AMP Precision Pin and Socket Contacts Signal Contacts Spring, +.0010 Type III+, Crimp, Snap-In [.0625 –.0020 Stainless Steel Dia. +0.025 Spring, Stainless Steel [1.588 ] Pin Body –0.051 Ferrule, Brass, .390 Nickel Flash Min. [9.91] Pin .113 Max. [2.87] Dia. Pin ±.010 .530 Socket ±0.25 [13.46 ] Material and Finish — See chart. Application Tooling—Page 29 Socket Technical Documents Contact Body—Brass or phosphor bronze 114-10004 Application Specification Retention Spring—Stainless steel 108-10042 Product Specification ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Refer to contact current carrying capability information on page 8. Wire Size Strip Form Loose Piece Tooling Part No.** Ins. Range Contact Contact No. Contact No. Dia. Loose Piece Strip Form Finish 2 Range AWG mm Pin Socket Pin Socket Hand Tool Applicators 2 567867-1*** Gold/Nickel 788085-3 788088-2 — — .015-.030 30-28 0.05-0.09 90716-1 or 567947-1*** 0.38-0.76 3 Sel. Gold/Nickel 788085-1 788088-1 788085-4 788088-3 or 680602-□*** Bright Tin 1-66425-2 1-66424-1 — — 1 .040-.060 2 6 Gold/Nickel 66425-7 66424-7 66429-3 66428-3 91515-1 466598-□*** 1.02-1.52 3 30-26 0.05-0.15 Sel. Gold/Nickel 66425-8 66424-8 66429-4 66428-4 2 1 .014-.030 Gold/Nickel 66393-7 66394-7 — — 6 90225-2 466585-3*** 0.36-0.76 3 Sel. Gold/Nickel 66393-8 66394-8 66406-4 66405-4 Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 6 □ 91515-1 466321- *** 2 Gold/Nickel 66106-7 66108-7 66107-3 66109-3 1 .035-.055 26-24 0.12-0.2 or or 3 Sel. Gold/Nickel 66106-8 66108-8 66107-4 66109-4 0.89-1.40 58495-1* 466908-2*** 4 Sel. Gold/Nickel — 66108-1 — 66109-1 Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 2 6 1 Gold/Nickel 66102-8 66104-8 66103-3 66105-3 91515-1 466323-□*** .040-.080 1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or 3 Sel. Gold/Nickel 7 7 2-66102-2 2-66104-3 — — 58495-1* 466907-2*** 4 Sel. Gold/Nickel — 66104-1 — 66105-1 24-20 0.2-0.6 466383-4*** Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 5 .060-.120 6 91542-1 or 466979-1*** 3 1.52-3.05 Sel. Gold/Nickel 66564-8 66563-8 66566-4 66565-4 or 567363-□*** Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 6 □ 2 91523-1 466324- *** 1 Gold/Nickel 66332-7 66331-7 66400-3 66399-3 .080-.100 or or 3 Sel. Gold/Nickel 66332-8 66331-8 66400-4 66399-4 2.03-2.54 6 90225-2 466942-1*** 4 Sel. Gold/Nickel — 66331-2 — 66399-2 S 1-66098-9 Bright Tin 1-66100-9 1-66099-5 1-66101-9 6 □ 1-66098-8 91505-1 or 466325- *** 1 .080-.100 2 6 18-16 0.8-1.4 Gold/Nickel 66098-8 66100-8 66099-3 66101-3 91523-1 or or 2.03-2.54 3 58495-1* 466906-1*** Sel. Gold/Nickel 66098-9 66100-9 66099-4 66101-4 4 Sel. Gold/Nickel 66098-6 — 66099-1 — Bright Tin 1-66359-4 1-66358-6 1-66361-2 1-66360-2 1 .080-.100 Phos Bronze 1-66359-5 1-66358-8 1-66359-5 1-66358-8 □ 466326- *** 2 Gold/Nickel 66359-9 66358-9 66361-3 66360-3 2.03-2.54 6 91519-1 or 1-66359-0 1-66358-0 66361-4 66360-4 3 466923-2*** 18-14 0.8-2.0 Sel. Gold/Nickel 1-66359-2 1-66358-3 66361-8 66360-8 4 Sel. Gold/Nickel — 66358-1 — 66360-1 66598-9 5 466958-1*** .110-.150 Bright Tin 66597-8 66602-8 66601-9 6 1-66598-0 91521-1 or 2.79-3.81 3 □ 567364- *** Sel. Gold/Nickel 66597-2 66598-2 66602-2 66601-2 1 5 S Overall insulation crimp diameter, including crimp barrel, must not Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- Standard reeling of strip form contacts. exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: 2 6 .000015 [0.00038] gold in the mating area over .000050 [0.00127] To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System. min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] 3 .000030 [0.00076] gold in the mating area, with gold flash on remain- Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). der, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) 4 .000030 [0.00076] gold in the mating area, with gold gradient on actuated). **There are power options available for these tools/dies. See Battery 7 remainder, over .000050 [0.00127] min. nickel. Phosphor Bronze Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support for Machine Applicator Part Numbers. Note: All part numbers are RoHS compliant. 9 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Grounding Pin Type III+, Crimp, Snap-In (make first - break last) Contact Size—16 Pin Diameter—.062 [1.57] Related Product Data Material and Finish Application Tooling—Pages 29, 30 Contact Body—Copper alloy, plated tin or gold Technical Documents—Page 4 Spring—Stainless steel Ins. Strip Form Loose Piece Grounding Pin Part No. Wire Size Range Contact Dia. Applicator Hand Tool** 2 Finish [mm ] AWG 1 Strip Form Loose Piece Range Part No. Part No. 3 Tin 164159-3 164162-1 .035-.055 91515-1 or 0.12-0.2 26-24 — 0.89-1.4 2 58495-1* Sel. Gold/Nickel 164159-4 164162-2 □ 3 466323- *** 91515-1 or Tin 164160-3 164163-1 .045-.070 3 0.2-0.6 24-20 or 91505-1 or 1.14-1.78 2 Sel. Gold/Nickel 164160-4 164163-2 466907-2*** 58495-1* 3 □ Tin 164161-3 164164-1 466741- *** 91523-1 or .078-.098 3 0.8-1.4 18-16 or 91505-1 or 1.98-2.49 2 Sel. Gold/Nickel 164161-4 164164-2 680114-3*** 58495-1* 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuat- ed) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 Note: All part numbers are RoHS compliant. Spring, Stainless Steel Type III+, Solder Versions Solder-Type (with Preformed Wire Barrel/Insulation Support) 3.90 Min. [9.91] 1.085 +.0010 Max. .0625 [27.56] –.0020 Dia. .0625+.0254 1.588 [ –.0508] Pin Body, Brass [1.588 ] Pin .200 Localized Plate Area [5.08] Min. Pin .825 Max. [20.96] Socket Material Contact Body and Tab—Brass Retention Spring—Stainless steel ±.010 .530 ±0.25 [13.46 ] Finish See chart on Page 11. Socket 10 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Type III+, Solder Versions (Continued) Spring, Stainless Steel Solder Tab .390 Min. [9.91] Pin +.0010 .0625 –.0020 ±.010 .794 .0625+.0254 1.588 ±0.25 [ –.0508] [20.17 ] [1.588 ] Pin Body, Brass .020 [0.51] .200 Localized Plate Area [5.08] Min. 1.112 .365 Max. Max. [28.24] [9.27] Pin Socket Spring .058 [1.47] Stainless Steel .120 [3.05] .105 [2.67] Ferrule, Brass, Body Solder Post Nickel Flash Brass Brass .865 [21.97] .365 Max. [9.27] Material Contact Body and Tab—Brass Retention Spring—Stainless steel ±.010 .530 ±0.25 [13.46 ] Finish See chart. Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Loose Piece Contact Range Contact No. Finish 2 AWG [mm ] Pin Socket 1 26-20 0.12-0.6 Gold/Nickel 266182-1t 266183-1t 1 18-16 0.8-1.4 Gold/Nickel 266180-1t 266181-1t 2 Duplex 202236-7t 202237-7t Solder Tab Bright Tin 202236-5t 202237-5t 1 .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel. 2 Duplex plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead on solder tab. 3 Bright tin on entire contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 11 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Type III+, Posted (Replacement Contacts, See Note Below) .062 [1.58] Dia. Ref. .100 [2.54] Point of Gold Plating Thk. Pin Measurement .025 [0.64] Pin Spring Stainless Steel ±.001 .025 ±0.03 [0.64 ] Post Body Socket Brass Brass Material Contact Body and Post—Brass .525 Retention Spring—Stainless steel [13.34] Finish See chart. Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Loose Piece Contact No. Termination Post Contact 3 Termination High Post 2 Termination High Post 1 Termination High Post Method Configuration Finish Pin Socket Pin Socket Pin Socket 1 Sel. Gold/Nickel 6-66460-4 6-66461-3 6-66460-3 6-66461-2 6-66460-2 5-66461-5 .025 x .025 0.64 x 0.64 Bright Tin 6-66460-6 5-66461-9 6-66460-7 5-66461-8 6-66460-5 5-66461-4 1 Sel. Gold/Nickel 1-66471-5 2-66473-0 — — 1-66471-8 1-66473-9 Wrap-Type .045 x .045 1.14 x 1.14 Bright Tin 1-66471-7 1-66473-8 — — 1-66471-6 1-66473-7 .031 x .062 1 Sel. Gold/Nickel 1-66470-1 — — — 1-66470-0 — 0.79 x 1.57 TERMI-POINT .031 x .062 1 Sel. Gold/Nickel 1-66468-3 1-66459-0 — — — — 0.79 x 1.57 Clip 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. Posts plated tin-lead over copper. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Insertion Tool Part No. 200893-2 Note: These contacts are used as replacement contacts for all posted connectors. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Note: All part numbers are RoHS compliant. 12 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) +.0010 Enhanced High Current [.0625 –.0020 Spring, Dia. +0.025 Spring, Stainless Steel Type III+, Crimp, Snap-In Stainless Steel [1.588 ] Pin Body –0.051 .390 Ferrule, Brass, Min. [9.91] Nickel Flash Pin .113 Max. [2.87] Dia. Pin Socket ±.010 .530 Material and Finish — See chart. Related Product Data ±0.25 [13.46 ] Contact Body—Copper Nickel Alloy Application Tooling — Pages 75-78 Retention Spring—Stainless steel Technical Documents Socket 114-10004 Application Specification 108-10024-2 Product Specification Contact Size 16—Pin Diameter .062 [1.57] Wire Size Strip Form Loose Piece Tooling Part No.** Ins. Contact Range Contact No. Contact No. Dia. Loose Piece Strip Form Finish 2 Range AWG mm Pin Socket Pin Socket Hand Tool Applicators □ 466326- *** 1 Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4 .080-.100 3 or 91519-1 2.03-2.54 Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 466923-2*** 18-14 0.8-2.0 466958-1*** 2 Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 .110-.150 3 or 91521-1 2.79-3.81 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-2 □ 567364- *** 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. *** Call Technical Support for Automatic Machine Applicator Part Numbers. Note: All part numbers are RoHS compliant. Ratings Voltage: 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire Temperature: -55˚C to +105˚C VDE 0627: XA/630/4KV/2 - Series I, VDE tested only Multiplication Rating Factor (F) Type III+ Contacts (Note: 1 = 17 amperes) Percent Connector Loading Single Circuit @ 50% 100% Shell Size Wire Size Wire Size Wire Size 30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG 11-4 .291 1 .212 .905 .140 .684 13-9 .278 .995 .175 .750 .134 .567 17-16 .270 .990 .146 .625 .127 .472 23-24 .281 .985 .138 .550 .120 .416 23-37 .275 .985 .131 .497 .114 .376 Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes) Percent Connector Loading Single Circuit @ 50% 100% Shell Size 14 AWG 14 AWG 14 AWG 11-4 .880 .840 .640 13-9 .880 .640 .480 17-16 .880 .520 .400 23-24 .880 .520 .400 23-37 .880 .440 .320 Enhanced High Current Contacts & M Series Connectors: Enhanced High Current Contacts & Metrimate Connectors: (Note: 1 = 24 amperes) (Note: 1 = 24 amperes) Single Circuit @ 50% @ 100% Single Circuit @ 50% @ 100% 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 1 .292 .250 1 .458 .375 13 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Type II, Screw Machined, Crimp ±.010 1.087 ±0.25 [27.61 ] Material ±.005 .472 Contact Body—Brass ±0.13 [11.99 ] Retention Spring—Stainless steel Finish ±.001 .062 Dia. Contact Body—.000030 [0.00076] ±0.03 [1.57 ] Pin gold over .000050 [0.00127] .107 Spring Pin Body Max. Dia. [2.72] nickel. Gold thickness controlled Pin on socket O.D. Retention Spring—Stainless steel Related Product Data ±.010 .795 ±0.25 [20.19 ] Application Tooling—Pages 75-78 Spring Socket Socket Body Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Tooling Part No.** Wire Size Tape Mounted Loose Piece Ins. Contact Tape Mounted Loose Piece 2 Range Contact No. Contact No. Dia. Color Dies for Die Set for 1 2 Range Code Hand AWG mm Pin Socket Pin Socket AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System .035-.055 4 5 201611-4 — 201611-1 201613-1 Red/Red 0.89-1.40 * 91538-1 7 90230-1 or 601967-1 .048-.065 * 4 5 28-24 0.08-0.20 —— 201334-1 201332-1 Red/Red 90249-2 1.22-1.65 .095-.110 * 4 5 —— 202410-1 202411-1 Green — 601967-1 2.41-2.79 .040-.062 91538-1* 4 5 201578-4 — 201578-1 201580-1 Yellow/Red 1.02-1.57 or 58541-1* 7 24-20 0.2-0.6 90249-2 90230-1 .055-.088 4 5 201330-6 201328-9 201330-1 201328-1 Yellow/Red or 601967-1* 1.40-2.16 18 0.9-0.9 No. Ins. 91539-1* 4 4 7 —— 202725-1 202726-1 Blue — 90231-2 (Two) (Two) Support or 601967-1* .080-.105 90136-1* 4 5 — — 202507-1 202508-1 — — — 2.03-2.67 or 601967-1* 4 4 7 18-16 0.8-1.4 200336-6 200333-8 200336-1 200333-1 Blue/Blue 90250-1 90231-2 * 91539-1 No Ins. 58541-1* 5,6 Support — — 204219-1 — Blue/Blue — — ,6 or 601967-1 * 3 3 3,6,† 7 212618-2 — 212618-1 — Violet/Blue 90250-1 90231-2 - 91539-1 No Ins. 58541-1* 14 2 4 5 Support 201570-2 201568-3 201570-1 201568-1 Violet/Blue — — or 601967-1 * 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3 Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4 Use turret TH502 (1-601967-6) with hand tool 601967-1. 5 Use turret TH501 (1-601967-5) with hand tool 601967-1. 6 ±.005 ±.127 Pin length is .630 [16.002 ] on these two pins. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. †Does not use Hand Tool 91539-1 or 601967-1. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability informa- tion on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. Note: All part numbers are RoHS compliant. 14 14 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) With Insulation Support Size 20 DF, Crimp, Snap-In .085 Dia. Max. [2.16] Contact Size—20 Pin Diameter—.040 [1.02] *See Product Spec 108-40005 .390 [9.91] .575 [14.61] ±.0015 [.0400 Dia. ±0.034 [1.02 ] Pin .150 [3.81] Localized Gold Plate Area Pin Socket .370 [9.34] .555 [14.1] Material Pin Body—Brass .085 Dia. Max. [2.16] Socket—Phosphor bronze Contact Finish A—Select gold flash over nickel on entire contact, with additional .055 Min. [1.40] .000030 [0.00076] gold on Localized Gold Plate Area mating end Socket B—Duplex plated .000030 Color Contact Part Nos. Tooling** [0.00076] gold on mating end, tin Wire Ins. Contact Code Size Dia. Finish Pin Socket on termination end, with entire con- Strip Form Hand (Loose Range Max. Code †† Applicator Tool tact nickel underplated Strip Form Loose Piece Strip Form Loose Piece Piece) A 66507-3t 66507-9t 66505-3t 66505-9t C—Gold flash over nickel on entire †† □ 466423- t contact B 1658540-1t 1658540-5t 1658538-2t — .040 Blue † †† 91503-1t or 466901-1 t 28-24 1.02 Dot C 66507-4t 1-66507-0t 66505-4t 1-66505-0t D—Duplex plated gold flash on †† or 1016015-1 t AWG D 1658540-5t 1658540-2t 1658538-3t 1658538-1t mating end, tin on termination end, [0.08-0.2 2 mm ] A 66682-2t 66682-4t 66683-2t 66683-4t with entire contact nickel underplated †† 466758-2 t .060 Black †† † B 5066682-9t — 1-5066683-0t — or 466963-1 t 91549-1t Insertion/Extraction Tool Part No. 1.52 Dot †† or 567804-1 t D 5066682-6t — 5066683-7t — 91285-1 A 745254-2t 745254-6t 745253-2t 745253-6t Instruction Sheet—408-9404 26-22 †† 466968-1 t B 1658544-2t 1658544-1t 1658543-2t 1658543-1t AWG .050 Yellow † †† This tool includes interchangeable tips □ 91525-1t or 567036- t [0.12-0.4 1.27 Dot C 745254-3t 745254-7t 745253-3t 745253-7t †† 2 or 567849-1 t to Insert/Extract: mm ] D 1658544-3t — 1658543-3t — 2 Size 22, 28-22 AWG [0.08-0.03mm ] A 66506-3t 66506-9t 66504-3t 66504-9t □†† 466422- t 24-20 Crimp Contacts B 1658539-1t 1658539-3t 1658537-3t 1658537-4t †† AWG .060 or 466900-1 t Red † 91503-1 2 t Size 20, 28-20 AWG [0.08-0.6mm ] †† [0.2-0.6 1.52 or 567801-1 t Dot C 66506-4t 1-66506-0t 66504-4t 1-66504-0t 2 †† mm ] or 1016002-1 t Crimp and Solder Cup Contacts D 1658539-2t 1658539-4t 1658537-1t 1658537-2t Size 20, Posted Contacts †To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). ††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support: 1-800-522-6752. 2 Note: Commercial PRO-CRIMPER II Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2mm ] 2 (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6mm ] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2. Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 15 15 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Without Insulation Support Size 20 DF, Crimp, Snap-In (Continued) .085 Dia. Max. [2.16] .390 [9.91] Pin .550 [14.0] ±.0015 .0400 Dia. ±0.034 [1.02 ] Socket .150 [3.81] Localized Gold Plate Area Pin .100 [2.54] Point of Measurement .530 [13.46] .085 Dia. Max. [2.16] Socket Contact Part Nos. Tooling** Color Wire Contact Ins. Dia. Code Strip Form Hand Size Finish Pin Socket Max. (Loose Applicator Tool Range Code Strip Form Loose Piece Strip Form Loose Piece Piece) 28-24 A 205310-2t — 205311-3t — AWG .068 †† —— [0.08-0.2 1.73 2 C — — —— mm ] 24-20 A 205202-2t — 205201-3t 205201-5t AWG .068 Red †† 91548-1t [0.2-0.6 1.73 Dot 2 C 205202-6t 205202-7t 205201-6t 205201-7t mm ] A 745229-2t 745229-4t 745230-2t 745230-4t 22-18 B 1-745229-1t — 1-745230-1t 1-745230-3t AWG .068 Green †† 91513-1t [0.4-0.8 1.73 Dot C 745229-5t 745229-7t 745230-5t 745230-7t 2 mm ] D — — 745230-8t — ††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support: 1-800-522-6752. Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 16 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Size 20 DF, Solder, Snap-In .085 Dia. Max. Contact Size—20 [2.16] *See Product Spec 108-40005 .133 .390 [3.38] [9.91] Max. .580 [14.73] ±.0015 .0400 Dia. ±0.034 [1.02 ] Pin .155 [3.94] Localized Gold Plate Area Pin Socket .560 Ref. [14.22] .070 Dia. Max. [1.78] .085 Dia. Max. [2.16] Material Pin—Brass Socket—Phosphor bronze Contact Finish Socket Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Contacts to be soldered to wire before being inserted into housing. 2 18 AWG [0.8-0.9 mm ] Max. Wire Strip Form Loose Piece Contact No. Contact No. Pin Socket Pin Socket 66570-2 66569-2 66570-3 66569-3 Note: All part numbers are RoHS compliant. 17 17 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com