 1-207216-6 27 1-745254-3 1-745254-6 29 2-66506-5 1658539-2 29 207216-8 1-207216-7 27 1-745254-4 1658544-2 29 5-66506-7 1658539-3 29 207303-1 1-207303-5 12 1-745254-6 1658544-1 29 5-66506-9 1658539-4 29 207303-3 1-207303-3 12 770834-3 1-770834-0 75 3-66507-0 1658540-4 29 1-207303-1 1-207303-4 12 770834-6 1-770834-1 75 3-66507-1 1658540-1 29 207369-1 1-207369-1 27 770835-3 1-770835-0 75 86 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 Part Number Index Circular Connectors for Global Contacts Commercial Signal and Power Applications Americas Argentina – Buenos Aires Canada – Toronto Mexico – Mexico City For Latin/South American Phone: +54-11-4733-2200 Phone: +905-475-6222 Phone: +52-55-1106-0800 Countries not shown Fax: +54-11-4733-2211 Fax: +905-474-5520 +01-800-733-8926 Phone: +54-11-4733-2015 Product Information Center: Fax: +52-55-1106-0901 Fax: +54-11-4733-2083 (Technical Support) Brasil – São Paulo Phone: +905-470-4425 Phone: +55-11-3611-1311 United States – Harrisburg, PA Fax: +905-474-5525 Fax: +55-11-3611-0397 Phone: +717-564-0100 Fax: +717-986-7575 Colombia – Bogota Product Information Center: Phone: +57-1-231-9398 (Technical Support) Fax: +57-1-660-0206 Phone: +800-522-6752 Fax: +717-986-7575 Asia/Pacific Australia – Sydney Japan – Toyko New Zealand – Auckland Singapore – Singapore Phone: +61-2-9554-2600 Phone: +81-44-844-8111 Phone: +64-9-634-4580 Phone: +65-6482-0311 Fax: +61-2-9502-2556 Fax: +81-44-812-3207 Fax: +64-9-634-4586 Fax: +65-6482-1012 Product Information Center: Raychem & Identification Products Raychem Products (Technical Support) Phone: +81-44-844-8183 Philippines – Makati City Phone: +65-4866-151 Phone: +61-2-9840-8200 Fax: +81-44-844-8184 Phone: +632-848-0171 Fax: +65-6545-514 Fax: +61-2-9634-6188 Product Information Center: Fax: +632-867-8661 Identification Products (Technical Support) Phone: +65 (0) 6482-0311 India – Bangalore Phone: +81-44-844-8013 People’s Republic of China Fax: +65 (0) 6481-5514 Phone: +91-80-285-40800 Fax: +81-44-812-3200 Hong Kong Fax: +91-80-285-40820 Phone: +852-2735-1628 Thailand – Bangkok Korea – Seoul Fax: +852-2735-0243 Phone: +66-2-955-0500 Indonesia – Jakarta Phone: +82-2-3415-4500 Fax: +66-2-955-0505 Phone: +65-6482-0311 Fax: +82-2-3486-3810 Shanghai Fax: +65-6482-1012 Phone: +86-21-2407-1588 Vietnam and Indochina – Malaysia – Kuala Lumpur Fax: +86-21-2407-1599 Ho Chi Minh City Phone: +60-3-78053055 Phone: +84-8 930-5546 Fax: +60-3-78053066 Taiwan – Taipei Fax: +84-8 930-3443 Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Europe/Middle East/Africa Austria – Vienna Germany – Langen Poland – Warsaw United Kingdom – Swindon Phone: +43-1 90 5 60-0 Phone: +49-6103-709-0 Phone: +48-22-45-76-700 Phone: +44-8706-080-208 Fax: +43-1 90 5 60-1333 Fax: +49-6103-709-1223 Fax: +48-22-45-76-720 Fax: +44-1793-572-109 Product Information Center: Romania – Bucharest (Technical Support) Belgium – Kessel-Lo Germany – Speyer Phone: +40-21-311-3479/3596 Freephone GB: 0800-267-666 Phone: +32-16-35-23-00 Phone: +49-6232-30-0 Fax: +40-21-312-0574 Phone: +44-208-420-8341 or 8343 Fax: +32-16-35-23-52 Fax: +49-6232-30-2243 +44-208-420-8081 Russia – Moscow Bulgaria – Sofia Germany - HTS Division – Neunkirchen Phone: +7-495-926-5506/07/08/09 United Kingdom – Raychem & Phone: +359-2-971-2152 Phone: +49-2247-305-0 Fax: +7-495-926-5505 Identification Products Fax: +359-2-971-2153 Fax: +49-2247-305-122 Phone: +44-1793-528171 Russia – St. Petersburg Fax: +44-1793-572-516 Phone: +7-812-718-8192 Czech Republic – Kurim Greece – Athens Fax: +7-812-718-8193 Phone: +420-5-41-162-111 Phone: +30-210-9370-396/397 For Middle East/African Countries Not Fax: +420-5-41-162-223 Fax: +30-210-9370-655 Shown Slovenia – Ljubljana Phone: +33-1-3420-8866 Phone: +386-1561-3270 Denmark – Glostrup Hungary – Budapest Fax: +33-1-3420-8300 Fax: +386-1561-3240 Phone: +45-43-480-452 Phone: +36-1-289-1000 Fax: +45-43-441-414 Fax: +36-1-289-1010 South Africa – Port Elizabeth Ireland – Dublin Phone: +2741-503-4500 Egypt – Cairo Phone: +353-1-820-3000 Fax: +2741-581-0440 Phone: +20-2-29 04 281 Fax: +353-1-820-9790 Fax: +20-2-41 92 334 Spain – Barcelona Israel – Yokneam Phone: +34-93-291-0330 Estonia – Tartu Phone: +972-4-959-0508 Fax: +34-93-201-7879 Phone: +372-5138-274 Fax: +972-4-959-0506 Product Information Center: Fax: +372-7400-779 (Technical Support): Italy – Collegno (Torino) Phone: +34-93-291-0330 Phone: +39-011-4012-111 Finland – Helsinki Fax: +34-93-200-3779 Fax: +39-011-4031116 Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 Lithuania – Vilnius Sweden – Upplands Väsby Phone: +370-5-2131-402 Phone: +46-8-50-72-50-00 France – Cergy-Pontoise Fax: +370-5-2131-403 Fax: +46-8-50-72-50-01 Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Netherlands – ’s-Hertogenbosch Switzerland – Steinach Product Information Center: Phone: +31-73-624-62-46 Phone: +41-71-447-0447 (Technical Support) Fax: +31-73-621-23-65 Fax: +41-71-447-0444 Phone: +33-1-3420-8943 Product Information Center: Fax: +33-1-3420-8623 (Technical Support) Turkey – Istanbul Phone: +31-73-6246-999 Phone: +90-212-281-8181/2/3 Fax: +31-73-6246-998 Germany – Bensheim Fax: +90-212-281-8184 Phone: +49-6251-133-0 Norway – Nesbru Fax: +49-6251-133-1600 Phone: +47-66-77-8886 Product Information Center: Ukraine – Kiev Fax: +47-66-77-8855 (Technical Support) Phone: +380-044-206-2265 Phone: +49-6251-133-1999 Fax: +380-044-206-2264 Fax: +49-6251-133-1988 87 Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com RoHS Ready AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev. 6-07 OG3B