EBM-PAPST INC. W2G130-AA33-01

W2G130-AA33-01 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmühle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1@de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations: 1.4 Electrical voltage 1 DANGER 1.5 Safety and protective functions 2 Indicates an imminently hazardous situation which, if not 1.6 Electromagnetic radiation 2 avoided, will result in death or serious injury. Compliance with 1.7 Mechanical movement 2 the measures is mandatory. 1.8 Emission 2 1.9 Hot surface 2 WARNING Indicates a potentially hazardous situation which, if not avoided, 1.10 Transport 2 could result in death or serious injury. Exercise extreme 1.11 Storage 2 caution while working. 2. PROPER USE 3 CAUTION Indicates a potentially hazardous situation which, if not avoided, 3. TECHNICAL DATA 4 may result in minor or moderate injury or damage of property. 3.1 Product drawing 4 3.2 Nominal data 5 NOTE 3.3 Technical features 5 A potentially harmful situation can occur and, if not avoided, can 3.4 Mounting data 5 lead to property damage. 3.5 Transport and storage conditions 5 1.2 Staff qualification 4. CONNECTION AND START-UP 5 The device may only be transported, unpacked, installed, operated, 4.1 Connecting the mechanical system 5 maintained and otherwise used by qualified, trained and authorised 4.2 Connecting the electrical system 5 technical staff. 4.3 Connection of the cables 6 Only authorised specialists are permitted to install the device, to carry 4.4 Connection screen 7 out a test run and to perform work on the electrical installation. 4.5 Checking the connections 8 4.6 Switch on device 8 1.3 Basic safety rules 4.7 Switching off the device 8 Any safety hazards stemming from the device must be re-evaluated 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 once it is installed in the end device. CAUSES AND REMEDIES Observe the following when working on the unit: 5.1 Cleaning 9 ; Do not make any modifications, additions or conversions to the 5.2 Safety test 9 device without the approval of ebm-papst. 5.3 Disposal 9 1.4 Electrical voltage ; Check the electrical equipment of the device at regular intervals, refer to chapter 5.2 Safety test. ; Replace loose connections and defective cables immediately. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. CAUTION If control voltage is applied or a speed setpoint is stored, the motor will restart automatically, e.g. after power failure. Risk of injury Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions → Keep out of the device danger zone.# When working on the 1.8 Emission device, switch off the mains power and ensure that it cannot WARNING be switched back on. Depending on the installation and operating conditions, → After working on the device, remove any tools used or a sound pressure level greater than 70 dB(A) may arise. other objects from the device. Danger of noise-induced hearing loss 1.5 Safety and protective functions → Take appropriate technical safety measures. → Protect operating personnel with appropriate safety DANGER equipment, e.g. hearing protection. Protective device missing and protective device not → Also observe the requirements of local agencies. functioning Without a protective device there is a risk of serious injury, for 1.9 Hot surface instance if the hands reach or are sucked into the device during operation. CAUTION → Operate the device only with a fixed protective device and High temperature at the electronics housing guard grille.# The fixed protective device must be able to Risk of burns withstand the kinetic energy of a fan blade that becomes → Ensure sufficient contact protection. detached at maximum speed. There must not be any gaps which it is possible to reach into with the fingers, for example. 1.10 Transport → The device is a built-in component. As the operator, you NOTE are responsible for ensuring that the device is secured Transport of device adequately. → Transport the device in its original packaging only. → Stop the device immediately if a protective device is → Secure the device so that it does not slip, e.g. by using a found to be missing or ineffective. clamping strap. 1.6 Electromagnetic radiation 1.11 Storage Interference from electromagnetic radiation is possible, e.g. in conjunction ; Store the device, partially or fully assembled, in a dry and with open and closed-loop control devices. weatherproof manner in the original packing in a clean environment. If unacceptable emission intensities occur when the fan is installed, appropriate shielding measures have to be taken by the user. ; Protect the device from environmental impacts and dirt until the final installation. NOTE ; We recommend storing the device for a maximum up to one year to Electrical or electromagnetic interferences after guarantee proper operation and longest possible service life. integrating the device in installations on the customer's side. ; Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned. → Verify that the entire setup is EMC compliant. ; Maintain the storage temperature, see 1.7 Mechanical movement chapter 3.5 Transport and storage conditions. DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured. → Secure the device against accidental contact. → Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, dangling items of clothing, jewellery and similar items can become entangled and be pulled into the device. Risk of injury. → Do not wear any loose-fitting or dangling clothing or jewellery while working on rotating parts.# Protect long hair with a cap. Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service life of the equipment in which this product is installed. Proper use also includes: ● Use the device in DC power systems only. ● Conveying of air at an ambient air pressure of 750 mbar to 1050 mbar. ● Using the device in accordance with the permitted ambient temperature, see chapter 3.5 Transport and storage conditions and chapter 3.2 Nominal data. ● Operating the device with all protective features in place. ● Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: ● Operating the device with an imbalance, e.g. caused by dirt deposits or icing. ● Moving air that contains abrasive particles. ● Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. ● Moving air that contains dust pollution, e.g. suctioning off saw dust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or for taking on safety- related functions. ● Operation with completely or partially disassembled or modified protective features. ● In addition, all application options that are not listed under proper use. Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 3 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All measures have the unit mm. 1 Direction of air flow "V" 2 Connection line AWG20, 2 x brass lead tips crimped Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 4 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions 3.2 Nominal data 3.5 Transport and storage conditions ; Use the device in accordance with its protection type. Motor M2G055-BD Max. permissible + 80 °C Nominal voltage / VDC 24 ambient motor temp. Nominal voltage 16 .. 28 (transp./ storage) range / VDC Min. permissible - 40 °C Frequency / Hz - ambient motor temp. (transp./storage) Type of data definition fa -1 Speed / min 3150 Power input / W 16 Current draw / A 0.74 4. CONNECTION AND START-UP Min. ambient -25 4.1 Connecting the mechanical system temperature / °C Max. ambient 60 CAUTION temperature / °C Cutting and crushing hazard when removing the device ml = Max. load · me = Max. efficiency · fa = Running at free air from the packaging cs = Customer specs · cu = Customer unit Blades can be bent Subject to alterations → Carefully remove the device from its packaging, only 3.3 Technical features touching the wall ring. Make sure to avoid any shock. → Wear safety shoes and cut-resistant safety gloves. Mass 0.9 kg ; Check the device for transport damage. Damaged devices must no Size 130 mm longer be installed. Surface of rotor Coated in black Material of blades Sheet steel, coated in black ; Install the undamaged device according to your application. Material of wall ring Die-cast aluminium, coated in black CAUTION Number of blades 7 Possibility of damage to the device Direction of air flow "V" Serious damage may result if the device slips during assembly. Direction of rotation Counter-clockwise, seen on rotor → Keep the device fixed in position at the installation location Type of protection IP 20 until all attachment screws have been tightened. Insulation class "B" Mounting position Any 4.2 Connecting the electrical system Condensate discharge None CAUTION holes Electrical voltage Operation mode S1 The fan is a built-in component and features no electrically Motor bearing Ball bearing isolating switch. Technical features - Motor current limit → Only connect the fan to circuits that can be switched off with Motor protection Reverse polarity and locked-rotor an all-pole separating switch. protection Product conforming EN 60335-1 → When working on the fan, you must switch off the to standard installation/machine in which the fan is installed and secure it from being switched on again. Approval EAC; UL 507; CSA C22.2 No.113 NOTE For cyclic speed loads, note that the rotating parts of the device Water penetration into leads or wires are designed for maximum one million load cycles. If you have Water enters at the cable end on the customers side and can specific questions, contact ebm-papst for support. damage the device. 3.4 Mounting data → Make sure that the cable end is connected in a dry environment. For depth of screw, see chapter 3.1 Product drawing ; Secure the mounting screws against accidentally coming loose (e.g. Operate the device with a safely isolated power pack. by using self-locking screws). Strength class for 8.8 mounting screws You can obtain additional mounting data from the product drawing if necessary. Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 5 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions 4.2.1 Prerequisites ; Check whether the data on the type plate agree with the connection data. ; Before connecting the device, ensure that the supply voltage matches the operating voltage of the device. ; Only use cables designed for current according to the type plate. For determining the cross-section, follow the basic principles in accordance with EN 61800-5-1. The protective earth must have a cross-section equal to or greater than the outer conductor cross- section. We recommend the use of 105°C cables. Ensure that the minimum cable cross-section is at least AWG26/0.13 mm². Earth wire contact resistance in accordance with EN 60335 Compliance with the impedance specifications in accordance with EN 60335 for the protective earth circuit must be verified in the end application. Depending on the installation situation, it may be necessary to install an additional protective earthing conductor via the additional protective earth connection point available on the device. 4.2.2 Idle current Because of the EMC filter integrated for compliance with EMC limits (interference emission and interference immunity), idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on. 4.3 Connection of the cables External leads are brought out of device. ● Connect the lines according to your application. When doing so, observe chapter 4.4 Connection screen. Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 6 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions 4.4 Connection screen Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 7 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions 4.5 Checking the connections 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE ; Make sure that the power is off (all phases). CAUSES AND REMEDIES ; Secure it from being switched on again. Do not perform any repairs on your device. Return the device to ebm- ; Check the correct fit of the connection lines. papst for repair or replacement. WARNING 4.6 Switch on device Terminals and connections have voltage even with a The device is not to be switched on until it has been installed properly unit that is shut off and in accordance with its intended use, including the required protective Electric shock devices and professional electrical connection. This also applies to → Wait five minutes after disconnecting the voltage at all poles devices which have already been equipped with plugs and terminals or before opening the device. similar connectors by the customer. CAUTION WARNING If control voltage is applied or a speed setpoint is stored, Hot motor housing the motor will restart automatically, e.g. after power Fire hazard failure. → Ensure that no combustible or flammable materials are Risk of injury located close to the fan. → Keep out of the device danger zone.# When working on the ; Inspect the device for visible external damage and the proper function device, switch off the mains power and ensure that it cannot of the protective features before switching it on. be switched back on. ; Check the air flow paths of the fan for foreign objects and remove any → After working on the device, remove any tools used or that are found. other objects from the device. ; Apply the nominal voltage to the voltage supply. If the device remains out of use for some time, e.g. when in ; Start the device by changing the input signal. storage, we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move 4.7 Switching off the device the bearings. ; Disconnect the device from the supply voltage at the main switch for Malfunction/error Possible cause Possible remedy the supply line. Impeller running Imbalance in rotating Clean the device; if roughly parts imbalance is still evident after cleaning, replace the device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Motor does not turn Mechanical blockage Switch off, de- energise, and remove mechanical blockage. Mains supply voltage Check mains supply faulty voltage, restore power supply, apply control signal. Faulty connection De-energise, correct connection, see connection diagram. Overtemperature of Insufficient cooling Improve cooling. Let electronics/motor the device cool down. To reset the error message, switch off the mains supply voltage for a min. of 25 s and switch it on again. Ambient temperature Reduce the ambient too high temperature. Let the device cool down. Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 8 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions W2G130-AA33-01 Operating instructions Unacceptable Correct the operating 5.3.1 Country-specific legal requirements operating point point. Let the device NOTE cool down. Country-specific legal requirements Always observe the applicable country-specific legal If you have any other problems, contact ebm-papst. regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded. 5.1 Cleaning 5.3.2 Disassembly NOTE Disassembly of the product must be performed or supervised by Damage to the device during cleaning qualified personnel with the appropriate technical knowledge. Malfunction possible The product is to be disassembled into suitable components for disposal → Do not clean the device using a water jet or high-pressure employing standard procedures for motors. cleaner.# Do not use any acid, alkali or solvent- basedcleaning agents.# Do not use any pointed or sharp- WARNING edged objects for cleaning Heavy parts of the product may drop off. Some of the product components are heavy. These components 5.2 Safety test could drop off during disassembly. This can result in fatal or serious injury and material damage. What has to How to test? Frequency Which → Secure components before unfastening to stop them falling. be tested? measure? Check the Visual inspection At least every Repair or 5.3.3 Component disposal protective 6 months replacement of The products are mostly made of steel, copper, aluminium and plastic. casing against the device Metallic materials are generally considered to be fully recyclable. accidental Separate the components for recycling into the following categories: contact for damage and to ● Steel and iron ensure that it is ● Aluminium intact ● Non-ferrous metal, e.g. motor windings Check the Visual inspection At least every Replacement of ● Plastics, particularly with brominated flame retardants, in accordance device for 6 months the device with marking damage to blades and ● Insulating materials housing ● Cables and wires Mounting the Visual inspection At least every Fasten ● Electronic scrap, e.g. circuit boards connection lines 6 months Only ferrite magnets and not rare earth magnets are used in external Check the Visual inspection At least every Replace wires rotor motors from ebm-papst Mulfingen GmbH & Co. KG. insulation of the 6 months wires for damage ; Ferrite magnets can be disposed of in the same way as normal iron Weld seams for Visual inspection At least every Replace device and steel. crack formation 6 months Electrical insulating materials on the product, in cables and wires are made of similar materials and are therefore to be treated in the same 5.3 Disposal manner. The materials concerned are as follows: For ebm-papst, environmental protection and resource preservation are ● Miscellaneous insulators used in the terminal box top priority corporate goals. ebm-papst operates an environmental management system which is ● Power lines certified in accordance with ISO 14001 and rigorously implemented ● Cables for internal wiring around the world on the basis of German standards. ● Electrolytic capacitors Right from the development stage, ecological design, technical safety and health protection are fixed criteria. Dispose of electronic components employing the proper procedures for electronic scrap. The following section contains recommendations for ecological disposal of the product and its components. → Please contact ebm-papst for any other questions on disposal. Item no. 50981-5-9970 · ENG · Revision 72138 · Release 2012-02-24 · Page 9 / 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Translation of the original operating instructions