Open Frame Power Supplies TOL Series, 10—300 Watt Features ◆ Small and compact PCB construction ◆ Optional with chassis and cover ◆ Universal input 85–264 VAC, ◆ Output voltage adjustable ◆ Compliance to EN 61000-3-2 (PFC) ◆ EMI meets EN55022, Class B and FCC, Level B The TOL Series switching power supplies are the best choice for many space critical applications. They feature ultra-compact dimensions and a low profile. ◆ Short circuit and overvoltage protection As an accessory a chassis and cover kit for self-installation is available for all mo- ◆ International safety standards dels. To make installation even more simple, prewired mating output/input con- ◆ Industrial quality standard nectors with flying leads are also offered as an accessory. Compliance with inter- national safety standards (CE/UL) and EMC specifications qualify this product for ◆ 3-year product warranty worldwide use. A very high reliability is guaranteed by the use of industrial quality grade components and excellent thermal management.. Models Order Code Output Power Output Voltage Output Current max. TOL 10-05 5 VDC 2 A TOL 10-12 10 Watt 12 VDC 0.9 A TOL 10-24 24 VDC 0.5 A TOL 15-05 5 VDC 3 A TOL 15-12 15 Watt 12 VDC 1.3 A TOL 15-24 24 VDC 0.7 A TOL 30-05 5 VDC 6 A TOL 30-12 30 Watt 12 VDC 2.5 A TOL 30-24 24 VDC 1.3 A TOL 50-05 5 VDC 10 A TOL 50-12 50 Watt 12 VDC 4.3 A 24 VDC 2.2 A (peak 3.0 A)* TOL 50-24F TOL 75-05 5 VDC 15 A TOL 75-12 75 Watt 12 VDC 6.3 A TOL 75-24F 24 VDC 3.2 A (peak 4.5 A)* TOL 100-05 5 VDC 20 A TOL 100-12 100 Watt 12 VDC 8.5 A TOL 100-24F 24 VDC 4.5 A (peak 6.3 A)* TOL 100-48 48 VDC 2.1 A TOL 150-05 5 VDC 30 A TOL 150-12 150 Watt 12 VDC 13 A TOL 150-24F 24 VDC 6.5 A (peak 9.1 A)* TOL 150-48 48 VDC 3.3 A TOL 300-12 12 VDC 27 A TOL 300-24 300 Watt 24 VDC 14 A TOL 300-48 48 VDC 6.3 A http://www.tracopower.com Page 1 of 12 Obsolete Obsolete discontinued December 2013 Open Frame Power Supplies TOL Series 10–300 Watt Input Specifications Input voltage range 85 – 264 VAC Input frequency 47 – 63 Hz Recommended circuit breaker 10 – 150 Watt models: 6 A (characteristic C) or slow blow fuse 300 Watt models: 10 A Output Specifications Output voltage adjustment range ±10 % Regulation – Input variation 0.5 % max. – Load variation (10–100%) 0.8 % max. Ripple and noise (20 Mhz Bandwidth) 5 VDC output models: 100 mV pp max. 12/24 VDC output models: 180 mV pp max. 48 VDC output models: 300 mV pp max. (TOL 300: 600 mV pp max) Output current limitation (except for F versions) 105 % – 140 % of Inom. Short circuit protection – 10 to 30 Watt models: hiccup mode, indefinite (automatic recovery) – 50 to 300 Watt models: constant current (automatic recovery) Overvoltage protection 115 – 135 % Vout nom. Capacitive load – TOL 10 10’000 µF max. (24 Vout model: 2’000 µF) – TOL 15 15’000 µF max. (24 Vout model: 6’000 µF) – other models 18’000 µF max. General Specifications Temperature ranges – Operating temperature –10°C to +60°C (TOL 150: –10°C to +50°C) – Derating above +50°C 3 %/K (TOL 150: 1.5 %/°C above 35°C) – Storage (non operating) –20°C to +70°C Temperature coefficient 0.02 %/K Efficiency 75 % typ. Humidity (non condensing) 20 % – 90 % rel. H Switching frequency 100 kHz typ. (PWM) Hold-up time 20 ms typ. at full load Isolation voltage – Input / output 3‘000 VAC for 1min. – Input / FG (or case) 2’000 VAC for 1min. – Output / FG (or case) 500 VDC for 1min. Isolation resistance 100 MOhm Leakage current 0.6 mA RMS typ. / 230 VAC / 60 Hz Electromagnetic compatibility – Conducted input RI suppression EN 55022, class B; FCC Part 15, level B (EMC) Emission – Harmonic current emissions IEC/EN 61000-3-2, class D Electromagnetic compatibility – Electrostatic discharge IEC/EN 61000-4-2 8kV / 15kV (EMC) Immunity – Surge immunity IEC/EN 61000-4-5 2kV / 4kV Environmental compliance – Reach www.tracopower.com/products/tol-reach.pdf – RoHS RoHS directive 2002/95/EC All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 12 Open Frame Power Supplies TOL Series 10–300 Watt General Specifications Safety standards EN 60950-1, UL/cUL 1950 File e188913 Reliability, calculated MTBF (MIL-HDBK-217F, ground benign) – TOL 10 / TOL 15: > 650’000 h at +25°C – TOL 30: > 500’000 h at +25°C – TOL 50 / TOL 75: > 375’000 h at +25°C – TOL 100 / TOL 150: > 350’000 h at +25°C TOL 300: > 260’000 h at +25°C Remote ON/OFF On: 5 VDC (input resistance 1 KOhm) (available as option for models TOL30/50/75/100/150/300) Off: 0 VDC or open circuit Remote sensing (only TOL300 models) – without sens line: previred connector included – with sens line: use Molex housing/pin 67261-0400 / 67262 to connect sens line at P54 Vibration IEC 60068-2-6, 5-10 Hz with 10mm amplitude 2 gn, 60 sweeps of 10-55 Hz, each axis Shock resistance IEC 60068-2-27, 20 gn each axis Mating Connectors with prewired flying Leads (500mm Length) OrderCode Description Pin no. Wire Color Cross-Section AWG 2 TOL-C31 Input cable for all models 1 black 0.75mm 18 2 (excl. TOL 300) 3 white 0.75mm 18 2 5 green 0.75mm 18 2 TOL-C41 TOL 10/15 output cable 1–2 black 0.4 mm 22 2 3–4 red 0.4 mm 22 2 TOL-C42 TOL 30/50 output cable 1–2 black 0.75 mm 18 2 3–4 red 0.75 mm 18 2 TOL-C61 TOL 75 output cable 1–3 black 0.4 mm 22 2 4–6 red 0.4 mm 22 2 TOL-C62 TOL 150 output cable + 1–6 red 0.4 mm 22 2 TOL-C71 TOL 150 output cable – 1–7 black 0.4 mm 22 2 TOL-C81 TOL 100 output cable 1–4 black 0.4 mm 22 2 5–8 red 0.4 mm 22 Chassis / Cover Kit Mating Connectors (model information) Order Code For Models For Connection JST ( housing / pin ) MOLEX ( housing / pin ) TOL 10-MC TOL 10-xx P1 – all models VHR-5N / SVH-21T-P1.1 51144-0500 / 50539 TOL 15-MC TOL 15-xx P51 – TOL 10/15 XHP-4 / SXH-001T-P0.6 67261-0400 / 67262 TOL 30-MC TOL 30-xx P51 – TOL 30/50 VHR-4N / SVH-21T-P1.1 51144-0400 / 50539 TOL 50-MC TOL 50-xx P51 – TOL 75/150 VHR-6N / SVH-21T-P1.1 51144-0600 / 50539 TOL 75-MC TOL 75-xx P51 – TOL 100 VHR-8N / SVH-21T-P1.1 51144-0800 / 50539 TOL 100-MC TOL 100-xx P52 – TOL 150 VHR-7N / SVH-21T-P1.1 51144-0700 / 50539 TOL 150-MC TOL 150-xx P52/53 remote on/off XHP-2 / SXH-001T-P0.6 67261-0200 / 67262 TOL 300-MC TOL 300-xx P54 – TOL 300 sens XHP-4 / SXH-001T-P0.6 67261-0400 / 67262 All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 12 Open Frame Power Supplies TOL Series 10–300 Watt One Power Supply - 3 Mounting Variations TOL Standard open Frame Version TOL Standard open Frame Version TOL Standard open Frame Version TOL Standard open Frame Version http://www.tracopower.com Page 4 of 12 Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 10 standard open frame version Voltage adjustment 1 L 3 (P1) N 1 -Vout 5 (P51) 4 x ø3.5 +Vout 4 (FG) 3.5 98 ±0.5 (3.86 ±0.02) (0.14) 105 (4.13) Weight 75 g (2.6 oz) TOL 10 with chassis / cover option ø3.5 (P1) (P51) 4 x M3 5 115 ±0.5 (4.53 ±0.02) thread (0.2) 125 (4.92) ø3.5 2 x M3 Weight 170 g (17.6 oz) thread Specifications can be changed any time without notice. http://www.tracopower.com Page 5 of 12 18 (0.71) 57 (2.24) 3 max. 50 (1.97) (0.12 max.) 3.5 28.5 43 ±0.5 (1.12) (1.69 ±0.02) (0.14) 13.5 30 ±0.5 (1.18 ±0.02) (0.53) 3.5 3.5 (0.14) (0.14) 16 11 (0.63) (0.43) 32 (1.26) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 15 standard open frame version Voltage adjustment L 1 3 (P1) N 1 -Vout 5 (P51) 4 x ø3.5 +Vout 4 (FG) 3.5 118 ±0.5 (4.65 ±0.02) (0.14) 125 (4.92) Weight 95 g (3.4 oz) TOL 15 with chassis / cover option ø3.5 (P51) (P1) 4 x M3 5 135 ±0.5 (5.31 ±0.02) thread (0.2) 145 (5.71) ø3.5 2 x M3 thread Weight 210 g (7.4 oz) Specifications can be changed any time without notice. http://www.tracopower.com Page 6 of 12 18 (0.71) 57 (2.24) 3 max. 50 (1.97) (0.12 max.) 28.5 43 ±0.5 3.5 (1.12) (0.14) (1.69 ±0.02) 13.5 30 ±0.5 (1.18 ±0.02) (0.53) 3.5 3.5 (0.14) (0.14) 16 11 (0.63) (0.43) 32 (1.26) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 30 standard open frame version on/off control connection (optional) Voltage adjustment 1 (P52) 5 2 (P1) N 3 1 -Vout (P51) L 1 +Vout 4 x ø3.5 4 (FG) 123 ±0.5 (4.84 ±0.02) 5 (0.2) 133 (5.24) Weight 200 g (7.1 oz) TOL 30 with chassis / cover option 2 x ø3.5 (P52) (P51) (P1) 4 x M3 150 ±0.5 (5.91 ±0.02) 7 thread (0.28) 163 (6.42) ø3.5 2 x M3 Weight 280 g (9.9 oz) thread Specifications can be changed any time without notice. http://www.tracopower.com Page 7 of 12 23 (0.91) 65 (2.56) 3 max. 55 (2.17) (0.12 max.) 20 ±0.5 23 5 45 ±0.5 (0.91) (0.79 ±0.02) (0.2) (1.77 ±0.02) 13 40 ±0.5 (0.51) (1.57 ±0.02) 3.5 3.5 (0.14) (0.14) 33 ±0.5 15 10 (1.30 ±0.02) (0.59) (0.39) 36 (1.42) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 50 standard open frame version 5 Voltage adjustment (P51) N 3 (P1) 1 -Vout on/off control connection (optional) L 1 4 x ø 3.5 +Vout 4 (FG) 12 (P53) 185 ±0.5 (7.28 ± 0.02) 5 (0.2) 195 (7.68) Weight 210 g (7.4 oz) TOL 50 with chassis / cover option 2 x ø3.5 (P1) (P51) 4 x M3 210 ±0.5 (8.27 ±0.02) 8 thread (0.31) 225 (8.86) ø3.5 2 x M3 thread Weight 410 g (14.5 oz) Specifications can be changed any time without notice. http://www.tracopower.com Page 8 of 12 3 max. 23 (0.91) 65 (2.56) 55 (2.17) (0.12 max.) 20 ±0.5 23 5 45 ± 0.5 (0.91) (0.79 ±0.02) (0.2) (1.77 ±0.02) 13 40 ±0.5 (1.57 ±0.02) (0.51) 3.5 3.5 (0.14) (0.14) 10 33 ±0.5 15 (1.30 ±0.02) (0.59) (0.39) 36 (1.42) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 75 standard open frame version 4 x ø3.5 1 (FG) Voltage adjustment -Vout 5 (P51) 3 (P1) on/off control connection (optional) N +Vout L 1 6 12 (P53) 212 ±0.5 (8.35 ±0.02) 5 (0.2) 222 (8.74) Weight 290 g (10.2 oz) TOL 75 with chassis / cover option 2 x ø4.5 (P51) (P1) 4 x M4 235 ±0.5 (9.25 ±0.02) 9 thread (0.35) 252 (9.92) ø4.5 2 x M4 thread Weight 520 g (18.3 oz) Specifications can be changed any time without notice. http://www.tracopower.com Page 9 of 12 65 (2.56) 3 max. 29 (1.14) 55 (2.17) (0.12 max.) 23 20 ±0.5 5 45 ±0.5 (0.2) (0.91) (1.77 ±0.02) (0.79 ±0.02) 13 40 ±0.5 (1.57 ±0.02) (0.51) 4.5 4.5 (0.18) (0.18) 33 ±0.5 15 15 (0.59) (0.59) (1.30 ±0.02) 42 (1.65) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 100 standard open frame version 1 5 (P52) N 3 (P1) -Vout L 1 Voltage adjustment 7 1 (P51) 4 x ø3.5 +Vout on/off control connection (optional) (FG) 6 12 (P53) ± 5 212 0.5 (8.35 ±0.02) (0.2) 222 (8.74) Weight 380 g (13.4 oz) TOL 100 with chassis / cover option 2 x ø4.5 (P51) (P1) 4 x M4 9 235 ±0.5 (9.25 ±0.02) thread (0.35) 252 (9.92) ø4.5 2 x M4 thread Weight 680 g (24.0 oz) Specifications can be changed any time without notice. http://www.tracopower.com Page 10 of 12 3 max. 37 (1.46) 75 (2.95) 72 (2.83) (0.12 max.) ±0.5 65 5 24 25 ±0.5 (0.2) (0.94) (2.56±0.02) (0.98 ±0.02) 14 45 ±0.5 (0.55) (1.77 ±0.02) 4.5 4.5 4.5 4.5 (0.18) (0.18) 20 15 36 ±0.5 (0.79) (1.42 ±0.02) (0.59) 45 (2.00) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 150 standard open frame version 1 5 (P1) (P52) -Vout N 3 L 1 Voltage adjustment 7 1 (P51) 4 x ø3.5 +Vout on/off control connection (optional) (FG) 6 12 (P53) 5 212 ±0.5 (8.35 ±0.02) (0.2) 222 (8.74) Weight 500 g (17.5 oz) TOL 150 with chassis / cover option 2 x ø4.5 (P52) (P1) (P51) 4 x M4 9 235 ±0.5 (9.25 0.5 (9.25 ±0.02 0.02) thread (0.35) 252 (9.92) ø4.5 2 x M4 thread Weight 830 g (29.5 oz) Specifications can be changed without notice http://www.tracopower.com Page 11 of 12 85 (3.35) 37 (1.46) 3 max. 75 (2.95) (0.12 max.) 35 ±0.5 5 65 ±0.5 25 (0.98) (1.38 ±0.02) (0.2) (2.56 ±0.02) 15 55 ±0.5 (0.59) (2.17 ±0.02) 4.5 4.5 (0.18) (0.18) 20 15 43 ±0.5 (0.79) (0.59) (1.69 ±0.02) 51 (2.00) Open Frame Power Supplies TOL Series 10–300 Watt Outline Dimensions mm (inches) TOL 300 standard open frame version N L -Vout Voltage adjustment +Vout 22 ± 0.5 Remote sensing (0.87 ±0.02) 6 x ø3.5 on/off control connection (optional) (P54) 12 14 (P53) Weight -Vout ref. +Vout ref. 5 101 ±0.5 (3.98 ±0.02) -Vout sens +Vout sens (0.2) 245 ±0.5 (9.65 ±0.02) 1000 g 255 (10.04) (35 oz) TOL 300 with chassis / cover option 2x ø 4.5 Weight 7 271 ±0.5 (10.67 0.5 (10.67 ±0.02 0.02) 4 x M4 1400 g (0.28) thread 285 (11.22) (50 oz) ø 4.5 2 x M4 thread Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com Rev. December 13. 2013 www.tracopower.com Page 12 of 12 118 (4.65) 108 (4.25) 47 (1.85) 59 ±0.5 (2.32 ±0.02) 3 max. 98 ±0.5 (3.86 ) 5 ±0.02 (0.12 max.) (0.2) 95 ±0.5 (3.74 ±0.02) 12 (0.47) 94 ±0.5 7 (0.28) (3.70 ±0.02) 4.5 22 75 ±0.5 (2.95 ± ) 0.02 (0.18) 28 17 (0.87) (1.10) (0.67) 61 (2.40)