General Purpose High Power PCB Relays P Pott otter & Brumfield er & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay n 40A, 2 form A (NO) and 2 form C (CO) switching capability n Designed to control compressor loads to 3.5 tons, 110LRA / 25.3FLA n Meets requirements of UL 508 and UL 873 spacings - 8mm through air, 9.5mm over surface n Meets requirements of VDE 8mm spacing, 4kV dielectric coil-to- contact n Meets requirements of UL Class F construction n UL approved for 600VAC switching (1.5HP) n New screw terminal version (consult factory for availability, ratings) Typical applications HVAC, residential / commercial appliances, industrial controls. 1) Approvals Contact ratings (continued) UL E22575 (Recognized and Listed); CSA LR48471; VDE 40019600 ARI 780-86 Endurance Test (section 6.6): Technical data of approved types on request. HVAC Definite Purpose Contactor Standard Normally Open Contacts Contact Data Single Phase/Two Pole (Both poles together switching a single load) Contact arrangement 2 form A (NO), 2 form C (CO) 110 LRA, 25.3 FLA, 200K operations (DC Coil) Rated voltage 277VAC L1 L2 Max. switching voltage 600VAC Rated current 30A NO; 3A NC Figure 1 Limiting continuous current 40A NO; 3A NC T1T2 Limiting making current 40A NO; 3A NC Limiting breaking current 40A NO; 3A NC Single Phase Per Pole (Single load per pole) Contact material AgSnOInO, AgCdO 110 LRA, 18 FLA, 200K operations (DC Coil). Min. recommended contact load 500ma (NO)/ 100ma (NC), 12VAC 60 LRA, 14 FLA, 200K operations (AC Coil). Frequency of operation, with load 360hr L1 L2 Operate/release time max., including bounce 25/25ms Initial contact resistance < 100 mΩ at 6VDC 1A Figure 2 T1 T2 1) Contact ratings Type Load Cycles UL508 1) Contact ratings at 25°C (unless otherwise noted) with relay properly vented. FLA, LRA ratings are compatible with 3.5 ton compressor applications. AgCdO 3 NO 40A, 277VAC, resistive 6x10 3 6 NO 30A, 120/277VAC, resistive 100x10 Mechanical endurance 10x10 ops. 3 NO 10A, 600VAC, general purpose 100x10 3 NO 1HP, 120VAC 100x10 3 NO 3HP, 240VAC 1x10 Coil Data 3 NO 1.5HP, 480 or 600VAC 100x10 Coil voltage range 5 to 110VDC; 12 to 240VAC 3 NO 110LRA/25.3FLA, 240VAC (DC coil only) 100x10 Max. coil power 1.7W; 4.0VA 3 NO 60LRA/14FLA, 240VAC (AC coil only) 100x10 Max. coil temperature 155°C 3 NO 3A, 240VAC, pilot duty 100x10 Coil insulation system according UL Class F 3 NO 20A, 28VDC, resistive 100x10 Coil versions, DC coil (D type) 3 NO TV10, 120VAC 100x10 Coil Rated Operate Release Coil Rated coil 3 NC 3A, 277VAC 100x10 code voltage voltage voltage resistance power 3 NC 2A, 480VAC 100x10 VDC VDC VDC Ω±10% W 3 NC 1A, 600VAC 100x10 5 5 3.75 0.6 14.9 1.7 AgSnOInO 6 6 4.5 0.6 22 1.7 3 NO 40A, 240VAC, resistive 85°C 50x10 9 9 6.75 0.9 48 1.7 3 NO 30A, 120/277VAC, resistive (DC coil only) 200x10 12 12 9 1.2 86 1.7 3 NO 30A, 120/277VAC, resistive (AC coil only) 100x10 18 18 13.5 1.8 197 1.7 3 NO 20A, 480VAC, resistive 100x10 22 22 16.5 2.2 294 1.7 3 NO 1.5HP, 120VAC, 2 pole making/breaking (Fig.1) 100x10 24 24 18 2.4 350 1.7 3 NO 3HP, 240VAC, 3 phase (DC coil only) 100x10 36 36 27 3.6 767 1.7 3 NO 3HP, 480VAC, 3 phase (DC coil only) 100x10 48 48 36 4.8 1390 1.7 3 NO 2HP, 600VAC, 3 phase (DC coil only) 100x10 110 110 82.5 11 7255 1.7 VDE 120 120 90 12 8514 1.7 AgCdO, flange mount relays 3 NO 20A, 400VAC 100x10 3 NC 3A, 400VAC 30x10 3 CO 20A NO / 3A NC, 400VAC 30x10 AgCdO, PC mount relays 3 NO 30A, 400VAC 100x10 3 NC 3A, 400VAC 30x10 3 CO 30A NO / 3A NC, 400VAC 30x10 1 12-2017, Rev. 1217 Catalog and product specification according Catalog and product data is subject to the Catalog product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2012 Tyco Electronics Corporation, with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. a TE Connectivity Ltd. company. http://relays.te.com/definitions AC Coil 30 A AC Coil 0 A DC Coil 30 Amp Contact Load DC Coil 0 Amp Contact Load General Purpose High Power PCB Relays P Pott otter & Brumfield er & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued) Coil versions, AC coil (A type) (continued) Insulation Data Coil Rated Frequency Operate Release Coil Rated coil Initial dielectric strength code voltage voltage voltage resistance power between open contacts 1500V rms VAC Hz VAC, 60Hz VAC, 60Hz Ω±10% VA between contact and coil 4000V rms 12 12 60 9.6 1.2 9.1 4 between adjacent contact 2000V rms 24 24 60 19.2 2.4 36.6 4 Initial surge withstand voltage 110 110 60 88 11 793 4 between contact and coil 8kV 120 110/120 50/60 96 12 950 4 Initial insulation resistance 9 208 208 60 166.4 20.8 2841 4 between insulated elements 1x10 Ω 240 220/240 50/60 192 24 3800 4 Clearance/creepage 277 250/277 50/60 221.6 27.7 5485 4 between contact and coil 8mm clearance/9.5mm creepage Coil versions, AC coil (F type) Coil Rated Frequency Operate Release Coil Rated coil code voltage voltage voltage resistance power Other Data VAC Hz VAC, 60Hz VAC, 60Hz Ω±10% VA Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content 12 12 50 9.6 1.2 11.2 3.5 refer to the Product Compliance Support Center at 24 24 50 19.2 2.4 44.4 3.5 www.te.com/customersupport/rohssupportcenter 48 48 50 38.4 4.8 179.2 3.5 Ambient temperature 240 240 50 192 24 4355 3.5 DC coil -55ºC to 85ºC All figures are given for coil without preenergization, at ambient temperature +23°C AC coil -55ºC to 65ºC Category of environmental protection Coil Data (continued) IEC 61810 RTI - dust protected, Ambient temperature vs. coil voltage RTII - flux proof, RTIII - wash tight Assumptions: Vibration resistance (functional) 1.65mm max excursions, 10-55 Hz 1. Thermal resistance = 35°C per Watt (DC only.) Shock resistance (functional) 10g for 11msec 2. Still air. Shock resistance (destructive) 100g . 3. Nominal coil resistance. Terminal type PCB-tht or quick connect 4. Max. mean coil temperature = 155°C (change of resistance method). Weight 86g 5. Coil temperature rise due to load = 6.3°C @ 30 amps. Resistance to soldering heat THT 6. Curves are based on 1.7W at 25°C (DC only.) IEC 60068-2-20 260°C Packaging/unit tray/30 pcs., box/120 pcs. 120 100 80 60 40 20 0 90 95 100 105 110 115 120 125 130 135 140 145 150 70 75 80 85 Applied Coil Voltage (% of Rated Nominal) Dimensions T92 – Mounting and termination code 1 T92 – Mounting and termination code 2, 3 and 4 2.700 MAX. 1.36 MAX. 2.06 MAX. 1.36 MAX. (68.58) (34.54) (52.32) (34.54) 1.04 MAX. 1.21 MAX. 1.495 MAX. (26.42) (30.73) (37.97) .156 (3.96) .250 TYP. (6.35) 1.618 ± .020 (41.10 ± .51) .047 TYP. 2.05 MAX. .585 ± .005 (1.19) (52.07) (14.86 ± .13) .032 TYP. .309 ± .005 2.345 ± .005 (0.81) (7.85 ± .13) (59.56 ± .13) 1.618 TYP. (41.10 ± .51) .585 ± .005 (14.86 ± .13) .309 ± .005 1.000 ± .010 (7.85 ± .13) .630 ± .005 (25.40 ± .25) .090 RAD. (16.00 ± .13) (2.29) FOR #8 SCREW .630 TYP. (16.00) 2 12-2017, Rev. 1217 Catalog and product specification according Catalog and product data is subject to the Catalog product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2012 Tyco Electronics Corporation, with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. a TE Connectivity Ltd. company. http://relays.te.com/definitions Max. Allowable Ambient Temp. (°C) General Purpose High Power PCB Relays P Pott otter & Brumfield er & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued) Dimensions Terminal assignment Bottom view on pins T92 – Mounting and termination code 5 2 form A 2 form C 2.700 MAX. (68.58) 0 0 1.36 MAX. 2 4 2 4 3 (34.54) .090 (2.29) 6 8 6 8 7 RAD. FOR #8 SCREW 1 1 2.345 ± .005 (59.56 ± .13) 1.431 MAX. 2.135 MAX. (36.34) (54.23) PCB layout Bottom view on pins T92 - Mounting and termination code 1 2.010 MAX. (51.05) 1.618 (41.10) .585 .913 MAX. (14.86) .185 .309 (23.19) (4.70) (7.85) .365 (9.27) .630 1.000 (16.00) (25.40) .203 TYP. (5.16) .052 TYP. .072 TYP. (1.32) (1.83) .162 (4.12) An alternate PC board layout utilizes .076 ± .003 (1.93 ± .076) diameter holes on the same center-to-center spacing shown above. Use of the rectangular holes is recommended for improved solderability. Only necessary terminals are present on single throw models. Consequently, some holes will be unnecessary for single throw models. Product code structure Typical product code T92 S 11 D 2 2 -24 Type T92 Printed circuit board / panel mount power relay T92 Enclosure P Dust protected plastic case S Wash-tight, tape sealed, plastic case (Mounting and termination code 1) Top sealed, not wash-tight, not tape sealed on bottom (Mounting and termination codes 2, 3 & 4) Contact arrangement 7 2 form A (2 NO) 11 2 form C (2 CO) Coil Input A AC voltage, 60Hz or 50/60 Hz (consult coil versions table) D DC voltage F AC voltage, 50Hz Mounting and termination 1 Printed circuit board mount; printed circuit board terminals. 2 Panel mount via flanged cover; .250” (6.35mm) x .032” (.81mm) QC terminal 3 Panel mount via flanged cover; .187” (4.75mm) x .032” (.81mm) QC terminals for coil and .250” (6.35mm) for contacts 4 Panel mount via flanged cover, .187” (4.75mm) x .020” (.51mm) QC terminals for coil and .250” (6.35mm) for contacts. 5 Panel mount via flanged cover, M4 screws w/ captive pressure plates. Requires Enclosure P and Contact arrangement 7. Contact material 2 AgCdO 4 AgSnOInO Coil voltage Coil code: please refer to coil versions table 3 12-2017, Rev. 1217 Catalog and product specification according Catalog and product data is subject to the Catalog product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2012 Tyco Electronics Corporation, with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. a TE Connectivity Ltd. company. http://relays.te.com/definitions General Purpose High Power PCB Relays P Pott otter & Brumfield er & Brumfield T92 Series Two-pole 30A PCB or Panel Mount Relay (Continued) Product Code Enclosure Contacts Coil Mounting Contact Material Coil Part Number  T92P7A22-24 Plastic dust cover 2 form A, 2 NO AC Panel mount + quick connect AgCdO 24 VAC 6-1393211-0   T92P7A22-120 120 VAC 5-1393211-7   T92P7A22-240 240 VAC 6-1393211-2   T92P7A22-277 277 VAC 6-1393211-3   T92P7A24-240 AgSnOInO 240 VAC 3-1423008-3   T92P7A52-120 Panel mount + screw terminals AgCdO 120 VAC 1423008-8   T92P7A52-240 240 VAC 1-1423008-2   T92P7D12-12 DC PCB terminals 12 VDC 6-1393211-5   T92P7D12-24 24 VDC 6-1393211-6   T92P7D22-12 Panel mount + quick connect 12VDC 6-1393211-9   T92P7D22-24 24 VDC 7-1393211-1   T92P7D22-48 48 VDC 7-1393211-2   T92P7D24-12 AgSnOInO 12VDC 2-1423008-2   T92P7D24-24 24 VDC 1423008-9   T92P7D42-24 AgCdO 7-1393211-5   T92P7D52-12 Panel mount + screw terminals 12 VDC 1-1423008-0   T92P7D52-24 24 VDC 1423967-1   T92P11A12-120 2 form C, 2 CO AC PCB terminals 120 VAC 3-1393211-8   T92P11A22-12 Panel mount + quick connect 12 VAC 3-1393211-9   T92P11A22-24 24 VAC 4-1393211-3   T92P11A22-120 120 VAC 4-1393211-0   T92P11A22-240 240 VAC 4-1393211-4   T92P11A22-277 277 VAC 4-1393211-6   T92P11A24-240 AgSnOInO 240 VAC 3-1423008-7   T92P11A42-120 AgCdO 120VAC 4-1393211-8   T92P11D12-12 DC PCB terminals 12 VDC 5-1393211-0   T92P11D22-12 Panel mount + quick connect 5-1393211-3   T92P11D22-24 24 VDC 5-1393211-4   T92P11D24-12 AgSnOInO 12 VDC 3-1423008-5   T92P11D24-24 24 VDC 3-1423008-6   T92S7A12-24 Wash tight 2 form A, 2 NO AC PCB terminals AgCdO 24 VAC 9-1393211-8   T92S7A12-120 120 VAC 9-1393211-7   T92S7A12-240 240 VAC 9-1393211-9   T92S7A22-24 Top sealed Panel mount + quick connect 24 VAC 1393212-4   T92S7A22-120 120 VAC 1393212-2   T92S7A22-240 240 VAC 1393212-5   T92S7D12-12 Wash tight DC PCB terminals 12 VDC 1393212-8   T92S7D12-24 24 VDC 1-1393212-0   T92S7D12-48 48 VDC 1-1393212-1   T92S7D12-110 110 VDC 1393212-7   T92S7D14-24 AgSnOInO 24 VDC 1-1423008-8   T92S7D22-12 Top sealed Panel mount + quick connect AgCdO 12 VDC 1-1393212-4   T92S7D22-18 18 VDC 1-1393212-5   T92S7D22-24 24 VDC 1-1393212-7   T92S7D22-110 110 VDC 1-1393212-3   T92S11A12-24 Wash tight 2 form C, 2 CO AC PCB terminals 24 VAC 8-1393211-1   T92S11A12-120 120 VAC 8-1393211-0   T92S11A12-240 240 VAC 8-1393211-2   T92S11A22-12 Top sealed Panel mount + quick connect 12 VAC 8-1393211-3   T92S11A22-24 24 VAC 8-1393211-6   T92S11A22-120 120 VAC 8-1393211-4   T92S11A22-240 240 VAC 8-1393211-7   T92S11D12-12 Wash tight DC PCB terminals 12 VDC 8-1393211-9   T92S11D12-24 24 VDC 9-1393211-0   T92S11D12-48 48 VDC 9-1393211-1   T92S11D12-110 110 VDC 8-1393211-8   T92S11D22-12 Top sealed Panel mount + quick connect 12 VDC 9-1393211-3   T92S11D22-24 24 VDC 9-1393211-4  Note. This list represents the most common types and does not show all variants covered by this datasheet, other types on request. 4 12-2017, Rev. 1217 Catalog and product specification according Catalog and product data is subject to the Catalog product data, ‘Definitions’ section, www.te.com to IEC 61810-1 and to be used only together terms of the disclaimer and all chapters of application notes and all specifications are © 2012 Tyco Electronics Corporation, with the ‘Definitions’ section. the ‘Definitions’ section, available at subject to change. a TE Connectivity Ltd. company. http://relays.te.com/definitions