Panel Mount Datasheet Series 1 480 VAC • Ratings from 25 A to 90 A @ 48-530 VAC • AC or DC control • SCR output for heavy industrial loads • Direct bond copper substrate • Zero voltage or instantaneous turn-on outputs • EMC compliant to Level 3 • UL/CSA/VDE Approved, CE Compliant to EN60950-1 • Direct power lead frame • Improved SEMS screw and washer • Epoxy free design • Redesigned housing with anti-rotation barriers For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 25 A 50 A 75 A 90 A 4-32 VDC D4825 D4850 D4875 D4890 90-280 VAC A4825 A4850 A4875 A4890 AVAILABLE OPTIONS Termination Blank: Screw Control Voltage F: Quick Connect (1) Thermal Pad A: 90-280 VAC Blank: Not Included (Up to 50 Amps) D: 4-32 VDC K: Hex standoffs (2) H: Included A 48 25 K S H -10 Operating Rated Load Current Snubber Switching Type Blank: Zero Voltage Turn-On Voltage 25: 25 Amps Blank: Not Included 48: 48-530 VAC 50: 50 Amps S: Included -10: Instantaneous Turn-On (3) 75: 75 Amps 90: 90 Amps Required for valid part number For options only and not required for valid part number * Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number. (4) OUTPUT SPECIFICATIONS Description 25 A 50 A 75 A 90 A Operating Voltage (47-440Hz) [Vrms] (5) 48-530 48-530 48-530 48-530 Transient Overvoltage [Vpk] 800 800 800 800 Maximum Off-State Leakage Current @ Rated Voltage [mArms] (6) 1 1 1 1 Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] 500 500 500 500 Maximum Load Current [Arms] (2)(7) 25 50 75 90 Minimum Load Current [mArms] 150 150 150 150 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 239/250 597/625 954/1000 1145/1200 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15 1.15 1.15 1.15 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.8 0.45 0.3 0.27 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 285/259 1770/1621 4555/4150 6560/5976 Minimum Power Factor (at Maximum Load) 0.5 0.5 0.5 0.5 (4) INPUT SPECIFICATIONS Description D48xx A48xx Control Voltage Range 4-32 VDC 90-280 Vrms (60Hz) Maximum Reverse Voltage -32 VDC - Minimum Turn-On Voltage 4.0 VDC (8) 90 Vrms Must Turn-Off Voltage 1.0 VDC 10 Vrms Minimum Input Current 7.0 mA 5.0 mA Maximum Input Current 12 mA 10 mA Nominal Input Impedance Current Regulated Current Regulated Maximum Turn-On Time [msec] 1/2 Cycle (9) 20 Maximum Turn-Off Time [msec] 1/2 Cycle 30 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet (4) GENERAL SPECIFICATIONS Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms 9 Minimum Insulation Resistance (@ 500 VDC) 10 Ohm Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9 g) Housing Material 94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 Input/Load Terminal Screw Torque Range (in-lb/Nm) (2) w/”K” option 8-10 / 0.9-1.13 Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC Humidity per IEC60068-2-78 93% non-condensing 11,641,553 hours (1,328 years) MTBF (Mean Time Between Failures) at 40°C ambient temperature (10) 7,210,376 hours (823 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (10) WIRING DIAGRAM AC Input Current vs Input Voltage Recommended Wire Sizes V Standard Regulated DC Input Wire Size Wire Pull-Out 25 Terminals (Solid / Stranded) Strength (lb)[N] (11) Load 20 2 24 AWG (0.2 mm ) / 0.2 [minimum] 10 [44.5] Input 1 ( ) 2 ( ) 15 2 2 x 12 AWG (3.3 mm ) / 3.3 [maximum] 90 [400] 2 10 20 AWG (0.5 mm ) / 0.518 [minimum] 30 [133] 2 Output 2 2 x 10 AWG (5.3 mm ) / 5.3 110 [490] 5 1 OUTPUT S OL I D S T AT E R EL AY 2 2 x 8 AWG (8.4 mm ) / 8.4 [maximum] 90 [400] 0 0 5 10 15 20 25 30 4 INPUT 3 DC Input Voltage 4 (– / ) 3 (+ / ) EQUIVALENT CIRCUIT BLOCK DIAGRAMS Diagram: Series 1 DC Diagram: Series 1 AC -DC 4 1 AC AC 4 1 AC Current Limiter AC/DC Trigger Trigger Converter Circuit Circuit (12) (12) +DC 3 2 AC AC 3 2 AC Current Limiter Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Input Current (mA) Panel Mount Datasheet (4) MECHANICAL SPECIFICATIONS Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] (2) Screw Termination Hex Standoff Termination (“K” Option) 1.1 1.1 Mounting 0.89 [27.9] 1.04 [27.9] Hole/Slot Mounting [22.6] [26.4] 0.49 0.19 [4.9] 0.49 Hole/Slot [12.4] DIA. [12.4] 0.19 [4.9] DIA. 2 1 OUTPUT 2 1 OUTPUT S OL I D S T AT E R EL AY 2.25 1.70 S OL I D S T AT E R EL AY 1.88 2.25 1.88 1.7 [57.3] [43.2] [47.6] [57.3] [47.6] [43.2] 4 INPUT 3 4 INPUT 3 0.93 1.0 1.0 [23.6] [25.4] [25.4] (4 places) 1.75 1.75 1.0 [44.5] [44.5] [25.4] (2 places) Quick Connect Termination (“F” Option) - Up to 25 Amp (1) Quick Connect Termination (“F” Option) - Up to 50 Amp (1) Faston Terminal(13) 1.58 1.58 1.31 0.25 x 0.032 Faston Terminal(13) 1.31 [40.2] [40.2] Mounting [33.4] Mounting (4 places) 0.25 x 0.032 [33.4] 0.63 Hole/Slot 0.49 Hole/Slot (2 places) [16.0] 0.45 0.19 [4.9] [12.4] 0.19 [4.9] [11.4] DIA. DIA. (2 places) 2 1 OUTPUT 2 1 OUTPUT S OL I D S T AT E R EL AY S OL I D S T AT E R EL AY 1.88 1.7 2.25 1.88 1.7 2.25 [47.6] [43.2] [57.3] [47.6] [43.2] [57.3] 4 INPUT 3 4 INPUT 3 1.40 0.49 Faston Terminal(13) [35.6] [12.4] Faston Terminal(13) 0.187 x 0.020 1.40 0.187 x 0.020 1.25 1.75 1.25 (2 places) [35.6] (2 places) [31.8] [44.5] [31.8] 1.75 [44.5] GENERAL NOTES (1) Single pair (up to 25 A) Double pair* (50 A model only). *Caution: User must connect to both pairs. (2) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support. (3) Instantaneous turn-on not recomended for capacitive loads. Use zero turn-on only. (4) All parameters at 25°C unless otherwise specified. (5) For “S” option, operating voltage frequency is 47-63Hz. (6) For parts with option “S” maximum leakage current is 10mA. (7) Heat sinking required, see derating curves. (8) Increase minimum voltage by 1V for operations from -20 to -40°C. (9) Turn-on time for Instantaneous turn-on versions is 0.02 msec (DC Control Models). (10) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (11) Load can be wired to either SSR output terminal 1 or 2. (12) Elective Internal Snubber, “S” option. (13) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet SURGE CURRENT INFORMATION 25 A 50 A 250 600 500 200 400 150 300 100 200 50 100 0 0 0.01 0.1 1 10 0.01 0.1 1 10 Surge Duration (Secs) Surge Duration (Secs) 75 A 90 A 900 1200 800 1050 700 900 600 750 500 600 400 450 300 300 200 150 100 0 0 0.01 0.1 1 10 0.01 0.1 1 10 Surge Duration (Secs) Surge Duration (Secs) Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 25 A 50 A 1.5ºC/W 0.7ºC/W 2ºC/W 3ºC/W 1ºC/W 1.5ºC/W 2ºC/W 25 50 20 40 15 30 10 20 5 10 0 0 20 30 40 50 60 70 80 20 30 40 50 60 70 80 Ambient Temperature (ºC) Ambient Temperature (ºC) 75 A 90 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 75 90 80 60 70 60 45 50 40 30 30 20 15 10 0 0 20 30 40 50 60 70 80 20 30 40 50 60 70 80 Ambient Temperature (ºC) Ambient Temperature (ºC) Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Surge Current (Amp) Surge Current (Amp) Load Current (Amps) Load Current (Amps) Load Current (Amps) Load Current (Amps) Surge Current (Amp) Surge Current (Amp) Panel Mount Datasheet AGENCY APPROVALS EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms E116949 LR81689 10143 UG ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Cover Hardware Heat Sink Thermal Resistance Lug Terminal Thermal Pad Protective Cover Kit Part No. [ºC/W] Part number: KS101 HS501DR 5.0 KS101 HK1 TRM1 HSP-1 Clear plastic cover compatible with all new HS301 / HS301DR 3.0 S1 designs. Safety covers provide added HK4 TRM6 HSP-2 protection from electric shock when 2.5 HS251 installing or checking equipment. 2.0 HS202 / HS202DR 2.0 HS201 / HS201DR HS172 1.7 Hardware Kit HS151 / HS151DR 1.5 Part number: HK4 HS122 / HS122DR 1.2 Bag with 2 square brass accessories and 2 HS103 / HS103DR 1.0 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Rev. 041116 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF RIESGO DE RISQUE DE GEFAHR EINES RISCHIO DI 存在电击、 ELECTRIC DESCARGA DESCHARGE ELEKTRISCHE SCOSSA 爆炸或电弧 SHOCK, ELECTRICA O ELECTRIQUE N SCHLAGES ELETTRICA O 闪烁危险 EXPLOSION, EXPLOSION. OU EXPLOSION ODER EINER DELL’ESPLOSIONE. OR ARC FLASH. EXPLOSION. • Eteindre • 在操作此设 • Desconectar • Spenga tutta • Disconnect all • Stellen Sie toutes les todos los l'alimentazione 备之前请先 power before jeglichen sources suministros de che fornisce 关闭电源。 installing or Strom ab, der d'énergie de energia a este questa working with dieses Gerät cet appareil equipo antes apparecchiatura 若不遵守这些说明， this equipment. versorgt, bevor de trabajar avant de prima di lavorare 可能会导致严重的 Sie an dem con este equipo. travailler a questa • Verify all Gerät Arbeiten 人身伤害甚至死亡。 dessus de cet apparecchiatura connections • Verificar todas durchführen appareil and replace all las conexiones • Verificare tutti • Vor dem covers before y colocar todas i collegamenti • Vérifier tous Drehen auf turning on e sostituire las tapas antes connections, et Energie alle power. de energizer remettre tous tutte le coperture Anschlüsse prima el equipo. couverts en überprüfen Failure to follow dell’accensione olace avant de und alle these El mettre sous Abdeckungen instructions will L'omissione di incumplimiento ersetzen. De non-suivi de result in death queste istruzioni de estas ces instructions or serious injury. provocherà la Unterlassung instrucciones provoquera la morte o dieser puede provocar mort ou des lesioni serie Anweisungen la muerte o lésions sérieuses können zum lesiones serias. sérieuses. Tode oder zu schweren Verletzungen führen. WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISQUE DE DOMMAGE MATERIEL ET DE GEFAHR VON MATERIALSCHÄDEN UND RISK OF MATERIAL DAMAGE AND HOT SURCHAUFFE DU BOITIER GEHÄUSEERHITZUNG ENCLOSURE • Les panneaux latéraux du produit peuvent être • Die Seitenwände können heiß sein. Lassen Sie • The product's side panels may be hot, allow chauds. Laisser le produit refroidir avant de le das Produkt abkühlen, bevor Sie es berühren. the product to cool before touching. toucher. • Beachten Sie die Montageanweisungen, • Follow proper mounting instructions including • Respecter les consignes de montage, et • Führen Sie keine Flüssigkeiten oder torque values. notamment les couples de serrage. Fremdkörper in das Produkt ein. • Do not allow liquids or foreign objects to enter • Ne pas laisser pénétrer de liquide ni de corps this product. étrangers à l'intérieur du produit. Le non-respect de cette directive peut entraîner, Die Nichtbeachtung dieser Anweisung kann Failure to follow these instructions can result in des lésions corporelles graves ou des Körperverletzung oder Materialschäden serious injury, or equipment damage. dommages matériels. zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE RISCHIO DI DANNI MATERIALI E D'INVOLUCRO 材料损坏和高温外壳的危险性 SOBRECALENTAMIENTO DE LA UNIDAD CALDO • 产品的一侧面板可能很热，在其冷却前请 • Los paneles laterales del producto pueden • I pannelli laterali dell'apparecchio possono 不要触碰。 estar calientes. Esperar que el producto se scottare; lasciar quindi raffreddare il prodotto • 遵照正确的安装说明，包括扭矩值。 enfríe antes de tocarlo. prima di toccarlo. • 请勿让液体及其他异物进入本产品。 • Respetar las instrucciones de montaje, y en • Seguire le istruzioni di montaggio corrette. particular los pares de apretado. • Non far entrare liquidi o oggetti estranei in questo • No dejar que penetren líquidos o cuerpos apparecchio. extraños en el producto. La mancata osservanza di questa precauzione può 如不能正确执行这些操作说明， Si no se respetan estas precauciones pueden causare gravi rischi per l'incolumità personale o 极有可能造成严重人体伤害或者设备的损坏。 producirse graves lesiones, daños materiales. danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Toxic or hazardous Substance and Elements Name Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 有毒有害物质或元素 名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.