SECTION 3 ® SB 50 ® SB 50 Connectors - up to 120 amps Based off the design pioneered by Anderson in 1953, the ® two pole SB connectors set the standard for DC power ® distribution and battery connections. SB 50 connectors feature a one piece plastic housing using stainless steel springs to hold low resistance contacts in place. Wires sizes from #16 (1.5 mm²) to #6 (13.3 mm²) are held in ® the smallest of the SB series housings. • Low Resistance Silver or Tin Plated Copper Contacts Allows UL rated currents up to 120 amps • UL Rated for Hot Plugging up to 50 Amps Great for battery or other applications where the ability to interrupt circuits is required • Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs ® | SB50 ORDERING INFORMATION | ® SB 50 Standard Housings ® The smallest SB housings work with wire contacts up to 6 AWG [10 mm²] as well as PCB, and busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Description ---- Part Numbers ---- Minimum Quantity .... 500 100 ... Bottom View Yellow 992G5-BK 992G5 [ 3.7 ] Orange 992G7-BK 992G7 Ø 0.14 Red 992G1-BK 992G1 (2) PLC’S Gray 992-BK 992 [ 35.1 ] Blue 992G4-BK 992G4 1.38 Material ID Green 992G6-BK 992G6 P = Chemical Resistant Black 992G2-BK 992G2 ® NOTE: SB 50 Black and Gray housings have the [ 22.5 ] [ 6.4 ] [ 19.1 ] same keying features and can be intermated. 0.89 0.25 0.75 [ 81.3 ] ® SB 50 Chemical Resistant Housings 3.20 ® Same features as the Standard SB 50 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40°C. [ 15.9 ] Description ---- Part Numbers ---- 0.63 Minimum Quantity .... 500 100 ... Mated Length Red P992G1-BK P992G1 Gray P992-BK P992 Black P992G2-BK P992G2 ® NOTE: SB 50 Black and Gray housings have the same keying features and can be intermated. © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 67 - All Data Subject To Change Without Notice www.andersonpower.com ® SB 50 Silver Plated Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See redushing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece - A - [ 11.1 ] [ 30.0 ] AWG mm² Force --- Part Numbers --- inches mm 0.44 1.18 Minimum Quantity ................... 1,000 100 ......................... A 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 [ 7.2 ] [ 7.1 ] 0.28 8 8.4 High 5952-BK 5952 0.19 4.83 0.28 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 ® SB 50 Silver Plated Busbar Contacts See Busbar contact drawing on Use 2 busbar contacts per housing to provide a quick disconnect input or output [ 17.1 ] website for further detail. busbar connection. Busbar contacts are for mating with wire contacts only. Part number 0.68 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating [ 2.0 ] Type Thread Force ---- Loose Piece Part Numbers ---- 0.08 Minimum Quantity ................. 1,000 20 10 ... [ 69.1 ] Busbar #10-24 High B01915P1 - 75BBS 2.72 Lock Nut #10-24 - H1216P8 110G54 - Top View 55A Right Angle Standard Powerclaw PCB Contacts Side View ® Standard Powerclaw contacts are for use inside a SB 50 housing [ 21.6 ] [ 19.05 ] [ 22.6 ] and provide a color coded right angle connection to the PCB. [ 23.7 ] 0.85 0.750 0.89 [ 8.0 ] [ x ] 0.93 Description - Loose Piece Part Numbers - [ 15.6 ] 0.32 x 0.62 Minimum Quantity .... 500 100 ....... Tin Plated PC5930T-BK PC5930T [ 35.0 ] [ 27.4 ] Silver Plated PC5930S-BK PC5930S 1.380 1.08 [ 63.6 ] 2.51 [ 11.4 ] [ 3.7 ] 0.45 Ø 0.14 (2) See PCB contact drawing on website for further detail. 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge [ 8.1 ] [ 12.19 ] ® without a SB 50 housing on the PCB side. A self polarizing design only 0.32 [ 24.6 ] 0.480 ® 0.97 allow SB 50 wire housings to mate to PCB contacts one way. [ 7.6 ] Description - Loose Piece Part Numbers - 0.30 [ 25.4 ] Minimum Quantity .... 1,000 100 ....... [ 2.42 ] 1.00 0.095 [ 17.5 ] Tin Plated PC5934T-BK PC5934T 0.69 [ 6.10 ] Silver Plated PC5934S-BK PC5934S [ 1.27 ] 0.240 0.050 55A Vertical Mini Powerclaw PCB Contacts ® Vertical Mini Powerclaw contacts save space by not requiring a SB 50 [ 6.25 ] [ 12.2 ] 0.246 housing on the PCB side. The guide housing is required for to provide a 0.48 ® polarized connection. (See SB 50 accessories). [ 24.3 ] 0.96 Description - Loose Piece Part Numbers - Minimum Quantity .... 1,500 100 ......... [ 9.7 ] [2.32] [ 1.27 ] 0.38 0.091 Tin Plated PC5933T-BK PC5933T 0.050 Silver Plated PC5933S-BK PC5933S [ 4.98 ] [ 10.29 ] 0.196 0.405 - 68 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB 50 SECTION 3 ® SB 50 ® | SB 50 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes ¹ UL 1977 CSA Wire Size Range AWG mm² Wire to Wire UL 1977 (6 AWG) 120 50 Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Wire to PCB UL 1977 (6 AWG) 50 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.440 11.200 UL 1977 600 Operating Temperature ² °F °C PCB Connector Recommended Voltage Standard -4° to 221° -20° to 105° 2 per IEC 60950-1 Table 2L Pollution Degree Chemical Resistant* -40 to 221° -40° to 105° Mini Vert. Contact 522 *Chemical resistant material not available for PCB guide housings Mini Horiz. Contact 504 Standard Contact 950 Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 10 44 Avg. Mated Contact Resistance Milliohms ¹ Wire to Wire High Force Contacts 15 67 1 1/4” of #6 AWG wire 0.200 Standard Powerclaw to Wire 15 66 PCB Contact to Contact 0.500 Mini Powerclaw to Wire 8 36 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC PCB Specifications Wire- wire 50A Mounting Style Plated Through Hole PCB- wire 40A Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] (Vertical Mini Powerclaw) Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section Materials Min. Contact / Spring Retention Force Lbf. N Housing Wire Housing 50 222 Standard Plastic Resin Polycarbonate Min. Creepage / [Clearance] Distance in. mm Chem. Resistant Resin Polycarbonate / PBT blend Standard Powerclaw 0.374 9.5 Contact Retention Spring Stainless Steel Mini Vert. Powerclaw 0.213 5.4 Mini Horz. Powerclaw 0.205 5.2 Housing Flammability Rating UL94 V-0 4 Mechanical Shock Glow Wire 960°C (GWFI) / 800°C (GWIT) MIL-STD-202 213 Condition A 50g’s Contact 4 Vibration High Frequency Base Copper Alloy MIL-STD-202 204 Condition A 10g’s Wire Plating Silver PCB Plating Sn or Ag over Ni NOTE 1: See IEC 60664-1 for working voltage. Contact Termination Methods NOTE 2: Amp ratings are stated per position and based on all Crimp ³ Wire Contacts positions being fully loaded. Hand Solder Wire and PCB Contacts Solder Dip* PCB Contacts ¹ Based on: 105°C rated or better cable of the largest size, Properly Wave Solder* PCB Contacts calibrated APP recommended tooling, and a 25°C ambient Wrench / Socket Busbar Contacts temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Tested with contact part number 5900. | IEC INFORMATION | Connector Creepage/Clearance Material Series Configurations per IEC 60950-1 Group Unmated 2.99 mm IIIa SB®50 Mated 2.99 mm Attributes SB50 Protection Touch Safety with Wire Contacts AMP Rating AC/DC 50 IEC 60529 IP10 Voltage Rating AC/DC (Steady State) 250 Breaking Capacity -AMP Rating /Cycles 50 / 10 Cycles Environmental Sealing with Boots Voltage Rating (Breaking Capacity) 220 VDC IEC 60529 IP64 Finger Safety - Mated only IEC 60529 - IP20 Wire Size tested 16 mm² Contact Series Tested 5900/1307 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, NOTE 3: Refer to the Constructional Data form for additional Cycle Life IEC 60512 Test 9a - 5000 Cycles information on our website., www.andersonpower.com Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F - 69 - All Data Subject To Change Without Notice www.andersonpower.com Temperature rise charts are based on a ® | SB 50 CONNECTOR TEMPERATURE CHARTS | 25°C ambient temperature. For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. ® SB 50 Mini Powerclaw Temperature Rise at Constant Current Temperature Rise at Constant Current 60 60 50 50 40 40 30 30 20 20 10 10 0 0 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 Amperes Applied Amperes Applied SB®50 6 AWG 8 AWG 10 AWG 12 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B ® SB 50 Mini Powerclaw Derating vs. Ambient Temperature Derating vs. Ambient Temperature 125 125 100 100 75 75 50 50 25 25 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied Amperes Applied 6 AWG 8 AWG SB®50 10 AWG 12 AWG NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. ® | SB Accessories | “T” Handle The “T” handle makes mating and unmating the connector easier. The (2) Self-tapping Screws non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Handle Description --------- Part Numbers --------- Connector Minimum Quantity ............................... 1,000 50 ........ Housing Red “T” Handle + Hardware Bag - SB50-HDL-RED Hardware Bag (2 Screws) - 104G17 Red “T” Handle Only 113899P1 - #8 x 5/8” Screw (Order 2 Per Handle) H1120P55 - ® “A” frame handle for SB 50 Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Screws Machine screws and locknuts included. Connector Handle Description - Part Number - Housing Minimum Quantity ...................... 200 ....... Gray “A” Handle & Hardware 997G1 Locknuts - 70 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB 50 Temperature Rise Above Ambient (°C) Ambient Temperature (°C) Temperature Rise Ambient Temperature (°C) Above Ambient (°C) SECTION 3 ® SB 50 Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ---- Part Numbers ---- Slide cover over Minimum Quantity .............................. 500 50 ... mating end. Dust Cover with Lanyard Strap, Red 113890P1 134G1 ® SB Environmental Boots ® ® SB Environmental Boots provide water, dirt, chemical and UV protection for SB 50 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description ---------- Part Numbers -------- Minimum Quantity ...................................... 250 25 ... ® Dimensions SB50 Environmental Boot with Cover, Load 3-6054P2-BK 3-6054P2 ® - A - - B - - C - SB 50 Environmental Boot with Cover, Source 3-6055P2-BK 3-6055P2 in mm in mm in mm ® SB50 Environmental Boot (no cover), Load 3-6054P1-BK 3-6054P1 ® 5.9 151.4 1.8 45.1 6.3 160 SB 50 Environmental Boot (no cover), Source 3-6055P1-BK 3-6055P1 A C B SB®50 Connector Guide Housings for Vertical Mini Powerclaw Contacts ® Prevents polarity being reversed when a SB 50 is mated Mini-vertical to vertical mini Powerclaw contacts. Powerclaw Description ------------ Part Numbers ----------- Contacts Minimum Quantity .... 1,000 50 ...... Guide Black Guide Housing PC-HSG-SB-BK PC-HSG-SB Housing PCB Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm² or Description (Inches O.D.) (mm O.D.) ---- Part Numbers ---- Minimum Quantity ........................................................................................... 500 50 ... Self Attaching for Discrete Conductor 8 to 6 10 990-BK 990 Self Attaching for Discrete Conductor 12 to 10 4 to 6 990G2-BK 990G2 Bolt on for Discrete Conductor 12 to 6 4 to 10 990G1-BK 990G1 Bolt on for Bundled Conductor (0.320 to 0.450) (4.27 to 11.43) 5905-BK 5905 990 990G1 5905 Self attaching discrete conductor. Bolt on discrete conductor. Bolt on bundled conductors. The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length - Contact Barrel Size Wire Size -------- Part Numbers -------- inches mm inches mm ID Minimum Quantity ...................................................... 3,000 1,000 100 ................................................... Length #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Wire Entrance - 71 - All Data Subject To Change Without Notice 2018-0054 DS-SB50 REV C6 www.andersonpower.com ® SB - Tooling Information Loose Piece Wire Size Part Numbers Loose Piece Contact Crimp Tools Number Silver Pneumatic of Hand AWG mm² Plating Bench Tool Die Locator Crimps Tool SB®50 1307 #6 13.3 1388G6 1389G6 5900 1309G4 1387G1 Single #8 8.4 5952 5953 #10 / 12 5.3 / 3.3 1388G7 1389G7 5915 SB®120 1388G3 #1 42.4 1323G1 #2 33.6 1319 1368 1387G1 1389G4 Single 1388G4 #4 21.2 1319G4 Series #6 13.3 1319G6 SB®175 1/0 53.5 1382 #1 42.4 1347 1368 1387G2 1303G13 1304G32 Double #2 33.6 1383 Series #4 21.1 1384 1387G1 1388G4 1389G3 Single #6 13.3 1348 SB®350 N/A 300mcm 152 910 4/0 107.2 908 1303G3 1368 Double 3/0 85 916 Series 1387G2 1304G31 1303G12 2/0 67.4 907 1/0 53.5 917 NOTE: See website for the most current information. - 86 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® SB