TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers H-Tap Insulating Covers (Hard Covers) • Interlocking insulating covers for H-type compression taps • Easy installation: place the H-Tap in the cover and snap the cover closed • Consult your Regional Sales Office for flame-retardant version • Can also be used on C-Taps Nominal Dimensions in. Std. Cat. No. Pkg. Qty. A (Length) B (Thick.) C (Width) HTC2S 2 1.13 1.44 15 HTC2 3.5 HTC40 4.25 1.56 2 2 HTC500 6 1.75 2.75 8 HTC1000 7 2 2.38 3.88 HTC1000L 10 3 Specifications • HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal • Connector Cat. Nos. 54755 through 54790 and 63148 through 63180 require hydraulic crimping tools. Refer to instruction sheets • Outer Hard Shell Covers: High-impact black thermoplastic (Noryl) Flammability Class, UL 94V-1 • Inner seal: Black neoprene sponge soft closed cell, oxygen index 28% UL 94 HBF • Temperature Rating: 90°C Maximum • Voltage Rating: 600 V Maximum For H-Tap Applications For C-Tap Applications Cover AL/CU Cover CU H-Tap C-Tap No. Colour Code Cat. No. H-Tap No. Cat. No. 54720 Brown HTC2 63105 – 54725 Green HTC2S – CHT814-10 HTC40 54730 Pink 54755 Blue 63110 CHT214-9 54760 Brown 63118 CHT250214-8 HTC40 54735 Black 63125 CHT2514-7 54740 Orange 63140 CHT2502-6 HTC40L2 54745 Purple 63148 CHT50010-5/CHT50040-4 54750 Yellow HTC500 63160 CHT75010-3/CHT750350-2 54765 Pink 54770 Black HTC1000L 63170 – HTC500 54775 Yellow HTC1000 63180/63169 CHT750350-1F 54780 White 54785 – HTC1000 54790 – w w w .tnb .c a C17 TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers H-Tap Insulating Covers (Soft Covers) • Eliminates taping • P rovided with three positive locking latches and overlapping fringe for maximum cable insulation Wire Range Installs “H” Tap Std. Cat. No. Cat. No. Pkg. Qty. Min. Max. HT20C 2/0 63110 & 63125 50 6 HT40C 4/0 63140 & 63148 25 HT600C 2 500 kcmil 63160 & 63169 10 HT1000C 750 kcmil 63180 1/0 5 HT1000C-L 1000 kcmil 63170 Order multiple is std. pkg. Specifications • Rating: 90°C, 600 V • Material: Flame-retardant, high-impact polypropylene • Colour: Black (C) Height, typical both halves H-Tap Insulating Covers Wire Range In. Use to insulate “A” “B” N° de cat. T&B H-Taps Dim. Dim. Max. Min. A B C 6110/63115 HT20C 2/0 4.5 1.25 1.13 63125/63120 6 63140 – – HT40C 4/0 5.61 1.41 1.19 63148 HT600C 500 kcmil 2 63160/63169 6.81 2.13 1.45 100 kcmil 250 kcmil [184.15 mm] HT1000C 63180 to 500 kcmil to 1/0 AWG 7.250 2.330 – – – +0.060 1000 kcmil 250 kcmil [263.40 mm] HT1000C-L 63170 to 500 kcmil to 250 kcmil 10.374 w w w .tnb .c a C18 TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Adhesive Insulating Covers • Seals against moisture • Voltage rating up to 600 V • Workable from -10°C to 49°C (14°F to 120°F)) • Maximum operating temperature of 80°C (176°F) • No installing tools required • Also available in 10’ rolls; consult your Regional Sales Office Electrical • UL Listed – for use with T&B Covers • Dielectric Constant: 3.2 ASTM-D150 (60 Hz) • For “H” Taps, “C” Taps, two-way connectors, ® A B Std. mechanical taps, and Color-Keyed lugs and joints • Power Factor: 007 ASTM-D150 (60 Hz) Cat. No. (in.) (in.) Pkg. Qty. • Material: 6 mil vinyl backing, butyl rubber mastic • Dielectric Strength: 340 V/mil ASTM-D1373 AC 5 x 3 3 adhesive thickness 1/8 in. approx. Polyethylene 5 10 Chemical AC 5 x 7 7 release sheet • Water Absorption: 0.06% ASTM-570 AC 85 x 75 7.5 • Not for submersion in liquid 8.5 5 • Ozone Resistance: Excellent: 0.03% ASTM-D1373 AC 85 x 105 10.5 Order multiple is std. pkg. • Corrosion None Visible: per ASTM-D 69 Adhésives Compression Compression Compression Lug “H” Tap “C” Tap Insulator Two-Way Connector Cable Joint Cat. Nos. Cat. Nos. Cat. Nos Cat. Nos. Cat. Nos. Cat. Nos. 60096 60113 60130 60150 54132 54145 54160 54207 54906 60500 – 54806 63105 54710 54610 54860 60097 60114 60150 60151 54134 54108 54162 54208 54942 60501 – 54807 – 54715 54615 54862 60099 60016 60230 60230 54105 54147 54163 54255 54947 60507 – 54806 – 54720 54620 54864 60101 60017 60236 60236 54135 54148 54111 54209 54909 60512 – 54504 – 54725 54625 54866 60102 60018 60238 60238 54136 54150 54165 54210 54910 60516 – 54505 – 54730 54630 – AC5X3 60103 60120 60242 60242 54138 54152 54167 54260 54965 60905 – 54506 – 54735 54635 – 60104 60122 60244 60244 54106 54153 54168 54211 60910 – 54507 – 54740 – Size Key #2 54970 – 60106 60123 60248 60248 54139 54109 54112 54265 60915 – 54506 – 54745 – 54850 – 60107 60124 60250 60250 54140 5415 54170 54212 60920 – 54509 – 54750 – 54852 – 60108 60126 54104 54104 54107 54157 54204 54270 – 60925 – 54500 – – – 54854 60109 60128 54130 54130 54142 54158 54205 54930 – 54804 – 54511 – – – 54856 60112 60129 54131 54131 54143 54110 54206 54905 – 54805 – – – – – 54858 – 60522 63110 60152 60169 60267 54173 54115 54129 54222 54920 – 60945 54516 54755 54640 – 60530 63115 60153 60174 60268 54174 54183 54213 54291 54923 – 60950 54518 54760 54645 – 60538 63120 60154 60172 60269 54113 54116 54275 54223 54928 – 60955 54809 54765 54650 – 60542 63125 60156 60174 60271 58161 54185 54214 54295 54868 – 60960 54810 54770 – – 60548 – 60157 60176 60276 58162 54118 54280 54224 54870 – 60965 54811 54775 – – 60554 – 60159 60178 60274 58163 54187 54215 54226 54872 – 60970 54812 54780 – AC 5 x 7 – 60560 – 60160 60180 60275 58165 54120 54282 54228 54874 – 54509 54813 – – – 60565 – Size Key #4 60162 60254 60276 58166 54122 54216 54913 54876 – 54510 54814 – – – 60568 – 60163 60256 60277 54178 54123 54218 54914 54878 – 54511 54815 – – – 60574 – 60165 60260 60278 54179 54124 54286 54915 54880 – 54512 54816 – – – 60930 – 60166 60262 60280 54114 54126 54220 54916 54882 – 54513 54817 – – – 60935 – 60168 60265 54172 54181 54128 54289 54918 – – 54514 – – – – 60940 – – – – – – – – – – 54515 – – – 60574 – – – – 60184 – – – – – – 54522 63130 – – 60576 – – – – 60284 – – – – – – 54523 63135 – – 60578 – – – – – – – – – – – 54524 63140 – – 60580 – – – – – – – – – – – 54526 63145 – – AC85 x 75 60584 – – – – – – – – – – – 54528 63150 – – 60975 Size Key #6 – – – – – – – – – – – 54820 – – – 60980 – – – – – – – – – – – 54823 – – – 60985 – – – – – – – – – – – 54828 – – – 54520 – – – – – – – – – – – – – – – – – – – – – – – – – – – – 63155 – – AC85 x 105 – – – – – – – – – – – – – 63160 – – Size Key #8 – – – – – – – – – – – – – 63165 – – w w w .tnb .c a C19 TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Once you try it, you’ll wonder what you ever did without it! Quick and easy insulation, no heat or adhesive required! ™ You won’t believe how easy it is to use Shrink-Kon Self-Fusing Insulation Tape to insulate splices, terminations and connections. Forget the heat gun and adhesive. Two layers of this self-amalgamating tape form a flexible dielectric layer that protects your connection against moisture, humidity and corrosion. The tape offers high tensile strength, enabling you to stretch the first layer of tape to form a solid, compressed, watertight seal. Apply the second layer with minimal to no stretch, and your insulation job is complete! • Just two layers form a moisture-proof, abrasion-resistant, dielectric seal • Suitable for high and low voltage applications • Smooth filler putty compound available for use under tape when insulating bolted or dimensionally inconsistent splices and terminations Std. Width Length Thickness Cat. No. Colour Pkg. (in.) (ft) (mils) Qty. Self-Fusing Insulation Tape TBFT421-12 1 12 40 Red 10 TBFT421-36 1 36 40 Red 10 TBFT201-36 1 36 20 Black 10 TBF421-36 Smooth Filler Putty Compound TBFP9-2 TBFP9-2 1 2 – White 1 Standard package is rolls. Order by rolls; not by feet. Features and Benefits Specifications • Requires no heat gun or adhesive to form a moisture-proof abrasion-resistant bond • Material : Modified silicone rubber compound • Easy-release, non-static-sensitive, high-visibility liner peels right off • Tensile Strength: 1,200 psi (82737 kPa) • Self-fusing tape material adheres to itself for ease of installation • Dielectric Strength: 20 mil: 600 VPM; 40 mil: 800 VPM • Creates an immediate, permanent bond even when wet – no waiting period • Abrasion Resistance: 110 lb./in. (49,89 kg/po) • Stable even under exteme temperatures: -90ºC to 260ºC (-130ºF to 500ºF) • Water Absorption: < 0.5 % • UV, radiation, arc-track, ozone, steam, moisture and saltwater-resistant • Temperature Range: -90ºC to 260°C (-130ºF to 500°F) • Easily removable – just slice with a knife and pull off – leaves no residue Typical Applications: • Repair deteriorated insulation on cables and conductors • Insulate and seal, underground and above-ground bonding installations • Insulate harmessing, bundling, cabling and wiring in aircraft, automotive, marine and other industrial machinery/equipment • Motor connections • Protects against vibration, scratching and moisture w w w .tnb .c a C20 TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers HSTS25 Tape Sealant Installation Guidelines 1. The cable, etc., should be relatively clean and free of greases, oils, and other foreign substances. 2. It is best to overlap each wrap of tape by 1/4 to 1/2 the width for the best seal. 3. When using heat-shrinkable products, most applications require only 1 or 2 layers of tape prior to sliding tubing in place. 4. Shrink the tubing, cap, boot, etc., following the installation procedure for the applicable heat-shrinkable part. To seal the junction or crotch of an application requiring two or more cables, conductors, etc. without a common jacket 1. Apply the overlapped 1 or 2 layers around each cable, conductor, etc., at the same distance from the connector, or ball up the sealant and press into crotch or junction of • Available in a 25-ft. roll the joint. • Used in conjunction with T&B 2. Apply 2 overlapping wraps over the bundle. Heat-Shrinkable Insulators for 3. Slide the expanded heat-shrinkable part over the joint and shrink. better moisture sealing Width Thickness Length Std. Cat. No. Description (in.) (in.) (ft) Pkg. Qty. HSTS25 Tape Sealant 1 0.06 25 1 Standard package is reels. Order by reel; not by feet. Specifications Physical Electric Chemical Description: Butyl Rubber Polymer Dielectric Strength: 250 v/mil minimum Chemical Resistance: Application Temperature: 4°C to 38°C (40°F to 100°F) Volume Resistivity: 1014 ohms/cm Resists acids, bases and alcohols. Passes Fed. Spec. SS-S-00210, section 3.6 Service Temperature: -40°C to 82°C (-40°F to 180°F) Environmental Resistance: Resists ozone and all normal aging processes w w w .tnb .c a C21 TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Motor Stub Splice Insulators • Re-enterable motor stub insulator • Easy installation • No special tools required • P ermits inspection of connector joint by simply removing the snap on cap, wide cable range, long life This innovative product has been designed to insulate motor stub splices quickly, easily, and ® dependably. It consists of a boot-type insulator with integral TY-RAP cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties. That’s all there is to it. It produces uniform, high-quality installations every time… in about 30 seconds. The completed installation is immediately ready for inspection and use. If required, the insulator can be easily removed. Simply snip the cable ties and slide the insulator off the splice. It leaves no sticky residue. Wire Length A Bolt Max. Dia. B Dia. C D E Std. Cat. No. Range (in.) (in.) (in.) (in.) (in.) (in.) Pkg. Qty. MSC14* #14–#10 1.5 0.56 0.50 0.35 15 0.38 MSC8 #12–#8 2.39 0.76 0.67 0.38 1.20 10 • UL Listed and CSA Certified MSC2 #12–#2 3.25 0.75 0.95 0.88 1.5 (UL 94V-1 Flammability Class) MSC20 #2–2/0 4.25 1.0 1.39 1.05 0.43 1.70 4 • Rated for 600 V and 90°C application MSC250 3/0–300 kcmil 7.56 1.5 1.88 1.80 1.90 2 0.45 • Material Body: Modified Neoprene Elastomer MSC500 350–500 kcmil 8.88 1.75 2.56 2.48 2.10 5 Straps: Nylon *One Ty-Rap cable tie only Order in multiples of std. pkg. w w w .tnb .c a C22