TE CONNECTIVITY 68243-1

59:8;*:065#/,,: ("$’"%!"))$#") &( ($"%#)%",< ,9: 6;5:05. #*8,= ",:(0505. 5+,5:,8 "05. ! $"! $"! $"!$" !$ 6+,3@$6+,3@6+,3@6+,3@(*/05, ,8405(:05.,8405(:05.$$(*/05,(*/05,,8405(:05.,8405(:05.$$%50:%50:,8405(:05.,8405(:05.$$(*/05,(*/05,,8405(:05.,8405(:05.$$(*/05,(*/05, &’&’ ;9:64,84(5;(39/6=5057(8,5:/,90965:(*:66305.$9909:(5*,,5:,8(::/,5;4),8(::/,)6::646-:/097(.,-68468,05-684(:065 6+,3@,8405(:05.$(*/05,/(9),,59;7,89,+,+)?6+,3@,8405(:05.$(*/05,-685,=(7730*(:0659 68,>09:05.(7730*(:0659:/,6+,3@*(59:033),;9,+ Figure 1 Crimping Die Assemblies listed in Figure 1 are designed for use in the terminal applicators contained in the power units listed. Each die assembly, when Reasons for reissue of this instruction sheet are installed in the terminal applicator, crimps provided in Section 6, REVISION SUMMARY. SOLISTRAND terminals onto the appropriate wire size listed in Figure 2. Each die assembly features a nest die and indenter These instructions provide specific information die with mounting screws and retaining rings for regarding the die assemblies and applicable securing the dies to the applicator. terminals. For information regarding operation of the power unit, refer to the applicable customer manual. Read these instructions and any referenced instructions thoroughly before using the dies. $###$$"$/09*65:8633,++6*;4,5:099;)1,*::6*/(5.,?*6$3,*:8650*968768(:065(8809);8.!6- 335:,85(:065(3"0./:9",9,8<,+!" %$$ "683(:,9:8,<09065(5+",.065(3;9:64,8#,8<0*, $36.6(5+?*6$3,*:8650*9(8,:8(+,4(829<090:6;8=,)90:,(:*,&#*(&%")&$+++ 8(+,4(82$ :/,8786+;*:936.69(5+*647(5?5(4,9;9,+(8,:/,7867,8:?6-:/,088,97,*:0<,6=5,89 -’),’*&’$..$)#(’$.%+-$-)’*"(. $/7+!97/6+4-9. +/$579+73/4’28+2+)9/54/4,573’9/54 7+,+795’9’25- For die installation, machine setup, and machine operation, refer to the instructions packaged with the !machine. Use the appropriate wire size and strip length according to Figure 2. Inspect crimped terminals according to Figure 3. Use only the terminals that meet the conditions shown in%& the “ACCEPT” column. “REJECT” terminals can be avoided by following the above procedures and by performing regular die maintenance, as provided in%& Section 4, MAINTENANCE AND INSPECTION. %& It is recommended that a maintenance and inspection%& program be performed periodically to ensure Figure 2 dependable and uniform terminations. !/4-2+4*+497/36 $/7+!/?+$ 42> !/4-2+4*+497/36 $/7+!/?+$ 42> $/7+!/?+ ’4-+ !9’36+*+7+ $/7+!/?+ ’4-+ !9’36+*+7+7/36459)+49+7+*54(+,5,)+49+7$/7+459,:22>/48+79+*57<754-897/62+4-9. +,+795 #""$ @!97/6+4-9.*0:893+49@7+88/3/4-"57@$/7+ *0:893+494:9/4’662/)’(2+):8953+73’4:’2 $/7+8/?+(+/4-:8+*3’9).+8/48+79+*’4*/48:2’9/54*5+8459+49+79+73/4’2 =)+88/;+@,2’8.549+73/4’2/4*/)’9+8<754-*/+8(+>54*+4*5, +/$,)5"2+)9754/)857657’9/54 +; ,&(+&)$&"--"(’&"-#*,",(&)’- Frequency of inspection depends on: 1. The care, amount of use, and handling of the dies.)+)+ 2. The presence of abnormal amounts of dust and dirt. 3. The degree of operator skill. 5 ),4.4. Your own established standards. ),4.The dies are inspected before being shipped; ),&-/00%+"*4however, it is recommended that the dies be inspected immediately upon arrival at your facility to ""! ensure that no damage occurred during shipment. #Due to the precision design, it is important that no $#parts of these dies be interchanged except those replacement parts listed in Section 5. &’1&).")) " 1. Remove dust, moisture, and other contaminants !&/-!&/- with a clean brush, or a soft, lint–free cloth. Do0 NOT use objects that could damage the dies. 2. When the dies are not in use, store them in a clean, dry area. ",&*!& )-+" .&*) 1. Remove accumulated dirt, grease, and foreign matter by immersing the dies in a suitable commercial degreaser. 2. Inspect die crimp area for worn, cracked, or broken surfaces. If damage is evident, refer to Section 5, REPLACEMENT AND REPAIR, for information on obtaining customer repair service. $&)$.%",&(+&)$%(", This inspection requires the use of a plug gage conforming to the dimensions shown in Figure 4. To gage the crimping chamber, refer to Figure 4, and proceed as follows: 1. Remove traces of oil or dirt from the crimping chamber and plug gage. )%0-11-+%$21 2. Align the GO element with the crimping-1,$%//%002/% chamber. Push element straight into the chamber without using force. The GO element must pass completely through the crimping chamber. 3. Check the crimping chamber with the NO–GO element in the same manner as Step 2. The NO–GO element may start entry, but must not pass completely through the crimping chamber. If dies conform to the gage inspection, they are %*%+%,1+201.!00%*%+%,1+!4%,1%/ considered dimensionally correct. If not correct, refer #-+.*%1%*41(/-2’(1(%.!/1)!**4"21+201,-1.!00 to Section 5, REPLACEMENT AND REPAIR, for #/)+.),’#(!+"%/#-+.*%1%*41(/-2’(1(% information on obtaining customer repair service. #/)+.),’#(!+"%/ For additional information regarding the use of a plug Figure 4 gage, refer to instruction sheet 408–7424. %34#-*%#1/-,)#0-/.-/!1)-,-& +%’*%($%",,"’!&%",#)+"+’%( &, CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 Customer–replaceable parts are listed in Figure 5. A HARRISBURG PA 17105–3608 complete inventory should be stocked and controlled For customer repair service, please contact a Tyco to prevent lost time when replacement of parts is Electronics Representative at 1–800–526–5136. necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your Tyco Electronics Representative, or call 1–800–526–5142, Updated document to corporate requirements or send a facsimile of your purchase order to 717–986–7605, or write to:Changed dimension in table in Figure 4 $ Figure 5 & $" # "! "$ %