TE CONNECTIVITY D-436-37

CUSTOMER DRAWING 27.94±1.27 (1.10±0.05) 24.13 [0.950] MIN COLOR CODE ID C WIRE STOP D x 2 E MAX ØB ØA COLOR CODE MARKING ID (SEE NOTE ON PAGE 2) * I.D.: a) As received; b) After unrestricted recovery thru meltable insert. MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. 2. SEALING RINGS: Immersion resistant thermoplastic. Color: one clear, one color coded (see table below). 3. CRIMP SPLICER: Base Metal: Copper alloy 101 or 102 per ASTM B-75. Plating: Tin, per ASTM B545. Stamp marking XX approximately as shown on the back of inspection window. Color code: See table I. TITLE: SEALED IN-LINE CRIMP SPLICE, SAE AS81824/1 DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. Raychem [Inches dimensions are shown in brackets] Devices D-436-36/-37/-38 TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to 0.00 N/A amend this drawing at any time. Users REV: DATE: 0.0 N/A ROUGHNESS should evaluate the suitability of the F August 19, 2016 0 N/A IN MICRON product for their application. PREPARED BY: CAGE CODE: ECO NUMBER: SCALE: SIZE: SHEET: TNGUYEN 06090 ECO-16-012043 NTS A 1 of 3 © 2016 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING TABLE I - DIMENSIONS Crimp Splicer I.D.* Part Wgt. a min E Color Name øA øB C D Lbs/Mpc b max max Code max 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 0.38 D-436-36 Red 1.02 0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 5.72 (0.225) (0.015) 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) 7.11 (0.280) 0.51 Blue D-436-37 1.61 0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) 6.60 (0.260) (0.020) 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) 7.11 (0.280) 1.27 D-436-38 Yellow 2.72 0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) 6.60 (0.260) (0.050) * I.D: a- As received; b- After unrestricted recovery thru meltable insert. 2 TABLE II – RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm ) (REFERENCE) MIL SPEC MULTIPLE WIRE MULTIPLE WIRE TOTAL PART NUMBER EQIVALENT SINGLE WIRE 2 RANGE CMA (mm ) OD (OD OD MAX 1 + 2) SIZE D-436-36 M81824/1-1 26-24-22-20 304 - 1510 (0.15 - 0.75) 0.085 (2.16) D-436-37 M81824/1-2 20-18-16 1058 - 2680 (0.53 – 1.34) 0.110 (2.79) D-436-38 M81824/1-3 16-14-12 2375 – 6755 (1.19 – 3.37) 0.170 (4.32) TABLE III – STANDARD CONDUCTOR CMA (REFERENCE) CONDUCTOR SIZE CONFIGURATION 26 24 22 20 18 16 14 12 STRANDS 19 19 19 19 19 19 19 37 CMA 304 475 754 1216 1900 2426 3831 5874 2 (MM ) (0.15) (0.24) (0.38) (0.61) (0.95) (1.21) (1.92) (2.94) APPLICATION 1. These parts are designed to provide immersion resistant in-line splices, maximum of two wires per side of crimp and falling within the diameter range specified in this customer drawing, and having insulations rated for 135°C. 2. Parts will meet all requirements of SAE AS81824/1 when installed as outlined below. Assembly is not required for acceptance testing inspection. Tm 3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824 . Tm 4. Packing and packaging shall be in accordance with Sections 5, Level C, of AS81824 . 5. This document takes precedence over documents reference herein. Tm  – AS81824 is a trademark of SAE TITLE: SEALED IN-LINE CRIMP SPLICE, SAE AS81824/1 DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. Raychem [Inches dimensions are shown in brackets] Devices D-436-36/-37/-38 TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to 0.00 N/A amend this drawing at any time. Users REV: DATE: 0.0 N/A ROUGHNESS should evaluate the suitability of the F August 19, 2016 0 N/A IN MICRON product for their application. PREPARED BY: CAGE CODE: ECO NUMBER: SCALE: SIZE: SHEET: TNGUYEN 06090 ECO-14-012043 NTS A 2 of 3 © 2016 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check with the web for the latest revision CUSTOMER DRAWING ASSEMBLY PROCEDURE: 1. Strip wires 5/16” to 11/32”. 2. Insert one or two wires on one side of the crimp barrel and crimp using a Raychem AD-1377 crimp tool. Repeat on the opposite side of the crimp. 3. Center sealing sleeve over the splice. 4. Slide sealing sleeve over both wires on one side of the crimp if two wires will be use. 5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied until insert melts and flows axially along the wire. TITLE: SEALED IN-LINE CRIMP SPLICE, SAE AS81824/1 DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. Raychem [Inches dimensions are shown in brackets] Devices D-436-36/-37/-38 TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to 0.00 N/A amend this drawing at any time. Users REV: DATE: 0.0 N/A ROUGHNESS should evaluate the suitability of the F August 19, 2016 0 N/A IN MICRON product for their application. PREPARED BY: CAGE CODE: ECO NUMBER: SCALE: SIZE: SHEET: TNGUYEN 06090 ECO-14-012043 NTS A 3 of 3 © 2016 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check with the web for the latest revision