EBM-PAPST INC. W2E300-CP02-30

W2E300-CP02-37 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations: 1.4 Electrical voltage 1 DANGER 1.5 Safety and protective functions 2 Indicates an imminently hazardous situation which, if not 1.6 Electromagnetic radiation 2 avoided, will result in death or serious injury. Compliance with 1.7 Mechanical movement 2 the measures is mandatory. 1.8 Emission 2 1.9 Hot surface 2 WARNING Indicates a potentially hazardous situation which, if not avoided, 1.10 Transport 2 could result in death or serious injury. Exercise extreme 1.11 Storage 2 caution while working. 2. PROPER USE 3 CAUTION Indicates a potentially hazardous situation which, if not avoided, 3. TECHNICAL DATA 4 may result in minor or moderate injury or damage of property. 3.1 Product drawing 4 3.2 Nominal data 5 NOTE 3.3 Data according to ErP directive 5 A potentially harmful situation can occur and, if not avoided, can 3.4 Technical features 5 lead to property damage. 3.5 Mounting data 5 3.6 Transport and storage conditions 5 1.2 Staff qualification The device may only be transported, unpacked, installed, operated, 4. CONNECTION AND START-UP 6 maintained and otherwise used by qualified, trained and authorised 4.1 Connecting the mechanical system 6 technical staff. 4.2 Connecting the electrical system 6 Only authorised specialists are permitted to install the device, to carry 4.3 Connection of the cables 6 out a test run and to perform work on the electrical installation. 4.4 Connection screen 7 4.5 Checking the connections 8 1.3 Basic safety rules 4.6 Switch on device 8 4.7 Switching off the device 8 Any safety hazards stemming from the device must be re-evaluated once it is installed in the end device. 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 Observe the following when working on the unit: CAUSES AND REMEDIES ; Do not make any modifications, additions or conversions to the 5.1 Cleaning 9 device without the approval of ebm-papst. 5.2 Safety test 9 5.3 Disposal 9 1.4 Electrical voltage ; Check the electrical equipment of the device at regular intervals, refer to chapter 5.2 Safety test. ; Replace loose connections and defective cables immediately. DANGER Electrical load on the device Risk of electric shock → Stand on a rubber mat if you are working on an electrically charged device. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions CAUTION → Do not wear any loose-fitting or dangling clothing or jewellery In the event of failure, there is electric voltage at the while working on rotating parts.# Protect long hair with a cap. rotor and impeller 1.8 Emission The rotor and impeller are base insulated. → Do not touch the rotor and impeller once they are installed. WARNING Depending on the installation and operating conditions, CAUTION a sound pressure level greater than 70 dB(A) may arise. The motor restarts automatically when operating voltage Danger of noise-induced hearing loss is applied, e.g. after a power failure. Danger of injury → Take appropriate technical safety measures. → Keep out of the danger zone of the device. → Protect operating personnel with appropriate safety equipment, e.g. hearing protection. → When working on the device, switch off the mains supply voltage and secure the latter from being switched on → Also observe the requirements of local agencies. again. 1.9 Hot surface → Wait until the device stops. CAUTION 1.5 Safety and protective functions High temperature at the motor housing Danger of burn injuries DANGER Protective device missing and protective device not → Ensure that sufficient protection against accidental contact is functioning provided. Without a protective device there is a risk of serious injury, for 1.10 Transport instance if the hands reach or are sucked into the device during operation. NOTE → Operate the device only with a fixed protective device and Transport of device guard grille.# The fixed protective device must be able to → Transport the device in its original packaging only. withstand the kinetic energy of a fan blade that becomes → Secure the device so that it does not slip, e.g. by using a detached at maximum speed. There must not be any gaps clamping strap. which it is possible to reach into with the fingers, for example. → The device is a built-in component. As the operator, you 1.11 Storage are responsible for ensuring that the device is secured ; Store the device, partially or fully assembled, in a dry and adequately. weatherproof manner in the original packing in a clean environment. → Stop the device immediately if a protective device is ; Protect the device from environmental impacts and dirt until the final found to be missing or ineffective. installation. 1.6 Electromagnetic radiation ; We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life. Interference from electromagnetic radiation is possible, e.g. in conjunction with open and closed-loop control devices. ; Even devices explicitly suited for outdoor use are to be stored as If unacceptable emission intensities occur when the fan is installed, described prior to being commissioned. appropriate shielding measures have to be taken by the user. ; Maintain the storage temperature, see chapter 3.6 Transport and storage conditions. NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer's side. → Verify that the entire setup is EMC compliant. 1.7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured. → Secure the device against accidental contact. → Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, dangling items of clothing, jewellery and similar items can become entangled and be pulled into the device. Risk of injury. Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service life of the equipment in which this product is installed. Proper use also includes: ● Conveying of air at an ambient air pressure of 750 mbar to 1050 mbar. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.6 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 3 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All measures have the unit mm. 1 Direction of air flow "V" 2 Connection line PFA, 4x brass lead tips crimped Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 4 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions 3.2 Nominal data 3.4 Technical features Motor M2E074-DF Mass 5.3 kg Size 300 mm Phase 1~ 1~ Surface of rotor Coated in black Nominal voltage / VAC 230 230 Material of blades Sheet steel, coated in black Frequency / Hz 50 60 Material of wall ring Sheet steel, pre-galvanised and coated in black plastic (RAL 9005) Type of data definition fa fa Material of guard grille Steel, phosphated and coated in black Valid for approval / CE CE plastic (RAL9005) standard Number of blades 5 -1 Speed / min 2700 3000 Direction of air flow "V" Power input / W 230 350 Direction of rotation Counter-clockwise, seen on rotor Current draw / A 1.10 1.55 Type of protection IP 44; Depending on installation and Motor capacitor / µF 8 8 position as per EN 60034-5 Capacitor voltage / VDB 400 400 Insulation class "F" Max. back pressure / Pa 160 50 Humidity (F)/ H0+ Min. ambient -25 -25 environmental temperature / °C protection class (H) Max. ambient 70 60 Mounting position Shaft horizontal or rotor on bottom; rotor temperature / °C on top on request Starting current / A 2.2 2.1 Condensate discharge Rotor-side ml = Max. load · me = Max. efficiency · fa = Running at free air holes cs = Customer specs · cu = Customer unit Operation mode S1 Subject to alterations Motor bearing Ball bearing 3.3 Data according to ErP directive Touch current acc. < 0.75 mA IEC 60990 (measuring Actual Request 2015 network Fig. 4, TN 01 Overall efficiency ηes / % 30.9 30.2 system) 02 Measurement category A Motor protection Thermal overload protector (TOP) wired 03 Efficiency category Static internally 04 Efficiency grade N 40.7 40 Cable exit Variable 05 Variable speed drive No Protection class I (if protective earth is connected by The year of manufacture is specified on the 06 Year of manufacture customer) rating plate on the product. ebm-papst Mulfingen GmbH & Co. KG 07 Manufacturer Product conforming EN 60335-1; CE County court Stuttgart · HRA 590344 to standard D-74673 Mulfingen Approval CCC; UL 1004-1; CSA C22.2 No.100 08 Type W2E300-CP02-37 09 Power input Pe / kW 0.28 For cyclic speed loads, note that the rotating parts of the device 09 Air flow qv / m³/h 2290 are designed for maximum one million load cycles. If you have specific questions, contact ebm-papst for support. 09 Pressure increase total psf / 140 Pa 3.5 Mounting data -1 10 Speed n / min 2570 * 11 Specific ratio 1.00 For depth of screw, see chapter 3.1 Product drawing Information on recycling and disposal is 12 Recycling/disposal ; Secure the mounting screws against accidentally coming loose (e.g. provided in the operating instructions. by using self-locking screws). Information on installation, operation and 13 Maintenance maintenance is provided in the operating Strength class for 8.8 instructions. Components used to calculate the energy mounting screws 14 Additional components efficiency that are not apparent from the You can obtain additional mounting data from the product drawing if measurement category are detailed in the CE declaration. necessary. * Specific ratio = 1 + pfs / 100 000 Pa 3.6 Transport and storage conditions Data definition with optimum efficiency. The ErP data is determined using a motor-impeller combination in a standardised measurement configuration. ; Use the device in accordance with its protection type. Max. permissible + 80 °C ambient motor temp. (transp./ storage) Min. permissible - 40 °C ambient motor temp. (transp./storage) Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 5 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions → Make sure that the cable end is connected in a dry 4. CONNECTION AND START-UP environment. 4.1 Connecting the mechanical system Connect the device only to circuits that can be switched off using an all-pole disconnecting switch. CAUTION Cutting and crushing hazard when removing the device 4.2.1 Prerequisites from the packaging Blades can be bent ; Check whether the data on the type plate agree with the connection → Carefully remove the device from its packaging, only data and the data of the operating capacitor. touching the wall ring. Make sure to avoid any shock. ; Before connecting the device, ensure that the supply voltage matches → Wear safety shoes and cut-resistant safety gloves. the operating voltage of the device. ; Check the device for transport damage. Damaged devices must no ; Only use cables designed for current according to the type plate. longer be installed. For determining the cross-section, follow the basic principles in accordance with EN 61800-5-1. The protective earth must have a ; Install the undamaged device according to your application. cross-section equal to or greater than the outer conductor cross- CAUTION section. Possibility of damage to the device We recommend the use of 105°C cables. Ensure that the minimum Serious damage may result if the device slips during assembly. cable cross-section is at least → Keep the device fixed in position at the installation location AWG26/0.13 mm². until all attachment screws have been tightened. Earth wire contact resistance in accordance with EN 60335 4.2 Connecting the electrical system Compliance with the impedance specifications in accordance with EN 60335 for the protective earth circuit must be verified in the end DANGER application. Electric voltage on the device Depending on the installation situation, it may be necessary to install an Electric shock additional protective earthing conductor via the additional protective earth → Always install a protective earth first. connection point available on the device. → Check the protective earth. 4.2.2 Voltage control DANGER Incorrect insulation With open loop speed control using transformers or electronic voltage regulators (e.g. phase angle control), excessive current Risk of fatal injury from electric shock may occur. → Use only cables that meet the specified installation In addition, noises can occur with phase angle control requirements for voltage, current, insulation material, load etc. depending on the mounting situation. → Route cables such that they cannot be touched by any rotating parts. 4.2.3 Frequency inverter DANGER Please use a frequency converter only after consultation with ebm-papst. Electrical load (>50 µC) between mains wire and For operation with frequency converters, fit sinusoidal filters that protective earth connection after switching of the supply work on all poles (phase-phase and phase-earth) between the when switching multiple devices in parallel. frequency converter and the motor. Electric shock, risk of injury During operation with frequency converters, an all-pole sine → Make sure that sufficient protection against accidental contact filter protects the motor against high-voltage transients that can is provided. destroy the winding insulation system, and against harmful Before working on the electrical connection, the bearing currents. connections to the mains supply and PE must be shorted. Heating of the motor due to use of a frequency converter must be CAUTION checked in the application by the customer. Electrical voltage 4.3 Connection of the cables The fan is a built-in component and features no electrically isolating switch. External leads are brought out of device. → Only connect the fan to circuits that can be switched off with ; First connect the "PE" (protective earth) connection. an all-pole separating switch. ● Connect the lines according to your application. When doing so, → When working on the fan, you must switch off the observe chapter 4.4 Connection screen. installation/machine in which the fan is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 6 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions 4.4 Connection screen U1 blue Z brown U2 black PE green/yellow Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 7 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions 4.5 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE ; Make sure that the power is off (all phases). CAUSES AND REMEDIES ; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm- ; Check the correct fit of the connection lines. papst for repair or replacement. WARNING 4.6 Switch on device Terminals and connections have voltage even with a The device is not to be switched on until it has been installed properly unit that is shut off and in accordance with its intended use, including the required protective Electric shock devices and professional electrical connection. This also applies to → Wait five minutes after disconnecting the voltage at all poles devices which have already been equipped with plugs and terminals or before opening the device. similar connectors by the customer. CAUTION WARNING Electrical load on the capacitor after device is switched off Hot motor housing Electric shock, risk of injury Fire hazard → Discharge the capacitors before working on the device. → Ensure that no combustible or flammable materials are CAUTION located close to the fan. The motor restarts automatically when operating voltage ; Inspect the device for visible external damage and the proper function is applied, e.g. after a power failure. of the protective features before switching it on. Danger of injury ; Check the air flow paths of the fan for foreign objects and remove any → Keep out of the danger zone of the device. that are found. → When working on the device, switch off the mains ; Apply the nominal voltage to the voltage supply. supply voltage and secure the latter from being switched on again. 4.7 Switching off the device → Wait until the device stops. ; Disconnect the device from the supply voltage at the main switch for the supply line. If the device remains out of use for some time, e.g. when in storage, we recommend switching the device on for at least ; When disconnecting, be sure to disconnect the earth wire connection two hours to allow any condensate to evaporate and to move last. the bearings. Malfunction/error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device; if roughly parts imbalance is still evident after cleaning, replace the device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Motor does not turn Mechanical blockage Switch off, de- energise, and remove mechanical blockage. Mains supply voltage Check mains supply faulty voltage, restore power supply. Faulty connection De-energise, correct connection, see connection diagram. Thermal overload Allow motor to cool protector responded off, locate and rectify cause of error, if necessary cancel restart lock-out Unacceptable Check operating point operating point Overtemperature of Ambient temperature Lower ambient motor too high temperature if possible Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 8 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2E300-CP02-37 Operating instructions Insufficient cooling Improve cooling 5.3.1 Country-specific legal requirements NOTE If you have any other problems, contact ebm-papst. Country-specific legal requirements Always observe the applicable country-specific legal regulations with regard to the disposal of products or waste 5.1 Cleaning occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded. NOTE Damage to the device during cleaning 5.3.2 Disassembly Malfunction possible Disassembly of the product must be performed or supervised by → Do not clean the device using a water jet or high-pressure qualified personnel with the appropriate technical knowledge. cleaner.# Do not use any acid, alkali or solvent- The product is to be disassembled into suitable components for disposal basedcleaning agents.# Do not use any pointed or sharp- employing standard procedures for motors. edged objects for cleaning WARNING 5.2 Safety test Heavy parts of the product may drop off. Some of the product components are heavy. These components What has to How to test? Frequency Which could drop off during disassembly. be tested? measure? This can result in fatal or serious injury and material damage. Check the Visual inspection At least every Repair or → Secure components before unfastening to stop them falling. protective 6 months replacement of casing against the device 5.3.3 Component disposal accidental The products are mostly made of steel, copper, aluminium and plastic. contact for Metallic materials are generally considered to be fully recyclable. damage and to Separate the components for recycling into the following categories: ensure that it is intact ● Steel and iron Check the Visual inspection At least every Replacement of ● Aluminium device for 6 months the device ● Non-ferrous metal, e.g. motor windings damage to ● Plastics, particularly with brominated flame retardants, in accordance blades and with marking housing Mounting the Visual inspection At least every Fasten ● Insulating materials connection lines 6 months ● Cables and wires Mounting of Visual inspection At least every Fasten ● Electronic scrap, e.g. circuit boards protective earth 6 months Only ferrite magnets and not rare earth magnets are used in external connection rotor motors from ebm-papst Mulfingen GmbH & Co. KG. Check the Visual inspection At least every Replace wires insulation of the 6 months ; Ferrite magnets can be disposed of in the same way as normal iron wires for damage and steel. Condensate Visual inspection At least every Open bore holes Electrical insulating materials on the product, in cables and wires are discharge holes 6 months made of similar materials and are therefore to be treated in the same for clogging, as manner. necessary The materials concerned are as follows: Weld seams for Visual inspection At least every Replace device ● Miscellaneous insulators used in the terminal box crack formation 6 months ● Power lines ● Cables for internal wiring 5.3 Disposal ● Electrolytic capacitors For ebm-papst, environmental protection and resource preservation are Dispose of electronic components employing the proper procedures for top priority corporate goals. electronic scrap. ebm-papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented → Please contact ebm-papst for any other questions on disposal. around the world on the basis of German standards. Right from the development stage, ecological design, technical safety and health protection are fixed criteria. The following section contains recommendations for ecological disposal of the product and its components. Item no. 12161-5-9970 · ENG · Revision 76115 · Release 2012-08-18 · Page 9 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions