TE CONNECTIVITY 8-173862-1

Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Introduction .040 MULTILOCK Connectors are Wire-to- Wire and Wire-to-Board Connectors widely used for Automotive Applications. Application Specifications: Features 114-5108 (.040 Tab Contact)  Contacts are spaced at  The cap housing assemblies 114-5094 (.040 Rec. Contact) 2.5 mm centerline. of 36, 48, 64 Positions of 114-5162 (.040 Rec. Contact) horizontal board mounting 114-5109 (.070 Rec. Contact)  Connectors are easy to types are also available with 114-5156 (.070 Rec. Contact) handle. hybrid styles to accept signal  Connectors are consisted circuits with .040 series and Product Specifications: of plug housings, receptacle power circuits with .070. 108-5244 (Wire to Board) contacts for wire termination, 108-5352 (Wire to Wire) and cap housing assemblies 108-5471 (Wire to Wire, 14 Pos.) for horizontal and vertical mountings on PC boards.  The contacting point of a receptacle contact is designed to be protected. Instruction Sheet:  The plug housings are 411-5883 provided with double-lock mechanism integrated into Available No. of Positions for the body which ensures Wire-to-Wire Applications: complete contact insertions 2, 4, 12, 14, 20 into housings. Wire-to-Board Applications: 8, 12, 14, 16, 20, 28, 36, 48, 64 All specifications subject to change. Consult TE Connectivity for latest specifications. 5-1 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Receptacle Contacts (for Plug Housing) Technical Features Contact Material: Copper Alloy Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5094 114-5162 Instruction Sheet: 408-8547-1 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Hand Tool Copper Alloy, pre-tinned 175180-1 – 1.1–1.6 – Copper Alloy, selective gold 175180-2 –

0.3–0.5 22–20 Copper Alloy, pre-tinned 173681-1 175062-1 1.8–2.0 91577-1 Copper Alloy, selective gold 173681-2 175062-2
) 040 Series for signal circuit. (Extraction Tool: Part No. 755430-1 (IS-288J) Note: All Part Numbers are RoHS and ELV compliant. 5-2 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Tab Contacts (for Cap Housing) Wire-to-Wire Technical Features Contact Material: Brass Contact Finishes: Pre-tin plated Selective gold plated Application Specification: 114-5108 Instruction Sheet: 408-8547-1 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Hand Tool Pre-tin plated 173682-1 175063-1 0.3–0.5 22–20 0.3–0.5 91577-1 Selective gold plated 2098032-3 175063-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-3 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. .070 Receptacle Contacts (for 16 Position Plug, 174147-2) Technical Features Contact Material: Copper Alloy Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5109 114-5156 Instruction Sheet: 411-5422 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Hand Tool Copper Alloy, pre-tinned 173708-1 175081-1 0.5–2.0 20–14 2.2–2.9 911771-1 Copper Alloy, selective gold 173708-2 175081-2 0.50–1.25 20–16 1.3–2.1 Copper Alloy, pre-tinned 175221-1 – Note: All Part Numbers are RoHS and ELV compliant. 5-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 174056-2 No. of Positions: 2 Positions Applicable Wires: 174057-2 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 174966-2 No. of Positions: 4 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) 174967-2 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 Wire 174056-2 174057-2 4 Wire 174966-2 174967-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-5 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 776204-2 No. of Positions: 6 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) 345178-2 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 174045-2 No. of Positions: 12 Positions Applicable Wires: 174058-2 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 6 Wire 776204-2 345178-2 12 Wire 174045-2 174058-2 Note: All Part Numbers are RoHS and ELV compliant. 5-6 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 917531-1 No. of Positions: 14 Positions Applicable Wires: 917532-1 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 174046-2 No. of Positions: 16 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) 776178-2 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 14 Wire 917531-1 917532-1 16 Wire 174046-2 776178-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-7 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 174047-2 No. of Positions: 20 Positions 175652-2 Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5352 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 20 Wire 174047-2 175652-2 Note: All Part Numbers are RoHS and ELV compliant. 5-8 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175506 No. of Positions: 6 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing 175507 Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 776203 175507 (Board Lock) 776204 6 Board 638102 638100 175506 175507 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-9 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174044-2 No. of Positions: 8 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: 174049-2 • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 174045-2 No. of Positions: 12 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: 174051-2 • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 8 Board 174044-2 178455-1 (Panel Mount) 174049-2 174971-2 12 Board 174045-2 174051-2 174973-2 Note: All Part Numbers are RoHS and ELV compliant. 5-10 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 917534-1 No. of Positions: 14 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT 917531-1 Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 917534-1 917535-1 917531-1 14 Board 917604-1 917603-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-11 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174053-2 No. of Positions: 16 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) 174975-2 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 174047-2 No. of Positions: 20 Positions Applicable Wires: 2 174977-2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Positions To Assembly Horizontal Mount Vertical Mount Mating Plug 16 Board 174046-2 174053-2 174975-2 174060-5 174062-5 16 Board (single row) (single row) 20 Board 174047-2 174055-2 174977-2 Note: All Part Numbers are RoHS and ELV compliant. 5-12 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174979-2 No. of Positions: 28 Positions 174045-2 Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 174146-2 No. of Positions: 36 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: 174047-2 • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Cap Housing Cap Housing Positions To Horizontal Mount Vertical Mount Mating Plug 12P: 174045-2 28 Board 174979-2 16P: 174046-2 20P: 174047-2 36 Board 174146-2 16P: 174046-2 20P: 174047-2 36 Board 178460-1 16P: 174147-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-13 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174179-1 174045-2 No. of Positions: 48 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: 174047-2 • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) 174046-2 Technical Features 174151-2 174045-2 No. of Positions: 60 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) 174047-2 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5244 Application Specifications: 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) 174046-2 No. of Terminate Cap Housing Cap Housing Positions To Horizontal Mount Vertical Mount Mating Plug 12P: 174045-2 48 Board 0-174179-1 16P: 174147-2 20P: 174047-2 12P: 174045-2 16P: 174147-2 64 Board 3-174151-2 20P: 174047-2 16P: 174046-2 Note: All Part Numbers are RoHS and ELV compliant. 5-14 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Introduction .040 MULTILOCK Connectors (Mark II) are small yet durable and easy to hande Wire-to- Wire and Wire-to-Board Connectors. Features  Contacts are spaced at Application Specifications: Instruction Sheet: 2.5 mm centerline. 114-5094, 114-5162 412-5475 (.040 Receptace Contact)  The plug housings are provided with two piece 114-5108 (.040 Tab Contact) Available Positions for double-lock plates which Wire-to-Wire Applications: prevents incomplete contact 12, 16 Positions insertions into housings. Product Specification: Wire-to-Board Applications: 108-5281  The board-mounting cap 8, 12, 16, 20, 28, 36 Positions housing assemblies are available with vertical and horizontal types. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-15 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Receptacle Contacts (for Plug Housing) Technical Features Contact Material: Copper Alloy Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5094 114-5162 Instruction Sheet: 408-8547-1 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Hand Tool Pre-tin plated 175180-1 – 1.1–1.6 – Selective gold plated 175180-2 – 0.3–0.5 22–20 Pre-tin plated 173681-1 175062-1 1.8–2.0 91577-1 Selective gold plated 173681-2 175062-2 Extraction Tool: Part No. 755430-1 (408-288J) Note: All Part Numbers are RoHS and ELV compliant. 5-16 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Tab Contacts (for Cap Housing) Wire-to-Wire Technical Features Contact Material: Brass Contact Finishes: Pre-tin plated Application Specification: 114-5108 Instruction Sheet: 408-8547-1 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Hand Tool Pre-tin plated 173682-1 175063-1 0.3–0.5 22–20 1.8–2.0 91577-1 Selective gold plated 2098032-3 – Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-17 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 175964-2 No. of Positions: 8 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: 1939592-1 • Housing Cap: PBT Plug: PBT Product Specification: 108-5471 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 175965-2 No. of Positions: 12 Positions Applicable Wires: 2 1123882-2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5471 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 8 Wire 175964-2 1939592-1 12 Wire 175965-2 1123882-2 Note: All Part Numbers are RoHS and ELV compliant. 5-18 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 175966-2 No. of Positions: 16 Positions Applicable Wires: 1473196-1 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5471 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 16 Wire 175966-2 1473196-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-19 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175964-2 No. of Positions: 8 Positions Applicable Wires: 1565542-1 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5471 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 175974-2-2 No. of Positions: 12 Positions 175965-2 Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5471 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) 1565543-1 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 8 Board 175964-2 175973-2 1565542-1 12 Board 175965-2 175974-2 1565543-1 Note: All Part Numbers are RoHS and ELV compliant. 5-20 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175966-2 No. of Positions: 175615-2 16 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5281 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) Technical Features 175967-2 175975-2 No. of Positions: 20 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5281 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) 179254-2 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 16 Board 175966-5 175615-2 20 Board 175967-2 175975-2 179254-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-21 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040 MULTILOCK Connectors Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175965-2 No. of Positions: 175976-2 28 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5281 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) 175966-2 Technical Features 175967-2 No. of Positions: 174912-2 36 Positions Applicable Wires: 2 • .040: 0.3–0.5 mm (AWG 22–20) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5281 Application Specifications: 114-5108 (040 tab contacts) 114-5094 (040 receptacle contacts) 114-5162 (040 receptacle contacts) 175966-2 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 12P: 175965-2 28 Board 175976-2 16P: 175966-2 20P: 175967-2 36 Board 174912-2 175977-2 16P: 175966-2 Note: All Part Numbers are RoHS and ELV compliant. 5-22 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Introduction Derived from highy durable and reliabe MIC Connectors, .070 Series MULTILOCK Connectors are designed as high density and high reliability connectors by adopting housing lances for Wire- to-Wire and Wire-to-Board Applications. Features Application Specifications: Instruction Sheets: 114-5091 (Receptacle) 412-5520 (Mark I) 114-5134 (Receptacle) 412-5477 (Mark II)  Wire-to-wire and wire-to- 114-5092 (Tab) board connectors are avail- 114-5157 (Tab) able. Available No. of Positions for  The Mark I plug connectors Wire-to-Wire Applications: are provided with double- Product Specifications: 2, 3, 4, 6, 8, 10, 12, 14, 18, 20, lock plates integrated into 108-5216, 30 Positions the body which ensures 108-5264 complete contact insertions Wire-to-Board Applications into housings. (Vertical Mount Type): 3, 6, 8, 12, 14, 20, 30 Positions  The Mark II plug connectors are provided with two piece (Horizontal Mount Type): type double-lock mechanism 3, 6, 8, 10, 12, 14, 18, 20, 24, to prevent half insertions of 30, 42 Positions contacts.  •The contacting point of a receptacle contact is designed to be protected. Note: For performance specifications of the hybrid type connector, contact our Sales Department. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-23 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Receptacle Contacts (for Plug Housing) Technical Features Contact Material: Brass Phosphor bronze Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5091 114-5134 Instruction Sheet: 408-8547-1 Part Numbers Wire Size Range Wire Insulation Material Diameter Strip Form Loose-Piece Hand and Finish 2 (mm) (mm ) (AWG) Tool Brass Phosphor Bronze Brass Phosphor Bronze Pre-tinned 173630-1 173630-6 175026-1 175026-6 91580-1 0.2–0.3 24–22 1.4–1.9 Sel. gold 173630-2 173630-7 175026-2 175026-7 91580-1 Pre-tinned 173631-1 173631-6 175027-1 175027-6 91573-1 0.50–1.25 20–16 2.0–2.6 Sel. gold 173631-2 173631-7 175027-2 175027-7 91573-1 0.3–0.5 24–20 1.0–1.5 Pre-tinned 175124-1 0.50–1.25 20–16 1.2–2.2 Pre-tinned 175095-1 Note: All Part Numbers are RoHS and ELV compliant. 5-24 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Tab Contacts (for Cap Housing) Technical Features Contact Material: Brass Phosphor bronze Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5092 114-5157 Instruction Sheet: 408-8547-1 Part Numbers Wire Size Range Wire Insulation Material Diameter Strip Form Loose-Piece Hand and Finish 2 (mm) (mm ) (AWG) Tool Brass Phosphor Bronze Brass Phosphor Bronze Pre-tinned 173633-1 173633-2 175029-1 175029-2 91580-3 0.2–0.3 24–22 1.4–1.9 Sel. gold — 173633-3 — 175029-3 91580-3 Pre-tinned 173645-1 173645-2 175030-1 175030-2 91573-1 0.50–1.25 20–16 2.0–2.6 Sel. gold — 173645-3 — 175030-3 91573-1 0.2–0.3 24–22 0.3–0.5 Pre-tinned 175207-1 0.50–1.25 20–16 1.2–2.2 Pre-tinned 175208-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-25 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 174463 174460 No. of Positions: 2 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) 178602 Technical Features 174921 No. of Positions: 3 Positions 174928 Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 174460-1 2 Wire 174463-1 131844-1 (Panel Mount) 178602-1 (Panel Mount) 3 Wire 174921-1 174928-1 Note: All Part Numbers are RoHS and ELV compliant. 5-26 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 174922 174929 No. of Positions: 4 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Cap Housing: PBT Plug Housing: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) Technical Features 174923 174930 No. of Positions: 6 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) 175657 175658 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 4 Wire 174922-1 174929-1 174923-1 174930-1 6 Wire 175658-1 175657-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-27 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 173850 No. of Positions: 8 Positions 174931 Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) Technical Features 174465 No. of Positions: 10 Positions Applicable Wires: 174932 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 174931-1 8 Wire 173850-1 174937-1 10 Wire 174465-1 174932-1 Note: All Part Numbers are RoHS and ELV compliant. 5-28 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 173851 No. of Positions: 12 Positions 174933 Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) Technical Features 173852 No. of Positions: 14 Positions Applicable Wires: 174934 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 12 Wire 173851-1 174933-1 14 Wire 173852-1 174934-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-29 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 173853 No. of Positions: 18 Positions Applicable Wires: 174935 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) Technical Features 174952 No. of Positions: 20 Positions Applicable Wires: 174936 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 18 Wire 173853-1 174935-1 174936-1 20 Wire 174952-1 174938-1 (Panel Mount) Note: All Part Numbers are RoHS and ELV compliant. 5-30 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Wire Applications Technical Features 174939 No. of Positions: 30 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) 173853 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5264 Application Specifications: 114-5091 (Receptacle) 114-5092 (Tab) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 173853-1 30 Wire 174939-1 (Panel Mount) 173851-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-31 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174921 5175781 No. of Positions: 3 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 174954 Technical Features 175783 174923 No. of Positions: 6 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 174954 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 3 Board 174921-1 5175781-1 174953-1 6 Board 174923-1 175783-1 174954-1 Note: All Part Numbers are RoHS and ELV compliant. 5-32 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 173856 No. of Positions: 8 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) 173850 Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 174955 Technical Features 174464 174467 No. of Positions: 10 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 173850-1 173856-1 8 Board 174955-1 176113-1 Mark II 179096-1 Flange cut 174464-1 10 Board 174467-1 176115-1 Mark II Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-33 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 173851 173858 No. of Positions: 12 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 174957 Technical Features 173852 173860 No. of Positions: 14 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 1-179019-1 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 173851-1 12 Board 173858-1 0-174957-1 176116-1 Mark II 173852-1 14 Board 173860-1 1-179019-1 176117-1 Mark II Note: All Part Numbers are RoHS and ELV compliant. 5-34 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 173853 No. of Positions: 18 Positions 173863 Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) Technical Features 175785 No. of Positions: 20 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: 174952 • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 174960 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 173853-1 18 Board 173862-1 173118-1 Mark II 174952-1 20 Board 175785-1 174960-1 176119-1 Mark II Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-35 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174465 173864 No. of Positions: 24 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 173852 Technical Features 173853 173866 No. of Positions: 30 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 174961 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 174465-1 (10p) 173852-1 (14p) 24 Board 173864-1 176114-1 (10p) Mark II 176117-1 (14p) Mark II 173851-1 (12p) 173866-1 173853-1 (18) 179098-1 Flange cut 30 Board 174961-1 176116-1 (12p) Mark II 174458-1 176118-1 (18p) Mark II Note: All Part Numbers are RoHS and ELV compliant. 5-36 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .070 MULTILOCK Connectors Mark I and Mark II Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 174481 No. of Positions: 42 Positions Applicable Wires: 2 • 0.2–1.25 mm (AWG 24–16) Raw Material: • Housing Cap: PBT Plug: PBT 174480 Product Specification: 108-5216 Application Specification: 114-5091 (Receptacle) 173853 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 174481-1 (12p) 42 Board 173851-1 (12p) 174480-1 173853-1 (18p) Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-37 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 Chapter 5 – Issued 4-2010. Engineering Notes 5-38 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. Introduction .025 (0.64 mm) Series Connectors are High- Density Connectors for Automotive Applications such as ECU and down sized Wire Harnesses. Features  Side-locks prevent half- See the following pages for  Connectors for automotive mating of connector halves Application Specifications, applications suitable for and increase connector Product Specification and high-density mountings. retention force. Instruction Sheet.  Designed to resist deforma-  Without closing double locks, tion of contacts by scooping connectors cannot mate. at mating/unmating.  Hybrid types of 0.25/.040  Low insertion force contacts and 0.25/.090 are also optimized to tolerate fretting available. corrosion.  Many numbers of positioned housings will be available. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-39 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. Receptacle Contacts (for Contact Lance) Technical Features Contact Material: Copper Alloy Contact Finish: Pre-tin plated Post-tin plated Selective gold plated Application Specifications: 114-5250-1 114-5276-1 Instruction Sheet: 411-5981 Wire Size Range Wire Insulation Part Numbers Diameter Material and Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Copper Alloy, pre-tin plated 1123343-1 1318143-1 0.22–0.5 0.95–1.70 Copper Alloy, selective gold plated 1123343-2 1318143-2 0.3–0.5 1.10–1.35 Copper Alloy, post-tinned 1318688-1 0.08–0.14 1.1–1.4 Copper Alloy, post-tinned 1565403-1 0.22 0.8–1.2 Copper Alloy, post-tinned 1565404-1 Note: All Part Numbers are RoHS and ELV compliant. 5-40 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. Receptacle Contacts (for Housing Lance) Technical Features Contact Material: Copper Alloy Contact Finish: Pre-tin plated Selective gold plated Application Specification: 114-5329-1 Instruction Sheet: 411-78188 411-78187 Wire Size Range Wire Insulation Part Numbers Diameter Material and Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Copper Alloy, pre-tin plated 1674936-1 1827805-1 0.13–0.22 0.81–1.05 Copper Alloy, selective gold plated 1674936-2 1827805-2 Copper Alloy, pre-tin plated 1674311-1 1827804-1 0.35–0.50 1.06–1.70 Copper Alloy, selective gold plated 1674311-2 1827804-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-41 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. Receptacle Contacts (for Contact Lance) Technical Features Contact Material: Copper Alloy Brass Contact Finish: Pre-tin plated Post-tin plated Selective gold plated Application Specifications: 114-5291-1 114-5276-1 Instruction Sheet: 411-5981 Wire Size Range Wire Insulation Part Numbers Diameter Material and Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Brass, pre-tin plated 1376109-1 1376607-1 0.22–0.50 0.95–1.70 Brass, selective gold plated 1376109-2 1376607-2

0.08–0.14 1.1–1.4 Copper Alloy, post-tinned 1473818-1

0.22 0.8–1.2 Copper Alloy, post-tinned 1565406-1
) IDC Terminal Version. Note: All Part Numbers are RoHS and ELV compliant. 5-42 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .040 (1.0 mm) Receptacle Contacts (for some .025 Series and Hybrid Plugs) Technical Features Contact Material: Copper Alloy Contact Finish: Pre-tin plated Selective gold plated Application Specification: 114-5217-1 Instruction Sheet: 411-78003 Wire Size Range Wire Insulation Part Numbers Diameter Material and Finish 2 (mm ) (AWG) (mm) Strip Form Loose-Piece Copper Alloy, pre-tin plated 316836-1 1376700-1 0.3–0.5 1.4–1.7 Copper Alloy, selective gold plated 316837-2 1376701-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-43 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features No. of Positions: 2 Positions Housing Materials: PBT Wire Size Range: 2 0.22–0.5 mm Product Specification: 108-5675 Application Specification: 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1473143-1 N/A 2 Board 1473143-2 Note: All Part Numbers are RoHS and ELV compliant. 5-44 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1473672 No. of Positions: 4 Positions Housing Materials: 1565749 PBT, SPS Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5675 108-5660 108-78247 Application Specifications: 114-5250 114-5329 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1 *) 1473800-1 ) 1473790-1 (sub plug for IDC contact) 1 4 Wire *) 1473801-1 ) (lock housing for IDC contact) 1 *) 1717248-1 ) 2 4 Board *) 1318620-2 ) 1376515-1 2 *) 1473672-1 ) 1565749-1 1-1565749-0 4 Board 1473672-1 (key 1) 1565749-1 (key 1) 1473672-2 (key 2) 1565749-3 (key 2) 3 4 Board 1746911-1 ) 1746909-1 1 ) IDC Terminal Version 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-45 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features No. of Positions: 6 Positions Housing Materials: PBT Wire Size Range: 2 0.22–0.5 mm Product Specification: 108-5620 Application Specification: 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 6 Wire 1318305-2 ) 2 ) Contact Lance Version Note: All Part Numbers are RoHS and ELV compliant. 5-46 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features No. of Positions: 7 Positions Housing Materials: PBT Wire Size Range: 2 0.22–0.5 mm Product Specification: 108-5664 Application Specifications: 114-5217 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 7 Wire 1318801-1 ) 2 ) Contact Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-47 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1376352 No. of Positions: 8 Positions 1473793 Housing Materials: PBT SPS Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5660 108-5664 108-5931 108-5668 Application Specifications: 114-5329 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 *) 1376352-1 ) 1473793-1 3 *) 1717103-1 ) (sub plug for IDC contact) 8 Wire 1 *) 1473800-1 ) (lock housing for IDC contact) 1 *) 1473802-1 ) 2 *) 1376352-1 ) 1376350-2 3 *) 1717103-1 ) 1376350-9 1939403-1 (SMD) 8 (sub plug for IDC contact) Board 2 (2 row) *) 1473800-1 ) (lock housing for IDC contact) 2 *) 1473802-1 ) 2 **) 1376368-1 ) 1376366-2 8 3 Board **) 1746875-1 ) 1376366-8 (1 row) 1747285-2 1 ) IDC Terminal Version 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. 5-48 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1318774 No. of Positions: 12 Positions Housing Materials: 1565894 PBT SPS Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5660 108-5931 108-5668 Application Specifications: 114-5329 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 *) 1318774-1 ) 1565894-1 2 *) 1376675-1 ) (short body) 3 *) 1717106-1 ) 2 *) 1746872-1 ) 12 Wire (short body) 1 *) 1473809-1 ) (sub plug for IDC contact) 1 *) 1473810-1 ) (lock housing for IDC contact) 1 *) 1717591-1 ) 2 *) 1318774-1 ) 1-1318772-3 1473898-4 2 *) 1376675-1 ) 1-1318772-2 1473898-1 (short body) 3 *) 1717106-1 ) 2 *) 1746872-1 ) 12 Board (short body) 2 *) 1473809-1 ) (sub plug for IDC contact) 2 *) 1473810-1 ) (lock housing for IDC contact) 2 *) 1717591-1 ) 1 ) IDC Terminal Version 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-49 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1318386 No. of Positions: 16 Positions Housing Materials: 1376106 PBT SPS Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5660 108-5931 108-5668 Application Specifications: 114-5329 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 11318386-1 ) 1376106-1 3 11717109-1 ) 1473203-1 2 11318692-1 ) 1473796-1 16 Wire (sub plug for IDC contact) 2 11318694-1 ) (lock housing for IDC contact) 1318690-1*) 2 11318386-1 ) 1612040-2 1318382-2 1565476-1 (SMD) 3 11717109-1 ) (SMD bottom entry) 1318382-3 1717396-2 (SMD) 2 11318692-1 ) 16 Board (sub plug for IDC contact) 11318694-1*) (lock housing for IDC contact) 2 1318690-1 ) 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. 5-50 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features No. of Positions: 20 Positions Housing Materials: 1473750 PBT Wire Size Range: 2 0.22–0.5 mm Product Specification: 108-5660 Application Specification: –– No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1473807-1*) 1473750-1 (sub plug for IDC contact) 20 Wire 1473808-1*) (lock housing for IDC contact) 1717249-1*) *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-51 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features No. of Positions: 24 Positions Housing Materials: PBT 1376103 SPS Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5660 108-5931 108-5668 Application Specifications: 114-5329 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 1318917-1 ) 1376103-1 3 1717112-1 ) 3 1473803-1 ) 24 Wire (sub plug for IDC contact) 3 1473804-1 ) (lock housing for IDC contact) 1746126-1*) 2 1318917-1 ) 1-1318853-3 1376111-2 (SMD) 3 1717112-1 ) 1-1318853-2 1376111-6 (SMD) 3 1473803-1 ) 1717394-2 (SMD) 24 Board (sub plug for IDC contact) 3 1473804-1 ) (lock housing for IDC contact) 1746126-1*) 1-1612048-0 24 N/A (low profile) 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. 5-52 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1565380 No. of Positions: 28 Positions 1565377 Housing Materials: PBT Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5931 108-5668 Application Specifications: 114-5329 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 1565380-1 ) 1565377-1 28 Wire 3 1717115-1 ) 2 1565380-1 ) 1565373-4 1565375-4 28 Board 3 1717115-1 ) 1 ) IDC Terminal Version 2 ) Contact Lance Version 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-53 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1318747 No. of Positions: 32 Positions 1473799 Housing Materials: PBT SPS Wire Size Range: 2 0.13–0.5 mm Product Specifications: 108-5660 108-5931 108-5668 Application Specifications: 114-5329 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 1318747-1 ) 1473799-1 3 1717118-1 ) 2 1473805-1 ) 32 Wire (sub plug for IDC contact) 2 1473806-1 ) (lock housing for IDC contact) 1717250-1*) 2 1318747-1 ) 1318745-2 1 1717118-1 ) 1318745-5 2 1473805-1 ) (sub plug for IDC contact) 2 32 Board 1473806-1 ) (lock housing for IDC contact) 1717250-1*) 1612050-6 N/A (low profile) 1 ) IDC Terminal Version 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. 5-54 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64) Series Connectors Technical Features 1318384 No. of Positions: 40 Positions Housing Materials: PBT SPS Wire Size Range: 2 0.13–0.5 mm 1318389 Product Specifications: 108-5931 108-5668 Application Specifications: 114-5329 114-5250 1376113 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 2 1318389-1 ) 1-1318384-2 1376113-2 (SMD) 3 1674312-1 ) 1-1318384-3 1376113-5 (SMD) 2 1318693-2)1174764-2 (SMD) (sub plug for IDC contact) 2 1318695-1 ) 40 Board (lock housing for IDC contact) 1318691-1*) 1612052-6 N/A (low profile) 1 ) IDC Terminal Version 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-55 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .375 (9.5 mm) Wire-to-Board Applications Technical Features 1376352 No. of Positions: 24 Positions Housing Materials: PBT 1473773 Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5773 Application Specification: –– 1717103 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 24 Board 1473773-7 2 1376352-1 ) 8 3 1717103-1 ) 2 1565287-1 ) 12 3 1747375-1 ) 2 **) 2 ) Contact Lance Version 3 ) Housing Lance Version *) IDC Contact Pre-loaded Sub Housing **) Please contact TE Connectivity for the 2 position of .375 (9.5) plug and receptacle contact Note: All Part Numbers are RoHS and ELV compliant. 5-56 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .375 (9.5 mm) Wire-to-Board Applications Technical Features 1747085 No. of Positions: 26 Positions Housing Materials: 1747080 SPS PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5773 Application Specification: 411-78150 1747088 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 26 Board 1747080-1 3 6 1747085-1 ) 3 8 1747088-1 ) 2 ) Contact Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-57 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .375 (9.5 mm) Wire-to-Board Applications Technical Features 1747085 No. of Positions: 28 Positions Housing Materials: SPS 1747082 PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5773 Application Specification: 411-78150 1747088 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 28 Board 1747082-2 3 6 1747085-1 ) 3 8 1747088-1 ) 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. 5-58 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .40 III (1.0 mm) Wire-to-Board Applications Technical Features 1123338 No. of Positions: 70 Positions Housing Materials: SPS 1473193 PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5674 Application Specifications: 114-5217 114-5250 1123340 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1473193-8 70 Board 1473193-7 2 35 1123338-1 ) 3 key A 1674558-1 ) 2 35 1123340-1 ) 3 key B 1674928-1 ) 2 ) Contact Lance Version 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-59 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .40 III (1.0 mm) Wire-to-Board Applications Technical Features No. of Positions: 135 Positions 1376430 Housing Materials: SPS PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5674 Application Specifications: 1123340 114-5217 114-5250 1123337 1123338 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1-1376430-8 135 Board 2-1376430-2 2 1123341-1 ) 31 3 1674919-1 ) 2 1123337-1 ) 34 3 1674925-1 ) 2 35 1123338-1 ) 3 key A 1674558-1 ) 2 35 1123340-1 ) 3 key B 1674928-1 ) 2 ) Contact Lance Version 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. 5-60 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .40 III (1.0 mm) Wire-to-Board Applications Technical Features 1123341 No. of Positions: 167 Positions Housing Materials: SPS PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5674 Application Specifications: 1123338 114-5217 114-5250 1123339 1123337 1123340 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 6318813-3 167 Board 1612435-4 2 1123341-1 ) 31 3 1674919-1 ) 2 1123339-1 ) 32 3 1674922-1 ) 2 1123337-1 ) 34 3 1674925-1 ) 2 35 1123338-1 ) 3 key A 1674558-1 ) 2 35 1123340-1 ) 3 key B 1674928-1 ) 2 3 ) Contact Lance Version ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-61 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .40 III (1.0 mm) Wire-to-Board Applications Technical Features No. of Positions: 200 Positions Housing Materials: SPS PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5674 Application Specifications: 114-5217 1123341 114-5250 1123338 1123337 1123340 1473651 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 6473649-1 200 Board 1473649-4 2 1123341-1 ) 31 3 1674919-1 ) 2 1123339-1 ) 32 3 1674922-1 ) 2 1123337-1 ) 34 3 1674925-1 ) 2 35 1123338-1 ) 3 key A 1674558-1 ) 2 35 1123340-1 ) 3 key B 1674928-1 ) 2 1473651-1 ) 33 3 1827617-1 ) 2 3 ) Contact Lance Version ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. 5-62 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .090 II (2.3 mm) Wire-to-Board Applications Technical Features 1376357 No. of Positions: 26 Positions 1565371 Housing Materials: SPS PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5667 Application Specification: 114-5250 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1376357-3 1565371-3 2 26 Board 1376357-8 1376360-1 ) 3 1674932-1 ) 2 ) Contact Lance Version 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-63 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .090 II (2.3 mm) Wire-to-Board Applications Technical Features No. of Positions: 50 Positions Housing Materials: SPS 1318750 PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5667 Application Specification: 114-5250 1318757 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 0-1318750-2 50 Board 1-1318750-2 2 1318756-1 ) 3 24 1746864-1 ) 1612802-1 key 2 1318757-1 ) 3 26 1746863-1 ) 1612803-1 key 2 ) Contact Lance Version 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. 5-64 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .025 (0.64 mm) Series Connectors Chapter 5 – Issued 4-2010. .025 (0.64 mm) / .090 II (2.3 mm) Wire-to-Board Applications Technical Features 1318751 1318756 No. of Positions: 80 Positions Housing Materials: SPS PBT Wire Size Range: 2 0.13–0.5 mm Product Specification: 108-5667 Application Specification: 114-5250 1318758 1318757 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Horizontal Mount Vertical Mount 1-1318751-7 80 Board 1-1318751-3 2 1318756-1 ) 3 24 1746864-1 ) 1612802-1 key 2 1318757-1 ) 3 26 1746863-1 ) 1612803-1 key 2 1318758-1 ) 3 30 1746865-1 ) 1318758-2 key 2 ) Contact Lance Version 3 ) Housing Lance Version Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-65 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 Chapter 5 – Issued 4-2010. Engineering Notes 5-66 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Introduction .040/.070 Hybrid I/O Connectors are developed for the Automotive ECU  Connectors for use with a mixture of .040 terminals for signal circuits and .070 terminals for power circuits.  Plug connector for wire termination are supplied with hinge lock or side lock.  High range of pin count variants. Cap Assemblies for Plug Housings with Plug Housings Mark II Horizontal Mount Type the Hinge Double-Lock with the Side Double-Lock  I/O connectors for hybrid  The double-lock mechanism  The double-lock mechanism Product Specification: connections of signal circuits using the hinge lock prevents using the side lock prevents 108-5342 (.040 contacts) and power incomplete insertions of incomplete insertions of circuits (.070 contacts). contacts. contacts. Application Specifications:  The plug housing features a 114-5159 (.040 II)  Versatile variations in number  The plug housing features a housing lance design which 114-5160 (.070 II) of positions are available in the housing lance design which eliminate the possibility of range of 26 Pos. to 76 Pos. eliminate the possibility of Instruction Sheet: contacts being tangled with one contacts being tangled with one  Housings prevent contacts another or deformed lance. 412-5631 another or deformed lance. from being deformed by  The receptacle contacts (.040 rocking at mating and  The receptacle contacts Available Positions and .070) to be used on plug unmating (anti-Kojiri action). (.040 and .070) to be used on 26, 34, 38, 42, 48, 54, 64, 76 housings have a box shaped plug housings have a leaf at  Contacts are available with design so that contacting the contacting area protected pre-tinned versions and gold area are protected and highly by the box shaped design plated versions. resistant to damage from which makes a highly reliable outside. contact at low insertion force.  The plugs cannot mate with caps in case the double-lock Product Specification: is not applied. 108-5280 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) Instruction Sheet: 412-5476 All specifications subject to change. Consult TE Connectivity for latest specifications. 5-67 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. 0.40 Receptacle Contacts (for Hingle Double Lock Type) Technical Features Contact Material: Copper Alloy Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5111 114-5133 Instruction Sheet: 408-8547-1 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) Strip Form Loose-Piece Hand Tool (mm) Pre-tin plated 173716-1 175061-1 1.4–2.0 91577-1 Selective gold plated 173716-2 175061-2 0.3–0.5 20–22 Pre-tin plated 175094-1 1.1–1.3 Selective gold plated 175094-2 Note: All Part Numbers are RoHS and ELV compliant. 5-68 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. 0.70 Receptacle Contacts (for Hinge Door Lock Type) Technical Features Contact Material: Brass Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5091 114-5134 Instruction Sheet: 408-8547-1 Part Numbers Wire Size Range Wire Insulation Material Diameter Strip Form Loose-Piece Hand and Finish (mm) 2 (mm ) (AWG) Tool Brass Phosphor Bronze Brass Phosphor Bronze Pre-tin plated 173630-1 173630-6 175026-1 175026-6 0.20–0.30 24–22 1.4–1.9 91580-1 Selective gold plated 173630-2 173630-7 175026-2 175026-7 Pre-tin plated 173631-1 173631-6 175027-1 175027-6 0.50–1.25 20–16 2.0–2.6 91573-1 Selective gold plated 173631-2 173631-7 175027-2 175027-7 0.20–0.30 24–22 1.1–1.3 Selective gold plated 175124-2 0.50–1.25 20–16 1.3–1.8 Pre-tin plated 175095-1 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-69 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. 0.40 II Receptacle Contacts (for Side Double Lock Type) Technical Features Contact Material: Copper Alloy Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5159 Instruction Sheet: 408-8547-1 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) Strip Form Loose-Piece Hand Tool (mm) Pre-tin plated 175265-1 179417-1 0.3–0.5 18–22 1.1–1.8 91588-1 Selective gold plated 175266-2 179418-2 Note: All Part Numbers are RoHS and ELV compliant. 5-70 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. 0.70 II Receptacle Contacts (for Side Double Lock Type) Technical Features Contact Material: Brass Contact Finishes: Pre-tin plated Selective gold plated Application Specifications: 114-5160 Instruction Sheet: 411-5658 411-5659 Wire Size Range Wire Insulation Part Numbers Diameter Finish 2 (mm ) (AWG) Strip Form Loose-Piece Hand Tool (mm) Pre-tin plated 175268-1 179423-1 0.30–0.85 18–22 1.1–1.8 934195-1 Selective gold plated 175275-2 179424-2 Pre-tin plated 175269-1 179425-1 0.50–1.25 16–20 1.8–2.5 934196-1 Selective gold plated 175276-2 179426-2 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-71 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175571 No. of Positions: 26 Positions Housing Materials: PBT Wire Size Range: 2 0.2–1.25 mm Product Specifications: 108-5280 108-5342 174516 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 114-5160 (.070 II) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 178811-6 Gray 174516 (Hinge) 175571-6 Gray 917992 (Side Lock) 178762-6 Gray (Different Key) 175567 (Hinge) 175569-6 Gray (Special Key) 917994 (Side Lock) 2-176206-6 Light Gray 176204 (Hinge) Printed 26 (Bottom mount ears) Circuit Board 917997 (Side Lock) 178900-1 Natural 176204 (Hinge) (Side mount ears) 917997 (Side Lock) 2-178209-2 Black 178747 (Hinge) (Low profile mounting ears) 917850 (Side Lock) Note: All Part Numbers are RoHS and ELV compliant. 5-72 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175442 No. of Positions: 34 Positions Housing Materials: PBT 776190 Wire Size Range: 2 0.2–1.25 mm Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 114-5160 (.070 II) 174515 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 175444-2 Black 175442 (Hinge) 776190-6 Gray 174515 (Hinge) Printed (partially loaded version 28p) 178881 (Side Lock) 34 Circuit Board 2-176255-1 White 917978 (Side Lock) (partially loaded version 30p) 178798 (Side Lock) 917989 (Side Lock) Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-73 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175442 No. of Positions: 38 Positions Housing Materials: PBT Wire Size Range: 2 175521 0.2–1.25 mm Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 114-5160 (.070 II) 174515 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 175521-6 Gray 175442 (Hinge 16p) (Side mount ears) 174515 (Hinge 22p) 638048-1 Black 917981 (Side Lock 16p) (High temp. version) 917989 (Side Lock 22p) Printed 38 Circuit Board 178093-2 Black 175442 (Hinge 12p) 174516 (Hinge 26p) 917978 (Side Lock 12p) 917992 (Side Lock 26p) Note: All Part Numbers are RoHS and ELV compliant. 5-74 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175514 No. of Positions: 42 Positions Housing Materials: PBT Wire Size Range: 2 0.2–1.25 mm 175446 Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 174516 114-5160 (.070 II) No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 175446-1 White 175514 (Hinge 16p) 174516 (Hinge 26p) 917981 (Side Lock) 917992 (Side Lock) Printed 176242-1 White 176243 (Hinge 16p) 42 Circuit Board 175567 (Hinge 26p) 917983 (Side Lock 16p) 917994 (Side Lock 26p) 2-177542-1 White 917986 (Side Lock 16p) 917992 (Side Lock 26p) Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-75 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features No. of Positions: 48 Positions Housing Materials: PBT Wire Size Range: 2 0.2–1.25 mm 638010 Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 174516 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 179375-1 Gray 174515 (Hinge 22p) Printed 174917-6 Gray 174516 (Hinge 26p) 48 Circuit Board 638010-1 Black 917989 (Side Lock 22p) 917992 (Side Lock 26p) Note: All Part Numbers are RoHS and ELV compliant. 5-76 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 175448 175442 No. of Positions: 54 Positions Housing Materials: PBT Wire Size Range: 2 0.2–1.25 mm Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 114-5160 (.070 II) 174516 174514 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 175448-6 Gray 175442 (Hinge 12p) 174514 (Hinge 16p) Printed 174516 (Hinge 26p) 54 Circuit Board 917978 (Side Lock 12p) 917981 (Side Lock 16p) 917992 (Side Lock 26p) Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-77 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 177609 174514 No. of Positions: 64 Positions Housing Materials: PBT Wire Size Range: 2 0.2–1.25 mm Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 174515 174516 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 917322-5 Blue 175109 (Hinge 16p) 776189-6 Gray 175110 (Hinge 22p) 2-176122-6 Gray 175111 (Hinge) Printed 178764-1 White 174514 (Hinge 16p) 64 Circuit Board 1-174518-6 Gray 174515 (Hinge 22p) 177609-1 Light Gray 174516 (Hinge 26p) 917989 (Side Lock 22p) 917981 (Side Lock 16p) 917992 (Side Lock 26p) Note: All Part Numbers are RoHS and ELV compliant. 5-78 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 .040/.070 Series Hybrid I/O Connectors Chapter 5 – Issued 4-2010. Wire-to-Board Applications Technical Features 178780 174913 No. of Positions: 76 Positions Housing Materials: PBT Wire Size Range: 2 0.2–1.25 mm Product Specifications: 108-5280 108-5342 Application Specifications: 114-5111 (.040) 114-5133 (.040) 114-5091 (.070) 114-5134 (.070) 114-5159 (.040 II) 174514 174516 174515 No. of Terminate Plug Cap Housing Cap Housing Cap Housing Mating Plug Positions To Assembly Assembly Horizontal Mount Vertical Mount 174915-6 Gray 174913 (Hinge 12p) 2-178780-6 Gray 174514 (Hinge 16p) 174515 (Hinge 22p) Printed 174516 (Hinge) 76 Circuit Board 917975 (Side Lock 12p) 917989 (Side Lock 22p) 917981 (Side Lock 16p) 917992 (Side Lock 26p) Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 5-79 Section Catalog 1654355-1 Issued 4-2010. MULTILOCK Connector System Main Catalog 1654400-1 Chapter 5 – Issued 4-2010. Engineering Notes 5-80 All specifications subject to change. Consult TE Connectivity for latest specifications.