EBM-PAPST INC. W1G230-EB97-01

W1G230-EB97-01 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations: 1.4 Electrical voltage 1 DANGER 1.5 Safety and protective functions 2 Indicates an imminently hazardous situation which, if not 1.6 Electromagnetic radiation 2 avoided, will result in death or serious injury. Compliance with 1.7 Mechanical movement 2 the measures is mandatory. 1.8 Emission 2 1.9 Transport 2 WARNING Indicates a potentially hazardous situation which, if not avoided, 1.10 Storage 2 could result in death or serious injury. Exercise extreme 2. PROPER USE 3 caution while working. CAUTION 3. TECHNICAL DATA 4 Indicates a potentially hazardous situation which, if not avoided, 3.1 Product drawing 4 may result in minor or moderate injury or damage of property. 3.2 Nominal data 5 3.3 Technical features 5 NOTE 3.4 Mounting data 5 A potentially harmful situation can occur and, if not avoided, can 3.5 Transport and storage conditions 5 lead to property damage. 3.6 Electromagnetic compatibility 5 1.2 Staff qualification 4. CONNECTION AND START-UP 6 The device may only be transported, unpacked, installed, operated, 4.1 Connecting the mechanical system 6 maintained and otherwise used by qualified, trained and authorised 4.2 Connecting the electrical system 6 technical staff. 4.3 Routing connection lines 6 Only authorised specialists are permitted to install the device, to carry 4.4 Connection screen 8 out a test run and to perform work on the electrical installation. 4.5 Checking the connections 9 4.6 Switch on device 9 1.3 Basic safety rules 4.7 Switching off the device 9 Any safety hazards stemming from the device must be re-evaluated 5. INTEGRATED PROTECTIVE FUNCTIONS 9 once it is installed in the end device. The local industrial safety regulations must always be observed when 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE 9 working on the device. CAUSES AND REMEDIES Keep the workplace clean and tidy. Untidiness in the working area 6.1 Cleaning 10 increases the risk of injury. 6.2 Safety test 10 Observe the following when working on the unit: 6.3 Disposal 10 ; Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 1.4 Electrical voltage ; Check the electrical equipment of the device at regular intervals, refer to chapter 6.2 Safety test. ; Replace loose connections and defective cables immediately. DANGER Electrical load on the device Risk of electric shock → Stand on a rubber mat if you are working on an electrically charged device. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 1 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions WARNING WARNING Terminals and connections have voltage even with a Rotating device unit that is shut off Long hair, dangling items of clothing, jewellery and similar items Electric shock can become entangled and be pulled into the device. Risk of injury. → Wait five minutes after disconnecting the voltage at all poles before opening the device. → Do not wear any loose-fitting or dangling clothing or jewellery while working on rotating parts.# Protect long hair with a cap. CAUTION If control voltage is applied or a speed setpoint is stored, 1.8 Emission the motor will restart automatically, e.g. after a mains failure. WARNING Risk of injury Depending on the installation and operating conditions, a sound pressure level greater than 70 dB(A) may arise. → Keep out of the device hazard zone.# When working on the Danger of noise-induced hearing loss device, switch off the mains power and ensure that it cannot be switched back on. → Take appropriate technical safety measures. → Wait until the device stops. → Protect operating personnel with appropriate safety equipment, e.g. hearing protection. → After working on the device, remove any tools used or other objects from the device. → Also observe the requirements of local agencies. 1.5 Safety and protective functions 1.9 Transport DANGER NOTE Protective device missing and protective device not Transporting the device functioning → Transport the device in its original packaging only. Without a protective device there is a risk of serious injury, for instance when reaching into the device during operation. 1.10 Storage → Operate the device only with a fixed protective device and ; Store the device, partially or fully assembled, in the original guard grille.# The fixed protective device must be able to packaging in a clean, dry and weatherproof place free of vibrations. withstand the kinetic energy of a fan blade that becomes ; Protect the device against environmental effects and dirt until final detached at maximum speed. There must not be any gaps installation. which it is possible to reach into with the fingers, for example. ; We recommend storing the device for no longer than one year in → The device is a built-in component. As the operator, you order to guarantee trouble-free operation and longest possible service are responsible for ensuring that the device is secured life. adequately. ; Even devices explicitly intended for outdoor use are to be stored as → Stop the device immediately if a protective device is described prior to commissioning. found to be missing or ineffective. ; Maintain the storage temperature, see 1.6 Electromagnetic radiation chapter 3.5 Transport and storage conditions. Interference from electromagnetic radiation is possible, e.g. in conjunction with open and closed-loop control devices. If unacceptable emission intensities occur when the fan is installed, appropriate shielding measures have to be taken by the user. NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer's side. → Verify that the entire setup is EMC compliant. 1.7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured. → Secure the device against accidental contact. → Before working on the system/machine, wait until all parts have come to a standstill. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 2 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service life of the equipment in which this product is installed. Proper use also includes: ● Use of the device in stationary systems only. ● Conveying of air at an ambient air pressure of 800 mbar to 1050 mbar. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.5 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Resonance mode, operation with heavy vibrations. These also include vibrations that are transmitted from the customer system to the fan. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 3 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All measures have the unit mm. 1 Direction of air flow "V" 2 Connection line AWG20; 3 x brass lead tips crimped Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 4 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions For cyclic speed loads, note that the rotating parts of the device 3.2 Nominal data are designed for maximum one million load cycles. If you have Motor M1G055-BD specific questions, contact ebm-papst for support. ; Use the device in accordance with its protection type. Phase 1~ Nominal voltage / VAC 115 Notes on surface quality Frequency / Hz 50/60 The surfaces of the products conform to the generally applicable industrial Type of data definition ml standard. The surface quality may vary during the production period. -1 Strength, dimensional stability and dimensional accuracy are not affected Speed (rpm) / min 1500 by this. Power input / W 23 The colour pigments of the paints used react perceptibly to UV light over Current draw / A 0.35 the course of time. This does not however have any influence on the Max. back pressure / Pa 36 technical properties of the products. To prevent the formation of patches Min. ambient -30 and fading, the product is to be protected against UV radiation. Changes temperature / °C in colour are not a reason for complaint and are not covered by the Max. ambient 50 warranty. temperature / °C ml = Max. load · me = Max. efficiency · fa = Running at free air 3.4 Mounting data cs = Customer specs · cu = Customer unit Subject to alterations Strength class for 8.8 mounting screws 3.3 Technical features For depth of screw, see chapter 3.1 Product drawing Mass 1.0 kg ; Secure the mounting screws against accidentally coming loose (e.g. Size 230 mm by using self-locking screws). Motor size 55 Any further mounting data required can be taken from the product Material of blades PA plastic drawing or Section chapter 4.1 Connecting the mechanical system. Material of wall ring PP plastic Number of blades 5 3.5 Transport and storage conditions Direction of air flow V Max. permissible +80 °C Direction of rotation Counter-clockwise, seen on rotor ambient motor temp. Type of protection IP55 (transp./ storage) Insulation class "B" Min. permissible -40 °C Humidity (F) / H1+ ambient motor temp. environmental (transp./storage) protection class (H) Mounting position Any 3.6 Electromagnetic compatibility Condensation None drainage holes EMC interference Acc. to EN 61000-6-2 immunity Operation mode S1 EMC interference Acc. to EN 61000-6-3 Motor bearing Ball bearing emission Technical features - Speed selection max/min - ESM+ extensible with plug-in module - Soft start - Over-temperature protected motor Speed steps 2 Electrical connection Plug Motor protection Thermal overload protector (TOP) wired internally Cable exit Lateral Protection class II Product conforming EN 60335-1; EN 60335-2-24; EN 60335- to standard 2-80; EN 60335-2-89; CE Approval UL 1004-3; EAC; VDE; CSA C22.2 no. 77 Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 5 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions Connect the device only to circuits that can be switched off 4. CONNECTION AND START-UP using an all-pole disconnecting switch. 4.1 Connecting the mechanical system 4.2.1 Prerequisites CAUTION ; Check that the data on the type plate match the connection data. Cutting and crushing hazard when removing the device from the packaging ; Before connecting the device, ensure that the supply voltage matches Blades can be bent the operating voltage of the device. → Carefully remove the device from its packaging, only ; Only use cables designed for current according to the type plate. touching the wall ring. Make sure to avoid any shock. For determining the cross-section, follow the basic principles in accordance with EN 61800-5-1. The protective earth must have a → Wear safety shoes and cut-resistant safety gloves. cross-section equal to or greater than the outer conductor cross- NOTE section. Damage to device from vibration We recommend the use of 105°C cables. Ensure that the minimum Bearing damage, reduced service life cable cross-section is at least → Forces or impermissibly high vibration levels must not be AWG26/0.13 mm². transmitted to the fan from system components. #If the fan is 4.2.2 Idle current connected to air ducts, it should isolated from vibrations, for example using compensators or similar elements. #Fasten Because of the EMC filter integrated for compliance with EMC the fan to the substructure without distorting it. limits (interference emission and interference immunity), idle ; Check the device for transport damage. Damaged devices must no currents in the mains cable can be measured even when the longer be installed. motor is at a standstill and the mains voltage is switched on. ; Install the undamaged device according to your application. ● The values are typically in the range < 50 mA CAUTION ● At the same time, the effective power in this operating state Possibility of damage to the device (operational readiness) is typically < 2 W. Serious damage may result if the device slips during assembly. 4.2.3 Locked-rotor protection → Keep the device fixed in position at the installation location until all attachment screws have been tightened. Due to the locked-rotor protection, the start-up current (LRA) is ● The fan must not be strained on fastening. equal to or less than the nominal current (FLA). 4.2 Connecting the electrical system 4.3 Routing connection lines DANGER No water may run along the cable towards the cable exit. Incorrect insulation Fans installed lying flat Risk of fatal injury from electric shock → Use only cables that meet the specified installation requirements for voltage, current, insulation material, load etc. → Route cables such that they cannot be touched by any rotating parts. CAUTION Electrical voltage The fan is a built-in component and features no electrically Fig. 1: Fan installed lying flat, cable routed in a U-shaped loop. isolating switch. ; Make sure the cable is routed in a U-shaped loop. → Only connect the fan to circuits that can be switched off with an all-pole separating switch. Fans installed in upright position → When working on the fan, you must switch off the installation/machine in which the fan is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. → Make sure that the cable end is connected in a dry environment. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 6 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions Fig. 2: Cable routing for fans installed in upright position. The cables must always be routed downwards. NOTE If the ESM plug-in module is used to connect the fan, route the cables analogously. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 7 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions 4.4 Connection screen Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 8 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions 4.5 Checking the connections 5. INTEGRATED PROTECTIVE FUNCTIONS ; Make sure that the power is off (all phases). The integrated protective functions cause the motor to switch off automatically in case of faults described in the table. ; Secure it from being switched on again. ; Check that the mating connector is correctly locked into the panel Malfunctions Description / Function of connector. safety feature Rotor position detection error An automatic restart occurs. ; Check that the mating connector is correctly crimped to the Locked rotor ; After the blockage is connection line. removed, the motor restarts 4.6 Switch on device automatically. Motor overload After cooling the device restarts The device is not to be switched on until it has been installed properly automatically. and in accordance with its intended use, including the required protective devices and professional electrical connection. This also applies to devices which have already been equipped with plugs and terminals or similar connectors by the customer. 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE WARNING CAUSES AND REMEDIES Hot motor housing Do not perform any repairs on your device. Return the device to ebm- Fire hazard papst for repair or replacement. → Ensure that no combustible or flammable materials are located close to the fan. WARNING Terminals and connections have voltage even with a ; Inspect the device for visible external damage and the proper function unit that is shut off of the protective features before switching it on. Electric shock ; Check the air flow paths of the fan for foreign objects and remove any → Wait five minutes after disconnecting the voltage at all poles that are found. before opening the device. ; Apply the nominal voltage to the voltage supply. CAUTION ; Start the device by changing the input signal. If control voltage is applied or a speed setpoint is stored, NOTE the motor will restart automatically, e.g. after a mains Damage to device by vibrations failure. Bearing damage, reduced service life Risk of injury → The fan must operate free of vibrations throughout its speed → Keep out of the device hazard zone.# When working on the control range. #Strong vibrations can result from improper device, switch off the mains power and ensure that it cannot handling, imbalance resulting from damage during transport, be switched back on. or component-induced or structural resonances. #When → Wait until the device stops. putting the fan into service, determine the speed ranges with → After working on the device, remove any tools used or excessive vibration levels and also any resonance other objects from the device. frequencies that may be present. #When regulating the speed, pass through resonance ranges as quickly as If the device remains out of use for some time, e.g. when in possible or find another remedy.# Operation at excessive storage, we recommend switching the device on for at least vibration levels can lead to premature failure. two hours to allow any condensate to evaporate and to move the bearings. 4.7 Switching off the device Malfunction/error Possible cause Possible remedy ; Disconnect the device from the supply voltage at the main switch for Impeller running Imbalance in rotating Clean the device; if the supply line. roughly parts imbalance is still evident after cleaning, replace the device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Motor does not turn Mechanical blockage Switch off, de- energise, and remove mechanical blockage. Mains supply voltage Check mains supply faulty voltage, restore power supply, apply control signal. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 9 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions Faulty connection De-energise, correct Mounting the Visual inspection At least every Fasten connection, see connection lines 6 months connection diagram. Check the Visual inspection At least every Replace wires Thermal overload Allow motor to cool insulation of the 6 months protector responded off, locate and rectify wires for damage cause of error, if Abnormal acoustic At least every Replace device necessary cancel bearing noise 6 months restart lock-out Overtemperature of Insufficient cooling Improve cooling. Let 6.3 Disposal electronics/motor the device cool down. For ebm-papst, environmental protection and resource preservation are To reset the error top priority corporate goals. message, switch off ebm-papst operates an environmental management system which is the mains supply certified in accordance with ISO 14001 and rigorously implemented voltage for a min. of around the world on the basis of German standards. 25 s and switch it on Right from the development stage, ecological design, technical safety again. and health protection are fixed criteria. Ambient temperature Reduce the ambient The following section contains recommendations for ecological disposal too high temperature. Let the of the product and its components. device cool down. Unacceptable Correct the operating 6.3.1 Country-specific legal requirements operating point point. Let the device NOTE cool down. Country-specific legal requirements Always observe the applicable country-specific legal If you have any other problems, contact ebm-papst. regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded. 6.1 Cleaning 6.3.2 Disassembly NOTE Disassembly of the product must be performed or supervised by Damage to the device during cleaning qualified personnel with the appropriate technical knowledge. Malfunction possible The product is to be disassembled into suitable components for disposal → Do not use a high-pressure cleaner to clean the device.# Do employing standard procedures for motors. not use any acid, alkali or solvent-based cleaning agents. WARNING → Do not use any pointed or sharp-edged objects for cleaning Heavy parts of the product may drop off. Some of the 6.2 Safety test product components are heavy. These components could drop off during disassembly. NOTE This can result in fatal or serious injury and material damage. High-voltage test → Secure components before unfastening to stop them falling. The integrated EMC filter contains Y capacitors. Therefore, the trigger current is exceeded when AC testing voltage is applied. 6.3.3 Component disposal → Test the device with DC voltage when you carry out the The products are mostly made of steel, copper, aluminium and plastic. high-voltage test required by law. The voltage to be used Metallic materials are generally considered to be fully recyclable. corresponds to the peak value of the AC voltage required by Separate the components for recycling into the following categories: the standard. ● Steel and iron What has to How to test? Frequency Which ● Aluminium be tested? measure? ● Non-ferrous metal, e.g. motor windings Check the Visual inspection At least every Repair or protective 6 months replacement of ● Plastics, particularly with brominated flame retardants, in accordance casing against the device with marking accidental ● Insulating materials contact for ● Cables and wires damage and to ● Electronic scrap, e.g. circuit boards ensure that it is intact Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm-papst Mulfingen GmbH & Co. KG. Check the Visual inspection At least every Replacement of device for 6 months the device ; Ferrite magnets can be disposed of in the same way as normal iron damage to and steel. blades and Electrical insulating materials on the product, in cables and wires are housing made of similar materials and are therefore to be treated in the same manner. The materials concerned are as follows: Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 10 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W1G230-EB97-01 Operating instructions ● Miscellaneous insulators used in the terminal box ● Power lines ● Cables for internal wiring ● Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap. → Please contact ebm-papst for any other questions on disposal. Item no. 50087-5-9970 · ENG · Revision 98955 · Release 2018-04-27 · Page 11 / 11 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions