TE CONNECTIVITY CX2097-000

Raychem C-Wrap Side Entry Repair Sleeve Self-Adhesive for Fast, Easy, Reliable Repair and Sealing to Damaged Wire Jackets AEROSPACE, DEFENSE & MARINE /// Raychem C-WRAP SIDE ENTRY REPAIR SLEEVE Raychem C-Wrap Side Entry Repair Sleeve Rugged, Reliable, and Easy Wire Jacket Sealing and Repair Description TE Connectivity’s (TE) C-Wrap repair sleeve is a side-entry sleeve designed to repair and seal a damaged wire jacket that is either chafed or has a radial crack or cut on the insulation. It consists of two pieces: the outer tubing and an adhesive inner layer. MECHANICAL/ENVIRONMENTAL • Environmental resistant • Ideal for use on insulations rated at 135˚C or higher • Temperature range: -65˚C to +150˚C EASY INSTALLATION • Easy to install: saves time, MATERIALS manpower, and cost • Meltable Adhesive: Modified thermoplastic fluoroelastomer • Insulation Sleeve: Radiation cross-linked modified fluoropolymer • Color-coded to ensure proper sizing for each application STANDARDS • Low profile (small diameter and • SAE AS81824 (fluid and sealing requirements) short length) • TE Performance Specification: D-6201 • TE Application Specification: RPIP-1101 • Side entry for easy access to • TE Qualification Test Reports: ISTR-1134 and ISTR-1206 damaged wire APPLICATION TOOLING MECHANICALLY ROBUST • General Purpose Heat Gun: Steinel HL1910E or HL2010E • 150˚C rated • SolderSleeve Reflector: Steinel HL1802E-074616 • Long-term performance provides a • Mil Spec installation tools: D-150-C-11: M81969/8-08 permanent repair D-150-C-12: M81969/8-08 D-150-C-13: M81969/8-10 • Wrap-around design eliminates D-150-C-14: M81969/8-10 de-pinning of connector for repair APPLICATIONS • Used as a side-entry repair kit • Repair of nicks, chafed and radial cracks on the wire in most Aerospace, Defense and Marine applications • Prevents galvanic corrosion on center conductor • RoHS compliant TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH SEACON Phoenix | LL ROWE | Phoenix Optix | AFP | SEACON Empower Engineers to Solve Problems, Moving the World Forward. AEROSPACE, DEFENSE & MARINE /// Raychem C-WRAP SIDE ENTRY REPAIR SLEEVE PAGE 2 Raychem C-Wrap Side Entry Raychem C-Wrap Side Entry Repair Sleeve Repair Sleeve ORDERING INFORMATION Rugged, Reliable, and Easy Wire Jacket Sealing and Repair Product Dimension Conductor Part Color I.D. (A) Cut Length (B) Wire OD Description Code AWG Adhesive Sleeve Adhesive Sleeve (Note*) ±.05 (.002) ±.05 (.002) ±.5 (.02) ±.5 (.02) 1.11 2.29 21.59 0.80 - 1.10 D-150-C-11 Green 19.05 (.75) 26 - 24 (.044) (.090) (.85) (.031 - .043) 1.68 2.74 21.59 1.10 - 1.50 D-150-C-12 Red 19.05 (.75) 22 - 20 (.066) (.108) (.85) (.043 - .029) 2.13 3.43 21.59 1.50 - 2.30 D-150-C-13 Blue 19.05 (.75) 18 - 16 (.084) (.135) (.85) (.059 - .090) 3.34 4.80 21.59 2.30 - 2.80 D-150-C-14 Yellow 19.05 (.75) 14 - 12 (.133) (.189) (.85) (.090 - .110) • Install using TE approved convection or infrared MATERIALS heating tools in accordance with TE. When installed • Meltable Adhesives: Environment-resistant modified with approved convection or infrared heating tools, thermoplastic fluoroelastomer. Color coded. assemblies will meet the performance requirements • Insulation Sleeve: Heat-shrinkable, transparent, radiation of TE D-6201 specification. Infrared tools are not cross-linked modified fluoropolymer. Color coded. recommended for use with black cable jackets. • Temperature range: -65°C to +150°C. APPLICATION Note*: If the O.D. of the wire is out of the range that is specified in the Table, use the next size of C-Wrap up or down • Parts are designed to provide an environment-resistant repair to damaged primary wire that has a radial crack up to 360°, nicks/scrapes not longer than 1/4” on insulations rated for 135°C minimum with no damage to the wire conductor. For insulation procedures, refer to RPIP 1101. D-150-C-11 D-150-C-12 D-150-C-13 D-150-C-14 (Part No. CX2001-000) (Part No. CX2096-000) (Part No. CX2097-000) (Part No. CX2098-000) NSN 5970-01-611-8609 NSN 5970-01-611-8596 NSN 5970-01-611-8600 NSN 5970-01-611-8586 AEROSPACE, DEFENSE & MARINE /// Raychem C-WRAP SIDE ENTRY REPAIR SLEEVE PAGE 3 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit te.com to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/c-wrap AMP, AGASTAT, CII, C-Wrap, DEUTSCH, HARTMAN, KILOVAC, LL ROWE, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, SolderSleeve, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Corporation. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2017 TE Connectivity Corporation All Rights Reserved. 4-1773463-8  07/17    AEROSPACE, DEFENSE & MARINE /// Raychem C-WRAP SIDE ENTRY REPAIR SLEEVE