TE CONNECTIVITY D-436-82-CS2621

CUSTOMER DRAWING 27.94±1.27 (1.10±0.05) 24.13 [0.950] MIN COLOR CODE ID C D x 2 WIRE STOP E MAX ØB ØA COLOR CODE MARKING ID (SEE NOTE ON PAGE 2) MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene flouride. 2. MELTABLE RINGS: Immersion resistant thermoplastic; one clear, one color coded per table I. 3. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B-75. Plating: Nickel per QQ-N-290. Color Code: See table I. Stamp marking XX approximately as shown on the back of inspection window. TITLE : (NICKEL PLATED CRIMPS) Raychem IN-LINE SPLICE SEALING Devices SYSTEM Unless otherwise specified dimensions are in millimeters. DOCUMENT NO.: D-436-82/-84 Inches dimensions are in between brackets. TOLERANCES: ANGLES: N/A TE Connectivity reserves the right to amend DATE: REV. 0.00 N/A this drawing at any time. Users should August 17, 2016 E 0.0 N/A ROUGHNESS IN evaluate the suitability of the product for their 0 N/A MICRON application. DRAWN BY: CAGE CODE: ECO NUMBER: PROD. REV. SCALE: SIZE: SHEET: tnguyen 06090 ECO-14-012043 SEE TABLE None A 1 of 3 © 2016 Tyco Electronincs Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING TABLE I – DIMENSION TABLE Crimp Splicer I.D.* Part Wgt. a min E Color Name øA øB C D Lbs/Mpc b max max Code max 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 0.38 D-436-82 Red 1.02 0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 5.72 (0.225) (0.015) 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) 7.11 (0.280) 0.51 Blue D-436-83 1.61 0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) 6.60 (0.260) (0.020) 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) 7.11 (0.280) 1.27 D-436-84 Yellow 2.72 0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) 6.60 (0.260) (0.050) * I.D: a- As received; b- After unrestricted recovery thru meltable insert. TABLE II – RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm2) (REFERENCE) MIL SPEC MULTIPLE WIRE RANGE MULTIPLE WIRE TOTAL PART NUMBER EQUIVALENT SINGLE WIRE 2 CMA (mm ) OD (OD OD MAX 1 + 2) SIZE D-436-82 M81824/6 26-24-22-20 304 - 1510 (0.15 - 0.75) 0.085 (2.16) D-436-83 M81824/6 20-18-16 1058 - 2680 (0.53 – 1.34) 0.110 (2.79) D-436-84 M81824/6 16-14-12 2375 – 6755 (1.19 – 3.37) 0.170 (4.32) TABLE III – STANDARD CONDUCTOR CMA (REFERENCE) CONDUCTOR SIZE CONFIGURATION 26 24 22 20 18 16 14 12 STRANDS 19 19 19 19 19 19 19 37 CMA 304 475 754 1216 1900 2426 3831 5874 2 (MM ) (0.15) (0.24) (0.38) (0.61) (0.95) (1.21) (1.92) (2.94) APPLICATION 1. These parts are designed to provide an immersion resistant in-line splices, maximum of two wires per side of crimp and falling within the diameter range specified in this customer drawing and having insulations rated for at least 135C. Tm 2. Parts will meet all performance requirements of AS81824/6 , EN 3373-001 and EN 3373-012 when installed as outlined below. Tm 3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824 . Tm 4. Packing and packaging shall be in accordance with Section 5, Level C, of AS81824 . 5. This document takes precedence over documents referenced herein. Tm  –AS81824 is a trademark of SAE TITLE : (NICKEL PLATED CRIMPS) Raychem IN-LINE SPLICE SEALING Devices SYSTEM Unless otherwise specified dimensions are in millimeters. DOCUMENT NO.: D-436-82/-84 Inches dimensions are in between brackets. TOLERANCES: ANGLES: N/A TE Connectivity reserves the right to amend DATE: REV. 0.00 N/A this drawing at any time. Users should August 17, 2016 E 0.0 N/A ROUGHNESS IN evaluate the suitability of the product for their 0 N/A MICRON application. DRAWN BY: CAGE CODE: ECO NUMBER: PROD. REV. SCALE: SIZE: SHEET: tnguyen 06090 ECO-14-012043 SEE TABLE None A 2 of 3 © 2016 Tyco Electronincs Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING ASSEMBLY PROCEDURE: 1. Slide sealing sleeve over both wire on one side of the crimp if two wires will be use. 2. Strip wires 7.95 [5/16” ] to 8.73 [11/32”]. 3. Insert one or two wires on one side of the crimp barrel and crimp using a Raychem AD-1377 crimp tool. Repeat on the opposite side of the crimp.. 4. Center sealing sleeve over the splice. 5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied until insert melts and flows axially along the wire. TITLE : (NICKEL PLATED CRIMPS) Raychem IN-LINE SPLICE SEALING Devices SYSTEM Unless otherwise specified dimensions are in millimeters. DOCUMENT NO.: D-436-82/-84 Inches dimensions are in between brackets. TOLERANCES: ANGLES: N/A TE Connectivity reserves the right to amend DATE: REV. 0.00 N/A this drawing at any time. Users should August 17, 2016 E 0.0 N/A ROUGHNESS IN evaluate the suitability of the product for their 0 N/A MICRON application. DRAWN BY: CAGE CODE: ECO NUMBER: PROD. REV. SCALE: SIZE: SHEET: tnguyen 06090 ECO-14-012043 SEE TABLE None A 3 of 3 © 2016 Tyco Electronincs Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision.