AC/DC Power Supplies TOP 200 Series, 200 Watt CB Scheme UL 60950-1 Features ◆ Highest power density in 5.0” x 3.0” footprint ◆ Supplies 200 W (convection cooling!) ◆ Highest efficiency up to 95% ◆ Operating temperature range –25°C to +70°C ◆ Universal input 85 – 264 VAC ◆ Compliance with EN 61000-3-2 ◆ Power Back immunity ◆ Low leakage current ◆ Protection class l and class ll ◆ 3-year product warranty The new TOP-200 Series AC/DC Power Supplies feature the highest power rating in the industry standard 3.0” x 5.0” (76.2 x 127 mm) footprint. They can supply up to 200 W output power with convection cooling over an industrial operating tem- perature range of –25°C to +70°C. This performance could be realized by a state of the art design providing an extremely high efficiency of >90 % which eliminates the need for a dedicated power supply cooling fan. Compliance with global safety and EMC standards qualify these power supplies for worldwide markets. Approved for Class l and Class ll applications, these switchers are suitable for industrial and IT systems but also for consumer products. High reli- ability is provided by use of industrial quality grade components and an excellent thermal management. This product offers an interesting power supply solution for many space and cost critical applications in commercial and industrial electronic equipment. Models Order Code Output Power Output Voltage Output Current max. (fixed) max. TOP 200-112 12 VDC 16 A TOP 200-115 15 VDC 13 A 200 W TOP 200-124 24 VDC 8.3 A TOP 200-148 48 VDC 4.2 A http://www.tracopower.com Page 1 of 4 AC/DC Power Supplies TOP-200 Series 200 Watt Input Specifications Input voltage – nominal 120 – 240 VAC (universal input) – AC input range 85 – 264 VAC with derating at low input see power derating graph 1 Input frequency 47 – 63 Hz Input protection T4A / 250 V Harmonic limits EN 61000-3-2, class A Zero load power consumption 3.6 W Input protection T4 A internal fuses (line and neutral) Recommended circuit breaker 6 A (characteristic C) or slow blow fuse. For protection class II use two fuses (line and neutral) Output Specifications Voltage set accuracy TOP 200-112: min. 11.9 V, max. 12.3 V TOP 200-115: min. 14.9 V, max. 15.3 V TOP 200-124: min. 23.8 V, max. 24.2 V TOP 200-148: min. 48.0 V, max. 49.3 V Regulation – Input and Load variation 1.0 % max. Ripple and noise (20Mhz Bandwidth) <120 mVp-p <150 mVp-p for 48 VDC models Overvoltage protection 12 & 15 VDC models: >150 % of Vout 24 & 48 VDC models: >125 % of Vout Power back immunity 12 VDC model: 16 V (18 V for 1 sec.) 15 VDC model: 20 V (23 V for 1 sec.) 24 VDC model: 35 V (40 V for 1 sec.) 48 VDC model: 63 V (68 V for 1 sec.) Overload protection by current limit at 120 – 150 % Iout max. Short circuit protection foldback (automatic recovery) Capacitive load 12 & 15 VDC models: 15’000 µF max. 24 VDC model: 4’000 µF max. 48 VDC model: 1’000 µF max. General Specifications Operating temperature –25°C to +70°C (convection cooling) – derating see power derating graph 2 Power derating Graph 1: Graph 2: In respect to input voltage in respect to ambient temperature 200 200 160 160 120 120 80 80 40 40 0 0 85 108 115 264 -25 020406070 Input voltage [VAC] Ambient Temperature [°C] 12 & 15 VDC models 24 & 48 VDC models http://www.tracopower.com Page 2 of 4 Output Power [W] Output Power [W] AC/DC Power Supplies TOP-200 Series 200 Watt General Specifications Humidity (non condensing) 0 – 95 % rel. H max. Efficiency – Vin = 115 VAC 12 & 15 VDC models: 88 – 91 % 24 & 48 VDC models: 90 – 93 % – Vin = 230 VAC 12 & 15 VDC models: 90 – 93 % 24 & 48 VDC models: 92 – 95 % Switching frequency 100 kHz typ. (pulse width modulation) Hold-up time 10 ms typ. Start-up time – Vin = 115 VAC <3.0s – Vin = 230 VAC <2.0s Remote On/Off – On: open contacts on J3 – Off: see J3 remote On/Off function on last page Isolation voltage – Input / Output 3000 VAC – Input / Field Ground 1500 VAC – Output / Field Ground 500 VAC Isolation resistance (at 500 VDC) 100 Mohm min. Earth leakage current 500 µA max. Reliability, calculated MTBF at +25°C acc. to IEC 61709 www.tracopower.com/products/top200-mtbf.pdf Safety class (for built in use only) class I, class II prepared with second fuse Electromagnetic compatibility – Conducted input RI suppression EN 55022, class B (conductive plane to be (EMC), emissions connected to field ground) – Harmonic current emissions IEC/EN 61000-3-2, class A Electromagnets compatibility – RF field immunity IEC/EN 61000-4-3, 20V/m criteria A (EMC), immunity – Electrical fast transients/burst immunity IEC/EN 61000-4-4, ±2kV criteria B – Surge IEC/EN 61000-4-5, ±1kV/±2kV criteria B – Conducted RF IEC/EN 61000-4-6, 10V criteria A – Magnetic field IEC/EN 61000-4-8, 100A/m criteria A – Voltage dip IEC/EN 61000-4-11 – Voltage Sag immunity Semi F47-0706 Safety approvals and UL 60950-1, 2nd Ed + AM1 Certification CSA 60950-1-07-2nd Ed www.tracopower.com/products/top200-certification.zip IEC 60950-1:2005 (2nd Edition) EN 60950-1:2006 + Am 1:2010 + Am 11:2009 + Am 12:2011 Environment – Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10 – 55Hz, 0.075 mm – Shock acc. IEC 60068-2-27 3 axis, 15g half sine, 11ms Environmental compliance – Reach www.tracopower.com/overview/top200 – RoHS RoHS directive 2011/65/EU Connection pin connector (Molex) Weight 315 g (8.93 oz) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 AC/DC Power Supplies TOP-200 Series 200 Watt Dimensions 5.0 (127.0) 4.71 (119.5) J1: Molex Series 41791 mates with Molex crimp terminal: 08-52-0072 and terminal housing: 09-50-3031 J2 PE 1 J2: Molex Series 41791 OUT mates with Molex crimp terminal: 08-52-0072 and terminal housing: 09-50-3061 J1 1 AC IN J3: Molex Series KK J3 1 On/Off mates with Molex crimp terminal: 08-50-0032 4x ø 0.137 (3.5) and terminal housing: 22-01-2025 PE: Faston mates with TAB-6.3 (1/4”) 4 x metal pillars (not included) for connection to conductive plate in order to meet all EMC specifications Minimum height: 0.2 (5.0), max. diameter: 0.25 (6.0) Dimensions in Inch, () = mm PE to connect to protective earth if used as safety class I unit J3 remote On/Off function: J1 J2 J3 On: pin 1 & 2 open Pin Input Pin Output Pin Remote Off: 1 AC in L 1 + Vout 1 – - Pin 1 connected to secondary ground. 2 AC in N 2 + Vout 2 + Note: Output voltage may pulse to 20% of nominal output 3 + Vout voltage. - External current source of 10 mA 4 – Vout - External voltage source. Use external serial resistor (R ) in ext. 5 – Vout reference to applied voltage (U ) as follows: ext. 6 – Vout TOP 200-112: R [Ohm] = (U – 1.2)/0.01 – 150 ext. ext. TOP 200-115: R [Ohm] = (U – 1.2)/0.01 – 240 ext. ext. TOP 200-124: R [Ohm] = (U – 1.2)/0.01 – 430 ext. ext. TOP 200-148: R [Ohm] = (U – 1.2)/0.01 – 800 ext. ext. External ON/OFF Vout 2 J3 External = Vo ltage /Current Source 1 10m A R ext GND Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com Rev. March 16. 2015 www.tracopower.com Page 4 of 4 0.14 (3.6) 2.72 (69.1) 1.34 (34.0) 3.0 (76.2)