TE CONNECTIVITY RBK-85-KIT-0510-A0

RayBlock 85 Heat-shrinkable water-blocking system The RayBlock 85 water-blocking When the tubing is heated, the of other harness components, system is designed to provide adhesive melts and the tubing such as feedthroughs and grommets. consistent sealing for cable bundles shrinks, forcing the molten adhesive The overall diameter of the installed and the back of connectors. The to fill all the voids within the wire RayBlock system is only marginally wires in the bundle are placed within bundle and tubing. The result is a greater than the cable bundle itself. the channels of a specially formulated solid plug of adhesive molded around The installation is simple and can be hot-melt adhesive profile, and then each wire in the bundle, creating a done off-line, or on the harness covered by dual-wall, heat-shrinkable moisture-resistant seal. board as required. tubing with a flame-retardant, radiation-crosslinked outer wall and The installed product is round and hot-melt adhesive inner wall. concentric, allowing easy positioning Temperature rating Minimum shrink temperature: 125°C Continuous operating temperature: –40°C to 85°C Specifications* Type Raychem RayBlock 85 RW-2101 and RayBlock 85 SCDs *When ordering, always specify latest issue. Dimensions (millimeters/inches) L T➤ ➤ ➤ Expanded as supplied Fully recovered after heating h d D ➤ W➤ ➤ Profile Tubing No. of h L W D d T Ordering description channels (nom.) (nom.) (nom.) (min.) (max.) (nom.) RayBlock 85 Kit 0102-A0 2 6.5 0.256 2.75 0.108 8.50 0.335 12.0 0.472 3.0 0.118 40 1.57 RayBlock 85 Kit 0203-A0 3 6.5 0.256 2.75 0.108 12.25 0.482 24.0 0.945 6.0 0.236 47 1.85 RayBlock 85 Kit 0504-A0 4 6.5 0.256 2.75 0.108 16.0 0.630 16.0 0.630 4.0 0.158 40 1.57 RayBlock 85 Kit 0405-A0 5 6.5 0.256 2.75 0.108 19.75 0.778 24.0 0.945 6.0 0.236 45 1.77 RayBlock 85 Kit 0107-A0 7 6.5 0.256 2.75 0.108 27.25 1.07 24.0 0.945 6.0 0.236 65 2.56 RayBlock 85 Kit 0510-A0 10 6.5 0.256 2.75 0.108 38.50 1.52 32.0 1.26 8.0 0.315 55 2.17 Ordering information Color Black Size selection See selection guide on reverse. Standard packaging 1000 pcs. of profile and 1000 pcs. of tubing per kit RayBlock 85 selection guide Wire outside diameter Approximate No. of Up to 2.8 mm 2.8 mm to 3.5 mm installation time* Ordering description channels (up to 0.110 in.) (0.110 in. to 0.138 in.) (seconds) RayBlock 85 Kit 0102-A0 2 2 to 4 wires 2 wires only 45 RayBlock 85 Kit 0203-A0 3 3 to 6 wires 3 wires only 60 RayBlock 85 Kit 0504-A0 4 4 to 8 wires 4 wires only 60 RayBlock 85 Kit 0405-A0 5 5 to 10 wires 5 wires only 60 RayBlock 85 Kit 0107-A0 7 7 to 14 wires 7 wires only 90 RayBlock 85 Kit 0510-A0 10 10 to 20 wires 10 wires only 90 Note: This selection guide is for guidance only; individual bundles may well differ in requirements. Special designs may be possible on request, to accommodate large wires. *Installation time depends on the size of the bundle and the type of equipment used. The times listed are only for guidance. Installation Tools Tyco Electronics manufactures a variety of heating tools for installing the RayBlock 85 system. These include hot air blowers, infrared heaters, and special automatic heating devices. Installation steps Correct installation of the Rayblock 85 system occurs in three separate stages: 1. Without twisting or deforming them, the installer carefully places the wires in the channels. The heat-shrink sleeve is then positioned centrally over the wire-filled profile. 2. The tubing is heated and it shrinks to form an “envelope” for the adhesive. 3. Recovery of the center section forces the molten adhesive around and between the wires to form the seal. RayBlock and Raychem are trademarks of Tyco Electronics Corporation. Users should independently evaluate the suitability of the product for their application. Tyco Electronics Corporation 300 Constitution Drive Faraday Road 3816 Noborito, Tama-ku Asia Pacific Headquarters Menlo Park, CA 94025-1164 Dorcan, Swindon, SN3 5HH Kawasaki, Kanagawa 214-8533 26 Ang Mo Kio, Industrial Park 2 USA United Kingdom Japan Singapore 569507 Tel:(800) 926-2425 (US & Canada) Tel: +44 1793 528171 Tel: +81 44 900 5102 Tel: +65 4866 151 Tel:+1 (650) 361-3860 (All other countries) All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporation’s only obligations are those in the Standard Terms and Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Tyco Electronics Corporation’s Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable specification. For more information about this product visit www.tycoelectronics.com © 1996, 2002 Tyco Electronics Corporation Printed in USA 1654067 6/02