TE CONNECTIVITY D-436-88CS2897

CUSTOMER DRAWING 3 2 1 Item #1: SEALING SLEEVE 4 Item #2: CRIMP SPLICE MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene flouride. 2. INTEGRAL MULTI-WIRE SEAL: Low outgassing immersion resistant thermoplastic fluoroelastomer. Color: BLUE. 3. SEPARATE MULTI-WIRE SEAL: Low outgassing immersion resistant thermoplastic fluoroelastomer. Color: BLUE. 4. CRIMP SPLICE: Base Metal: Copper Alloy 101 or 102 per ASTM B-75. Plating: Nickel per SAE AMS-QQ-N-290. Color Code: See table below. Dimensions: Crimp Splice Part Name øB øC D E Color Code 1.27 [0.050] 2.03 [0.080] 12.95 [0.510] 6.22 [0.245] D-436-88 Red 1.14 [0.045] 1.91 [0.075] 12.45 [0.490] 5.72 [0.225] 1.75 [0.069] 2.70 [0.106] 14.86 [0.585] 7.11 [0.280] D-436-89 Blue 1.63 [0.064] 2.57 [0.101] 14.35 [0.565] 6.60 [0.260] 2.60 [0.102] 3.91 [0.154] 14.86 [0.585] 7.11 [0.280] D-436-90 Yellow 2.46 [0.097] 3.73 [0.147] 14.35 [0.565] 6.60 [0.260] TITLE: IN-LINE SPLICE SEALING SYSTEM, Raychem MULTI-WIRE SPLICER NICKEL PLATED, Devices COLOR CODED, WITH INSPECTION SLOTS DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] D-436-88/-90 TE CONNECTIVITY (TE) RESERVES THE RIGHT TOLERANCES: ANGLES: N/A TO CHANGE THIS DRAWING AT ANYTIME. 0.00 N/A DATE: REVISION: USER SHOULD EVALUATE THE SUITABILITY 0.0 N/A ROUGHNESS IN OF THE PRODUCT FOR THEIR APPLICATION. May 09, 2017 C2 0 N/A MICRON DRAWN BY: ECO APPROVED: ECO NUMBER: SCALE: SIZE: SHEET: M. FORONDA L. RODRIGUEZ ECO-17-006515 None A 1 of 2 ©2015-2017 TE CONNECTIVITY CORPORATION. ALL RIGHTS RESERVED. If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING Installation Data: Wire Size Range of Crimp Splice (AWG) Part Two wires Three wires Name Minimum Maximum Minimum Maximum D-436-88 26 24 28 24 D-436-89 24 20 24 22 D-436-90 22 16 22 18 MIL Spec equivalent size and wire accomodation: Part MIL Spec Wire Size Wgt. Lbs/Mpc Name Equivalent Size Range (AWG) max D-436-88 M81824/1-1 26 - 20 1.02 D-436-89 M81824/1-2 20 - 16 1.61 D-436-90 M81824/1-3 16 - 12 2.72 APPLICATION 1. These parts are designed to provide immersion resistant in-line splices of 2 or 3 to 2 or 3 wires falling within the size range listed on sheet 1, having nickel-plated conductors and insulations rated for at least 135C. 2. Parts are available only as an assembly of one of each Item #1 and Item #2. 3. Parts are to be installed per assembly procedure as outlined below. 4. Inside diameter and outside diameter of splice are to be measured in crimp area, 2.54 to 5.08mm [0.100 to 0.200in] from ends of part. Slight burr permitted on parted surfaces. 5. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of SAE AS81824. 6. Packing and packaging shall be in accordance with Section 5, Level C, of SAE AS81824. 7. This document takes precedence over documents referenced herein. ASSEMBLY PROCEDURE 1.0 SCOPE This document outlines the procedure to be followed to obtain immersion resistant multiple wire butt splices using Multi-Wire In-Line Splice Sealing system D-436-88/-90. 2.0 PROCEDURE a) Pass the wires to be attached to one barrel through the separate multi-wire seal (3). Pass the wires to be attached to the other barrel through the sealing sleeve from the three hole insert end. b) Strip wires 5/16” to 11/32” and crimp into splice using a Raychem AD-1377 crimp tool. Care must be taken so that the wires remain untwisted between the splice and the separate multi-wire seal (3) or the sealing sleeve cannot be positioned properly. c) Position the separate multi-wire seal (3) as close as possible to the splice. Hold this piece in position by squeezing the wires directly behind it, and slide the sealing sleeve over the assembly so that the separate multi-wire seal (3) is as far inside the sleeve as possible. d) Apply heat, using the recommended heat source, first to the separate multi-wire seal end, and then to the other. Heat should be applied until insert melts and flows axially along the wire. 3.0 RECOMMENDED RAYCHEM HEATING TOOLS Heater Reflector Recommended setting Steinel HL-2010E 832011-000 316ºC-371ºC (600ºF-700ºF) Heat Gun CV-1981 PR25D 7.5 - 8 Steinel HL-1802E 832011-000 8 - 9 *Unless otherwise specified, dimensions are in millimeters. [Inches dimensions are shown in rackets] DOCUMENT NO.: ECO NUMBER: REVISION: DATE: SHEET: ECO-17-006515 May 09, 2017 2 of 2 C2 D-436-88/-90 ©2015-2017 TE CORPORATION. ALL RIGHTS RESERVED. If this document is printed it becomes uncontrolled. Check for the latest revision.