TE CONNECTIVITY 928095-000

Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices Product Facts ■ Flux-coated, solder- impregnated copper shield braid encased in a transparent heat-shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief, and insulation ■ One-piece design provides easy installation and lower installed cost ■ Circumferential (360°) shielding results in EMI protection and shield continuity equal to or better than the original cable ■ Conductor splices are made using MiniSeal crimp products, which are recognized by MIL-S-81824 and MIL-W-5088 Applications Product Selection Process Refer to TE installation procedure RCPS-150-02 Used for splicing a wide For splicing multiconductor (D-150 series) and range of cables, including cables refer to Table A. RPIP-699-00 (B-202 series) coaxial and multiconductor For splicing coaxial cables for detailed instructions and cables. refer to Table B. recommended reflector SolderShield devices can attachment. Installation be used to repair or splice You will find ordering infor- shielded or coaxial cables. For proper installation of mation for most of these These products consist of these devices, the correct tools in Section 10. a MiniSeal crimp splice heating tool and reflector plus a flux-coated, solder- attachment must be used. impregnated copper shield Any one of the following encased in a heat-shrinkable TE heating tools is recom- sealing sleeve, for splicing mended: the shields. SolderShield ■ HL1910E/HL2010E kits terminate single- or ■ IR-1759 MiniRay multiple-conductor cables, eliminate EMI problems at ■ CV-1981 the splice, and provide strain relief for the cable. Specifications/Approvals Series Military TE US: M81824 (conductor splice only) D-150 RT-1404 UK: RAF AP 1130-2008-1 Available in: Americas ■ Europe ■ Asia Pacific ■ 8-66 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices (Continued) SolderShield Splice Crimp Splice Table A. Multiconductor Cable Splices L 1 Each SolderShield part L L 3 2 consists of a SolderShield splice and one or more I.D. conductor splices. Refer to information below for description and numbers of conductor splices. SolderShield Product Dimensions Conductor Splice Dimensions Part No. Size Range Color Quantity 2 L1 L2 L3 ID CMA [mm ] Code Per Kit Tin Plated Nickel Plated Max. Nom. Min. Min. Min.–Max. 80.50 50.00 10.20 3.00 304–1510 D-150-0168 D-150-0228 Red 1 [3.17] [1.97] [.400] [.118] [0.15–0.75] 80.50 50.00 10.20 4.00 779–2680 D-150-0169 D-150-0229 Blue 1 [3.17] [1.97] [.400] [.157] [0.39–1.34] 80.50 50.00 10.20 5.00 1900–6755 D-150-0170 D-150-0230 Yellow 1 [3.17] [1.97] [.400] [.197] [0.95–3.37] 10.60 75.00 10.20 4.00 304–1510 D-150-0174 D-150-0231 Red 2 [4.17] [2.95] [.400] [.157] [0.15–0.75] 10.60 75.00 10.20 5.00 779–2680 D-150-0175 D-150-0232 Blue 2 [4.17] [2.95] [.400] [.197] [0.39–1.34] 10.60 75.00 10.20 6.00 1900–6755 D-150-0176 D-150-0233 Yellow 2 [4.17] [2.95] [.400] [.236] [0.95–3.37] 10.60 75.00 10.20 9.00 304–1510 D-150-0177 D-150-0234 Yellow 2 [4.17] [2.95] [.400] [.356] [0.15–0.75] 10.60 75.00 10.20 4.00 304–1510 D-150-0178 D-150-0235 Red 4 [4.17] [2.95] [.400] [.157 ] [0.15–0.75] 10.60 75.00 10.20 5.00 779–2680 D-150-0179 D-150-0236 Red 4 [4.17] [2.95] [.400] [.197] [0.39–1.34] 10.60 75.00 10.20 6.00 1900–6755 D-150-0180 D-150-0237 Blue 4 [4.17] [2.95] [.400] [.236] [0.95–3.37] 10.60 75.00 10.20 9.00 1900–6755 D-150-0181 D-150-0238 Yellow 4 [4.17] [2.95] [.400] [.353] [0.95–3.37] Note: The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conduc- tors. All the kits have environmental-sealing capability. The cable temperature rating must be 125°C minimum. To find the splice kit part number for your application: 1. Determine the number of conductors in the cable to be spliced. 2. Determine the gauge of each conductor or the maximum jacket OD. 3. Determine the conductor plating. 8 4. Select the appropriate part number from the table above. 8-67 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices (Continued) Table B. Coaxial Cable Splices SolderShield Splice Crimp Splice Each SolderShield part L consists of a SolderShield 1 splice and one or more L L 3 2 conductor splices. Refer to information below for I.D. description and numbers of conductor splices. SolderShield Dimensions Conductor Part RG Cable No. Cable Description Splice Qty/Kit No. L1 Max L2 Min ID Min 8A, 9B, 11 5012A3311 13, 26, 31 5012E1339 115, 144, 149 7518A1311 80.50 50.00 12.00 1 D-150-0214 [3.170] [1.970] [.472] 165, 213, 214 — 216, 235, 391 — 393, 397 — 178, 196, 5028A1317 179, 187, 188, 7528A1317 80.50 50.00 3.00 1 D-150-0094 [3.170] [1.970] [.118] 316, 404, M17/138-00001, 5030A1317 M17/136-00001 7530A1317 180, 195 5024A1311 M17/137-00001 7526A1311 80.50 50.00 4.00 1 D-150-0095 [3.170] [1.970] [.157] M17/139-00001 9527A1318 — 9530E1014 124, 140, 141 5020A1311 159, 302, 303 5022A1311 80.50 50.00 5.00 1 D-150-0096 — 7522A1311 [3.170 ] [1.970] [.236] — 7523D1331 — 7524A1311 29, 30, 55B 5019D3318 56.00 23.00 7.00 58, 223 5021D1331 1 B-202-81* [2.200] [.900] [.275] — 5022A1311 59, 62, 71 7523D1331 56.00 23.00 7.00 — 7524A1311 1 B-202-82* [2.200 ] [.900] [.275] — 9524A1311 *These kits use solder to terminate the center conductors. All other kits use crimp. All kits are for one-to-one coaxial cable splices, and all kits have environmental sealing capability. Each kit contains products to splice conductors, build up dielectric, splice the shield, and provide insulation. 8-68 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices (Continued) Product Characteristics Materials Insulation sleeve Radiation-crosslinked polyvinylidene fluoride Meltable inserts Fluorocarbon-based thermoplastic Base metal: Copper alloy C10200 per ASTM B75 MiniSeal crimp splice Plating: Tin per MIL-T-10727 or nickel per QQ-N-290 Base metal: Tin-plated copper wire braid per ASTM B3 SolderShield shield splice Solder and flux coating: Type Sn63 Pb37. Flux: ROM1 per ANSI - J - STD - 004 (RA flux) Parameter Test Method Requirement Electromechanical Performance Dielectric strength (shield connection) — No breakdown or arcing at 1000 Vac (RMS) Dielectric strength (conductor connection) — 2.5 kV Voltage drop MIL-S-81824 Less than 2.0-millivolt increase Insulation resistance (shield connection) — 1000 megohms minimum at 500 Vdc Insulation resistance (conductor connection) — 5000 megohms Tensile strength for MiniSeal MIL-S-81824 Exceed yield strength (pounds) of wire. Tensile strength for SolderShield MIL-S-81824 75% of strength (pounds) of unspliced cable Temperature rating — -55°C to 150°C [-67°F to 302°F] Environmental Resistance Salt spray MIL-STD-202 M101 Meet voltage drop requirement. Heat aging 750 hours at 150°C [302°F] Meet all electromechanical requirements. Temperature cycling MIL-STD-202 M107C Meet all electromechanical requirements. Altitude immersion Immersion at 22,860m [75,000 ft] Meet insulation-resistance requirement. No evidence of corrosion after testing in accordance Corrosion resistance — with MIL-STD-202, Method 101, Test Condition A 8 8-69 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015