ANDERSON POWER PRODUCTS 945G2

® ® SBE 160 / SBX 175 Connectors - up to 175 Amps ® ® SBX and SBE connectors can integrate up to 8 auxiliary power / signal contacts along with the two ® primary power circuits. SBE connectors feature an IEC 60950 touch safe housing molded from a ® chemical resistant PBT/PC blend resin. SBX are molded from a rugged PC resin and are rated IP20 per IEC 60529. • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 & IEC 60529 • Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Color-coded Mechanical Voltage Keys ® ® Like all Multipole connectors, the SBE and SBX offer an easy way to identify circuits and protect against cross mating ® ® | SBE 160 / SBX 175 ORDERING INFORMATION | ® ® SBE 160 / SBX 175 Housings ® ® Top View The middle size of SBE , X, O style housing. SBE housings are molded from a chemical ® ® ® resistant PBT. SBX housings are molded from PC. SBE 160 and SBX 175 housings of the [ 28.6 ] same Voltage Color Code can be mated (except yellow) but is not recommended as it [ 49.2 ] 1.13 Ø [ 6.7 ] ® 1.94 invalidates UL approvals. SBX 175 housings do not meet EN1175-1 requirements for 0.27 industrial trucks. ® ® Description - SBE 160 Part Numbers - - SBX 175 Part Numbers - [ 71.2 ] Minimum Quantity .... 100 25 100 25 ...... 2.80 Yellow 2-8170G4 E6383G1 2-7251G4 6383G1 [ 15.9 ] Orange 2-8170G3 E6382G1 2-7251G3 6382G1 0.63 Red 2-8170G5 E6385G1 2-7251G5 6385G1 [ 92.1 ] Gray 2-8170G1 E6380G1 2-7251G1 6380G1 3.63 Blue 2-8170G2 E6381G1 2-7251G2 6381G1 Green 2-8170G7 E6390G1 2-7251G7 6390G1 Black 2-8170G14 E6392G1 N/A N/A [ 146.0 ] ® ® * Yellow SBE 160 and SBX 175 housings are NOT intermateable. 5.75 [ 25.4 ] 1.00 ® ® SBE 160 / SBX 175 Silver Plated Primary Power Wire Contacts Mated Length Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions - A - AWG mm² - Loose Piece Part Numbers - inches mm Minimum Quantity.. 500 50 ....................................... 1/0 50 6384G1-BK 6384G1 * 0.44 1 1.1 2 35 6384G2-BK 6384G2 * 0.38 9.7 [ 59.2 ] [ 21.3 ] 2.33 0.84 * Sold as pairs. 2 parts shipped for every 1 part ordered. A [ 13.0 ] [ 12.7 ] 0.51 0.50 © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SBE®, SBO®, SBX®, PowerMod®, Powerpole® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 92 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 160 / SBX 175 SECTION 3 ® ® SBE 160 / SBX 175 ® ® | SBE 160 / SBX 175 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes ¹ SBX175 SBE160 Wire Size Range AWG mm² Primary Power (1/0 AWG) 175 160 Power Contacts 10 to 1/0 5.3 to 53.5 ® Powerpole Auxiliary (12 AWG) 20 20 Auxiliary Contacts 24 to 10 0.25 to 5.3 1x4 Auxiliary (12 AWG) 20 20 Max. Wire Insulation Diameter in. mm PPMX Auxiliary (20 AWG) 7 UL 5 CSA Power Contacts 0.600 15.200 ® Powerpole Auxiliary 0.175 4.450 1x4 Auxiliary 0.140 3.600 Voltage Rating AC/DC UL 1977 EN1175-1 4 Primary Power 600 150 Operating Temperature ² °F °C ® 4 ® ® Powerpole Auxiliary 600 150 SBX and SBE Housings -4° to 221° -20° to 105° 1x4 Auxiliary 200 Mating Cycles No Load by Plating Silver (Ag) Gold (Au) PPMX Auxiliary 300 Power Contacts 10,000 ® Powerpole Auxiliary 10,000 Dielectric Withstanding Voltage Primary Power 1x4 Auxiliary 10,000 Volts AC 2,200 PPMX Auxiliary 5,000 Avg. Mated Contact Resistance Milliohms ¹ Avg. Mating / Unmating Force Lbf. N 6” of 1/0 AWG wire 0.100 Main Connector Housing 30 134 ® Per Powerpole Connector 5.00 22.00 Per Contact in 1x4 Auxiliary 0.70 3.00 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Per PPMX Housing 4.50 20.00 Power 75A ® Powerpole Auxiliary 30A Min. Contact / Spring Retention Force Lbf. N 1x4 Auxiliary 5A Power Standard Housing 120 533.7 ® Powerpole Housing 25 111 1x4 Auxiliary Housing 10 44.5 Materials PPMX Housing 12 53 Housing ® ® SBX and Powerpole Plastic Resin Polycarbonate NOTE 1: See IEC 60664-1 for working voltage. ® SBE and 1x4 Auxiliary Housing Polycarbonate / PBT blend NOTE 2: Amp ratings are stated per position and based on all positions Contact Retention Spring Stainless Steel being fully loaded. Housing Flammability Rating ¹ Based on: 105°C rated or better cable of the largest size, Properly UL94 V-0 calibrated APP recommended tooling, and a 25°C ambient temperature. Glow Wire - SBE160 Only 960°C (GWFI) / 850°C (GWIT) UL rating not to exceed the maximum operating temperature. CSA ® rating below a 30°C temperature rise. Power & Powerpole Contact Silver Plated Copper Alloy ² Limited by the thermal properties of the connector plastic housing. 1x4 Auxiliary Contacts ³ Use APP recommended tooling only. Alternate tools may adversely Pin Copper alloy, Au over Ni affect the performance of our connectors along with UL and CSA Socket BeCu, Au over Ni recognition. Socket Body Copper alloy, Sn bright over Ni 4 ® ® Retention Clip Stainless Steel Voltage capability of SBE housing is identical to SBX , but derated to meet EN1175-1 requirements. PPMX Contacts Gold Plated Copper Alloy Contact Termination Methods Crimp ³ Hand Solder | IEC INFORMATION | Connector Creepage/Clearance Material Series Configurations per IEC 60950-1 Group Unmated 6.1 mm SBE®160 IIIa Mated 11.6 mm Protection Attributes SBE160 Touch Safety Main Connector Housing AMP Rating AC/DC 160 Amp ® IEC 60950 SBE 160 Only Pass Voltage Rating AC/DC (Steady State) 600 V AC/DC ( Operational) ® IEC 60529 SBX 175 Only IP20 Breaking Capacity -AMP Rating /Cycles 160 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated/Unmated IEC 60529 - IP20 Wire Size tested 50 mm² Contact Series Tested 6384G1 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, NOTE 3: Refer to the Constructional Data form for additional Cycle Life IEC 60512 Test 9a - 5000 Cycles information on our website., www.andersonpower.com Mechanical Strenght Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 °C to 105 °C -4 °F to 221 °F - 93 - All Data Subject To Change Without Notice www.andersonpower.com ® ® | SBE 160 / SBX 175 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25°C ambient temperature. For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B ® ® ® ® SBE 160 / SBX 175 SBE 160 / SBX 175 Temperature Rise at Constant Current Derating vs. Ambient Temperature 60 125 50 100 40 30 75 20 50 10 0 25 0 50 100 150 200 250 0 50 100 150 200 250 Amperes Applied Amperes Applied 1/0 AWG 1 AWG 1/0 AWG 1 AWG 2 AWG 4 AWG 2 AWG 4 AWG ® ® | SBE 160 / SBX 175 ACCESSORIES | Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number - Minimum Quantity ................................................. 25 ...... Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6 945G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ----- Minimum Quantity... 100 25 .. Gray Handle Kit 995G1-APP 995G1 Red Handle Kit 995G3-APP 995G3 Handle Only, Gray 3-5074P1 - Handle Only, Red 3-5074P3 - Handle Only, Black 3-5074P5 - Hardware Bag - 105G8 - 94 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 160 / SBX 175 Temperature Rise Above Ambient (°C) Ambient Temperature (°C) SECTION 3 ® ® SBE 160 / SBX 175 ® Powerpole Auxiliary ® Powerpole auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each ® black and red Standard Powerpole housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be Substituted for (2) retaining pins. Description --- Part Numbers --- Minimum Quantity ............. 200 25 .... ® Powerpole Auxiliary Kit - 6344 ® Black Powerpole Housing 1327G6 - ® Red Powerpole Housing 1327 - #16 to #12 Contact 1331 - 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps ® ® ® 150 volts each in SBE , SBO , & SBX housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable [ 8.4 ] ® and cost effective design of SBE , O, X connectors to substitute for DIN 43589-1 0.33 Socket applications where 4 auxiliary contacts are required. Multiple pin lengths allow the Locations further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary [ 10.9 ] 0.43 Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. [ 41.3 ] 1.62 [ 3.8 ] Description AWG mm² ---------- Part Numbers --------- 0.15 Minimum Quantity .................................................... 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 - - 441G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 441G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 - - 441G2 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² ----------------- Part Numbers ---------------- Minimum Quantity .................................................... 500 50 ........... Retention Clip Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 [ 1.60 ] 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 Ø 0.06 ID 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 - 16 to 14 1.0 to 1.5 PM16P1416A30 - L1 20 to 16 0.75 to 1.0 PM16P1620A30 - L 24 to 20 0.50 to 0.75 PM16P2024A30 - Post-Mate 6.4mm 12 2.5 PM16P12C30 - 16 to 14 1.0 to 1.5 PM16P1416C30 - 20 to 16 0.75 to 1.0 PM16P1620C30 - Auxiliary Pin - L - - L1 - 24 to 20 0.50 to 0.75 PM16P2024C30 - Contact Lengths in. mm in. mm Standard Length 7.7mm 0.77 19.6 0.30 7.7 Pre-Mate 9.3mm 0.83 21.2 0.37 9.3 Post-Mate 6.4mm 0.72 18.3 0.25 6.4 - 95 - All Data Subject To Change Without Notice www.andersonpower.com Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. [ 19.6 ] Description AWG mm² -------------------- Part Numbers ------------------- Auxiliary Socket Contacts 0.77 Minimum Quantity .................................. 500 50 ............. Crimp Barrel ID Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 Wire Gauge in. mm. 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 ID #24 / 20 0.04 1.1 [ 2.6 ] 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 0.10 Retention Socket #20 / 16 0.07 1.7 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Insert Clip #16 / 14 0.08 2.1 #12 0.10 2.6 PPMX Auxiliary Connector ® ® ® The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE , SBO , & SBX housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & Socket contacts. This innovation allows the very durable ® and cost effective design of SBE , O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining 4803G3 clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. 4827G6 Description AWG mm² ----------- Part Numbers ------------- Minimum Quantity ................................................. 1,000 100 25 ..... PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 - 1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK - 4827G6 4802G3 * No extraction tool required for contact removal. Socket Locations Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² ------ Part Numbers ------ Minimum Quantity ............................................... 2,000 50 ... Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 ® SBE Air Tubes ® Air tubes fit into SBE housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---- Minimum Quantity .... 500 25 ... Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description - Part Number - Minimum Quantity ........... 100 ..... ® ® For SBE 160 & SBX 175 2-8675P2 - 96 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 160 / SBX 175 SECTION 3 ® ® SBE 160 / SBX 175 Retaining Pins ® ® ® Retaining pins are used to hold accessories in the auxiliary port in SBE , SBO , & SBX housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - Description --- Part Numbers --- inches mm inches mm B Minimum Quantity ................ 1,000 100 ............................................................................. ® ® A For SBE 160 & SBX 175 110G9-BK 110G9 0.093 / 0.099 2.36 / 2.51 0.85 21.59 Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Use cable ties to secure auxiliary Description - Part Number - contact leads to one of the main cables. Minimum Quantity .. 1,000 ..... White H1835P3 Retaining Pins Male Dovetail Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. ® Powerpole Description ---- Part Numbers ---- Housings With Crimped Contacts. Minimum Quantity ............. 88 25 ... Bracket and Hardware Kit - 993G2 Battery Bracket Only 111961P2 - Hardware Bag - 105G1 Battery Bracket Manual Release - Charger / Truck Side Works with the Battery side to ease mating and unmating connectors. Description ------ Part Numbers ------ Minimum Quantity ............. 60 25 ... Bracket and Hardware Kit - 994G2 Bracket / Lever Only B00511G2 - Hardware Bag - 105G1 Charger / Truck Open Position Bracket & Handle Reducing Bushings: for Use with Contact # 6384G1 Use with contact part number 6384G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Contacts Barrel Size Wire Size ---------------- Part Numbers ---------------- inches mm Minimum Quantity .................................................. 1,500 1,000 500 100 ........................ 1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 [ 25.4 ] ID 1.00 1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 Wire Entrance 1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 Reducing Bushings: for Use with Contact # 6384G2 Use with contact part number 6384G2-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. [ 21.3 ] [ 5.8 ] Contact Barrel Size Wire Size ------ Part Numbers ------- 0.84 0.23 Minimum Quantity ........................ 1,000 100 ........... 35 mm² 16 mm² 5920-BK 5920 Wire Entrance - 97 - All Data Subject To Change Without Notice 2018-0054 DS-SBEX160-175 REV C6 www.andersonpower.com ® ® ® SBO / SBE / SBX - Tooling Information Loose Piece Wire Size Part Numbers Loose Piece Contact Crimp Tool Number Pneumatic of AWG mm² Contacts Bench Tool Die Locator Crimps Hand Tool SBE® 320 / SBX® 350 N/A N/A N/A N/A 300 MCM 152 6358 4/0 AWG 107.2 6356 1387G2 1303G12 1304G28 Double 3/0 AWG 85 6355 1368 2/0 AWG 67.4 6354 Series #2 N/A 6394 1304G28 1303G2 1304G35 N/A 95 mm² 1341G3 1303G17 Double N/A 70 mm² 1341G2 1387G2 1303G12 1304G34 N/A 50 mm² 1341G1 1303G8 1304G36 SBE® 160 / SBX® 175 1387G2 1303G2 1304G13 1/0 AWG 53.5 6384G1 1368 1387G1 1388G3 1389G3 Single Series #2 35 mm² 6384G2 1387G2 1303G2 1304G13 SBO® 60 / SBE® 80 #4 25 1339G4 1388G7 N/A 1387G1 1389G9 Single #6 16 1339G1 1309G4 1388G6 Powerpole® 15/45 Auxiliary Contacts ** #16 / 20 1.3 / .52 1332 1309G2 or N/A N/A N/A Single 1309G8 #12 / 16 3.3 / 1.3 1331 PowerMod® 1x4 Auxiliary Contacts TM0001* TL0001 All Crimp Pins #12 / 24 2.5 / .25 TP0001* N/A Single PM1000G1 TL0002 All Crimp Sockets PPMX Auxiliary Contacts TM0001* or 4803G3 #20 / 24 0.50 / 0.25 TP0001* N/A TL0005 Single PM1000G1 4802G3 * TP0001 and TM0001 tools require locators to properly position contacts. ® ® ** See Powerpole family tooling chart for other Powerpole contacts NOTE: See website for the most current information. Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 ® ® SBE Insertion 160 / SBX Tool for 1x4 175 Power Contact Extraction Auxiliary Contacts = PM1002G1 Tool: 969P1 ®3 ® Extraction Tool for 1x4 Auxiliary Contacts = PM1003G1 SBE 320 / SBX 350 Power Contact Extraction Tool: 970P1 ® ® Extraction Tool for SBE 160 & SBX 175 Power Contacts = 969P1 1 x 4 Auxiliary contact Insertion Tool: PM1002G1 ® ® Extraction Tool for SBE 320 & SBX 350 Power Contacts = 970P1 1 x 4 Auxiliary Contact Extraction Tool: PM1003G1 The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the housing without the extraction tool. - 104 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® ® SBO / SBE / SBX