EBM-PAPST INC. G2G085-AB02-01

G2G085-AB02-01 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 7938 81-0 or physical damage to both property and people. Fax +49 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. These operating instructions may be duplicated and forwarded for CONTENTS information about potential dangers and their prevention. 1.1 Levels of hazard warnings 1. SAFETY REGULATIONS AND NOTES 1 These operating instructions use the following hazard levels to indicate 1.1 Levels of hazard warnings 1 potentially hazardous situations and important safety regulations: 1.2 Staff qualification 1 DANGER 1.3 Basic safety rules 1 Indicates an imminently hazardous situation which, if not 1.4 Electrical voltage 1 avoided, will result in death or serious injury. Compliance with 1.5 Safety and protective functions 2 the measures is mandatory. 1.6 Electromagnetic radiation 2 WARNING Indicates a potentially hazardous situation which, if not avoided, 1.7 Mechanical movement 2 could result in death or serious injury. Exercise extreme 1.8 Emission 2 caution while working. 1.9 Hot surface 2 CAUTION 1.10 Transport 2 Indicates a potentially hazardous situation which, if not avoided, 1.11 Storage 2 may result in minor or moderate injury or damage of property. 1.12 Disposal 2 NOTE A potentially harmful situation can occur and, if not avoided, can 2. PROPER USE 3 lead to property damage. 3. TECHNICAL DATA 4 1.2 Staff qualification 3.1 Graphic rendition of products 4 Only specialised electrical personnel may install the device, perform the 3.2 Nominal data 5 test run and work on the electrical system. 3.3 Technical description 5 Only trained and authorised specialist personnel are permitted to 3.4 Mounting data 5 transport, unpack, assemble, operate or maintain the device, or to use it in any other manner. 3.5 Transport and storage conditions 5 1.3 Basic safety rules 4. CONNECTION AND START-UP 6 Any safety hazards stemming from the device must be re-evaluated 4.1 Connecting the mechanical system 6 once it is installed in the end device. 4.2 Connecting the electrical system 6 Observe the following when working on the unit: 4.3 Connection of the cables 6 ; Do not make any modifications, additions or conversions to the 4.4 Connection diagram 7 device without the approval of ebm-papst. 4.5 Checking the connections 8 1.4 Electrical voltage 4.6 Switch on device 8 ; Check the electrical equipment of the device at regular intervals, refer 4.7 Switching off the device 8 to chapter 5.2 Safety test. 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 ; Replace loose connections and defective cables immediately. CAUSES AND REMEDIES WARNING 5.1 Cleaning 9 Terminals and connections have voltage even with a 5.2 Safety test 9 unit that is shut off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. CAUTION If control voltage is applied or a speed setpoint is stored, the motor automatically restarts, e.g. after a power failure. Danger of injury Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions → Keep out of the danger zone of the device. 1.8 Emission → When working on the device, switch off the mains WARNING supply voltage and secure the latter from being switched on Depending on the installation and operating conditions, again. a sound pressure level greater than 70 dB(A) may arise. → Wait until the device stops. Danger of noise-induced hearing loss → After working on the device, remove any used tools or → Take appropriate technical safety measures. other objects from the device. → Protect operating personnel with appropriate safety equipment, e.g. hearing protection. 1.5 Safety and protective functions → Also observe the requirements of local agencies. DANGER Missing safety device and non-functioning safety device 1.9 Hot surface If there is no safety device, you could be seriously injured, for CAUTION example by reaching into the running device with your hands. High temperature at the electronics enclosure → Operate the device only with a fixed and isolating safety Danger of burn injuries protection and a fixed guard grille. The guard must withstand → Ensure that sufficient protection against accidental contact is the kinetic energy of a fan blade detaching at maximum provided. speed. → The device is a built-in component. You, the owner/ 1.10 Transport operator, are responsible for providing adequate protection for the device. NOTE Transport of device → Instantly stop the device once you detect a missing or ineffective protective feature. → Transport the device in its original packaging only. → Secure the device so that it does not slip, e.g. by using a 1.6 Electromagnetic radiation clamping strap. Interference from electromagnetic radiation is possible, e.g. in conjunction 1.11 Storage with open and closed-loop control devices. If unacceptable emission intensities occur when the fan is installed, ; Store the device, partially or fully assembled, in a dry and appropriate shielding measures have to be taken by the user. weatherproof manner in the original packing in a clean environment. NOTE ; Protect the device from environmental impacts and dirt until the final Electrical or electromagnetic interferences after installation. integrating the device in installations on the customer's ; We recommend storing the device for a maximum up to one year to side. guarantee proper operation and longest possible service life. → Verify that the entire setup is EMC compliant. ; Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned. 1.7 Mechanical movement ; Maintain the storage temperature, see DANGER chapter 3.5 Transport and storage conditions. Rotating device Body parts coming into contact with the rotor and impeller can 1.12 Disposal be injured. When disposing of the device, please comply with all relevant → Secure the device against accidental contact. requirements and regulations applicable in your country. → Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured. → Do not wear any loose clothing or jewellery while working on rotating parts. → Protect long hair by wearing a cap. Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for moving air according to its technical data. Any other or secondary use is deemed improper and constitutes a misuse of the device. Installations on the customer's side must meet the mechanical, thermal and service life-related stresses that can occur. Proper use also includes: ● Moving air with a density of 1.2 kg/m³. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.5 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 3 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions 3. TECHNICAL DATA 3.1 Graphic rendition of products All measures have the unit mm. 1 Connector housing PVC AWG22, 2x tin-plated lead tips Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 4 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions 3.2 Nominal data 3.5 Transport and storage conditions ; Use the device in accordance with its protection type. Motor M2G045-BF Max. permissible + 80 °C Nominal voltage in VDC 24 ambient motor temp. Nominal voltage 18 .. 30 (transp./ storage) range in VDC Min. permissible - 40 °C Type of data definition fa ambient motor temp. State prelim. (transp./storage) -1 Speed in min 2300 Power input in W 12 Min. back pressure in Pa 0 Min. ambient - 25 temperature in °C Max. ambient +65 temperature in °C ml = max. load · me = max. efficiency · fa = running at free air cs = customer specs · cu = customer unit Subject to alterations 3.3 Technical description Mass 0.84 kg Size 85 mm Surface of rotor Thick layer passivated Material of impeller Sheet steel, hot-galvanised Housing material Die-cast aluminium Direction of rotation Clockwise, seen on rotor Type of protection IP 22 Insulation class "B" Mounting position Any Condensate discharge None holes Operation mode S1 Motor bearing Ball bearing Motor protection Reverse polarity and locked-rotor protection Cable exit Axial Product conforming EN 60950-1 to standard For cyclic speed loads, note that the rotating parts of the device are designed for maximum one million load cycles. If you have specific questions, contact ebm-papst for support. 3.4 Mounting data For depth of screw, see chapter 3.1 Graphic rendition of products ; Secure the mounting screws against accidentally coming loose (e.g. by using self-locking screws). Strength class for 8.8 mounting screws You can obtain additional mounting data from the product drawing if necessary. Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 5 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions 4.3 Connection of the cables 4. CONNECTION AND START-UP External leads are brought out of device. 4.1 Connecting the mechanical system ; Connect the lines according to your application. When doing so, observe chapter 4.4 Connection diagram. CAUTION Cutting and crushing hazard when removing the blower from the packaging → Carefully remove the blower from its packaging, only touching the housing. Make sure to avoid any shock. → Wear safety shoes and cut-resistant safety gloves. ; Check the device for transport damage. Damaged devices must no longer be installed. ; Install the undamaged device according to your application. 4.2 Connecting the electrical system CAUTION Electrical voltage The device is a built-in component and features no electrically isolating switch. → Connect the device only to circuits that can be switched off using an all-pole disconnecting switch. → When working on the device, you must switch off the system/machine in which the device is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. → Make sure that the cable end is connected in a dry environment. Operate the device with a safely isolated power pack. 4.2.1 Prerequisites ; Check whether the data on the type plate agree with the connection data. ; Before connecting the device, ensure that the supply voltage matches the operating voltage of the device. ; Only use cables designed for current according to the type plate. For determining the cross-section, follow the basic principles in accordance with EN 61800-5-1. The protective earth must have a cross-section equal to or greater than the outer conductor cross- section. We recommend the use of 105°C cables. Ensure that the minimum cable cross-section is at least AWG26/0.13 mm². 4.2.2 Idle current Because of the EMC filter integrated for compliance with EMC limits (interference emission and interference immunity), idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on. Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 6 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions 4.4 Connection diagram Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 7 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions 4.5 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE ; Make sure that the power is off (all phases). CAUSES AND REMEDIES ; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm- ; Check the correct fit of the connection lines. papst for repair or replacement. WARNING 4.6 Switch on device Terminals and connections have voltage even with a WARNING unit that is shut off Hot motor housing Electric shock Fire hazard → Wait five minutes after disconnecting the voltage at all poles → Ensure that no combustible or flammable materials are before opening the device. located close to the blower. CAUTION ; Inspect the device for visible external damage and the proper function If control voltage is applied or a speed setpoint is stored, of the protective features before switching it on. the motor automatically restarts, e.g. after a power failure. Danger of injury ; Check the air flow paths of the fan for foreign objects and remove any that are found. → Keep out of the danger zone of the device. ; Apply the nominal voltage to the voltage supply. → When working on the device, switch off the mains ; Start the device by changing the input signal. supply voltage and secure the latter from being switched on again. 4.7 Switching off the device → Wait until the device stops. ; Disconnect the device from the supply voltage at the main switch for → After working on the device, remove any used tools or the supply line. other objects from the device. If the device remains out of use for some time, e.g. when in storage, we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings. Malfunction/error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device; if roughly parts imbalance is still evident after cleaning, replace the device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Motor does not turn Mechanical blockage Switch off, de- energise, and remove mechanical blockage. Mains supply Check mains supply voltage faulty voltage, restore power supply, apply control signal. Faulty connection De-energise, correct connection, see connection diagram. Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 8 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions G2G085-AB02-01 Operating instructions Overtemperature of Insufficient cooling Improve cooling. Let electronics/motor the device cool down. To reset the error message, switch off the mains supply voltage for a min. of 25 s and switch it on again. Ambient temperature Reduce the ambient too high temperature. Let the device cool down. Unacceptable Correct the operating operating point point. Let the device cool down. If you have any other problems, contact ebm-papst. 5.1 Cleaning NOTE Damage to the device during cleaning. Malfunction possible → Do not clean the device using a water jet or high-pressure washer. → Do not use any cleaners containing acids, bases or solvents. → Do not use any pointed or sharp-edged objects to clean. 5.2 Safety test What has to How to test? Frequency Which be tested? measure? Check the Visual inspection At least every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months Check the Visual inspection At least every Replace wires insulation of 6 months the wires for damage Check the ball Manual check At least every Replace bearings to by turning the 6 months device in case ensure they rotor in shut-off of noise, are quiet, can state difficulty of move easily movement or and are free of clearance of play the bearings Item no.: 51221-5-9970 · Revision: 73571 · Print-out: 2012-02-17 · Y. Uhlmann (VM-TDO) · Page 9 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions