CRYDOM D1D60

Panel Mount Datasheet 1-DC Series • Ratings from 60 A to 100 A @ 100 VDC • DC control • Mosfet Output • EMC Compliant to Level 3 • UL Approved, CE Compliant to EN60950-1 • Epoxy Free Design • Improved SEMS screw and washer • Redesigned housing with anti-rotation barriers For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 60 A 80 A 100 A 3.5-32 VDC D1D60 D1D80 D1D100 AVAILABLE OPTIONS Operating Voltage Termination 1D: 1-100 VDC Blank: Screws & clamps K: Installed standoffs with (1) screws for PC Board Series mounting K D 1D 60 Required for valid part number Rated Load Current For options only and not required for valid part number 60: 60 Amps Not all part number combinations are available. * 80: 80 Amps Contact Crydom Technical Support for information on 100: 100 Amps the availability of a specific part number. (2) OUTPUT SPECIFICATIONS Description 60 A 80 A 100 A Recommended Operating Voltage [Vdc] 1-72 1-72 1-72 Absolute Maximum Rating [Vdc] 100 100 100 Maximum Off-State Leakage Current @ Rated Voltage [mA] 0.1 0.2 0.3 Maximum Load Current [Adc] (1)(3) 60 80 100 Minimum Load Current [mA] (4) 5 5 5 Maximum Surge Current (10 msec)[Adc] 180 220 330 Maximum On-State Voltage Drop @ Rated Current [Vdc] 0.6 0.7 0.5 Maximum On-State Resistance [RDS-ON][Ohms] 0.01 0.008 0.005 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.34 0.34 0.27 Minimum Heat Sink for Rated Current @ 40°C [°C/W] 1 0.5 0.5 Maximum Pulse Width Modulation Frequency [Hz] (5) 1000 900 800 (1) INPUT SPECIFICATIONS Description DC Control Control Voltage Range 3.5-32 VDC Maximum Reverse Voltage -32 VDC Minimum Turn-On Voltage (6) 3.5 VDC Must Turn-Off Voltage 1 VDC Minimum Input Current (for on-state) 10 mA Maximum Input Current 15 mA Nominal Input Impedance Current Regulated Maximum Turn-On Time [µsec] 100 Maximum Turn-Off Time [µsec] 100 Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet (2) GENERAL SPECIFICATIONS Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 3750 Vrms 9 Minimum Insulation Resistance (@ 500 VDC) 10 Ohm Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range (7) -40 to 100°C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.66 oz (75.5 g) Housing Material UL94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2 Input/Load Terminal Screw Torque Range (in-lb/Nm) (1) w/”K” option 8-10 / 0.9-1.13 Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC Humidity per IEC60068-2-78 93% non-condensing 21,395,130 hours (2,441 years) MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) 11,545,504 hours (1,317 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) WIRING DIAGRAM * Inductive loads must be diode suppresed. + + - V * * V Load Load - + + Recommended Wire Sizes Wire Size Wire Pull-Out Terminals (Solid / Stranded) Strength (lb)[N] 2 24 AWG (0.2 mm ) / 0.2 [minimum] 10 [44.5] Input +2 +2 1 OUTPUT 1 OUTPUT 2 2 x 12 AWG (3.3 mm ) / 3.3 [maximum] 90 [400] S OL I D S T AT E R EL AY S OL I D S T AT E R EL AY 2 20 AWG (0.5 mm ) / 0.518 [minimum] 30 [133] 4 INPUT +3 4 INPUT +3 Output 2 2 x 10 AWG (5.3 mm ) / 5.3 110 [490] 2 2 x 8 AWG (8.4 mm ) / 8.4 [maximum] 90 [400] + + V V - - EQUIVALENT CIRCUIT BLOCK DIAGRAMS Input Current vs Input Voltage Standard Regulated DC Input 14 +DC 3 3 2 2 +DC 12 10 8 Control Trigger Circuit Circuit 6 4 2 -DC 4 4 1 1 -DC 0 0 5 10 15 20 25 30 35 DC Input Voltage Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice. Input Current (mA) Panel Mount Datasheet (2) MECHANICAL SPECIFICATIONS Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] (1) Screw Termination Hex Standoff Termination (“K” Option) 1.1 1.1 0.89 1.04 [27.9] [27.9] Mounting [22.6] Mounting [26.4] 0.49 Hole/Slot 0.49 Hole/Slot (2 places) [12.4] 0.19 [4.9] [12.4] 0.19 [4.9] DIA. DIA. +2 +2 1 OUTPUT 1 OUTPUT S OL I D S T AT E R EL AY S OL I D S T AT E R EL AY 2.25 2.25 1.88 1.7 1.88 1.7 [57.3] [57.3] [47.6] [43.2] [47.6] [43.2] 4 4 INPUT +3 INPUT +3 1.0 1.0 0.93 [25.4] [25.4] [23.6] 1.75 (4 places) 1.75 [44.5] [44.5] 1.0 [25.4] (2 places) GENERAL NOTES (1) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support. (2) All parameters at Tc=25°C unless otherwise specified. (3) Heat sinking required, see derating curves. (4) Low current loads and high ambient temperature can affect turn-on time. (5) 8 VDC minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current. (6) Increase minimum voltage by 1V for operations from -20 to -40°C. (7) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature. (8) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet SURGE CURRENT INFORMATION Single Pulse (i) Duty Factor (10%) (ii) Duty Factor (20%) (ii) Duty Factor (50%) (ii) D1D60 D1D80 350 600 550 300 500 450 250 400 350 200 300 150 250 200 100 150 100 50 50 0 0 0.1 1 10 100 1000 0.1 1 10 100 1000 D1D100 800 600 400 200 0 0.1 1 10 100 1000 Period For Pulse Width Modulation applications select the curve according duty factor and pulse duration as following. Duty Factor 10% Pulse Width Duty Factor 20% x100 (%) Duty Factor = Period Duty Factor 50% Pulse Width (i) for Single Surge Pulse Tc=40°C ;Tj 175°C (ii) for Repetitive Surge Pulse Tc=40°C ;Tj 130°C THERMAL DERATE INFORMATION D1D60 D1D80 1°C/W 0.5°C/W 2°C/W 5°C/W 1.5°C/W 3°C/W 5°C/W 60 80 60 40 40 20 20 0 0 20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100 Ambient Temperature (ºC) Ambient Temperature (ºC) D1D100 0.5°C/W 1.5°C/W 3°C/W 5°C/W 100 80 60 40 20 0 20 30 40 50 60 70 80 90 100 Ambient Temperature (ºC) Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice. Surge Duration (msec) Surge Duration (msec) Surge Duration (msec) Surge Current (Amp) Load Current (Amps) Surge Current (Amp) Load Current (Amps) Surge Current (Amp) Load Current (Amps) Panel Mount Datasheet AGENCY APPROVALS EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: IEC 61000-4-2 Electrostatic Discharge Level 3 IEC 61000-4-4 Electrically Fast Transients Level 3 IEC 61000-4-5 Electrical Surges Level 3 E116950 ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Protective Cover Cover Hardware Heat Sink Thermal Resistance Lug Terminal Thermal Pad Part number: KS101 Kit Part No. [ºC/W] Clear plastic cover compatible with all new 5.0 S1 designs. Safety covers provide added KS101 HK1 HS501DR TRM1 HSP-1 protection from electric shock when 3.0 HS301 / HS301DR HK4 TRM6 HSP-2 installing or checking equipment. 2.5 HS251 2.0 HS201 / HS201DR 2.0 HS202 / HS202DR Hardware Kit Part number: HK4 1.7 HS172 Bag with 2 square brass accessories and 2 1.5 HS151 / HS151DR screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. 1.2 HS122 / HS122DR 1.0 HS103 / HS103DR 1.0 HS101 0.7 HS073 0.7 HS072 0.5 HS053 0.36 HS033 0.25 HS023 Rev. 051016 Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF RIESGO DE RISQUE DE GEFAHR EINES RISCHIO DI 存在电击、 ELECTRIC DESCARGA DESCHARGE ELEKTRISCHE SCOSSA 爆炸或电弧 SHOCK, ELECTRICA O ELECTRIQUE N SCHLAGES ELETTRICA O 闪烁危险 EXPLOSION, EXPLOSION. OU EXPLOSION ODER EINER DELL’ESPLOSIONE. OR ARC FLASH. EXPLOSION. • Eteindre • 在操作此设 • Desconectar • Spenga tutta • Disconnect all • Stellen Sie toutes les todos los l'alimentazione 备之前请先 power before jeglichen suministros de sources che fornisce 关闭电源。 installing or Strom ab, der energia a este d'énergie de questa working with dieses Gerät equipo antes cet appareil apparecchiatura 若不遵守这些说明， this equipment. versorgt, bevor de trabajar avant de prima di lavorare 可能会导致严重的 Sie an dem con este equipo. travailler a questa • Verify all Gerät Arbeiten 人身伤害甚至死亡。 dessus de cet apparecchiatura connections • Verificar todas durchführen appareil and replace all las conexiones • Verificare tutti • Vor dem covers before y colocar todas • Vérifier tous i collegamenti Drehen auf turning on las tapas antes connections, et e sostituire Energie alle power. de energizer remettre tous tutte le coperture Anschlüsse prima el equipo. couverts en überprüfen Failure to follow dell’accensione olace avant de und alle these El mettre sous Abdeckungen instructions will L'omissione di incumplimiento ersetzen. De non-suivi de result in death queste istruzioni de estas or serious injury. ces instructions provocherà la Unterlassung instrucciones provoquera la morte o dieser puede provocar mort ou des lesioni serie Anweisungen la muerte o lésions sérieuses können zum lesiones serias. sérieuses. Tode oder zu schweren Verletzungen führen. WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISQUE DE DOMMAGE MATERIEL ET DE GEFAHR VON MATERIALSCHÄDEN UND RISK OF MATERIAL DAMAGE AND HOT SURCHAUFFE DU BOITIER GEHÄUSEERHITZUNG ENCLOSURE • Les panneaux latéraux du produit peuvent être • Die Seitenwände können heiß sein. Lassen Sie • The product's side panels may be hot, allow chauds. Laisser le produit refroidir avant de le das Produkt abkühlen, bevor Sie es berühren. the product to cool before touching. toucher. • Beachten Sie die Montageanweisungen, • Follow proper mounting instructions including • Respecter les consignes de montage, et • Führen Sie keine Flüssigkeiten oder torque values. notamment les couples de serrage. Fremdkörper in das Produkt ein. • Do not allow liquids or foreign objects to enter • Ne pas laisser pénétrer de liquide ni de corps this product. étrangers à l'intérieur du produit. Le non-respect de cette directive peut entraîner, Die Nichtbeachtung dieser Anweisung kann Failure to follow these instructions can result in des lésions corporelles graves ou des Körperverletzung oder Materialschäden serious injury, or equipment damage. dommages matériels. zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE RISCHIO DI DANNI MATERIALI E D'INVOLUCRO 材料损坏和高温外壳的危险性 SOBRECALENTAMIENTO DE LA UNIDAD CALDO • 产品的一侧面板可能很热，在其冷却前请 • Los paneles laterales del producto pueden • I pannelli laterali dell'apparecchio possono 不要触碰。 estar calientes. Esperar que el producto se scottare; lasciar quindi raffreddare il prodotto • 遵照正确的安装说明，包括扭矩值。 enfríe antes de tocarlo. prima di toccarlo. • 请勿让液体及其他异物进入本产品。 • Respetar las instrucciones de montaje, y en • Seguire le istruzioni di montaggio corrette. particular los pares de apretado. • Non far entrare liquidi o oggetti estranei in questo • No dejar que penetren líquidos o cuerpos apparecchio. extraños en el producto. La mancata osservanza di questa precauzione può 如不能正确执行这些操作说明， Si no se respetan estas precauciones pueden causare gravi rischi per l'incolumità personale o 极有可能造成严重人体伤害或者设备的损坏。 producirse graves lesiones, daños materiales. danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Toxic or hazardous Substance and Elements Name Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 有毒有害物质或元素 名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2017 Crydom Inc. Specifications subject to change without notice.