TE CONNECTIVITY A80503-000

SPECIFICATION CONTROL DRAWING MATERIALS 1. CABLE SEALING SLEEVE: INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. MELTABLE RINGS: Immersion resistant thermoplastic. 2. FLEXIBLE SOLDERSHIELD: INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. SOLDER RING: TYPE Sn96 per ANSI/J-STD-006. BRAID: Ni-plated copper braid. The ends shall be impregnated with Sn96 solder and coated with type ROM1 flux per ANSI/J-STD-004. 3. CRIMP SEALING SLEEVE: INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. MELTABLE RINGS: Immersion resistant thermoplastic. 4. CRIMP: Red stripe color code. BASE METAL: Copper Alloy 101 or 102 per ASTM B75. PLATING: Ni-plated per SAE AMS-QQ-N-290. APPLICATION 1. This kit is designed to provide an immersion resistant splice in 55PC6159-22 and/or 831-4877619 cables when installed as outlined herein. Cable dimensions shall be within the range: Conductor : 26 – 20 AWG (conductors smaller than 0.51 [0.020] in diameter must be folded back). Jacket diameter: 2.54 to 3.94 [0.100 to 0.155] 2. Temperature range: -65ºC to +175ºC. TITLE: Tyco Electronics 300 Constitution Dr FLEXIBLE SOLDERSHIELD SPLICE KIT Menlo Park, CA 94025, U.S.A. NI-PLATED SHIELD Unless otherwise specified dimensions are in DOCUMENT NO.: Raychem millimeters. [Inches dimensions are shown in brackets] D-150-0318-NF TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to 0.00 N/A amend this drawing at any time. Users REV: DATE: 0.0 N/A ROUGHNESS should evaluate the suitability of the B 16-Apr-07 0 N/A IN MICRON product for their application. DRAWN BY: CAGE CODE: REPLACES: ECO NUMBER: SCALE: SIZE: SHEET: D050028 07-008954 P.TALLY 06090 NTS A 1 of 3 © 2005-2007 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. SPECIFICATION CONTROL DRAWING D-150-0318-NF INSTALLATION PROCEDURE A. Application Equipment: a) Heating tools: b) Crimp tool: AA-400 Super heater with soldersleeve reflector AD-1377 Crimp Tool or equivalent CV-5300 Mini-gun with MG-1 soldersleeve reflector CV-4505 Shop air heater with soldersleeve tip 500 A Thermogun with TG-14A reflector HL1802E Steinel Hot-air heater with PR25 soldersleeve reflector B: For Single Shield Cable to Single Shield Cable Splice. 1. Place the Cable Sealing Sleeve, Flexible SolderShield and Crimp Sealing Sleeve on the cable attached to connector. 2. Strip cables as shown below. 3. Crimp cable conductor onto metal crimp barrel. 4. Install Crimp Sealing Sleeve on crimp barrel. 5. Fold the shields back with all strands grouped together. 6. Install the Flexible SolderShield as shown. 7. Install the Cable Sealing Sleeve as shown. Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] DOCUMENT NO.: REV: ECO NUMBER: DATE: SHEET: B 07-008954 16-Apr-07 2 of 3 D-150-0318-NF © 2005-2007 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. SPECIFICATION CONTROL DRAWING D-150-0318-NF C: For Single Shield Cable to Double Shield Cable Splice. 1. Place the Cable Sealing Sleeve, Flexible SolderShield and Crimp Sealing Sleeve on the cable attached to connector. 2. Strip cables as shown below. 3. Crimp cable conductor onto metal Crimp barrel. 4. Install Crimp Sealing Sleeve on crimp barrel. 5. On the single shield side, fold the shields back to jacket with all strands grouped together. 6. Install the Flexible SolderShield as shown. 7. Install the Cable Sealing Sleeve as shown. Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] DOCUMENT NO.: REV: ECO NUMBER: DATE: SHEET: B 07-008954 16-Apr-07 3 of 3 D-150-0318-NF © 2005-2007 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision.