® SPEC Pak Sealed Power For Environmental Connections Marine | Wind Power | Lighting | Transportation | Pumps | Ground Support Machine Tool | Industrial Automation | Motor | Solar Power | Harsh Environments ® ® Anderson Power Products Rugged and Sealed (IP68) Plugs and Receptacles ® ® For Use with APP Powerpole Signal, Power & Ground Contacts & Housings ® ® ® The SPEC Pak High Power uses rugged and environmentally sealed (IP68) shells to protect APP Powerpole contacts ® and housings. Customer configured SPEC Pak High Power Connectors are capable of up to 260 amps and may be used anywhere a rugged and/or waterproof high power, signal and ground interconnect solution is required. ® ® The SPEC Pak High Power shell accepts 75 to 180 amp Powerpole contacts and up to 8 auxiliary contacts. The wide ® ® range of Powerpole housing colors and contact sizes, coupled with the available Powerpole insert holders, offers the user a wide array of design options. Wire sizes which can accommodate a range from 24 to 3/0 AWG (0.25 to 85.0 mm²). SPEC ® Pak High Power is highly configurable with thousands of design options in a single interconnect. 1 2 3 4 8 7 6 5 ® 5 Powerpole Insert Arrangement H02 H03 H06 1 - Chemical & UV Resistant Ruggedized Shells 6 - Power Contacts (up to 260 amps with 3/0 AWG) • Wire to Wire Configurations ® 7- Color Coded Powerpole Housings • Wire to Panel Configurations Match Wire Colors 2 - Stainless Steel Latches (securing plug to receptacle) 8 - Industry Standard Sealing (IP68) Components 3 - IP68 Interfacial Sealing O-Ring • PG Gland Compatible - Size 36 & 42 • Multi Hole Glands For Use With Discrete Wires 4 - Auxiliary Contacts (up to 8) • Single Hole Glands For Use With Jacketed Cable ® 5 - Powerpole Insert Holders (user configurable) • H02 Arrangement - up to two PP180 & 8 Auxiliaries • H03 Arrangement - up to three PP120 & 8 Auxiliaries • H06 Arrangement - up to six PP75 & 8 Auxiliaries | www.andersonpower.com - 2 - Specifications ® High Power SPEC Pak Shell / Components Electrical UL Voltage Rating (AC/DC) 600 Dielectric Withstanding Voltage (AC) 3000 Inline Receptacle [1] Operating Temperature (°C ) -40 to 105 (°F ) -40 to 221 Latch ® Flammability Rating of SPEC Pak Shells UL94 V-0 UV Rating (equivalent) UL746C F1 Plug Mechanical Shell/Latch Mating Cycles 1,500 Min. Average Connect/Disconnect (lbf) 28 PG Gland (N) 125 IP Rating IP68 UL50E Sealing Requirement Pass Crush Test per EIA-364-40B Pass Mated pair Drop Test per UL50E Pass High Power Plug To Inline Receptacle Material ® SPEC Pak - Receptacle, Plug & Holders PBT Latch Stainless Steel Latch Retainer Stainless Steel Holder Mount Hardware Nickel Plated Steel ® ® Powerpole Contacts PP180 PP120 PP75 PowerMod [2] UL Current Rating (Amperes) 260 190 70 5 [2] CSA (30C Rise) (Amperes) 140 100 40 5 Voltage Rating (AC/DC) 600 600 600 600 Contact Barrel Wire Size (AWG) 3/0 to 6 1/0 to 6 6 to 12 12 to 24 (mm²) 85 to 13.3 53.5 to 13.3 13.3 to 3.3 4.0 to 0.25 Average Contact Resistance (milliohm) 0.10 0.14 0.20 3.00 Contact Retention Force (lbf) 170 100 50 8 (N) 756 445 222 36 [1] Operating Temperature (°C) -20 to 105 -20 to 105 -20 to 105 -20 to 105 (°F) -4 to 221 -4 to 221 -4 to 221 -4 to 221 Flammability Rating UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 Contact Materials Copper Copper Copper Copper Alloy Contact Plating Silver Silver Silver Gold over Nickel Mechanical [3] Mating Cycles - no load 10,000 10,000 10,000 10,000 Average Connect/Disconnect (lbf) 20 8 5 (Low Detent) 10 oz. (3N) Average 7 (High Detent) Material ® Powerpole Housing Material Polycarbonate Polycarbonate Polycarbonate PBT ® NOTE: [1] -40° to 105° C (-40° to 221° F) can be achieved by using APP Chemical Resistant Powerpole housing. Contact factory for more information. [2] Based on Panel Mount Receptacle to Plug configuration. [3] Based on silver plated contacts. For other industry tests and/or agency approvals, contact customer service. www.andersonpower.com | - 3 - Product Selection Guide ® SPEC Pak High Power Series is a highly configurable environmentally sealed connector, that can be purchased as components in bulk for volume production, or pre-packaged as a kit. For your convenience, follow the steps below to determine the component or kit part number. | COMPONENT PART NUMBER GUIDE (FOR COMPONENT BULK PURCHASE) | Step 1: Select Shell Step 2: Select Wire Protection Plug Inline Receptacle * Define: Number of Wires Wire OD Wires - Discrete ______________ _____________ - Bundled ______________ _____________ * PG36 ________ PG42 ________ Select PG Gland size * Select wire protection that will accommodate the number of Panel Mount Receptacle wires and outer diameter (OD) of the wire used in your application, from page 7. * Select shell kit for use with PG36 _____ or PG42 _____ from page 6. * Wire protection is required for use with Inline Receptacles and Plugs to obtain IP68 seal. List Component Part Numbers Here: | KIT PART NUMBER GUIDE (FOR KITTED CONNECTOR PURCHASE) | Step 1 - (see page 6) ............................................................................................. Shell ........................................................................................ ® SPEC Pak Series Shell Color Shell Style Shell Size Insert Arrangement (Select One) Dash (Select One) (Select One) S K - H02, PP180, 2 Pole H03, PP120, 3 Pole H06, PP75, 6 Pole 1 = Inline Receptacle 095 = 095mm Panel Mount 2 = Panel Mount Receptacle Receptacle Shell 6 = Plug A95 = 095mm Inline 9 = Receptacle Cover Receptacle or Plug 9P = Plug Cover Shell, PG 36 B95 = 095mm Inline Receptacle or Plug Shell, PG 42 List Kit Part Number Here: | www.andersonpower.com - 4 - Step 3: Select Housing Arrangement Step 4: Select Contacts Pin Auxiliary Contact Power Contact Socket Auxiliary Contact * Define: * Define: Number of Number of Number of Wire Gauge Wire Gauge Wires Auxiliaries Contacts Housing Arrangement - Power ____________________ _______________ - AC ___________ ____________ - Auxiliary ____________________ _______________ - DC ___________ ____________ - Other ____________________ _______________ - Other ___________ ____________ Amps (continuous): ____ Max amps at ____ volts * Select housing arrangement colors appropriate for your AC or DC application, from page 8, 9 or 10. * Select power and/or auxiliary contacts appropriate for your wire size (AWG or mm²), from page 8, 9 or 10. List Component Part Numbers Here: Step 3 - Select Housing Step 2 - Wire Protection Step 4 - Select Contacts Custom Arrangement (Style) .................... Wire Protection .................... .. Housing Arrangement .. ........... Contacts ........... .... APP Content .... Number of Holes Cable Sealing Range (Select Two) Dash (Select One) (Select One) Dash 00 = None - - Contact the factory PS = Plastic Single Hole Custom Configuration Insert PM = Plastic Multi Hole Arrangement 0 = Custom Configuration - A = AC Single Phase H03 00 = None B = AC 3 Phase, 3 Wire H06 “01 to 99 = Various Gland Types E = AC 3 Phase, 4 wire H06 From Page 7 F = AC 3 phase, 5 wire H06 G = DC 2 Circuit, 6 wire H06 Contact Wire Size Insert R = DC 1 Circuit, 2 Wire H02, H03 Code Contact AWG (mm²) Arrangement Z = All Black H02, H03, H06 80 = 1328G2 3/0 85.0 H02 81 = 1328G1 2/0 67.4 H02 Contact Wire Size Insert 82 = 1382 1/0 53.5 H02 Contact Wire Size Code Contact AWG (mm²) Arrangement 83 = 1347 #1 42.4 H02 Code Contact AWG (mm²) Insert 20 = 1323G2 1/0 53.5 H03 84 = 1383 #2 33.6 H02 00 = Custom Configuration Arrangement 21 = 1323G1 #1 42.4 H03 85 = 1384 #4 21.2 H02 11 = 5900 #6 13.3 H06 22 = 1319 #2 33.6 H03 86 = 1348 #6 13.3 H02 12 = 5952 #8 8.4 H06 23 = 1319G4 #4 21.2 H03 13 = 5915 #10/12 5.3/3.3 H06 [1] 24 = 1319G6 #6 13.3 H03 With Auxiliary [1] 87 = 1328G2 3/0 85.0 H02 With Auxiliary [1] With Auxiliary 88 = 1328G1 2/0 67.4 H02 14 = 5900 #6 13.3 H06 25 = 1323G2 1/0 53.5 H03 89 = 1382 1/0 53.5 H02 15 = 5952 #8 8.4 H06 26 = 1323G1 #1 42.4 H03 90 = 1347 #1 42.4 H02 16 = 5915 #10/12 5.3/3.3 H06 27 = 1319 #2 33.6 H03 91 = 1383 #2 33.6 H02 28 = 1319G4 #4 21.2 H03 92 = 1384 #4 21.2 H02 29 = 1319G6 #6 13.3 H03 93 = 1348 #6 13.3 H02 NOTE: [1] Contact code designation #25 to 29 uses 4 each of PM16P12S30 (pins) & 4 each of part number PM16S12S32 (sockets) as signal. www.andersonpower.com | - 5 - | ORDERING INFORMATION | Step 1: Select Shell (Pick 1 Receptacle Shell Kit & Pick 1 Plug Shell Kit) ® Panel Mount ® Powerpole Powerpole Receptacle Holder Set Holder Set Gasket Plug Shell Panel Mount ® Inline Receptacle Powerpole Holder Receptacle Shell With Latches Holder Set Retaining Shell With Latches Screws Holder Retaining Screws Holder Retaining Screws Panel Mount Receptacle Shell Kit Inline Receptacle Shell Kit (PG 36) Inline Receptacle Shell Kit (PG 42) Description -- Part Numbers -- Description -- Part Numbers -- Description -- Part Numbers -- Minimum Quantity ....................... 10 ..... Minimum Quantity ....................... 10 ..... Minimum Quantity ....................... 10 ..... With 2 pole PP180 holders SK2-095H02 PG 36, with 2 pole PP180 holder SK1-A95H02 PG 42, with 2 pole PP180 holder SK1-B95H02 With 3 pole PP180 holders SK2-095H03 PG 36, with 3 pole PP120 holder SK1-A95H03 PG 42, with 3 pole PP120 holder SK1-B95H03 With 6 pole PP75 holders SK2-095H06 PG 36, with 6 pole PP75 holder SK1-A95H06 PG 42, with 6 pole PP75 holder SK1-B95H06 Plug Shell Kit (PG 36) Plug Shell Kit (PG 42) Description -- Part Numbers -- Description -- Part Numbers -- Minimum Quantity ....................... 10 ..... Minimum Quantity ....................... 10 ..... PG 36, with 2 pole PP180 holder SK6-A95H02 PG 42, with 2 pole PP180 holder SK6-B95H02 PG 36, with 3 pole PP120 holder SK6-A95H03 PG 42, with 3 pole PP120 holder SK6-B95H03 PG 36, with 6 pole PP75 holder SK6-A95H06 PG 42, with 6 pole PP75 holder SK6-B95H06 | ACCESSORIES | Cover Kit PP75 Spacer & Key Component Replacement Parts Description - Part Numbers - Description -------- Part Numbers -------- Description - Part Number - Minimum Quantity ..... 10 ..... Minimum Quantity ..... 1000 100 .... Minimum Quantity ..... 1000 ....... Receptacle SK9-095 Red, short 1399G23-BK 1399G23 #8 x 5/8 screws H1120P41 Plug SK9P-095 Red, long 1399G21-BK 1399G21 IP68 Sealing Plug Cover Lanyard Short Long IP68 Sealing Receptacle Cover | www.andersonpower.com - 6 - | SPECIFICATIONS | Material Mechanical Torque Requirements Operating Temp -40°C to 105°C (-40°F to 221°F) Cable Gland Body to Plug Housing Shell Nylon PA 66 (UL94 V-2) IP Rating IP68 - Hand tighten until snug, tighten additional 1/8 - 1/4 turn with wrench Gasket EPDM UV Rating Equivalent to UL746C F1 Color Black Thread Type PG Sealing Nut to Cable - Hand tighten until snug, tighten additional 1/2 - 3/4 turn with wrench | STRAIGHT PLASTIC SHORT THREAD TYPE - STD PACK 10 / UL LISTED | C1 Lock Nut Washer Body Seal Sealing Nut C1 Cable Range PG Thread Panel Thread Wrench Wrench Wire Protection Number Wire Outer Gland O.D. C1 Mounting Length Size Lock Size Sealing Designation of Holes Dia. mm (in) Size mm (in) Hole mm (in) C2 mm (in) Nut (mm) Nut (mm) (4 Characters) -- Part Numbers -- Minimum Quantity … ..... 10 ..... 1 26.5 - 21.0 (1.04 - 0.83) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PS04 PS1P36-26X 1 32.0 - 24.0 (1.26 - 0.94) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PS05 PS1P36-32X 1 19.5 - 16.0 (0.77 - 0.63) 42 54 (2.13) 54 - 54.4 (2.13 - 2.14) 15.5 (0.61) 64 62 PS01 PL1P42-19X 1 32.0 - 26.0 (1.26 - 0.79) 42 54 (2.13) 54 - 54.4 (2.13 - 2.14) 15.5 (0.61) 64 62 PS02 PS1P42-32X 1 41.0 - 31.0 (1.61 - 1.22) 42 54 (2.13) 54 - 54.4 (2.13 - 2.14) 15.5 (0.61) 64 62 PS03 PS1P42-41X | STRAIGHT PLASTIC MULTI-HOLE TYPE - STD PACK 10 / NOT UL LISTED | C1 Lock Nut Washer Body Seal Claw Sealing Nut C1 Cable Range PG Thread Panel Thread Wrench Wrench Wire Protection Number Wire Outer Gland O.D. C1 Mounting Length Size Lock Size Sealing Designation of Holes Dia. mm (in) Size mm (in) Hole mm (in) C2 mm (in) Nut (mm) Nut (mm) (4 Characters) -- Part Numbers -- Minimum Quantity … ..... 10 ..... 2 13.0 - 11.0 (0.51 - 0.43) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PM21 PS2P36-13X 2 9.0 - 7.0 (0.35 - 0.28) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PM22 PS2P36-9X 3 7.8 - 6.5 (0.31 - 0.26) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PM31 PS3P36-7X 3 10 - 7.7 (0.39 - 0.30) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PM32 PS3P36-10X 4 12.0 - 10.0 (0.48 - 0.39) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PM41 PS4P36-12X 5 8.3 - 6.5 (0.33 - 0.26) 36 47 (1.85) 47 - 47.4 (1.85 - 1.67) 15 (0.59) 57 52 PM51 PS5P36-8X 4 10.5 - 8.5 (0.41 - 0.33) 42 54 (2.13) 54 - 54.4 (2.13 - 2.14) 15.5 (0.61) 64 62 PM46 PL4P42-10X 6 7.0 - 5.0 (0.28 - 0.20) 42 54 (2.13) 54 - 54.4 (2.13 - 2.14) 15.5 (0.61) 64 62 PM66 PL6P42-7X 8 7.0 - 5.7 (0.28 - 0.22) 42 54 (2.13) 54 - 54.4 (2.13 - 2.14) 15.5 (0.61) 64 62 PM86 PL8P42-7X NOTE: 1. Other PG Gland configurations and specifications are available, please contact the factory. ® 2. Only UL listed cable glands are UL recognized components when used with SPEC Pak connector(s). 3. Shading indicates stock item. www.andersonpower.com | - 7 - H02 Housing Arrangement Configured with up to 2 PP180 Contacts - Up to 260 Amps - Standard & Custom Configuration Options ® | HOUSING ARRANGEMENTS | | POWERPOLE INSERT HOLDER | Custom Configuration 0 DC 1 Circuit, 2 Wire 1381G1 1381G3 R All Black 1381G1 1381G1 Z H02 NOTE: 1. For custom configuration, contact the factory. 2. Arrangement represents front view of the receptacle. ® | POWERPOLE CONTACTS & HOUSINGS FOR H02 INSERT ARRANGEMENT | PP180 Contacts PP180 Housings Mating Contact Code Description ------- Part Numbers ------- AWG mm² Force ---------- Loose Piece Part Numbers ----------- Designation Minimum Quantity ... 250 50 ....... Minimum Quantity ........ 500 300 250 50 .... ....................... Red 1381G3-BK 1381G3 3/0 85 Low - - 1328G2-BK 1328G2 80 Green 1381G4-BK 1381G4 2/0 67.4 Low - 1328G1-BK - 1328G1 81 Black 1381G1-BK 1381G1 1/0 53.5 High 1382-BK - - 1382 82 White 1381G2-BK 1381G2 1 42.4 High 1347-BK - - 1347 83 Blue 1381-BK 1381 2 33.6 High 1383-BK - - 1383 84 4 21.1 High 1384-BK - - 1384 85 6 13.3 High 1348-BK - - 1348 86 ® Auxiliary Contacts (PowerMod series) Contact Code Type AWG mm² ---------------- Part Numbers --------------- Designation Minimum Quantity….................. 500 50 ..... ..................... Standard Length 7.7mm Pin 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620S30 PM16P1620S30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416S30 PM16P1416S30-50 - Pin 12 2.50 PM16P12S30 PM16P12S30-50 87 thru 93 Pre-Mate 9.3mm Pin 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620A30 PM16P1620A30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416A30 PM16P1416A30-50 - Pin 12 2.50 PM16P12A30 PM16P12A30-50 - Post-Mate 6.4mm Pin 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620C30 PM16P1620C30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416C30 PM16P1416C30-50 - Pin 12 2.50 PM16P12C30 PM16P12C30-50 - --------------------------------------------------------------------------------------------------------- Socket 24 to 20 0.25 to 0.50 PM16S2024S32 PM16S2024S32-50 - Socket 20 to 16 0.50 to 1.30 PM16S1620S32 PM16S1620S32-50 - Socket 16 to 14 1.30 to 2.10 PM16S1416S32 PM16S1416S32-50 - Socket 12 2.5 PM16S12S32 PM16S12S32-50 87 thru 93 NOTE: 1. Contact code designation #87 to 93 is 4 each of PM16P12S30 (pins) & 4 each of part number PM16S12S32 (sockets) as signal. ® 2. See Powerpole & Multipole Power Connectors Catalog for additional contacts and/or housings options. 3. Application tooling information is available on page 11. | www.andersonpower.com - 8 - H03 Housing Arrangement Configured with up to 3 PP120 Contacts - Up to 190 Amps - Standard & Custom Configuration Options ® | HOUSING ARRANGEMENTS | | POWERPOLE INSERT HOLDER | Custom Configuration 0 AC Single Phase 1321G1 1321G2 1321G4 A DC 1 Circuit, 2 Wire 1321G1 1321G3 E R H03 All Black 1321G1 1321G1 1321G1 Z NOTE: 1. E = Empty 2. For custom configuration, contact the factory. 3. Arrangement represents front view of the receptacle. ® | POWERPOLE CONTACTS & HOUSINGS FOR H03 INSERT ARRANGEMENT | PP120 Silver Plated Wire Contacts PP120 Housings Mating Contact Code Description ------- Part Numbers ------- AWG mm² Force -------- Loose Piece Part Numbers -------- Designation Minimum Quantity ... 500 50 ....... Red 1321G3-BK 1321G3 Minimum Quantity ....... 600 500 50 ....... ....................... Green 1321G4-BK 1321G4 1/0 53.5 Low 1323G2-BK - 1323G2 20 Black 1321G1-BK 1321G1 1 42.4 Low 1323G1-BK - 1323G1 21 White 1321G2-BK 1321G2 2 33.6 High - 1319-BK 1319 22 Blue 1321-BK 1321 4 21.1 High - 1319G4-BK 1319G4 23 6 13.3 Low - 6811G4-BK 6811G4 24 ® Auxiliary Contacts (PowerMod series) Contact Code Type AWG mm² ---------------- Part Numbers --------------- Designation Minimum Quantity….................. 500 50 ..... .................... Standard Length 7.7mm Pin 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620S30 PM16P1620S30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416S30 PM16P1416S30-50 - Pin 12 2.50 PM16P12S30 PM16P12S30-50 25 thru 29 Pre-Mate 9.3mm Pin 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620A30 PM16P1620A30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416A30 PM16P1416A30-50 - Pin 12 2.50 PM16P12A30 PM16P12A30-50 - Post-Mate 6.4mm Pin 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620C30 PM16P1620C30-5 - Pin 16 to 14 1.00 to 1.5 PM16P1416C30 PM16P1416C30-50 - Pin 12 2.50 PM16P12C30 PM16P12C30-50 - --------------------------------------------------------------------------------------------------------- Socket 24 to 20 0.25 to 0.50 PM16S2024S32 PM16S2024S32-50 - Socket 20 to 16 0.50 to 1.30 PM16S1620S32 PM16S1620S32-50 - Socket 16 to 14 1.30 to 2.10 PM16S1416S32 PM16S1416S32-50 - Socket 12 2.5 PM16S12S32 PM16S12S32-50 25 thru 29 NOTE: 1. Contact code designation #25 to 29 uses 4 each of PM16P12S30 (pins) & 4 each of part number PM16S12S32 (sockets) as signal. ® 2. See Powerpole & Multipole Power Connectors Catalog for additional contacts and/or housings options. 3. Application tooling information is available on page 11. www.andersonpower.com | - 9 - H06 Housing Arrangement Configured with up to 6 PP75 Contacts - Up to 75 Amps - Standard & Custom Configuration Options ® | HOUSING ARRANGEMENTS | | POWERPOLE INSERT HOLDER | Custom Configuration 0 AC 3 Phase, 3 Wire 5916G4 5916G5 5916G7 B E 5916G6 E AC 3 Phase, 4 Wire 5916G4 5916 5916G5 E 5916G6 5916G7 E H06 AC3 Phase, 5 Wire 5916G4 5916G5 5916G7 F 5916 5916G6 5916 DC 2 Circuit, 6 Wire All Black 5916G4 5916G4 5916G4 5916G4 5916G4 5916G4 G Z 5916G7 5916G7 5916G7 5916G4 5916G4 5916G4 NOTE: 1. E = Empty 2. For custom configuration, contact the factory. 3. Arrangement represents front view of the receptacle. ® | POWERPOLE CONTACTS & HOUSINGS FOR H06 INSERT ARRANGEMENT | PP75 Contacts PP75 Standard Housings Description ------- Part Numbers -------- Mating Loose Piece Contact Code Minimum Quantity ... 1,000 100 ..... AWG mm² Force -- Part Numbers -- Designation Red 5916G7-BK 5916G7 Minimum Quantity ........................ 1,000 100 ...................... Green 5916G6-BK 5916G6 6 13.3 High 5900-BK 5900 11 Black 5916G4-BK 5916G4 8 8.4 High 5952-BK 5952 12 White 5916G5-BK 5916G5 12 to 10 3.3 to 5.3 High 5915-BK 5915 13 Blue 5916-BK 5916 ® Auxiliary Contacts (PowerMod series) Contact Code Type AWG mm² ----------------- Part Number ---------------- Designation Minimum Quantity….................. 500 50 ..... .................... Standard Length 7.7mm Pin 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620S30 PM16P1620S30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416S30 PM16P1416S30-50 - Pin 12 2.50 PM16P12S30 PM16P12S30-50 14 thru 16 Pre-Mate 9.3mm Pin 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620A30 PM16P1620A30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416A30 PM16P1416A30-50 - Pin 12 2.50 PM16P12A30 PM16P12A30-50 - Post-Mate 6.4mm Pin 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 - Pin 20 to 18 0.75 to 1.00 PM16P1620C30 PM16P1620C30-50 - Pin 16 to 14 1.00 to 1.5 PM16P1416C30 PM16P1416C30-50 - Pin 12 2.50 PM16P12C30 PM16P12C30-50 - --------------------------------------------------------------------------------------------------------- Socket 24 to 20 0.25 to 0.50 PM16S2024S32 PM16S2024S32-50 - Socket 20 to 16 0.50 to 1.30 PM16S1620S32 PM16S1620S32-50 - Socket 16 to 14 1.30 to 2.10 PM16S1416S32 PM16S1416S32-50 - Socket 12 2.5 PM16S12S32 PM16S12S32-50 14 thru 16 NOTE: 1. Contact code designation #14 to 16 uses 4 each of PM16P12S30 (pins) & 4 each of part number PM16S12S32 (sockets) as signal. 2. See Powerpole® & Multipole Power Connectors Catalog for additional contacts and/or housings options. 3. Application tooling information is available on page 11. | www.andersonpower.com - 10 - Tooling Wire Size Loose Piece Part Numbers Loose Piece Contact Crimp Tool Reeled Part Numbers Reeled Contact Crimp Tools Pneumatic Tin Silver Hand Bench Number Tin Silver ATS ATS Air Feed AWG mm² Plating Plating Tool Tool Die Locator of Crimps Plating Plating Applicator Press Kit * or + + PP75 1307 #6 13.3 1388G6 265G5 1385523-1 2-565435-2 692655-1 5900 1389G6 N/A 1309G4 1387G1 Single N/A #8 8.4 5952 1725900-2 1424266-1 5953 #10 / 12 5.3 / 3.3 1388G7 265G6 1385522-1 or or 5915 [3-54500-1] [354578-1] PP120 1/0 53.5 1323G2 1388G3 #1 42.4 1323G1 N/A 1368 1387G1 1389G4 Single N/A N/A #2 33.6 1319 1388G4 #4 21.2 1319G4 #6 13.3 1319G6 PP180 3/0 85 1328G2 1303G12 2/0 53.5 1387G2 1304G32 Double 1328G1 1303G13 1/0 53.5 1382 N/A 1368 1387G1 1388G3 1389G3 Single N/A N/A #1 42.4 1347 #2 33.6 1383 1387G2 1303G13 1304G32 Double 1387G1 1388G3 1389G3 Single #4 21.1 1384 1387G2 1303G13 1304G32 Double #6 13.3 1348 1387G1 1388G4 1389G3 Single ® * All ATS applicators for APP contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed. NOTE: See website for the most current information. Loose Piece Wire Size Part Numbers Loose Piece Contact Crimp Tool Number Pneumatic of AWG mm² Contacts Bench Tool + Die + Locator Crimps or Hand Tool PowerMod Auxiliary Contacts TM0001* TL0001 All Crimp Pins #12 / 24 2.5 / .25 TP0001* N/A Single PM1000G1 TL0002 All Crimp Sockets NOTE: See website for the most current information. * TP0001 and TM0001 tools require locators to properly position contacts. 1309 PM1000G1 TM0001 1387G2 1387G1 1368 TP0001 Die Locator www.andersonpower.com | - 11 - Dimensions | INLINE RECEPTACLE | Top View Side View Latch Range [ 0.55 ] [ 155.2 ] 14.0 6.11 APPROXIMATE OVERALL [ 3.57 ] LENGTH W/ GLAND 90.7 X [ 127.0 ] MM IN [ 6.11 ] 5.00 Shell with PG 36 200 7.9 155.2 Shell with PG 42 208 8.2 X | PANEL MOUNT RECEPTACLE | Panel Cutout Top View Side View [ 0.22 ] [ 2.94 ] [ 1.7 ] Latch [ 2.94 ] Ø 5.6 TYP (8) 74.7 43.1 Range 74.6 C L [ 0.55 ] MAX PP180 14.0 [ 4.49 ] [ 3.84 ] [ 3.50 ] 114.0 C L [ 1.23 ] 97.5 [ 1.80 ] 88.8 R31.2 TYP (2) 45.7 [ 0.71 ] [ 5.0 ] [ 1.50 ] 18.0 [ 1.80 ] 127.0 38.1 45.7 [ 3.30 ] 83.8 | PLUG | Top View Side View [ 3.24 ] APPROXIMATE OVERALL 82.3 [ 5.85 ] LENGTH W/ GLAND 148.6 X [ 5.85 ] MM IN 148.6 Shell with PG 36 193 7.6 Shell with PG 42 201 7.9 X [ 3.95 ] 100.3 | MATED SIDE VIEW | Plug to Panel Mount receptacle Plug to Inline Receptacle [ 4.47 ] [ 3.57 ] 114.0 90.7 X X [ 1.7 ] 43.1 MAX PP180 PANEL PLUG TO PANEL MOUNT RECEPTACLE PLUG TO INLINE RECEPTACLE X X MM IN MM IN MM IN MM IN Shell with PG 36 114.0 4.7 200.7 7.90 Shell with PG 36 90.7 3.57 354.1 13.94 Shell with PG 36 114.0 4.7 207.3 8.16 90.7 3.57 370.3 14.58 Shell with PG 36 | RECEPTACLE COVER | | PLUG COVER | Front View Side View Front View Side View [ 1.09 ] [ 1.09 ] [ 0.150 ] 27.6 [ 2.25 ] 27.6 [ 2.25 ] [ 1.003 ] 3.81 REF 57.15 REF 57.15 24.48 [ 3.65 ] [ 4.798 ] 92.7 121.88 [ 3.96 ] [ 3.015 ] 100.7 [ 4.80 ] 76.58 121.88 All Data Subject To Change Without Notice “SPEC Pak, PowerMod, Powerpole, A, APP & Anderson Power Products are registered trademarks of Anderson Power Products”. 15411 DS-HPSPAK REV 01 ® HEADQUARTERS: Anderson Power Products , 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-0128 ® EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com