A2S130-AA03-01 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 potentially hazardous situations and important safety regulations: 1.3 Basic safety rules 1 DANGER 1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with 1.5 Safety and protective functions 2 the measures is mandatory. 1.6 Mechanical movement 2 WARNING 1.7 Emission 2 Indicates a potentially hazardous situation which, if not avoided, 1.8 Hot surface 2 could result in death or serious injury. Exercise extreme 1.9 Transport 2 caution while working. 1.10 Storage 2 CAUTION 1.11 Disposal 2 Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage of property. 2. PROPER USE 3 NOTE 3. TECHNICAL DATA 4 A potentially harmful situation can occur and, if not avoided, can lead to property damage. 3.1 Product drawing 4 3.2 Nominal data 5 1.2 Staff qualification 3.3 Technical features 5 The device may only be transported, unpacked, installed, operated, 3.4 Mounting data 5 maintained and otherwise used by qualified, trained and authorised technical staff. 3.5 Transport and storage conditions 5 Only authorised specialists are permitted to install the device, to carry 4. CONNECTION AND START-UP 6 out a test run and to perform work on the electrical installation. 4.1 Connecting the mechanical system 6 1.3 Basic safety rules 4.2 Connecting the electrical system 6 Any safety hazards stemming from the device must be re-evaluated 4.3 Connection of the cables 6 once it is installed in the end device. 4.4 Connection screen 7 Observe the following when working on the unit: 4.5 Checking the connections 8 ; Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 4.6 Switch on device 8 4.7 Switching off the device 8 1.4 Electrical voltage 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 ; Check the electrical equipment of the device at regular intervals, refer CAUSES AND REMEDIES to chapter 5.2 Safety test. 5.1 Cleaning 9 ; Replace loose connections and defective cables immediately. 5.2 Safety test 9 DANGER Electrical load on the device Risk of electric shock → Stand on a rubber mat if you are working on an electrically charged device. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions CAUTION 1.8 Hot surface In the event of failure, there is electric voltage at the CAUTION rotor and impeller High temperature at the motor housing The rotor and impeller are base insulated. Danger of burn injuries → Do not touch the rotor and impeller once they are installed. → Ensure that sufficient protection against accidental contact is CAUTION provided. The motor restarts automatically when operating voltage is applied, e.g. after a power failure. 1.9 Transport Danger of injury NOTE → Keep out of the danger zone of the device. Transport of device → When working on the device, switch off the mains → Transport the device in its original packaging only. supply voltage and secure the latter from being switched on → Secure the device so that it does not slip, e.g. by using a again. clamping strap. → Wait until the device stops. 1.10 Storage 1.5 Safety and protective functions ; Store the device, partially or fully assembled, in a dry and DANGER weatherproof manner in the original packing in a clean environment. Missing safety device and non-functioning safety device ; Protect the device from environmental impacts and dirt until the final If there is no safety device, you could be seriously injured, for installation. example if you reach into the running device or your hands are ; We recommend storing the device for a maximum up to one year to sucked into it. guarantee proper operation and longest possible service life. → Operate the device only with a fixed and isolating safety ; Even devices explicitly suited for outdoor use are to be stored as protection and a fixed guard grille. described prior to being commissioned. The guard must withstand the kinetic energy of a fan blade detaching at maximum speed. ; Maintain the storage temperature, see chapter 3.5 Transport and storage conditions. → The device is a built-in component. You, the owner/ operator, are responsible for providing adequate protection for 1.11 Disposal the device. When disposing of the device, please comply with all relevant → Shut down the device immediately if you detect a requirements and regulations applicable in your country. missing or ineffective protective feature. 1.6 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured. → Secure the device against accidental contact. → Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured. → Do not wear any loose clothing or jewellery while working on rotating parts. → Protect long hair by wearing a cap. 1.7 Emission WARNING Depending on the installation and operating conditions, a sound pressure level greater than 70 dB(A) may arise. Danger of noise-induced hearing loss → Take appropriate technical safety measures. → Protect operating personnel with appropriate safety equipment, e.g. hearing protection. → Also observe the requirements of local agencies. Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for moving air according to its technical data. Any other or secondary use is deemed improper and constitutes a misuse of the device. Installations on the customer's side must meet the mechanical, thermal and service life-related stresses that can occur. Proper use also includes: ● Moving air with a density of 1.2 kg/m³. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.5 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 3 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All measures have the unit mm. 1 Connection line AWG20, 2x brass lead tips crimped 2 Direction of air flow "V" 3 Depth of screw max. 5 mm Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 4 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions For cyclic speed loads, note that the rotating parts of the device 3.2 Nominal data are designed for maximum one million load cycles. If you have Motor M2S052-CA specific questions, contact ebm-papst for support. Phase 1~ 1~ 3.4 Mounting data Nominal voltage / VAC 230 230 For depth of screw, see chapter 3.1 Product drawing Frequency / Hz 50 60 ; Secure the mounting screws against accidentally coming loose (e.g. Type of data definition fa fa by using self-locking screws). Valid for approval / CE CE Strength class for 8.8 standard mounting screws -1 Speed / min 2800 3250 You can obtain additional mounting data from the product drawing if Power input / W 45 39 necessary. Current draw / A 0.31 0.25 Max. back pressure / Pa 80 120 3.5 Transport and storage conditions Min. ambient temperature -25 -25 / °C ; Use the device in accordance with its protection type. Max. ambient 50 70 Max. permissible + 80 °C temperature ambient motor temp. / °C (transp./ storage) Starting current / A 0.45 0.40 Min. permissible - 40 °C ml = Max. load · me = Max. efficiency · fa = Running at free air ambient motor temp. cs = Customer specs · cu = Customer unit (transp./storage) Subject to alterations 3.3 Technical features Mass 0.9 kg Size 130 mm Surface of rotor Rotor open, coated in black Material of blades Sheet steel, coated in black Number of blades 7 Direction of air flow "V" Direction of rotation Counter-clockwise, seen on rotor Type of protection IP 20 Insulation class "B" Mounting position Any Condensate discharge None, open rotor holes Operation mode S1 Motor bearing Ball bearing Touch current acc. < 0.75 mA IEC 60990 (measuring network Fig. 4, TN system) Motor protection Thermal overload protector (TOP) wired internally Cable exit Variable Protection class I (if protective earth is connected by customer) Product conforming EN 60335-1; CE to standard Approval CSA C22.2 Nr.113; EAC; UL 507; VDE; CCC Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 5 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions We recommend the use of 105°C cables. Ensure that the minimum 4. CONNECTION AND START-UP cable cross-section is at least AWG26/0.13 mm². 4.1 Connecting the mechanical system Earth wire contact resistance in accordance with EN 60335 CAUTION Cutting and crushing hazard when removing the fan Compliance with the impedance specifications in accordance with EN from the packaging 60335 for the protective earth circuit must be verified in the end application. → Carefully remove the device from its packaging, holding it Depending on the installation situation, it may be necessary to install an by the centre of the blades only. Make sure to avoid any additional protective earthing conductor via the additional protective earth shock. connection point available on the device. → Wear safety shoes and cut-resistant safety gloves. 4.2.2 Voltage control ; Check the device for transport damage. Damaged devices must no longer be installed. With open loop speed control using transformers or electronic ; Install the undamaged device according to your application. voltage regulators (e.g. phase angle control), excessive current may occur. 4.2 Connecting the electrical system In addition, noises can occur with phase angle control depending on the mounting situation. DANGER Electric voltage on the device 4.2.3 Frequency inverter Electric shock Please use a frequency converter only after consultation with ebm-papst. → Always install a protective earth first. → Check the protective earth. Fit sinusoidal filters that work on all poles (live-live and live- earth) between the frequency inverter and the motor for DANGER operation with frequency inverters. Incorrect insulation Depending on how the device is installed, noises may occur. Risk of fatal injury from electric shock Heating of the motor due to use of a frequency converter must be → Use only cables that meet the specified installation checked in the application by the customer. requirements for voltage, current, insulation material, load etc. → Route cables such that they cannot be touched by any 4.3 Connection of the cables rotating parts. External leads are brought out of device. CAUTION ● Connect the lines according to your application. When doing so, Electrical voltage observe chapter 4.4 Connection screen. The fan is a built-in component and features no electrically isolating switch. → Only connect the fan to circuits that can be switched off with an all-pole separating switch. → When working on the fan, you must switch off the installation/machine in which the fan is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. → Make sure that the cable end is connected in a dry environment. Connect the device only to circuits that can be switched off using an all-pole disconnecting switch. 4.2.1 Prerequisites ; Check whether the data on the type plate agree with the connection data. ; Before connecting the device, ensure that the supply voltage matches the operating voltage of the device. ; Only use cables designed for current according to the type plate. For determining the cross-section, follow the basic principles in accordance with EN 61800-5-1. The protective earth must have a cross-section equal to or greater than the outer conductor cross- section. Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 6 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions 4.4 Connection screen L = black N = black TOP = Thermal overload protector Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 7 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions 4.5 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE ; Make sure that the power is off (all phases). CAUSES AND REMEDIES ; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm- ; Check the correct fit of the connection lines. papst for repair or replacement. WARNING 4.6 Switch on device Terminals and connections have voltage even with a The device may only be switched on if it has been installed properly and unit that is shut off in accordance with its intended use, including the required safety Electric shock mechanisms and professional electrical connection. This also applies for → Wait five minutes after disconnecting the voltage at all poles devices which have already been equipped with plugs and terminals or before opening the device. similar connectors by the customer. CAUTION WARNING The motor restarts automatically when operating voltage Hot motor housing is applied, e.g. after a power failure. Fire hazard Danger of injury → Ensure that no combustible or flammable materials are → Keep out of the danger zone of the device. located close to the fan. → When working on the device, switch off the mains ; Inspect the device for visible external damage and the proper function supply voltage and secure the latter from being switched on of the protective features before switching it on. again. ; Check the air flow paths of the fan for foreign objects and remove any → Wait until the device stops. that are found. If the device remains out of use for some time, e.g. when in ; Apply the nominal voltage to the voltage supply. storage, we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move 4.7 Switching off the device the bearings. ; Disconnect the device from the supply voltage at the main switch for Malfunction/error Possible cause Possible remedy the supply line. Impeller running Imbalance in rotating Clean the device; if roughly parts imbalance is still evident after cleaning, replace the device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Motor does not turn Mechanical blockage Switch off, de- energise, and remove mechanical blockage. Mains supply Check mains supply voltage faulty voltage, restore power supply. Faulty connection De-energise, correct connection, see connection diagram. Thermal overload Allow motor to cool protector responded off, locate and rectify cause of error, if necessary cancel restart lock-out Unacceptable Check operating point operating point Overtemperature of Ambient temperature Lower ambient motor too high temperature if possible Insufficient cooling Improve cooling Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 8 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions A2S130-AA03-01 Operating instructions If you have any other problems, contact ebm-papst. 5.1 Cleaning NOTE Damage to the device during cleaning. Malfunction possible → Do not clean the device using a water jet or high-pressure washer. → Do not use any cleaners containing acids, bases or solvents. → Do not use any pointed or sharp-edged objects to clean. 5.2 Safety test What has to How to test? Frequency Which be tested? measure? Check the Visual inspection At least every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months Check the Visual inspection At least every Replace wires insulation of 6 months the wires for damage Weld seams Visual inspection At least every Replace device for crack 6 months formation Item no. 11008-5-9970 · Revision 82552 · Release 2014-05-08 · Page 9 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions