In this section... ® Sta-Kon Wire Termination & Insulation ® Overview ........................................................................... G-2–G-3 Sta-Kon Wire Ring Terminals ................................................................ G-4–G-13 Flag Terminals .........................................................................G-14 Termination Fork Terminals ............................................................... G-15–G-19 Pin Terminals ...........................................................................G-19 Splice Connectors .......................................................... G-20–G-21 & Insulation Wire Joints .................................................................... G-22–G-23 Heat-Shrinkable Terminals, Splices, Disconnects ...................................................... G-24–G-25 Disconnects and Male Tabs ........................................... G-26–G-29 Luminaire Disconnects .................................................. G-30–G-31 Ferrules ......................................................................... G-32–G-35 Wire Termination Tools and Installation Kits ................... G-36–G-45 Wire Termination Technical Information ......................... G-46–G-57 ® Shrink-Kon Heat-Shrinkable Tubing ............................. G-58–G-70 ® Shrink-Kon Splice Insulators and Insulating Covers .................................................... G-71–G-74 ® Shrink-Kon Installation Tools ........................................ G-75–G-77 ® Shield-Kon Shield Termination System......................... G-78–G-91 ® Dragon-Tooth Magnet Wire Termination System ..................................................... G-92–G-104 Overview ® Experience the Sta-Kon advantage! Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems. Key Features and Benefits • Metal insulation grip sleeve is included on all-nylon terminal for strain relief • Long barrel selectively annealed ® • UL Listed E9809 unless otherwise specified Deep Internal Serrations After the insertion of a wire into the terminal’s barrel, a deep, serrated interior ensures a large area of contact that lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well-treaded tire on a wet highway. Funneled Terminal Barrel Entry • Funnel Entry Barrel This feature makes wire insertion faster and easier. A funneled barrel eliminates wire strand “hang up” upon insertion into the terminal’s barrel. The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain. • Selectively annealed long barrel ® • Longer barrel design Sta-Kon Long Barrel Design • Color-coded insulators • Brazed or overlapping seams If lowering electrical resistance, preventing wire pullout, eliminating a “missed” crimp and having an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. This also provides the insulator with additional surface area, holding tight to the barrel. Most competitive barrel lengths range from 20–50% ® shorter than Sta-Kon terminals. The results are usually a stream of • Anti-rotational tongue electrical failure, rework and added expense. Many competitive insulators • Hardened tongue come off during crimping due to a limited barrel length. • Complete wire and stud size identification Note: Listed for solid wire up to #10 AWG, terminals only. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-2 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Overview Superior terminals for superior connections! Brazed or Overlapped Seam A long barrel design is of little value unless it is one solid piece. That is why ® Thomas & Betts brazes the seam on our vinyl-insulated Sta-Kon terminals and overlaps the seam on nylon-insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout, and electrical failure. If the installer doesn’t position the tool exactly on the correct spot on the barrel, there’s likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With Thomas & Betts’ brazed or overlapped seam, the installer can crimp anywhere along the barrel’s surface. This provides up to 2.5 times the tensile strength of a butted • Deep Internal Serrations seam terminal, guaranteeing proper electrical flow, void free. Selective Annealing Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For • Flat bottom box this reason, Thomas & Betts puts its terminals through one • Electro-tin plating more step called selective annealing. This process leaves the • Center reinforced spring barrel soft enough to crimp and form around the wire. However, detent for minimum we “cold form” the tongue during the manufacturing process so insertion force it remains strong. This is done so the tongue can withstand repeated • Compound Spring Rails bends and bolt tightening strain common in most electrical installations. provide positive contact Many competitors attempt to accomplish similar goals by removing valuable after repeated insertions material or using a softer copper, which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime. Anti-Rotational Tongues This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the Strands enter as a terminal block. The installer can place a greater number of terminals closer homogeneous group and together without worry. compact tightly under compression due to fully brazed seam Proper Identification We identify all terminals with Thomas & Betts initials, T & B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility. ® All Sta-Kon Terminals are Deburred and Degreased ® To ensure a Sta-Kon terminal is properly plated and insulated, all our parts are put through a process that cleans and smooths the terminal of any manufacturing by-products — mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-3 Fax: 901.252.1354 Ring Terminals ® Sta-Kon Rings, Forks and Locking Forks • Complete line of installing tools engineered to match tool with terminal • First to gain military approval for pressure connections… many styles available for military applications ® • Sta-Kon products exceed test specification requirements of military, UL and CSA • Include extra metal sleeve to grip insulation ® • Vinyl insulated and bare Sta-Kon terminals feature brazed seam wire barrels that can be crimped at any place on the barrel circumference • Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) • Serrated barrel increases grip on wire • Wire range identification on the tongue of each terminal Listing • Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) ® Sta-Kon Rings, Forks and Locking Forks are tested • Constructed of electrolytic copper for high conductivity ® and listed to UL 486A/B, two-way splices to UL 486C, • Wire range identification on the tongue of each terminal disconnects to UL 310 and all appli cable products to CSA 22.2. Nylon-Insulated Ring Terminals M M C B A DiMeNsioNs DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. rZ22-2** 100 26–22 .083 #2 .57 .14 .13 .49 ra853 1,000 22–16 .136 #6 .86 .26 .25 .71 rZ22-4** 100 26–22 .083 #4 .65 .21 .20 .54 ra18-8 100 22–16 .136 #8 .89 .26 .25 .71 rZ22-6** 100 26–22 .083 #6 ERG4006 .65 .21 .20 .54 .02 ra833 1,000 22–16 .136 #8 .86 .26 .25 .71 rZ22-8** 100 26–22 .083 #8 .75 .25 .23 .62 ra863 1,000 22–16 .136 #8 .89 .26 .25 .71 rZ22-10** 100 26–22 .083 #10 .75 .25 .23 .62 ra18-10 100 22–16 .136 #10 WT145A .89 .31 .25 .71 .03 rax23* 1,000 26–24 .125 #2 .66 .14 .14 .59 ra873 1,000 22–16 .136 #10 .89 .31 .25 .71 1 rax43* 1,000 26–24 .125 #4 .74 .20 .19 .64 ra18-14 100 22–16 .136 ⁄4" 1.10 .46 .31 .84 1 rax63* 1,000 26–24 .125 #6 WT145A .84 .25 .22 .72 .02 ra713 1,000 22–16 .136 ⁄4" 1.10 .46 .31 .84 5 rax83* 1,000 26–24 .125 #8 .84 .25 .22 .72 ra18-516 100 22–16 .136 ⁄16" 1.10 .46 .31 .84 5 rax103* 1,000 26–24 .125 #10 .84 .25 .24 .72 ra723 1,000 22–16 .136 ⁄16" 1.10 .46 .31 .84 3 ⁄8" ra18-4 100 22–16 .136 #4 .72 .23 .14 .59 ra18-38 100 22–16 .136 1.20 .53 .35 .87 3 ra323 1,000 22–16 .136 #4 .72 .23 .14 .59 .03 ra733 1,000 22–16 .136 ⁄8" ERG4001 1.20 .53 .35 .87 .03 ERG4001 1 ra333 1,000 22–16 .136 #6 .72 .23 .14 .59 ra18-12 100 22–16 .136 ⁄2" 1.30 .72 .50 .92 1 ra18-6 100 22–16 .136 #6 .86 .26 .25 .71 ra753 1,000 22–16 .136 ⁄2" 1.30 .72 .50 .92 * Not listed by UL or CSA ** CSA Listed only United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-4 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ring Terminals M M C Nylon-Insulated Ring Terminals B (continued) A DiMeNsioNs DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. rB14-4 100 18–14 .162 #4 .72 .26 .14 .59 rC10-6 50 12–10 .210 #6 1.00 .37 .27 .81 rB1323 1,000 18–14 .162 #4 .72 .26 .14 .59 rC333 500 12–10 .210 #6 1.00 .37 .27 .81 rB14-6 100 18–14 .162 #6 .89 .31 .25 .71 rC10-8 50 12–10 .210 #8 1.00 .37 .27 .81 rB853 1,000 18–14 .162 #6 .89 .31 .25 .71 rC863 500 12–10 .210 #8 1.00 .37 .27 .81 rB1333 1,000 18–14 .162 #6 .74 .26 .14 .59 rC10-10 50 12–10 .210 #10 1.00 .37 .27 .81 rB14-8 100 18–14 .162 #8 .89 .31 .25 .71 rC363 500 12–10 .210 #10 1.00 .37 .27 .81 1 rB863 1,000 18–14 .162 #8 .89 .31 .25 .71 rC10-14 50 12–10 .210 ⁄4" ERG4001 1.12 .53 .32 .86 .04 1 rB14-10 100 18–14 .162 #10 .89 .31 .25 .71 rC713 500 12–10 .210 ⁄4" 1.12 .53 .32 .86 5 rB873 1,000 18–14 .162 #10 ERG4001 .89 .31 .25 .71 .03 rC10-516 50 12–10 .210 ⁄16" 1.21 .53 .31 .94 1 5 rB14-14 100 18–14 .162 ⁄4" 1.08 .47 .31 .81 rC703 500 12–10 .210 ⁄16" 1.21 .53 .31 .94 1 3 rB713 1,000 18–14 .162 ⁄4" 1.08 .47 .31 .81 rC10-38 50 12–10 .210 ⁄8" 1.27 .59 .35 .98 5 3 rB14-516 100 18–14 .162 ⁄16" 1.08 .47 .31 .84 rC733 500 12–10 .210 ⁄8" 1.27 .59 .35 .98 5 1 rB723 1,000 18–14 .162 ⁄16" 1.08 .47 .31 .84 rC10-12 50 12–10 .210 ⁄2" 1.37 .72 .52 1.02 3 1 rB14-38 100 18–14 .162 ⁄8" 1.17 .53 .35 .87 rC753 500 12–10 .210 ⁄2"  1.37 .72 .52 1.02 3 rB733 1,000 18–14 .162 ⁄8" 1.17 .53 .35 .87 1 rB14-12 100 18–14 .162 ⁄2" 1.25 .72 .50 .90 1 rB753 1,000 18–14 .162 ⁄2" 1.25 .72 .50 .90 M M Nylon-Insulated C Ring Terminals — B Expanded Entry A DiMeNsioNs DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. rB14-4x 100 18–14 .190 #4 .80 .26 .14 .67 rC10-6x 50 12–10 .250 #6 1.10 .37 .27 .91 rB14-6x 100 18–14 .190 #6 .95 .31 .25 .79 rC334 500 12–10 .250 #6 1.10 .37 .27 .91 rB854 1,000 18–14 .190 #6 .95 .31 .25 .79 rC10-8x 50 12–10 .250 #8 1.10 .37 .27 .91 rB14-8x 100 18–14 .190 #8 .95 .31 .25 .79 rC864 500 12–10 .250 #8 1.10 .37 .27 .91 rB864 1,000 18–14 .190 #8 .95 .31 .25 .79 rC10-10x 50 12–10 .250 #10 1.10 .37 .27 .91 rB14-10x 100 18–14 .190 #10 .95 .31 .25 .79 .03 rC364 500 12–10 .250 #10 1.10 .37 .27 .91 ER4001 1 rB874 1,000 18–14 .190 #10 .95 .31 .25 .79 rC10-14x 50 12–10 .250 ⁄4" ERG4001 1.22 .53 .32 .96 .04 1 1 rB14-14x 100 18–14 .190 ⁄4" 1.16 .47 .31 .92 rC714 500 12–10 .250 ⁄4" 1.22 .53 .32 .96 1 5 rB714 1,000 18–14 .190 ⁄4" 1.16 .47 .31 .92 rC10-516x 50 12–10 .250 ⁄16" 1.32 .53 .31 1.05 5 5 rB14-516x 100 18–14 .190 ⁄16" 1.16 .47 .31 .92 rC704 500 12–10 .250 ⁄16" 1.32 .53 .31 1.05 5 3 rB724 1,000 18–14 .190 ⁄16" 1.16 .47 .31 .92 rC10-38x 50 12–10 .250 ⁄8" 1.38 .59 .48 1.09 3 3 rB14-38x 100 18–14 .190 ⁄8" 1.25 .53 .42 .95 rC734 500 12–10 .250 ⁄8" 1.38 .59 .48 1.09 3 1 rB734 1,000 18–14 .190 ⁄8" 1.25 .53 .42 .95 rC10-12x 50 12–10 .250 ⁄2" 1.48 .72 .52 1.13 UL Listed E9809 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-5 Fax: 901.252.1354 Ring Terminals MM Nylon-Insulated Large C Ring Terminals B DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk A Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. Flex Class 41/24 rD167 200 8 .340 #8 1.48 .42 .28 1.29 rD8-10 25 8 .340 #10 1.48 .42 .28 1.29 DiMeNsioNs rD367 200 8 .340 #10 1.48 .42 .28 1.29 PkG. Wire Max. Bolt reC. stoCk 1 Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. rD8-14 25 8 .340 ⁄4" 1.54 .46 .36 1.32 1 rD717 200 8 .340 ⁄4" ERG4007 1.54 .46 .36 1.32 rG2-10 10 2 .588 #10 2.15 .69 .40 1.83 5 rD8-516 25 8 .340 ⁄16" 1.63 .57 .36 1.35 rG267 50 2 .588 #10 2.15 .69 .40 1.83 5 1 rD727 200 8 .340 ⁄16" 1.63 .57 .36 1.35 rG2-14 10 2 .588 ⁄4" 2.15 .69 .40 1.83 3 1 rD8-38 25 8 .340 ⁄8" 1.63 .57 .36 1.35 rG717 50 2 .588 ⁄4" 2.15 .69 .40 1.83 .04 3 5 rD737 200 8 .340 ⁄8" 1.63 .57 .36 1.35 rG2-516 10 2 .588 ⁄16" 2.15 .69 .40 1.83 1 5 rD8-12* 25 8 .310 ⁄2" 1.79 .82 .55 1.39 rG727 50 2 .588 ⁄16" 2.15 .69 .40 1.83 TBM6S 1 3 rD757* 200 8 .310 ⁄2" 1.79 .82 .55 1.39 rG2-38 10 2 .588 ⁄8" 2.15 .69 .40 1.83 3 rD10161 200 8AN .270 #8 1.40 .41 .24 1.20 rG737 50 2 .588 ⁄8" 2.15 .69 .40 1.83 1 rD10361 200 8AN .270 #10 1.40 .41 .24 1.20 rG2-12 10 2 .588 ⁄2" 2.35 .80 .49 1.93 1 1 rD10711 200 8AN .270 ⁄4" ERG4007 1.45 .45 .27 1.22 rG757 50 2 .588 ⁄2" 2.35 .80 .49 1.93 .05 5 1 rD10721 200 8AN .270 ⁄16" 1.53 .56 .34 1.25 rG9711 50 2AN 453 ⁄4" 2.07 .69 .40 1.74 3 3 rD10731 200 8AN .270 ⁄8" 1.53 .56 .34 1.25 rG9731 50 2AN .453 ⁄8" 2.07 .69 .40 1.74 1 Flex Class 63/24 rG9751 50 2AN .453 ⁄2" 2.26 .80 .49 1.84 1 re6-10 20 6 .420 #10 1.65 .49 .28 1.40 rH717 50 1/0 .629 ⁄4" 2.14 .77 .43 1.81 5 re267 200 6 .420 #10 1.65 .49 .28 1.40 rH727 50 1/0 .629 ⁄16" 2.14 .77 .43 1.81 1 3 re6-14 20 6 .420 ⁄4" 1.65 .49 .28 1.40 rH737 50 1/0 .629 ⁄8" 2.14 .77 .43 1.81 1 1 re717 200 6 .420 ⁄4" 1.65 .49 .28 1.40 rH757 50 1/0 .629 ⁄2" 2.34 .77 .54 1.90 ERG4007 5 1 re6-516 20 6 .420 ⁄16" 1.76 .61 .34 1.47 rH9711 50 1AN .500 ⁄4" 2.14 .77 .44 1.81 5 3 re727 200 6 .420 ⁄16" 1.76 .61 .34 1.47 rH9731 50 1AN .500 ⁄8" 2.14 .77 .44 1.81 3 1 re6-38 20 6 .420 ⁄8" 1.76 .61 .34 1.47 rH9751 50 1AN .500 ⁄2" 2.34 .77 .54 1.90 .04 3 1 re737 200 6 .420 ⁄8" 1.76 .61 .34 1.47 rJ717 100 2/0 .675 ⁄4" TBM6S 2.34 .83 .46 1.96 1 5 re6-12* 20 6 .395 ⁄2" 1.83 .82 .55 1.43 rJ727 100 2/0 .675 ⁄16" 2.34 .83 .46 1.96 TBM6S 1 3 re757* 200 6 .395 ⁄2" 1.83 .82 .55 1.43 rJ737 100 2/0 .675 ⁄8" 2.34 .83 .46 1.96 1 re10261 200 6AN .315 #10 1.55 .49 .24 1.31 rJ757 100 2/0 .675 ⁄2" 2.48 .89 .54 2.03 1 1 re10711 200 6AN .315 ⁄4" 1.55 .49 .27 1.31 rJ9711 50 1/0AN .550 ⁄4" 2.35 .83 .46 1.97 ERG4007 5 3 re10721 200 6AN .315 ⁄16" 1.70 .60 .34 1.40 rJ9731 50 1/0AN .550 ⁄8" 2.35 .83 .46 1.97 .06 3 1 re10731 200 6AN .315 ⁄8" 1.70 .60 .34 1.40 rJ9751 50 1/0AN .550 ⁄2" 2.49 .89 .55 2.04 1 Flex Class 105/24 rk717 25 3/0 .765 ⁄4" 2.60 .93 .54 2.21 5 rF4-10 15 4 .510 #10 1.76 .56 .36 1.49 rk727 25 3/0 .765 ⁄16" 2.60 .93 .54 2.21 3 rF267 100 4 .510 #10 1.76 .56 .36 1.49 rk737 25 3/0 .765 ⁄8" 2.60 .93 .54 2.21 1 3 rF4-14 15 4 .510 ⁄4" 1.76 .56 .36 1.49 rk9731 100 2/0AN .610 ⁄8" 2.52 .93 .55 2.14 1 1 rF717 100 4 .510 ⁄4" 1.76 .56 .36 1.49 rk9751 100 2/0AN .610 ⁄2" 2.60 .93 .55 2.15 5 3 rF4-516 15 4 .510 ⁄16" 1.84 .62 .35 1.53 rl737 25 4/0 .785 ⁄8" 2.83 1.04 .57 2.35 5 1 rF727 100 4 .510 ⁄16" 1.84 .62 .35 1.53 rl757 25 4/0 .785 ⁄2" 2.83 1.04 .57 2.35 3 3 rF4-38 15 4 .510 ⁄8" TBM6S 1.84 .62 .35 1.53 .04 rl9731 25 3/0AN .680 ⁄8" 2.83 1.04 .57 2.36 3 1 rF737 100 4 .510 ⁄8" 1.84 .62 .35 1.53 rl9751 25 3/0AN .680 ⁄2" 2.83 1.04 .57 2.36 1 3 rF757* 100 4 .500 ⁄2" 1.90 .82 .55 1.49 rM737 20 250kcmil .868 ⁄8" 3.00 1.13 .65 2.51 .07 7 rF10261 100 4AN .380 #10 1.78 .55 .30 1.51 rM747 20 250kcmil .868 ⁄16" 3.00 1.13 .65 2.51 1 1 rF10711 100 4AN .380 ⁄4" 1.78 .55 .30 1.51 rM757 20 250kcmil .868 ⁄2" 3.00 1.13 .65 2.51 5 3 rF10721 100 4AN .380 ⁄16" 1.80 .62 .34 1.49 rM9731 20 4/0AN .750 ⁄8" 3.00 1.13 .66 2.51 3 1 rF10731 100 4AN .380 ⁄8" 1.80 .82 .34 1.49 rM9751 20 4/0AN .750 ⁄2" 3.00 1.13 .66 2.51 *Brazed Seam AN=Aircraft Wire United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-6 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ring Terminals Extra-length PVC sleeve A wider wire entry for heavy-wall insulation. offers extra protection. Vinyl-Insulated Ring Terminals — Vinyl-Insulated Ring Expanded Insulation Terminals MM MM C C B B A A DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk 18ra-4 100 22–16 .150 #4 .97 .31 .27 .81 Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. ra77 1,000 22–16 .150 #4 .97 .31 .27 .81 18ra-4x 100 22–16 .170 #4 .97 .31 .27 .81 18ra-6 100 22–16 .150 #6 .94 .25 .27 .81 18ra-6x 100 22–16 .170 #6 .97 .31 .27 .81 ra857 1,000 22–16 .150 #6 .94 .25 .27 .81 18ra-8x 100 22–16 .170 #8 .97 .31 .27 .81 18ra-8 100 22–16 .150 #8 .97 .31 .27 .81 3 18ra-38x 100 22–16 .170 ⁄8" 1.15 .54 .35 .90 ra867 1,000 22–16 .150 #8 .97 .31 .27 .81 ra857-170 1,000 22–16 .170 #6 .97 .31 .27 .81 18ra-10 100 22–16 .150 #10 .97 .31 .27 .81 ra867-170 1,000 22–16 .170 #8 .97 .31 .27 .81 ra877 1,000 22–16 .150 #10 .97 .31 .27 .81 1 18ra-10x 1,000 22–16 .170 #10 .97 .31 .27 .81 18ra-14 100 22–16 .150 ⁄4" 1.13 .50 .37 .88 1 ra877-170 1,000 22–16 .170 #10 .97 .31 .27 .81 ra717 1,000 22–16 .150 ⁄4" 1.13 .50 .37 .88 1 5 18ra-14x 100 22–16 .170 ⁄4" 1.13 .50 .37 .88 18ra-516 100 22–16 .150 ⁄16" 1.13 .50 .37 .88 5 5 ra727-170 1,000 22–16 .170 ⁄16" 1.13 .50 .37 .88 ra727 1,000 22–16 .150 ⁄16" 1.13 .50 .37 .88 3 14rB-4x 100 18–14 .200 #4 .94 .25 .27 .81 18ra-38 100 22–16 .150 ⁄8" 1.24 .54 .37 .91 .03 3 14rB-6x 100 18–14 .200 #6 .97 .31 .27 .81 ra737 1,000 22–16 .150 ⁄8" 1.24 .54 .37 .91 .03 rB857-200 1,000 18–14 .200 #6 .97 .31 .27 .81 14rB-4 100 18–14 .170 #4 .94 .25 .27 .81 rB1327 1,000 18–14 .170 #4 .94 .25 .27 .81 14rB-8x 100 18–14 .200 #8 .97 .31 .27 .81 14rB-6 100 18–14 .170 #6 .97 .31 .27 .81 rB867-200 1,000 18–14 .200 #8 .97 .31 .27 .81 14rB-10x 100 18–14 .200 #10 .97 .31 .27 .81 rB857 1,000 18–14 .170 #6 .97 .31 .27 .81 14rB-8 100 18–14 .170 #8 .97 .31 .27 .81 rB877-200 1,000 18–14 .200 #10 ERG4001 .97 .31 .27 .81 1 rB867 1,000 18–14 .170 #8 .97 .31 .27 .81 14rB-14x 100 18–14 .200 ⁄4" 1.14 .50 .38 .89 ERG4001 1 14rB-10 100 18–14 .170 #10 .97 .31 .27 .81 rB717-200 1,000 18–14 .200 ⁄4" 1.14 .50 .38 .89 5 rB877 1,000 18–14 .170 #10 .97 .31 .27 .81 14rB-516x 100 18–14 .200 ⁄16" 1.15 .50 .38 .89 1 3 14rB-14 100 18–14 .170 ⁄4" 1.14 .50 .38 .89 14rB-38x 100 18–14 .200 ⁄8" 1.16 .54 .35 .91 1 rB717 1,000 18–14 .170 ⁄4" 1.14 .50 .38 .89 10rC-6x 50 12–10 .250 #6 1.06 .31 .27 .90 5 14rB-516 100 18–14 .170 ⁄16" 1.15 .50 .38 .89 rC337-250 500 12–10 .250 #6 1.06 .31 .27 .90 5 rB727 1,000 18–14 .170 ⁄16" 1.15 .50 .38 .89 10rC-8x 50 12–10 .250 #8 1.06 .31 .27 .90 3 14rB-38 100 18–14 .170 ⁄8" 1.16 .54 .38 .91 rC777-250 500 12–10 .250 #8 1.06 .31 .27 .90 3 rB737 1,000 18–14 .170 ⁄8" 1.16 .54 .38 .91 10rC-10x 50 12–10 .250 #10 1.06 .31 .27 .90 10rC-6 50 12–10 .210 #6 1.06 .31 .27 .90 rC367-250 500 12–10 .250 #10 1.06 .31 .27 .90 .04 1 rC337 500 12–10 .210 #6 1.06 .31 .27 .90 10rC-14x 50 12–10 .250 ⁄4" 1.16 .50 .27 .90 10rC-8 50 12–10 .210 #8 1.06 .31 .27 .90 1 rC717-250 500 12–10 .250 ⁄4" 1.16 .50 .27 .90 rC777 500 12–10 .210 #8 1.06 .31 .27 .90 5 10rC-516x 50 12–10 .250 ⁄16" 1.17 .50 .37 .92 3 10rC-10 50 12–10 .210 #10 1.06 .31 .27 .90 10rC-38x 50 12–10 .250 ⁄8" 1.29 .59 .44 .99 rC367 500 12–10 .210 #10 1.06 .31 .27 .90 3 rC737-250 500 12–10 .250 ⁄8" 1.29 .59 .44 .99 .04 1 10rC-14 50 12–10 .210 ⁄4" 1.16 .50 .27 .90 1 rC717 500 12–10 .210 ⁄4" 1.16 .50 .27 .90 5 10rC-516 50 12–10 .210 ⁄16" 1.17 .50 .37 .92 For multiple wire combinations per Ul 5 rC707 500 12–10 .210 ⁄16" 1.17 .50 .37 .92 File e9609, see page G-8. 3 10rC-38 50 12–10 .210 ⁄8" 1.29 .59 .44 .99 3 rC737 500 12–10 .210 ⁄8" 1.29 .59 .44 .99 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-7 Fax: 901.252.1354 Ring Terminals Vinyl-Insulated Large Ring Terminals DiMeNsioNs Wire Max. Bolt reC. stoCk Cat. No. raNGe iNs. Hole tool a B C M tHiCk. rDV167 8 .340 #8 1.48 .42 .28 1.17 rDV367 8 .340 #10 1.48 .42 .28 1.17 1 rDV717 8 .340 ⁄4" ERG4007 1.54 .46 .36 1.20 5 ⁄16" 1.63 .57 .36 1.23 rDV727 8 .340 3 rDV737 8 .340 ⁄8" 1.63 .57 .36 1.23 M M 1 rDV757* 8 .310 ⁄2" TBM6S 1.79 .82 .55 1.27 .04 C reV267 6 .420 #10 1.65 .45 .28 1.23 1 reV717 6 .420 ⁄4" 1.65 .49 .28 1.23 ERG4007 5 B reV727 6 .420 ⁄16" 1.76 .61 .34 1.30 3 reV737 6 .420 ⁄8" 1.76 .61 .34 1.30 1 reV757* 6 .395 ⁄2" TBM6S 1.83 .82 .55 1.26 A *Brazed Seam Multiple Wire Combinations Listing per UL File E9609 recommended Hand tools are Wt145C and Wt2000. type Wire raNGe (aWG) (iNsulatioN) eaCH siDe • No UL testing on disconnects for multiple wires ra (Vinyl) rings & Forks (1) #22 • No UL testing on nylon terminals for multiple wires (1) #22 with (1) #20 rB (Vinyl) rings & Forks (1) #16 with (1) #20 • No UL testing on non-insulated terminals for multiple wires (2) #18 (1) #18 with (1) #20 (3) #20 (2) #20 (2) #20 with (2) #22 (1) #20 with (3) #22 (3) #22 rC (Vinyl) rings & Forks (1) #12 with (1) #16 (1) #14 with (1) or (2) #16 (1) #14 with (1) or (2) #18 (2) #14 (3) #16 (2) #16 (1) #16 with (3) #18 (1) #16 with (2) #18 (1) #16 with (4) #18 (1) #16 with (3) #18 rCC (Vinyl) (1) #12 with (1) #16 (1) #14 with (1) or (2) #16 (1) #14 with (1) or (2) #18 (2) #14 (3) #16 (2) #16 (1) #16 with (3) #18 (1) #16 with (2) #18 (4) #18 raa (Vinyl) (2) #22 (1) #22 with (1) #20 rBB (Vinyl) (1) #16 with (1) #20 (2) #18 (1) #18 with (1) #20 (3) #20 (2) #20 (2) #20 with (2) #22 (1) #20 with (3) #22 (3) #22 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-8 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ring Terminals Constructed of electrolytic copper for high conductivity! M Non-Insulated C Ring Terminals B A DiMeNsioNs DiMeNsioNs pkG. Wire Bolt reC. stoCk pkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe Hole tool a B C M tHiCk. Cat. No. Qty. raNGe Hole tool a B C M tHiCk. 1 a18-4 100 22–16 #4 .75 .31 .27 .59 B71 1,000 18–14 ⁄4" .93 .50 .38 .68 5 a18-6 100 22–16 #6 .72 .25 .27 .59 B14-516 100 18–14 ⁄16" .93 .50 .38 .68 5 a85 1,000 22–16 #6 .72 .25 .27 .59 B72 1,000 18–14 ⁄16" .93 .50 .38 .68 3 a18-8 100 22–16 #8 .75 .31 .27 .59 B14-38 100 18–14 ⁄8" .96 .54 .35 .68 3 a86 1,000 22–16 #8 .75 .31 .27 .59 B73 1,000 18–14 ⁄8" .96 .54 .35 .68 .03 1 a18-10 100 22–16 #10 .75 .31 .27 .59 B14-12 100 18–14 ⁄2" 1.06 .72 .38 .70 1 a87 1,000 22–16 #10 .75 .31 .27 .59 B75-tB 1,000 18–14 ⁄2" 1.06 .72 .38 .70 1 a18-14 100 22–16 ⁄4" ERG4002 .92 .50 .37 .67 B85 1,000 18–14 #6 .75 .31 .27 .59 1 a71 1,000 22–16 ⁄4" .92 .50 .37 .67 B134 1,000 18–14 #8 .72 .25 .27 .59 5 a18-516 100 22–16 ⁄16" .92 .50 .37 .67 C10-6-sk 50 12–10 #6 .82 .31 .27 .66 5 a72 1,000 22–16 ⁄16" .92 .50 .37 .67 C33 500 12–10 #6 .82 .31 .27 .66 3 a18-38 100 22–16 ⁄8" .99 .54 .35 .67 C10-8-sk 50 12–10 #8 .82 .31 .27 .66 .03 ERG4002 3 a73 1,000 22–16 ⁄8" .99 .54 .35 .67 C77 500 12–10 #8 .82 .31 .27 .66 ERG4005 1 a18-12 100 22–16 ⁄2" 1.06 .72 .38 .70 C10-10 50 12–10 #10 .85 .38 .27 .66 1 a75 1,000 22–16 ⁄2" 1.06 .72 .38 .70 C26 500 12–10 #10 .85 .38 .27 .66 B14-4 100 18–14 #4 .72 .25 .27 .59 C36 500 12–10 #10 .82 .31 .27 .66 1 B132 1,000 18–14 #4 .72 .25 .27 .59 C10-14 50 12–10 ⁄4" .91 .50 .27 .66 .04 1 B14-6 100 18–14 #6 .72 .25 .27 .59 C71 500 12–10 ⁄4" .91 .50 .27 .66 5 B133 1,000 18–14 #6 .72 .25 .27 .59 C10-516 50 12–10 ⁄16" .98 .50 .38 .73 ERG4002 5 B14-8 100 18–14 #8 .75 .31 .27 .59 C70 500 12–10 ⁄16" .98 .50 .38 .73 ERG4005 5 B86 1,000 18–14 #8 .75 .31 .27 .59 C72 500 12–10 ⁄16" 1.10 .59 .45 .80 3 B14-10 100 18–14 #10 .75 .31 .27 .59 C10-38 50 12–10 ⁄8" 1.10 .59 .45 .80 3 B87 1,000 18–14 #10 .75 .31 .27 .59 C73 500 12–10 ⁄8" 1.10 .59 .45 .80 1 1 B14-14 100 18–14 ⁄4" .93 .50 .38 .68 C10-12 50 12–10 ⁄2" 1.21 .72 .38 .84 1 Brazed Seam C75 500 12–10 ⁄2" 1.21 .72 .38 .84 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-9 Fax: 901.252.1354 Ring Terminals Non-Insulated Large Ring Terminals — Brazed Seam DimeNsioNs DimeNsioNs PkG. Wire Bolt reC. stoCk PkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe Hole tool a B C m tHiCk. Cat. No. Qty. raNGe Hole tool a B C m tHiCk. 5 D8-10 25 8 #10 1.09 .42 .34 .90 e72 200 6 ⁄16" 1.32 .60 .49 1.03 3 D36 200 8 #10 1.09 .42 .34 .90 e6-38 20 6 ⁄8" 1.32 .60 .49 1.03 3 D26 200 8 #10 1.13 .48 .36 .90 e73 200 6 ⁄8" 1.32 .60 .49 1.03 .06 1 1 D8-14-sk 25 8 ⁄4" 1.13 .48 .36 .90 e6-12 20 6 ⁄2" 1.49 .82 .55 1.08 1 1 D71 200 8 ⁄4" 1.13 .48 .36 .90 e75 200 6 ⁄2" 1.49 .82 .55 1.08 5 D8-516 25 8 ⁄16" 1.32 .59 .49 1.03 F4-10 20 4 #10 1.16 .48 .36 .93 5 D72 200 8 ⁄16" 1.32 .59 .49 1.03 F26 200 4 #10 1.16 .48 .36 .93 3 1 M D8-38 25 8 ⁄8" 1.32 .59 .49 1.03 F4-14 20 4 ⁄4" TBM6S 1.16 .48 .36 .93 C TBM6S .06 3 1 D73 200 8 ⁄8" 1.32 .59 .49 1.03 F71-tB 200 4 ⁄4" 1.16 .48 .36 .93 1 5 D8-12 25 8 ⁄2" 1.49 .82 .55 1.09 F4-516 20 4 ⁄16" 1.35 .60 .49 1.06 B .07 1 5 D75 200 8 ⁄2" 1.49 .82 .55 1.09 F72 200 4 ⁄16" 1.35 .60 .49 1.06 3 e6-10 20 6 #10 1.13 .48 .36 .90 F4-38 20 4 ⁄8" 1.35 .60 .49 1.06 A 3 e26 200 6 #10 1.13 .48 .36 .90 F73 200 4 ⁄8" 1.35 .60 .49 1.06 1 1 e6-14 20 6 ⁄4" 1.13 .48 .36 .90 F4-12 20 4 ⁄2" 1.52 .82 .55 1.11 1 1 e71 200 6 ⁄4" 1.13 .48 .36 .90 F75 200 4 ⁄2" 1.52 .82 .55 1.11 5 e6-516 20 6 ⁄16" 1.32 .60 .49 1.03 Select the configuration you need! Non-Insulated Large Ring Terminals — Tubular DimeNsioNs DimeNsioNs PkG. Wire Bolt reC. stoCk PkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe Hole tool a B C m tHiCk. Cat. No. Qty. raNGe Hole tool a B C m tHiCk. 1 H10-14 10 1AN–1/0 ⁄4" 1.65 .77 .43 1.32 D10161 200 8/8AN #8 1.15 .41 .28 .95 1 ERG H971 100 1AN–1/0 ⁄4" ERG 1.65 .77 .43 1.32 D10361 200 8/8AN #10 1.15 .41 .28 .95 5 4005 4008 H972 100 1AN–1/0 ⁄16" 1.65 .77 .43 1.32 1 .05 D10711 200 8/8AN ⁄4" 1.20 .45 .36 .97 3 ERG H973 100 1AN–1/0 ⁄8" 1.65 .77 .43 1.32 TBM6S 5 D10721 200 8/8AN ⁄16" 1.28 .56 .36 1.00 4008 1 H975 100 1AN–1/0 ⁄2" 1.85 .77 .54 1.41 3 D10731 200 8/8AN ⁄8" 1.28 .56 .36 1.00 1 J971 50 1/0AN–2/0 ⁄4" 1.94 .84 .48 1.53 1 D975* 200 8/8AN ⁄2" TBM6S 1.46 .83 .49 1.06 5 J972 50 1/0AN–2/0 ⁄16" 1.94 .84 .48 1.53 M M e10261 200 6/6AN #10 1.26 .49 .24 1.02 ERG 3 C J20-38 10 1/0AN–2/0 ⁄8" 1.84 .83 .46 1.46 C 1 4005 e10711 200 6/6AN ⁄4" 1.26 .49 .27 .99 .04 3 J973 50 1/0AN–2/0 ⁄8" 1.99 .84 .53 1.58 5 B e10721 200 6/6AN ⁄16" 1.38 .60 .34 1.04 B ERG 7 J974 50 1/0AN–2/0 ⁄16" 1.99 .89 .51 1.56 3 4008 e10731 200 6/6AN ⁄8" 1.38 .60 .34 1.04 1 J975 50 1/0AN–2/0 ⁄2" 1.99 .89 .51 1.56 AA F10261 100 4/4AN #10 1.37 .55 .30 1.07 5 J976 50 1/0AN–2/0 ⁄8" 1.99 .89 .51 1.56 .06 1 1 F10711 100 4/4AN ⁄4" 1.37 .55 .30 1.07 ERG k971 50 2/0AN–3/0 ⁄4" 2.08 .93 .54 1.69 5 5 4008 F10721 100 4/4AN ⁄16" 1.42 .62 .34 1.08 k972 50 2/0AN–3/0 ⁄16" 2.08 .93 .54 1.69 3 3 F10731 100 4/4AN ⁄8" 1.42 .62 .34 1.08 k30-38 5 2/0AN–3/0 ⁄8" 2.08 .93 .54 1.69 3 1 k973 50 2/0AN–3/0 ⁄8" 2.08 .93 .54 1.69 F975* 200 4/4AN ⁄2" TBM6S 1.49 .83 .45 1.10 7 k974 50 2/0AN–3/0 ⁄16" 2.08 .93 .54 1.70 G926 100 2/2AN #10 1.59 .69 .40 1.26 TBM6S 1 1 k975 50 2/0AN–3/0 ⁄2" 2.08 .93 .54 1.70 G2-14 10 2/2AN ⁄4" 1.59 .69 .40 1.26 1 l971 50 3/0AN–4/0 ⁄4" 2.25 1.04 .57 1.77 5 G971 100 2/2AN ⁄16" 1.59 .69 .40 1.26 5 l972 50 3/0AN–4/0 ⁄16" 2.25 1.04 .57 1.77 5 G2-516 10 2/2AN ⁄16" 1.59 .69 .40 1.26 ERG 3 l40-38 5 3/0AN–4/0 ⁄8" 2.25 1.04 .57 1.77 5 4008 G972 100 2/2AN ⁄16" 1.59 .69 .40 1.26 3 l973 50 3/0AN–4/0 ⁄8" 2.25 1.04 .57 1.77 3 TMB6S G2-38 10 2/2AN ⁄8" 1.59 .69 .40 1.26 7 l974 50 3/0AN–4/0 ⁄16" 2.25 1.04 .57 1.77 3 G973 100 2/2AN ⁄8" 1.59 .69 .40 1.26 1 l975 50 3/0AN–4/0 ⁄2" 2.25 1.04 .57 1.77 1 .07 G2-12 10 2/2AN ⁄2" 1.79 .80 .49 1.36 5 m972 50 4/0AN–250kcmil ⁄16" 2.28 1.12 .62 1.90 1 G975 100 2/2AN ⁄2" 1.79 .80 .49 1.36 3 m250-38 5 4/0AN–250kcmil ⁄8" 2.40 1.12 .65 1.91 *Brazed Seam AN – Aircraft Wire 3 m973 50 4/0AN–250kcmil ⁄8" 2.40 1.12 .65 1.91 7 m974 50 4/0AN–250kcmil ⁄16" 2.40 1.12 .65 1.91 1 m975 50 4/0AN–250kcmil ⁄2" 2.40 1.12 .65 1.91 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-10 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ring Terminals Insulated Heavy-Duty DimeNsioNs Ring Terminals PkG. Wire maX. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C m tHiCk. Nylon rBC14-6 50 16–14 Heavy-duty .210 #6 .98 .25 .29 .85 rBC14-8 50 16–14 Heavy-duty .210 #8 1.04 .39 .29 .85 rBC863 500 .210 #8 1.04 .39 .29 .85 rBC14-10 50 16–14 Heavy-duty .210 #10 1.04 .39 .29 .85 1 rBC14-14 50 16–14 Heavy-duty .210 ⁄4" 1.10 .51 .29 .85 WT2130A .05 1 rBC713 500 .210 ⁄4" 1.10 .51 .29 .85 5 rBC14-516 50 16–14 Heavy-duty .210 ⁄16" 1.21 .54 .38 .94 3 rBC14-38 50 16–14 Heavy-duty .210 ⁄8" 1.26 .63 .38 .94 1 rBC14-12 50 16–14 Heavy-duty .210 ⁄2" 1.49 .76 .54 1.11 1 rBC753 500 .210 ⁄2" 1.49 .76 .54 1.11 Vinyl 14rBC-6 50 16–14 Heavy-duty .210 #6 1.06 .25 .29 .93 rBC857 500 .210 #6 1.06 .25 .29 .93 14rBC-8 50 16–14 Heavy-duty .210 #8 1.13 .39 .29 .93 rBC867 500 .210 #8 1.13 .39 .29 .93 14rBC-10 50 16–14 Heavy-duty .210 #10 1.13 .39 .29 .93 rBC877 500 .210 #10 1.13 .39 .29 .93 M M C 1 14rBC-14 50 16–14 Heavy-duty .210 ⁄4" 1.19 .51 .29 .93 WT2130A .05 1 rBC717 500 .210 ⁄4" 1.19 .51 .29 .93 B 5 14rBC-516 50 16–14 Heavy-duty .210 ⁄16" 1.29 .54 .38 1.03 5 rBC727 500 .210 ⁄16" 1.29 .54 .38 1.03 A 3 14rBC-38 50 16–14 Heavy-duty .210 ⁄8" 1.34 .63 .38 1.03 3 rBC797 500 .210 ⁄8" 1.34 .63 .38 1.03 1 14rBC-12 50 16–14 Heavy-duty .210 ⁄2" 1.57 .76 .54 1.19 1 rB757 500 .210 ⁄2" 1.57 .76 .54 1.19 The heavy-duty DimeNsioNs terminal solution! PkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe Hole tool a B C m tHiCk. BC14-6 50 16–14 Heavy-duty #6 .81 .25 .29 .68 Non-Insulated BC85 500 #6 .81 .25 .29 .68 Heavy-Duty Ring BC14-8 50 16–14 Heavy-duty #8 .87 .39 .29 .68 Terminals BC86 500 #8 .87 .39 .29 .68 BC14-10 50 16–14 Heavy-duty #10 .87 .39 .29 .68 BC87 500 #10 .87 .39 .29 .68 1 BC14-14 50 16–14 Heavy-duty ⁄4" ER4002 .93 .51 .29 .68 .05 1 ERG4005 BC71 500 ⁄4" .93 .51 .29 .68 5 M BC14-516 50 16–14 Heavy-duty ⁄16" 1.04 .54 .38 .77 C 5 BC72 500 ⁄16" 1.04 .54 .38 .77 3 BC14-38 50 16–14 Heavy-duty ⁄8" 1.09 .63 .38 .77 B 3 BC79 500 ⁄8" 1.09 .63 .38 .77 1 BC14-12 50 16–14 Heavy-duty ⁄2" 1.32 .76 .54 .94 A 1 BC75 500 ⁄2" 1.32 .76 .54 .94 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-11 Fax: 901.252.1354 Ring Terminals Terminals for nichrome wire NW Series. High-Temperature Non-Insulated Rings — 1200° F Max. DiMeNSioNS PkG. Wire Wt./lBS. Bolt reC. StoCk Cat. No. Qty. raNGe Per 1,000 Hole tool a B C M tHiCk. NW18-10 100 20–18 2.5 #10 .63 .31 .28 .38 .032 NW52 1,000 20–18 2.5 #8 .63 .31 .28 .38 NW81 1,000 16–14 2.5 #6 .66 .31 .28 .51 NW14-8 100 16–14 2.5 #8 .66 .31 .28 .51 NW14-10 100 16–14 2.5 #10 .66 .31 .28 .51 M NW83 1,000 16–14 2.5 #10 WT1377 .66 .31 .28 .51 C NW14-12 100 16–14 2.5 #12* .66 .31 .28 .51 .040 NW84 1,000 16–14 2.5 #12* .66 .31 .28 .51 B NW10-8 50 12–10 3 #8 .66 .31 .28 .51 NW10-10 50 12–10 3 #10 .66 .31 .28 .51 NW10-12 50 12–10 3 #12* .66 .31 .28 .51 A 1 * #12 stud is smaller than ⁄4" stud. ® Tefzel Insulated Rings — Insulation Grip DiMeNSioNS PkG. Wire MaX. Bolt reC. StoCk Cat. No. Qty. raNGe iNS. Hole tool a B C M tHiCk. rat853 1,000 22–18 .140 #6 .81 .25 .25 .69 rat863 1,000 22–18 .140 #8 .84 .31 .25 .69 rat873 1,000 22–18 .140 #10 .84 .31 .25 .69 1 rat713 1,000 22–18 .140 ⁄4" 1.07 .46 .31 .84 .03 rBt853 1,000 16–14 .170 #6 .84 .31 .25 .69 rBt863 1,000 16–14 .170 #8 .84 .31 .25 .69 rBt873 1,000 16–14 .170 #10 .84 .31 .25 .69 WT145C 1 rBt713 1,000 16–14 .170 ⁄4" 1.08 .46 .31 .81 rCt333 500 12–10 .210 #6 1.00 .37 .27 .81 M M rCt863 500 12–10 .210 #8 1.00 .37 .27 .81 C rCt363 500 12–10 .210 #10 1.00 .37 .27 .81 .04 1 rCt713 500 12–10 .210 ⁄4" 1.11 .52 .32 .85 5 rCt703 500 12–10 .210 ⁄16" 1.23 .52 .31 .96 B 3 rCt733 500 12–10 .210 ⁄8" 1.29 .58 .35 1.00 ® Tefzel is a registered trademark of DuPont. A United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-12 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ring Terminals Nylon-Insulated Rectangular Rings Non-Insulated Rectangular Rings C M C M M C M C BB B B A A A A DiMeNSioNS Bu-SHiPS DiMeNSioNS Bu-SHiPS Cat. Cat. PkG. Bolt Wire reC. toNGue StoCk PkG. Bolt Wire reC. toNGue StoCk No. Qty. Hole raNGe tool a B C M SHaPe tHiCk. No. Qty. Hole raNGe tool a B C M SHaPe tHiCk. ra486 1,000 #4 22–18 .796 .237 .237 .143 L86P-1 a486 1,000 #4 22–18 .65 .237 .237 .143 L86 ra485 1,000 #4 22–18 1.015 .237 .404 .195 L85P-1 a485 1,000 #4 22–18 .87 .237 .404 .195 L85 ra483 1,000 #5 22–18 .859 .277 .277 .143 L83P-1 a483 1,000 #5 22–18 .70 .277 .277 .143 L83 ra484 1,000 #6 22–18 1.015 .237 .404 .195 L84P-1 a484 1,000 #6 22–18 ERG4002 .87 .237 .404 .195 L84 ra481 1,000 #6 22–18 1.109 .302 .465 .227 L81P-1 a481 1,000 #6 22–18 .96 .302 .465 .227 L81 ra482 1,000 #8 22–18 1.109 .302 .465 .227 L82P-1 a482 1,000 #8 22–18 .96 .302 .465 .227 L82 ra480* 1,000 #8 22–18 1.359 .390 .621 .310 L80P-1 a480* 1,000 #8 22–18 1.21 .390 .621 .310 L80 .03 .03 rB486 1,000 #4 16–14 .796 .237 .237 .143 L86P-2 B486 1,000 #4 16–14 .65 .237 .237 .143 L86 rB485 1,000 #4 16–14 1.015 .237 .404 .195 L85P-2 B485 1,000 #4 16–14 .87 .237 .404 .195 L85 rB483 1,000 #5 16–14 .859 .277 .277 .143 L83P-2 B483 1,000 #5 16–14 .70 .277 .277 .143 L83 rB484 1,000 #6 16–14 ERG4001 1.015 .237 .404 .195 L84P-2 B484 1,000 #6 16–14 .87 .237 .404 .195 L84 rB481 1,000 #6 16–14 1.109 .302 .465 .227 L81P-2 B481 1,000 #6 16–14 .96 .302 .465 .227 L81 rB482 1,000 #8 16–14 1.109 .302 .465 .227 L82P-2 B482 1,000 #8 16–14 .96 .302 .465 .227 L82 rB480* 1,000 #8 16–14 1.359 .390 .621 .310 L80P-2 B480* 1,000 #8 16–14 1.21 .390 .621 .310 L80 ERG4002 ERG4005 rC486 500 #4 12–10 .984 .237 .237 .143 L86P-3 C486 500 #4 12–10 .73 .237 .237 .143 L86 rC485 500 #4 12–10 1.187 .237 .404 .195 L85P-3 C485 500 #4 12–10 .90 .237 .404 .195 L85 rC483 500 #5 12–10 1.046 .277 .277 .143 L83P-3 C483 500 #5 12–10 .76 .277 .277 .143 L83 rC484 500 #6 12–10 1.203 .237 .404 .195 L84P-3 .04 C484 500 #6 12–10 .94 .237 .404 .195 L84 .04 rC481 500 #6 12–10 1.281 .302 .465 .227 L81P-3 C481 500 #6 12–10 1.03 .302 .465 .227 L81 rC482 500 #8 12–10 1.281 .302 .465 .227 L82P-3 C482 500 #8 12–10 1.03 .302 .465 .227 L82 rC480* 500 #8 12–10 1.531 .390 .621 .310 L80P-3 C480* 500 #8 12–10 1.27 .390 .621 .310 L80 * Not available on tape. * Not available on tape. Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 Note: A, B, C486 for use with BU-Ships terminal board types 26TB. A, B. C485 for use for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB. with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB. for use with 3TB, 5TB, 16TB, 17TB and 18TB. Note: Note: 22–18 ga. = 1–2 Navy 22–18 ga. = 1–2 Navy 1 1 16–14 ga. = 2 ⁄2–4 Navy 16–14 ga. = 2 ⁄2–4 Navy 12–10 ga. = 6–9 Navy 12–10 ga. = 6–9 Navy United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-13 Fax: 901.252.1354 Flag Terminals Non-Insulated Flags DimeNsioNs PkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe Hole tool a B C m tHiCk. aB14-6a 100 22–14 #6 .55 .31 .22 .39 aB51 1,000 22–14 #6 .55 .31 .22 .39 aB14-8a 100 22–14 #8 .55 .31 .22 .39 .03 aB52 1,000 22–14 #8 .55 .31 .22 .39 aB14-10a 100 22–14 #10 .55 .31 .22 .39 aB53 1,000 22–14 #10 ERG4004 .55 .31 .22 .39 C51 500 12–10 #6 .66 .31 .25 .48 M M C10-8a 50 12–10 #8 .66 .31 .25 .48 C52 500 12–10 #8 .66 .31 .25 .48 .04 C C C10-10a 50 12–10 #10 .66 .31 .25 .48 C53 500 12–10 #10 .66 .31 .25 .48 D236 200 8 #10 .83 .50 .25 .59 B B D226 200 8 #10 .90 .50 .29 .64 1 D271 200 8 ⁄4" .92 .50 .33 .68 .06 e226 200 6 #10 .93 .50 .29 .69 1 A e271 200 6 ⁄4" .99 .50 .33 .73 A 5 e272 200 6 ⁄16" 1.05 .50 .41 .81 F226 200 4 #10 WT129 1.07 .56 .33 .80 1 F271 200 4 ⁄4" 1.10 .63 .33 .80 .07 5 F272 200 4 ⁄16" 1.18 .63 .41 .88 3 F273 200 4 ⁄8" 1.20 .63 .43 .90 1 G671 100 2 ⁄4" 1.20 .63 .33 .89 5 G672 100 2 ⁄16" 1.28 .63 .41 .97 .08 3 G673 100 2 ⁄8" 1.32 .63 .46 1.02 5 H672 50 1/0 ⁄16" 1.31 .63 .41 1.01 3 H673 50 1/0 ⁄8" 1.36 .63 .46 1.06 5 J672 50 2/0 ⁄16" 1.46 .75 .41 1.10 .10 3 J673 50 2/0 ⁄8" 1.51 .75 .46 1.15 1 J675 50 2/0 ⁄2" 1.67 .75 .55 1.24 13642M 5 k672 50 3/0 ⁄16" 1.59 .81 .41 1.19 3 k673 50 3/0 ⁄8" 1.64 .81 .46 1.24 .11 1 k675 50 3/0 ⁄2" 1.76 .81 .55 1.34 3 m673 50 250kcmil ⁄8" 1.89 1.0 .46 1.43 .13 1 m675 50 250kcmil ⁄2" 1.99 1.0 .55 1.52 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-14 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Fork Terminals • Fork terminals enable easy installation • Vinyl-insulated fork terminals have because the mounting screw does not extra-long PVC insulation sleeve for have to be completely removed protection and stress relief at wire’s flex point • Brazed-seam barrel is serrated for high pull-out value. Terminal is high- • Suffix “X" indicates an expanded conductivity electrolytic copper, electro- insulation support, meaning a wider tin plated. Insulation is color coded wire entry to accommodate heavy wall insulation Nylon-Insulated Forks Nylon-Insulated Locking Forks M C B M A C B DimeNsioNs PkG. Wire max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C m tHiCk. A ra18-6F 100 22–16 .136 #6 .83 .25 .25 .71 ra1103 1,000 22–16 .136 #6 .83 .25 .25 .71 ra18-8F 100 22–16 .136 #8 .86 .31 .25 .71 DimeNsioNs ra1123 1,000 22–16 .136 #8 .86 .31 .25 .71 PkG. Wire max. Bolt reC. stoCk .02 Cat. No. Qty. raNGe iNs. Hole tool a B C m tHiCk. ra18-10F 100 22–16 .136 #10 .86 .31 .25 .71 ra18-6Fl 100 22–16 .136 #6 .86 .25 .25 .71 ra1153 1,000 22–16 .136 #10 .86 .31 .25 .71 1 ra2213 1,000 22–16 .136 #6 .86 .25 .25 .71 ra18-14F 100 22–16 .136 ⁄4" .95 .44 .31 .70 1 ra18-8Fl 100 22–16 .136 #8 .86 .29 .25 .71 ra1163 1,000 22–16 .136 ⁄4" .95 .44 .31 .70 .02 ra2243 1,000 22–16 .136 #8 .86 .29 .25 .71 rB14-6F 100 18–14 .162 #6 .87 .31 .25 .71 ra18-10Fl 100 22–16 .136 #10 .86 .29 .25 .71 rB1113 1,000 18–14 .162 #6 .87 .31 .25 .71 ra2253 1,000 22–16 .136 #10 .86 .29 .25 .71 rB14-8F 100 18–14 .162 #8 .87 .31 .25 .71 rB14-6Fl 100 18–14 .162 #6 .87 .25 .25 .71 rB1123 1,000 18–14 .162 #8 .87 .31 .25 .71 rB2213 1,000 18–14 .162 #6 .87 .25 .25 .71 rB14-10F 100 18–14 .162 #10 .87 .38 .25 .71 rB2214 1,000 18–14 .190 #6 .95 .25 .25 .79 rB1153 1,000 18–14 .162 #10 .87 .38 .25 .71 .03 1 rB14-8Fl 100 18–14 .162 #8 .87 .29 .25 .71 rB14-14F 100 18–14 .162 ⁄4" ERG4001 .95 .44 .28 .74 .03 1 rB2233 1,000 18–14 .162 #8 .87 .29 .25 .71 rB1163 1,000 18–14 .162 ⁄4" .95 .44 .28 .74 rB14-10Fl 100 18–14 .162 #10 .87 .29 .25 .71 rB1103 1,000 18–14 .162 #6 .74 .28 .16 .60 ERG4001 rB2253 1,000 18–14 .162 #10 .87 .29 .25 .71 rB1124 1,000 18–14 .190 #8 .95 .31 .25 .79 rB2254 1,000 18–14 .190 #10 .95 .29 .25 .71 rB1154 1,000 18–14 .190 #10 .95 .31 .25 .79 rC10-6F 50 12–10 .210 #6 .97 .31 .27 .81 rC10-6Fl 50 12–10 .210 #6 .97 .31 .27 .81 rC2203 500 12–10 .210 #6 .97 .31 .27 .81 rC1113 500 12–10 .210 #6 .97 .31 .27 .81 rC2204 1,000 12–10 .250 #6 1.07 .31 .27 .91 rC10-8F 50 12–10 .210 #8 1.00 .37 .27 .81 rC10-8Fl 50 12–10 .210 #8 1.00 .37 .27 .81 rC1123 500 12–10 .210 #8 1.00 .37 .27 .81 rC2213 500 12–10 .210 #8 1.00 .37 .27 .81 rC10-10F 50 12–10 .210 #10 1.00 .37 .27 .81 .04 .04 rC10-10Fl 50 12–10 .210 #10 1.00 .37 .27 .81 rC1153 500 12–10 .210 #10 1.00 .37 .27 .81 1 rC10-14F 50 12–10 .210 ⁄4" 1.12 .50 .27 .86 rC2223 500 12–10 .210 #10 1.00 .37 .27 .81 1 rC2224 1,000 12–10 .250 #10 1.10 .37 .27 .91 rC1163 500 12–10 .210 ⁄4" 1.12 .50 .27 .86 1 rC10-14Fl 50 12–10 .210 ⁄4" 1.12 .50 .32 .86 rC1124 1,000 12–10 .250 #8 1.10 .37 .27 .91 1 rC2233 500 12–10 .210 ⁄4" 1.12 .50 .32 .86 rC1154 1,000 12–10 .250 #10 1.10 .37 .27 .91 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-15 Fax: 901.252.1354 Fork Terminals Nylon-Insulated Forks — Vinyl-Insulated Forks Flanged Tongue M M C C B B A A DiMeNsioNs DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. ra18-6Fs 100 22–16 .136 #6 .75 .28 .16 .62 18ra-6F 100 22–16 .150 #6 .94 .25 .27 .81 ra1203 1,000 22–16 .136 #6 .75 .28 .16 .62 ra1167 1,000 22–16 .150 #6 .94 .25 .27 .81 ra18-8Fs 100 22–16 .136 #8 .89 .31 .23 .65 18ra-8F 100 22–16 .150 #8 .97 .31 .27 .81 .02 .02 ra1223 1,000 22–16 .136 #8 .89 .31 .23 .65 ra1147 1,000 22–16 .150 #8 .97 .31 .27 .81 ra18-10Fs 100 22–16 .136 #10 .93 .38 .26 .68 18ra-10F 100 22–16 .150 #10 .97 .31 .27 .81 ra1253 1,000 22–16 .136 #10 .93 .38 .26 .68 ra1157 1,000 22–16 .150 #10 .97 .31 .27 .81 rB14-6Fs 100 18–14 .162 #6 .74 .28 .16 .60 14rB-6F 100 18–14 .170 #6 .97 .31 .27 .81 rB1203 1,000 18–14 .162 #6 .74 .28 .16 .60 rB647 1,000 18–14 .170 #6 .97 .31 .27 .81 rB14-8Fs 100 18–14 .162 #8 .89 .31 .23 .66 14rB-6Fs 100 18–14 .170 #6 .89 .30 .25 .75 rB1223 1,000 18–14 .162 #8 .89 .31 .23 .66 14rB-8F 100 18–14 .170 #8 .97 .31 .27 .81 .03 ERG4001 rB14-10Fs 100 18–14 .162 #10 .94 .38 .27 .69 rB657 1,000 18–14 .170 #8 .97 .31 .27 .81 .03 ERG4001 rB1253 1,000 18–14 .162 #10 .94 .38 .27 .69 14rB-10F 100 18–14 .170 #10 .97 .31 .27 .81 rB1204 1,000 18–14 .190 #6 .79 .28 .16 .67 rB1157 1,000 18–14 .170 #10 .97 .31 .27 .81 1 rB1224 1,000 18–14 .190 #8 .94 .31 .23 .71 14rB-14F 100 18–14 .170 ⁄4" 1.11 .44 .38 .89 1 rC10-8Fs 50 12–10 .210 #8 .97 .34 .23 .73 rB1717 1,000 18–14 .170 ⁄4" 1.11 .44 .38 .89 rC1223 500 12–10 .210 #8 .97 .34 .23 .73 10rC-6F 50 12–10 .210 #6 1.09 .31 .27 .90 rC10-10Fs 50 12–10 .210 #10 1.00 .38 .26 .74 rC1337 500 12–10 .210 #6 1.09 .31 .27 .90 .04 rC1253 500 12–10 .210 #10 1.00 .38 .26 .74 10rC-8F 50 12–10 .210 #8 1.09 .38 .27 .90 rC1224 1,000 12–10 .250 #8 1.08 .34 .23 .80 rC1147 500 12–10 .210 #8 1.09 .38 .27 .90 .04 rC1254 1,000 12–10 .250 #10 1.12 .38 .26 .86 10rC-10F 50 12–10 .210 #10 1.09 .38 .27 .90 rC1157 500 12–10 .210 #10 1.09 .38 .27 .90 1 10rC-14F 50 12–10 .210 ⁄4" 1.15 .50 .37 .90 1 rC1167 500 12–10 .210 ⁄4" 1.15 .50 .37 .90 For multiple wire combinations per UL File E9609, see page G-8. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-16 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Fork Terminals Vinyl-Insulation Forks — Vinyl-Insulated Locking Forks Expanded Insulation M M C C B B A A DiMeNsioNs DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. 18ra-6Fx 100 22–16 .170 #6 .94 .25 .27 .81 18ra-6Fl 100 22–16 .150 #6 .97 .25 .25 .81 ra1167-170 1,000 22–16 .170 #6 .94 .25 .27 .81 ra2217 1,000 22–16 .150 #6 .97 .25 .25 .81 18ra-8Fx 100 22–16 .170 #8 .97 .31 .27 .81 ra2227 1,000 22–16 .155 #6 .97 .29 — .81 .02 ra1147-170 1,000 22–16 .170 #8 .97 .31 .27 .81 18ra-8Fl 100 22–16 .150 #8 .97 .29 .25 .81 .02 18ra-10Fx 100 22–16 .170 #10 .97 .31 .27 .81 ra2247 1,000 22–16 .150 #8 .97 .29 .25 .81 ra1157-170 1,000 22–16 .170 #10 .97 .31 .27 .81 18ra-10Fl 100 22–16 .150 #10 .97 .29 .25 .81 14rB-6Fx 100 18–14 .200 #6 .97 .31 .27 .81 ra2257 1,000 22–16 .150 #10 .97 .29 .25 .81 rB647-200 1,000 18–14 .200 #6 .97 .31 .27 .81 14rB-6Fl 100 18–14 .170 #6 .97 .25 .27 .81 14rB-8Fx 100 18–14 .200 #8 ERG4001 .97 .31 .27 .81 rB2207 1,000 18–14 .170 #6 .97 .25 .27 .81 .03 rB657-200 1,000 18–14 .200 #8 .97 .31 .27 .81 rB2217 1,000 18–14 .170 #6 .97 .29 .27 .81 14rB-10Fx 100 18–14 .200 #10 .97 .31 .27 .81 14rB-8Fl 100 18–14 .170 #8 .97 .29 .27 .81 .03 ERG4001 rB1157-200 1,000 18–14 .200 #10 .97 .31 .27 .81 rB2237 1,000 18–14 .170 #8 .97 .29 .27 .81 10rC-8Fx 50 12–10 .250 #8 1.11 .38 .27 .90 14rB-10Fl 100 18–14 .170 #10 .97 .29 .27 .81 rC1147-250 500 12–10 .250 #8 1.11 .38 .27 .90 rB2257 1,000 18–14 .170 #10 .97 .29 .27 .81 10rC-10Fx 50 12–10 .250 #10 1.11 .38 .27 .90 .04 10rC-6Fl 50 12–10 .220 #6 1.09 .31 .27 .90 rC1157-250 500 12–10 .250 #10 1.11 .38 .27 .90 rC2207 500 12–10 .220 #6 1.09 .31 .27 .90 1 10rC-14Fx 50 12–10 .250 ⁄4" 1.17 .50 .37 .90 10rC-8Fl 50 12–10 .220 #8 1.09 .37 .27 .90 rC2217 500 12–10 .220 #8 1.09 .37 .27 .90 For multiple wire combinations per UL File E9609, see page G-8. .04 10rC-10Fl 50 12–10 .220 #10 1.09 .37 .27 .90 rC2227 500 12–10 .220 #10 1.09 .37 .27 .90 1 10rC-14Fl 50 12–10 .220 ⁄4" 1.09 .49 .27 .90 1 rC2237 500 12–10 .220 ⁄4" 1.09 .49 .27 .90 For multiple wire combinations per UL File E9609, see page G-8. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-17 Fax: 901.252.1354 Fork Terminals Vinyl-Insulated Locking Forks — Non-Insulated Forks Expanded Insulation M M C C B B A A DimeNsioNs DimeNsioNs PkG. Wire max. Bolt reC. stoCk PkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C m tHiCk. Cat. No. Qty. raNGe Hole tool a B C m tHiCk. 18ra-6Flx 100 22–16 .170 #6 .97 .25 .25 .81 a18-6F 100 22–16 #6 .72 .25 .27 .59 ra2217-170 1,000 22–16 .170 #6 .97 .25 .25 .81 a116 1,000 22–16 #6 .72 .25 .27 .59 18ra-8Flx 100 22–16 .170 #8 .97 .29 .25 .81 .02 a18-8F 100 22–16 #8 .75 .31 .27 .59 ERG4002 .02 18ra-10Flx 100 22–16 .170 #10 .97 .29 .25 .81 a114 1,000 22–16 #8 .75 .31 .27 .59 ra2257-170 1,000 22–16 .170 #10 .97 .29 .25 .81 a18-10F 100 22–16 #10 .75 .31 .27 .59 14rB-6Flx 100 18–14 .200 #6 .97 .31 .27 .81 a115-tB 1,000 22–16 #10 .75 .31 .27 .59 rB2207-200 1,000 18–14 .200 #6 .97 .31 .27 .81 B14-6F 100 18–14 #6 .75 .31 .27 .59 rB2217-200 1,000 18–14 .200 #6 .97 .29 .27 .81 B64 1,000 18–14 #6 .75 .31 .27 .59 14rB-8Flx 100 18–14 .200 #8 .97 .31 .27 .81 .03 B19 1,000 18–14 #6 .66 .25 .13 .50 ERG4001 rB2237-200 1,000 18–14 .200 #8 .97 .31 .27 .81 B14-8F 100 18–14 #8 .75 .31 .27 .59 .03 14rB-10Flx 100 18–14 .200 #10 .97 .31 .27 .81 B65-tB 1,000 18–14 #8 .75 .31 .27 .59 rB2257-200 1,000 18–14 .200 #10 .97 .31 .27 .81 B14-10F 100 18–14 #10 .75 .31 .27 .59 10rC-6Flx 50 12–10 .250 #6 1.07 .31 .27 .91 B115 1,000 18–14 #10 .75 .31 .27 .59 ERG4002 1 rC2207-250 500 12–10 .250 #6 1.07 .31 .27 .91 B14-14F 100 18–14 ⁄4" .90 .44 .38 .68 ERG4005 10rC-8Flx 50 12–10 .250 #8 1.10 .37 .27 .91 C10-6F 50 12–10 #6 .77 .31 .27 .63 .04 10rC-10Flx 50 12–10 .250 #10 1.10 .37 .27 .91 C133 500 12–10 #6 .77 .31 .27 .63 rC2227-250 500 12–10 .250 #10 1.10 .37 .27 .91 C10-8F 50 12–10 #8 .82 .38 .27 .63 1 10rC-14Flx 50 12–10 .250 ⁄4" 1.22 .50 .32 .96 C114 500 12–10 #8 .82 .38 .27 .63 .04 For multiple wire combinations per UL File E9609, see page G-8. C10-10F 50 12–10 #10 .82 .38 .27 .63 C115 500 12–10 #10 .82 .38 .27 .63 1 C10-14F 50 12–10 ⁄4" .98 .50 .37 .73 1 C116-tB 500 12–10 ⁄4" .98 .50 .37 .73 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-18 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Fork Terminals and Pin Terminals Non-Insulated Locking Pin Terminals Fork Terminals .390 Min. L D Non-Insulated Pin Terminal .390 Min. M C B L D A Insulated Pin Terminal DimeNsioNs PkG. Wire D reC. stoCk PkG. Wire Bolt reC. stoCk Cat. No. Qty. raNGe (Dia.) l tools tHiCk. Cat. No. Qty. raNGe Hole tool a B C m tHiCk. Non-Insulated a18-6Fl 100 22–16 #6 .75 .25 .27 .59 a47Pt 1,000 22–18 .075 .63 .02 a221 1,000 22–16 #6 .75 .25 .27 .59 B47Pt 1,000 16–14 .075 .63 ERG4002 .03 a18-8Fl 100 22–16 #8 .75 .29 .27 .59 .04 ERG4002 .02 C55Pt 500 12–10 .106 .76 a224 1,000 22–16 #8 .75 .29 .27 .59 Vinyl a18-10Fl 100 22–16 #10 .75 .29 .27 .59 18ra-47Pt 100 22–18 .075 .85 a225 1,000 22–16 #10 .75 .29 .27 .59 .02 ra47Pt 1,000 22–18 .075 .85 B14-6Fl 100 18–14 #6 .75 .25 .27 .59 14rB-47Pt 100 16–14 .075 .87 B220 1,000 18–14 #6 .75 .25 .27 .59 ERG4001 .03 rB47Pt 1,000 16–14 .075 .87 B14-8Fl 100 18–14 #8 .75 .29 .27 .59 .03 10rC-55Pt 50 12–10 .106 1.04 B223 1,000 18–14 #8 .75 .29 .27 .59 .04 rC55Pt 500 12–10 .106 1.04 B14-10Fl 100 18–14 #10 .75 .29 .27 .59 Nylon B225 1,000 18–14 #10 .75 .29 .27 .59 ERG4002 ra18-47Pt 100 22–18 .075 .85 C10-6Fl 50 12–10 #6 .85 .31 .27 .66 .02 ERG4005 ra147Pt 1,000 22–18 .075 .85 C220-tB 500 12–10 #6 .85 .31 .27 .66 rB14-47Pt 100 16–14 .075 .87 C10-8Fl 50 12–10 #8 .85 .37 .27 .66 ERG4001 .03 rB147Pt 1,000 16–14 .075 .87 C221 500 12–10 #8 .85 .37 .27 .66 .04 rC10-55Pt 50 12–10 .106 1.04 C10-10Fl 50 12–10 #10 .85 .37 .27 .66 .04 rC155Pt 500 12–10 .106 1.04 C222 500 12–10 #10 .85 .37 .27 .66 1 C10-14Fl 50 12–10 ⁄4" .85 .49 .27 .66 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-19 Fax: 901.252.1354 Splice Connectors Butt splices Parallel splices • Wires are butted together and crimped • Wires are laid side by side in at each end of the splice the connector, and the connection is made in one crimp • Available either non-insulated or insulated with nylon or PVC • Offer advantages in simplicity of installation and small size • Nylon insulated splices meet or exceed the requirements of MIL-T-7928 • One crimp completes the splice • Color coded according to wire size Vinyl-Insulated Butt Splices — Expanded Insulation A Nylon-Insulated Aircraft Splices A B DIMeNsIoNs B PkG. WIre Max. reC. Cat. No. Qty. raNGe INs. tool a B 2ra18x 100 22–18 .170 1.13 .25 DIMeNsIoNs PkG. WIre reC. raa217-170 1,000 22–18 .170 1.13 .25 Cat. No. Qty. raNGe tool a B raa217 1,000 22–18 .150 1.13 .23 2rZZ 50 26–22 1.22 .15 2rB14x 100 16–14 .200 1.13 .26 ERG4006 rZZ23 500 26–22 1.22 .15 rBB217-200 1,000 16–14 .200 ERG4001 1.13 .26 2raa 50 22–18 1.52 .25 rBB217 1,000 16–14 .170 1.13 .24 raa23 500 22–18 1.52 .25 2rC10x 50 12–10 .250 1.31 .31 2rBB 50 16–14 1.52 .28 rCC217-250 500 12–10 .250 1.31 .31 ERG4001 rBB23 500 16–14 1.52 .28 rCC217 1,000 12–10 .210 1.31 .28 2rCC 25 12–10 1.54 .35 Note: RCC217 is not expanded. rCC23 250 12–10 1.54 .35 A Nylon-Insulated Butt Splices ® Tefzel Insulated Butt Splices B A Max. DIMeNsIoNs PkG. INs. WIre reC. Cat. No. Qty. DIa. raNGe tool a B 2ra18 100 .115 22–18 1.19 .18 B raa21 1,000 .115 22–18 1.19 .18 2rB14 100 .148 16–14 1.19 .21 ERG4001 Max. DIMeNsIoNs rBB21 1,000 .148 16–14 1.19 .21 PkG. WIre INs. reC. 2rC10 50 .210 12–10 1.26 .28 Cat. No. Qty. raNGe DIa. tool a B rCC21 500 .210 12–10 1.26 .28 raat21 1,000 22–18 1.22 1.22 .115 2rD8 25 .340 8 1.69 .36 rBBt21 1,000 16–14 1.22 WT145C 1.22 .148 rDD27 200 .340 8 ERG4007 1.69 .36 rCCt21 1,000 12–10 1.22 1.22 .210 TBM6S ® 2re6 20 .420 6 1.85 .45 Tefzel is a registered trademark of DuPont. ree28 200 .420 6 1.85 .45 2rF4 15 .510 4 TBM6S 1.85 .52 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-20 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Splice Connectors Non-Insulated Nylon-Insulated Parallel Splices Butt Splices A B DIMeNsIoNs PkG. WIre reC. Cat. No. Qty. raNGe tool a B 2a-18 100 22–18 .62 .12 ERG4002 aa2 1,000 22–18 .62 .12 2B-14 100 16–14 .62 .16 BB2 1,000 16–14 ERG4002 .62 .16 ERG4005 2C-10 50 12–10 .72 .22 CC2 500 12–10 .72 .22 DIMeNsIoNs 2D-8 25 9–8–7 1.03 .28 PkG. WIre reC. Cat. No. Qty. raNGe tool a B DD102 200 9–8–7 1.03 .28 ERG4005 2e-6 20 6–5 TBM6S 1.12 .37 2a20 100 22–20 .84 .20 ee2 200 6–5 1.12 .37 raa24 1,000 22–20 .84 .20 2F-4 15 4–3 1.25 .44 2B-16 100 18–16 .84 .23 ERG4001 FF2 200 4–3 1.25 .44 rBB25 1,000 18–16 .84 .23 TBM6S 2G21 5 2–1 1.72 .55 2C-12 50 14–12 .90 .28 GG2 25 2–1 1.72 .55 rCC26 500 14–12 .90 .28 ® Sta-Kon Parallel Splices A A CC BB WIre CIr. MIl reC. leNGth o.D. I.D. PkG. Cat. No. raNGe raNGe tool (a) (B) (C) Qty. a18-Ps-M 22–16 AWG 509–3,260 ERG4002 .314 .129 .086 1,000 B14-Ps-M 16–14 AWG 2,050–5,180 .315 .155 .113 1,000 ERG4002 C10-Ps-D 12–10 AWG 5,180–13,100 ERG4005 .380 .220 .170 500 D8-Ps-D 8 AWG 13,100–20,800 ERG4005 .375 .260 .180 500 e6-Ps-D 6 AWG 20,800–33,100 WT115A .500 .365 .266 500 F4-Ps-W 4 AWG 33,100–52,600 .531 .410 .302 250 WT115A G2-Ps-W 2 AWG 52,600–83,700 .640 .521 .396 250 h1/0-Ps-C 1/0 AWG 83,700–119,500 .750 .571 .446 100 J2/0-Ps-C 2/0 AWG 119,500–150,500 .750 .632 .507 100 k3/0-Ps-l 3/0 AWG 150,500–190,000 .750 .701 .564 50 l4/0-Ps-l 4/0 AWG 190,000–231,100 .770 .766 .629 50 TBM8-750M-1 M250-Ps-Q 250 kcmil 231,100–300,000 1.063 .926 .749 25 N300-Ps-x 300 kcmil 300,000–380,000 1.125 1.100 .882 10 P400-Ps-x 400 kcmil 380,000–478,000 1.250 1.200 .956 10 r500-Ps-V 500 kcmil 478,000–600,000 1.438 1.330 1.060 5 The total combined cross sectional area of all wires must be within the CMA range. Rated at 150° C. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-21 Fax: 901.252.1354 Wire Joints Crimp-On Wire Joints, One-Piece Nylon Self-Insulated Wire raNGe DimeNsioNs PkG. reC. Cat. No. Qty. miN. max. tool a B B B rB44 100 2#18 2#16 .31 .78 WT2000 rB4-tB 1,000 2#18 2#16 .31 .78 A A rC55 50 4#18 2#12 .43 .95 rC6 500 4#18 2#12 .43 3 WT2130A rP12 100 3#14 4#12 .53 1.00 rP7 1,000 3#14 4#12 .53 1.00 alloWaBle Wire ComBiNatioNs alloWaBle Wire ComBiNatioNs alloWaBle Wire ComBiNatioNs Cat. No. #22 #20 #18 #16 #14 #12 #10 Cat. No. #22 #20 #18 #16 #14 #12 #10 Cat. No. #22 #20 #18 #16 #14 #12 #10 2–3 1–4 1 2 1–2 2 1–3 1 1 1 3 1–2 1 1 1 3 2 2–4 3 1 3–5 1 2–4 1 rB4-tB/ 2 3 2–4 1 1–3 2 rP7/rP12 rB44 1–2 2 rC6/rC55 3 1 3 2 1 1–4 2 3–6 3 1 1–3 2 1 2–3 1 2 1–3 3 2 1–2 2 1 1 3 3 1–2 1 2 2–5 4 1 4–6 PT Series Crimp-On Wire Joints Two-Piece One-Piece Nylon Insulator Non-Insulated B B B B B B A A A A A A Installation Procedure for “PT” Connectors Wire raNGe DimeNsioNs PkG. reC. Cat. No. Qty. miN. max. tool a B Pt66m 100 2#18 3#12 combination .50 .93 Pt6m 100 — Insulator only .50 .93 Pt60m 100 2#14 3#12 connector only .31 .37 WT161M Twist wires, insert through Crimp and trim off excess Screw PT6 insulator firmly Pt70 200 2#14 3#12 .29 .34 serrated barrel of wire joint. wire with WT161M onto PT160M barrel. Pt70m 200 3#18 4#12 .31 .37 (PT60M, PT70, PT70M, hand tool. Pt80 50 2#16 4#10 .35 .62 PT80.) 90° C rated. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-22 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation T&B T&B ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Joints High-Temperature Wire Joints • Rated for temperatures up to 150° C (302° F), 600V maximum • Molded, one-piece nylon construction for electrical insulation, UL94-V2 • Brazed copper sleeve prevents separation of connection during crimping • Internal serrations enable cold flow for increased conductivity and pull-out strength Wire raNGe DimeNsioNs PkG. reC. Cat. No. Qty. miN. max. tool a B rB4-Ht 1,000 2#18 2#16 WT2000 .36" .82" rB44-Ht 100 2#18 2#16 WT2000 .36" .82" rC6-Ht 500 3#16 3#14 ERG4001, WT2130A .48" .95" rC551-Ht 100 3#16 3#14 ERG4001, WT2130A .48” .95” rP7-Ht 500 3#14 3#12 ERG4007, WT2130A .53" 1.00" rP12-Ht 100 3#14 3#12 ERG4007, WT2130A .53" 1.00" Wire Joints UL Listed Combinations Cat. No. soliD or straNDeD aWG Cat. No. soliD or straNDeD aWG rB4, rB44, rB4-10m (2) or (3) #18 rP7, rP-12 (2) to (4) #12 AWG (2) #16 (3) to (6) #14 AWG (1) #16 and (1) or (2) #18 (3) #12 and (1) #14 (3) #22 (2) #12 and (1) #14 (3) #20 (2) #12 and (2) #14 (3) #22 and (1) #18 (2) #12 and (3) #14 (2) #22 and (3) #20 (1) #12 and (2) #14 (1) or (2) #22 and (2) #18 (1) #12 and (3) #14 (2) #22 and (1) #16 (1) #12 and (4) #14 (3) #20 and (1) #18 (2) #10 (2) #20 and (1) #22 (1) #10 and (1) #12 (2) #20 and (1) #16 (1) #10 and (1) #14 (1) #20 and (2) #18 (1) #8 Str. and (1) #16 rC6, rC6-5m, rC55 (1) #14 with (2), (3) or (4) #16 (1) #10 and (1) #16 (1) #14 with (3), (4) or (5) #18 (1) #12 and (1) #16 (2) #14 with (1), (2), (3) or (4) #18 (2) #14 with (1), (2) or (3) #16 (3) #14 (4) to (7) #18 (3) #14 with (1) or (2) #18 (3) #14 with (1) #16 (1) #12 with (1), (2), (3) or (4) #18 (1) #12 with (1), (2) or (3) #16 (1) #12 with (1) or (2) #14 (5) #16 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-23 Fax: 901.252.1354 Heat-Shrinkable Terminals, Splices, Disconnects The heat-shrinkable advantage! • These ring terminals, butt splices • Upon completed installation, a and disconnects are self-insulated fully sealed connection is achieved with heat-shrinkable polyolefin to protect the joint against the and internally coated sealant degrading effects of galvanic action, corrosion and environmental exposure Note: Not approved for outdoor use. Heat-Shrinkable Ring Terminals DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. ras18-6x 100 22–18 .170 #6 1.23 .25 .27 1.10 ras18-8x 100 22–18 .170 #8 1.26 .31 .27 1.10 ras18-10x 100 22–18 .170 #10 1.26 .31 .27 1.10 .03 M M rBs14-6x 100 16–14 .200 #6 1.23 .25 .27 1.10 C rBs14-8x 100 16–14 .200 #8 1.23 .25 .27 1.10 ERG4255 rBs14-10x 100 16–14 .200 #10 1.26 .31 .27 1.10 B rCs10-6x 50 12–10 .250 #6 1.34 .31 .27 1.15 rCs10-8x 50 12–10 .250 #8 1.34 .37 .27 1.15 .04 rCs10-10x 50 12–10 .250 #10 1.34 .37 .27 1.15 A 1 rCs10-14x 50 12–10 .250 ⁄4" 1.34 .49 .32 1.15 Heat-Shrinkable Locking Fork Terminals DiMeNsioNs PkG. Wire Max. Bolt reC. stoCk Cat. No. Qty. raNGe iNs. Hole tool a B C M tHiCk. ras18-6Flx 100 22–18 .170 #6 1.350 .25 — — ras18-8Flx 100 22–18 .170 #8 1.350 .29 — — ras18-10Flx 100 22–18 .170 #10 1.350 .29 — — .03 rBs14-6Flx 100 16–14 .200 #6 1.350 .25 — — M rBs14-8Flx 100 16–14 .200 #8 1.350 .29 — — C ERG4255 rBs14-10Flx 100 16–14 .200 #10 1.350 .29 — — rCs10-6Flx 50 12–10 .250 #6 1.350 .31 — — B rCs10-8Flx 50 12–10 .250 #8 1.350 .37 — — .04 rCs10-10Flx 50 12–10 .250 #10 1.350 .37 — — 1 rCs10-14Flx 50 12–10 .250 ⁄4" 1.350 .49 — — A United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-24 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Heat-Shrinkable Terminals, Splices, Disconnects Heat-Shrinkable Fully Insulated Female Disconnects PkG. Wire Max. taB reC. Cat. No. Qty. raNGe iNs. size tool a AA ras18-250ax 25 22–18 .170 .250 x .032 1.82 rBs14-250ax 25 16–14 .200 .250 x .032 ERG4255 1.77 rCs10-250ax 25 12–10 .250 .250 x .032 1.80 Heat-Shrinkable Fully Insulated Male Tabs PkG. Wire Max. taB reC. AA Cat. No. Qty. raNGe iNs. size tool a 18ras-251tx 25 22–18 .170 .250 x .032 1.80 14rBs-251tx 25 16–14 .200 .250 x .032 ERG4255 1.75 10rCs-251tx 25 12–10 .250 .250 x .032 1.80 AA Heat-Shrinkable Butt Splices BB DiMeNsioNs PkG. Wire Max. reC. Cat. No. Qty. raNGe iNs. tool a B 2ras18x 50 22–18 .170 1.50 .25 raas22x 500 22–18 .170 1.50 .25 2rBs14x 50 16–14 .200 1.50 .26 ERG4255 rBBs22x 500 16–14 .200 1.50 .26 2rCs10x 25 12–10 .250 1.60 .31 rCCs22x 250 12–10 .250 1.60 .31 Everything you need to make fully sealed connections in one handy kit. Heat-Shrink Terminal Kit with Tools • Tools: (1) butane torch; (1) wire stripper; (1) ratchet crimp tool • Butt Splices: (20) #22–#18 AWG; (20) #16–#14 AWG; (15) #12–#10 AWG • Ring Terminals: (20) #16–#14 AWG #10 stud; 1 (2) #16–#14 AWG #8 stud; (15) #12–#10 AWG ⁄4" stud Cat. No. DesCriPtioN stD. PkG. Qty. staPoUCH-Hs Heat-Shrink Terminal Kit with Tools 1 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-25 Fax: 901.252.1354 Disconnects and Male Tabs Disconnects • Internal barrel serrations 250 Series — Female Disconnects 187 Series — Female and long barrel provide Disconnects • Female disconnect terminals and matching male tabs for maximum tensile accommodate a range of #22–#10 AWG, and are • Quick, reliable method of strength available in non-insulated, partially insulated and connection to terminal blocks fully insulated styles, in both nylon and vinyl and boards without the use of tools • Complete line of installing tools, B • Unique construction of the female disconnect • Female disconnect terminals and matching male engineered to match offers long-term dependability tabs accommodate a range of #22–#10 AWG, and tool with terminal are available in non-insulated, partially insulated • Brazed-seam serrated barrel provides maximum A and fully insulated styles, in both nylon and vinyl • Funnel-entry insulators tensile strength enable easier inserting • Unique construction of the female disconnect of wire into barrel offers long-term dependability • Color coded for easy installation 250 Series — Female Disconnects Fig. 1 Fig. 2 Fig. 3 Fig. 4 B B B B B B B DiMeNSioNS Cat. A A PkG. Wire Max. tab reC. A AA A A No. Qty. raNGe iNS. Size FiG. tool a b ra18-250F 100 22–18 .136 .250 x .032 1 .91 .29 ra250 1,000 22–18 .136 .250 x .032 1 .91 .29 Nylon self-insulated 1 rb14-250F 100 16–14 .162 .250 x .032 1 .91 .29 1 rb250 1,000 16–14 .162 .250 x .032 1 .91 .29 rC10-250F 50 12–10 .215 .250 x .032 1 1.04 .29 rC250 500 12–10 .215 .250 x .032 1 1.04 .29 18ra-250F 100 22–18 .150 .250 x .032 1 .96 .29 B ra257 1,000 22–18 .150 .250 x .032 1 .96 .29 Vinyl self-insulated 2 ra257-170 1,000 22–18 .170 .250 x .032 1 .96 .29 A 14rb-250F 100 16–14 .170 .250 x .032 1 .96 .29 2 rb257 1,000 16–14 .170 .250 x .032 1 .96 .29 rb257-200 1,000 16–14 .200 .250 x .032 1 .96 .29 10rC-250F 50 12–10 .250 .250 x .032 1 1.03 .29 ERG4001 rC257 500 12–10 .250 .250 x .032 1 1.03 .29 Nylon fully insulated 3 18ra-2577 100 22–18 .165 .250 x .032 2 1.01 .38 ra2573 1,000 22–18 .165 .250 x .032 2 1.01 .38 14rb-2577 100 16–14 .185 .250 x .032 2 1.01 .38 3 rb2573 1,000 16–14 .185 .250 x .032 2 1.01 .38 10rC-2577 50 12–10 .225 .250 x .032 2 1.04 .38 rC2573 500 12–10 .225 .250 x .032 2 1.04 .38 Nylon open top insulated 90° flag 4 ra18-250a 50 22–18 .170 .250 x .032 3 .80 .71 ra2577F 500 22–18 .170 .250 x .032 3 .80 .71 rb14-250a 50 16–14 .190 .250 x .032 3 .80 .72 4 rb2577F 500 16–14 .190 .250 x .032 3 .80 .72 rC10-250a 50 12–10 .245 .250 x .032 3 .80 .88 rC2577F 500 12–10 .245 .250 x .032 3 .80 .88 a18-250 100 22–18 — .250 x .032 1 .73 .31 Non-insulated 5 a250 1,000 22–18 — .250 x .032 1 .73 .31 b14-250 100 16–14 — .250 x .032 1 .73 .31 5 ERG4002 b250 1,000 16–14 — .250 x .032 1 .73 .31 C10-250F 50 12–10 — .250 x .032 1 .73 .31 C250 500 12–10 — .250 x .032 1 .73 .31 Non-insulated/insulation grip 6 b14-250F 100 16–14 — .250 x .032 4 .87 .31 6 WT110M b250G 1,000 16–14 — .250 x .032 4 .87 .31 (Continued on facing page) United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-26 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Disconnects and Male Tabs 250 Series — Female DiMeNSioNS Cat. PkG. Wire Max. tab reC. No. Disconnects (continued) Qty. raNGe iNS. Size FiG. tool a b a18-250a 50 22–18 — .250 x .032 3 .58 .61 ERG4002 a252G 500 22–18 — .250 x .032 3 .58 .61 Non-insulated 7 b14-250a 50 16–14 — .250 x .032 3 .58 .62 90° flag 7 ERG4002 b252G 500 16–14 — .250 x .032 3 .58 .62 C10-250a 50 12–10 — .250 x .032 3 ERG4005 .64 .63 C252G 500 12–10 — .250 x .032 3 .64 .63 250 Series — Nylon Piggy Back Disconnects B B DiMeNSioNS B Cat. PkG. Wire Max. tab reC. No. Qty. raNGe iNS. Size tool a b C A A A ra18-250FP 100 22–18 .136 .250 x .032 .87 .30 .43 ra250P 1,000 22–18 .136 .250 x .032 .87 .30 .43 WT112M rb14-250FP 100 16–14 .163 .250 x .032 .87 .30 .43 C ERG4001 C O 30° 30 rb250P 1,000 16–14 .163 .250 x .032 .87 .30 .43 187 Series — Female Disconnects DiMeNSioNS Cat. Fig. 1 Fig. 2 Fig. 3 PkG. Wire Max. tab reC. B BB B B No. Qty. raNGe iNS. Size FiG. tool a b B raD18-183 100 22–18 .136 .187 x .032 1 .83 .23 raD1833 1,000 22–18 .136 .187 x .032 1 .83 .23 A A A A A A raD18-182 100 22–18 .136 .187 x .020 1 .83 .23 raD1823 1,000 22–18 .136 .187 x .020 1 .83 .23 1 rbD14-183 100 16–14 .163 .187 x .032 1 .83 .23 rbD1833 1,000 16–14 .163 .187 x .032 1 .83 .23 rbD14-182 100 16–14 .163 .187 x .020 1 .83 .23 Nylon self-insulated 1 rbD1823 1,000 16–14 .163 .187 x .020 1 .83 .23 18raD-183 100 22–18 .150 .187 x .032 1 .85 .23 raD1837 1,000 22–18 .150 .187 x .032 1 .85 .23 18raD-182 100 22–18 .150 .187 x .020 1 .85 .23 B raD1827 1,000 22–18 .150 .187 x .020 1 .85 .23 2 ERG4001 14rbD-183 100 16–14 .170 .187 x .032 1 .85 .23 rbD1837 1,000 16–14 .170 .187 x .032 1 .85 .23 A Vinyl self-insulated 2 14rbD-182 100 16–14 .170 .187 x .020 1 .85 .23 rbD1827 1,000 16–14 .170 .187 x .020 1 .85 .23 18raD-18377 100 22–18 .150 .187 x .032 2 .89 .30 raD18377 1,000 22–18 .150 .187 x .032 2 .89 .30 18raD-18277 100 22–18 .150 .187 x .020 2 .89 .30 3 raD18277 1,000 22–18 .150 .187 x .020 2 .89 .30 14rbD-18377 100 16–14 .170 .187 x .032 2 .89 .30 Nylon fully insulated 3 rbD18377 1,000 16–14 .170 .187 x .032 2 .89 .30 14rbD-18277 100 16–14 .170 .187 x .020 2 .89 .30 rbD18277 1,000 16–14 .170 .187 x .020 2 .89 .30 aD18-183 100 22–18 — .187 x .032 1 .64 .23 aD183 1,000 22–18 — .187 x .032 1 .64 .23 aD18-182 100 22–18 — .187 x .020 1 .64 .23 4 Non-insulated 4 aD182 1,000 22–18 — .187 x .020 1 ERG4002 .64 .23 bD14-183 100 16–14 — .187 x .032 1 .64 .23 bD183 1,000 16–14 — .187 x .032 1 .64 .23 bD14-182 100 16–14 — .187 x .020 1 .64 .23 raD18-187a 50 22–18 .150 .187 x .032 3 .74 .59 raD1877F 500 22–18 .150 .187 x .032 3 .74 .59 5 Nylon fully insulated 90° flag raD18-188a 50 22–18 .150 .187 x .020 3 .74 .59 raD1887F 500 22–18 .150 .187 x .020 3 .74 .59 5 ERG4001 rbD14-187a 50 16–14 .170 .187 x .032 3 .74 .61 rbD1877F 500 16–14 .170 .187 x .032 3 .74 .61 rbD14-188a 50 16–14 .170 .187 x .020 3 .74 .61 rbD1887F 500 16–14 .170 .187 x .020 3 .74 .61 UL Listed E66716 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-27 Fax: 901.252.1354 Disconnects and Male Tabs Select the tabs you need! B 250 Series — Male Tabs Vinyl self-insulated 1 A dimeNsiONs PKG. wire mAx. TAb reC. Nylon fully insulated CAT. NO. qTy. rANGe iNs. size TOOl A b 2 18rA-250T 100 22–18 .150 .250 x .032 .95 — rA2517 1,000 22–18 .150 .250 x .032 .95 — 14rb-250T 100 16–14 .170 .250 x .032 .95 — 1 rb2517 1,000 16–14 .170 .250 x .032 .95 — 10rC-250T 50 12–10 .250 .250 x .032 1.08 — rC2517 500 12–10 .250 .250 x .032 1.08 — ERG4001 18rA-251T 50 22–18 .150 .250 x .032 1.13 .45 rA25177 500 22–18 .150 .250 x .032 1.13 .45 3 Non-insulated/insulated grip 14rb-251T 50 16–14 .170 .250 x .032 1.13 .45 2 rb25177 500 16–14 .170 .250 x .032 1.13 .45 10rC-251T 25 12–10 .210 .250 x .032 1.17 .45 rC25177 500 12–10 .210 .250 x .032 1.17 .45 A18-250T 100 22–18 — .250 x .032 .87 — WT110M 3 b14-250T 100 20–14 — .250 x .032 .87 — A18-251T 100 22–18 — .250 x .032 .68 — Non-insulated 4 A251 1,000 22–18 — .250 x .032 .68 — ERG4002 4 b14-251T 100 16–14 — .250 x .032 .68 — b251 1,000 16–14 — .250 x .032 .68 — C10-251T 50 12–10 — .250 x .032 .68 — B 187 Series — Male Tabs A Vinyl insulated 5 diA. PKG. TAb wire mAx. reC. CAT. NO. qTy. size rANGe iNs. TOOl A b 18rAd-187 100 .187 x .032 22–18 .150 .87 — 5 18rAd-188 100 .187 x .020 22–18 .150 ERG4001 .87 — 14rbd-187 100 .187 x .032 16–14 .170 .87 — 14rbd-188 100 .187 x .020 16–14 .170 .87 — United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-28 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Disconnects and Male Tabs Insulated coupler requires no tool! B B † 250 Series — Adapters and Coupler A Non-insulated A 6 diA. PKG. TAb CAT. NO. qTy. size A b F250TA 50 .250 x .032 .82 .56 6 FTA250 1,000 .250 x .032 .82 .56 7 Insulated coupler rb14-250 50 .250 x .032 2.35 .51 7 rbb250 500 .250 x .032 2.35 .51 † Not UL Listed Cat. No. F250TA — Material: brass Finish: tin plated Cat. No. RB14-250 — Material: brass Finish: none Insulation: vinyl diA. Available in variety PKG. TAb wire mAx. reC. CAT. NO. qTy. size rANGe iNs. TOOl A b of wire ranges! rA18-110F 100 .110 x .032 22–18 .110 .75 .15 110 Series — Disconnects* rA10-sK 1,000 .110 x .032 22–18 .110 .75 .15 rA18-111F 100 .110 x .020 22–18 .110 .75 .15 Nylon-insulated rA11 1,000 .110 x .020 22–18 .110 .75 .15 8 8 ERG4006 rb14-110F 100 .110 x .032 16–14 .135 .75 .15 rb10-sK 1,000 .110 x .032 16–14 .135 .75 .15 rb14-111F 100 .110 x .020 16–14 .135 .75 .15 rb11-Tb 1,000 .110 x .020 16–14 .135 .75 .15 A18-110F 100 .110 x .032 22–18 — .59 .15 A10-Tb 1,000 .110 x .032 22–18 — .59 .15 9 Non-insulated B A18-111F 100 .110 x .020 22–18 — .59 .15 WT111M A11 1,000 .110 x .020 22–18 — .59 .15 9 WT112M b14-110F 100 .110 x .032 16–14 — .59 .15 WT2000 A b10-Tb 1,000 .110 x .032 16–14 — .59 .15 b14-111F 100 .110 x .020 16–14 — .59 .15 b11-Tb 1,000 .110 x .020 16–14 — .59 .15 * Not UL Listed or CSA approved. Choose from nylon-insulated or non-insulated! † Wristlock Disconnects B Nylon-Insulated wristlock disconnects 10 A diA. PKG. wire mAx. reC. CAT. NO. qTy. rANGe iNs. TOOl A b rA18d 50 22–18 .136 .99 1.70 Non-Insulated wristlock disconnects 11 rA23 1,000 22–18 .136 .99 1.70 10 WT2000 rb14d 50 16–14 .162 .99 1.70 rb23 1,000 16–14 .162 .99 1.70 b14-d 50 16–14 .187 .97 1.66 Picture shows wristlock disconnect assembled 11 WT110M b23 1,000 16–14 .187 .97 1.66 as two pieces. Parts are sold by the piece not † by assemblies. Not UL Listed United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-29 Fax: 901.252.1354 Luminaire Disconnects Disconnect ballasts under load for safe servicing — in compliance with ® NEC requirements. Push-In Luminaire Disconnect Each year, electricians sustain injuries while attempting to change ballasts without tripping the breaker because they’re trying to avoid disconnecting other lighting and equipment from power. That’s why recent changes to ® NEC and UL standards require a means of disconnecting power to non- residential fluorescent lighting ballasts. .................................... Specifications ................................... In 2006, Thomas & Betts developed the first UL Listed product to meet this ® need. Now, in response to customer demand, the new Sta-Kon Push-In • Housing: Polycarbonate Luminaire Disconnect provides all the same safety benefits as the original, • Temperature Rating: 105° C (221° F) max. but installs even faster and easier. • Electrical Rating: 600V, 4A max. • Flammability Rating: UL94V-2 • Enables electricians changing ballasts to easily • Contacts: Copper alloy disconnect incoming power for safe servicing • Wire Range: #18–#12 AWG solid copper without having to trip the main power breaker #14–#12 AWG stranded copper (19 strands or fewer) • Installs easily — just strip de-energized wires and insert ® • Standards: Complies with 2008 NEC 410.130(G), CEC 30-308(4) and UL 2459 • Disconnect halves snap together and separate • Certifications: UL Listed, CSA Certified easily — but won’t accidentally disconnect • Foolproof design eliminates the potential for incorrect installation and reverse polarity 1 • Fits through ⁄2" knockouts for easy retrofit • Ballast hot-lead wire entry is color-coded black for easy visibility • Finger-safe on both sides • For use in all non-residential fluorescent lighting ® This cutaway shows how the Sta-Kon Luminaire Disconnect applications and in ordinary location HID lighting grips and holds the pushed-in wires securely after installation. applications — both up to 600V, 4A maximum ® • Complies with NEC , CEC, UL and CSA requirements • Sold in mated pairs (male/line and female/load sides) ® Sta-Kon Push-In Luminaire Disconnect STD. PKG. CAT. NO. DESCRIPTION qTy. LD2P-q 2-Wire Push-In Luminaire Disconnect, Distributor Pack 25 LD2P-D 2-Wire Push-In Luminaire Disconnect, Bulk Packaging 500 ® Note: If you prefer lead wires instead of a push-in design and/or need a 3-wire disconnect for switching or dimming applications, order the original Sta-Kon Luminaire Disconnect, 2-wire Cat. No. LD2 (Cat. No. LD2-D for bulk packaging) or 3-wire Cat. No. LD3 (Cat. No. LD3-D for bulk packaging). See following page. NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-30 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Luminaire Disconnects ® Meets 2011 NEC requirements for fluorescent fixtures and ballasts! Luminaire Disconnects • Oversized electrical contacts improve conductivity and reduce temperature rise • Integral wire leads ease installation — even with multiple wire sizes — and support connection to copper or aluminum wiring • Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization • Finger-safe line side protects installer and enables safe servicing without disconnecting power • Line and load indications clearly identified on each half • Rounded, compact design fits in tight spaces • Bright orange for instant identification as a safety device .................................... Specifications ................................... • Housing: Polycarbonate • Electrical Rating: 4A, 600V • Contacts: Tin-plated brass • Standards: UL Listed E07134, ® CSA Certified, NEC Section • Integral Leads: Insulated #18 AWG 410.130(G) 2011 edition compliant CAT. NO. DESCRIPTION PKG. qTy. solid copper Bulk Packaging for OEMs • Temp. Rating: 105° C LD2-D 2-Pole Luminaire Disconnect 500 • Flammability: UL94V-2 (V-0 available on request) LD3-D 3-Pole Luminaire Disconnect 500 Kits for Servicing Electricians (includes two male/line half and two female/load half of the luminaire disconnect, polybagged with installation instructions) NEC and National Electrical Code are registered trademarks of the National Fire Protection LD2 2-Pole Luminaire Disconnect Kit 20 Association, Inc. LD3 3-Pole Luminaire Disconnect Kit 20 Faster, easier and safer than manual seating of disconnects! Disconnect Installation Tool • Perfect for wire-harness assemblers and panel builders • Dual-ended with slots to fit red and blue (male and female) or yellow disconnects • Color-coded dots for easy matching of disconnect with correct tool end This one-of-a-kind tool may be used to seat all sizes of 1 • Lightweight and only 5 ⁄8" long — fits in a shirt pocket Thomas & Betts disconnects. like a pen PKG. CAT. NO. DESCRIPTION qTy. ® DT22-10 Sta-Kon Disconnect Installation Tool 1 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-31 Fax: 901.252.1354 Ferrules Features • Ferrules are the preferred alternative • Meets emerging global standards, requiring wire-to-metric • Ferrules ensure reliable electrical to twisting wire stands or tinning the style terminal block installations to be terminated with a “pin” connections when terminating wire end before terminating into a style terminal conductors in screw clamp terminal block terminal blocks • Vinyl insulated, nylon insulated, and non-insulated styles • Ferrules are thin-walled copper • Fraying and breaking of wire • All styles offered in #22 AWG to #10 AWG and compatible tubes, which are mechanically ® strands is prevented and the with existing Sta-Kon tooling crimped onto the ends of possibility of an unreliable stranded wires connection is minimized How to Apply a Ferrule • They are easy to use — simply strip • Insulated ferrules prevent conductor • Strip the insulation from the end of the wire and insert the wire, slide the ferrule onto the breakage due to bending, wire into the insulated end of the ferrule end of the wire and crimp stress or vibration, while facilitating • Using the designated crimping tool, place the metal shaft wire insertions into the terminal block clamp into the tool’s appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule Insulated Ferrules • Insert the crimped ferrule into the terminal block • Tighten the ferrule and wire into the terminal block A A Materials B B • High-conductivity copper ØC ØD øC øD • Tin plating E E CONDUCTOR SECTION DIMENSIONS INCHES/MM INSTALLATION PKG. 2 CAT. NO. AWG MM COLOR A B øC øD E TOOLING QTY. F4004 26 .14 .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 Gray F4005 26 .14 .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 F4006 24 .25 .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 Yellow F4007 24 .25 .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 F4008 22 .34 .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 Purple F4009 22 .34 .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 F2020 20 .50 .453/11.5 .236/6.0 .043/1.1 .098/2.5 .006/.15 T1, T3 & ERG4 500 F2021 20 .50 White .531/13.5 .315/8.0 .043/1.1 .098/2.5 .006/.15 T1, T3 & ERG4 500 F2022 20 .50 .610/15.5 .394/10.0 .043/1.1 .098/2.5 .006/.15 T1, T3 & ERG4 500 F2023 18 .75 .472/12.0 .236/6.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500 F2024 18 .75 .551/14.0 .315/8.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500 Gray F2025 18 .75 .630/16.0 .394/10.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500 F2026 18 .75 .709/18.0 .472/12.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500 F2027 18 1.00 .492/12.5 .236/6.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500 F2028 18 1.00 .571/14.5 .315/8.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500 Red F2029 18 1.00 .650/16.5 .394/10.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500 F2030 18 1.00 .728/18.5 .472/12.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500 F2031 16 1.50 .571/14.5 .315/8.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500 F2032 16 1.50 .650/16.5 .394/10.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500 Black F2033 16 1.50 .728/18.5 .472/12.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500 F2034 16 1.50 .965/24.5 .708/18.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500 F2035 14 2.50 .591/15.0 .315/8.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500 F2036 14 2.50 Blue .748/19.0 .472/12.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500 F2037 14 2.50 .984/25.0 .708/18.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500 F2038 12 4.00 .889/17.5 .394/10.0 .114/2.9 .189/4.8 .008/.20 T3 & ERG4 500 F2039 12 4.00 Gray .787/20.0 .472/12.0 .114/2.9 .189/4.8 .008/.20 T3 & ERG4 500 F2040 12 4.00 1.024/26.0 .708/18.0 .114/2.9 .189/4.8 .008/.20 T3 & ERG4 100 F2041 10 6.00 .787/20.0 .472/12.0 .142/3.6 .244/6.2 .008/.20 T3 & ERG4 100 Yellow F2042 10 6.00 .984/25.0 .708/18.0 .142/3.6 .244/6.2 .008/.20 T3 & ERG4 100 F2043 8 10.00 .827/21.0 .472/12.0 .181/4.6 .295/7.5 .008/.20 T3 & ERG4 100 Red F2044 8 10.00 1.063/27.0 .708/18.0 .181/4.6 .295/7.5 .008/.20 T3 & ERG4 100 F2045 6 16.00 .906/23.0 .472/12.0 .236/6.0 .346/8.8 .008/.20 ERG4 100 Blue F2046 6 16.00 1.142/29.0 .708/18.0 .236/6.0 .346/8.8 .008/.20 ERG4 50 F2047 4 25.00 1.142/29.0 .630/18.0 .295/7.5 .433/11.0 .008/.20 ERG4 50 F2048 4 25.00 Yellow 1.220/31.0 .708/18.0 .295/7.5 .433/11.0 .008/.20 ERG4 50 F2049 4 25.00 1.378/35.0 .866/22.0 .295/7.5 .433/11.0 .008/.20 ERG4 50 F2050 2 35.00 1.181/30.0 .630/16.0 .335/8.5 .492/12.5 .008/.20 ERG4 50 F2051 2 35.00 Red 1.260/32.0 .708/18.0 .335/8.5 .492/12.5 .008/.20 ERG4 50 F2052 2 35.00 1.535/39.0 .984/25.0 .335/8.5 .492/12.5 .008/.20 ERG4 50 F2053 1/0 50.00 1.417/36.0 .787/20.0 .413/10.5 .591/15.0 .014/.35 ERG4 50 Blue F2054 1/0 50.00 1.614/41.0 .984/25.0 .413/10.5 .591/15.0 .014/.35 ERG4 50 Ferrule dimensions conform to DIN 46228, Part 4. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-32 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ferrules Strip Lengths on Insulated Ferrules PIN MIN. STRIP MAx. STRIP PIN MIN. STRIP MAx. STRIP CAT. NO. LENGTH (IN.) LENGTH (IN.) LENGTH (IN.) CAT. NO. LENGTH (IN.) LENGTH (IN.) LENGTH (IN.) F2020 .236 .3147 .354 F4000 .315 .3937 .433 F2021 .315 .3937 .433 F4001 .315 .3937 .433 F2022 .394 .4727 .512 F4002 .315 .3937 .433 F2023 .236 .3147 .354 F4003 .315 .3937 .433 F2024 .315 .3937 .433 F4004 .236 .3147 .354 F2025 .394 .4727 .512 F4005 .315 .3937 .433 F2026 .472 .5507 .59 F4006 .236 .3147 .354 F2027 .236 .3147 .354 F4007 .315 .3937 .433 F2028 .315 .3937 .433 F4008 .236 .3147 .354 F2029 .394 .4727 .512 F4009 .315 .3937 .433 F2030 .472 .5507 .59 F4020 .315 .3937 .433 F2031 .315 .3937 .433 F4021 .315 .3937 .433 F2032 .394 .4727 .512 F4022 .315 .3937 .433 F2033 .472 .5507 .59 F4023 .315 .3937 .433 F2034 .708 .7867 .826 F4024 .315 .3937 .433 F4027 .315 .3937 .433 F2035 .315 .3937 .433 F2036 .472 .5507 .59 F4028 .315 .3937 .433 F2037 .708 .7867 .826 F2038 .394 .4727 .512 F2039 .472 .5507 .59 F2040 .708 .7867 .826 F2041 .472 .5507 .59 F2042 .708 .7867 .826 F2043 .472 .5507 .59 F2044 .708 .7867 .826 F2045 .472 .5507 .59 F2046 .708 .7867 .826 F2047 .63 .7087 .748 F2048 .708 .7867 .826 F2049 .866 .9447 .984 F2050 .53 .6087 .648 F2051 .708 .7867 .826 F2052 .984 1.0627 1.102 F2053 .787 .8657 .905 F2054 .984 1.0627 1.102 Note: The thicker the insulation, the longer the strip length should be. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-33 Fax: 901.252.1354 Ferrules A A ØC øC Insulated Twin Ferrules B B ØD øD E E CONDUCTOR SECTION DIMENSIONS INCHES/MM INSTAllATION PKG. CAT. NO. AWG MM COlORS A B øC øD E TOOlING QTY. F8000 2x 20 2x 0.50 White .591/15.0 .315/8.0 .059/1.5 .177/4.5 .010/.25 T3 500 F8001 2x 18 2x 0.75 .591/15.0 .315/8.0 .071/1.8 .201/5.1 .010/.25 T3 500 Gray F8002 2x 18 2x 0.75 .669/17.0 .394/10.0 .071/1.8 .201/5.1 .006/.15 T3 500 F8003 2x 17 2x 1.00 .591/15.0 .315/8.0 .081/2.05 .201/5.1 .006/.15 T3 500 Red F8005 2x 17 2x 1.00 .669/17.0 .394/10.0 .081/2.05 .201/5.1 .006/.15 T3 500 F8006 2x 16 2x 1.50 .630/16.0 .315/8.0 .091/2.3 .252/6.4 .006/.15 T3 500 Black F8007 2x 16 2x 1.50 .787/20.0 .472/12.0 .091/2.3 .252/6.4 .006/.15 T3 500 F8008 2x 14 2x 2.50 .728/18.5 .394/10.0 .114/2.9 .295/7.5 .006/.15 T3 500 Blue F8009 2x 14 2x 2.50 .846/21.5 .512/13.0 .114/2.9 .295/7.5 .006/.15 T3 500 F8010 2x 12 2x 4.00 Gray .906/23.0 .472/12.0 .150/3.8 .339/8.6 .006/.15 ERG4/6MM DIE 100 F8011 2x 10 2x 6.00 Yellow .984/25.0 .551/14.0 .193/4.9 .378/9.6 .008/.20 ERG4/10MM DIE 100 Ferrule dimensions conform to DIN 46228, Part 4. Insulated Ferrules A A B B (Old DIN and French Standards) øC ØC øD ØD E E CONDUCTOR SECTION DIMENSIONS INCHES/MM INSTAllATION PKG. CAT. NO. STYlE AWG MM COlORS A B øC øD E TOOlING QTY. F4000 OLD DIN 20 0.50 Orange .571/14.5 .315/8.0 .043/1.1 .102/2.6 .006/.15 T1, T3 & ERG4 500 F4001 OLD DIN 18 0.75 White .571/14.5 .315/8.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500 F4002 OLD DIN 18–17 1.00 Yellow .571/14.5 .315/8.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500 F4003 OLD DIN 16 1.50 Red .571/14.5 .315/8.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500 F4020 OLD DIN 14 2.50 Blue .571/14.5 .315/8.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500 F4021 FRENCH 20 0.50 White .571/14.5 .315/8.0 .043/1.1 .102/2.6 .006/.15 T1, T3 & ERG4 500 F4023 FRENCH 18 0.75 lt. Blue .571/14.5 .315/8.0 .051/1.3 .110/2.8 .006/.15 T1, T3 & ERG4 500 F4024 FRENCH 18–17 1.00 Red .571/14.5 .315/8.0 .059/1.5 .118/3.0 .006/.15 T1, T3 & ERG4 500 F4027 FRENCH 16 1.50 Black .571/14.5 .315/8.0 .071/1.8 .134/3.4 .006/.15 T1, T3 & ERG4 500 F4028 FRENCH 14 2.50 Gray .571/14.5 .315/8.0 .091/2.3 .165/4.2 .006/.15 T1, T3 & ERG4 500 Ferrule dimensions conform to DIN 46228, Part 4. The crimping tools you need! ® Tooling for Sta-Kon Insulated Ferrules PKG. CAT. NO. DESCRIPTION QTY. ® T1 Sta-Kon Crimp Tool for wire ferrules #20–#14 AWG — 1 ERG4 insulated handle. ® T3 T3 Sta-Kon Crimp Tool for wire ferrules #26–#10 AWG — 1 insulated handle. T1 ® ® ® ERG4 Comfort Crimp Sta-Kon Crimp Tool with Shure-Stake 1 mechanism, for installing wire ferrules #26–1/0 AWG. Four interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-34 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Ferrules Non-Insulated Ferrules D C E A CONDUCTOR SECTION DIMENSIONS INCHES/MM INSTAllATION PKG. CAT. NO. AWG MM A C D E TOOlING QTY. F9000 24 .25 .196/5 .030/.75 .067/1.7 .006/.15 T1, ERG4 T3 1,000 F9001 22 .5 .236/6 .039/1.0 .083/2.1 .006/.15 T1, T3, ERG4 1,000 F9002 22 .5 .394/10 .039/1.0 .083/2.1 .006/.15 T1, T3, ERG4 1,000 F9003 18 .75 .236/6 .047/1.2 .091/2.3 .006/.15 T1, T3, ERG4 1,000 F9004 18 .75 .394/10 .047/1.2 .091/2.3 .006/.15 T1, T3, ERG4 1,000 F9005 18 1 .236/6 .055/1.4 .098/2.5 .006/.15 T1, T3, ERG4 1,000 F9006 18 1 .394/10 .055/1.4 .098/2.5 .006/.15 T1, T3, ERG4 1,000 F9007 16 1.5 .276/7 .067/1.7 .110/2.8 .006/.15 T1, T3, ERG4 1,000 F9008 16 1.5 .394/10 .067/1.7 .110/2.8 .006/.15 T1, T3, ERG4 1,000 F9009 16 1.5 .473/12 .067/1.7 .110/2.8 .006/.15 T1, T3, ERG4 1,000 F9010 16 1.5 .709/18 .067/1.7 .110/2.8 .006/.15 T1, T3, ERG4 1,000 F9011 14 2.5 .276/7 .087/2.2 .139/3.4 .006/.15 T1, T3, ERG4 1,000 F9012 14 2.5 .394/10 .087/2.2 .139/3.4 .006/.15 T1, T3, ERG4 1,000 F9013 14 2.5 .472/12 .087/2.2 .139/3.4 .006/.15 T1, T3, ERG4 1,000 F9014 14 2.5 .709/18 .087/2.2 .139/3.4 .006/.15 T1, T3, ERG4 1,000 F9015 12 4 .354/9 .110/2.8 .158/4 .008/.2 T3, ERG4 1,000 F9016 12 4 .472/12 .110/2.8 .158/4 .008/.2 T3, ERG4 1,000 F9017 12 4 .591/15 .110/2.8 .158/4 .008/.2 T3, ERG4 1,000 F9018 12 4 .709/18 .110/2.8 .158/4 .008/.2 T3, ERG4 1,000 F9019 10 6 .472/12 .138/3.5 .185/4.7 .008/.2 T3, ERG4 1,000 F9020 10 6 .591/15 .138/3.5 .185/4.7 .008/.2 T3, ERG4 1,000 F9021 10 6 .709/18 .138/3.5 .185/4.7 .008/.2 T3, ERG4 1,000 F9022 8 10 .472/12 .177/4.5 .228/5.8 .008/.2 ERG4 500 F9023 8 10 .591/15 .177/4.5 .228/5.8 .008/.2 ERG4 500 F9024 8 10 .709/18 .177/4.5 .228/5.8 .008/.2 ERG4 500 F9025 6 16 .472/12 .228/5.8 .295/7.5 .008/.2 ERG4 250 F9026 6 16 .591/15 .228/5.8 .295/7.5 .008/.2 ERG4 250 F9027 6 16 .709/18 .228/5.8 .295/7.5 .008/.2 ERG4 250 F9028 6 16 .984/25 .228/5.8 .295/7.5 .008/.2 ERG4 250 F9029 6 16 1.26/32 .228/5.8 .295/7.5 .008/.2 ERG4 250 F9030 4 25 .591/15 .287/7.3 .374/9.5 .010/.25 ERG4 100 F9031 4 25 .709/18 .287/7.3 .374/9.5 .010/.25 ERG4 100 F9032 4 25 .984/25 .287/7.3 .374/9.5 .010/.25 ERG4 100 F9033 4 25 1.26/32 .287/7.3 .374/9.5 .010/.25 ERG4 100 F9034 2 35 .709/18 .327/8.3 .433/11 .010/.25 ERG4 100 F9035 2 35 .984/25 .327/8.3 .433/11 .010/.25 ERG4 100 F9036 2 35 1.26/32 .327/8.3 .433/11 .010/.25 ERG4 100 F9037 1/0 50 .709/18 .406/10.3 .512/13 .012/.3 TB5095, ERG4 100 F9038 1/0 50 .984/25 .406/10.3 .512/13 .012/.3 TB5095, ERG4 100 F9039 1/0 50 1.18/30 .406/10.3 .512/13 .012/.3 TB5095, ERG4 100 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-35 Fax: 901.252.1354 Wire Termination Tools and Installation Kits Perfect for residential Convenient 20-count packaging! or light commercial installations! ® Sta-Kon Mini-Pack Terminals ® Sta-Kit Installing Kit • Assortment of popular ® Sta-Kon vinyl terminals • Kit includes a WT112M crimping tool • Includes cable ties and wire marker book • Wire ranges from #22 AWG to #10 AWG CAT. NO. DeSCriPTiON PKG. qTy. • Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors ® STAKiT Assortment of Sta-Kon vinyl terminals, splices 1 and disconnects. Includes crimp tool, cable ties and Note: “CP” designates mini-pack quantities. Refer to other catalog pages wire book marker for description and dimensional information. CAT. uNiT PKG. wire bOlT Lightweight, durable, NO. qTy. qTy. rANGe hOle nylon construction! 18rA-6FCP 20 100 22–18 #6 18rA-8CP 20 100 22–18 #8 ® 18rA-10CP 20 100 22–18 #10 Sta-Org Terminal 14rb-6CP 20 100 16–14 #6 and Splice Organizer Kit 14rb-8CP 20 100 16–14 #8 14rb-10CP 20 100 16–14 #10 • Ideal for contractors, OEMs or any other 10rC-10CP 20 100 12–10 #10 user of terminals and splices 1 10rC-14CP 20 100 12–10 ⁄4 • Slips in a tool box or sits on your 18rA-8FCP 20 100 22–18 #8 bench — only 6.6"L x 3" dia. 18rA-10FCP 20 100 22–18 #10 • Bench-mountable (hardware included) 14rb-6FCP 20 100 16–14 #6 14rb-8FCP 20 100 16–14 #8 Kit Contents 14rb-10FCP 20 100 16–14 #10 • (1) blue nylon organizer/carrier 10rC-8FCP 20 100 12–10 #8 • (6) see-through nylon canisters 10rC-10FCP 20 100 12–10 10 with lids 2rA18XCP 20 100 22–18 — • (20) #12–#10 AWG vinyl ring • (25) #18–#14 AWG vinyl butt 2rb14XCP 20 100 16–14 — terminals (Cat. No. 10RC-10) splices (Cat. No. 2RB-14X) 2rC10XCP 20 100 12–10 — • (25) #18–#14 AWG vinyl ring • (20) #12–#10 AWG vinyl fork 18rA-250FCP 20 100 22–18 — terminals (Cat. No. 14RB-10) terminals (Cat. No. 10RC-10F) 14rb-250FCP 20 100 16–14 — • (15) #12–#10 AWG vinyl butt • (25) #18–#14 AWG vinyl fork 10rC-250FCP 20 100 12–10 — splices (Cat. No. 2RC-10X) terminals (Cat. No. 14RB-10F) CAT. NO. DeSCriPTiON PKG. qTy. ® ® STA-OrG Sta-Kon Sta-Org Terminal 1 and Splice Organizer Kit United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-36 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Tools and Installation Kits Recommended Tools ® The Shure-Stake mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time. Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance. Plier type if installations are fewer than 20 per day WT112M Used for installation of various ® Sta-Kon terminal series. Plier-Type Tools WT110M Ratchet type if installations are more than 20 per day WT111M ERG4001 WT112M Power type if installations are more than 200 per day WT161M 12050 WT2000 CAT. NO. DeSCriPTiON PKG. qTy. wT110M A, B, C non-insulated terminal and splices and A, B 1 non-insulated terminals with insulation grip wT111M A, B, C, PT non-insulated terminal and splices; includes cutters 1 wT112M A, B, C non-insulated and RA, RB, RC insulated nylon 1 and vinyl terminal and splices; includes cutters wT161M A, B, C, PT non-insulated terminal and splices; 1 includes plier grip and cutters wT2000 A, B, C, AB, PT, RA, RB, RC insulated and non-insulated 1 terminal and splices; includes wire cutters, bolt cutters and wire stripper United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-37 Fax: 901.252.1354 Wire Termination Tools and Installation Kits Redesigned family of termination tools sets a new standard for manual crimping tools! ® Crimp-Assist foot provides stability when work surface leverage is ® needed to crimp larger connectors Comfort Crimp Color-coded die nests (left and right side) provided for proper crimping of ® Shure-Stake mechanism ensures Compression Tools insulated terminals a proper crimp every time The most comfortable crimp available from a manual compression tool! ® ® Sta-Kon Comfort Crimp Compression Tools previously set the standard for manual crimp tools. Now, Thomas & Betts engineers have made Ergonomically advanced, soft, ® a great line of tools even better with the newly redesigned Sta-Kon over-molded handle grips reduce strain and ® Comfort Crimp Compression Tools. We kept all the performance enhance user comfort Requires the lowest handle force of any tool ® features that made the tools industry leaders such as the Shure-Stake in its class — 25% less than the previous ® mechanism and interchangeable dies with color-coded die nests, and generation of Comfort Crimp tools focused on creating the best possible user experience in terms of comfort • Perfect for OEM, MRO and field use and reduction of strain. ® • UL Listed for use with Sta-Kon connectors Ergonomic handles position the user’s hands correctly to minimize the ® risk of strain, and soft, over-molded grips cushion fingers and palm for • Shure-Stake mechanism ensures a complete crimp cycle before ™ user comfort. A new Crimp-Assist foot stabilizes the tool when the release for a proper crimp every time user needs to place it on a work surface for leverage to crimp larger ® • Color-coded die nests for easy matching with Sta-Kon insulated terminals ® connectors. Best of all, the redesigned Comfort Crimp tools require • Creates integrity dots for quick verification of proper crimp 25% less handle force to complete the crimp cycle than the previous generation — and up to 75% less handle force than competing tools! • Advanced manufacturing methods for improved durability and tool life Requiring the lowest handle force of any tool in its class, the new Comfort • Lanyard hole in handle for easy tethering to workstation ® Crimp family provides maximum comfort to installers, without sacrificing the durability or performance associated with Thomas & Betts tools. • Calibration service available through T&B Tool Services ERG4007 ERG4002 ERG4008 PKG. ® Cat. No. For use with sta-KoN series QtY. erG4001 RA, RB, RC nylon & vinyl terminals, splices & disconnects 1 ERG4004 erG4002 A, B, C non-insulated terminals, splices, disconnects 1 erG4004 A, B and C flag terminals 1 erG4005 B, C, D, E non-insulated terminals, splices, 1 (D & E tubular only) erG4006 RA, RB .110 disconnects and RZ Terminals 1 erG4007 RD & RE insulated terminals (tubular only) 1 erG4008 Non-insulated terminals #8–1/0 AWG (tubular only) 1 Note: Contact Tool Services for gauging. ERG4005 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-38 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Tools and Installation Kits WT1377 Ratchet Hand Tool WT2130A Ratchet Hand Tool ® Correct compression every time — the Shure-Stake mechanism principle prevents opening of the handles until full staking action is completed. ® Installs self-insulated and non-insulated Sta-Kon terminal series in the #26–#10 AWG wire range. PKG. PKG. ® ® Cat. No. For use with sta-KoN series QtY. Cat. No. For use with sta-KoN series QtY. wt1377 NW ring terminals 1 wt2130a RC, RBC and RD insulated terminals, RC6, RP7 wire joints 1 ERG4006 Hand Tool WT3185 Ratchet Hand Tool PKG. PKG. ® ® Cat. No. For use with sta-KoN series QtY. Cat. No. For use with sta-KoN series QtY. ® wt3185 For #8 AWG to 250 kcmil non-insulated Sta-Kon Terminals 1 erG4006 RZ terminals/splices 1 Note: For gauging information, contact Tool Services. RA, RB .110 insulated disconnects ERG4255 Ratchet Hand Tool WT129 Flag Terminal Type Hand Tool PKG. PKG. ® ® Cat. No. For use with sta-KoN series QtY. Cat. No. For use with sta-KoN series QtY. erG4255 RA, RB, RC heat-shrinkable nylon-insulated 1 wt129 D, E, F & G non-insulated flag terminals 1 terminals, butt splices, and disconnects United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-39 Fax: 901.252.1354 Wire Termination Tools and Installation Kits WT115A Toggle-Type Hand Tool Single operation to cut and strip at the same time! SWS01/DWS02 Wire Stripping/Cutting Tools • Automatic adjustment to the diameter of the wire, with neither setting nor selection SWS01 • Sharply cuts and strips insulator without damaging the conductors pKG. ® CAT. No. For USe WITh STA-KoN SerIeS qTy. • DWS02 is a double- side stripper WT115A D, E, F & G Non-Insulated Terminals 1 DWS02 TBM6 & TBM6S Installing Dies for Non-Insulated Code Toggle-Type ® and Aircraft Sta-Kon Terminals Hand Tools CAT. No. NeST INDeNTor CAT. No. DeSCrIpTIoN pKG. qTy. STATIoNAry movAble Term SWS01 Single-Side Stripper 1 DIe DIe SIze DWS02 Double-Side Stripper 1 11803 D, E (Tubular) 11805 E (Brazed), F (Tubular) 11806 11802 F (Brazed), G 11807 H Integral wire cutter lets user 11808 J cut and strip with the same tool! 11809 K 11810 L ® Sta-Kon ERG1-WS Wire 11811 M Stripping/Cutting Tool Installing Dies for Nylon-Insulated ® • Interchangeable cassettes Sta-Kon Terminals Tbm6 & Tm6S Tools enable the user to strip a DIe SeT wide range of insulations CAT. No. Term. SIze without having to change 11821 RD (Tubular) tools TBM6 11822 RD (Brazed Seam) RE (Tubular) • Tool automatically strips 11823 RF wire to preset length 11824 RG 11825 RH 11826 RJ 11827 RK 11828 RL 11829 RM “V” Blade Cassette pKG. pKG. ® CAT. No. DeSCrIpTIoN qTy. CAT. No. For USe WITh STA-KoN SerIeS qTy. erG1-WS Ergonomic Wire Stripping Tool 1 Tbm6 D through M, RD through RM 1 ® vbC-1 Replacement “V” Blade Cassette 1 Tbm6S D through M, RD through RM with Shure-Stake 1 ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette (SBC-1). Dies not included. “V” Blade Cassettes sold separately. ® Note: This tool can also be used to crimp Blackburn Lugs and Splices. See page F-85 for dies. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-40 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Tools and Installation Kits Safe, fast, high-volume crimping machine! ® Shure-Stake Auto-Feed Tool ® • Shure-Stake mechanism • Fully guarded foot pedal • Clear plastic safety guard over die area • Dies color coded to terminals • #26–#10 AWG wire range • Installs insulated and non-insulated terminals and disconnects Installing Dies for 12050 ® DIe CAT. No. DeSCrIpTIoN pKG. qTy. STA-KoN AWG pKG. CAT. No. TermINAl Type WIre SIze qTy. 12050 Compact, pneumatically operated unit for crimping 1 ® 12051 RA — Nylon 22–18 1 tape-mounted Sta-Kon terminals; equipped with ® 12054* RA — Vinyl 22–18 1 a Shure-Stake mechanism, which ensures a full compression each time 12061 RA Disconnect 22–18 1 Space Requirement: 30" W x 20" H x 20" D 12052 RB — Nylon 16–14 1 12055* RB — Vinyl 16–14 1 Weight: 55 lbs. 12062 RB Disconnect 16–14 1 Air Pressure: 90–125 psi input air supply 12056 RC — Nylon and Vinyl Insulated 12–10 1 12057 A — Non-Insulated 22–18 1 12058 B — Non-Insulated 16–14 1 12059 C — Non-Insulated 12–10 1 12060 C Disconnect, Non-Insul. 12–10 1 * Can also be used on nylon. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-41 Fax: 901.252.1354 Wire Termination Tools and Installation Kits 1 1 ⁄2 tons of grip that weighs less than three pounds! Battery-Powered Crimping Tool — BAT22-6 T&B’s newest battery-powered tool is fast and portable for making high- ® volume and difficult-to-reach terminal installations in a snap. The Sta-Kon BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton Easy to rotate with your wrist — delivers Uses the exact dies of the Comfort trigger. The lightweight, ergonomic design minimizes the risk of repetitive fast and effective crimping power. Crimp line of ergonomic tools for ® ® motion injuries that can occur with traditional hand crimping tools. Sta-Kon and Dragon Tooth terminals. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals included accessories in seconds. • Sturdy, plastic carrying case for portability • Interchangeable dies can be quickly changed to • Two 9.6V NiCd batteries and battery charger crimp non-insulated and insulated terminals up to #6 AWG • Sturdy tray for convenient storage of crimp dies • Dies are the same as our hand tools — crimps will ® be exactly the same between Sta-Kon hand tools such as our ERG4001 and the BAT22-6 pkG. • 360° rotating head gives the user the added Cat. No. DesCriptioN qty. flexibility when crimping hard-to-reach connections Bat22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger 1 • Short cycle time equates to crimping times of less Crimp Dies* than two seconds ® Die2001 Insulated #22–#10 AWG Sta-Kon Terminals 1 ® • Quick, lightweight, and maneuverable Die2002 Non-Insulated #22–#10 AWG Sta-Kon Terminals 1 ® Die2005 Non-Insulated #16–#14/#12–#10/#8–#6 Sta-Kon Terminals 1 • NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a (Tubular Only) ® single charge Die2007 Insulated #8–#6 AWG Sta-Kon Terminals (Tubular Only) 1 *Dies sold separately. • Extra battery and charger are included with the tool, ensuring round-the-clock operation Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also ® be used to crimp non-insulated Sta-Kon terminals. See pages F-86–F-88. • Battery charger provides full battery life in under an hour • Linear crimping motion gives a symmetric, high-quality crimp every time Portable heavy-duty air tool. PAIR22-6 Heavy-Duty Portable Air Crimp Tool • 1.25 tons output force at 100 psi Cat. No. DesCriptioN pkG. qty. • Crimps #22–#6 AWG terminals pair22-6 Open yoke, hand actuated 1 ® Crimp Dies* • Installs Sta-Kon terminals as well as ferrules ® ® and Dragon Tooth connectors Die2001 Insulated #22–#10 AWG Sta-Kon Terminals 1 ® Die2002 Non-Insulated #22–#10 AWG Sta-Kon Terminals 1 • Interchangeable dies ® Die2005 Non-Insulated #16–#10/#8–#6 Sta-Kon Terminals (Tubular Only) 1 • Open yoke enables easy access to insert and remove ® Die2007 Insulated #8–#6 AWG Sta-Kon Terminals (Tubular Only) 1 terminals for crimping * Dies sold separately. Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used ® to crimp non-insulated Sta-Kon terminals. See pages F-86–F-88. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-42 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Tools and Installation Kits Crimps #22–#6 AWG terminals! BAIR22-6 Bench-Mounted Air Tool • 1.8 tons output force at 100 psi • Bench-mounted heavy-duty air tool • Short cycle time ® • Shure-Stake mechanism • Foot actuated • Accepts T&B standard hand tool dies ® ® • Installs Sta-Kon and Spec-Kon terminals ® as well as ferrules and Dragon Tooth connectors pkG. Cat. No. DesCriptioN qty. Bair22-6 Heavy-duty, high-speed production tool installs a wide range 1 ® of Sta-Kon terminals, from #26–#6 gauge; uses the DIE2000 series dies for both non-insulated and insulated terminals; supplied complete with foot pedal, air hose/air lubricator Crimp Dies* ® Die2001 Insulated #22–#10 AWG Sta-Kon Terminals 1 ® Die2002 Non-Insulated #22–#10 AWG Sta-Kon Terminals 1 ® Die2005 Non-Insulated #16–#10/#8–#6 Sta-Kon Terminals (Tubular Only) 1 ® Die2007 Insulated #8–#6 AWG Sta-Kon Terminals (Tubular Only) 1 * Dies sold separately. Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be ® used to crimp non-insulated Sta-Kon terminals. See pages F-86–F-88. Crimps #8 AWG–250 kcmil! Air-Operated Bench-Mounted Tool Convenience and economy The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest. ® shure-stake Mechanism Means quality Connections ® The Shure-Stake mechanism senses inlet air pressure, and if insufficient, is designed to prevent the tool from cycling. Thus you avoid “undercrimping.” An 85–90-psi air pressure source is required. pkG. safety Features increase productivity, reduce Downtime Cat. No. DesCriptioN qty. Safety features include a guard over the die area, an air shutdown switch 25000 This compact heavy-duty air tool installs nylon insulated Sta- 1 activated by a slight push with the finger and a foot pedal that’s enclosed ® Kon terminals on wire sizes from #8 AWG to 250 kcmil; non- to prevent accidental tool operation. In addition, the tool may be bench- insulated styles are also installed just as quickly and dependably; mounted for stability and control. For convenience when crimping large size ® heavy-duty air tool installs non-insulated and insulated Sta-Kon terminals on heavy wire, the head assembly may overhang the workbench. terminals from #8 AWG to 250 kcmil Note: This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-85. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-43 Fax: 901.252.1354 Wire Termination Tools and Installation Kits Installs insulated and non- Military listed and 12 tons ® insulated Sta-Kon Terminals! of crimping power! 12-Ton Hydraulic Head 12-Ton Crimping Tool (Military Spec. MS25441-1) FORGED STEEL 13642M Cat. No. DesCriptioN pkG. qty. Cat. No. DesCriptioN pkG. qty. 13400 12-ton crimping tool supplied with adapter 1 TBM12D-AR is used for installing both insulated 13642M Hydraulic-operated 12-ton tool installs #8 AWG 1 ® ® and non-insulated Sta-Kon terminals #8 AWG to through 250 kcmil Sta-Kon terminals 250 kcmil (dies ordered separately) (dies ordered separately) ® indent style Dies for sta-kon brazed seam Non- ® insulated terminals to Fit 13642M and 13400 Hex Dies for Non-insulated sta-kon terminals to Fit 13642M and 13400 ® Nest iNDeNt. sta-koN Wire pkG. Die Cat. No. Cat. No. Cat. No. size size qty. For For Hex ® 13643 D 8 1 tubular brazeD sta-koN Wire Die terM seaM size size CoDe 13644 13650 E 6 1 11732 — D 8 21 13645 F 4 1 — 11733 D 8 24 ® indent style Dies for sta-kon tubular Non- 11733 — E 6 24 insulated terminals to Fit 13642M and 13400 — 11734 E 6 29 Nest iNDeNt. ® 11734 — F 4 29 sta-koN Wire pkG. Cat. No. Cat. No. size size qty. — 11735 F 4 33 11736 — G 2–1 37 13654 G 2–1 1 11737 — H 1/0 42 13655 H 1/0 1 11738 — J 2/0 45 13656 J 2/0 1 13650 11739 — K 3/0 50 13657 K 3/0 1 11740 — L 4/0 54 13658 L 4/0 1 11771 — M 250 kcmil 62 13659 M 250 kcmil 1 ® ® ® installing Dies for insulated sta-kon Hex Dies for Non-insulated sta-kon indent style Dies for Flag type sta-kon terminals to Fit 13642M (Military listed) terminals to Fit 13642M (Military listed) terminals — use with 13642M and 13400 Die ® Die ® Nest iNDeNt. ® sta-koN Wire pkG. sta-koN Wire pkG. sta-koN Wire pkG. Cat. No. size size qty. Cat. No. size size qty. Cat. No. Cat. No. size size qty. 21707M RD 8 1 11781M D 8 1 21733 D 8 1 21708M RE 6 1 11782M E 6AN 1 21734 21731 E 6 1 21709M RF 4 1 11783M F 4AN 1 21735 F 4 1 21710M RG 2–1 1 11784M G 2AN 1 21736 G 2 1 21711M RH 1/0 1 11785M H 1AN 1 21737 H 1 1 21712M RJ 2/0 1 11786M J 1/0AN 1 21738 J 1/0 1 21732 21713M RK 3/0 1 11787M K 2/0AN 1 21739** K 2/0 1 21714M RL 4/0 1 11788M L 3/0AN 1 21740** L 3/0 1 21715M RM 250 kcmil 1 11789M M 4/0AN 1 21741** M 4/0 1 ** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-44 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Tools and Installation Kits 13600 Electric 13810 Heavy-Duty Electric Hydraulic Pump ® Hydraulic Pump with Shure-Stake Control • Designed for use with single- acting cylinders and tools rated for 10,000-psi operation • Supplied with metal carrying case • 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation ............specifications ............ 1 • Motor: ⁄2 hp, 115V 50–60 Hz, 10 amps • Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi • Reservoir Volume: 104 cu. in. (.45 gal.) • Basic Pump Dimension: 6" x 8" x 16" • Weight: 25 lbs. Cat. No. DesCriptioN pkG. qty. 13600 Electric Hydraulic Pump — hand or foot switch and non- 1 • Designed for perfect crimps every time in heavy-duty OEM applications metallic hose (sold separately) required for operation • Heavy-duty OEM two-stage pump with high flow rate ® • Shure-Stake control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping 13610A Electric Hydraulic Pump ® • Requires hand or foot control (sold separately) with Shure-Stake Control ® .................................... specifications ................................... • Shure-Stake control 1 • Motor Rating: 1 ⁄2 hp, 115V, 60 Hz, • Reservoir Volume: mechanism requires 23 amps 462 cu.in./2 gal. 9,800-psi pump pressure before recyling to prevent • Pumping Capacity: • Dimensions (L x W x H): 3 3 under-crimping 10 ⁄4" x 15" x 20 ⁄4" 235 cu.in./min. at 200 psi • Weight: 60 lbs. • Designed for use with 6 cu.in./min. at 8,000 psi single-acting cylinders and tools rated for Cat. No. DesCriptioN pkG. qty. 10,000-psi operation ® 13810 Heavy-duty electric hydraulic pump with Shure-Stake 1 • Supplied with metal control — hand or foot switch and non-metallic hose carrying case (sold separately) required for operation accessories for the pumps on this page Cat. No. DesCriptioN pkG. qty. .................................... specifications ................................... You may also need…for 13600 1 • Motor Rating: ⁄2 hp, 115V, • Reservoir Volume: 104 cu. in. 13620 Hand Switch 1 50–60 Hz, 12.5 amps (.45 gal.) 13589a Foot Switch 1 • Pumping Capacity: • Basic Pump Dimension: 1 1 170 cu. in./min. at 100 psi 8 ⁄2" x 10 ⁄2" x 16" 13619 10-ft. Non-Metallic Hose 1 32 cu. in./min. at 1,000 psi • Weight: 35 lbs. 13618 20-ft. Non-Metallic Hose 1 25 cu. in./min. at 5,000 psi 13600s “Sled” type stand for 13600 pump 1 18 cu. in./min. at 10,000 psi You may also need…for 13610A & 13810 Cat. No. DesCriptioN pkG. qty. 13611 Hand Switch 1 ® 13612 Foot Switch 1 13610a Electric Hydraulic Pump with Shure-Stake control — 1 13619 10-ft. Non-Metallic Hose 1 hand or foot switch and non-metallic hose (sold separately) required for operation 13618 20-ft. Non-Metallic Hose 1 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-45 Fax: 901.252.1354 Wire Termination Technical Information Platings/Finish Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish. See table (below) for specification information. Finish suFFix spec. Temp. RaTinG Gold plate Gp MIL-G-45204 Type II, Grade B, C, D, Class O 260˚ C nickel plate np QQ-N-290 Class 2, Grade G 260˚ C plain Finish pF None 150˚ C silver plate sp MIL-T-16366 Type I or II, 400° F, 204° C 150˚ C Listing ® Sta-Kon Rings, Forks and Locking Forks are tested and listed to UL486A, two-way splices to UL 486C, disconnects to UL 310 and all appli cable products to CSA 22.2. ® sta-Kon Technical Data ® TeRminals & splices ul 94 insulaTion RaTinG FlammabiliTy VolTaGe TempeRaTuRe Nylon V-2 600V* 105° C Vinyl V-0 600V* 105° C ® Tefzel V-0 600V* 150° C Disconnects 300V 105° C Non-Insulated — 600V 150º C *1000V fixture or sign Minimum pull-out test — UL 486A and UL 486C United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-46 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Technical Information The proper installation procedure for the quality-assured connection! The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. Certain basic requirements must be met to make a good termination. • Strip the insulation carefully to avoid nicking or cutting conductor strands • Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51. A poor termination results in a high-resist ance connection. A poor connector installation may cause damage or failure of an entire system. Installation Procedure 1. Strip the insulation carefully to avoid nicking or cutting stripping conductor strands. stripping length length stripped wire stripped wire indentor indentor 2. Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51. 3. Train the wires to eliminate fanning of strands. terminal terminal 4. Open handles fully. orient tongue orient tongue rest rest 5. Insert terminal in proper die nest and locate it as shown above. as shown as shown When crimping a butt splice, position in proper die nest with window facing indentor. 6. Close handles slightly to secure terminal. Do not deform terminal. 7. Insert properly stripped wire into terminal. 8. Complete crimp by closing handles. ® shure-stake tools are matched to terminals. ERG4001 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-47 Fax: 901.252.1354 Wire Termination Technical Information Critical information for determining the products you need! raTcheT hand plierS erGonomic raTcheT hand ToolS ToolS Terminal Terminal Type SerieS WT110m WT111m WT112m WT161m WT2000 erG4001 erG4002 erG4004 erG4005 erG4006 erG4255 WT1377 WT145a Nylon Terminals RZ • RA, RAX • • • • RB • • • • RBC, RC • • • • Nylon Butt Splices RA • • • RB • • • RC • • • Nylon Parallel RAA • Splices RBB • RCC • All Nylon RA • • • Disconnects RB • • • (except .110 size) RC • • • Heat-Shrinkable RAS • Terminals, Splices, RBS • Disconnects RCS • Vinyl Terminals RA, RAA • • • and Splices RB, RBB • • • RC, RCC, • • • RBC Bare Terminals A, AA • • • • • • and Splices B, BB • • • • • • • C, CC • • • • • • • Wire Joints RB • • • RC • • RP • • PT • • Hi-Temp Terminals NW-Rings • and Splices NW-Splices • Insulation Grip A • B • .110 Disconnects A, B • • • RA, RB • Flag Terminals AB • C • ® Terminals RAT, RAAT • • Tefzel and Splices RBT, RBBT • • RCT, RCCT • • Vinyl Disconnects RA • • • RB • • • RC • • • Bare Disconnects A • • • • • • B • • • • • • • C • • • • • • • ® Tefzel is a registered trademark of DuPont. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-48 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Technical Information raTcheT hand BaT22-6 Bair22-6 ToolS (conT.) pair22-6 12050 mylar Tape auTo Tool Terminal Terminal Type SerieS WT145c WT2130a die2001 die2002 die2005 die2009 12051 12052 12054 12055 12056 12057 12058 12059 12060 Nylon Terminals RZ RA, RAX • • • • RB • • • • RBC, RC • • • • Nylon Butt Splices RA • • RB • • RC • • • Nylon Parallel Splice RAA RBB RCC All Nylon Disconnects RA • • • • (except .110 size) RB • • • • RC • • • • Heat Shrinkable RAS Terminals, Splices, RBS Disconnects RCS Vinyl Terminals RA, RAA • • • and Splices RB, RBB • • • RC, RCC, • • • • RBC Bare Terminals A, AA • • and Splices B, BB • • • C, CC • • • Wire Joints RB • • RC • • RP • • PT Hi-Temp Terminals NW-Rings and Splices NW-Splices Insulation Grip A B .110 Disconnects A, B RA, RB Flag Terminals AB C ® Tefzel Terminals RAT, RAAT • and Splices RBT, RBBT • RCT, RCCT • Vinyl Disconnects RA • • • RB • • • RC • • • • Bare Disconnects A • • B • • • C • • • ® Tefzel is a registered trademark of DuPont. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-49 Fax: 901.252.1354 Wire Termination Technical Information Select the die numbers you need! 25000 air tool BPi42300Cr, BPlt6BSCr 13642M (MS25441-1) tBM6 toGGle Hand tool and BPlt62BSCr and terMinal tBM6S toGGle Hand tool die Cat. noS. CriMP toolS 13400 HydrauliC tool Hand tool deSCriPtion SerieS tyPe witH dieS neSt (Stationary) indentor (MovaBle) Hex dieS die Code Hex dieS neSt indentor Non-Insulated D Tubular erG4005 11803 11802 — — 11781M* 13651 13650** Terminals and D Tubular erG4008 11803 11802 — — 11781M* 13651 13650** Splices D Tubular wt3185/wt115a 11803 11802 tBM6221 21 11732 13651 13650** D Brazed wt3185/wt115a 11803 11802 tBM6224 24 11733 13643 13650** E Tubular erG4005 11803 11802 — — 11782M 13652 13650** E Tubular erG4008 11803 11802 — — 11782M 13652 13650** E Tubular wt3185/wt115a 11803 11802 tBM6224 24 11733* 13652 13650** E Brazed wt3185/wt115a 11804 11802 tBM6229 29 11734 13644 13650** F Tubular erG4008 11805 11802 — — 11783 13653 13650** F Tubular wt3185/wt115a 11805 11802 tBM6229 29 11734* 13653 13650** F Brazed wt3185/wt115a 11806 11802 tBM6233 33 11735 13645 13650** G Tubular erG4008 11806 11802 — — 11784M* 13654 13650** G Tubular wt3185/wt115a 11806 11802 tBM6237 37 11736 13654 13650** H Tubular erG4008 11807 11802 — — 11785M* 13655 13650** H Tubular wt3185 11807 11802 — — 11785M* 13655 13650** H Tubular wt3185 11807 11802 tBM6242 42 11737 13655 13650** J Tubular wt3185 11808 11802 — — 11786M* 13656 13650** J Tubular wt3185 11808 11802 tBM6245 45 11738 13656 13650** K Tubular — 11809 11802 — — 11787M* 13657 13650** K Tubular — 11809 11802 tBM6250 50 11739 13657 13650** L Tubular — 11810 11802 — 50 11788M* 13658 13650** L Tubular — 11810 11802 tBM6254 54 11740 13658 13650** M Tubular — 11811 11802 — 54 11789M* 13659 13650** M Tubular — 11811 11802 tBM6262 62 11771 13659 13650** ®† Tefzel Nylon RD Tubular erG4007 11821 (Set) 21707M* (Set) RD Brazed & Tubular — 11822 (Set) 21708M* (Set) Insulated RE Tubular erG4007 11822 (Set) 21708M* (Set) Terminals RE Brazed — 11823 (Set) 21709M* (Set) and Splices RF Tubular — 11823 (Set) 21709M* (Set) RF Brazed — 11824 (Set) 21710M* (Set) RG Tubular — 11824 (Set) 21710M* (Set) RH Tubular — 11825 (Set) 21711M* (Set) RJ Tubular — 11826 (Set) 21712M* (Set) RK Tubular — 11827 (Set) 21713M* (Set) RL Tubular — 11828 (Set) 21714M* (Set) RM Tubular — 11829 (Set) 21715M* (Set) Non-Insulated D — wt129 — — — 21733 21731 E — wt129 — — — 21734 21731 Flag Terminals F — wt129 — — — 21735 21731 G — wt129 — — — 21736 21732 H — — — — — 21737 21732 J — — — — — 21738 21732 K — — — — — 21739 21732 L — — — — — 21740 21732 M — — — — — 21741 21732 * Indicates military listed die. ** To order the military version, suffix the indentor catalog number with an “M” (13650M). Nest catalog number does not change. † ® Tefzel is a registered trademark of DuPont. Stud Size and Clearance Hole Chart 1 5 3 7 1 5 3 Stud Size 2 4 6 8 10 /4 /16 /8 /16 /2 /8 /4 Min. hole diam. — in. .92 .116 .143 .169 .196 .262 .323 .388 .453 .516 .650 .775 Min. hole diam. — mm 2.337 2.946 3.632 4.292 4.978 6.655 8.204 9.855 11.506 13.106 16.510 19.685 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-50 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Technical Information individual StrandS wHole ConduCtor navy Wire Strip † awG or an SHiPBoard no. dia. in. Cir. Mil. area dia. in. dia. MM 22 Wire Size Length Chart 3 22 ⁄5 (1) 1 .025 642 .025 .635 3 22 ⁄5 (7) 7 .010 703 .030 .762 A A AN-22* 7 ** 704 .032 .813 1 ⁄2 (21) 21 .005 525 .028 .711 20 Wire Size 20 1 (1) 1 .032 1,022 .032 .813 reCoMMend 20 7 .012 1,024 .036 .914 wire StriP 20 10 .010 1,005 .040 1.016 lenGtH “a” 20 19 .007 1,022 .037 .940 wire StriP terMinal Standard 20 26 .006 1,034 .039 .991 lenGtH SerieS terMinalS AN-20* 7 ** 1,119 .040 1.016 1 1 (7) 7 .013 1,119 .038 .965 A ⁄4 1 1 (10) 10 .010 1,005 .038 .965 Non-Insulated B ⁄4 1 (26) 26 .006 1,034 .042 1.067 5 C, BC ⁄16 18 Wire Size 1 1 RA ⁄4 Vinyl Insulated — 18 1 ⁄2 (1) 1 .040 1,624 .040 1.016 1 1 1 18 1 ⁄2 (7) 7 .016 1,624 .049 1.245 Add ⁄16" for RB ⁄4 1 18 1 ⁄2 (16) 16 .010 1,608 .049 1.245 11 Funnel Entry Type RC, RBC ⁄32 18 19 .009 1,624 .046 1.168 7 1 Nylon Insulated RA ⁄32 18 1 ⁄2 (41) 41 .006 1,630 .049 1.245 ® 7 and Tefzel RB ⁄32 AN-18* 2 (7) 7 .016 1,779 .048 1.219 5 16 Wire Size Insulated RC, RBC ⁄16 1 16 2 ⁄2 (1) 1 .051 2,583 .051 1.295 17 RD ⁄32 16 7 .019 2,583 .058 1.473 17 RE ⁄32 16 19 .012 2,601 .058 1.473 Nylon Insulated 9 16 26 .010 2,613 .059 1.499 RF ⁄16 ® and Tefzel 16 65 .006 2,580 .058 1.473 11 RG ⁄16 1 Insulated AN-16* 2 ⁄2 (19) 19 .011 2,407 .061 1.549 11 RH ⁄16 1 2 ⁄2 (26) 26 .010 2,613 .061 1.549 when using 3 RJ ⁄4 14 Wire Size Aircraft and 7 14 1 .064 4,107 .064 1.626 RK ⁄8 Code Wire 14 7 .024 4,107 .073 1.854 7 RL ⁄8 14 19 .015 4,107 .074 1.880 RM 1 14 37 .011 4,107 .074 1.880 15 14 14 .009 4,157 .083 2.108 D ⁄32 14 104 .006 4,128 .074 1.880 15 E ⁄32 AN-14* 19 ** 3,830 .076 1.930 1 F ⁄2 3 (7) 7 .020 2,828 .060 1.524 41 G ⁄64 Non-Insulated, 3 (19) 19 .013 3,036 .063 1.600 43 4 (1) 1 .064 4,107 .064 1.626 when using H ⁄64 4 (7) 7 .025 4,497 .076 1.930 47 Aircraft Code Wire J ⁄64 4 (19) 19 .014 3,828 .072 1.829 55 K ⁄64 4 (41) 41 .010 4,121 .077 1.956 55 12 Wire Size L ⁄64 59 12 1 .081 6,530 .081 2.057 M ⁄64 12 7 .031 6,530 .092 2.337 ® Tefzel is a registered trademark of DuPont. 12 19 .019 6,530 .093 2.362 12 37 .013 6,530 .093 2.362 12 49 .012 6,593 .104 2.642 12 65 .010 6,533 .093 2.362 12 104 .008 6,574 .094 2.388 12 165 .006 6,559 .095 2.413 AN-12* 6 (19) 19 .018 6,088 .096 2.438 6 (7) 7 .031 6,512 .092 2.337 6 (65) 65 .010 6,533 .097 2.964 10 Wire Size 10 1 .102 10,380 .102 2.591 10 7 .039 10,380 .116 2.946 10 19 .023 10.380 .117 2.972 10 37 .017 10,443 .117 2.972 10 49 .015 10,445 .131 2.327 10 104 .010 10,452 .116 2.946 AN-10* 37 ** 10,380 .117 2.972 9 (7) 7 .036 9,016 .108 2.743 9 (37) 37 .016 9,402 .109 2.769 9 (90) 90 .010 9,045 .120 3.048 † * MIL-W-5086. ** Strand diameter not specified. MIL-E-16366 A. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-51 Fax: 901.252.1354 Wire Termination Technical Information iNdividuAl StrANdS Whole CoNduCtor NAvy † AWG or AN ShipboArd No. diA. iN. Cir. mil. AreA diA. iN. diA. mm 9 Wire Size 9 7 .043 13,090 .130 3.302 14 (7) 7 .045 14,340 .136 3.454 8 Wire Size 8 7 .049 16,510 .146 3.712 8 19 .030 16,510 .148 3.763 8 37 .021 16,510 .148 3.763 7 Wire Size 7 1 .144 20,820 .144 3.662 14 (7) 7 .045 14,340 .136 3.454 14 (140) 140 .010 14,070 .145 3.787 6 Wire Size 6 7 .061 25,250 .184 4.672 6 19 .037 26,250 .186 4.722 6 37 .027 26,250 .186 4.722 6 49 .023 26,146 .208 5.283 6 661 .006 26,274 .259 6.579 5 Wire Size 5 1 .181 33,100 .181 4.595 20 (49) 7x7 .020 19,800 .180 4.570 23 (7) 7 .057 22,800 .171 4.345 23 (228) 19x12 .010 22,190 .190 4.830 26 (49) 7x7 .023 26,250 .210 5.330 4 Wire Size 4 7 .077 41,740 .232 5.891 4 19 .047 41,740 .235 5.967 4 37 .034 41,740 .235 5.967 3 Wire Size 3 1 .229 52,630 .229 5.819 30 (304) 19x16 .010 30,550 .220 5.590 33 (336) 7x48 .010 33,370 .235 5.967 40 (19) 19 .045 38,910 .226 5.742 42 (49) 7x7 .029 41,740 .260 6.600 42 (209) 19x11 .014 42,110 .260 6.600 50 (19) 19 .051 49,080 254 6.452 2 Wire Size 2 7 .097 66,370 .292 7.421 2 19 .059 66,370 .296 7.522 2 37 .042 66,370 .297 7.548 2 49 .037 66,356 .331 8.405 2 133 .022 66,140 .335 8.507 AN-2* 663 ** 66,832 .345 8.767 53 (532) 19x28 .010 53,470 .304 7.772 60 (37) 37 .040 60,090 .282 7.161 60 (304) 19x16 .014 61,260 .310 7.870 66 (133) 19x7 .022 66,370 .330 8.380 75 (37) 37 .045 75,780 .317 8.048 1 Wire Size 1 7 .109 83,690 .328 8.333 1 19 .066 83,690 .332 8.431 1 37 .048 83,690 .333 8.456 1 61 .037 83,690 .333 8.456 1 133 .025 83,690 .377 9.578 1 259 .018 83,916 .378 9.603 AN-1* 812 ** 81,807 .384 9.752 83 (418) 19x22 .014 84,230 .380 9.650 84 (2,107) 2107 ** 83,690 .410 10.41 * MIL-W-5086. ** Strand diameter not specified. † MIL-E-16366 A United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-52 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Technical Information iNdividuAl StrANdS Whole CoNduCtor NAvy † AWG or AN ShipboArd No. diA. iN. Cir. mil. AreA diA. iN. diA. mm 1/0 Wire Size 1/0 7 .123 105,500 .368 9.343 1/0 19 .075 105,500 .373 9.476 1/0 37 .053 105,500 .374 9.502 1/0 61 .042 105,500 .374 9.502 1/0 133 .028 105,761 .423 10.721 1/0 259 .020 105,672 .424 10.772 AN-0* 1,033 ** 104,118 .432 10.971 100 (61) 61 .040 99,060 .363 9.216 105 (259) 37x7 ** 105,500 .410 10.410 2/0 Wire Size 105 (2,646) 2,646 ** 105,500 .460 11.680 2/0 7 .138 133,100 .414 10.512 2/0 19 .084 133,100 .419 10.639 2/0 37 .060 133,100 .420 10.670 2/0 61 .047 133,100 .420 10.670 2/0 133 .032 132,800 .474 12.042 2/0 259 .023 133,462 .477 12.118 AN-00* 1,327 ** 133,665 .490 12.450 125 (61) 61 .045 124,900 .407 10.338 133 (259) 37x7 ** 133,100 .460 11.680 133 (684) 19x36 .014 137,800 .480 12.190 133 (3,325) 3,325 ** 133,100 .520 13.210 150 (61) 61 .051 157,600 .457 11.608 3/0 Wire Size 3/0 7 .155 167,800 .464 11.782 3/0 19 .094 167,800 .470 11.940 3/0 37 .067 167,800 .471 11.965 3/0 61 .052 167,800 .472 11.991 3/0 133 .036 167,607 .533 13.536 3/0 259 .026 167,402 .536 13.612 3/0 4,227 .006 168,023 .610 15.490 150 (760) 19x40 .014 153,100 .510 12.950 168 (427) 61x7 ** 167,800 .520 13.210 4/0 Wire Size 4/0 7 .174 211,600 .522 13.261 4/0 19 .106 211,600 .528 13.413 4/0 37 .076 211,600 .529 13.439 4/0 61 .059 211,600 .530 13.460 4/0 133 .040 211,736 .599 15.219 4/0 259 .029 211,845 .601 15.265 AN-000* 1,661 ** 167,332 .548 13.923 200 (61) 61 .057 198,700 .514 13.652 200 (988) 19x52 .014 199,100 .580 14.730 250 kcmil Wire Size 250,000 19 .115 250,000 .574 14.582 250,000 37 2 250,000 .575 14.607 250,000 61 .064 250,000 .576 14.632 250,000 91 .052 250,000 .576 14.632 AN-0000* 2,104 ** 211,954 .615 15.617 220 (259) 37x7 .029 220,700 .610 15.490 250 (61) 61 .064 250,000 .577 14.658 * MIL-W-5086. ** Strand diameter not specified. † MIL-E-16366 A. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-53 Fax: 901.252.1354 Wire Termination Technical Information MIL-T-7928 CaT. No. MIL-T-7928 CaT. No. MIL-T-22909 CaT. No. MIL-T-7928 CaT. No. T&B T&B MS-90485 T&B MS-21004 T&B MS-25036 CLaSS 1 & 2 MS-20659 CLaSS 1 & 2 -8 11781M -1 a486 -101 Ra333 -101 a85G -6 11782M -2 a483 -102 Ra853 -102 a87G -4 11783M -3 a482 -103 Ra873 -103 B85G -2 11784M -4 a481 -104 Ra723 -104 B87G -1 11785M -5 a485 -105 Ra733 -105 C26 -01 11786M -6 a484 -106 RB1333 -106 C70 -02 11787M -7 a480 -107 RB853 -107 D10361 -03 11788M -8 B486 -108 RB873 -108 D10721 -109 RB723 -04 11789M -9 B483 -109 E10711 -110 RB733 -10 B482 -110 E10731 -111 RC333 -11 B481 MIL-T-7928 CaT. No. -112 RC363 -111 F10711 -12 B485 MS-17143 T&B -113 RC703 -112 F10731 -13 B484 -1 Ra480 -114 RC733 -113 G971 -14 B480 -2 RB480 -115 RD10361 -114 G973 -15 C486 -3 RC480 -116 RD10711 -115 H971 -16 C483 -117 RD10721 -4 Ra481 -116 H973 -17 C482 -118 RD10731 -5 RB481 -117 J971 -18 C481 -119 RE10261 -6 RC481 -118 J973 -19 C485 -120 RE10711 -7 Ra482 -119 K972 -121 RE10721 -20 C484 -8 RB482 -120 K973 -122 RE10731 -21 C480 -9 RC482 -123 RF10711 -121 L973 -10 Ra483 -124 RF10721 -122 L975 MIL-T-22909 CaT. No. -11 RB483 -125 RF10731 -123 M973 -MS-23002 T&B -12 RC483 -126 RG9711 -124 M975 -8 21707M -13 Ra484 -127 RG9731 -128 C73 -6 21708M -14 RB484 -128 RG9751 -129 D10731 -4 21709M -129 RH9711 -15 RC484 -130 E10261 -2 21710M -130 RH9731 -16 Ra485 -131 E10721 -1 21711M -131 RH9751 -17 RB485 -132 F10721 -132 RJ9711 -01 21712M -19 Ra486 -133 G975 -133 RJ9731 -02 21713M -20 RB486 -135 RK9721 -134 H975 -03 21714M -136 RK9731 -135 J975 -04 21715M -137 RK9751 -136 K975 -138 RL9731 -140 D10161 -139 RL9751 -141 D10711 -140 RM9731 -144 F10261 -141 RM9751 -146 G926 -142 — -147 G972 -143 — -148 G974 -144 — -149 H972 -145 — -151 J972 -146 — -147 — -152 J974 -148 Ra323 -153 K971 -149 Ra863 -154 K974 -150 Ra713 -155 L972 -151 Ra753 -156 L974 -152 RB1323 -157 M972 -153 RB863 -158 M974 -154 RB713 -165 C33 -155 RB753 -166 C75 -156 RC863 -157 RC713 -158 RC753 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-54 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Technical Information Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options. CaT. No. CaT. No. CaT. No. CaT. No. CaT. No. CaT. No. CaT. No. CaT. No. T&B DISTRIBuToR T&B BuLK T&B DISTRIBuToR T&B BuLK T&B DISTRIBuToR T&B BuLK T&B DISTRIBuToR T&B BuLK PaCKaGE PaCKaGE PaCKaGE PaCKaGE PaCKaGE PaCKaGE PaCKaGE PaCKaGE 10RC-10 RC367 14RBD-183 RBD1837 a18-10 a87 B14-8FL B223 10RC-10F RC1157 14RBD-18377 RBD18377 a18-10F a115-TB B14-D B23 10RC-10FL RC2227 18Ra-10 Ra877 a18-10FL a225 BC14-10 BC87 10RC-10FLX RC2227-250 18Ra-10F Ra1157 a18-110F a10-TB BC14-12 BC75 10RC-10FX RC1157-250 18Ra-10FL Ra2257 a18-111F a11 BC14-14 BC71 10RC-10X RC367-250 18Ra-10FLX Ra2257-170 a18-12 a75 BC14-38 BC79 10RC-14 RC717 18Ra-10X Ra877-170 a18-14 a71 BC14-516 BC72 10RC-14F RC1167 18Ra-14 Ra717 a18-250 a250-TB BC14-6 BC85 10RC-14FL RC2237 18Ra-250F Ra257 18Ra-6FLX Ra2217-170 BC14-8 BC86 10RC-14X RC717-250 18Ra-250T Ra2517 18Ra-6FX Ra1167-170 BD14-183 BD183 10RC-250F RC257 18Ra-251T Ra25177 18Ra-6X Ra857-170 C10-10 C26 10RC-250T RC2517 18Ra-2577 Ra2573 18Ra-8 Ra867 C10-10a C53 10RC-251T RC25177 18Ra-38 Ra737 18Ra-8F Ra1147 C10-10F C115 10RC-2577 RC2573 18Ra-4 Ra77 18Ra-8FL Ra2247 C10-10FL C222-TB 10RC-38 RC737 18Ra-47PT Ra47PT 18Ra-8FX Ra1147-170 C10-12 C75 10RC-38X RC737-250 18Ra-516 Ra727 18Ra-8X Ra867-170 C10-14 C71 10RC-516 RC707 18Ra-516X Ra727-170 18RaD-182 RaD1827 BC14-10 BC87 10RC-55PT RC55PT 18Ra-6 Ra857 18RaD-18277 RaD18277 BC14-14 BC71 10RC-6 RC337 18Ra-6F Ra1167 18RaD-183 RaD1837 BC14-38 BC79 10RC-6F RC1337 18Ra-6FL Ra2217 18RaD-18377 RaD18377 BC14-516 BC72 10RC-6FL RC2207 18Ra-6FLX Ra2217-170 2a-18 aa2 BC14-6 BC85 10RC-6FLX RC2207-250 18Ra-6FX Ra1167-170 2a-18 aa2 BC14-8 BC86 10RC-6X RC337-250 18Ra-6X Ra857-170 2a20 Raa24 BD14-183 BD183 10RC-8 RC777 18Ra-8 Ra867 2a22-20 a1a C10-10 C26 10RC-8F RC1147 18Ra-8F Ra1147 2B-14 BB2 C10-10a C53 10RC-8FL RC2217 18Ra-8FL Ra2247 2B-16 RBB25 C10-10F C115 10RC-8FLX RC2217-250 18Ra-8FX Ra1147-170 2B18-16 B1B C10-10FL C222-TB 10RC-8X RC777-250 18Ra-8X Ra867-170 2C-10 CC2-TB C10-12 C75 14RB-10 RB877 18RaD-182 RaD1827 2C-12 RCC26 C10-14 C71 14RB-10F RB1157 18RaD-18277 RaD18277 a18-250a a252G C10-14F C116-TB 14RB-10FL RB2257 18RaD-183 RaD1837 a18-251T a251 C10-250a C252G 14RB-10FLX RB2257-200 18RaD-18377 RaD18377 a18-38 a73 C10-250F C250 14RB-10FX RB1157-200 2a-18 aa2 a18-516 a72 C10-38 C73 14RB-10X RB877-200 2a-18 aa2 a18-6 a85 C10-516 C70 14RB-14 RB717 2a20 Raa24 a18-6F a116 C10-6F C133 14RB-14F RB1717 2a22-20 a1a a18-6FL a221 C10-6FL C220-TB 14RB-14X RB717-200 2B-14 BB2 a18-8 a86 C10-6-SK C33 14RB-250F RB257 2B-16 RBB25 a18-8F a114 C10-8a C52-TB 14RB-250T RB2517 2B18-16 B1B a18-8FL a224 C10-8F C114 14RB-251T RB25177 2C-10 CC2-TB aB14-10a aB53 C10-8FL C221 14RB-2577 RB2573 2C-12 RCC26 aB14-6a aB51 C10-8-SK C77 14RB-38 RB737 2C14-12 C1C aB14-8a aB52 D8-10 D36 14RB-4 RB1327 2D10-9 D1D aD18-182 aD182 D8-12 D75 14RB-47PT RB47PT 2D-8 DD102 aD18-183 aD183 D8-14-SK D71 14RB-516 RB727 2E-6 EE2 B14-10 B87 D8-38 D73 14RB-6 RB857 2E8-7 E1E B14-10F B115 D8-516 D72 14RB-6F RB647 2F-4 FF2 B14-10FL B225 E6-10 E26 14RB-6FL RB2207 2F6-5 F1F B14-10G B87G E6-12 E75 14RB-6FLX RB2207-200 2G21 GG2 B14-110F B10TB E6-14 E71 14RB-6FX RB647-200 2G4-2 G1G B14-111F B11-TB E6-12 E75 14RB-6X RB857-200 2Ra18 Raa21 B14-12 B75TB E6-14 E71 14RB-8 RB867 2Ra18X Raa217-170 B14-14 B71 E6-38 E73 14RB-8F RB657 2Raa Raa23 B14-250 B250 E6-516 E72 14RB-8FL RB2237 2RaS18X RaaS22X B14-250a B252G F250Ta FTa250 14RB-8FLX RB2237-200 2RB14 RBB21 B14-250F B250G F4-10 F26 14RB-8FX RB657-200 2RB14X RBB217-200 B14-250T B251G F4-12 F75 14RB-8X RB867-200 2RBB RBB23 B14-251T B251 F4-14 F71-TB 14RBC-10 RBC877 2RBS14X RBBS22X B14-38 B73 F4-38 F73 14RBC-12 RBC757 2RC10 RCC21 B14-4 B132 F4-516 F72 14RBC-14 RBC717 2RC10X RCC217-250 B14-516 B72 G2-12 G975 14RBC-38 RBC797 2RCC RCC23 B14-6 B133 G2-14 G971 14RBC-516 RBC727 2RCS10X RCCS22X B14-6F B64 G2-38 G973 14RBC-6 RBC857 2RD8 RDD27 B14-6FL B220 G2-516 G972 14RBD-182 RBD1827 2RE6 REE28 B14-8 B86 H10-14 H971 14RBD-18277 RBD18277 2RZZ RZZ23 B14-8F B65TB J20-38 J973 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-55 Fax: 901.252.1354 Wire Termination Technical Information CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. T&B DisTriBuTOr T&B Bulk T&B DisTriBuTOr T&B Bulk T&B Bulk T&B DisTriBuTOr T&B Bulk T&B DisTriBuTOr PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe k30-38 k973 rB14-6F rB1113 A10-TB A18-110F C221 C10-8Fl l40-38 l973 rB14-6Fl rB2213 C222-TB C10-10Fl A11 A18-111F M250-38 M973 rB14-6Fs rB1203 C250 C10-250F A114 A18-8F NW14-10 NW83 rB14-6X rB854 C252G C10-250A A115-TB A18-10F NW14-12 NW84 rB14-8 rB863 C26 C10-10 A116 A18-6F NW22-10 NW23 rB14-8F rB1123 C33 C10-6-sk A1A 2A22-20 rA18-10 rA873 rB14-8Fl rB2233 A221 A18-6Fl C52-TB C10-8A rA18-10F rA1153 rB14-8Fs rB1223 A224 A18-8Fl C53 C10-10A rA18-10Fl rA2253 rB14-8X rB864 A225 A18-10Fl C70 C10-516 rA18-10Fs rA1253 rB14D rB23 C71 C10-14 A250-TB A18-250 rA18-110F rA10sk rB44 rB4-TB C73 C10-38 A251 A18-251T rA18-111F rA11 rBC14-12 rBC753 C75 C10-12 A252G A18-250A rA18-12 rA753 rBC14-14 rBC713 C77 C10-8-sk A71 A18-14 rA18-14 rA713 rBC14-8 rBC863 CC2-TB 2C-10 A72 A18-516 rA18-14F rA1163 rBD14-182 rBD1823 D1D 2D10-9 A73 A18-38 rA18-250A rA2577F rBD14-183 rBD1833 A75 A18-12 D36 D8-10 rA18-250F rA250TB rC6-T rC551-HT A85 A18-6 D71 D8-14-sk rA18-250FP rA250P rC10-10 rC363 A86 A18-8 D72 D8-516 rA18-38 rA733 rC10-10F rC1153 D73 D8-38 A87 A18-10 rA18-4 rA323 rC10-10Fl rC2223 D75 D8-12 AA2 2A-18 rA18-47PT rA147PT rC10-10Fs rC1253 DD102 2D-8 AB51 AB14-6A rA18-516 rA723 rC10-10X rC364 e1e 2e8-7 AB52 AB14-8A rA18-6 rA853 rC10-12 rC753 e26 e6-10 AB53 AB14-10A rA18-6F rA1103 rC10-14 rC713 AD182 AD18-182 e71 e6-14 rA18-6Fl rA2213 rC10-14F rC1163 AD183 AD18-183 e72 e6-516 rA18-6Fs rA1203 rC10-14Fl rC2233 B10TB B14-110F e73 e6-38 rA18-8 rA863 rC10-14X rC714 e75 e6-12 B115 B14-10F rA18-8F rA1123 rC10-250A rC2577F ee2 2e-6 B11-TB B14-111F rA18-8Fl rA2243 rC10-250F rC250 F1F 2F6-5 B132 B14-4 rA18-8Fs rA1223 rC10-38 rC733 F26 F4-10 B133 B14-6 rA18D rA23 rC10-38X rC734 F71-TB F4-14 B1B 2B18-16 rAD18-182 rAD1823 rC10-516 rC703 B220 B14-6Fl F72 F4-516 rAD18-183 rAD1833 rC10-516X rC704 B223 B14-8Fl F73 F4-38 rAD18-188A rAD1887F rC10-55PT rC155PT B225 B14-10Fl F75 F4-12 rB4-HT rB44-HT rC10-6 rC333 FF2 2F-4 B23 B14-D rB14-10 rB873 rC10-6F rC1113 FTA250 F250TA B250 B14-250 rB14-10F rB1153 rC10-6Fl rC2203 G1G 2G4-2 B250G B14-250F rB14-10Fl rB2253 rC10-6X rC334 G971 G2-14 B251 B14-251T rB14-10Fs rB1253 rC10-8 rC863 G972 G2-516 B251G B14-250T rB14-10X rB874 rC10-8F rC1123 G973 G2-38 B252G B14-250A rB14-110F rB10-sk rC10-8Fl rC2213 B64 B14-6F G975 G2-12 rB14-111F rB11-TB rC10-8Fs rC1223 B65TB B14-8F GG2 2G21 rB14-12 rB753 rC10-8X rC864 B71 B14-14 H971 H10-14 rB14-14 rB713 rC55 rC6 J973 J20-38 B72 B14-516 rB14-14F rB1163 rD8-10 rD367 k973 k30-38 B73 B14-38 rB14-14X rB714 rD8-12 rD757 l973 l40-38 B75TB B14-12 rB14-250 rBB250 rD8-14 rD717 M973 M250-38 B86 B14-8 rB14-250A rB2577F rD8-38 rD737 NW23 NW22-10 B87 B14-10 rB14-250F rB250 rD8-516 rD727 B87 B14-10 NW83 NW14-10 rB14-250FP rB250P re6-10 re267 B87G B14-10G NW84 NW14-12 rB14-38 rB733 re6-12 re757 BB2 2B-14 rA1153 rA18-10F rB14-38X rB734 re6-14 re717 rA1157 18rA-10F BC71 BC14-14 rB14-4 rB1323 re6-38 re737 rA1163 rA18-14F BC72 BC14-516 rB14-47PT rB147PT re6-516 re727 rA1167 18rA-6F BC75 BC14-12 rB14-516 rB723 rF4-10 rF267 rA1167-170 18rA-6FX BC79 BC14-38 rB14-516X rB724 rF4-14 rF717 rA1203 rA18-6Fs BC85 BC14-6 rB14-6 rB853 rF4-38 rF737 BC86 BC14-8 rA1223 rA18-8Fs rB14-38 rB733 rF4-516 rF727 BC87 BC14-10 rA1253 rA18-10Fs rB14-38X rB734 rG2-10 rG267 BD183 BD14-183 rA147PT rA18-47PT rB14-4 rB1323 rG2-12 rG757 rA2213 rA18-6Fl C114 C10-8F rB14-47PT rB147PT rG2-14 rG717 rA2217 18rA-6Fl C115 C10-10F rB14-516 rB723 rG2-38 rG737 rA2217-170 18rA-6FlX C116-TB C10-14F rB14-516X rB724 rG2-516 rG727 rA2243 rA18-8Fl C133 C10-6F rB14-6 rB853 rP7-T rP12-HT rA2247 18rA-8Fl C1C 2C14-12 rB14-6F rB1113 rP12 rP7 rA2253 rA18-10Fl C220-TB C10-6Fl United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-56 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation Wire Termination Technical Information CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. T&B Bulk T&B DisTriBuTOr T&B Bulk T&B DisTriBuTOr T&B Bulk T&B DisTriBuTOr T&B Bulk T&B DisTriBuTOr PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe PACkAGe rA2257 18rA-10Fl rB1717 14rB-14F rBD1837 14rBD-183 rD737 rD8-38 rA2257-170 18rA-10FlX rB2207 14rB-6Fl rBD18377 14rBD-18377 rD757 rD8-12 rA23 rA18D rB2207-200 14rB-6FlX rC1113 rC10-6F rDD27 2rD8 rA250P rA18-250FP rB2213 rB14-6Fl rC1123 rC10-8F re267 re6-10 rA250TB rA18-250F rB2233 rB14-8Fl rC1147 10rC-8F re717 re6-14 rA2517 18rA-250T rB2237 14rB-8Fl rC1153 rC10-10F re727 re6-516 rA25177 18rA-251T rB2237-200 14rB-8FlX rC1157 10rC-10F re737 re6-38 rA257 18rA-250F rB2253 rB14-10Fl rC1157-250 10rC-10FX rCC23 2rCC rA2573 18rA-2577 rB2257 14rB-10Fl rC1163 rC10-14F rCC26 2C-12 rA2577F rA18-250A rB2257-200 14rB-10FlX rC1167 10rC-14F rCCs22X 2rCs10X rA323 rA18-4 rB23 rB14D rC1223 rC10-8Fs rD367 rD8-10 rA47PT 18rA-47PT rB250 rB14-250F rC1253 rC10-10Fs rD717 rD8-14 rA713 rA18-14 rB250P rB14-250FP rC1337 10rC-6F rD727 rD8-516 rA717 18rA-14 rB2517 14rB-250T rC155PT rC10-55PT rD737 rD8-38 rA723 rA18-516 rB25177 14rB-251T rC2203 rC10-6Fl rD757 rD8-12 rA727 18rA-516 rB257 14rB-250F rC2207 10rC-6Fl rDD27 2rD8 rA727-170 18rA-516X rB2573 14rB-2577 rC2207-250 10rC-6FlX re267 re6-10 rA733 rA18-38 rB2577F rB14-250A rC2213 rC10-8Fl re717 re6-14 rA737 18rA-38 rB47PT 14rB-47PT rC2217 10rC-8Fl re727 re6-516 rA753 rA18-12 rB4-TB rB44 rC2217-250 10rC-8FlX re737 re6-38 rA77 18rA-4 rB647 14rB-6F rC2223 rC10-10Fl re757 re6-12 rA853 rA18-6 rB647-200 14rB-6FX rC2227 10rC-10Fl ree28 2re6 rA857 18rA-6 rB657 14rB-8F rC2227-250 10rC-10FlX rF267 rF4-10 rA857-170 18rA-6X rB657-200 14rB-8FX rC2233 rC10-14Fl rF717 rF4-14 rA863 rA18-8 rB713 rB14-14 rC2237 10rC-14Fl rF727 rF4-516 rA867 18rA-8 rB714 rB14-14X rC250 rC10-250F rF737 rF4-38 rA867-170 18rA-8X rB717 14rB-14 rC2517 10rC-250T rG267 rG2-10 rA873 rA18-10 rB717-200 14rB-14X rC25177 10rC-251T rG717 rG2-14 rA877 18rA-10 rB723 rB14-516 rC257 10rC-250F rG727 rG2-516 rA877-170 18rA-10X rB724 rB14-516X rC2573 10rC-2577 rG737 rG2-38 rAA21 2rA18 rB727 14rB-516 rC2577F rC10-250A rG757 rG2-12 rAA217-170 2rA18X rB733 rB14-38 rC333 rC10-6 rP7 rP12 rAA23 2rAA rB734 rB14-38X rC334 rC10-6X rAA24 2A20 rB737 14rB-38 rC337 10rC-6 rAAs22X 2rAs18X rB753 rB14-12 rC337-250 10rC-6X rAD1823 rAD18-182 rB853 rB14-6 rC363 rC10-10 rAD1827 18rAD-182 rB854 rB14-6X rC364 rC10-10X rAD18277 18rAD-18277 rB857 14rB-6 rC367 10rC-10 rAD1833 rAD18-183 rB857-200 14rB-6X rC367-250 10rC-10X rAD1837 18rAD-183 rB863 rB14-8 rC55PT 10rC-55PT rA10sk rA18-110F rB864 rB14-8X rC6 rC55 rA10sk rA18-110F rB867 14rB-8 rC703 rC10-516 rA11 rA18-111F rB867-200 14rB-8X rC704 rC10-516X rA1103 rA18-6F rB873 rB14-10 rC707 10rC-516 rA1123 rA18-8F rB874 rB14-10X rC713 rC10-14 rA1147 18rA-8F rB877 14rB-10 rC714 rC10-14X rA1147-170 18rA-8FX rB877-200 14rB-10X rC717 10rC-14 rAD18377 18rAD-18377 rBB21 2rB14 rC717-250 10rC-14X rAD1887F rAD18-188A rBB217-200 2rB14X rC733 rC10-38 rB10-sk rB14-110F rBB23 2rBB rC734 rC10-38X rB1113 rB14-6F rBB25 2B-16 rC737 10rC-38 rB1123 rB14-8F rBB250 rB14-250 rC737-250 10rC-38X rB1153 rB14-10F rBBs22X 2rBs14X rC753 rC10-12 rB1157 14rB-10F rBC713 rBC14-14 rC777 10rC-8 rB1153 rB14-10F rBC717 14rBC-14 rC777-250 10rC-8X rB1157 14rB-10F rBC727 14rBC-516 rC863 rC10-8 rB1157-200 14rB-10FX rBC757 14rBC-12 rC864 rC10-8X rB1163 rB14-14F rBC797 14rBC-38 rCC21 2rC10 rB11-TB rB14-111F rBC857 14rBC-6 rCC217-250 2rC10X rB1203 rB14-6Fs rBC863 rBC14-8 rCC23 2rCC rB1223 rB14-8Fs rBC877 14rBC-10 rCC26 2C-12 rB1253 rB14-10Fs rBD1823 rBD14-182 rCCs22X 2rCs10X rB1323 rB14-4 rBD1827 14rBD-182 rD367 rD8-10 rB1327 14rB-4 rBD18277 14rBD-18277 rD717 rD8-14 rB147PT rB14-47PT rBD1833 rBD14-183 rD727 rD8-516 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-57 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing Protect against moisture, corrosion and abrasion! T&B has you covered when it comes to insulation! • Easy to use • Heat shrinkable • Products for heavy, medium and thin walls • Covers available for H-type taps and splices ® Shrink-Kon Heavy-Wall Heat-Shrinkable Insulators When it comes to moisture-proofing connections and terminations, T&B’s heat-shrinkable tubing, boots and end caps have proven themselves over years of service to the industry. Made of thermally stabilized cross-linked polyolefin, these heat-shrinkable insulators can be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials. T&B heat-shrinkable insulators are designed to be easy to use. They provide an appropriate level of insulation and ® abrasion protection. Shrink-Kon Heavy-Wall Where applicable, T&B heat-shrink insulators are UL Listed. Heat-Shrinkable End Cap and Boots Also, all standard-size insulators have an internally applied adhesive sealant. Redesigned for superior durability and performance! T&B Heat-Shrinkable Insulators Offer: Seals and insulates cable ends at a 600V rating. Installs fast, while • Heavy-duty protection providing insulation resistance to moisture, corrosion and abrasion. The extra thickness at the tip of the end cap prevents sharp ends • A full range of sizes from #14 to 2500 kcmil of the cable from puncturing the seal. • Field-proven reliability Seals and insulates multi conductor cables and conduit with the same cost savings and superior properties of T&B’s heat-shrinkable • Internal sealant provides protection tubing. These boots replace time-consuming tapes, against moisture epoxies, encapsulations and dips. The boots are internally coated with sealant. Featured Products Include: • High Shrink Ratio HSHR series with 6:1 shrink ratio designed for applications with extreme differences between cable, connector and back shell sizes • Flame Retardant HSFR series provides maximum flame retardancy United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-58 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Heat-Shrinkable Tubing ® Shrink-Kon Medium Wall Tubing More flexible than heavy-wall products, with excellent resistance to impact and abrasion. • Seals and protects cable splices and terminations • Thermoplastic adhesive liner guarantees complete environmental protection and insulation ® Shrink-Kon Thin Wall Tubing ® Manufactured from stabilized Polyolefin, these insulators are used to insulate bare Sta-Kon ® and Blackburn connectors and splices. They also provide a degree of strain relief and may be used to harness wires. Available in cut pieces or reels. Featured Products Include: • Standard non-lined 2:1 thin wall tubing • 3:1 adhesive-lined thin wall CPO-A series provides excellent flexibility with environmental sealing capability • Extra-clear heat shrink for use on power connections and data connections Covers These new insulating covers provide hard-shell insulated protection for “H” type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range-taking capability. Only six H-tap insulating catalog numbers accommodate the range of #6 AWG – 1000 kcmil in the main and #12 AWG – 500 kcmil in the branch. • Hard-shell outer covers guard against impact, inner seal keeps out dust • Installs quickly and easily without special tools — simply snap together • Eliminates time-consuming taping • Provides high-quality, neat, uniform installations • Range-taking design reduces inventory United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-59 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing 3:1 Shrink Ratio 3:1 Shrink Ratio HS Series • Made of thermally stabilized cross-linked polyolefin, enabling a recovered wall thickness greater than the cable jacket replaced • Withstands severe mechanical requirements of U.R.D., submersible, and direct-burial installations • Tubing, featuring an internally applied sealant, offers protection against moisture, and may be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials • Shrink temperature of 120° C • High impact, abrasion, corrosion and chemical resistance • Rated for 600V, 90° C continuous use. Maximum rating 1kV at 90° C • Thermoplastic adhesive liner provides complete environmental protection and insulation ® • Meets: UL 486D, CSA C22.2 No. 198.2, ANSI C119.1, Western Underground Guide Numbers 2.4, 2.5, ICEA and NEMA insulation thickness requirements • Continuous operating temperature: -55° C to 110° C ............................................................................... HS Series Specifications ................................................................................. tyPical tyPical ProPerty teSt MetHod PerforManceS ProPerty teSt MetHod PerforManceS Physical chemical • Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) • Fluid Resistance MIL-DTL-23053 Good to Excellent • Elongation ASTM D412, ISO 37 600% • Fungus Resistance ASTM G21 No Growth • Elongation after ASTM D2671 500% • Copper Corrosion ASTM D2671 No Corrosion Heat Aging (168 hrs. at 150° C) • Heat Shock ASTM D2671 No cracking or flowing • Water Absorption ASTM D570 0.1% (4 hrs. at 225° C) • Longitudinal Change ASTM D2671 +1%, -10% adhesive • Low Temperature Flexibility ASTM D2671 No cracking • Adhesive Lap Sheer ASTM D1002 125 psi (.875 MPa) (4 hrs. at -55° C) (1 in./min. at 23° C) • Specific Gravity ASTM D792 1.1 • Adhesive Softening Point ASTM E28 92° C ±5° C • Hardness (Shore D) ASTM D2240 50D • Adhesive Peel Strength ASTM D1000 (300mm/min. at 23° C) electrical — to steel, aluminum, P.E. 35 pli • Dielectric Strength ASTM D149 500V/Mil (20kV/mm) — PVC 20 pli • Dielectric Voltage Withstand UL 486D No Breakdown, • Water Penetration STM 706 No penetration after (2500V, 60 Hz, 236 hrs. of continuous 1 Min.) immersion • Volume Resistivity ASTM D257 1016 ohm-cm United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-60 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Heat-Shrinkable Tubing HS Series Heavy-Wall Heat-Shrinkable Tubing — Black fitS any liSted or certified al or cu SPlice Min. Max. noM. WitH diM no larGer tHan exPanded recovered recovered Std. Std. i.d. i.d. Wall lenGtH o.d. lenGtH cable PkG. cat. no. (in.) (in.) (in.) (in.) (in.) (in.) ranGe qty. HS16-12 .35 .12 .07 3 .27 1.00 #16 to #12 AWG 25 HS16-12l .35 .12 .07 6 .27 1.00 #16 to #12 AWG 25 HS16-12-4 .35 .12 .07 48 .27 1.00 #16 to #12 AWG 5 HS12-6 .51 .16 .09 3 .38 1.75 #12 to #6 AWG 25 HS12-6l .51 .16 .09 6 .38 1.75 #12 to #6 AWG 25 HS12-6-4 .51 .16 .09 48 .38 1.75 #12 to #6 AWG 5 HS6-1 .75 .24 .09 4 .63 2.50 #6 to #1 AWG 25 HS6-1l .75 .24 .09 8 .63 2.50 #6 to #1 AWG 25 HS6-1-4 .75 .24 .09 48 .63 2.50 #6 to #1 AWG 5 HS4-30 1.10 .35 .12 5 .75 3.25 #4 to 3/0 AWG 20 HS4-30l 1.10 .35 .12 9 .75 3.25 #4 to 3/0 AWG 10 HS4-30-4 1.10 .35 .12 48 .75 3.25 #4 to 3/0 AWG 5 HS40-400 1.50 .47 .16 8 — — 4/0 AWG to 400 kcmil 10 HS40-400l 1.50 .47 .16 12 — — 4/0 AWG to 400 kcmil 10 HS40-400-4 1.50 .47 .16 48 — — 4/0 AWG to 400 kcmil 5 HS500-1000 2.00 .63 .16 9 — — 500–1000 kcmil 5 HS500-1000l 2.00 .63 .16 15 — — 500–1000 kcmil 2 HS500-1000-4 2.00 .63 .16 48 — — 500–1000 kcmil 2 HS12-30* 3.54 1.18 .16 12 — — 800–1250 kcmil 2 HS30-30* 3.54 1.18 .16 30 — — 800–1250 kcmil 2 HS30-4* 3.54 1.18 .16 48 — — 800–1250 kcmil 1 HS12-40* 4.72 1.57 .17 12 — — 1500–2500 kcmil 1 HS30-40* 4.72 1.57 .17 30 — — 1500–2500 kcmil 1 HS40-4-tb* 4.72 1.57 .17 48 — — 1500–2500 kcmil 1 Order multiple is std. pkg. All lengths have factory-applied sealant. UL File No. E9809, UL 486D. * Not UL Listed. HS Series Heavy-Wall Heat-Shrinkable Tubing — Red Min. Max. for 2-Way exPanded recovered lenGtH connector Std. cat. no. i.d. (in.) i.d. (in.) (in.) cable SizeS PkG. qty. HS12-6lr .51 .16 6 #8–#6 AWG 25 HS6-1lr .75 .24 8 #6–#2 AWG 25 HS4-30lr 1.10 .35 9 #1–3/0 AWG 10 Order multiple is std. pkg. All lengths have factory-applied sealant. UL File No. E9809, UL 486D Heavy-Wall Tubing (25' rolls) — Black Min. Max. noMinal exPanded recovered recovered Wall code cable Std. PkG. cat. no. i.d. (in.) i.d. (in.) (in.) Size (rollS) HS16-12-25 .35 .12 .07 #14–#10 AWG 1 HS12-6-25 .51 .16 .09 #8–#6 AWG 1 HS6-1-25 .75 .24 .09 #6–#2 AWG 1 HS4-30-25 1.10 .35 .12 #1–3/0 AWG 1 HS40-400-25 1.50 .47 .16 2/0 AWG–350 kcmil 1 HS500-1000-25 2.00 .63 .16 250–500 kcmil 1 Order by reel, not by feet. 25' reels not supplied with factory-applied sealant. Not UL Listed. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-61 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing 6:1 Shrink Ratio 6:1 Shrink Ratio HSHR Series — High Shrink Ratio • Accommodates a wide variety of connector shapes and configurations • Thermoplastic adhesive liner for complete environmental protection and insulation • Continuous operating temperature: -55° C to 110° C • Shrink temperature: 120° C • Flame retardant: UL94 – V0 HSHR Series Heavy-Wall Heat-Shrinkable Tubing MIN. MAX NOMINAL EXPANDED RECOVERED RECOVERED CODE CABLE STANDARD STD. CAT. NO. I.D. (IN.) I.D. (IN.) WALLED (IN.) SIZE LENGTH (IN.) PKG. QTY. HSHR750-4 .75 .13 .10 #22–#46 AWG 48 25 HSHR1300-4 1.30 .22 .12 #8 AWG–700 kcmil 48 25 HSHR1750-4 1.75 .29 .13 #4 AWG–1000 kcmil 48 25 HSHR2000-4 2.00 .33 .13 #2 AWG–1250 kcmil 48 25 HSHR2750-4 2.75 .46 .14 1/0 AWG–1500 kcmil 48 15 HSHR3500-4 3.50 .58 .15 3/0 AWG–1750 kcmil 48 10 HSHR4700-4 4.70 .78 .15 300–2000 kcmil 48 5 Order multiple is std. pkg. Standard color: black. .............................................................................HSHR Series Specifications ............................................................................... TEST TYPICAL TEST TYPICAL PROPERTY METHOD PERfORMANCE PROPERTY METHOD PERfORMANCE Physical Chemical • Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) • Fluid Resistance MIL-DTL-23053/15 Good to Excellent • Elongation ASTM D412, ISO 37 600% • Fungus Resistance ASTM G21 No Growth • Elongation after Heat Aging ASTM D2671 500% • Copper Corrosion ASTM D2671 No Corrosion (168 hrs. at 175° C) • Water Absorption ASTM D570 0.1% • Heat Shock (4 hrs. at 225° C) ASTM D2671 No cracking or flowing Adhesive • Longitudinal Change ASTM D2671 +1%, -10% • Adhesive Lap Sheer ASTM D1002 125 psi (.875 MPa) (1 in./min. at 23° C) • Low-Temperature Flexibility ASTM D2671 No cracking • Adhesive Softening Point ASTM E28 92° C/-5° C (4 hrs. at -55° C) • Adhesive Peel Strength ASTM D1000 • Specific Gravity ASTM D792 1.10 (300mm/min. at 23° C) • Hardness (Shore D) ASTM D2240 50D 35 pli — to steel, aluminum, P.E. 20 pli Electrical — PVC • Dielectric Strength ASTM D149, IEC 243 500V/Mil (20kV/mm) • Adhesive Blocking (30° C) ASTM D1146 No Blocking • Dielectric Voltage Withstand UL 486D No Breakdown • Water Penetration STM 706 No penetration after 236 hrs. of continuous • Volume Resistivity ASTM D257 1016 ohm-cm immersion United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-62 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Heat-Shrinkable Tubing 3:1 Shrink Ratio 3:1 Shrink Ratio HSFR Series — Flame-Retardant Heavy Wall • Insulates and protects electrical splices and terminations • High impact and abrasion resistance • Thermoplastic adhesive liner • Rated for 600V, 90° C continuous use. Continuous operating temperature: -55° C to 110° C • Shrink temperature of 120° C ® • Meets: UL 486D, CSA 22.2 No. 198.2, ANSI C119.1, Western Underground Guide Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test, ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements HSHR Series Heavy-Wall Heat-Shrinkable Tubing MIN. MAX NOMINAL STD. EXPANDED RECOVERED RECOVERED CODE CABLE STANDARD PKG. CAT. NO. I.D. (IN.) I.D. (IN.) WALLED (IN.) SIZE LENGTH (IN.) QTY. HSfR16-12-4 .35 .12 .07 #14–#10 AWG 48 25 HSfR12-6-4 .51 .16 .09 #8–#6 AWG 48 25 HSfR6-1-4 .75 .24 .09 #6–#2 AWG 48 25 HSfR4-30-4 1.10 .35 .12 #1–3/0 AWG 48 25 HSfR40-400-4 1.50 .47 .16 2/0 AWG–350 kcmil 48 25 HSfR500-1000-4 2.00 .63 .16 250–500 kcmil 48 25 Custom lengths available, subject to factory quotations. Minimum quantities may apply. ............................................................................. HSfR Series Specifications ............................................................................... TEST TYPICAL TEST TYPICAL PROPERTY METHOD PERfORMANCE PROPERTY METHOD PERfORMANCE Physical Chemical • Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) • Fluid Resistance MIL-DTL-23053/5 Good to Excellent • Elongation ASTM D412, ISO 37 600% • Copper Corrosion ASTM D2671 No Corrosion • Longitudinal Change ASTM D2671 +1%, -10% • Fungus Resistance ASTM G21 No Growth • Specific Gravity ASTM D792 1.2 • Water Absorption ASTM D570 0.2% • Elongation after Heat Aging ASTM D2671, ISO 37 500% Adhesive (168 hrs. at 175° C) • Adhesive Lap Shear ASTM D1002 125 psi (.875 MPa) ASTM D2671 No cracking or flowing • Heat Shock (1 in./min. at 23° C) (4 hrs. at 225° C) • Adhesive Softening Point ASTM E28 92° C ±5° C ASTM D2671 No cracking or splitting • Low Temperature Flexibility • Adhesive Peel Strength ASTM D1000 (4 hrs. at -55° C) (300mm/min. at 23° C) • Hardness (Shore D) ASTM D2240 50D — to steel, aluminum, P.E. 35 pli • Oxygen Index ASTM D2863 27.00 — PVC 20 pli • Flamibility ASTM D2671 Flame Retardant • Adhesive Blocking (30° C) ASTM D1146 No Blocking Electrical • Adhesive Water Absorption ASTM D570 Less than 0.3% • Dielectric Strength ASTM D149 500 V/Mil (20kV/mm) • Water Penetration STM 706 No penetration after 286 hrs. • Dielectric Voltage Withstand UL 486D No Breakdown of continuous immersion (2500V, 60 Hz, 1 Min.) 24kV — 1 min., 15kV — 4 hrs. • Volume Resistivity ASTM D257 1016 ohm-cm United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-63 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing 3:1 Shrink Ratio 3:1 Shrink Ratio HSC Series End Caps • Provides effective method for sealing cable ends, pipe conduit, etc. • Extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal • Flame retardant • Rated from 600/1000V, 90° continuous use • Shrink temperature of 120° C • Resistant to common fluids and solvents • Adhesive liner provides complete environ mental protection and insulation • Heat indicating lines. Continuous operating temperature: -55° C to 110° C HSC Series Heat-Shrinkable end Caps min. maX eXPanded reCoVered reCoVered Code CaBle Standard Std. Cat. no. i.d. (in.) i.d. (in.) Walled (in.) SiZe lenGtH (in.) PKG. Qty. HSC8-4 .51 .16 .09 #8–#6 AWG 2.50 10 HSC2-20 .75 .24 .09 #6–#2 AWG 2.50 10 HSC30-250 1.10 .35 .12 #1–3/0 AWG 3.00 5 HSC300-600 1.50 .47 .16 2/0 AWG–350 kcmil 3.50 5 HSC700-1000 2.00 .63 .16 250–500 kcmil 3.50 5 HSC750 2.70 .87 .16 600–1000 kcmil 4.00 10 HSC300* 3.50 1.18 .16 800–1250 kcmil 4.50 5 HSC500* 4.70 1.57 .17 1500–2500 kcmil 5.50 5 Order multiple is std. pkg. *Not UL Listed or CSA Certified. .............................................................................. HSC Series Specifications ................................................................................ teSt tyPiCal teSt tyPiCal ProPerty metHod PerformanCe ProPerty metHod PerformanCe Physical Chemical • Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) • Fluid Resistance MIL-DTL-23053 Good to Excellent • Elongation ASTM D412, ISO 37 550% • Fungus Resistance ASTM G21 No Growth • Elongation after Heat Aging ASTM D2671 500% • Copper Corrosion ASTM D2671 No Corrosion (168 hrs. at 150° C) • Water Absorption ASTM D570 .1% • Heat Shock (4 hrs. at 225° C) ASTM D2671 No cracking Seal integrity or flowing • Adhesive Lap Shear ASTM D1002 130 psi (.91 MPa) • Longitudinal Change on Recovery ASTM D2671 +1%, -10% (1 in./min. at 23° C) on Recovery • Adhesive Softening Point ASTM E28 92° C ±-5° C • Low-Temperature Flexibility ASTM D2671 No cracking • Adhesive Peel Strength ASTM D1000 (mod.) (4 hrs. at -55° C) (300mm/min. at 23° C) • Specific Gravity ASTM D792 1.10 — to steel, aluminum, P.E. 35 pli — PVC 20 pli • Hardness (Shore D) ASTM D2240 50D • Adhesive Blocking (30° C) ASTM D1146 No Blocking electrical • Water Penetration STM 706 No penetration after 236 hrs. • Dielectric Strength ASTM D149 500V/Mil (20kV/mm) of continuous immersion • Dielectric Voltage Withstand UL 486D No Breakdown • Room Temperature 168 hrs./40 psi No leaks (2500V, 60 Hz, 1 Min.) • Temp. Cycling (-40° C to 60° C) 50 cycles/15 psi No leaks • Volume Resistivity ASTM D257 1016 ohm-cm • Burst Pressure 100 psi (0.70 MPa) United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-64 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Heat-Shrinkable Tubing HSB Series — Heat-Shrinkable Breakout Boots Wall Thickness TB of Body Wall Thickness TL of Leg • Boots for 2-, 3- and 4-way cable breakouts • Thermoplastic adhesive liner provides D complete environmental protection and insulation D • Meets ESI 09-11 L • Strain relief and mechanical protection • Continuous operating temperature: -55° C to 100° C • Shrink temperature of 135° C HSB Series Heat-Shrinkable Breakout Boots d d l tB tl Wall Wall eXPanded reCoVered reCoVered tHiCKneSS tHiCKneSS aPPliCation min. maX dia. dia. lenGtH of Body of leG leGS 600V no. eXPanded reCoVered (maX.) (maX.) (nom.) (nom.) (nom.) ConduCtor Std. Cat. no. leGS i.d. (in.) i.d. (in.) (in.) (in.) (in.) (in.) (in.) aWG/KCmil PKG. Qty. HSB200-75-2 2 1.97 .83 .90 .20 4.69 .13 .13 #3–300 10 HSB120-50-3 3 1.50 .65 .50 .16 4.47 .11 .11 #8–3/0 10 HSB170-82-3 3 2.20 1.20 .89 .35 7.09 .12 .12 #1–600 10 HSB240-112-3 3 2.83 1.46 1.38 .69 7.01 .16 .12 300–1000 10 HSB125-50-4 4 1.38 .59 .47 .12 3.74 .10 .08 #12–2/0 10 HSB175-82-4 4 2.36 1.18 .90 .25 7.95 .16 .13 #4–600 10 HSB265-120-4 4 3.10 1.50 1.40 .49 9.45 .13 .13 3/0–1000 10 HSB350-138-3 3 3.54 1.38 1.34 .55 7.87 .12 .08 4/0–1000 5 HSB430-157-3 3 4.33 1.57 1.38 .69 7.01 .16 .12 300–1000 5 HSB490-200-3 3 4.92 2.00 2.32 1.00 11.14 .15 .15 750–1000 5 HSB520-135-4 4 5.25 1.35 3.00 .55 10.02 .13 .16 4/0–1000 5 Order multiple is std. pkg. .............................................................Heat-Shrinkable Breakout Boots Specifications............................................................... teSt tyPiCal teSt tyPiCal ProPerty metHod PerformanCe ProPerty metHod PerformanCe Physical electrical • Tensile Strength ASTM D412, IEC 540 2120 psi (14.6 MPa) • Dielectric Strength ASTM D2671 280V/Mil (11kV/mm) • Ultimate Elongation ASTM D412, IEC 540 600% Chemical • Elongation after Heat Aging ASTM D412, IEC 540 520% • Water Absorption ASTM D570 .03% (168 hrs. at 175° C) No dripping, • Heat Shock (4 hrs. at 225° C) ASTM D2671 cracking, flowing • Low-Temperature Flexibility (-55° C) ASTM D2671 No cracking • Flammability ASTM D630 Self ext. within 1.97" United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-65 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing 3:1 Shrink Ratio 3:1 Shrink Ratio HSMW Series — Medium-Wall Tubing • More flexible than heavy-wall products • Seals and protects cable splices and terminations • High resistance to impact and abrasion • Shrink temperature of 120° C • Continuous operating temperature: -55° C to 110° C • Thermoplastic adhesive liner guarantees complete environmental protection and insulation HSMW Series Medium-Wall Heat-Shrinkable Tubing NOMINAl MIN. MAX RECOVERED EXPANDED RECOVERED WAllED CODE CABlE STANDARD STD. CAT. NO. I.D. (IN.) I.D. (IN.) (IN.) SIZE lENGTH (IN.) PKG. QTY. HSMW400-48 .40 .15 .080 #4–#14 AWG 48 25 HSMW750-48 .75 .22 .080 4/0–#8 AWG 48 25 HSMW1100-48 1.10 .40 .095 400 kcmil–#1 AWG 48 25 HSMW1300-48 1.30 .40 .095 600 kcmil–#1 AWG 48 25 HSMW1500-48 1.50 .50 .095 750 kcmil–3/0 AWG 48 25 HSMW1700-48 1.70 .50 .100 1000 kcmil–2/0 AWG 48 25 HSMW2050-48 2.05 .75 .100 250 –600 kcmil 48 25 HSMW2750-48 2.75 1.00 .100 500–1000 kcmil 48 15 HSMW3500-48 3.50 1.18 .100 750–1250 kcmil 48 10 HSMW4700-48 4.70 1.57 .110 1500–2500 kcmil 48 5 HSMW6700-48 6.70 2.30 .120 — 48 5 HSMW9000-48 9.00 3.00 .130 — 48 5 Order multiple is std. pkg. ............................................................................ HSMW Series Specifications .............................................................................. TEST TYPICAl TEST TYPICAl PROPERTY METHOD PERfORMANCE PROPERTY METHOD PERfORMANCE Physical Chemical • Fluid Resistance MIL-DTL-23053/5, Good to Excellent • Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) ISO 1817, ISO 37 • Elongation ASTM D412, ISO 37 550% • Copper Corrosion ASTM D2671 No Corrosion • Longitudinal Change ASTM D2671 +1%, -10% • Fungus Resistance ASTM G21 No Growth • Specific Gravity ASTM D792, ISO/R1183 1.1 • Water Absorption ASTM D570 .1% • Elongation after Heat Aging ASTM D2671, ISO 37 500% Adhesive (168 hrs. at 150° C) • Adhesive Lap Sheer ASTM D1002 (mod) 125 psi (.875 MPa) • Heat Shock (4 hrs. at 225° C) ASTM D2671 No Cracking or Flowing (1 in./min. at 23° C) ASTM D2671 No Cracking • Low-Temperature Flexibility • Adhesive Softening Point ASTM E28 92° C/-5° C (4 hrs. at -55° C) • Adhesive Peel Strength ASTM D1000 • Hardness (Shore D) ASTM D2240 50D (300mm/min. at 23° C) Electrical — to steel, aluminum, P.E. 35 pli — PVC 20 pli • Dielectric Strength ASTM D149, IEC 243 500V/Mil (20kV/mm) • Adhesive Blocking (30° C) ASTM D1146 No Blocking • Dielectric Voltage Withstand UL 486D No Breakdown • Water Penetration STM 706 No penetration after (2500V, 60 Hz, 1 Min.) 16 286 hrs. of continuous • Volume Resistivity ASTM D257 10 ohm-cm immersion United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-66 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Heat-Shrinkable Tubing 2:1 Shrink Ratio 2:1 Shrink Ratio CPO Series — Thin-Wall Tubing, Non-Lined • Flame-retardant, cross-linked polyolefin • Continuous operating temperature: -55° C to 135° C • Shrink temperature of 120° C • Meets UL 224, 125° C; CSA C22.2 No. 198.1, 125° C; MIL-DTL-23053/5 Class 1&2; AMS 3636 & 3637; DEF STAN 59-97, Issue 3, Type 2a CPO Series Thin-Wall Heat-Shrinkable Tubing Catalog Number Construction MIN. EXPANDED MAX RECOVERED NOM. RECOVERED CODE CABlE lENGTH fINAl CAT. NO. I.D. (IN.) I.D. (IN.) WAllED (IN.) SIZE SERIES COlOR fT. ORDER NO. CPO63-_-_ .06 .03 .02 — CPO63 + O + C = CPO63-O-C CPO93-_-_ .09 .05 .02 — Available Available CPO125-_-_ .13 .06 .02 #24–#30 AWG CPO187-_-_ .19 .09 .02 #14–#22 AWG Colors Packaging CPO250-_-_ .25 .13 .03 #10–#16 AWG 0 = Black A = 4' CPO375-_-_ .38 .19 .03 #6–#12 AWG C = Clear 25 = 25' reel CPO500-_-_ .50 .25 .03 #1–#6 AWG 2 = Red C = 100' reel CPO750-_-_ .75 .38 .03 4/0–#2 AWG 4 = Yellow B = Bulk reel CPO1000-_-_ 1.00 .50 .04 350 kcmil–2/0 AWG 5 = Green See catalog construction to complete. 6 = Blue UL Recognized File Number E137759 and CSA Certified. (Note: Clear material not UL Recognized.) 8 = Gray** When ordering standard package, order by package not feet. 9 = White Larger diameters available upon special request; consult Technical Services. S = Green & Yellow Striped* Order multiple for 4' sticks is 25 sticks. * Contact customer service for bulk reel quantity. Order multiple for reels is 1 reel. ** Minimum order required. Thin-Wall Heat-Shrinkable Tubing — Thin-Wall Heat-Shrinkable Tubing Kit 6" Lengths MINIMuM MAXIMuM NOM. RECOVERED STD. EXPANDED I.D. REDuCED I.D. WAll THICKNESS PKG. CAT. NO. (IN.) (IN.) (IN.) QTY. CPO63-0-6 .06 .03 .02 20 CPO93-0-6 .09 .05 .02 20 37 37 CPO125-0-6 .13 .06 .02 20 CPO187-0-6 .19 .09 .02 20 Feet! Feet! CPO250-0-6 .25 .13 .03 20 CPO375-0-6 .38 .19 .03 20 CPO500-0-6 .50 .25 .03 10 CPO750-0-6 .75 .38 .03 10 CAT. NO. DESCRIPTION STD. PKG. CPO1000-0-6 1.00 .50 .04 5 3 HS-KIT Assortment of six different sizes (from ⁄16" to 1") of black 1 Order multiple is std. pkg. thin-wall heat-shrinkable tubing pre-cut to 6" lengths. Catalog numbers listed are Black color; other colors available upon request. Exceptional value; also includes handy plastic storage case. 3 CHS-KIT Assortment of six different sizes (from ⁄16" to 1") of 1 multi-colored thin-wall heat-shrinkable tubing pre-cut to 6" lengths. Exceptional value; also includes handy plastic storage case. Order multiple is std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-67 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing 2:1 Shrink Ratio 2:1 Shrink Ratio Custom order lengths for those special jobs! Custom-Cut Length of Bulk Packaging — Thin-Wall Tubing To best meet your requirements for thin-wall heat-shrinkable tubing, Thomas & Betts welcomes the opportunity to cut bulk reels of tubing. Minimum order requirement is one standard bulk reel, and multiples thereof. See table for bulk reel length by size. 1 Tubing cannot be cut smaller than ⁄2". When ordering custom-cut lengths of tubing, order by piece, not by length. To determine the minimum number of pieces to order, simply figure how many pieces of a specific length of tubing are required to make use of a complete bulk reel. See examples to convert bulk reels to cut pieces. Cut PiECE CatalOG nO. COnstruCtiOn thinwall minimum lEnGth sEriEs ExPandEd i.d. (in.) COlOr (in.) bulk rEEl bulk rEEl CPO = 63 = .063 0 = Black XXXX — 4 digits specify sEriEs lEnGth (ft.) sEriEs lEnGth (ft.) 93 = .093 C = Clear length of cut in inches 1 3 CPO63 = ⁄16" 1,000 CPO375 = ⁄8" 500 125 = .125 2 = Red 3 1 CPO93 = ⁄32" 1,000 CPO500 = ⁄2" 400 187 = .187 4 = Yellow 1 3 CPO125 = ⁄8" 1,000 CPO750 = ⁄4" 300 250 = .250 5 = Green 3 CPO187 = ⁄16" 1,000 CPO1000 = 1" 300 375 = .375 6 = Blue 1 CPO250 = ⁄4" 1,000 8 = Gray Minimum order quantity for cut pieces. 500 = .500 9 = White 750 = .750 s = Green & Yellow Striped* 1,000 = 1.000 Example 1 Example: CPO + 125 + 2 + 1.500 = CPO125-2-1.500 If a bulk length of tubing is 1,000' and the desired CPO Thinwall Shrink, size 125 (.125"), red color, 1.5" long length of each individual piece is 6", the minimum *Contact customer service for bulk reel quantity. order requirement is 2,000 pieces. Given (length of reel)........................................1,000' ................................. thin-wall tubing specifications ..................................... Convert to inches by multiplying by 12.......12 x 1,000 tEst tyPiCal PrOPErty mEthOd PErfOrmanCE Length of reel in inches ...............................= 12,000 Physical Divide by desired length............................12,000 ÷ 6 • Tensile Strength ASTM D2671, ISO 37 2,200 psi (15.0 MPa) Total number of 6" pieces • Elongation ASTM D2671, ISO 37 400% in a 1,000' reel (Minimum Order)................= 2,000 • Longitudinal Change ASTM D2671 +1%, -10% • 2% Secan Modulus ASTM D2671 16,000 psi (110 MPa) Example 2 • Specific Gravity ASTM D792, ISO/R1183 1.3" (colors) .95" (clear) If a bulk reel of tubing is 400' and the desired length • Restricted Shrinkage ASTM D2671 No Cracking of each individual piece is 2", the minimum order • Elongation after Heat Aging ASTM D2671 350% requirement is 2,400 pieces. (168 hrs. at 175° C) • Heat Shock (4 hrs. at 250° C) ASTM D2671 No Cracking or Flowing Given (length of reel)...........................................400' ASTM D2671 No Cracking or Splitting • Low-Temperature Flexibility Convert to inches by multiplying by 12..........12 x 400 (4 hrs. at -55° C Length of reel in inches .................................= 4,800 • Flammability ASTM D2671 Flame Retardant (except Clear) Divide by desired length.............................4,800 ÷ 2 Electrical Total number of 2" pieces • Dielectric Strength ASTM D2671, IEC 243 600V/Mil (24kV/mm) in a 400' reel (Minimum Order)...................= 2,400 • Volume Resistivity ASTM D2671 1016 O HM-CM Chemical Contact tech services for pricing and availability on cut pieces. • Fluid Resistance MIL-DTL-23053/5, ISO 1817, ISO 37 Good to Excellent • Copper Corrosion ASTM D2671 No Corrosion • Water Absorption ASTM D570 .2% • Fungus Resistance ASTM G21 No Growth United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-68 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Heat-Shrinkable Tubing 3:1 Shrink Ratio 3:1 Shrink Ratio CPO-A Series — Thin-Wall, Adhesive Lined • Adhesive lined for moisture-proof environmental seal • High 3:1 shrink ratio for covering irregularly shaped objects • Continuous operating temperature: -55° C to 110° C • Shrink temperature 120° C CPO-a series thin-wall heat-shrinkable tubing min. max nOminal ExPandEd rECOVErEd rECOVErEd COdE CablE standard std. PkG. Cat. nO. i.d. (in.) i.d. (in.) wallEd (in.) siZE lEnGth (in.) qty. CPO-a-125-48 .13 .02 .04 #24–#30 AWG 48 25 CPO-a-187-48 .18 .06 .05 #14–#22 AWG 48 25 CPO-a-250-48 .25 .08 .05 #10–#22 AWG 48 25 CPO-a-375-48 .38 .14 .05 #6–#16 AWG 48 25 CPO-a-500-48 .50 .19 .07 #2–#12 AWG 48 25 CPO-a-750-48 .75 .31 .07 3/0–#4 AWG 48 25 Note: Non-standard colors, sizes and lengths available subject to factory quotation. Standard color: Black ............................................................................ CPO-a series specifications .............................................................................. tEst tyPiCal tEst tyPiCal PrOPErty mEthOd PErfOrmanCE PrOPErty mEthOd PErfOrmanCE Physical Electrical • Tensile Strength ASTM D2671, ISO 37 2200 psi (15.0 MPa) • Dielectric Strength ASTM D2671, IEC 243 600V/Mil (24kV/mm) • Elongation ASTM D2671, ISO 37 400% • Volume Resistivity ASTM D2671 1016 ohm-cm • Heat Shock (4 hrs. at 250° C) ASTM D2671 No Cracking or Flowing Chemical • Longitudinal Change ASTM D2671 ±5% • Fluid Resistance MIL-DTL-23053/4, Good to Excellent • Low-Temperature Flexibility ASTM D2671 No Cracking ISO 1817, ISO 37 (4 hrs. at -55° C) • Fungus Resistance ASTM G21 No Growth • Specific Gravity ASTM D792, ISO R1183 1.1 • Copper Corrosion ASTM D2671 No Corrosion • 2% Secant Modulus ASTM 2671 1600 psi (110 MPa) • Water Absorption ASTM D570 .2% • Heat-Resistant Properties MIL-DTL-23053/4 240% (168 hrs. at 175° C) • Flammability ASTM D2671 Moderately Flame Retardant United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-69 Fax: 901.252.1354 ® Shrink-Kon Heat-Shrinkable Tubing 2:1 Shrink Ratio 2:1 Shrink Ratio CHS Series — Clear Thin-Wall PVC Heat Shrink • Clear shrink enables user to inspect die and crimp details after installation • Flexible PVC tubing is suitable for industrial and electronic applications • UL standard UL224, VW-1 rated • CSA standard C22.2 no. 198.1 oft • Flame retardant • Low shrink temperature of 110° C • Dielectric strength — 600V/MIL CHS Series Thin-Wall Heat-Shrinkable Tubing MIN. MAX NOMINAl EXPANDED RECOVERED RECOVERED CODE CABlE STANDARD STD. PkG. CAT. NO. I.D. (IN.) I.D. (IN.) WAllED (IN.) SIZE lENGTH (IN.) qTy. Enables visual inspection of completed crimp CHS18 .13 .06 .02 #22–#18 AWG 50 1 CHS18B .13 .06 .02 #22–#18 AWG 250 1 CHS14 .25 .13 .03 #16–#10 AWG 50 1 CHS14B .25 .13 .03 #16–#10 AWG 250 1 CHS38 .38 .19 .03 #8–#6 AWG 50 1 CHS38B .38 .19 .03 #8–#6 AWG 250 1 CHS12 .50 .25 .03 #4–#2 AWG 50 1 CHS12B .50 .25 .03 #4–#2 AWG 250 1 CHS34 .75 .38 .04 #1–3/0 AWG 50 1 CHS34B .75 .38 .04 #1–3/0 AWG 250 1 CHS100 1.00 .50 .04 4/0 AWG–300 kcmil 25 1 CHS100B 1.00 .50 .04 4/0 AWG –300 kcmil 100 1 CHS112 1.50 .75 .04 350–700 kcmil 25 1 Enables visual inspection of CHS112B 1.50 .75 .04 350–700 kcmil 100 1 embossed CHS200 2.00 1.00 .05 750–1000 kcmil 25 1 die code CHS200B 2.00 1.00 .05 750–1000 kcmil 100 1 Inspection of cable through Standard package is in reels. peep hole shows that cable Order by reel; not by feet. is properly positioned .............................................................................. CHS Series Specifications ................................................................................ TEST TyPICAl TEST TyPICAl PROPERTy METHOD PERfORMANCE PROPERTy METHOD PERfORMANCE Physical Electrical • Tensile Strength ASTM D2671, ISO 37 3300 psi (23.0 MPa) • Dielectric Strength ASTM D2671, IEC 243 600V/Mil (24kV/mm) • Elongation ASTM D2671, ISO 37 300% • Volume Resistivity ASTM D2671 1016 ohm-cm • Longitudinal Change ASTM D2671 ±10% Chemical • 2% Secant Modulus ASTM D2671 16,000 psi (110 MPa) • Fluid Resistance MIL-DTL-23053, Good to Excellent • Specific Gravity ASTM D792, ISO R1183 1.31 ISO 1817, ISO 37 • Elongation after Heat Aging ASTM D2671, ISO 37 250% • Copper Corrosion ASTM D2671 No Corrosion (168 hrs. at 136° C) • Water Absorption ASTM D570 .3% • Heat Shock (4 hrs. at 250° C) ASTM D2671 No Cracking or Flowing • Fungus Resistance ASTM G21 No Growth • Low-Temperature Flexibility ASTM D2671 No Cracking or Splitting (1 hr. at 10° C) • Flammability ASTM D2671 Self Extinguishing United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-70 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Splice Insulators and Insulating Covers Adhesive Insulating Covers • Seals against moisture • Voltage rating up to 600 • Workable from 14° F to 120° F 1 A± ⁄8 1 B± ⁄8 • Maximum operating temperature of 176° F • No installing tools required • Also available in 10' rolls; consult customer service 1 1 ⁄8± ⁄32 .................................... Specifications ................................... STD. *UL Listed for use with T&B Covers. CAT. NO. A B PkG. For “H” Taps, “C” Taps, two-way Electrical Chemical connectors, mechanical taps and AC 5 X 3 5" 3" 10 • Dielectric Constant: 3.2 ASTM-D150 • Water Absorption: .06% ASTM-570 ® Color-Keyed lugs and joints. (60 Hz) AC 5 X 7 5" 7" 10 • Ozone Resistance — Excellent: 03% Material: 6 mil electrical vinyl backing, • Power Factor: 007 ASTM-D150 (60 Hz) ASTM-D1373 AC 85 X 75 8.5" 7.5" 5 1 butyl rubber mastic adhesive thickness ⁄8" AC 85 X 105 8.5" 10.5" 5 approx. Polyethylene release sheet. • Dielectric Strength: 340 Volts/mil • Corrosion None Visable: per ASTM-D 69 ASTM-D1373 Order multiple is std. pkg. UL Listed — File No. E9809. Not for submersion in liquid. ADHESIVE COMPRESSION COMPRESSOON INSUlATOR COMPRESSION lUG TWO-WAy CONNECTOR “H” TAP “C” TAP CABlE JOINTS CAT. NOS. CAT. NOS. CAT. NOS. CAT. NOS. CAT. NOS. CAT. NOS. AC 5 X 3 60096 60113 60130 60150 54132 54145 54160 54207 54906 54860 60500 54806 63105 54710 54610 SIZE kEy 60097 60114 60132 60151 54134 54108 54162 54208 54942 54862 60501 54807 — 54715 54615 #2 60099 60116 60134 60230 54105 54147 54163 54255 54947 54864 60507 54806 — 54720 54620 60101 60117 60135 60236 54135 54148 54111 54209 54909 54866 60512 54504 — 54725 54625 60102 60118 60136 60238 54136 54150 54165 54210 54910 — 60516 54505 — 54730 54630 60103 60120 60138 60242 54138 54152 54167 54260 54965 — 60905 54506 — 54735 54635 60104 60122 60140 60244 54106 54153 54168 54211 54970 — 60910 54507 — 54740 — 60106 60123 60141 60248 54139 54109 54112 54265 54850 — 60915 54506 — 54745 — 60107 60124 60142 60250 54140 54155 54170 54212 54852 — 60920 54509 — 54750 — 60108 60126 60144 54104 54107 54157 54204 54270 54854 — 60925 54510 — — — 60109 60128 60147 54130 54142 54158 54205 54930 54856 — 54804 54511 — — — 60112 60129 60148 54131 54143 54110 54206 54905 54858 — 54805 — — — — AC 5 X 7 — 60152 60169 60267 54173 54115 54129 54222 54920 — 60522 60945 54516 63110 54755 54640 SIZE kEy — 60153 60171 60268 54174 54183 54213 54291 54923 — 60530 60950 54518 63115 54760 54645 #4 — 60154 60172 60269 54113 54116 54275 54223 54928 — 60538 60955 54809 63120 54765 54650 — 60156 60174 60271 58161 54185 54214 54295 54868 — 60542 60960 54810 63125 54770 — — 60157 60176 60273 58162 54118 54280 54224 54870 — 60548 60965 54811 — 54775 — — 60159 60178 60274 58163 54187 54215 54226 54872 — 60554 60970 54812 — 54780 — — 60160 60180 60275 58165 54120 54282 54228 54874 — 60560 54509 54813 — — — — 60162 60254 60276 58166 54122 54216 54913 54876 — 60565 54510 54814 — — — — 60163 60256 60277 54178 54123 54218 54914 54878 — 60568 54511 54815 — — — — 60165 60260 60278 54179 54124 54286 54915 54880 — 60571 54512 54816 — — — — 60166 60262 60280 54114 54126 54220 54916 54882 — 60930 54513 54817 — — — 60935 54514 — — — — — 60168 60265 54172 54181 54128 54289 54918 — — — — — — — — — — — — 60940 54515 — — — — AC 85 X 75 — — — — 60184 — — — — — 60574 54522 63130 — — SIZE kEy — — — — 60284 — — — — — 60576 54523 63135 — — #6 — — — — — — — — — — 60578 54524 63140 — — — — — — — — — — — — 60580 54526 63145 — — — — — — — — — — — — 60584 54528 63150 — — — — — — — — — — — — 60975 54820 — — — — — — — — — — — — — 60980 54823 — — — — — — — — — — — — — 60985 54828 — — — — — — — — — — — — — 54520 — — — — AC 85 X — — — — — — — — — — — — 63155 — — 105 — — — — — — — — — — — — 63160 — — SIZE kEy — — — — — — — — — — — — 63165 — — #8 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-71 Fax: 901.252.1354 ® Shrink-Kon Splice Insulators and Insulating Covers Quick and easy insulation — no heat or adhesive required! Self-Fusing Insulation Tape • Just two layers form a moisture-proof, abrasion-resistant, dielectric seal • Easy-release, non-static-sensitive liner peels right off • Creates an immediate, permanent bond even when wet • Suitable for high- and low-voltage applications Typical Applications • Resistant to UV, moisture • Repair deteriorated insulation on cables and conductors and saltwater TBFT421-36 • Insulate and seal underwater, underground and above-ground • Easily removable — just slice with bonding installations a knife and pull off — leaves no residue • Insulate harnessing, bundling, cabling and wiring in aircraft, • Smooth filler putty compound available for use under tape automotive, marine and other industrial machinery/equipment when insulating bolted or dimensionally inconsistent splices and terminations ....................... specifications .................... WiDTh LeNGTh ThiCkNess sTD. • Material: Modified silicone rubber compound CAT. NO. (iN.) (fT.) (miLs) COLOr pkG. qTy. • Tensile Strength: 1200 psi Self-Fusing Insulation Tape • Dielectric Strength: 20 mil: 600 vpm; TBfT421-36 1 36 40 Red 10 40 mil: 400 vpm TBfT201-36 1 36 20 Black 10 • Abrasion Resistance: 110 lbs./in. Smooth Filler Putty Compound • Water Absorption: < .5% TBfp9-2 1 2.08 — White 1 • Temperature Rating: 80° C max. Standard package is rolls. Order by rolls; not by feet. • Voltage Rating: 600V max. TBFP9-2 Installation Guidelines HSTS25 — Tape Sealant 1. The cable jacket and conductors should be relatively clean and free of greases, oils and other foreign substances. 1 1 • Available in a 25-ft. roll 2. It is best to overlap each wrap of tape by ⁄4 to ⁄2 of the width for the best seal. • Used in conjunction with T&B Heat-Shrinkable Insulators for 3. When using heat-shrinkable products, most applications require better moisture sealing only one or two layers of tape prior to sliding tubing in place. 4. Shrink the tubing, cap, boot, etc., following the installation procedure for the applicable heat-shrinkable part. To seal the junction or crotch of an application requiring two or more cables, conductors, etc. without a common jacket. .....................................specifications ................................. 1. Apply the overlapped one or two layers around each cable, conductor, physical etc., at the same distance from the connector, or ball up the sealant • Description: Butyl Rubber Polymer and press into crotch or junction of the joint. • Application Temperature: 40° F to 100° F 2. Apply two overlapping wraps over the bundle. • Service Temperature: -40° F to 180° F 3. Slide the expanded heat-shrinkable part over the joint and shrink. • Environmental Resistance: Resists ozone and all normal aging processes electric • Dielectric Strength: 250V/mil minimum WiDTh ThiCkNess LeNGTh sTD. • Volume Resistivity: 1014 ohms/cm CAT. NO. DesCripTiON (iN.) (iN.) (fT.) pkG. qTy. Chemical hsTs25 Tape Sealant 1 .06 25 1 • Chemical Resistance: Resists acids, bases and alcohols; Standard package is reels. Order by reel; not by feet. Passes Fed. Spec. SS-S-00210, section 3.6 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-72 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Insulators and Insulating Covers Quick and dependable way to insulate and waterproof motor lead connections up to 5kV. Medium-Voltage Motor Stub Splice Insulator • Installs in seconds • Flame retardant • Flexible boot and impact-resistant cap • Long lasting and reusable • Waterproof and abrasion resistant • One size fits all hookups — reduces inventory • Enables easy inspection of connection This first-generation multi-splice insulator is designed to give you a quick, dependable means of protecting medium-voltage motor stub splice connec- tions up to 5kV. You can install it in seconds simply by pushing the cover and boot together. Once installed, it completely waterproofs the connection and provides excellent protection against abrasion or mechanical abuse. One size reduces inventory The insulator accommodates wire sizes #2 AWG–350 kcmil having outer diameters of .375" to .840". This range-taking feature should accommodate all of your medium-voltage motor hookups. inspectable and reusable The insulator consists of just two parts: an elastomer boot and thermoplastic cap. The boot has two tapered cable entry legs that fit snugly around the cable to form a watertight seal. The legs are designed to be trimmed during installation to fit the required cable size tightly. The cap simply pushes into a groove in the boot — and pulls out easily when you want to inspect the connection. Removal of the cap does not disturb the seal around the cables, .....................................specifications ................................. nor does it interrupt the bolted splice connection. • 5kV Wire Range: #8–2/0 AWG • T&B Recommended to: 5000V @ 90° C quality engineered • Rating: 90° C Applications • Material: Cap — NORYL, UL 94V-1 • UL Listed to: 600V The boot is made of flexible, abrasion-resistant elastomer, and the cap Boot — EPDM Elastomer, is made of high impact-resistant thermoplastic — high-performance • CSA Certified to: 600V UL94V-2 Lubricant — Silicone Grease materials you can depend on. Use the insulator for pigtail applications in motor junction boxes, manholes or wherever a waterproof, impact-resistant insulator is required. Wide Range Splice iNsuLATiON BOLT O.D. mAx. LeNGTh DiA. DiA. DiA. sTD. C B A Wire rANGe LeNGTh L A B C pkG. CAT. NO. rANGe (iN.) (iN.) (iN.) (iN.) (iN.) (iN.) qTy. 21 msCV20 #2 AWG–350 kcmil .38–.84 1.25 6.5 3 2 ⁄32 2 5 L Order in multiples of std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-73 Fax: 901.252.1354 ® Shrink-Kon Splice Insulators and Insulating Covers Motor Stub Splice Insulators • Re-enterable motor stub insulator • Easy installation • No special tools required This innovative product has been designed to insulate motor stub splices quickly, easily, and ® dependably. It consists of a boot-type insulator with integral Ty-Rap cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties. That’s all there is to it. It produces uniform, high-quality installations every time… in about 30 seconds. The completed installation is immediately ready for inspection and use. If required, the insulator can be easily removed. Simply snip the cable ties and slide the insulator off the splice. It leaves no sticky residue. E BoLt Wire LeNGth Max. a B Dia. C Dia. D e StD. C. DIA. B. DIA. Cat. No. raNGe (iN.) (iN.) (iN.) (iN.) (iN.) (iN.) pkG. qty. D MSC14* #14–#10 AWG 3.38 1.5 .56 .50 .38 .35 15 A MSC8 #12–#8 AWG 3.38 2.39 .73 .67 .38 1.20 10 MSC2 #12–#2 AWG .75 3.25 .95 .88 .38 1.5 10 ................... Specifications ................ MSC20 #2–2/0 AWG 1.5 4.25 1.39 1.05 .43 1.70 4 • UL File E9809. UL and CSA Certified MSC250 3/0 AWG–300 kcmil 1.5 7.56 1.88 1.80 .45 1.90 2 MSC500 350–500 kcmil 1.75 8.88 2.56 2.48 .45 2.10 5 (94V-1 Flammability Class) Order in multiples of std. pkg. ® • Rated for 600V and 90° C application *One Ty-Rap cable tie only Material • Body: Modified Neoprene Elastomer Straps: Nylon insulator Connectors LuGS 2-hoLe 1-hoLe BoLt 2-hoLe 1-hoLe 2-hoLe 1-hoLe CoLor- CoLor- ® ® CoLor- CoLor- CaSt Copper CaSt Copper keyeD keyeD MaxiMuM ® ® iNSuLator keyeD LuGS keyeD LuGS LuGS LuGS LuGS LuGS LeNGth Cat. No. Wire raNGe (aL-Cu Wire) (aL-Cu Wire) (Cu Wire) (Cu Wire) (Cu Wire) (aL-Cu Wire) terMiNaLS (iN.) 14RB4–14RB10 10RC6–10R1C0 3 MSC14 #14–#10 AWG — — — — — — ⁄8 RB14-4–RB14-10 RC10-6–RC10-10 60096 60097 3 MSC8 #12–#8 AWG — — 53104 — 54104 — — ⁄8 60101 60102 53204 54204 60099 54105 54105 3 MSC2 #12–#2 AWG — 53205 54205 — — ⁄4 60103–60118 54106 54106 53206 54206 60230 53207 53107 54207 54107 MSC20 #2–2/0 AWG 60118–60138 — — 1 60236 53208 53108 54208 54108 53209– 54109– 1 MSC250 3/0 AWG–300 kcmil 20238–60256 60140–60157 53209–53113 53109–53113 — — 1 ⁄2 54214 54114 53115– 53115 54215– 54115– 3 MSC500 350–500 kcmil 60260–60273 60165–60172 — — 1 ⁄4 53118 53118 54218 54118 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-74 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Installation Tools Electric Heat Gun ® • UL Listed • 600° F to 950° F heat range • 120VAC 60 Hz Cat. No. DeSCriptioN pkG. qty. Wt1400 Dual-Temp. heat gun. 600° F/950° F, 1,300W, 120VAC, 60 Hz 1 Order multiple is std. pkg. Separate fuel- and air-flow controls enable precise adjustment of flame and temperature up to 2,500° F! Portable Heat-Shrink Torch • 2,500° F output capacity satisfies virtually any heat- shrink, brazing or soldering requirement • Dual fuel- and air-flow controls enable separate adjustment of temperature and flame precision • Brass and steel construction provides durability Safety Lock Air-Flow Control (push and turn to lock or unlock) Automatic-Ignition Start Button .................................... Specifications ................................... • Dimensions (without base): 3.9"L x 1.4"W x 5.4"H Kill-Switch Button Ergonomic • Weight (when filled): 9.88 oz. Rubber Grip • Fuel Tank Capacity: 2.03 fl. oz. • Operating Time (per full fuel tank): Up to 220 minutes Fuel-Flow Control • Operates on standard butane refills portable heat-Shrink torch Cat. No. DeSCriptioN StD. pkG. qty. Wt-ptorCh Portable Heat-Shrink Torch 1 Order multiple is std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-75 Fax: 901.252.1354 ® Shrink-Kon Installation Tools Connector Shrink Tubing Installation 1 1 Remove any oil, grease, water, dirt, etc., by wiping the cable ends and connector. Remove all sharp Cable Cable edges and burrs from connector. Connector and Heat-Shrinkable Tubing prior to installation. 2 Center tubing over splice connector. Use the light blue outer portion of the flame when using 3 the SIT-1 torch. Do not hold the torch still in one position or concentrate the hot inner flame of the torch on the tubing; this may cause scorching. Crimp Connector Shrink Tubing 2 4 Begin heating tubing in the center. Recover the central portion of the tubing first by heating around the circumference of the splice. (Keep heat source moving constantly around the circumference of the Crimp connector installed. insulator to ensure uniform shrinkage of the insulator.) 5 Continue heating around the tubing and out toward one end. Move torch around the tubing until one end is completely recovered. Center Shrink Tubing 6 Repeat the above procedure on the opposite end 3 Over Connector of the splice, again working from the center outward and around the tubing. 7 Installation is complete when the tubing conforms to splice and sealant flow is apparent at both ends. Heat-Shrinkable Tubing in position. Install Shrink Tubing 4 by Applying Correct Heat Heat-Shrinkable Tubing after heat application. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-76 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shrink-Kon Installation Tools Typical Specifications Insulating and sealing of all 600V, in-line cable splices from #16 AWG through Cost and Reliability of Heat-Shrinkable 1000 kcmil shall be done in accordance with the instructions provided with the ® Tubing Compared to Tape Shrink-Kon heat-shrinkable insulators, catalog series HS. The connector insulator must be made of thermally stabilized, homogeneous The cost differential in the installation of T&B heat-shrinkable polyolefin having internally applied sealant. It must have Underwriter’s tubing over taping can result in up to a 34% savings in labor ® Laboratories Listing (UL 486, 90° C, 600V) and be approved for the use. and overhead. For example, on a 2/0 AWG aluminum splice, It must be usable without additional covering or adhesive both indoors and heat-shrinkable tubing can be installed in three minutes, outdoors, in overhead, direct-burial or submersed applications at rated voltage. versus 10 minutes of taping. In addition to the direct cost It must not be adversely affected by moisture, ozone, oils, fuels, mild acids and reduction, there are the advantages of assured uniformity of alkalies or ultraviolet light. It must be compatible with all commonly used cable wall thickness and moisture sealing. jacket materials, including rubber, plastic, lead, steel, aluminum and copper. factory-applied Sealant A standard sealant is coated on the entire inside surface of most precut sizes. Tubing is also available without sealant — consult factory. The sealant is rated for continuous 90° C operation on non-pressurized cable systems and aids in sealing out moisture and corrosion. Cross Reference T&B PanduiT 3M RaycheM SuMiToMo alPha coleflex inSulTaB cPo HSTT FP 301 ( 1 & 2) RNF 100 (1 & 2) A2 & B2 FIT 221 ST221 / STS221 HS 101 STU221 / STSU221 cPo-a HSTTA & HSTTVA EPS300 TAT 125 W3B2 FIT321 ST303 HS101 MW 3:1 ATUM 3:1 hSMW — — MWTM (U) CTV BSTS-M / SST-M hS — — WSCM / SST — FIT 700 — — hS fR HST HDT BSTS FR / SSTFR — — — CTVH WCSF / FCSM hSc HSEC ICEC S3C/ESC — — TYT — SSC-FR / ESC-FR cPo-hf — — — NH — — — hSM-hf — — XFFR — — — — chS HSTTPN — — — — — — These competitor names are the property of the respective competitor. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-77 Fax: 901.252.1354 ® Shield-Kon Shield Termination System ® Shield-Kon — Save time and money over traditional connection methods! Wherever shielded cables and wires are fitted, there is the problem of finding a permanent, repeatable, safe and quick connection of the braided shield. Conventional connection methods use soldering, which is more time- consuming and more expensive, and can often result in damage to the dielectric or to the internal shield conductor caused by heat. Moreover, the use of lead-based soldering methods can be in conflict with the latest safety regulations. ® The Shield-Kon solution from Thomas & Betts involves a crimp technique for ® shield termination on shielded cables. The reliability of Shield-Kon terminals has led to a specification for the aeronautical and space technology industry and for military applications (MIL-F-21608). Thomas & Betts offers two solutions: ® • The one-piece Shield-Kon connector wraps around the shield and has a specific pocket for the ground wire ® • The two-piece Shield-Kon connector consists of two sleeves that are ® ® compressed between the shielded One-Piece Shield-Kon Connector Two-Piece Shield-Kon Connector braid and the drain wire The essential advantages are clearly visible: • Saves time and reduces assembly costs • Safe monitoring • Simple operation • Low-profile and compact connectors • Tried and tested technology • Quality grounded connections United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-78 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Terminate shielded cable in seconds without heat or power! This solderless, wraparound connector terminates shielded cable in seconds... with uniform precision. It’s particularly well suited for production work in aircraft, aerospace and electronic industries where size and weight are important. Once crimped, it provides a compact, lightweight, low-resistance, high-strength connection, which meets and exceeds the performance requirements of MIL-F-21608. The connector works equally well on braided, wrapped or foil shields and has the added advantage of being able to be used as a mid-span termination. Only four sizes, which can be easily identified by the color of their insulation, are needed to cover a range of shielding diameters from .05" to .3". • Compact, low-profile connector • One piece wraparound design ® • Tough polyester insulation (Mylar type) ® The one-piece Shield-Kon connectors meet the MIL-F-21608 standards • Inventory savings: only four sizes for the following environmental specifications: • Transparent insulation, easily inspected .................................... Specifications ................................... • MIL-specified, industry-approved technology • Voltage Drop: 9 mV max. at 1A after environmental exposure • No heat or power required to install • Insulation Dielectric Strength: 500 VRMS at 60 Hz for 1 minute • No damage to inner conductor • Corrosion Resistance: 48 hours in 5% salt fog • Pullout Strength: 15 lbs. min. for #22 AWG, and 19 lbs. min. for #20 AWG • Less installation time required • Vibration: .03" double amplitude between 10 and 55 Hz • Uniform, precise connection every time for 6 hours on each of two axis • Low installed cost • Material: Copper, conform to CDA No. 110 • Plating: Tin, electro-plated (thickness 3 to 8 µm), in accordance • Mid-span termination possible, eliminating with MIL-T-10727A the need to demount a cable already installed ® • Insulation: Polyester film (Mylar type), color coded for size identification • Temperature: -85° F to +257° F (-65° C to +125° C) In addition, hypot tests have shown that the cable manufacturers’ specified ® working voltage rating is maintained after the installation of Shield-Kon RSK connectors. It is, however, still advisable to evaluate the suitability of these connectors and verify their performance for the particular application. Ground wire trap .59" – .64" Insulation .11" .11" United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-79 Fax: 901.252.1354 INSULATION .59 - .64 ® .11 BOTH SIDES Shield-Kon Shield Termination System Maintains voltage and is easy to install! ® Shield-Kon RSK Connectors C C how to use connector die and tool selection chart: D D 1. Use a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on cable. Use “Shield Diameter” column to match the A A measured dimension. E E 2. Select connector and die for ERG740 tool. Note: 1. Do not solder-dip ends of ground leads. 2. For ground wire combinations not covered in table, consult Technical Service. Ground GROUND Lead Trap B LEAD TRAP B ® one-piece Shield-Kon Connectors & die Selection table ConneCtor Ground & Color AppliCAtion tool metAl dieS Wire CAt. no. Shield diAmeter For erG740 rAnGe CAt. no. 1.27–1.78mm (1) or (2) d-101A (.050–.070 in.) rSK101 #24 AWG Str. 1.80–2.26mm or (1) red d-101B (.071–.089 in.) #22 AWG Str. 2.29–2.54mm d-201C (.090–.100 in.) 2.56–3.00mm (1) or (2) d-201d (.101–.118 in.) rSK201 #22 AWG Str. 3.022–3.33mm or (1) Blue d-201e (.119–.131 in.) #20 AWG Str. 3.35-3.63mm d-201F (.132–.143 in.) 3.66–4.11mm Hand Tool d-301G (.144–.162 in.) (1) or (2) ERG740 rSK301 4.14–4.70mm #22 AWG Str. d-301h Yellow (.163–.185 in.) or (1) or (2) 4.72–5.10mm #20 AWG Str. d-301J (.186–.201 in.) 5.13–5.84mm d-401K (.202–.230 in.) 5.87–6.35mm (1) or (2) d-401l (.231–.250 in.) rSK401 #20 AWG Str. 6.37–6.98mm or (1) Green d-401m (.251–.275 in.) #18 AWG Str. 7.01–7.62mm d-401n (.276–.300 in.) dimenSionS (in.) Std. CAt. no. Color A B C d e thiCKneSS pKG. rSK-101 red .31 .16 .18 .06 .15 .02 1,000 rSK-201 Blue .38 .22 .18 .06 .18 .02 1,000 rSK-301 Yellow .47 .28 .24 .07 .22 .03 1,000 rSK-401 Green .69 .43 .37 .08 .37 .03 500 Order multiple is std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-80 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Installation that’s as easy as 1-2-3! Installation Methods Installation Procedure Standard Method Step 1 7 Use the standard method Insulation ⁄16" (11mm) Prepare shielded wire and ground wire insulation as shown. when the shielded cable ® If two ground wires are required in a Shield-Kon connection, or the inner conductors are twist both conductors before insertion into the connector. embedded in a dielectric. Shield Conductors Shield Cable 7 ⁄16" (11mm) Jacket Fold-Back Method 1 1 ⁄4" (6mm) If there is no common Insulation Insulation dielectric for several interior cables but the gaps are Step 2 filled by textile threads or something similar, care Select the appropriate connector according to the size of the shielded should be taken to ensure cable (see page G-80). Place the ground wire around the trap hook and that the insulating thickness the shielded wire into the bottom of the connector. of the individual cables is not When inserting the shielded cable and grounding wire, care must be taken Cable less than .38mm for PVC, Shield to ensure that their insulation is overlapped by the connector’s Polyester and not less than .25mm insulation film. for Teflon. If this insulation thickness falls below this 100% insulation is possible after crimping when the stripped length 7 value, Fold-Back Method 1 of outer jacket (visible shielding) is ⁄16" (11mm) maximum. should be used. Butt insulating jackets against metal edge Fold-Back Method 2 Fold-Back Method 2 should Insulation Cable be used if the cable shield is applied spirally or if a foil shield is being used. For a complete listing of one-piece Connectors, see page G-80. Step 3 Connector opening faces Select the appropriate die set for the Shield away from tool crimp tool, according to the size of the shielded cable (see page G-80) Mid-Span Method and mount the dies on the tool. Insert the connector (with the shielded Insulation Enables installation cable and the ground wire) between anywhere along the dies of the tool. the cable. Squeeze the tool handles firmly to crimp the connector around the shielding and the ground wire. For a complete listing of one-piece Shield Cable Connector dies, see page G-80. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-81 Fax: 901.252.1354 ® Shield-Kon Shield Termination System Comfort and versatility! ® Shield-Kon Ergonomic Hand Tool for One-Piece Connectors • Robust construction: metallic frame, partially covered with plastic • Use with metal dies for low-, medium- or high-volume applications • All dies are easily interchangeable (to be ordered separately) • Parallel action crimp ® • ShureStake mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle ............................ specifications ................................ • Dimensions of Tool: • Weight of Tool: 1.04 lbs. Cat. no. desCription std. pkG. 8.27"L x 6.10"W x .98"H erG740 Ergonomic Hand Tool 1 Everything you need in a handy kit! Ergonomic Hand Tool Kit Same as ERG740, but supplied in a plastic case with one tool, one benchmount stand for easier use in mass production, one RSK-LEHRE gauge for instant selection of the die and four metal dies: D-101A, D-201C, D-301J, D-401M. .................... specifications ................. • Dimensions of Plastic Case: 9.65"L x 8.27"W x 2.17"H • Weight of Plastic Case & Contents: 2.65 lbs. Cat. no. desCription std. pkG. erG740-01 Ergonomic Hand Tool Kit 1 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-82 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Metal Dies for ERG740 Select the connectors you need quickly! • For mass production and medium to high volumes • Made of hardened steel — does not wear RSK-LEHRE Gauge • Only for the ERG740 hand tool • The Product Ref. is engraved on the upper part and on the lower part of the die set • Marked with a dot having the same color as the corresponding connector • Weight — approximately 2.6 oz. The choice of the appropriate connector and die set mainly depends on the size of the shielded cable. The selection can be done very quickly with the RSK-LEHRE gauge. 1 Remove the outer jacket from the shielded cable, making the shielding visible. Insert this stripped end of the cable into the slots located 2 around the gauge. The correct slot will be found when the cable can slide only in the upper part of the slot. If the cable can slide completely to the bottom of the slot, you should try with the smaller adjacent slot. 3 Once the appropriate slot is found, the corresponding RSK connector is defined by the color of the strip around the slot, whereas the corresponding plastic die set is given by the number marked below the slot (for the metal die set, add prefix “D” to this number). die sHieLd For std. Cat. no. die CoLor diameter (in.) ConneCtor pkG. The table on page G-80 summarizes the different 4 d-101a .050–.070 RSK 101 Red 1 combinations of connector/die set, as well as the size red of ground wire that can be used. d-101B .071–.089 RSK 101 Red 1 d-201C .090–.100 RSK 202 Blue 1 d-201d .101–.118 RSK 202 Blue 1 Blue d-201e .119–.131 RSK 202 Blue 1 Cat. no. desCription std. pkG. d-201F .132–.143 RSK 202 Blue 1 rsk-LeHre Connector & Die Gauge 1 d-301G .144–.162 RSK 301 Yellow 1 d-301H Yellow .163–.185 RSK 301 Yellow 1 d-301J .186–.201 RSK 301 Yellow 1 d-401k .202–.230 RSK 401 Green 1 d-401L .231–.250 RSK 401 Green 1 Green d-401m .251–.275 RSK 401 Green 1 d-401n .276–.300 RSK 401 Green 1 Order multiple is std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-83 Fax: 901.252.1354 ® Shield-Kon Shield Termination System Unique shield termination system gets the job done right! ® The Shield-Kon two-piece shield termination system from Thomas & Betts consists of two sleeves: an inner sleeve with a smaller diameter, and an outer sleeve that has a larger diameter but is shorter and less hard than the inner sleeve. All inner and outer sleeves are color coded according to their size. The conductors of the cable are inserted through the inner sleeve, whereas the shield (braided or foiled) and the ground wire are inserted between the two sleeves. The crimp operation is done by compressing the outer sleeve with a tool, while the inner sleeve provides mechanical protection for the inner conductors. This unique shield termination system can be used with cables having a diameter of dielectric (after removing the outer insulation and the shield) between .043" and 2.87". In the “Hexagonal Range” (diameters of dielectric between .043" and .38"), the outer sleeve is crimped with a hand tool and the result is a hexagonal-shaped crimp. This range is used to crimp shielded and coaxial cables. The “Circular Range” for Multiple or Overall shielded cables refers Circular Range to larger diameters of dielectric (between .39" and 2.87") and owes its name to the circular shape of the crimp. Two-piece connector — the Hexagonal Range The Thomas & Betts hexagonal compression (for diameters of dielectric up to .37") is a reliable method for grounding, terminating and insulating shielded and coaxial cable. It has literally millions of installations in communications, aerospace, electronic, telephone, radio and TV applications. Hexagonal Range United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-84 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Quick and neat terminations made easy! Three installation methods are possible in the hexagonal range for a quick, neat and accurately completed termination... at a greatly reduced production cost. Method 1: Standard Method 2: Fold Back Method 3: Large Insulation GSB inner sleeve Shielding GSC outer sleeve Shielding GSB inner sleeve Shielding Outer insulator .50" (12.7mm) Outer insulator .50" (12.7 mm) Outer insulator 1.0" (25.4 mm) After stripping the shield (.50" in length), After stripping the shield (.50" in After stripping the shield (1.0" in 1 1 1 slip the outer sleeve over the outer length), slip the inner sleeve over length), slip the inner sleeve over insulation. If this is too big, slip the outer the outer insulation. the braided shield. sleeve on, after technique described in Method 3. GSB inner sleeve Widen the braided shield by gently rotating Widen the braided shield by gently rotating Widen the braided shield by gently rotating 2 2 2 the inner conductor, then slip the inner the inner conductor. the inner conductor. sleeve under the braided shield. GSC outer sleeve GSC outer sleeve Position the inner sleeve so that about Fold back the braided shield over the inner Fold back the braided shield over the inner 3 3 3 .06" protrudes beyond the end of the sleeve and slip the outer sleeve over the sleeve and slip the outer sleeve over the braided shield. braided shield. braided shield. Slip the ground wire (#22–#20 AWG) Slip the drain wire (#22–#20 AWG) under Slip the ground wire (#22–#20 AWG) 4 4 4 under the outer sleeve (from the front the outer sleeve (from the front under the outer sleeve (from the front or behind) and slip the outer sleeve or behind) and slip the outer sleeve or behind) and slip the outer sleeve over the braided shield. over the braided shield. over the braided shield. Position the outer sleeve and ensure Position the outer sleeve and ensure Position the outer sleeve and ensure 5 5 5 that the ends of all wires in the braided that the ends of all wires in the braided that the ends of all wires in the braided shield and ground wire are covered. shield and ground wire are covered. shield and ground wire are covered. Crimp both sleeves with the correct Crimp both sleeves with the correct Crimp both sleeves with the correct tool and die. Finished. tool and die. Finished. tool and die. Finished. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-85 Fax: 901.252.1354 ® Shield-Kon Shield Termination System Select connectors and dies in three easy steps! The choice of the appropriate combination of inner sleeve, outer sleeve and crimp tool/die will depend on the diameter of the dielectric. However, a direct correlation with the diameter of the dielectric is not possible, because several different inner sleeves can be combined with the same outer sleeve (according to the type of shield). With the directions shown below, a measuring instrument (caliper) is all that is required to make the right selection in three steps: 1. Selection of the inner sleeve (GSB) • Strip the outer insulator and remove the shield • Measure the maximum value of the diameter of the dielectric (diameter without shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper • Add .01" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner sleeve • In the table on page G-87, select the GSB inner sleeve having this I.D. or the nearest larger I.D. 2. Selection of the outer sleeve (GSC) Normal method: • Slide the selected inner sleeve underneath the shield of the cable • Measure the maximum diameter with the shield over the inner sleeve • Add .03" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSC sleeve • In the table on page G-87, select the GSC outer sleeve having this I.D. or the nearest larger I.D. Quick method: In most cases, a quicker method can be used to define the correct GSC outer sleeve: • Once the appropriate GSB inner sleeve is found, the table on page G-87 will give the Outer Diameter (O.D.) of this GSB sleeve • Add .06" to this O.D. and the sum will give the Inner Diameter (I.D.) of the GSC sleeve • In the table on page G-87, select the GSC sleeve having this I.D. or the nearest larger I.D. 3. Selection of the die ® Dies for GSB/GSC Shield-Kon can be found on page G-87. ® Tools for GSB/GSC Shield-Kon can be found on page G-88. See GSC outer sleeve table. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-86 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Stay grounded with easy-to-install connectors! Connector Inner and Outer Sleeves Non-Insulated Outer Sleeve — GSC Non-Insulated Inner Sleeve — GSB • Soft bronze outer sleeve slips over the braid and ground wire • Hard bronze inner sleeve is installed under braid 1 5 • Length ⁄4" • Length ⁄16" • Tin plated per MIL-T-10727A • Tin plated per MIL-T-10727A toolS Color I.D. o.D. MIlItary StD. Color DIe NoS. for DIe NoS. for MIlItary StD. Cat. No. CoDe (IN.) (IN.) SpeC. No. pKG. Cat. No. CoDe I.D. o.D. Wt440/Wt540* 11901a SpeC. No. pKG. Outer Sleeves Inner Sleeves GSB046 Gray .046 .075 21981-046 1,000 GSC101 Gray .101 .124 4419 11989 21980-101 1,000 GSB058 yellow .058 .083 21981-058 1,000 GSC128 Blue .128 .152 4400 11970 21980-128 1,000 GSB063 red .063 .088 21981-063 1,000 GSC149 purple .149 .179 4401 11971 21980-149 1,000 GSB071 Green .071 .096 21981-071 1,000 GSC156 yellow .156 .193 4402 11972 21980-156 1,000 GSB080 Blue .080 .103 21981-080 1,000 GSC175 Blue .175 .215 4403 11973 21980-175 1,000 GSC187 orange .187 .227 4406 11976 21980-187 1,000 GSB090 orange .090 .113 21981-090 1,000 GSB096 purple .096 .119 21981-096 1,000 GSC194 red .194 .226 4406 11976 21980-194 1,000 GSB101 yellow .101 .124 21981-101 1,000 GSC199 Gray .199 .235 4406 11976 21980-199 1,000 GSB109 red .109 .131 21981-109 1,000 GSC205 yellow .205 .245 4408 11978 21980-205 1,000 GSB115 Gray .115 .146 21981-115 1,000 GSC219 Green .219 .250 4408 11978 21980-219 1,000 GSB124 Green .124 .145 21981-124 1,000 GSC225 purple .225 .256 4409 11979 21980-225 1,000 GSC232 orange .232 .263 4410 11980 21980-232 1,000 GSB128 Gray .128 .152 21981-128 1,000 GSB134 orange .134 .156 21981-134 1,000 GSC261 yellow .261 .297 4411 11981 21980-261 1,000 GSB149 Blue .149 .179 21981-149 1,000 GSC275 Gray .275 .306 4412 11982 21980-275 1,000 GSB156 red .156 .193 21981-156 1,000 GSC281 purple .281 .331 4414 11984 21980-281 1,000 GSB165 Gray .165 .194 21981-165 1,000 GSC287 Blue .287 .327 4414 11984 21980-287 1,000 GSB175 Green .175 .215 21981-175 1,000 GSC297 Green .297 .335 4414 11984 21980-297 1,000 GSB187 yellow .187 .227 21981-187 1,000 GSC312 yellow .312 .362 4415 11985 21980-312 1,000 GSC327 Gray .327 .372 4416 11986 21980-327 1,000 GSB194 Blue .194 .226 21981-194 1,000 GSB205 orange .205 .245 21981-205 1,000 GSC348 orange .348 .393 4417 11987 21980-348 1,000 GSB219 Gray .219 .250 21981-219 1,000 GSC359 purple .359 .399 5450 — 21980-359 1,000 GSB225 yellow .225 .256 21981-225 1,000 GSC375 yellow .375 .406 5451 — 21980-375 1,000 GSB232 red .232 .263 21981-232 1,000 GSC405 red .405 .453 5452 11988 21980-405 1,000 GSB250 Green .250 .281 21981-250 1,000 GSC415 Blue .415 .463 5452 11988 21980-415 1,000 GSC425 Gray .425 .475 5454 — — 1,000 GSB261 Blue .261 .297 21981-261 1,000 GSB266 Gray .266 .297 21981-266 1,000 GSC460 Gray .460 .510 5456 — 21980-460 1,000 GSB275 orange .275 .306 21981-275 1,000 GSC500 Green .500 .550 5457 — 21980-500 1,000 *Dies 4419 to 4417 are for WT440. Dies 5450 to 5457 are for WT540. GSB281 yellow .281 .331 21981-281 1,000 Order multiple is standard package. GSB287 Gray .287 .327 21981-287 1,000 GSB297 red .297 .335 21981-297 1,000 GSB312 purple .312 .362 21981-312 1,000 GSB348 orange .348 .400 21981-348 1,000 GSB375 Blue .375 .406 21981-375 1,000 Order multiple is standard package. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-87 Fax: 901.252.1354 ® Shield-Kon Shield Termination System WT440 and WT540 Ratchet Hand Tools • Parallel-action hand tools • MIL specified • Frame, with the option of interchangeable steel dies • A versatile tool, one frame with a selection of dies covers the whole range of shield diameters in the Hexagonal Range ® • ShureStake mechanism: once pressing has started, the tool can be re-opened only after successful completion of the crimping cycle • Packaging: wood box containing one frame (dies to be ordered separately; see Specifications for Die Nos.) .................................... Specifications ................................... WT440 WT540 • Length: 8" • Length: 10.4" • Weight: 1.0 lbs. • Weight: 1.19 lbs. • Dies: Series 4400 • Dies: Series 5450 CaT. No. DeSCripTioN STD pKG. WT440 Ratchet Hand Tool 1 WT540 Ratchet Hand Tool 1 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-88 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Terminate multiple-conductor shielded cable quickly and easily! The design advantages are: Step 3 • Positive selection of inner and outer sleeves and installing die by a complete color-coded system Position outer compression ring over the flattened shielding • A more reliable grounding termination because only braid, locating it over the center of one ground wire connection is made — conventional the inner collector ring. Braid may daisychain jumper method is eliminated be trimmed even with the edge of the outer compression ring before • Smaller, more compact bundle is easy to inspect or after compression. Ground wire • Only one ground wire is required; however, additional or wires may be inserted between ground wires may be used if needed the outer compression ring and the shield prior to compression. • Smooth insulator protects conductor insulation • With one stroke of the tool, the interlace die will produce a 360° compression, uniformly securing all individual shields around the connector Step 4 ® The Shield-Kon Connector System for multiple-conductor shielded cable is Selection of compression dies based on the principle of cold swaging. It utilizes a two-piece compression is determined by color coding connector color coded to match the proper die. The connector consists of on rings. The dies are color a hard brass collector inner ring with a tough, smooth insulator and a soft coded to match the rings. The copper compression outer ring. Each set of rings and matching installing appropriate dies are easily inserted die will connect a minimum of five shielding braids with one ground wire. or removed by depressing die- The maximum number of braids is limited only by the space between the locking button shown. inner and outer rings. Multi-Shielded Cable Connector Installation Procedure Step 1 Step 5 After overall insulation is removed The prepared cable is placed to expose shielded cables, each in the installing die and compressed. conductor must be freed from the Tool operates on hydraulic power shielding braid. The Thomas & output, developing 9800 ±200 psi Betts lead extractor tool simplifies operating pressure. this operation by pushing the inner conductor through an opening in the  shielding braid. The braid is then folded back until all conductors are freed. Step 2 Step 6 Flattened shielding braids Completed installation of the “single fold–fold forward” method typifies are evenly distributed around the reliability, compactness and neatness that is obtained with all the periphery of the inner Thomas & Betts recommended installation methods. collector ring. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-89 Fax: 901.252.1354 ® Shield-Kon Shield Termination System Connectors come full circle with circular connectors! Two-Piece Connectors for Multiple Conductor Shielded Cable Connector and Die Selection in the Circular Range The choice of the appropriate combination of inner ring, outer ring and crimp tool/die depends on the overall diameter of the inner conductors (underneath the shield). In the case of the Circular range, there is a direct correlation between the diameter of the inner conductors and the inner and outer rings. With the directions (shown below), a measuring instrument (caliper) is all that is required to make the right selection. Selection of the GSB Inner Ring • Measure the maximum value of the overall diameter of the inner conductors (underneath the flattened shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper. • Add .060" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner ring. • In the table, select the GSB inner ring having this I.D. .................................... Specifications ................................... or the nearest larger I.D. Inner Sleeve Outer Sleeve • Material: Copper alloy ASTM B135 • Material: Copper ASTM B188 • Finish: Electro tin-plated • Finish: Electro tin-plated Selection of the GSC Outer Ring and of the Die (per MIL-T-10727A) (per MIL-T-10727A) Once the appropriate GSB inner ring is found, the table (below) immediately gives the corresponding GSC outer ring and the appropriate die for the 13640 Hydraulic Head. COlOR I.D. O.D. StD. COlOR I.D. O.D. DIeS NOS. fOR StD. Cat. NO. CODe (IN.) (IN.) PKG. Cat. NO. CODe (IN.) (IN.) 1340 PKG. Inner Sleeves Outer Ring GSB430 Red .430 .500 50 GSC590 Red .590 .670 GS590 50 GSB550 Blue .550 .620 50 GSC710 Blue .710 .790 GS710 50 GSC840 Gray .840 .920 GS840 50 GSB670 Gray .670 .750 50 GSC1010 Brown 1.010 1.090 GS1010 50 GSB810 Brown .810 .880 50 GSB920 Green .920 1.000 50 GSC1130 Green 1.130 1.210 GS1130 50 GSB1040 Pink 1.040 1.120 50 GSC1250 Pink 1.250 1.330 GS1250 50 GSB1353 Yellow 1.353 1.423 50 GSC1440 Purple 1.440 1.520 GS1440 50 GSC1563 Yellow 1.563 1.643 GS1563 50 GSB1425 Red 1.425 1.545 50 Order multiple is std. pkg. GSC1670 Red 1.670 1.750 GS1670 5 Order multiple is std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-90 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Shield-Kon Shield Termination System Hydraulic Head Installing Tool • 3.5-ton nominal pressure (output) ® • For two-piece Shield-Kon terminals in the circular range • Coupling for quick assembly • Requires a 9,800-psi (approx. 690 bar) operating service pressure • Quick interchangeable steel dies (to be ordered separately) • Interlace die with 360° compression — provides uniform pressure around circumference of connector ® All the two-piece Shield-Kon in the circular range need to be crimped with the 13640 hydraulic head equipped with the appropriate die. StD. Cat. NO. DeSCRIPtION PKG. 13640 Installing Head (order dies separately) 1 13606 Hand-Foot Pump 1 13600 Electric Hydraulic Pump 1 13620 Hand Switch 1 13589a Foot Switch 1 13619 10-ft. Non-Metallic Hydraulic Hose 1 13760 Air-Operated Hydraulic Pump 1 Order multiple is std. pkg. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-91 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System Splice, tap and terminate magnet wire quickly and easily! The tough, high-temperature insulation on magnet wire used by electrical motor and transformer manufacturers creates problems in splicing and terminating. The durability of magnet wire insulation has made dip- soldering or brazing extremely difficult without stripping the insulation. Another splicing and terminating challenge involves the use of aluminum for magnet applications. A manufacturer connecting aluminum magnet wire to copper is faced with the problem of the different coefficients of thermal expansion of the two metals, galvanic corrosion, cold flow, and the rapid formation of oxide film on the wire surface. T&B offers a solution for a highly reliable connection method for magnet wire. It eliminates welding, no longer requires removal of insulation and it can be installed in seconds. No special operator skills are needed. The connector and matching tooling do the entire job. To meet the essential requirements of magnet wire connections, T&B offers the insulation ® piercing Dragon Tooth compression connector. ® Dragon Tooth Magnet Wire Connectors ® Dragon Tooth connectors and installing tools are designed to splice, tap and terminate magnet wire from #32 AWG to 460,000 CMA copper and from #18 AWG to 460,000 ® CMA aluminum conductors in motor and transformer applications. Dragon Tooth Magnet Wire Connectors penetrate the insulation and oxide layers to make electrical contact on magnet wiring. The result is permanent, low-resistance electrical connections, capable of maintaining contact integrity throughout the life of the connection. • Designed to penetrate magnet wire insulation during application, eliminating the need for stripping, brazing, welding or other methods of joining magnet wire • Can be installed in seconds • Requires minimal training for installation ® Transformer manufacturers depend on Dragon Tooth connectors for reliable magnet wire applications. • Made of copper alloy, tin plated, with teeth on the inner surface • Splices and taps have an open side enabling easy access to wire and Typical Applications making internal coil tapping possible • For aluminum to copper, aluminum to aluminum or copper to copper magnet wire connections Splice 1 • Supplied with bolt holes to accommodate #6 through ⁄2" studs and includes male and female .250" x .032" disconnects Termination • Rings and fork terminals accommodate wire sizes #24 to #12 AWG in a variety of combinations, including combining magnet wire with stripped wire lead. For solid or stranded wire #20 to 4/0 AWG • Larger connectors accommodate circular mil range from 50,000 Parallel Splice to 460,000 CMA • Connector and matching tooling do the entire job Tap United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-92 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Dragon Tooth Magnet Wire Termination System ® Dragon Tooth connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow, as indicated by the illustration below. These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate both the insulation and oxide and bite into the conductor. An electrically sound, low-resistance connection is established as a result of the combination of high pressures at the edges of the teeth, and the sliding action between the teeth and the conductor. The open barrel design permits midspan splicing and tapping. These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When the connector is compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate the insulation and the oxide and bite into the conductor. An electrically sound, low-resis tance connection is established as a result of the combination of high pressures at the tip and edges of the teeth, and the sliding action between the teeth and the conductor. How to Select a Connector 1 Determine total circular mil area (CMA). All wires to be installed in a connector barrel including stripped, stranded wire. For example, two #6 AWG = 52,480 CMA. Refer to Circular Mil column of chart and find the 2 connector series corresponding to the total CMA. For example, 204XXX. Next, refer to either Round Wire column or Rectangular 3 ® Wire column, depending on the type you are using, and Dragon Tooth connectors transform the perpendicular compression force, check for any limitations, (such as max. wire width/ which would normally contribute to height). If there are limitations, you may have to make conductor creep, into distributive a selection from the next larger size. forces that effectively resist cold flow. 4 Select the tool and die appropriate for the application. For wire sizes and combinations other than shown, contact Thomas & Betts Technical Services at 888-862-3289. Formula for Calculating Circular Mil Area (CMA) For square or rectangular wire: 6 Thickness x Width x 1.273 x 10 = CMA For round wire: 2 6 Diameter x 10 = CMA (or see chart on p. E-88) United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-93 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System Splices for copper and aluminum magnet wire! Splices • Penetrate all standard copper and aluminum 1 magnet wire insulations • Perfect for heavy Formvar, poly-thermaleze, polyester and polyurethane insulations 2 C C E E A A B B For special insulations, consult Technical Services. reCTANGulAr rOuND Wire DimeNsiONs (iN.) Wire rANGe (iN.) CirCulAr rANGe (AWG) PkG. 3 CAT. NO. A B C D* mil AreA miN. mAx. ThiCkNess WiDTh QTy. 1 214420 .43 .25 .22 .135 — 21 (4)–13 (2) — — 1000 † 220004 .17 .11 .08 .03 468–1,724 32–24** — — 8400 † 220001 .34 .17 .14 .09 1,277–4,205 26–17** .02–.04 .02–.09 3000 2 † 220002–TB .34 .25 .18 .09 2,985–6,687 24–14** .02–.05 .02–.10 3000 4 † 220006 .47 .25 .19 .09 5,162–12,330 16–12 .05–.08 .05–.16 2500 22l004 .15 .11 .09 .03 128–2,028 32–24** – – 1000 22l001 .32 .16 .16 .10 808–5,162 26–17** .02–.04 .02–.10 1000 22l002 .32 .25 .19 .10 2,048–9,110 24–15** .02–.05 .02–.11 1000 3 22l006 .44 .25 .22 .13 2,580–12,330 16–12 .05–.08 .05–.16 1000 22l008 .70 .50 .35 .13 12,960–30,550 18–14 .04–.06 .06–.38 100 5 22l009 .70 .55 .46 .20 36,120–86,000 16–5 .08–.18 .08–.38 100 22l010 .70 .78 .71 .22 69,750–173,090 (f) — .10–.23 (CU) .10–.18 (AL) .30–.63 50 210214s .63 .38 .37 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 4 204210s .69 .53 .53 .25 10,380–52,480 12(b)–4(e) .10–.16 .10 –.26 100 5 204210sh .69 .53 1.05 .48 20,760–104,960 12(c)–2(d) .10–.16 .10 –.26 100 6 22l009h .70 .55 .93 .37 72,000–132,000 16–5 .08–.18 .08–.38 100 220015 1.50 .88 .77 (e) 50,000–115,000 10–6 .100–.175 .300–.625 50 6 7 220019 1.50 .88 .85 (e) 110,000–175,000 6–2 .175–.250 .300–.625 25 220023 1.75 .88 .93 (e) 165,000–230,000 2–1/0 .250–.325 .300–.625 25 8 314118s .63 .38 .30 .14 3,260–12,330 15–13 .05–.06 .05–.18 250 220016 3.13 .88 .77 (e) 50,000–115,000 10–6 .100–.175 .300–.625 25 9 220020 3.13 .88 .85 (e) 110,000–175,000 6–2 .175–.250 .300–.625 25 220024 3.63 .88 .93 (e) 165,000–230,000 2–1/0 .250–.325 .300–.625 25 7 * Reference dimension. See installing die illustration for gauging. ** Not recommended for aluminum magnet wire finer than 21 gauge. (a) Four wires max. (b) Six wires max. (c) Six wires max. each barrel. (d) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance. (e) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum. (f) Copper CMA, aluminum CMA=52,136–124,561. † On a reel. 8 Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 9 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-94 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Dragon Tooth Magnet Wire Termination System Splices (continued) E E C D C D A A * E* E B B C C A A B B reCTANGulAr rOuND Wire DimeNsiONs (iN.) Wire rANGe (iN.) See Note sTuD CirCulAr rANGe PkG. (a). CAT. NO. size A B C D e mil AreA (AWG) ThiCkNess WiDTh QTy. Lower Half 10 .08–.15 .08–.49 10 210214mT — .63 .63 .75 .25 .19* 20,000–105,000 5–13 250 Upper Half .25 max .75 max. 1 210mT14 ⁄4 1.00 1.44 .81 — .08 5–13 For Conn 25 11 3 210214MT 210mT38 ⁄8 1.00 1.44 .81 — .08 5–13 25 11 Lower Half .10–.25 .10–.92 204210mT — .92 .94 1.03 .25 .25* 90,000–215,000 3–10 100 10 Upper Half .25 max 1.03 max. 1 204mT14 ⁄4 1.00 1.44 .91 — .10 3–10 For Conn 25 11 3 204210MT 204mT38 ⁄8 1.00 1.44 .91 — .10 3–10 25 (a) This space may be used for terminal tongue insert, stripped stranded copper wire, stripped copper magnet wire or left empty. * Between teeth. Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-95 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System Secure connections easily! Ring Terminals D D BB 1 E E C C AA 2 reCTANGulAr rouNd Wire dimeNSioNS (iN.) Wire rANGe (iN.) STud CirCulAr rANGe PkG. CAT. No. Size A B C d e* mil AreA (AWG) ThiCkNeSS WidTh QTy. 314125 10 .38 .56 1.22 .41 .14 3,260–12,330 15–13 .05–.06 .05–.18 250 1 1 314123 ⁄4" .38 .56 1.41 .41 .14 3,260–12,330 15–13 .05–.06 .05–.18 250 210219 8 .38 .56 1.22 .41 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 1 210217 10 .38 .56 1.22 .41 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 3 1 210216 ⁄4" .38 .56 1.41 .41 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 204217 10 .53 .61 1.58 .50 .25 10,380–52,480 12(b)–4(c) .10–.16 .10–.26 100 1 1 204212 ⁄4" .53 .61 1.58 .50 .25 10,380–52,480 12(b)–4(c) .10–.16 .10–.26 100 1 210214–1 ⁄4" .38 .56 1.41 .69 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 5 2 210214–2 ⁄16" .38 .56 1.41 .69 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 3 210214–3 ⁄8" .38 .56 1.41 .69 .17 4,110–20,760 14(a)–10 .08–.09 .08–.18 250 1 204210–1 ⁄4" .53 .61 1.58 .81 .25 10,380–52,480 12(b)–4(c) .10–.16 .10–.26 100 4 5 204210–2 ⁄16" .53 .61 1.58 .81 .25 10,380–52,480 12(b)–4(c) .10–.16 .10–.26 100 2 3 204210–3 ⁄8" .53 .61 1.58 .81 .25 10,380–52,480 12(b)–4(c) .10–.16 .10–.26 100 1 204210–5 ⁄2" .53 .61 1.58 .81 .25 10,380–52,480 12(b)–4(c) .10–.16 .10–.26 100 1 204210–1h ⁄4" .53 .61 1.58 .81 .47 20,760–104,960 12(b)–4(c) .10–.16 .10–.26 100 3 3 204210–3h ⁄8" .53 .61 1.58 .81 .47 20,760–104,960 12(b)–4(c) .10–.16 .10–.26 100 3 220017 ⁄8" .88 1.50 2.76 1.06 (d) 50,000–115,000 .100–.175 — .300–.625 25 1 220018 ⁄2" .88 1.50 2.76 1.06 (d) 50,000–115,000 .100–.175 — .300–.625 25 5 3 220021 ⁄8" .88 1.50 2.76 1.06 (d) 110,000–175,000 — .175–.250 .300–.625 25 4 1 220022 ⁄2" .88 1.50 2.76 1.06 (d) 110,000–175,000 — .175–.250 .300–.625 25 3 220025 ⁄8" .88 1.50 2.76 1.06 (d) 110,000–230,000 — .175–.325 .300–.625 25 1 220026 ⁄2" .88 1.50 2.76 1.06 (d) 110,000–230,000 — .175–.325 .300–.625 25 22r061** 6 .16 .32 .78 .30 .10 404–4100 15–24 .02–.05 .02–.10 1000 5 22r081** 8 .16 .32 .78 .30 .10 404–4100 15–24 .02–.05 .02–.10 1000 22r101** 10 .16 .32 .78 .30 .10 404–4100 15–24 .02–.05 .02–.10 1000 22r086 8 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 6 5 22r106 10 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 1 6 22r146 ⁄4" .25 .45 .95 .42 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 * Reference dimension. See installing die illustration for gauging. (a) Four wires max. (b) Six wires max. (c) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance. (d) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum. Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. ** #22–#24 AWG and equivalent rectangular CMA, copper only. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-96 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Dragon Tooth Magnet Wire Termination System Connectors for every application! Fork Terminals D D B B E E C C AA 1 rouNd reCTANGulAr Wire Wire dimeNSioNS (iN.) rANGe (iN.) STud CirCulAr mil rANGe PkG. CAT. No. Size A B C d e* AreA (AWG) ThiCkNeSS WidTh QTy. 2 22F061** 6 .16 .32 .78 .30 .10 404–4100 15–24 .02–.05 .02–.10 1000 1 22F081** 8 .16 .32 .78 .30 .10 404–4100 15–24 .02–.05 .02–.10 1000 22F101** 10 .16 .32 .78 .30 .10 404–4100 15–24 .02–.05 .02–.10 1000 22F066 6 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 1 22F086 8 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 22F106 10 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 210219F 6 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 2 210217F 8 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 210216F 10 .25 .45 .91 .30 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 * Reference dimension. See installing die illustration for gauging. ** #22–#24 AWG and equivalent rectangular CMA, copper only. Durable and convenient! Disconnects D D BB E E C C A A 1 reCTANGulAr Wire rouNd Wire dimeNSioNS (iN.) rANGe (iN.) TAB CirCulAr rANGe PkG. CAT. No. Size A B C d e* mil AreA (AWG) ThiCkNeSS WidTh QTy. 22lm01** .250 x .032 .16 .32 .76 .25 .10 404–4100 15–24 .02–.05 .02–.10 1000 1 22lm06 .250 x .032 .25 .45 .91 .25 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 22lF01** .250 x .032 .16 .32 .79 .25 .10 404–4100 15–24 .02–.05 .02–.10 1000 2 22lF06 .250 x .032 .25 .45 .91 .25 .13 2,580–12,330 12–16 .05–.08 .05–.16 1000 2 * Reference dimension. See installing die illustration for gauging. Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. ** #22–#24 AWG and equivalent rectangular CMA, copper only. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-97 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System Additional Magnet Wire Quick and easy connections! Ordering Information C C Taps 1. For wire sizes and combinations other than shown, consult factory. 2. Maximum of two layers of conductors in each connector. 3. Consult factory for gauging other than shown. Conductors Conductors 4. When terminating wires with an AWG size difference of four or more, samples should be tested in completed connections before using. Conversion of AWG to Circular mils A B A B NOm. diAmeTer Crimped Height Crimped Height Wire Size CirCulAr AWG iN. mm milS D E E D 4/0 .4600 11.68 211,600 3/0 .4096 11.40 167,800 2/0 .3648 9.266 133,100 reCTANGulAr 1/0 .3249 8.52 105,600 dimeNSiONS (iN.) Wire rANGe (iN.) 1 .2893 7.348 83,690 STud CirCulAr PkG. 2 .2576 6.543 66,360 CAT. NO. Size (iN.) A B C d e* mil AreA ThiCkNeSS WidTh QTy. 3 .2294 5.827 52,620 1 204T14 ⁄4 1.62 1.22 .70 .50 .22 10,310–52,480 .090–.114 .090–.320 100 4 .2043 5.189 41,740 3 204T38 ⁄8 1.62 1.22 .70 .50 .22 10,310–52,480 .090–.114 .090–.320 100 5 .1819 4.620 33,090 * Reference dimension. See installing die illustration for gauging. 6 .1620 4.115 26,240 7 .1443 3.665 20,820 8 .1285 3.264 16,510 9 .1144 2.906 13,090 Copper to aluminum connections! 10 .1019 2.588 10,380 11 .0907 2.30 8230 Washers 12 .0808 2.05 6530 13 .0720 1.83 5180 • Teeth on the transition washers penetrate 14 .0641 1.63 4110 aluminum and copper oxides 15 .0571 1.45 3260 16 .0508 1.29 2580 • Enables copper to aluminum connections to 17 .0453 1.15 2050 be made in a bolted joint without the use of 18 .0403 1.02 1620 inhibiting compounds 19 .0359 0.912 1290 • Accommodates the difference in thermal 20 .032 .813 1020 expansion between copper and aluminum, 21 .0285 .724 812 and enhances the efficiency of bolted 22 .0253 .643 640 grounding connections 23 .0226 .574 511 24 .0201 .511 404 decimal equivalents B B Plain Steel NOm. diAmeTer Wire Size CirCulAr Steel Bolt Washer AWG iN. mm milS & Nut 1/64 .0156 3/16 .1875 1/32 .0312 13/64 .2031 Transition 3/64 .0469 7/32 .2188 Washer 1/16 .0625 15/64 .2344 Lug or 5/64 .0784 1/4 .25 Bus Bar A A 3/32 .0938 — — Bus Bar 7/64 .1094 17/64 .2656 or Lug 1/8 .125 9/32 .2812 Plain Steel Washer 9/64 .1406 19/64 .2969 5/32 .1562 5/16 .3125 11/64 .1719 211/64 .3281 11/32 .3438 33/64 .5156 dimeNSiONS (iN.) reCOmmeNded 23/64 .3594 17/32 .5312 BOlT Size iNSTAlliNG PkG. 3/8 .375 35/64 .5469 CAT. NO. (iN.) A B TOrQue iN.-lBS. QTy. 25/64 .3906 9/16 .5625 1 FPW14 ⁄4 .27 .68 50–80 250 13/32 .4062 37/64 .5781 5 FPW516 ⁄16 .34 1.00 125–160 250 27/64 .4219 19/32 .5938 3 FPW38 ⁄8 .43 1.00 160–240 250 7/16 .4375 39/64 .6094 29/64 .4531 5/8 .625 1 FPW12 ⁄2 .56 1.25 390–540 250 15.32 .4688 41/64 .6406 5 FPW58 ⁄8 .68 1.40 540–730 250 31/64 .4844 21/32 .6562 1/2 .5 43/64 .6719 Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Note: Multiply inches x 25.4 to get millimeters. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the Example: .5" x 25.4 = 12.7 mm. understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 1 5 3 1 STud Size #6 #8 #10 ⁄4" ⁄16" ⁄8" ⁄2" Hole Dia. .143 .169 .196 .260 .323 .386 .516 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-98 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Dragon Tooth Magnet Wire Termination System Crimp with comfort! ERG1806 Ergonomic Manual Installation Tools • Fixed die tool ® • Incorporates the ergonomically designed Comfort Crimp tool handles, which distribute the force more evenly across the hand ERG811 ® • Shure-Stake mechanism ensures a complete crimp cycle before the tool releases PkG. • Rubberized thermoplastic handles combine maximum CAT. NO. TOOl GAuGiNG CONNeCTOr QTy. friction with a soft, comfortable feel that reduces erG1801 .069 max. 22F, L, R-1 Series 1 muscle tension erG1802 .076 max. 22L002 1 • Two-piece movable die nest provides easy connector erG1804 .034 max. 22L004 1 removal (ERG811 has a fixed die nest) erG1806 .095 max. 22F, L, R-6 Series 1 erG811 .103 max. 214420 1 Contact Customer Services for availability and most recent additions to the ergonomic tool series. Thomas & Betts Tool Warranty You can choose Thomas & Betts tools with confidence, because we stand behind them with our warranty. The chart below shows the standard length of warranty for different types of tools. See below for additional warranty details. 90 days 1 year 2 years lifetime • Batteries • Pneumatic Tools • Mechanical Hand Tools • Mechanical Hand Tools with Ratchet or Shure- without Ratchet or Shure- • Individual Dies • Cable Cutters ® ® Stake Mechanism Stake Mechanism & Strippers • Duct Tools • Hydraulic Pumps ® • Ty-Rap Tools • Battery- Operated Tools • Manual Hydraulic Tools Limited Warranty for Tools Thomas & Betts sells tools with the understanding that the user will perform all necessary tests to determine the suitability of each tool for the user’s intended application. Thomas & Betts warrants that its tools will be free from defects in materials and workmanship for the period of time specified above. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions The warranty above is the sole warranty concerning this product, and is in lieu of all other warranties expressed or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, which are specifically disclaimed. Liability for breach of the above warranty is limited to cost of repair or replacement of the product, and under no circumstances will Thomas & Betts be liable for any indirect, special, incidental or consequential damages. Direct all warranty inquiries to Thomas & Betts Tool Services: 1-800-284-TOOL (8665). replacement batteries and chargers can be purchased from T&B Tool Services Call Toll-Free 1-800-284-TOOL (8665) For more information about Thomas & Betts Tool Services: E-Mail us at toolservice@tnb.com United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-99 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System 1 1 ⁄2 tons of grip that weighs less than three pounds! Easy to rotate with your Battery-Powered wrist — delivers fast and effective crimping power. Crimping Tool — BAT22-6 T&B’s newest battery-powered tool is fast and portable for making high-volume and difficult-to-reach terminal installations in a snap. The BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds. • Interchangeable dies can • Quick, lightweight, be quickly changed to crimp and maneuverable non-insulated and insulated • NiCd battery operation provides terminals up to #6 AWG long-lasting battery life to • Dies are the same as our complete up to 150 crimps hand tools — crimps will on a single charge be exactly the same between ® • Extra battery and charger are Dragon Tooth hand tools included with the tool, ensuring such as our ERG1804 and round-the-clock operation the BAT22-6 • Battery charger provides full • 360° rotating head gives battery life in under an hour the user the added flexibility when crimping hard-to-reach • Linear crimping motion gives a Uses the exact dies of the connections symmetric, high-quality crimp ® Comfort Crimp line of ergonomic ® ® every time tools for Sta-Kon and Dragon Tooth • Short cycle time equates to Connectors. crimping times of less than two seconds included accessories • Sturdy, plastic carrying case for portability • Two 9.6V NiCd batteries and battery charger • Sturdy tray for convenient storage of crimp dies .................................... specifications ................................... pKG. • Crimping Force: 2,900 lbs. max. • Crimps per Charge: 150 Cat. No. DesCriptioN QtY. • Wire Crimping Range: Up to #6 AWG • Dimensions: 25.4" (645mm) Length Bat22-6 Battery Crimping Tool 1.5 Ton with 120VAC Charger 1 • Crimp Cycle Time: 2 seconds 3.1" (79mm) Width Crimp Dies* • Power Supply: 9.6V NiCd battery 2.1" (53mm) Height Die1801 22 F, L, R-1 Series 1 • Recharging Time: 1 hour • Tool Weight (With Battery): 3 Die1802 22L002 1 2 ⁄4 lbs. Die1804 22L004 1 Die1806 22 F,L,R-6 Series 1 Tool purchase includes crimping tool, two 9V batteries, charger and case. * Dies sold separately. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-100 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Dragon Tooth Magnet Wire Termination System Perfect for high-speed installation! BAIR22-6 — Heavy-Duty Bench-Top Air Crimp Tool • Bench mounted for stability and operator control • Compact size, all-metallic construction • Delivers 1.8 tons of crimping force at 100 psi ® • Heavy-duty and installs wide range of Dragon Tooth connectors BAIR22-6 .................................... specifications ................................... • Height: 12" • Base: 8" Square • Operating Pressure: 85–100 psi • Weight: 17 lbs. Cat. No. DesCriptioN ® Bair22-6 Equipped with Shure-Stake Mechanism, Ensuring Full Crimp Cycle Before Release Pneumatic power! PAIR22-6 — Heavy-Duty Portable Air Crimp Tool ® • Installs Dragon Tooth terminals • Hand actuated • Delivers 1.25 tons of crimping force at 100 psi PAIR 22-6 • Three interchangeable dies can crimp the 22xxx1, 22xxx2, 22xxx4 and 22xxx6 series terminals .................................... specifications ................................... • Overall Length: 14" • Operating Pressure: 90–100 psi 1 • Diameter: 2 ⁄4" • Weight: 2.5 lbs. Cat. No. DesCriptioN pair22-6 Open “C” Yoke; Hand Actuated Installing Dies for BAIR22-6 and PAIR22-6 Cat. No. DesCriptioN pKG. QtY. Crimp Dies Die1801 22 F, L, R-1 Series 1 Die1802 22L002 1 Die1804 22L004 1 Die1806 22 F,L,R-6 Series 1 United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-101 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System Rugged and portable! Military listed and 12 tons of crimping power! 6-Ton Hydraulic Head 12-Ton Crimping Tool • Lightweight design—weighs less than 7 lbs. including dies (Military Spec. MS25441-1) • Includes steel carrying case • Tool carrying case included • Dies are ordered as a set (two pieces) 13642M .................................... specifications ................................... 1 • Output Force: 6 tons nominal • Tool Weight: 6 ⁄2 lbs. (without dies) 1 • Operating Pressure: 10,000 psi • Tool Dimensions: 13 ⁄2" long, 1 nominal 3 ⁄2" wide Cat. No. DesCriptioN Cat. No. DesCriptioN pKG. QtY. tBM6H The TBM6H Remote Hydraulic Crimping Head is a lightweight 13642M Hydraulic-operated 12-ton tool installs #8 AWG 1 ® but powerful compression tool. The TBM6H operates from any through 250 kcmil Sta-Kon terminals 10,000-psi hydraulic pump. (dies ordered separately) See die chart on page G-104 for complete listing of dies and connectors used with TBM6H. See die chart on page G-104 for complete listing of dies and connectors used with 13642M. Powerful and reliable! Lightweight design! 12-Ton Hydraulic Head 14-Ton Hydraulic Head • 12 tons output (nominal) • 14 tons output (nominal) • 10,000 psi max. hydraulic operating • 10,000-psi max. hydraulic operating pressure pressure • Weighs 15 lbs. • Weighs 10 lbs. FORGED STEEL .................................... specifications ................................... .................................... specifications ................................... 1 1 • Output: 12 tons (nominal) • Length (with coupling): 14 ⁄2" • Output: 14 tons (nominal) • Width: 2 ⁄2" 1 1 • Hydraulic Operating Pressure: • Width: 3 ⁄4" • Hydraulic Operating Pressure: • Height: 4 ⁄4" 10,000 psi (max.) 10,000 psi (max.) • Weight (without dies): 15 lbs. • Weight (without Dies): 10 lbs. 1 • Length (with Coupling): 11 ⁄2" pKG. Cat. No. DesCriptioN QtY. pKG. 13400 12-ton crimping tool supplied with adapter TBM12D-AR is 1 ® Cat. No. DesCriptioN QtY used for installing both insulated and non-insulated Sta-Kon 13100a Remote 14-Ton Hydraulic Head (Dies Ordered Separately) 1 terminals #8 AWG to 250 kcmil (dies ordered separately) See die chart on page G-104 for complete listing of dies and connectors used with 13100A. See die chart on page G-104 for complete listing of dies and connectors used with 13400. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-102 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Wire Termination — Sta-Kon Wire Termination & Insulation ® Dragon Tooth Magnet Wire Termination System Crimp larger connectors easily! 15-Ton Hydraulic Head • Longer, slimmer profile enables easier access into tight spaces • Wider jaw opening eases crimping of larger connectors • Head made of forged steel and insulated with rubber boot • Steel carrying case is included • Longer, slimmer profile enables easier access into tight spaces .................................... specifications ................................... 1 • Output Force: 15 tons nominal • Tool Weight: 16 ⁄2 lbs. (without dies) • Operating Pressure: • Installs: Cat. No. DesCriptioN pKG. QtY 10,000 psi nominal #8 AWG–1500 kcmil copper; #10 AWG–1000 kcmil Aluminum tBM15i Insulated 15-Ton Hydraulic Tool; 1 Carrying Case Included See die chart on page G-104 for complete listing of dies and connectors used with TBM15I. Cat. No. DesCriptioN Electric ® 13810 Heavy-duty electric hydraulic pump with Shure-Stake control — 13810 hand or foot switch and non-metallic hose (sold separately) Hydraulic required for operation Pumps You may also need… 13611 Hand Switch • Up to 10,000-psi 13612 Foot Switch output pressure 13613 High Pressure, Steel Reinforced Hydraulic Hose; 6 ft. 13614 High Pressure, Steel Reinforced Hydraulic Hose; 10 ft. • Durable construction 13619 High Pressure, Plastic Hydraulic Hose; 10 ft. • Hand or foot actuated 13600 Electric Hydraulic Pump — hand or foot switch and non-metallic hose (sold separately) required for operation You may also need… 13620 Hand Switch 13589a Foot Switch 13619 10-ft. Non-Metallic Hose 13618 20-ft. Non-Metallic Hose A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation. All pumps are supplied with a metal carrying case. ® 13610a Shure-Stake electric hydraulic pump has same features ® as 13600, but includes the Shure-Stake control mechanism; hand or foot switch and non-metallic hose (sold separately) required for operation You may also need… 13611 Hand Switch 13610A 13612 Foot Switch 13797 In-line hydraulic pressure inspection gauge with male and female pioneer-type coupler. A remote control switch is required to operate this unit. Use either a 13611 (hand) or 13612 (foot) switch. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-103 Fax: 901.252.1354 ® Dragon Tooth Magnet Wire Termination System An easy-to-use reference guide for tools and connectors! BaT 22-6 BaIR 22-6 13400 Manual PaIR 22-6 TBM6H 13100a 13642M TBM15I Connector Dies 204210MT – – – – 13682 – 204210S – – – 13671B 13671A 13671B with 15500TB 204210SH – – – 13673B 13673 13673B with 15500TB 204210-1 – – – 13671B 13671A 13671B with 15500TB 204210-1H – – – 13673B 13673 13673B with 15500TB 204210-2 – – – 13671B 13671A 13671B with 15500TB 204210-3 – – – 13671B 13671A 13671B with 15500TB 204210-3H – – – 13673B 13673 13673B with 15500TB 204210-5 – – – 13671B 13671A 13671B with 15500TB 204212 – – – 13671B 13671 13671B with 15500TB 204217 – – – 13671B 13671A 13671B with 15500TB 204MT14 – – – – – – 204MT38 – – – – – – 204T14 – – – 13689B – 13689B with 15500TB 204T38 – – – 13689B – 13689B with 15500TB 210214MT – – – 13681B 13681 13681B with 15500TB 210214S – – – 13670B 13670A 13670B with 15500TB 210214-2 – – – 13670B 13670A 13670B with 15500TB 210214-3 – – – 13670B 13670A 13670B with 15500TB 210216, 210216F – – – 13670B 13670A 13670B with 15500TB 210217, 210217F – – – 13670B 13670A 13670B with 15500TB 210219, 210219F – – – 13670B 13670A 13670B with 15500TB 210MT14 – – – – – – 210MT38 – – – – – – 214420 ERG811/WT811 DIE 811 – – – – 220001 – – – – – – 220002-TB – – – – – – 220004 – – – – – – 220005 – – – – – – 220006 – – – – – – 220015 – – – 13713B – 13713 220016 – – – 13713B – 13713 220017 – – – 13713B – 13713 220018 – – – 13713B – 13713 220019 – – – 13713B – 13713 220020 – – – 13713B – 13713 220021 – – – 13713B – 13713 220022 – – – 13713B – 13713 220023 – – – 13713B – 13713 220024 – – – 13713B – 13713 220025 – – – 13713B – 13713 220026 – – – 13713B – 13713 22F061 ERG1801 DIE1801 – – – – 22F066 ERG1806 DIE1806 – – – – 22F081 ERG1801 DIE1801 – – – – 22F086 ERG1806 DIE1806 – – – – 22F101 ERG1801 DIE1801 – – – – 22F106 ERG1806 DIE1806 – – – – 22l001 ERG1801 DIE1801 – – – – 22l002 ERG1802 DIE1802 – – – – 22l004 ERG1804 DIE1804 – – – – 22l006 ERG1806 DIE1806 – – – – 22l008 – – 6TON-MW-08 13683B 13683 13683B with 15500TB 22l009 – – 6TON-MW-09 13684B 13684 13684B with 15500TB 22l009H – – – 13686B 13686 13686B with 15500TB 22l010 – – 13690B 22lF01 ERG1801 DIE1801 – – – – 22lF06 ERG1806 DIE1806 – – – – 22lM01 ERG1801 DIE1801 – – – – 22lM06 ERG1806 DIE1806 – – – – 22R061 ERG1801 DIE1801 – – – – 22R106 ERG1806 DIE1806 – – – – 22R146 ERG1806 DIE1806 – – – – 314118S – – – 13685B 13685 13685B with 15500TB 314123 – – – 13685B 13685 13685B with 15500TB 314125 – – – 13685B 13685 13685B with 15500TB Note: Dies that fit 13100A also work in TBM15I with use of adapter 15500TB. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 G-104 Fax: 901.252.1354 ® Wire Termination — Sta-Kon Wire Termination & Insulation