TE CONNECTIVITY 60893-2

PIDG FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Product Facts ■ Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment ■ Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel ■ Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The TE Mated Tool/Terminal Concept ■ TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and Here is a pre-insulated TE compression crimping jaws of TE automated performance terminal designed for produces crimps for a crimping machines. ■ Terminal and the crimping complete and uniform given size wire and terminal Crimping pressure can tool are designed as reliability in most difficult that are precisely alike neither over-stress nor precisely matched devices circuit environments. Each in appearance and understress the terminal PIDG Terminal consists of a performance. This is a ■ Dies are precision- barrel — machined dies tin plated brass body with a calculated result made engineered from the finest fully bottom to the precise specially designed copper possible by designing the hard-metal alloys crimp height required. sleeve and insulation sleeve terminal and the crimping ■ Crimping pressure is The resulting termination fitted over the terminal tool as precisely matched controlled by a ratchet is free of contamination, barrel. The design of the tool devices. The dies are device on the hand tool is resistant to shock and dies and the construction precision-engineered from or a corresponding pre- critical environments, of the terminal promotes the finest hard-metal alloys. calibration in the crimping and its tensile strength uniform insulation thickness Crimping pressure is jaws of TE automated approaches that of the under crimping pressure, controlled by a ratchet crimping machines wire itself. transmitting this pressure device on the hand tool or evenly to the center of the a corresponding pre- The Crimp crimp area. calibration in the crimping ■ Crimping pressure does not overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height Temperature Rating: 105° C ■ Resulting termination is Wire E66717 LR7189 free of contamination R R Range Recognized Certified ■ Resistant to most shock and 22-16 22-16 Stranded 300 V Max., critical environments 16-14 16-14 Stranded 1 105°C Max. 12-10 12-10 Stranded ■ Tensile strength approaches 1 that of the wire itself UL and CSA — Nylon. 99 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacle Style Material Related Product Data Receptacles A — No dimple with wire stop Insulation — Nylon Application Tooling — reference Catalog 82042 for tooling B — Dimple with wire stop Receptacle Body — Brass per ASTM B-36 or phosphor bronze per C — No dimple, no wire stop ASTM B-139 Plating — Tin per MIL-T-10727 except where noted. Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 W W W W W L L L L L .250 .205 .187 .110 .110 Series Series Series Series- Series- Standard Low Insertion Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series Style W L Loose Tape Strip Diameter Matl. Thk. 2 [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. .140 .018 .032 Red Brass 640903-1* 640903-2 640902-1 22-18 3.56 0.46 0.81 .300 .900 509-1,900 B 7.62 22.86 .140 .018 .032 [0.26-0.96] 2 2 55675-2 — . Red Brass 55675-1 3.56 0.46 0.81 16-14 .300 .900 .170 .018 .032 2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1 7.62 22.86 4.32 0.46 0.81 [1.04-2.62] .250 .250 .018 .032 † † † Green Brass 42844-1* 42844-3 60544-3 14-12 6.35 0.46 0.81 .300 1.012 1 3,831-6,470 B 7.62 25.70 .250 .018 .032 † [1.94-3.28] Green Phos. Brz. 42844-2* — . — . 6.35 0.46 0.81 .250 .018 .032 Yellow Brass 640907-1* 640907-2 640906-1 12-10 6.35 0.46 0.81 .300 1.012 5,180-13,100 B 7.62 25.70 .250 .018 .032 [2.62-6.64] 3† 4† Yellow Phos. Brz. 61198-2 61198-4 61197-2 . 6.35 0.46 0.81 22-18 .300 .900 .145 .016 .032 † † † 509-1,900 B Red Brass 184262-1 184262-2 184261-1 7.62 22.86 3.68 0.41 0.81 .250 [0.26-0.96] Low 16-14 Insertion .300 .900 .173 .016 .032 † † † 2,050-5,180 B Blue Brass 184265-1 184265-2 184264-1 7.62 22.86 4.39 0.41 0.81 [1.04-2.62] .205 22-18 .250 .800 .016 .020 † † Low 509-1,900 B Red .135 Brass 696018-1 696018-2 — . 6.35 20.32 0.41 0.51 Insertion [0.26-0.96] 3.43 .140 .016 .020 Red Brass 640909-1* 640909-2 640908-1 3.56 0.41 0.51 22-18 .250 .800 .140 .016 .020 B Red/Black Brass 640174-1 — . — . 509-1,900 6.35 20.32 3.56 0.41 0.51 [0.26-0.96] .140 .016 .032 .205 Red Brass 640911-1* 640911-2 — . 3.56 0.41 0.81 .170 .016 .020 Blue Brass 640913-1* 640913-2 — . 16-14 4.32 0.41 0.51 .250 .800 2,050-5,180 B 6.35 20.32 .170 .016 .032 [1.04-2.62] Blue Brass 640915-1* 640915-2 — . 4.32 0.41 0.81 26-24 .230 .700 .082 .016 .020 † † † 641321-2 641320-1 238-475 B Yellow Brass 641321-1* 5.84 17.78 2.08 0.41 0.51 [0.12-0.24] .187 22-18 .230 .800 .140 .016 .020 509-1,900 B Red Brass 640917-1* 640917-2 640916-1 5.84 20.32 3.56 0.41 0.51 [0.26-0.96] † 1 3 Not UL or CSA approved or listed. Wire range is limited as noted. Requires tool 90276-2 2 4 Unplated receptacle body. Requires die 58541-1 * Available in small packaging quantities. Note: All part numbers are RoHS compliant. 100 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 PIDG FASTON Receptacles and Tabs PIDG FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles (Continued) Wire Dimensions Part Numbers Wire Size Terminal Fits Insulation Recept. Stock Circular Mils Insulation Tab Series Style W L Loose Tape Strip Diameter Matl. Thk. 2 [mm ] Color Thk. Nom. Max. Piece Mounted Form Max. .230 .800 .170 .016 .020 Blue Brass 640919-1* 640919-2 640918-1 16-14 5.84 20.32 4.32 0.41 0.51 2,050-5,180 B .230 .900 .250 .016 .032 [1.04-2.62] † † Blue Brass 696108-1 696108-2 — . .187 5.84 22.86 6.35 0.41 0.81 16-14 .235 .800 .170 .016 .032 † † 509-1,900 B Blue Brass 184235-1 184235-2 — . 5.84 20.32 4.32 0.41 0.81 [0.26-0.96] .020 696777-2 — . 696776-1 .187 22-18 0.51 .230 .800 .140 .016 Low 509-1,900 B Red Brass 5.84 22.86 3.68 0.41 .032 † † † Insertion [0.26-0.96] 184268-1 184268-2 184267-1 0.81 .148 .734 .110 .012 .016 † † Natural Brass 61048-1* 61048-2 — . 3.76 18.64 2.79 0.30 0.41 22-18 .110 .148 .734 .110 .012 .020 † † † 509-1,900 B Natural Brass 61060-1* 61060-2 61059-2 Standard 3.76 18.64 2.79 0.30 0.51 [0.26-0.96] .148 .734 .110 .012 .032 † † † Natural Brass 60894-1* 60894-2 60893-2 3.76 18.64 2.79 0.30 0.81 26-24 .160 .700 .082 .016 .020 † † 238-475 A Yellow Brass 641324-1 641324-2 — 4.06 17.78 2.08 0.41 0.51 . [0.12-0.24] .160 .796 .140 .016 .012 † Red Brass — . — . 350871-1 4.06 20.22 3.56 0.41 0.30 .016 640921-1 640921-2 — . 22-18 0.41 .110 509-1,900 A Low .160 .800 .140 .016 .020 [0.26-0.96] Red Brass 640923-1* 640923-2 640922-1 Insertion 4.06 20.32 3.56 0.41 0.51 .032 640925-1* 640925-2 640924-1 0.81 .020 640929-1* 640929-2 — . 0.51 .160 .800 .170 .016 A Blue Brass 16-14 4.06 20.32 4.32 0.41 .032 640931-1* 640931-2 — . 2,050-5,180 0.81 [1.04-2.62] .160 .800 .170 .016 .016 B Blue Brass 640927-1 640927-2 — . 4.06 20.32 4.32 0.41 0.41 † Not UL or CSA approved or listed. *Available in small packaging quantities. Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range Tools for Tape Mounted Terminations Tools for Strip Form Terminations Tape Dies for Tape Dies for Tape Dies for AMPOMATOR Wire Size Hand Tool 1 69875 AMP-TAPETRONIC AMP-O-LECTRIC Model “G” AMPOMATOR CLS III G, CLS III G, CLS IV No Applicator Required Applicator 567200-3 CLS IV Applicator 687658-1 Applicators 26-24 48518-2 69877-2 69877-2 69877-2 — 2 22-18 59824-1 59826-1 59826-1* 59826-1 466788-3 22-18 2 90185-1 90248-2 90248-2 90248-2 466554-3 (Natural) 2 16-14 59824-1 59827-1 59827-1* 59827-1 466789-3 14-12 90246-1 90240-2 90240-2 90240-2 — 2 12-10 59824-1 59828-1 59828-1* 59828-1 466790-4 *Only UL and CSA approved. 1 AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2. 2 Die included with applicator. Note: All part numbers are RoHS compliant. 101 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) W Positive Lock Receptacle Low Insertion Force with Locking Device E L Dimensions Wire Ins. Dia. Material Description Part Number Range Max. and Finish WL E For Tab .190 .362 .850 .315 † 16-14 Tin Plated Brass 165536-1 .250 x .032 4.83 9.19 21.59 8.00 † Not UL or CSA approved or listed. W Tab E L Dimensions Wire Ins. Dia. Material Description Part Number Range Max. and Finish WL E .157 .250 .866 .300 22-18 Tin Plated Brass 696362-1 3.99 6.35 22.00 7.62 For Receptacle .197 .250 .866 .300 16-14 Tin Plated Brass 696369-1 .250 x .032 5.00 6.35 22.00 7.62 .256 .250 .950 .300 12-10 Tin Plated Brass 696372-1 6.50 6.35 24.13 7.62 W PIDG FASTON Flag Receptacles E L Dimensions Wire Ins. Dia. Material Description Part Number Range Max. and Finish WL E .134 .300 .720 .610 22-18 Tin Plated Brass 156667-1 3.40 7.62 18.29 15.49 For Tab .250 x .032 .157 .300 .720 .610 16-14 Tin Plated Brass 156666-1 3.99 7.62 18.29 15.49 Note: All part numbers are RoHS compliant. 102 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 PIDG FASTON Receptacles and Tabs PIDG FASTON Receptacles and Tabs FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) W Fully Insulated Receptacles Insulation Sleeve — Nylon L Dimensions Wire Ins. Dia. Material Description Part Number Range Range and Finish WL .128 .375 .891 22-18 Tin Plated Brass 696357-1 3.25 9.53 22.63 For Tab .165 .375 .881 16-14 Tin Plated Brass 696366-1 .250 x .032 4.19 9.53 22.38 .225 .375 .998 12-10 Tin Plated Brass 696371-1 5.72 9.53 25.35 W Budget Line PIDG FASTON Receptacles Material Insulation — PVC, UL 94V-0 L Receptacle Body — Brass Plating — Tin Metallic Sleeve — Copper Plating — Tin Wire Dimensions Part Numbers Wire Size Fits Terminal Insulation Series Circular Mils Tab WL Loose Tape Color Diameter 2 [mm ] Thk. Nom. Nom. Piece Mounted Max. .300 .819 .150 .032 22-18 Red 696301-1 696301-2 7.62 20.80 3.81 0.81 .250 .300 .819 .185 .032 16-14 Blue 696302-1 696302-2 7.62 20.80 4.70 0.81 Note: All part numbers are RoHS compliant. 103 Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015