TE CONNECTIVITY 81044/6-6-9

44A0711 SPECIFICATION CONTROL DRAWING WIRE, ELECTRIC, RADIATION-CROSSLINKED, POLYALKENE INSULATED, Date Revision TITLE 5-25-05 F NORMAL WEIGHT, AIRFRAME, 600 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable. CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED, JACKET - RADIATION-CROSSLINKED, MODIFIED PVF , EXTRUDED POLYALKENE 2 Thickness: AWG 24 - 4, .005 ± .001 in. AWG 2 - 0, .010 ± .002 in. BRAID - PET, TREATED TO PREVENT FRAYING (AWG Sizes 2-0 only) TABLE I. CONSTRUCTION DETAILS FINISHED WIRE DIAMETER OF STRANDED WIRE CONDUCTOR MAXIMUM MAXIMUM PART NUMBER CONDUCTOR SIZE STRANDING RESISTANCE AT DIAMETER WEIGHT 1/ (in.) (AWG) (number x AWG) 20°c (in.) (lbs/1000 ft) MAXIMUM (ohms/1000ft) MINIMUM 44A0711-24-* 24 19 x 36 .023 .026 26.2 .057 ± .002 3.0 44A0711-22-* 19 x 34 .029 .033 16.2 22 .069 ± .003 4.3 44A0711-20-* 19 x 32 .037 .041 9.88 .078 ± .003 6.1 20 44A0711-18-* 18 19 x 30 .046 .051 6.23 .088 ± .003 8.7 44A0711-16-* 19 x 29 .052 .058 4.81 16 .097 ± .004 10.9 44A0711-14-* 14 19 x 27 .065 .073 3.06 .115 ± .004 16.2 44A0711-12-* 37 x 28 .084 .090 2.02 12 .131 ± .004 24.2 44A0711-10-* 37 x 26 .106 .114 1.26 .161 ± .005 36.5 10 44A0711- 8-* 8 133 x 29 .158 .173 .701 .219 ± .006 65.0 44A0711- 6-* 133 x 27 .198 .217 .445 6 .269 ± .007 103. 44A0711- 4-* 4 133 x 25 .250 .274 .280 .325 ± .008 158. 44A0711 - 2-* 665 x 30 .320 .340 .183 2 .418 ± .013 252. 44A0711- 1-* 817 x 30 .360 .380 .149 .460 ± .015 305. 1 44A0711- 0-* 0 1045 x 30 .405 .425 .116 .508 ± .017 380. TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT (inch) (± 3%) (lb) (± 3%) PART NUMBER 1/ LIFE CYCLE AND LIFE CYCLE AND COLD COLD + WRAP ACCELERATED AGING ACCELERATED AGING BEND BEND 44A0711-24-* .500 1.00 .250 1.00 3.00 44A0711-22-* .750 1.00 .250 3.00 3.00 44A0711-20-* .750 1.00 .250 4.00 4.00 44A0711-18-* 1.00 1.50 .375 4.00 4.00 44A0711-16-* 1.00 1.50 .375 5.00 5.00 44A0711-14-* 1.50 2.00 .500 5.00 5.00 44A0711-12-* 2.00 2.00 .500 5.00 5.00 44A0711-10-* 3.00 3.00 .750 5.00 5.00 44A0711- 8-* 3.00 4.00 .750 6.00 6.00 44A0711- 6-* 4.00 5.00 1.00 6.00 10.0 44A0711- 4-* 5.00 6.00 1.25 6.00 10.0 44A0711 -2-* 6.00 8.00 3.00 6.00 15.0 44A0711- 1-* 8.00 10.0 4.00 7.00 15.0 44A0711- 0-* 8.00 10.0 4.00 7.00 15.0 + See Note on Page 2 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL R Wire & Cable REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue Redwood City, CA 94063-3800 DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Phone: 1-800-227-8816 Page 1 of 2 Fax: 1-650-361-6297 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. © 2005 Tyco Electronics Corporation. All rights reserved. Revision SCD Number SPECIFICATION CONTROL DRAWING F Page 2 of 2 44A0711 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150°C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level + ACCELERATED AGING: 300 ± 2°C for 6 hours Identification legibility, (AWG 24-4 only) 225 ± 2°C for 6 hours BLOCKING: 150 ± 2°C for 24 hours BRAID COLOR: Per MIL-STD-104, Class 2, except that light brown shall be within munsell color limits (see Table III); nominal, 2.5 YR 3/6 FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum);no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum) IDENTIFICATION, STRIPING, OR BAND DURABILITY (AWG 24-4 only): 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Tensile Strength, 2500 lbf/in² (minimum), AWG 24-12 2000 lbf/in² (minimum), AWG 10-0 Elongation, 150% (minimum) INSULATION FLAWS: Primary Insulation, SparkTest, 3.0 kV (rms) at 60 Hz 4.2 kV (rms) at 3 kHz Impulse DielectricTest, 6.0 kV (peak) Finished Wire; SparkTest, 5.7 kV (rms) at 3 kHz Impulse DielectricTest, 8.0 kV (peak) INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum) JACKET COLOR (AWG 2-0 only): White + LIFE CYCLE: 200 ± 2°C for 168 hours LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours + SHRINKAGE: 300 ± 2°C, 0.125 in. (maximum) in 12 in., AWG 24-12 300 ± 2°C, 0.250 in. (maximum) in 12 in., AWG 10-0 SMOKE: 200 ± 2°C. No visible smoke. SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging, Type RMA Flux + SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK: 150 ± 2°C, 0.060 in. (maximum), primary insulation and jacket only. VOLTAGE WITHSTAND (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) between primary insulation and jacket. PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by color code designators except that Lt. brown shall be designated as -1L For AWG 2-0, only the braid color shall be designated. 1/ Example: AWG 20, white: 44A0711-20-9 AWG 20, white with black stripe: 44A0711-20-90 AWG 2, white jacket, Lt. brown braid: 44A0711-2-1L 1/ See footer section on page 1 + NOTE: For AWG 2-0, these tests are conducted prior to application of the braid. TABLE III. MUNSELL COLOR LIMITS HUE 5R - 5YR VALUE 3.0 - 5.0 CHROMA 4.0 - 6.0