AMP Precision Pin and Socket Contacts Power Contacts Type I, Crimp, Snap-In .953 [24.21] Ref. .663 Max. [16.84] .150 .449 Dia. [3.81] [11.40] Pin ±.001 .094 Dia. ±.025 [2.39 ] .222 Dia. Max. [5.64] Pin .150 .560 Dia. Max. [3.81] [14.25] Socket Accommodates ±.001 .094 ±.025 [2.39 ] Dia. Pin .222 Dia. Max. [5.64] .843 Ref. [21.41] Socket Material Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡ Contact Body—Bronze Tooling Part No. Wire Size Loose Piece Retention Spring—Beryllium copper Dies for Range Contact No. Hand Pneumatic 2 Tool AWG [mm ] Pin Socket Tool* Finish 18-16 0.8-1.4 202421-1 202418-1 90122 90121 Contact Body—.000030 [0.00076] 14-12 2-3 202422-1 202417-1 90122 90121 gold over .000050 [0.00127] nickel. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Gold thickness controlled on socket O.D. Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Retention Spring—Nickel plated Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more Related Product Data information on the 626 Pneumatic Tool System. ‡Single contact, free-air test current; not to be construed as contact rating Application Tooling—Pages 29, 30 current. Use only for testing. Refer to contact current carrying capability Technical Documents information, page 3. 108-10108 Product Specification Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) 114-10037 Application Specification Note: All part numbers are RoHS compliant. 18 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Standard Type II and Type III+, Type II Socket Size 16 Standard Type III+ Socket The features of the High Current Size 16 Standard contact have been designed to fit into the Type II Pin existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), High Current Size 16 G Series, M Series, Econoseal Metrimate Wire Size Standard Socket Part No. Square Grid and Drawer Connector hous- AWG Type III+ Pin Loose Piece Tape ings. An initial T-Rise test in free air has 14 193846-1 193846-2 shown a 23 amp capability with a 30°C 18-16 796966-1 796966-2 T-Rise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N 601967-1. Use turret High Current Size 16 Wire Size TH502 (1-601967-6) for the pin and tur- Pin Part No. AWG ret TH501 (1-601967-5) for the socket. Loose Piece Tape High Current 14 193844-1 193844-2 Size 16 Pin 18-16 796964-1 796964-2 (Board Mount) Material Part No. 194264-1 Pin Body — Leaded Brass; Copper Alloy (Board Mount) Socket Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel 4 Pos. CPC Posted Square Flange Receptacle Finish Part No. 796764-1 Mates with CPC Plug (Part No. 206060-1) with either Body — Silver Type II or High Current Socket contact Louvertac Band — Gold Extraction Tool Part No. 305183 TEMPERATURE RISE VS. CURRENT 40 Current-Carrying Capacity. The graph shows current-carrying capacity Current Rating for 30 versus temperature rise for a fully ener- 30°C Temperature Rise gized 6 position Metrimate Square Grid 100% Energized plug P/N 207152-1 and receptacle P/N 20 207153-1. These initial representative 6 Circuit Metrimate amperage ratings were conducted with Connector (Wire-to-Wire) 14 AWG wires that were 2 feet long. 10 n Recognized under the 0 Component Program of 0 10 20 30 Underwriters R CURRENT (AMPS) Laboratories Inc., CRIMPED CONTACTS File No. E28476 Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. Note: All part numbers are RoHS compliant. 19 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com TEMPERATURE RISE (DEGREES C) AMP Precision Pin and Socket Contacts Power Contacts (Continued) .125 POWERBAND Contacts Pin Diameter—.125 [3.175] Test Current—50 Amperes‡ 3.18 5.23 Serrations Dia. [.125] [.206] Dia. Material and Finish Contact — Copper Spring — Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on Contact contact area, 0.00127 [.000050] min. on Extended Strip 12.32 remainder, all over 0.00127 [.000050] [.485] min. nickel underplate 5.23 Standard B. 0.00076 [.000030] min. gold on [.206] 10.16 Dia. contact area, gold flash on remainder, all [.400] over 0.00127 [.000050] min. nickel underplate Related Product Data Application Tooling—Pages 29, 30 .125 POWERBAND Socket Contact .125 POWERBAND Pin Contact Technical Document—Page 4 Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Tooling Part No.** Contact Part No. Heavy Duty Miniature (HDM) Die Sets for Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 2 AWG/mm Finish Length Model G Machine, or 626 Pneumatic Tool Pin Socket Pin Socket Base Part No. 354500) System* A Standard 213845-1 213847-1 213845-3 213847-3 B Standard 213845-2 213847-2 213845-4 213847-4 14-12 680195-3 356612-1 2-3 1 A Extended 213845-5 — 213845-7 — 1 B Extended 213845-6 — 213845-8 — A Standard 213841-1 213843-1 213841-3 213843-3 356611-1 (8 AWG) B Standard 213841-2 213843-2 213841-4 213843-4 10-8 680197-3 5-8 1 356611-2 (10 AWG) A Extended 213841-5 — 213841-7 — 1 B Extended 213841-6 — 213841-8 — 1 For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant. .125 POWERBAND Metrimate Drawer Connectors Housing Part No. No. of Pos. Plug Receptacle 8 213886-1** 213500-3** Color: blue **For use with .125 POWERBAND contacts (Extended Pin Length), listed above. Note: All part numbers are RoHS compliant. 20 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts (Continued) Standard, Size 8, .910 4/8 Indent Crimp [23.11] .206 Dia. [5.23] Pin Pin .890 [22.61] .206 Dia. [5.23] Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable. Material Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡ Contact Body—Copper alloy Wire Range Contacts Crimping Tools 2 Retention Clip—Phosphor bronze AWG [mm ] Pin Socket Tool No. Positioner (P) SP867 18-16 0.8-1.4 213567-1 212014-1 608668-1 Finish (S) 608668-2 (P) SP867 Contact Body—.000050 [0.00127] 14-12 2-3 213662-1 212008-1 608651-1 (S) 608651-2 gold over .000050 [0.00127] nickel (P) 608651-3 10 5 213740-1 213737-1 608651-1 Retention Spring—Nickel plated (S) 608651-2 (P) 608651-3 8 8 213552-2 213750-1 608651-1 (S) 608651-2 Related Product Data ‡Single contact, free-air test current; not to be construed as contact rating Technical Documents current. Use only for testing. Refer to contact current carrying capability 108-10045 Product Specification information, page 3. 114-10014 Application Specification Note: All part numbers are RoHS compliant. 21 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Metrimate Drawer Receptacle Connector, Size 8 Standard Size 8 Pin The Louvertac bands have the versatility of being designed into contact dimen- sions used in existing Tyco Electronics connectors. Metrimate High Current contacts Standard have been designed to fit into the exist- Size 8 Socket ing Drawer Connector housings. A fully energized 8 position connector with Plug 8 gage wires can handle 30 amps per line with a 30°C T-rise on either the cable-to-cable or cable-to-board. High Current Cable-to-Cable Size 8 Pin Material Contact Body — Copper Alloys Louvertac Band — Beryllium Copper High Current Size 8 Socket Retention Spring — Stainless Steel Finish — Gold Product Specification High Current Contacts 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Contact Part Numbers Wire Size Crimp Tools AWG Pin Socket Connector Voltage Rating — 8 193457-1 193458-1 600 VAC † Daniels 10 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1 n Recognized under the 12-14 193534-1 193535-1 Component Program of Extraction Tool Part No. 318813-1 or 305183-6 Underwriters † Daniels Manufacturing Corp., Orlando, FL R Laboratories Inc., Note: All part numbers are RoHS compliant. File No. E28476 n Certified by Canadian Standards R Association, .12 Diameter File No. LR7189A Solder Tail Pins Part No. 193814-1 Receptacle Cable-to-Board .50 [12.7] Material Contact Body — Copper Alloys Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish — Gold Plug A typical application would have solder tail pins mounted into the receptacle and Cable Sockets crimp sockets mounted into the plug. Drawer Connector Housings n Recognized under the Housing Part Numbers Size Component Program of Configuration Plug Receptacle Underwriters 8 Positions R 213499-1 213500-1 (8 Size 8 Cavities) Laboratories Inc., 15 Positions File No. E28476 213426-1 213427-1 (3 Size 8 Cavities & 12 Size 16 Cavities) n Certified by Canadian Extraction Tool Part No. 318813-1 Standards R Note: All part numbers are RoHS compliant. Association, Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. File No. LR7189A 2. Additional information on connectors is available in Catalog 82045. 22 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts (Continued) .615 Type XII, Precision Formed, [15.62] Crimp, Snap-In Material .230 Max. Copper [5.84] .978 Finish Ref. [24.84] A—Tin-lead B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel .230 C—.000100 [0.00254] silver plated Max. [5.84] contacts with lubricant added Male ±.006 .027 .287 Ref. Test Current Rating ±0.152 [0.686] [7.29 ] Silver or Gold—35 amperes ‡ Male Tin Lead—15 amperes ‡ .637 [16.18] ‡Single contact, free-air test current; .185 [4.7] not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. .085 [2.16] .230 .200 Max. Related Product Data Min. [5.84] [5.08] 1.500 Ref. [38.1] Application Tooling—Pages 29, 30 .287 [7.29] Technical Documents—Page 4 .027 .230 Max. [0.686] [5.84] Ref. Female .015 Cutoff 1.267 Ref. [0.38] [32.18] (Loose Piece Only) Female Extraction Tool Part No. 91019-3 Tooling** Strip Form Contact Part Nos. Loose Piece Wire Size Ins. Die Set for Heavy Duty Contact Heavy Duty 1 Range Dia. Contact Standard*** Hand Tool 69710-1 Miniature*** Part Nos. Miniature Range Finish or 626 Pneumatic Male Female Applicator Male Female Male Female 2 AWG mm Tool System 66255-1t 66740-7t 66255-5t 1-66740-2t 66261-1t 66740-8t A 2 2 2 2 2 2 66256-1t — 66256-5t — 66262-1t — 3,7 16 1.25-1.4 90145-2 t 66255-2t 66740-5t 66255-6t 1-66740-1t 66261-2t 66740-6t .135-.160 and and □ B 567455- ***t and 3.43-4.06 2 2 2 2 2 2 66256-2t — 66256-4t — 66262-2t — 4,7 14-12 2-3 90145-1 t 66255-7t 66740-1t 66255-8t 1-66740-9t 66261-4t 66740-2t 5 5 C 2 2 2 2 2 2 66256-6t — 66256-7t — 66262-4t — 66253-1t 66741-7t 66253-5t 1-66741-2t 66259-1t 66741-8t A 2 2 2 2 66254-1t — —— 66260-1t — 66253-2t 66741-5t 66253-6t 1-66741-1t 66259-2t 66741-6t .190-.220 7 10 5-6 □ B 567021- ***t 90140-1t 4.83-5.59 2 2 2 2 66254-2t — 66254-5t — 66260-2t — 66253-4t 66741-1t 66253-8t 1-66741-9t 66259-4t 66741-2t 5 5 C 2 2 2 2 66254-4t —— — 66260-4t — 1 Wire strip length—.281 [7.14]. 2 Ground contact. 3 2 Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm ] wire. 4 2 Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm ] wire. 5 Recommended for high current/vibration applications where fretting corrosion is a problem. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 23 23 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Type XII, Screw Machined Standard Type XII Socket The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors High Current such as CPC (Circular Plastic Type XII Socket Connector), CMC (Circular Metal Standard Part No. 193990-2 Type XII Pin Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30°C T-Rise with 8 gage wires. The High Current contact may be crimped onto 8 AWG Type XII Pin wire with a Daniels Hand Tool M310 or Part No. 193991-4 AMP P/N 356114-1 and Positioner Type XII Ground Pin TP1068S or AMP P/N 356119-1. Part No. 193991-3* * Not recommended for CPC connectors. Cable-to-Cable Current Rating for 30°C Temperature Rise 100% Energized Material 3 Circuit Connector (Wire-to-Wire) Body — Copper Alloy Louvertac Band — Beryllium Copper TEMPERATURE RISE VS CURRENT Retention Spring — Stainless Steel 50 Finish Body — Silver 40 Louvertac Band — Gold 30 53 A 20 Extraction Tool Part No. 224155-1 10 Current-Carrying Capacity. The graph 0 shows current-carrying capacity versus 0 10 20 30 40 50 60 70 temperature rise for a fully energized CURRENT IN AMPS 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. n Recognized under the Component Program of Underwriters R Laboratories Inc., File No. E28476 Plug Square Flange Receptacle (For Sockets) (For Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024. Note: All part numbers are RoHS compliant. 24 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com TEMPERATURE RISE (DEGREES C)