ANDERSON POWER PRODUCTS SBO60CLPRED

SECTION 3 ® ® SBE 80 / SBO 60 ® ® SBE 80 / SBO 60 Connectors - up to 80 Amps ® ® SBE and SBO connectors build on the capability of ® the two pole SB connectors by offering up to 8 auxiliary power / signal contacts along with an IEC 60950 touch safe housing. The center of the main connector features a connector holder for either: two PP15-45, two PPMX, or APP’s innovative 1x4 auxiliary connector. • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 • Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Silver Plated Wire Contacts up to #4 (25 mm²) Allows UL rated currents up to 80 amps per pole ® ® | SBE 80 / SBO 60 ORDERING INFORMATION | ® ® SBE 80 / SBO60 Housings Mated Length ® ® ® The smallest size of SBE , X, O style housing. SBE 80 and SBO 60 housings of the same [ 112.2 ] Voltage Color Code can be mated but is not recommended as it invalidates UL approvals for ® ® 4.42 SBO 60. SBO 60 housings do not meet EN1175-1 requirements for industrial trucks. ® ® Description ----- SBE 80 Part Numbers ----- ----- SBO 60 Part Numbers ----- Minimum Quantity .... 400 25 400 25 ...... Yellow SBE80YEL-BK SBE80YEL SBO60YEL-BK SBO60YEL Orange SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN Side View Red SBE80RED-BK SBE80RED SBO60RED-BK SBO60RED Gray SBE80GRA-BK SBE80GRA N/A N/A [ 26.3 ] Top View 1.03 White N/A N/A SBO60WHT-BK SBO60WHT [ 58.9 ] [ 46.0 ] 2.32 1.81 [ 69.6 ] ® ® 2.74 SBE 80 / SBO 60 Silver Plated Primary Power Wire Contacts [ 5.1 ] Use two silver plated contacts per housing for the best electrical performance and 0.20 durability up to 10,000 mating cycles. See reducing bushings in accessory [ 14.6 ] 0.58 section for smaller wire size [ 49.5 ] 1.95 Dimensions Mating - A - - B - AWG mm² Force - Loose Piece Part Numbers - inches mm inches mm Minimum Quantity ........... 1,000 100 ................................................... 4 25 Low 1339G4-BK 1339G4 * 0.28 7.11 0.35 9.0 6 16 High 1339G1-BK 1339G1 * 0.22 5.59 0.29 7.3 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 39.4 ] 1.55 [ 13.0 ] 0.51 B [ 7.6 ] 0.30 A © 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SBE®, SBO®, SBX®, Powerpole® and the APP Logo are registered trademarks of Anderson Power Products, Inc. - 87 - All Data Subject To Change Without Notice www.andersonpower.com ® ® | SBE 80 / SBO 60 CONNECTOR SPECIFICATIONS | Mechanical Electrical Wire Size Range AWG mm² Current Rating Amperes ¹ SBO60 SBE80 Power Contacts 6 to 4 16 to 25 Primary Power (6 AWG) 70 80 ® Auxiliary Contacts 24 to 10 0.25 to 5.3 Powerpole Auxiliary (12 AWG) 20 20 1x4 Auxiliary (12 AWG) 20 20 Max. Wire Insulation Diameter in. mm PPMX Auxiliary (20 AWG) 7 UL 5 CSA Power Contacts 0.440 11.200 ® Powerpole Auxiliary 0.175 4.450 Voltage Rating AC/DC UL 1977 EN1175-1 4 1x4 Auxiliary 0.140 3.600 Primary Power 600 150 4 ® Powerpole Auxiliary 600 150 Operating Temperature ² °F °C 1x4 Auxiliary 200 ® ® SBO and SBE Housings -4° to 221° -20° to 105° PPMX Auxiliary 300 Mating Cycles No Load by Plating Silver (Ag) Gold (Au) Dielectric Withstanding Voltage Primary Power Power Contacts 10,000 Volts AC 2,200 ® Powerpole Auxiliary 10,000 1x4 Auxiliary 10,000 Avg. Mated Contact Resistance Milliohms ¹ PPMX Auxiliary 5,000 1 1/4” of #6 AWG wire 0.200 Hot Plug Current Rating Amperes - 250 cycles at 120V DC Avg. Mating / Unmating Force Lbf. N Power 60A ® Main Connector Housing 16 70 Powerpole Auxiliary 30A ® Per Powerpole Connector 5 22 1x4 Auxiliary 5A Per Contact in 1x4 Auxiliary 0.7 3.0 Per PPMX Housing 4.50 20.00 Materials Housing Min. Contact / Spring Retention Force Lbf. N ® ® SBE / SBO & 1x4 Auxiliary Housing Polycarbonate / PBT blend Power Standard Housing 50 222 ® Powerpole Plastic Resin Polycarbonate ® Powerpole Housing 25 111 Contact Retention Spring Stainless Steel 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 Housing Flammability Rating UL94 V-0 NOTE 1: See IEC 60664-1 for working voltage. Glow Wire - SBE80 Only 960°C (GWFI) / 800°C (GWIT) NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. ® Power & Powerpole Contact Silver Plated Copper Alloy ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25°C ambient temperature. UL rating not to exceed 1x4 Auxiliary Contacts the maximum operating temperature. CSA rating below a 30°C temperature rise. Pin Copper alloy, Au over Ni ® Only SBO60 has UL recognition. Socket BeCu, Au over Ni ² Limited by the thermal properties of the connector plastic housing. Socket Body Copper alloy, Sn bright over Ni ³ Use APP recommended tooling only. Alternate tools may adversely affect the Retention Clip Stainless Steel performance of our connectors along with UL and CSA recognition. 4 ® ® Voltage capability of SBE housings is identical to SBO , but derated to meet PPMX Contacts Gold Plated Copper Alloy EN1175-1 requirements. Contact Termination Methods Crimp ³ Hand Solder | IEC INFORMATION | Connector Creepage/Clearance Material Series Configurations per IEC 60950-1 Group Unmated 4.23 mm SBE®80 IIIa Mated 7.9 mm NOTE 3: Refer to the Constructional Data form for additional Protection information on our website., www.andersonpower.com Touch Safety Main Connector Housing IEC 60950 Pass IEC 60529 IP20 - 88 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 80 / SBO 60 SECTION 3 ® ® SBE 80 / SBO 60 ® ® | SBE 80 / SBO 60 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25°C ambient temperature. For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B ® ® ® ® SBE 80 / SBO 60 SBE 80 / SBO 60 Temperature Rise at Constant Current Derating vs. Ambient Temperature 125 60 50 100 40 30 75 20 50 10 25 0 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied Amperes Applied 6 AWG 8 AWG 6 AWG 8 AWG 10 AWG 12 AWG 10 AWG 12 AWG ® ® | SBE 80 / SBO 60 ACCESSORIES | Cable Clamps ® Clamps are made out the same chemical resistant PBT material that is used in the SBE housings. Cable Clamp Clamp holds the cable between the clamp piece and the connector housing. Screws must be ordered separately for part numbers starting with “113”. Description -------------------------------- Part Numbers -------------------------------- Minimum Quantity ................... 100 25 ..................... Red Clamp and Hardware Kit - SBE80CLPRED or SBO60CLPRED Red Clamp Only 113953P1 - Screws (2 per clamp) H1120P42 (Individual) - “T” Handle ® Handles are made out the same chemical resistant PBT material that is used in the SBE housings. (2) Handle screws and (2) nuts are required to attach each handle. Description -------------------------------------- Part Numbers -------------------------------------- Minimum Quantity .................... 500 100 25 ..................... Red Handle and Hardware Kit - - SBE80HDLRED or SBO60HDLRED Red Handle Only 113952P1 - - Hardware Bag - - 105G13 M5 x 35mm Screws - 113715P4 - M5 Nut - 113716P3 - ® Powerpole Auxiliary ® Powerpole auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and ® red Standard Powerpole housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. Description ---- Part Numbers ---- Minimum Quantity ............ 200 25 ... ® Powerpole Auxiliary Kit - 6344 ® Black Powerpole Housing 1327G6 - ® Red Powerpole Housing 1327 - #16 to #12 Contact 1331 - Retaining Pin - - - 89 - All Data Subject To Change Without Notice www.andersonpower.com Temperature Rise Above Ambient (°C) Ambient Temperature (°C) 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts [ 8.4 ] Socket ® ® ® 0.33 each in SBE , SBO , & SBX housings. The genderless design holds two each of the gold plated Locations pin & socket contacts. This innovation allows the very durable and cost effective design ® of SBE ,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts [ 10.9 ] are required. Multiple pin lengths allow the further benefit of sequencing between circuits. 0.43 (2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include [ 41.3 ] (1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts, 1.62 [ 3.8 ] (2) Retaining Pins and (1) Retaining Clip. 0.15 Description AWG mm² ---------------- Part Numbers ---------------- Minimum Quantity ............................................ 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 - - 441G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 441G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 - - 441G2 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - Pin Contacts for 1x4 Auxiliary Connector Retention Clip Gold plated contacts are available in 4 lengths to allow sequencing of circuits. [ 1.60 ] Ø 0.06 Description AWG mm² ----------------- Part Numbers ---------------- ID Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 L1 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 L 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 - 16 to 14 1.0 to 1.5 PM16P1416A30 - 20 to 16 0.75 to 1.0 PM16P1620A30 - Auxiliary Pin - L - - L1 - 24 to 20 0.50 to 0.75 PM16P2024A30 - Contact Lengths in. mm in. mm Post-Mate 6.4mm 12 2.5 PM16P12C30 - Standard Length 7.7mm 0.77 19.6 0.30 7.7 16 to 14 1.0 to 1.5 PM16P1416C30 - Pre-Mate 9.3mm 0.83 21.2 0.37 9.3 20 to 16 0.75 to 1.0 PM16P1620C30 - Post-Mate 6.4mm 0.72 18.3 0.25 6.4 24 to 20 0.50 to 0.75 PM16P2024C30 - Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. [ 19.6 ] Auxiliary Socket Contacts Description AWG mm² -------------------- Part Numbers ------------------- 0.77 Crimp Barrel ID Minimum Quantity .................................. 500 50 ............. Wire Gauge in. mm. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 ID #24 / 20 0.04 1.1 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 [ 2.6 ] #20 / 16 0.07 1.7 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 0.10 Retention Socket Insert #16 / 14 0.08 2.1 Clip 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 #12 0.10 2.6 PPMX Auxiliary Connector ® ® ® The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE , SBO , & SBX housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the 4803G3 auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very ® durable and cost effective equipment design of SBE , O, X connectors to be used for applications 4827G6 requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. 4802G3 Description AWG mm² ------------- Part Numbers ------------- Minimum Quantity ................................................. 1,000 100 25 ..... PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 - Socket Locations 1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK - 4827G6 * No extraction tool required for contact removal. - 90 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® SBE 80 / SBO 60 SECTION 3 ® ® SBE 80 / SBO 60 Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² ------ Part Numbers ------ 4802G3 4803G3 Minimum Quantity ............................................... 2,000 50 ... Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 NOTE: Contacts sold individually, not sold as a set of two. ® SBE Air Tubes ® Air tubes fit into SBE housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins are required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ------ Part Numbers ----- Minimum Quantity .... 500 25 ....... Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - Retaining Pins ® ® ® Retaining pins are used to hold accessories in the auxiliary port in SBE , SBO , & SBX housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - Description --- Part Numbers --- inches mm inches mm B Minimum Quantity ............ 1,000 100 .............................................................................. ® ® A For SBE 80 & SB0 60 110G9-BK 110G9 0.093 / 0.099 2.36 / 2.51 0.85 21.59 Use cable ties to secure auxiliary Zip Cable Straps contact leads to one of the main cables. Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Description -- Part Number -- Retaining Pins Minimum Quantity .... 1,000 ...... White H1835P3 Male Dovetail ® Powerpole Housings With Crimped Contacts. Reducing Bushings Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length - Contact Barrel Size Wire Size --------- Part Numbers -------- inches mm Inches mm Minimum Quantity ..................................................... 3,000 1,000 100 .................................................. #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 ID Length #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Wire Entrance - 91 - All Data Subject To Change Without Notice 2018-0054 DS-SBEO80-60 REV C6 www.andersonpower.com ® ® ® SBO / SBE / SBX - Tooling Information Loose Piece Wire Size Part Numbers Loose Piece Contact Crimp Tool Number Pneumatic of AWG mm² Contacts Bench Tool Die Locator Crimps Hand Tool SBE® 320 / SBX® 350 N/A N/A N/A N/A 300 MCM 152 6358 4/0 AWG 107.2 6356 1387G2 1303G12 1304G28 Double 3/0 AWG 85 6355 1368 2/0 AWG 67.4 6354 Series #2 N/A 6394 1304G28 1303G2 1304G35 N/A 95 mm² 1341G3 1303G17 Double N/A 70 mm² 1341G2 1387G2 1303G12 1304G34 N/A 50 mm² 1341G1 1303G8 1304G36 SBE® 160 / SBX® 175 1387G2 1303G2 1304G13 1/0 AWG 53.5 6384G1 1368 1387G1 1388G3 1389G3 Single Series #2 35 mm² 6384G2 1387G2 1303G2 1304G13 SBO® 60 / SBE® 80 #4 25 1339G4 1388G7 N/A 1387G1 1389G9 Single #6 16 1339G1 1309G4 1388G6 Powerpole® 15/45 Auxiliary Contacts ** #16 / 20 1.3 / .52 1332 1309G2 or N/A N/A N/A Single 1309G8 #12 / 16 3.3 / 1.3 1331 PowerMod® 1x4 Auxiliary Contacts TM0001* TL0001 All Crimp Pins #12 / 24 2.5 / .25 TP0001* N/A Single PM1000G1 TL0002 All Crimp Sockets PPMX Auxiliary Contacts TM0001* or 4803G3 #20 / 24 0.50 / 0.25 TP0001* N/A TL0005 Single PM1000G1 4802G3 * TP0001 and TM0001 tools require locators to properly position contacts. ® ® ** See Powerpole family tooling chart for other Powerpole contacts NOTE: See website for the most current information. Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 ® ® SBE Insertion 160 / SBX Tool for 1x4 175 Power Contact Extraction Auxiliary Contacts = PM1002G1 Tool: 969P1 ®3 ® Extraction Tool for 1x4 Auxiliary Contacts = PM1003G1 SBE 320 / SBX 350 Power Contact Extraction Tool: 970P1 ® ® Extraction Tool for SBE 160 & SBX 175 Power Contacts = 969P1 1 x 4 Auxiliary contact Insertion Tool: PM1002G1 ® ® Extraction Tool for SBE 320 & SBX 350 Power Contacts = 970P1 1 x 4 Auxiliary Contact Extraction Tool: PM1003G1 The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the housing without the extraction tool. - 104 - All Data Subject To Change Without Notice www.andersonpower.com SECTION 3 ® ® ® SBO / SBE / SBX