TE CONNECTIVITY D-406-0001CS100

CUSTOMER DRAWING L1 øA* Size Range Wire Strip Product L2 øB 2 Color Marking mm 1.50 (a) (b) Length Name min min (AWG) min max Nom. [0.06) 0.15 – 0.25 31.5 5.0 3.00 1.40 1.09 6 to 8 ® D-406-0034 Yellow DURASEAL 24-26 (26 - 24) [1.24] [0.20] [0.118] [0.055] [0.043] (1/4 to 5/16) 0.5 - 1.0 31.5 5.0 3.70 1.40 1.47 6 to 10 ® D-406-0001 Red DURASEAL 18-22 (22 - 18) [1.24] [0.20] [0.146] [0.055] [0.058] (1/4 to 3/8) 1.5 - 2.5 31.5 5.0 4.60 2.00 2.33 6 to 10 ® D-406-0002 Blue DURASEAL 14-16 (16 - 14) [1.24] [0.20] [0.181] [0.080] [0.092] (1/4 to 3/8) 3.0 - 6.0 37.5 10.0 6.50 2.80 3.50 10 to 13 ® D-406-0003 Yellow DURASEAL 10-12 (12 - 10) [1.48] [0.39] [0.255] [0.110] [0.138] (3/8 to 1/2) MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, radiation cross-linked polyamide (Nylon) with a polyamide-based hot-melt adhesive liner. See above table for applicable sleeve color. 2. CRIMP SPLICE: Tin-plated copper alloy. BASE METAL: Copper alloy C11000 per ASTM B152. PLATING: Tin-plated per ASTM B545, Class A. APPLICATION 1. These parts may be used to obtain an environment-resistant one-to-one in-line (butt) splice in wires meeting the size range and diameter restraints specified herein and having a temperature rating of not less than 85C. 2. * øA: (a) Minimum diameter as received: Wire insulation diameter must be less than this value. (b) Maximum diameter after recovery: Wire insulation diameter must be larger than this value to obtain an environment resistant splice. 3. Wires are to be stripped per table, inserted into opposite ends of the crimp barrel, crimped with a TE Connectivity AD-1522 (22-10 AWG) or equivalent. For D-406-0034, Pro-Crimper III with die set 1976356-1 (24-26 AWG) or equivalent may be used. The sleeve must be heated along its entire length until the crimp marks are gone and the ends of the sleeve recover onto the wires. 4. Spliced assemblies will meet the requirements of TE Connectivity / Raychem specification RB-107. 5. Except for D-406-0034, all of the parts covered by this drawing are UL Listed (US and CANADA), File #E87681. TITLE: Raychem Devices DURASEAL CRIMP SPLICE CUSTOMER DRAWING ENVIRONMENT RESISTANT DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] D-406-00XX TOLERANCES: ANGLES: N/A TE Connectivity reserves the right to 0.00 N/A amend this drawing at any time. Users REV: DATE: 0.0 N/A ROUGHNESS should evaluate the suitability of the C2 25-JUL-2014 0 N/A IN MICRON product for their application. DRAWN BY: CAGE CODE: ECO NUMBER: SCALE: SIZE: SHEET: EC0-14-011579 P.TALLY 06090 NTS A 1 of 1 © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. DuraSeal is a trademark of TE Connectivity If this document is printed it becomes uncontrolled. Check for the latest revision.